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PROCEDURES
J. Keemink @2009
Page 1
TABLE OF CONMTENTS
1.
1.1.
1.2.
1.3.
1.4.
INTRODUCTION
Purpose of the manual
Objectives
Drilling Installations
UPDATING, AMENDMENT, CONTROL & DEROGATION
2.
2.1.
2.2.
2.3.
2.4.
2.5.
2.6.
2.7.
2.8.
2.9.
2.10.
5
5
5
5
5
6
6
6
6
6
6
3.
3.1.
13
13
14
14
14
14
15
15
15
15
15
15
15
16
16
16
16
16
4.
4.1.
17
17
5.
5.1.
5.2.
SAFETY BARRIERS
Well Test Fluid
Mechanical Barriers - Annulus Side
5.2.1. SSTT Arrangement
5.2.2. Safety Valve Arrangement
Mechanical Barriers - Production Side
5.3.1. Tester Valve
5.3.2. Tubing Retrievable Safety Valve (TRSV) or (SSSV)
Casing Overpressure Valve
18
18
19
19
21
22
22
23
23
3.2.
5.3.
5.4.
J. Keemink @2009
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7
2
3
4
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6.
6.1.
6.2.
6.3.
6.4.
6.5.
7.
7.1.
7.2.
7.3.
7.4.
7.5.
24
24
29
29
29
29
29
29
29
30
30
30
SURFACE EQUIPMENT
Test Package
7.1.1. Flow head Or Surface Test Tree
7.1.2. Coflexip Hoses And Pipe work
7.1.3. Data/Injection Header
7.1.4. Choke Manifold
7.1.5. Steam Heater and Generator
7.1.6. Separator
7.1.7. Data Acquisition System
7.1.8. Gauge/Surge Tanks And Transfer Pumps
7.1.9. Diverter Manifolds, Burners and Booms
Emergency Shut Down System
Accessory Equipment
7.3.1. Chemical Injection Pump
7.3.2. Sand Detectors
7.3.3. Crossovers
Rig Equipment
Data Gathering Instrumentation
7.5.1. Laboratory and Instrument Manifold Equipment
7.5.2. Separator
7.5.3. Surge Or Metering Tank
7.5.4. Steam Heater
33
33
33
33
34
34
35
35
36
36
37
38
39
39
39
40
40
40
40
41
41
41
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30
31
31
31
31
31
31
31
31
32
32
32
32
Page 3
8.
8.1
8.2.
9.
9.1.
9.2.
9.3.
PERFORATING SYSTEMS
Tubing Conveyed Perforating
Wire-line Conveyed Perforating
Procedures For Perforating
10.
10.1.
10.2.
10.3.
42
42
42
42
42
43
43
43
43
44
44
44
45
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Page 4
12.
12.1.
12.2.
13.
13.1.
13.2.
13.3.
13.4.
13.5.
13.6.
14.
14.1.
14.2.
14.3.
SAMPLING
Conditioning The Well
Down-hole Sampling
Surface Sampling
14.3.1. General
14.3.2. Sample Quantities
14.3.3. Sampling Points
14.3.4. Surface Gas Sampling
Surface Oil Sampling
Sample Transfer And Handling
Safety
14.6.1. Bottom-hole Sampling Preparations
14.6.2. Rigging Up Samplers to Wire-line
14.6.3. Rigging Down Samplers from Wire-line
14.6.4. Bottom hole Sample Transfer And Validations
14.6.5. Separator/Wellhead Sampling
14.6.6. Sample Storage
14.4.
14.5.
14.6.
15.
WIRE-LINE OPERATIONS
16.
HYDRATE PREVENTION
17.
NITROGEN OPERATIONS
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18.
19.
19.1.
19.3.
19.4.
19.5.
20.
19.2.
J. Keemink @2009
Page 6
1. INTRODUCTION
The main objective when drilling a well is to test and evaluate the target formation. The normal
method of investigating the reservoir is to conduct a well test. There are two types of well test
methods available:
1) Drill Stem Test (DST).
The scope is to define the quality of the formation fluid.
Where drill pipe/tubing in combination with down hole tools is used as a short term test to
evaluate the reservoir. The formation fluid may not reach or only just reach the surface during
the flowing time.
2) Production Test.
The scope is to define the quality and quantity of the formation fluid. Many options of string
design are available depending on the requirements of the test and the nature of the well.
Many designs of well testing strings are possible depending on the requirements of the test
and the nature of the well and the type of flow test to be conducted but basically it consists of
installing a packer tailpipe, packer, safety system , down hole test tools and a tubing or drill
pipe string then introducing a low density fluid into the string in order to enable the well to flow
through surface testing equipment which controls the flow rate, separates the fluids and
measures the flow rates and pressures.
A short description of the types of tests which can be conducted and generic test string
configurations for the various drilling installations, as well as the various down hole tools
available, surface equipment, pre-test procedures and test procedures are included in this
section.
Well test specific wire line and coiled tubing operations are also included.
1.1.
1.2.
OBJECTIVES
The test objectives must be agreed by those who will use the results and those who will conduct
the test before the test program is prepared. The Petroleum Engineer should discuss with the
geologists and reservoir engineers about the information required and make them aware of the
costs and risks involved with each method. They should select the easiest means of obtaining
data, such as coring, if possible. Such inter-disciplinary discussions should be formalized by
holding a meeting (or meetings) at which these objectives are agreed and fixed.
The objectives of an exploration well test are to:
Conduct the testing in a safe and efficient manner.
Determine the nature of the formation fluids.
Measure reservoir pressure and temperature.
Interpret reservoir permeability-height product (kh) and skin value.
Obtain representative formation fluid samples for laboratory analysis.
Define well productivity and/or injectivity.
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DRILLING INSTALLATIONS
Well tests are conducted both onshore and offshore in either deep or shallow waters. The drilling
units from which testing can be carried out include:
Workover Rigs
Jack-Up Rigs
Land Rigs
Semi-Submersible Rigs
Swamp Barges
Drill Ships
ONSHORE
The preferred method for testing on a land rig installation necessitates the use of a
permanent/retrievable type production packer, seal assembly and a conventional flow head or
test tree with the test string hung of in the slips. In wells where the surface pressure will be more
than 10,000psi the BOPs will be removed and testing carried out with a tubing hanger/tubing
spool and a Xmas tree arrangement. This requires all the necessary precautions of isolation to be
taken prior to nippling down the BOPs
OFFSHORE
The preferred method for testing from a floating rig is by using a drill stem test retrievable packer.
However where development wells are being tested, the test will be conducted utilizing a
production packer and seal-bore assembly so that the well may be temporarily suspended at the
end of the test. When testing from a Semi-submersible the use of a Sub-Sea Test Tree assembly
is mandatory. It consists of hanger and slick joint which positions the valve/latch section at the
correct height in the BOP stack and around which the pipe rams can close to seal of the annulus.
The valve section contains two fail-safe valves, usually a ball and flapper valve types. At the top
of the SSTT is the hydraulic latch section which contains the operating mandrels to open the
valves and the latching mechanism to release this part of the tree from the valve section in the
event that disconnection is necessary.
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1.4.
2.
2.1.
DRAWDOWN
A drawdown test entails flowing the well and analyzing
the pressure response as the reservoir pressure is
reduced below its original pressure. This is termed
drawdown. It is not usual to conduct solely a drawdown
test on an exploration well as it is impossible to
maintain a constant production rate throughout the test
period as the well must first clean-up.
During a test where reservoir fluids do not flow to
surface, analysis is still possible. This was the original
definition of a drill stem test or DST.
2.2.
MULTI-RATE DRAWDOWN
A multi-rate drawdown test may be run when flow rates
are unstable or there are mechanical difficulties with
the surface equipment. This is usually more applicable
to gas wells but can be analyzed using the Odeh-Jones
plot for liquids or the Thomas-Essi plot for gas.
It is normal to conduct a build-up test after a drawdown
test.
The drawdown data should also be analyzed using type
curves, in conjunction with the buildup test.
2.3.
BUILD-UP
A build-up test requires the reservoir to be flowed to
cause a drawdown then the well is closed in to allow
the pressure to increase back to, or near to, the original
pressure which is termed the pressure build-up or PBU.
This is the normal type of test conducted on an oil well
and can be analyzed using the classic Horner Plot or
superposition.
From these the permeability-height product, kh, and the
near wellbore skin can be analyzed.
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2.4.
On low production rate gas wells, where there is a flow rate dependant skin, a simple form of test
to evaluate the rate dependant skin coefficient, D, is to conduct a second flow and PBU at a
different rate to the first flow and PBU. This is the simplest form of deliverability test described
below.
DELIVERABILITY
A deliverability test is conducted to determine the wells
Inflow Performance Relation, IPR, and in the case of
gas wells the Absolute Open Flow Potential, AOFP,
and the rate dependant skin coefficient, D.
The AOFP is the theoretical fluid rate at which the well
would produce if the reservoir sand face was reduced
to atmospheric pressure.
This calculated rate is only of importance in certain
countries where government bodies set the maximum
rate at which the well may be produced as a proportion
of this flow rate.
There are three types of deliverability test:
Flow on Flow Test.
Isochronal Test.
The Modified Isochronal Test.
2.5.
FLOW-ON-FLOW
Conducting a flow-on-flow test entails flowing the well
until the flowing pressure stabilizes and then repeating
this at several different rates.
Usually the rate is increased at each step ensuring that
stabilized flow is achievable. The durations of each flow
period are equal.
This type of test is applicable to high rate gas well
testing and is followed by a single pressure build up
period.
2.6.
ISOCHRONAL
An Isochronal test consist of a similar series of flow
rates as the flow-on-flow test, each rate of equal
duration and separated by a pressure build-up long
enough to reach the stabilized reservoir pressure.
The final flow period is extended to achieve a stabilized
flowing pressure for defining the IPR.
2.7.
MODIFIED ISOCHRONAL
The modified isochronal test is used on tight reservoirs
where it takes a long time for the shut-in pressure to
stabilize.
The flow and shut-in periods are of the same length,
except the final flow period which is extended similar to
the isochronal test.
The flow rate again is increased at each step.
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2.8.
RESERVOIR LIMIT
A reservoir limit test is an extended drawdown test
which is conducted on closed reservoir systems to
determine their volume.
It is only applicable where there is no regional aquifer
support. The well is produced at a constant rate until an
observed pressure drop, linear with time, is achieved.
Surface readout pressure gauges should be used in
this test.
It is common practice to follow the extended drawdown
with a pressure build-up.
The difference between the initial reservoir pressure, and the pressure to which it returns, is the
depletion.
The reservoir volume may be estimated directly from the depletion, also the volume of produced
fluid and the effective isothermal compressibility of the system.
The volume produced must be sufficient, based on the maximum reservoir size, to provide a
measurable pressure difference on the pressure gauges, these must therefore be of the high
accuracy electronic type gauges with negligible drift.
2.9.
INTERFERENCE
An interference test is conducted to investigate the
average reservoir properties and connectivity between
two or more wells.
It may also be conducted on a single well to determine
the vertical permeability between separate reservoir
zones.
A well-to-well interference test is not carried out
offshore at the exploration or appraisal stage as it is
more applicable to developed fields.
Pulse testing, where the flow rate at one of the wells is
varied in a series of steps, is sometimes used to
overcome the background reservoir pressure behavior
when it is a problem.
2.10.
INJECTIVITY
In these tests a fluid, usually seawater offshore is
injected to establish the formations injection potential
and also its fracture pressure, which can be determined
by conducting a step rate test.
Very high surface injection pressures may be required
in order to fracture the formation.
The water can be filtered and treated with scale
inhibitor, biocide and oxygen scavenger, if required.
Once a well is fractured, which may also be caused by
the thermal shock of the cold injection water reaching
the sand face, a short term injection test will generally
not provide a good measure of the long term injectivity
performance. After the injectivity test, the pressure fall
off is measured. The analysis of this test is similar to a
pressure build-up, but is complicated by the cold water
bank.
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3.
3.1.
3.1.2.
3.1.3.
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3.1.5.
3.1.6.
Contractor Toolpusher
The Toolpusher is responsible for the safety of the rig and all personnel. He shall ensure
that safety regulations and procedures in place are followed rigorously.
The Toolpusher shall consistently report to the Company Drilling and Completion
supervisor on the status of drilling contractors material and equipment.
3.1.7.
3.1.8.
J. Keemink @2009
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On Semi-Submersibles the SSTT operator will be available near the control panel on the
rig floor from the time when the SSTT is picked up until it is laid down again at the end of
the test.
During preliminary inspections of equipment, simulated test (dummy tests), tools tripping
in and out of the hole and during the operations relating to the well flowing (from opening
to closure of tester ), he will report to the Company Production Test Supervisor.
3.1.9.
Wire-line Supervisor
The Wire-line Supervisor will ensure all equipment is present and in good working order.
He will report directly with the Company Production Test Supervisor.
3.2.2.
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Page 14
4.
3.2.3.
3.2.4.
Contractor Personnel
For the allocation of responsibilities and duties of contractors Personnel (Toolpusher,
Production Chief Operator, Down-hole Tool Operator), refer to long test responsibilities.
4.1.
CONTENTS
The program shall be drawn up in order to acquire all necessary information taking into account
two essential factors:
The risk to which the rig and personnel are exposed during testing.
The cost of the operation.
A detailed testing program shall include the following points:
1) A general statement indicating the well status, targets to be reached, testing procedures as
well as detailed safety rules that shall be applied, should they differ from those detailed in the
current procedures.
2) Detailed and specific instructions covering well preparation, completion and casing
perforating system, detailed testing program field analysis on test data and samples, mud
program and closure of the tested interval.
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5.
SAFETY BARRIERS
Barriers are the safety system incorporated into the structure of the well and the test string design
to prevent uncontrolled flow of formation fluids and keep well pressures off the casing.
It is common oilfield practice to ensure there are at least two tested barriers in place or available
to be closed at all times. A failure in any barrier system which means the well situation does meet
with this criteria, then the test will be terminated and the barrier replaced, even if it entails killing
of the well to pull the test string.
To ensure overall well safety, there must be sufficient barriers on both the annulus side and the
production or tubing side. Some barriers may actually contain more than one closure mechanism
but are still classified as a single barrier such as the two closure mechanism in a SSTT, etc.
Barriers are often classified as primary, secondary and tertiary.
This section describes the barrier systems which must be provided on well testing operations.
5.1.
5.2.
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Therefore, under normal circumstances there are three barriers on the annulus side with the
overbalance test fluid. If one of these barriers (or element of the barrier) failed then there would
still be two barriers remaining.
An alternate is when the BOPs are removed and a tubing hanger spool is used with a Xmas tree.
In this instance the barrier envelope on the casing side would be casing/hanger spool/side outlet
valves.
The arrangement of the BOP pipe ram closure varies with whether there is a surface or subsea
BOP stack. When testing from a floater, a SSTT is utilized to allow the rig to suspend operations
and leave the well location for any reason. On a jack-up, a safety valve is installed below the mud
line as additional safety in the event there is any damage caused to the installation (usually
approx. 100m below the rig floor). Both systems use a slick joint spaced across the lower pipe
rams to allow the rams to be closed on a smooth OD.
5.2.1. SSTT Arrangement
A typical SSTT arrangement is shown in figure 5.a. The positioning of the SSTT in the
stack is important to allow the blind rams to be closed above the top of the SSTT valve
section providing additional safety and keeping the latch free from any accumulation of
debris which can effect re-latching.
Note: The shear rams are not capable of cutting the SSTT assembly unless a safety
shear joint is installed in the SSTT across the shear ram position.
Figure 5.A - SSTT Arrangement
5.2.2.
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5.3.
Tester Valve
The tester valve is an annulus pressure operated fail
safe safety valve. It remains open by maintaining a
minimum pressure on the annulus with the cement
pump. Bleeding off the pressure or a leak on the
annulus side closes the valve.
The tester may have an alternate lock open cycle
device and it is extremely important that this type of
valve is set in the position where the loss of pressure
closes the valve. It is unsafe to leave the tester valve
in the open cycle position as in an emergency
situation there may not be sufficient time to cycle the
valve closed.
The tester valve may be considered as the primary
barrier during the production phase.
J. Keemink @2009
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5.3.2.
5.4.
6.
6.1.
GENERAL
The well testing objectives, test location and relevant planning will dictate which is the most
suitable test string configuration to be used. Some generic test strings used for testing from
various installations are shown.
In general, well tests are performed inside a 7ins production liner, using full opening test tools
with a 2.25ins ID. In larger production casing sizes the same tools will be used with a larger
packer. In 5-51/2ins some problems can be envisaged: availability, reliability and reduced ID
limitations to run W/L. tools, etc. smaller test tools will be required, but similarly, the tools should
be full opening to allow production logging across perforated intervals. For a bare-foot-test,
conventional test tools will usually be used with a packer set inside the 95/8ins casing.
J. Keemink @2009
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If conditions allow, the bottom of the test string should be 100ft above the top perforation to allow
production logging, re-perforating and/or acid treatment of the interval.
In the following description, tools which are required both in production tests and conventional
tests are included. The list of tools is not exhaustive, and other tools may be included.
However, the test string should be kept as simple as possible to reduce the risk of mechanical
failure. The tools should be dressed with elastomers suitable for the operating environment,
considering packer fluids, prognosed production fluids, temperature and the stimulation program,
if applicable.
The tools must be rated for the requested working pressure (in order to withstand the maximum
forecast bottom-hole/well head pressure with a suitable safety factor).
Fig.
6.2.
TCP Guns
Fig.
Bridge Plug
6.2.2.
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6.2.3.
6.2.4.
6.2.5.
6.2.6.
6.2.7.
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6.2.8.
Safety Joint
Installed above a retrievable packer, it allows the test
string above this tool to be recovered in the event the
packer becomes stuck in the hole. It operates by
manipulating the string (usually a combination of
reciprocation and rotation) to unscrew and the upper
part of the string retrieved. The DST tools can then be
laid out and the upper part of the safety joint run back
in the hole with fishing jar to allow more powerful jarring
action.
6.2.9.
Hydraulic Jar
The jar is run to aid in freeing the packer if it becomes
stuck.
The jar allows an over-pull to be taken on the string
which is then suddenly released, delivering an impact
to the stuck tools.
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6.4.
J. Keemink @2009
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be closed on it and also allow the blind rams to close above the disconnect point of the
SSTT.
6.5.
6.4.3.
6.4.4.
Lubricator Valve
The lubricator valve is run one stand of tubing below the surface test tree. This valve
eliminates the need to have a long lubricator to accommodate wire-line tools above the
surface test tree swab valve. It also acts as a safety device when, in the event of a gas
escape at surface, it can prevent the full unloading of the contents in the landing string
after closing of the SSTT. The lubricator valve is hydraulic operated through a second
umbilical line and should be either a fail closed or; fail-in-position valve. When it is closed
it will contain pressure from both above and below.
Retainer Valve
The retainer valve is installed immediately above the SSTT on tests in extremely deep
waters to prevent large volumes of well fluids leaking into the sea in the event of a
disconnect. It is hydraulic operated and must be a fail-open or fail-in-position valve. When
it is closed it will contain pressure from both above and below. It is usually run in
conjunction with a deep water SSTT described below.
6.5.2.
7.
SURFACE EQUIPMENT
This sub-section contains the list of surface equipment and the criteria for use.
7.1.
TEST PACKAGE
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7.1.1.
1)
2)
3)
4)
5)
6)
7)
On floating rigs, with the rig at its operating draft, the flow head should be positioned so
that it is at a distance above the drill floor which is greater than the maximum amount of
heave anticipated, plus an allowance for tidal movement, i.e. 5ft and a further 5ft safety
margin.
Coflexip hoses are used to connect from the flow head kill wing and flow wing to the rig
manifold and the test choke manifold. A permanently installed test line is sometimes
available which leads from the drill floor to the choke manifold location.
7.1.2.
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Permanently installed surface lines should be used with the minimum of temporary
connections supplied from the surface testing contractor. Ideally these temporary
connections should be made-to-measure pipe sections with welded connections,
however chiksans can be used but must be tied down to the deck.
Additional protection can be given by installing relief valves in the lines. Is now common
practice to have a relief valve on the line between the heater and the separator to cater
for any blockage downstream which may cause over-pressure in the line. If there is
further risk from plugging of the burner nozzles by sand carry-over, then consideration
should be given to installing further relief valves downstream of the separator to protect
this lower pressure rated pipe work.
Note:
Ensure that the Coflexip hoses are suitable for use with corrosive brines.
7.1.3.
Data/Injection Header
This item is usually situated
immediately upstream of the
choke. The data/injection header is
merely a section of pipe with
several ports or pockets to mount
the following items:
Chemical injection
Wellhead pressure recording
Temperature recording
Wellhead pressure recording
with a dead weight tester
Wellhead sampling
Sand erosion monitoring
Bubble hose.
Most of the pressure and temperatures take off points will be duplicated for the Data
Acquisition System sensors.
7.1.4.
Choke Manifold
The choke manifold is a system of valves and
chokes for controlling well flow and usually has
one adjustable and one fixed choke. Some
choke manifolds may also incorporate a
bypass line. The valves are used to direct the
flow through either of the chokes or the
bypass. They also provide isolation from
pressure so that the choke changes can be
made.
A well shall be brought in using the adjustable or variable choke. This choke should never
be fully closed against well flow. The flow should then be redirected to the appropriately
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sized fixed choke for stable flow conditions. The testing contractor should ensure that a
full range of fixed chokes are available in good condition.
Due to the torturous path of the fluids through the choke, flow targets are positioned
where the flow velocities are high and impinge on the bends. Ensure these have been
checked during the previous refurbishment to confirm they were still within specification.
7.1.5.
For use on high flow rate wells, a 4ins bore steam heater should be used to reduce high
back pressures.
The heat required to raise a gas by 1oF can be estimated from the formula:
2,550 x Gas Flow (mmscf/day) x Gas Specific Gravity (air = 1.000), BTU/hr/oF
The heat needed to raise an oil by 1oF can be estimated from:
8.7 x Oil Flow (bbls/day) x Oil Density (gms/cm3), BTU/hr/oF
Always use the largest steam heater and associated generator that space or deck
loading will allow as the extra output is contingency for any serious problem which may
arise. The rig steam generator will not usually have the required output and therefore
diesel-fired steam generator in conjunction with the steam heat exchanger should be
supplied by the surface test contractor.
7.1.6.
Separator
The test separator is required to:
Separate the well flow into three phases; oil, gas and water
Meter the flow rate of each phase, at known conditions
Measure the shrinkage factor to correct to standard conditions
Sample each phase at known temperature and pressure.
The standard offshore separator is a horizontal three phase, 1,440psi working pressure
unit.
This can handle up to 60mmscf/day of dry gas or up to 10,000bopd and associated gas
at it working pressure Other types of separator, such as the vertical or spherical models
and two phase units may be used.
Gas is metered using a Daniels or similar type orifice plate gas meter. The static
pressure, pressure drop across the orifice plate and the temperature are all recorded.
From this data the flow rate is calculated.
The liquid flow rates are measured by positive displacement or vortex meters.
The oil shrinkage factor is physically measured by allowing a known volume of oil, under
controlled conditions, to de-pressurize and cool to ambient conditions. The shrinkage
factor is the ambient volume, divided by the original volume. The small volume, however,
of the shrinkage meter means that this is not an accurate measurement.
The oil flow rate is corrected for any volume taken up by gas, water, sand or sediment.
This volume is calculated by multiplying the combined volume by the BS&W
J. Keemink @2009
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measurement and the tank/meter factor. Oil meters are calibrated onshore but it is also
necessary to divert the oil flow to a gauge tank for a short period to obtain a combined
shrinkage/meter factor as the meter calibration is subject to discrepancy with varying oil
gravity and viscosity.
The separator relief system is calibrated onshore and should never be function tested
offshore, hence the separator should only be tested to 90% of the relief valve setting.
It is important that the separator bypass valves, diverter valves for the vent lines leading
from the separator relief valve, rupture disc or back-up relief valve, are checked for ease
of operation.
7.1.7.
7.1.8.
7.1.9.
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Burner heads are mounted on the end of the booms which are usually installed on
opposing sides of the rig to take maximum advantage of wind direction changes, i.e. to
keep at least one burner heading downwind. The oil and gas flowlines, including the tank
and relief vent lines, from the test area to the booms, must have diverter manifolds for
directing flow to the leeward boom.
Most recent designs of burners are promoted as green or clean type burners. This is
indicative of them being less polluting to the environment by having superior burning
technology. Although still not ideal their ability is much improved over previous models.
The burner has a ring of atomizers or nozzles which break up the flow for complete
combustion. This is assisted by pumping air into the flow stream. Rig air must not be
used for this purpose as there is a risk of hydrocarbons leaking back into the rig air
system. Two portable air compressors, one as back-up, are required, suitably fitted with
check valves. It is recommended that the air compressors are manifolded together to
provide a continuous supply of air in the event of a compressor failure.
Green style burners are very heavy users of air and consideration must be given for deck
space for additional air compressors.
Water must be pumped to the burner head which forms a heat shield in the form of a
spray around the flare to protect the installation from excessive heat. It also aids
combustion and cools the burner head. Water must also be sprayed on the rig to keep it
cool and special attention must be given to the lifeboats. It is now normal for a rig to have
a permanent spray system installed and water may be provided by the rig pumps.
The burners have propane pilot lights which are ignited using a remote spark ignition
system.
For heavy/viscous oil tests a large quantity of propane may be required. If this is the
case, mud burners should be requested, as they are specially designed to handle oilbased mud.
They can also better handle the clean-up flow. Alternatively, diesel can be spiked in at
the oil manifold using the cement pumps to assist combustion but, if there is only partial
combustion, carry over can cause pollution. Oil slicks can also be ignited and be a hazard
to the rig. If a heavy/viscous oil production test is planned, sufficient gauge tanks should
be on
hand to conduct a test without flaring the oil.
Figure 7.A - Surface Equipment Layout
J. Keemink @2009
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7.2.
J. Keemink @2009
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an emergency situation. Other pilots may be high or low pressure actuated pilots installed at
critical points in the system to protect equipment from over-pressure or under-pressure which
would indicate an upstream valve closure, blockage or leak etc. The system is also actuated if a
hose is cut or melted by heat from a fire, also releasing the air pressure.
7.3.
7.4.
ACCESSORY EQUIPMENT
7.3.1.
7.3.2.
Sand Detectors
Sonic type sand detectors can be installed at the data/injection header upstream of the
choke if sand production is expected to cause erosion. These devices operate by
detecting the impingement of sand on a probe inserted into the flow stream. The
accuracy is reasonable in single phase gas flow but less consistent in multi-phase flow.
The simplest approach to sand detection is to take frequent BS&W sample at the
data/injection manifold to monitor for sand production. If the flow rates are low, samples
taken from the high side of flow line might incorrectly show little or no sand, therefore a
suitable sample point must also be available on the low side of the manifold. Samples
should then be collected from both points. The problem with this method is determining if
the sand is causing erosion or not. An erosion coupon or probe can also be installed on
the manifold which will indicate if erosion is occurring.
When sand production is anticipated on a test, sand traps should be employed. These
large, high pressure vessels would be situated upstream of the choke manifold and
remove the sand before it reaches the higher velocity flow rates at the choke. Control of
the flow rate also can prevent erosion by keeping it below the point where sand is lifted
up the wellbore to surface; however, this inflicts severe limitations on the test design.
Erosion can eventually cause:
Reduced pipe wall thickness and cutting of holes in pipe work, including valves and
chokes.
Damaging (sandblasting) the separator and filling it with sand.
Cutting out of burner nozzles.
Sanding up the well and possibly plugging of down-hole test tools.
7.3.3.
Crossovers
Crossovers warrant special attention They are of the utmost importance as they connect
every piece of equipment in the test string which have differing threads. If crossovers
have to be manufactured, they need to be tested and fully certified. In addition, they must
be checked with each mating item of equipment before use.
RIG EQUIPMENT
The main items of rig equipment used for testing, such as the permanent pipe work and water
spray system have been addressed previously. However, it is essential that all the necessary rig
J. Keemink @2009
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equipment which is to be used, has been checked. This includes the rig water pumps, cement
pumps, mud pumps and the BOPs. The BOP rams must be dressed in accordance with the test
program.
Also there are some smaller items of equipment required which must be made available.
These include; long bails for rigging up equipment above the flow head, rabbits for drifting the
tubulars, TIW type safety valves with crossovers, tongs and other pipe-handling equipment,
accurate instrumentation for monitoring annulus pressure, etc.
7.5.
Hydrometer
Deadweight Tester
Pressure Gauges
Recorder
Temperature Gauges
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7.5.2.
Separator
Oil flow meters on both separator oil lines.
Gas flow meter.
Thermometers.
Pressure gauges.
7.5.3.
7.5.4.
Steam Heater
Temperature controller.
J. Keemink @2009
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8.2.
8.1.2.
Capacitance Gauge
The principle of this gauge is similar to the quartz crystal gauge. The difference is that a
quartz substrate is used instead of a crystal. The gauge accuracy is between that of the
quartz and the strain gauge but is much more robust than the crystal gauge. It did not
suffer from poor temperature resolution like the earlier crystal gauges as the temperature
sensor is an integral part of the pressure diaphragm.
8.1.3.
Strain Gauge
The strain gauge principle works on the deflection of a diaphragm. Pressure acting one
side of the diaphragm causes the deflection which is measured and translated into
pressure. The accuracy of the gauge is lower than the quartz or the capacitance. This
type of gauge is extremely robust and is not affected by temperature changes.
8.1.4.
GAUGE INSTALLATION
As pointed out in the previous section, the gauges should be installed as deep as possible in the
well in order to obtain pressure and temperature data as near to formation conditions as possible.
On a well test this can be done by one of two methods: tubing conveyed or on wire-line.
8.2.1.
8.2.2.
Gauge Carriers
Gauges may be placed in gauge carriers, which are installed in the test string as it is
being run and are retrieved at the end of the test when the string is pulled. A minimum of
two gauge carriers with at least four gauges should be run.
Depending upon the test string design, they may be installed above the packer sensing
tubing pressure or possibly with one below the packer to sense pressure as close as
possible to the reservoir. Irrespective of the position relative to the packer, they must be
run below the tester valve to obtain build up data. Below packer gauges are of simpler
design as they are not pressure containing or require porting to the tubing.
Each carrier should contain at least two gauges, and at least two of the total should be of
the capacitance type of gauge. By running at least one carrier above a retrievable type
packer, some data can be retrieved if the packer becomes stuck by backing the string off
at the safety joint. Also, the packer absorbs some shock from tubing conveyed guns
providing protection for the upper gauges.
J. Keemink @2009
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9.
8.2.3.
8.2.4.
8.2.5.
8.2.6.
PERFORATING SYSTEMS
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Two methods are currently used to perforate wells: wire-line conveyed guns or tubing conveyed
guns. Tubing conveyed perforating is the Companys preferred method for well test operations, as
the zones to be tested can be perforated underbalanced in one run, with large charges. However,
under some circumstances wire-line conveyed guns may still be preferred.
Both methods are described in the following sections.
The type of explosive to be used is dependant mainly on the bottom hole temperature and the
length of time the guns are likely to be on bottom before firing (Refer to the Completion ManualPerforating Section)
9.1.
9.2.
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Fig.
9.3.
Fig.
Wireline Perforating
J. Keemink @2009
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h) Warning signals shall surround the hazardous area where explosives are used.
i) As an electric potential could trigger the detonators, any source of such potential shall be
switched off to avoid premature detonation. Such sources include any radio transmitter
(including crane radios) and welding equipment.
The Company Drilling and Completion Supervisor shall collect all portable radios inside
company office in order to avoid any possibility of untimely use. Radio silence shall be
observed while guns are being primed and while primed guns are above seabed.
j) The following shall be advised prior to radio silence being in force:
Stand by vessel.
Helicopter operations.
Company Shore Base.
Other nearby installations.
k) In the event of uncontrollable sources of potential such as thunderstorms, operations
involving the use of explosive shall be suspended. The only exception to the precaution
mentioned above is the SAFE (Slapper Activated Firing Equipment) which can be operated,
under any weather condition, during radio transmissions and welding operations.
l) Inspections shall be done to make sure that no electric field is generated between the well
and the rig (max. allowable potential difference is 0.25 V). In the event this voltage is
exceeded, all sources of electrical energy must be switched off (this may preclude perforating
at night).
m) When the casing is perforated before running the DST string, mud level in the well shall be
visually monitored.
n) When the casing is perforated before running the DST string, the well must be filled with a
fluid whose density shall be equal to the mud weight used for drilling, unless reliable
information would indicate a formation pressure allowing for a lower density.
o) The same principle applies for the weight of the fluid in the tubing/casing annulus when
perforating after the DST string has been run.
p) The first casing perforation shall be performed in daylight. Subsequent series of shots can be
carried out at any time.
10.
10.1.
J. Keemink @2009
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pressure for influx for 1hr. If the liner lap or liner is found to be leaking then a
remedial cementing program will be advised.
10.1.2. Guidelines For Testing 95/8ins Liner Lap
1) While waiting on cement, test the BOP stack according to the Company Well Control
Policy Manual procedures. Pull out of the hole with the test tool.
2) Run a 81/2ins bit/mill and clean out the 95/8ins casing to the landing collar (PBTD).
The drilling program must allow for sufficient rat hole to enable TCP guns to be
dropped off, if required.
3) Run a cement bond/correlation log from PBTD to above the packer setting depth.
10.1.3. General Technical Preparations
1) Surface well testing equipment should be installed and pressure tested as per the
procedures in Section 7.
2) DST tools should be laid out and tested on the pipe desk (Refer to Section 10.8).
3) Ensure that all down-hole components of the test string are the proper size, i.e. OD,
ID, thread type and that the items are clean and clear of any rust, debris, junk, etc. All
threads and collars are to be cleaned properly on the rack. Make sure all crossovers
are correctly beveled inside and outside.
4) Make a visual inspection to verify the condition of packer rubbers and all DST
equipment.
5) Drift all DST equipment to ensure full ID for wire-line, coiled tubing or Surface Read
Out (SRO) tools to be run in the hole.
10.2.
BRINE PREPARATION
In order to efficiently utilize the completion brine system and achieve optimum results, the brine
should be treated and handled according to the recommendations outlined in the following
sections.
10.2.1. Onshore Preparation of Brine
1. Filter and recondition any (suitable) brine which is in stock.
2. Following the final filtration/reconditioning cycle of this stored fluid, re-weigh and
adjust as necessary to suit the conditions of the well.
3. Prepare balance of fluid from sacked material or liquid, as appropriate. Filter and
condition as necessary.
10.2.2. Transportation and Transfer of Fluids
The primary objective is to transport and transfer the fluid without losing density due to
dilution, losing volume, or contaminating of the fluid.
10.2.3. Recommendations
An independent surveyor should be engaged to perform the following duties:
1) Onshore Brine Tanks
Dip storage tanks before transferring fluids.
Take samples of brine at beginning, middle and end of pumping. If required,
submit to the district office.
Check samples for SG at 60oF; centrifuge for solids content, check clarity.
Dip storage tanks after brine is loaded onto transport vessel.
Record and submit report the volume and density of brine provided by brine
supplier.
2) Pumping into Vessel
J. Keemink @2009
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The independent surveyor should ensure that all transport tanks were/are
chemically cleaned.
Visually inspect tanks for cleanliness, residue, any fluids not completely drained
from tanks, inspect pumps/manifolds if applicable.
Dip vessel tanks and check volume as per vessel calibration charts versus
suppliers brine tank volumes.
Close and seal all hatches on transport tanks.
3) Off-loading Brine at Rig-Site
Inspect pontoons/tanks/pits for cleanliness, report any residual solids or fluids
and ensure their removal prior to off-loading. Obtain calibration charts in order to
measure volume of fluid received.
Sample brine received into pontoons/pits and check density and solids to verify
that fluid has not been diluted or contaminated during transport. Report any
variation from original quality.
Ensure that required volumes are removed from transport tanks on vessel.
Report any residual fluid not transferred to the rig.
Report and record final volume and density received on the rig.
10.2.4. Rig Site Preparations
The importance of initial cleanliness of mud/brine tanks, pumps, lines, etc. can not be
over-emphasized.
The following procedures are recommended:
1) Brine Tanks and Lines
All mud/brine tanks, sand traps, ditches, pumps, etc. that will be used for the
brine should be previously cleaned of solids and/or residual contaminants. All
lines should be pre-flushed with water and, if necessary, a chemical wash.
If feasible, mixing lines and valves should be pressure tested against the mixing
pumps. Leaking valves should be replaced.
The mud/brine tanks, ditches, lines and pumps can be given a final cleaning with
appropriate chemical cleaner and flushed with water. This final cleaning should
include all equipment surfaces which will come in contact with the brine.
Finally ensure that all tanks, lines, pumps etc., are dry to avoid dilution of the
brine.
The mud pits should be cleaned as follows using seawater, prior to transferring
completion brine from storage tanks to the pits.
When all the mud has been emptied from the pit tanks to be used, clean the mud
tanks as thoroughly as possible to avoid any brine contamination. Clean initially
using buckets and shovels.
Wash the first mud pit with 50bbls seawater pill containing descaler and oil mud
removers.
Pump pill into second pit and make up second 50bbls pill containing lower
concentration de-scaler/oil mud remover.
Pump second pill into first pit and first pill into third pit. Continue the system until
all pits are clean, including slug and premix pits, and all the surface lines.
Prepare a third 50bbls pill and pump again through all pits if required.
2) Dump Valves
Prior to receiving the brine, ensure all O rings and seats are functioning correctly.
Leaking valves can cause significant brine losses.
3) Ditch Gates - Slide Type
J. Keemink @2009
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4)
5)
6)
7)
8)
9)
All gates should be sealed prior to receiving brine. Two layers of Densotape applied
across edge of slide should insure a good seal. Additional sealing can be obtained
with a fillet of Slick grease on the upstream side.
Barites, bentonites and polymers should not be used in an attempt to seal possible
leaking areas. They do not provide adequate sealing, and also contaminate the brine.
Water Lines
All water lines should be taped or chained off.
Pump Packing
Replace all work mixing pump packing.
Tripping
Significant losses of brine can be avoided during tripping by:
Using wiper plugs
Using collection box and drip pan
Slugging of pipe with heavier weight brine.
Rig Shakers
Should it be necessary to pass brine over rig shakers when circulating, ensure
equipment is operating properly. Avoid diluting brine by washing down or cleaning
screens with water.
Settling Pit
Tank or tanks should be dedicated to be used as settling/separation tanks for brine
that became abnormally contaminated during the course of the testing operation.
Brines contaminated with solids, oil, cement, or other should be placed in tanks and
chemically treated as required. For oil and solids and/or polymer-contamination, pilot
testing should be performed to determine treatments of flocculants and/or oil
separation chemicals, viscosity breakers, etc. Following chemical treatment, the brine
should be filtered and returned to the active system, and re-weighted if necessary.
Sand Traps
If used to contain brine during the operation, these traps should be thoroughly
cleaned prior to the introduction of the brine system. It should also be pre-determined
that fluid can be completely removed when required.
Page 41
Use a filtering system as required during the testing operations to keep brine in required
condition. Required completion fluid weight should be confirmed based on RFT and offset
well data. Once the hole has been displaced to completion brine, continue circulating if
necessary until completion brine returns are within specification as regards weight and
filtration quality.
10.2.7. On-Location Filtration And Maintenance Of Brine
Considering rig surface equipment and availability of space, every effort should be made
to follow procedures:
1) Install filtration equipment in order to operate at its maximum efficiency.
2) Filtration service company should advise proper DE filter aids and cartridge size to
ensure maximum filtration efficiency and economics based on type of fluid to be
filtered, anticipated contaminants such as barite solids, mud solids, oil, etc.
3) Brine in suction tank should be maintained at proper density and filtered prior to
being pumped into hole.
4) Returns of brine should be placed in adequate settling/separation tank to allow
proper chemical treatments and filtration before being placed into the active brine
system.
5) If considered more economical and feasible, severely contaminated brine should be
returned to the brine supplier for reclamation and reconditioning. Whenever possible,
a sample of the contaminated brine should be sent to the brine supplier for evaluation
to determine if the fluid should be treated offshore or onshore.
6) Avoid dilution of brines caused by water hoses, water lines, washing down or rig
and/or filtration equipment, etc.
7) Pick up bit for casing and drill out cement to the top of the liner. If it is planned to
perform a pressure or inflow test on the liner lap, a casing scraper should be run with
the bit unless excessive drilling is expected.
8) Run in the hole with bit for liner and drill out the liner to landing collar which is then
the PBTD (Refer to section 10.1).
9) Run and record CBL/VDL or CET from the landing collar to the top of the liner.
10) If there are reasons to believe that the integrity of the seal on the liner lap is not
effective, a pressure and/or inflow test should be performed (Refer to section 10.1).
11) If the liner lap is found to be leaking then a remedial cementing job is advised.
10.3.
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TUBING PREPARATION
Careful consideration of the tubing to be selected and how it is handled, checked and tallied is
essential in well testing operations. The following sub-sections provide a short description of the
important tubing aspects which need to be considered for a well test.
10.4.1. Tubing Connections
One of the important aspects to be considered in a well test is the type of thread
connection to be used for the tubing string.
Premium connections generally have better sealing properties compared with API
connections and can also have other special features such as:
Higher strength
Higher torque (good for use in horizontal wells)
Faster make-up speeds
Internally streamlined and recess free to prevent erosion
Multi-reusable (less galling)
Reduced connection stresses to reduce Hydrogen Sulphide attack.
The primary seal is metal-to-metal but some connections also have a secondary metalto-metal seals or a Teflon packing ring.
Some premium connections are superior to others regarding being gas tight or good for
high pressure and temperatures etc., therefore an operator must make a thorough
investigation to find the connection which is best fit for purpose. It is normally agreed that
premium threads with a torque shoulder such as Hydril is ideal for testing as it has low
refurbishment costs and is quick to make up and reasonably robust against handling
J. Keemink @2009
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damage, however it is limited to the number of thread re-cuts that can be machined
before requiring to be sent back to the mill for upsetting again.
10.4.2. Tubing Grade
Specifies the type and strength of the steel. Standard tubing is generally covered by the
API specifications, e.g. J 55, C 75, L 80, N 80, C 95. The letter signifies the properties of
the steel and the number signifies its minimum tensile strength in 1,000lbs per sq inch,
i.e. N 80 signifies a normalized and tempered carbon steel with 80,000lbs/ins2 minimum
yield. The cross-sectional area of the tubing multiplied by the minimum yield stress
provides the joint yield strength, e.g. Companys tubing 41/2ins 15.5lbs/ft C 95 body
section is 4.407ins2 x 95,000lbs/ins2 - 419,000lbs. Tubing is manufactured in a variety of
steel grades to cater for the full range of well conditions and well effluents which may be
encountered.
10.4.3. Material
The choice of tubing material should take into account the expected produced fluids. If
sour fluids are expected the material should be no harder than 22 HRC. This limits the
choice to C75 or N 80 as the toughest grades. However, special grades up to C 95 may
be used if they are specified for sour service and have passed the NACE sulphide stress
cracking tests (API SPEC 5AC).
Safety factors in axial tension should ideally not be less than 1.7, but a lower limit of 1.4
can be accepted if a triaxial stress envelope is used. Companys test string is grade D 95
SG (Dalmine designation, equivalent to C 95) and is suitable for tests where H2S is
present.
10.4.4. Weight per Foot
Is a the term used in conjunction with the tubing OD in order to signify the thickness, e.g.
41/2 ins 15.5lbs/ft has a wall thickness of 0.337ins hence an ID of 4.5 - (2 x 0.337) 3.826ins.
10.4.5. Drift
Is slightly less than ID and represents maximum effective available bore diameter for the
passage of tools. API Spec 5A specifies the dimensions of mandrels to be used in drift
testing. All tubulars to be run in a well, i.e. casing, tubing, nipples, packers etc. must be
drifted prior to running.
10.4.6. Capacity
This is the amount of fluid required to fill a measured distance inside the tubing, e.g. the
Companys tubing has a capacity of 0.01422bbl/ft, sometimes expressed as 14.22 barrels
per thousand feet.
10.4.7. Displacement
This is the volume occupied by the tubing material, or the volume of fluid which the tubing
will displace.
10.4.8. Torque
Is the amount of rotational force applied to connect the pin and the box connections to
optimize the mechanical and sealing performance of the connections, e.g. the values for
Companys string are as follows:
Minimum - 6,800ft/lbs
Optimum - 7,650ft/lbs
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Maximum - 8,500ft/lbs.
10.4.9. Company Test String Specification
When possible, Company shall use its own standard test string which is 41/2ins OD with
Dalmine SPJD 6 connections (compatible with Hydril PH6 of the same size). The grade
of this tubing is D 95-SG (equivalent to C 95) which denotes Dalmine, 95,000psi
minimum yield strength, Sour Gas service. table 10.a provides dimensional strength and
performance data for the Companys string.
TYPE: 41/2 OD - 15.5lbs/ft Grade D 95 Dalmine SPJ D - 6 (Hydril PH 6 Compatible)
Pipe Connection
ID 3.826ins 3.765ins
Drift 3.701ins
Torque Values
Min
6,800ft/lbs
Opt
7,650ft/lbs
Max
8,500ft/lbs
Capacity
0.01422bbls/ft or 14.22bbls/1,000 ft
Displacement
0.00564bbls/ft or 5.64bbls/1,000 ft
Burst 12,450psi
Collapse 12,760psi
Yield 419,000lbs
Table 10.A - AGIP (UK) Tubing Data
10.4.10. Inspection
Prior To Running (On Board Visual Inspection And Field Repair)
Ensure all connections are dried after cleaning and before inspection.
Check the starting threads to ensure they have no small slivers or edges of steel which
could indicate galling or over-torque.
Visual inspection should concentrate on the primary metal to metal seal surface of the pin
and box. These seals should be free from corrosion and defects.
The sealing mechanism is based on having sufficient pin-to-box metal-to-metal contact
stress around the full circumference of the connection. The pin and box seal surfaces
should be examined for any seal irregularity.
Check seal surface for:
Longitudinal cuts and scratches
Out-of-roundness
Corrosion pits, rust and scale
Galling.
Some type tubing connections have an external shoulder which is the primary shoulder
on these connections, controlling the position of the pin relative to the box. The proper
location on a fully made-up connection of all other seals and shoulders is determined by
the position of this shoulder.
The surface is also intended to be a secondary pressure seal. This requires that visual
inspection criteria similar to those used for the internal seal be used for the shoulder.
Check shoulder for:
Out-of -roundness
Corrosion pits, rust and scale
J. Keemink @2009
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Galling.
If the visual inspection detects some light corrosion/rust on the seal surface then this
must be removed before running. To alleviate this problem the rust or discoloration can
be easily removed by a light rubbing action using No 400 emery cloth or steel wool.
Minor thread damage (not seal) may be repaired with a fine needle file or No 400 emery
cloth.
If any joints or connection show ovality then they should not be run.
If possible, note whether the pipe is straight, this may not be possible until the joint is
being run.
Drift pipe with correct size (OD and length) drift.
10.4.11. After Testing/Prior To Re-Use
After a series of tests and before re-utilization in another well, that part of the tubing used
shall be inspected onshore.
Callipering
Thread visual inspection
Full length body log for cracking (e.g. Tuboscope)
Hardness check.
10.4.12. Tubing Movement
As part of the design process for the testing string, calculations should be performed by
the DST contractor and confirmed by Company to determine the likely maximum
contraction and expansion of the string during the various phases and operations of the
test, i.e. circulation, production, injection (acid or water injection test), killing, etc. This is
to confirm the tubing design is adequate for the test and to determine the optimum type
and quantitative design of any devices included in the string to accommodate tubing
movement, e.g. slip joints or seal assembly and seal-bore packer.
10.5.
J. Keemink @2009
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2) Make up the fluted hanger to the slick joint, with the appropriate adjustment, to give
the correct length according to the stack drawing dimensions.
3) Pick up the fluted hanger and slick joint assembly and paint the slick joint with white
paint.
4) Run in to immediately above the BOPs and engage the compensator.
5) Land the hanger in the wellhead. Pick up slightly and turn to the right to ensure the
hanger has fully landed out.
6) Carefully close the rams on the slick joint, checking the volume of fluid taken to
confirm that they are fully closed.
7) Mark the string at the drill floor at mid-heave.
8) Record the tide level.
9) Open the rams and strap out to the first connection to obtain the depth to the hangoff point at this tide level.
10) Pull the pipe and lay out the hanger and slick joint being careful not to smudge the
paint marks.
11) Check where the ram marks are positioned on the slick joint. If the measure from the
centre of the rams to the wellhead housing does not correlate, then re-check the
stack dimensions.
12) Adjust the primary assembly for the dimensions obtained.
Note:
Ensure that either choke or kill line is connected below pipe ram that is to be used
on slick joint. This is necessary for annulus control and monitoring during DST
operations.
10.6.
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3) Confer with the Tool Pusher concerning testing requirements during the test, such as:
Procedures for pressure testing and functioning equipment and the necessity of
doing this in a restricted area within easy access to air and water points.
Pressure control and monitoring of the annulus. In particular, the presence of non
return valves in the rig manifolding needs to be discussed and how they can be
removed or bypassed. Potential tie-in points on the rig manifold for a pressure
monitor etc.
Availability of handling equipment (e.g. lift subs, elevators).
Procedures for picking up test tools.
10.6.3. Preliminary Inspections
The following preliminary inspections, shall be carried out before starting testing
operation, under the direct responsibility of the Company Drilling and Completion
Supervisor who can avail himself of Company Drilling Engineer (if Present) and drilling
contractor personnel (Toolpusher):
1) All tubular goods not required for the execution of the test and for the preparatory
operations (scraping, setting of bridge plugs, etc.), shall be laid down from the derrick
floor prior to start the test.
2) Fishing tools for all equipment to be used during testing shall be on rig.
3) Working area on the rig floor and around the separator, heater, tank and flare shall
be clear of obstructions and flammable substance.
4) An adequate platform shall be available to operate the valves on the flow head.
5) Inspections shall be performed on masks, self breathing apparatus, resuscitators and
extinguishers in order to check their efficiency and location on the rig.
1) Electric installations placed within area classified as hazardous shall be explosion
proof.
2) It shall be checked that all access doors and escape ways, fire doors and vent line
valves of pressurized tanks are in the position prescribed by the rig procedures
during production tests.
3) Fuel tanks, oxygen bottles and other pressurized bottles shall be placed far from the
area classified as hazardous and cooled with water, if necessary.
4) It shall be checked that the amount of water available to the burners water spray and
to the sprinkler system is sufficient to protect the burners and the rig from heat
radiation generated by the combustion.
5) Inspection shall be performed on anti-pollution equipment and chemical (dispersant)
stored on rig in order to cope with any oil spill which may occur, particularly during
formation clean out.
6) The accuracy of the data supplied by the anemometer (wind speed and direction)
shall be checked before opening the well.
7) Prior to start well testing operations, drills shall be performed for fire-fighting and
pollution prevention.
8) Inspection shall be made on operating conditions of the communication system
among rig floor, flares area and production equipment area.
9) Complete BOP test shall be carried out before starting well testing operations.
The following additional inspections shall be performed prior to start testing operations,
under the direct responsibility of Company Drilling and Completion Supervisor, who can
avail himself of production test equipment operators:
1) It shall be ascertained that the separator is equipped with safety valves (pop valves
and/or rupture plate outlets) in top operating conditions. The outlets of separator and
J. Keemink @2009
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the vent lines of production tank(s) shall be free from obstructions and secured to
fixed structure of the rig. These lines shall usually be connected to the flares.
2) Inspections shall be carried out on the flares (blow-off lines), on the burners/flares
booms and on the burners igniting system.
For the ignition of burners/flares, a back-up system shall be available in addition to the
main fixed system.
A test on burners shall be performed using diesel oil as fuel.
An adequate supply of propane or butane should be available, if such fuel is used for
the igniting system.
Due to their dangerous nature, propane or butane bottles shall be stored in protected
area.
3) Each burner shall be capable of burning the whole amount of hydrocarbon produced,
that is to say their capacity shall be compatible with the maximum possible
production.
Inspections shall be made on the water sprinkler system for the protection of the rig
from heat radiation in the area where burners are installed. In addition to this fixed
installation, special fire-fighting hoses with adjustable nozzles shall always be
available to cool any part of the rig that would happen to remain outside the
protection of the water sprinkler system.
10.7.
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13) A list of all pressure gauges and serial numbers should be compiled and submitted To the
Company Production Test Supervisor.
14) Only API 5A Modified thread lubricant should be used on tools, tubing and drill collar
connections.
15) The lubricant should be applied to the pin end only with a paint brush. Apply sparingly.
16) Check the brine weight as accurately as possible and ensure that it is correct, based on the
RFT results.
10.8.
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6)
7)
8)
9)
10)
11)
12)
13)
14)
15)
The flow head shall be pressure tested before installed it on the well with a tubing pup
joint assembled on bottom in the followed way:
1) Plug the kill side, the flow side and close the swab valve; pressure test the internal
of flow head pumping through the pup joint.
2) Bleed off pressure and remove plugs from kill and flow side, close kill valve ,flow
side fail-safe valve and pressure test the gates from inside.
3) Close master valve and bleed off the down-stream pressure to pressure test the
gate from below.
This procedure may be adjusted to the actual flow head configuration.
Figure 10.C Flow head Schematic
11.
11.1.
GENERAL
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a) The testing string shall normally be made up of tubing. The use of drill pipe is only allowed in
limited fluid entry test (DST).
b) All equipment and material used in production tests shall be H2S service.
c) Governmental bodies charged with the control of drilling activity and/or other state agencies
shall be notified, if required, on test execution with advanced notice.
d) Before starting and upon completion of flaring operations, company shall give notice to
competent authorities.
e) Prior to the start of casing perforating, visitors and non essential personnel shall leave the rig
and rig personnel shall be limited to the minimum.
f) Prior to start well testing operations a meeting shall be held by well site Company Drilling and
Completion Supervisor and Drilling Contractor Toolpusher to make all personnel involved are
acquainted with detailed operating program (procedures and rules).
11.2.
TUBING HANDLING
a) Tubing must always have the pin and box protectors in place while being handled.
b) Tubing should always be handled with either certified nylon or cable slings or with single joint
elevators when picking up or running out the tubing from the Vee door.
Never Use Hook Ends
c)
d)
e)
f)
Avoid rough handling of the tubing which may damage the joint.
Never allow the tubing to be dropped when loading and or moving.
Never bundle tubing in greater quantities than ten.
Tubing joints will be supplied in singles with protectors fitted and should be laid down on deck
in even layers, no more than 10 levels high.
g) After removing the protectors, the connections should be thoroughly cleaned and inspected
after drifting. One of the following Company approved methods of cleaning should be used:
-metallic brush and a recommended solvent.
h) The pins and boxes should be visually inspected for any damage by a qualified Tubing
Inspector.
i) Reject and damaged joints should be painted red and documented and then returned to the
onshore base for remedial work if necessary.
j) The tubing should then be drifted/measured, and each joint numbered in the middle of the
joint with white paint and strapped and tally recorded (drift the pipe box to pin at all times).
k) After the threads have been cleaned and inspected it is important they be protected from
corrosion. Never leave the threads for longer than two hours without corrosion protection.
l) If the connections are cleaned more than two hours but less than 12hrs prior to the joint being
run, then a light oil should be used to prevent corrosion. If it is to be longer than 12hrs then a
light film of dope and protectors should be reapplied.
11.3.
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c) Ensure the safety clamp (dog collar) is correctly sized ready for the 41/2 tubing (the dog
collar should be used above the rotary table slips until the first 20 joints or until the Company
Production Test Supervisor thinks enough weight is available to properly set slips.
d) Slip type elevators to be used at all times. Check the elevator setting plate for proper
operation. This will ensure the elevators set on the body of the pipe, not on the upset or
connection area.
e) Check the alignment of the rotary table and the elevators.
f) During make-up, the tubing must be allowed to spin freely, which may necessitate slacking
off on the blocks until the weight is off the elevators.
g) Use power tongs and integral hydraulic back-up for all make-up and break-outs at
recommended optimum torque valves. The use of a torque/turn analysis system, such as
Weatherfords Jam system, is recommended.
h) The power tong lead line should be attached to a back-up post and should be labelled. Ideally
the angle with the tong arm should be 90o.
i) When pulling the tubing, always use a wiper rubber.
j) Always install the pin protector fully before standing the tubing in the derrick.
k) Never use a sledge hammer on connections to assist the break-out.
l) Ensure tubing set back in the derrick is properly supported with a belly band to prevent undue
bending.
m) Always use the manufacturers recommendations for running, pulling or make-up.
n) Check that the calibration of the torque machine is valid.
o) A tubing inspector or the Company Production Test Supervisor must be on the rig floor
witnessing the make-up of all the joints that make-up the test string.
p) If there is insufficient space in the derrick to store both drillpipe (51/2, 31/2) and tubing, then
lay down drill pipe in preference.
11.4.
11.5.
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9)
10)
11)
12)
13)
14)
15)
16)
17)
18)
19)
20)
21)
22)
23)
24)
25)
26)
27)
Run the tools into the well and make up the crossover and first joint(s) of intervening drill
collars.
Ensure the BOP blind rams are open before the test tools reach them.
Continue running the minor string as per the string diagram, until all the collars and slip
joints have been made up. Note the string weight.
When the first tubing joint of the major string has been run, pressure test the minor string.
Run the tubing.
When the test string has been run half way into the well, the tubing should again be
pressure tested (optional).
If there is a liner hanger above the packer setting depth, run the tailpipe and packer through
the liner hanger slowly.
When all major string has been run, it is recommended that the string should again be
pressure tested.
Pick up the SSTT assembly and make up to the tubing and function test.
Continue running the landing string, strapping the SSTT hoses to the tubing.
Install the lubricator valve.
Continue running the landing string and the space-out pup joints, strapping all hoses to the
pipe.
Install the surface test tree and 50ft bails or CTU lifting frame.
Run a GR/CCL log to verify the packer setting depth. (Refer to appropriate section according
to gun type).
Set the packer and set down weight until the fluted hanger lands out in the wellhead.
Set the packer and set down weight until the fluted hanger lands out in the wellhead.
Run a GR/CCL log to verify the packer setting depth. (Refer to appropriate section according
to gun type).
Carry out the hook-up and final pressure testing.
The well is now ready to be perforated and tested.
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18) When the test string has been run half way into the well, the tubing should again be
pressure tested (optional).
19) If there is a liner hanger above the packer setting depth, run the end of the string slowly
through the liner hanger.
20) When approaching the permanent packer, pick up by one tubing joint to check the up weight
and slack back down to check the down weight.
21) Run in slowly and tag the packer. Mark the pipe and calculate the spacing out.
22) It is recommended that the string be pressure tested.
23) Pull slowly out of the packer and pull back the pipe to install the SSTT.
24) Space out and pick up the SSTT assembly, install onto the tubing and function test.
25) Continue running the landing string, strapping the SSTT hoses to the tubing.
26) Install the lubricator valve.
27) Continue running the landing string, strapping all hoses to the pipe.
28) With the seal assembly still out of the packer, install the surface test tree attached to the
final joint. Rig up the 50ft bails or CTU lifting frame.
29) Carry out the hook-up pressure test.
30) Slowly lower the seal assembly into the packer and land the SSTT hanger.
31) Conduct the final string pressure tests.
32) The well is now ready to be perforated and tested.
12.
12.1.
12.2.
TEST EXECUTION
a) Welding, cutting and any other operation involving the use of open flame shall be forbidden,
unless express, nominal written permission is given and signed by the Company Drilling and
Completion Supervisor and Drilling Contractor Toolpusher.
b) A suitable amount of mud shall be available during casing perforations and formation
testing. The amount of mud shall be 1,5 times the volume of the well.
J. Keemink @2009
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c)
d)
a)
b)
g)
h)
i)
j)
k)
l)
m)
n)
o)
p)
q)
13.
Mud pumps shall be lined up to reserve mud and all relevant valves from the pumps to the
flow head's kill line should be in open position.
The test string shall include as a minimum the following down-hole and surface equipment
(from bottom to surface):
Tailpipe
Packer
Safety joint
Jar
Tester
Two reverse circulation valves
Slip joints
head.
Initial opening and/or initial flow through separator shall be carried out in daylight only. All
subsequent flow/build-up operations can be performed at night under favorable weather
conditions.
Wind speed and direction shall constantly be monitored before formation clean out and
during the flow to avoid smoke vapor, gas and heat invading the rig.
To this purpose, Company and Contractor personnel shall continuously and directly monitor
the flame behavior at the flares to be able to intervene in case of sudden changes in wind
direction.
Initial opening shall be avoided in windless condition. The decision to suspend a test due to
windless conditions shall be taken by Contractor's Toolpusher after consultation with
Company's Drilling and Completion Supervisors.
The test shall be suspended whenever the normal course of operations is hampered or
drilling unit's safety is jeopardized (heating of the structures, presence of smokes, gas on the
rig).
Wire-line operations inside a test string shall be limited as much as possible.
Down-hole pressure build-up (shut-in) shall be obtained by closing the tester valve.
Well shut-in at the surface shall only be limited to extreme case.
Upon flow beginning, the presence of H2S into the formation fluid shall be detected as soon
as possible.
If H2S is present, procedures to operate in sour gas contaminated environments shall be
strictly observed (Refer to the Drilling Procedures Manual).
Frequent test on H2S presence shall be carried out on the rig floor, production equipment
and flares area, near pumps and engines.
Any indication of H2S presence shall immediately be notified to Contractor's Toolpusher and
Company's Drilling and Completion Supervisor.
It is forbidden to release to the atmosphere non-combusted hydrocarbons.
Only the use of production stock tanks shall be allowed.
All stimulation jobs and subsequent formation clean out operations, shall be performed in
daylight.
During acid jobs, at least two water hoses shall be available to dilute any possible acid spills.
During acidizing, surface pressures shall not exceed the surface equipment testing pressure
or the working pressure of the weakest joint of the test string, whichever is lowest.
During acid job must be definite and marked all the pressure areas.
13.1. GENERAL
The following is the procedure for gathering well test data:
1) Monitor all data points with the electronic surface data acquisition system as shown in table
13.a.
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2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
15)
16)
17)
13.2.
Take manual separator and manifold readings every 30min during the well test and as
directed during clean-up.
Flow to the gauge tank for liquid flow rates and meter calibration.
Take manual H2S and CO2 Draeger readings every hour during the clean-up.
Maintain detailed records on all well flow characteristics and operational changes with
description, e.g. fluid to surface, direct flow to test equipment etc.
Take BS&W samples every 30min and the mud logger is to perform laboratory analysis of
water for chlorides and any other ions such as Ca, Mg, sulphates, TDS, pH and density.
Record the specific gravity of the gas, oil and condensate every 30min.
Take pressurized combination gas, oil or condensate samples from the separator for every
main flow period for PVT analysis or as required by the Reservoir Engineer. Make detailed
records and complete the sample forms to give type of sample, well parameters, at sampling
time, time sample take, bottle numbers etc. Dispatch all PVT samples immediately for
analysis.
Collect other fluids samples as detailed in the Well Testing Program. Dispatch these to the
district warehouse for storage until their disposition is decided.
During a water test, collect water samples every hour during clean-up and stable flow
periods and perform onsite analysis, initially to monitor clean-up from contaminated to true
formation water and then to confirm the continued production of clean formation water.
Onsite analysis is to be conducted to check for chloride and equivalent sodium chloride
levels, sediment, resistivity, pH, total dissolved solids and specific gravity.
Collect samples of true produced formation water in plastic or pressurized containers, as
instructed by the Reservoir Department for laboratory analysis. Dispatch as per step 6)
above.
Foreign or unidentified materials produced from the well should be kept in a marked up
plastic sample packet for onshore analysis.
All samples must be clearly identified and logged.
In addition to Draeger readings and, if required, monitor constantly for CO2 and H2S
presence throughout the test using Orsat (UOP 172/59) and cadmium sulphate titration
(ASTM D2385).
Monitor sand production by sand detection system and take samples as necessary.
Take manual pressure and temperature readings upstream and downstream of the choke,
initially every five minutes, during the clean-up.
Monitor bottom-hole flowing and shut-in pressures and temperatures with surface readout
system as appropriate.
METERING REQUIREMENTS
Prior to the commencement of testing, the separator flow meters and Barton differential pressure
recorder should have been calibrated.
All personnel involved in the operation of metering devices and gauges must keep a detailed log
of the test sequence, as this is very important to the final interpretation of the test data.
A surface data acquisition system should be utilized permitting more frequent data collection.
However, if for any reason this system is not utilized, the recording intervals of table 13.a shall
apply.
Note: These intervals may be altered at the discretion of the well site Company
Production Test Supervisor.
Readings Timing
1 Well Pressure 1st Flow
Every 1 min for 10 mins
Every 2 mins for 20 mins
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DATA REPORTING
Second only to safety, the task of data gathering and reporting is the most important activity
during a well test and is the prime responsibility of the Company Production Test Supervisor.
The data will generally be recorded by the service companies, but it is the responsibility of the
Company Production Test Supervisor to ensure it is collected correctly, accurately and then
distributed.
13.4.
PRE-TEST PREPARATION
After the test program has been finalized, the following points should be discussed with the
participating service companies:
a) The type of down-hole gauges to be run taking into consideration the range of pressures and
temperatures to be encountered, the planned length of the test and the accuracy required.
The responsibility for onsite interpretation of data should also be decided.
b) The range of surface flow rates expected should be discussed so that the correct instruments
and orifice plates can be selected. The frequency of data measurement and the report
presentation should also be decided, if a computerized data acquisition unit is to be used.
J. Keemink @2009
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c) The frequency and locations to take samples for fluid identification during the test should be
decided. These include samples for water, sand and H2S production.
Responsibility for onsite analysis of samples should also be determined.
d) The schedule for sampling for retention should also be discussed.
e) The Well Testing Contractor must submit their Safety Procedures Manual for approval.
13.5.
b)
c)
d)
e)
f)
Test Supervisor on the rig and eventually returned to shore for placing in the
well file.
Composite data acquisition system report (if used)
BHP gauge contractors reports (both hard copy and on compatible 5.25ins disk)
Surface test facilities contractors report
Sampling contractors report (down-hole sampler)
Stimulation contractors report (if used)
13.6.
COMMUNICATIONS
(Also refer to the Company Drilling Procedures Manual.)
During the course of the test, it is important that information flows freely from the rig to the
onshore base. The following telexes should be sent to the base to reduce the risk of
misunderstanding and ensure a smooth operation.
A daily telex should be prepared on the rig for transmission in the morning covering the last
24hr period ending at 24.00hrs. This should be on the desk of base personnel when they
arrive in the morning and will be used to keep partners informed. An afternoon telex should
also be prepared covering the period to 15.00hrs. These telexes should include operations on
an hour-by-hour basis with details of tools run in hole, flow rates, pressures etc.
A telex should be sent at the end of each test briefly summarizing the daily operations and
main results of the test. This is a ready source of data on the test which may be used for
parent Company reports and reports to partners.
Samples taken during the test should be sent to shore as soon as the test has been
completed. A telex should be sent listing all the samples, the boat used for transportation
when the boat leaves the rig and the ETA. If offshore, do not send all the samples taken
during a single test on the same boat; split samples into complete sets and dispatch on
different vessels.
If any changes are to be made to the program during testing operations, a telex or fax will be
sent from the rig to the base summarizing the procedure that is proposed to be followed for
the next sequence of operations. This should be accordingly approved by shore base
Production Superintendent who will ensure that all relevant personnel are informed of the
change in the program.
14.
SAMPLING
14.1.
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GOR
Wellhead pressure
Down-hole flowing pressure.
If the above measurements are stable then the well may be considered ready for separator
sampling.
Care should also be taken to ensure the well flow rate is in excess of the minimum at which liquid
fallback in gas wells occurs, otherwise surface samples will not be representative. This rate is
dependent mainly upon the GLR and the tubing size.
If the well has been perforated close to the gas/oil contact, samples may be invalid and should
probably not be taken.
Surface sampling can be undertaken if the well is producing water but down-hole sampling is not
recommended.
14.2.
DOWN-HOLE SAMPLING
After the well has been conditioned, it should be either shut-in or left to produce at a very low flow
rate. At least two bottom-hole samplers in conjunction with a pressure and temperature gauge are
installed in the well on wire-line. A short pressure and temperature gradient survey must be
performed above the sampling point e.g. at five different depths with 100ft intervals.
This is to determine whether the sample taken will have been in single phase, i.e. below the level
at which gas may be breaking out of solution, or above the OWC. Ideally, the sampling point
should be above the perforations. When the samplers are on depth, the samples are taken and
the pressure and temperature at the sampling depth will be recorded by the gauge at this time.
Samplers are either actuated mechanically by a clock or electrically by a signal from surface.
If clock-type samplers are used, the samplers should be placed on depth before the scheduled
actuation time for some period of time to allow for clock inaccuracies.
The samplers are then pulled out of the hole and the samples transferred into the
shipping/storage bottles. The quality of each sample should be checked by bubble point
determination. It is recommended that at least two runs are made with two samplers each run and
that at least one sample is transferred at 100oF using a heating element. If possible, each sample
should be transferred similarly to ensure that no wax is left on the wall of the container. If not, this
sample should be marked separately.
Depending on conditions, sampling should continue until consistent quality checks are obtained
on two separate samples.
Note: All sampling should utilize mercury-free systems and piston type sample
bottles for safety of personnel.
For long term storage of Companys samples, all well effluent samples should be transferred to
Teflon lined bottles and the mercury-free bottles returned off rental.
14.3.
SURFACE SAMPLING
14.3.1. General
Surface samples are taken after the well has been conditioned for later recombination in
the laboratory. Gas and oil samples should be taken simultaneously forming paired or
companion samples. It is important that accurate gas and oil production rates are known
at the time of taking the samples. Refer to API RP44 for further details.
Before any separator sampling begins, the following procedures should be carried out:
1) Sample bottles should be made ready by having the gas bottles checked to ensure
that they have an absolute vacuum and plugs available for each port.
2) Oil sample bottles need to be checked to ensure they are evacuated above the
piston, and that the piston is at the top of the bottle. The fluid below the piston
J. Keemink @2009
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3)
4)
5)
6)
7)
8)
9)
should be checked to make sure that there is no air present, as this can give
extraneous readings when measuring the fluid flow whilst sampling is in progress.
This will cause problems later when an attempt is made to determine the pressure
(Pb) in the PVT laboratory.
The sampling manifolds should be prepared with gauges to suit the expected
sampling pressure already fitted. Liners should be cleansed and made ready. An oil
sample bottle stand should be readily available, together with a 600cc measuring
cylinder. Sampling manifolds should be kept as simple as practically possible with
as small an internal volume as is reasonably possible but with liners that are long
enough to avoid any possibility of straining the connections to the sampling point
and to the sampling manifold.
A bucket of clean water and a supply of rags should also be readily available for
leak testing full sample bottles and for wiping clean the bottles before shipping to the
PVT laboratory.
For gas, sampling should be conducted using evacuated sample bottles. These are
clean and easy to use as no flushing is required, hence contamination is unlikely. A
vacuum pump is required and care should be taken that no valves become plugged
with hydrates.
Oil should be sampled using piston bottles. These are clean, easy to use, have a
known volume and are mercury-free. They are also relatively easy to use in forming
the gas cap for safety during transportation.
All samples must be labeled immediately after being taken using Agip sample
labels, if available. The following information must be recorded:
Well number.
DST number.
Choke size.
Perforation interval.
Time of sampling and duration.
Oil/condensate and gas rate at time of sampling.
Stock tank oil/condensate, temperature, gravity and shrinkage, pressure.
Gas temp, gravity, static and differential pressures, orifice size and meter run
size.
BS&W.
All samples should be loaded into an empty container and shipped to base as soon
after the test as possible. Record on the morning report, the container in which the
samples are being shipped to shore. Do not ship all samples in one container, split
samples into two representative batches and ship in separate containers.
It is vital when taking samples that any problems are recorded, highlighted and fully
documented.
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5)
The bottle valve (V1) may now be slowly cracked open. Even with the noise around
a separator, it is still quite easy to hear the gas hissing into the bottle and this can
also be heard even when wearing a BA set. Sometimes the gauge needle can be
seen to slightly dip on the initial opening.
If there is just one gas bottle being filled to one oil bottle, then the sampling time
should be about 30 minutes. This length of time means there is less chance of an
invalid sample being taken.
If the ratio of gas samples to oil samples is greater that 1:1, then the fill time should
be worked out to still allow the oil samples to take about 30 minutes.
6) When the sample bottles are full and the sampling time has elapsed, shut the bottle
valve (V1) and the valve on the separator sampling point (V3).
7) Record the pressure on the gauge, and bleed off about 30psi (using V4) then open
the bottle valve (V1). The gauge should now read the original sampling pressure. If
it doesnt then check the manifold and the bottle valve for blockages or icing-up. If
possible clear the obstruction, take up a fresh bottle, and re-sample both the oil and
gas samples. If the pressure returns to near the original, then the sample is good
and the separator sampling point valve (V3) may be reopened for a few moments to
allow the pressure in the bottle to return to the sampling pressure.
8) Record the final sampling pressure and temperature, as they will be needed for the
sampling sheets. The bottle and manifold valves (V1, V3) may now be closed, and
the connecting line broken.
9) Plug the valves, and both valves checked in a bucket of water for any leaks. Now
place the bottle safely aside.
10) Prepare for the next bottle for sampling.
14.4.
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7)
8)
9)
10)
11)
12)
13)
14)
15)
14.5.
slowly crack open the flow regulating valve (V5), so as to take 30 minutes to collect a
600cc sample (20cc /minute).
Remember that this sample must be taken in conjunction with the gas sample.
When the sample bottle contains 600cc of separator fluid, close the flow regulating valve
(V5). Shut the top bottle (V1) and manifold valves (V3). Bleed off and disconnect the top
manifold from the bottle and plug the top bottle valve (V1).
The sample is now consolidated.
A gas cap should now be formed to permit the safe shipping and storage of the bottle.
This is done by removing a portion of the buffer fluid equal to 10% of the sample volume.
This is called the Ullage.
The final pressure and temperature should now be recorded. This is vital for the laboratory
as it informs them what conditions to expect when they analyse the sample and how much
buffer fluid to inject to enable them to match the sampling conditions.
The bottom bottle valve (V2) should now be closed and the pressure in the bottom manifold
valve bled off before removal.
Fit a plug to the bottom valve (V2). Check the integrity of the valves and plugs by immersing
the bottle in a bucket of water and checking for bubbles. Remove from the water, dry the
bottle and fit the protective end caps.
Now place the bottle in its box and set aside.
Prepare the next bottle for sampling.
14.6.
SAFETY
All equipment must be pressure tested and appropriately certified prior to dispatch.
Obtain and comply with any permit to work system before commencing any work.
14.6.1. Bottom-hole Sampling Preparations
Workscope Pressure testing and priming the tools with synthetic oil.
Work Area Rope off the work area and post pressure testing signs. Inform all relevant
personnel before commencing, and after completing, pressure testing. All non-essential
personnel are to be kept clear.
Safety Gear Safety glasses and gloves must be worn.
Comments Tools will now contain high pressure dead synthetic oil and should be stored
and moved in a safe manner.
14.6.2. Rigging Up Samplers to Wire-line
Work scope: Attaching the samplers to the running tool string.
Work Area: Rig floor and wellhead area.
Safety Gear: Additional gear may be required depending on mud type.
Comments Normal slick line/electric line safety procedures are to be followed.
The tools will now contain high pressure dead synthetic oil and no pipe wrenches are to
be used on the tool. The sampling engineer will supervise the tool handling.
14.6.3. Rigging Down Samplers from Wire-line
Work Scope Removing the samplers from the running toolstring.
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WIRE-LINE OPERATIONS
Although sometimes operationally necessary, wire-line operations, both slick line or electric wireline, carry an inherent risk which is even greater on an offshore exploration well test due to the
J. Keemink @2009
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configuration of the test string and the well conditions. If possible, running wire-line through the
test string and especially the annulus pressure operated tester valve should be avoided. This
must be avoided on deep, hot, high pressure wells.
Slick line tools are run for:
-hole sampling which can be taken above or below the test tools.
Down-hole pressure gauges, set in nipples or hung off.
down-hole shut off tools which are set in nipples.
circulating valve etc.
line or electric wire-line tool strings.
Electric wire-line tools are run for:
tools.
Down-hole pressure gauges which may be run with PLT tools.
-perforating with Through-Tubing guns.
ee a test string from a stuck packer, etc.
Both types of wire-line require the use of long bails, or a C/T (coiled tubing) lifting frame, to cater
for the rigging up of the wire-line BOPs and the lubricator on top of the flow head.
Pressure testing is to be carried out against the lubricator valve. The main difference between a
slick line and electric line rig up is that double BOPs and a grease flow tube must be used to
achieve a seal on a braided cable.
16.
HYDRATE PREVENTION
Hydrates are complexes formed spontaneously by the combination of hydrocarbon gas mixtures
with free water under certain conditions of temperature and pressure. Physically they are ice-like
solids which can completely plug down-hole tubing and/or surface lines.
Hydrates can form under both flowing or static conditions. The first indication of hydrates forming
in the tubing is a drop in flowing wellhead pressure, followed by an initially slow but accelerating
drop in wellhead flowing temperature.
The formation of hydrates can be predicted and key to prevention is understanding the conditions
under which they will form. These conditions are certain ranges of pressure and temperature, with
free water present. Under flowing conditions the expansion downstream of a choke or other
restrictions give a favorable regime for their formation. Under conditions of no flow they can form
as a kind of snow on the walls of tubing.
A down-hole hydrate plug is potentially dangerous and should be avoided at all costs. The area of
most risks is in the string from the seabed upwards where the lowest temperature usually occur.
It is of great importance to check the wellhead temperatures at frequent intervals and immediately
when the gas rate or flowing pressures are observed to decrease unexpectedly.
Hydrate prevention is based on the injection of triethylene glycol and/or methanol.
To prevent hydrate formation during the flow testing of high GOR (Gas/Oil Ratio) wells, pump
facilities shall be connected up to the following points:
head
J. Keemink @2009
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To prevent hydrate formations during shut-in periods, glycol should be injected continuously into
the vertical run of the flowhead as well as at the Sub Sea Test Tree.
17.
NITROGEN OPERATIONS
The main use of nitrogen on an exploration well test is to introduce a partial nitrogen cushion into
the test string by displacing the tubing contents through a tubing-annulus differential pressureoperated circulation valve into the annulus. Fluid returns must be monitored to ensure no nitrogen
is allowed into the annulus.
The nitrogen cushion pressure can be rapidly reduced to give a very large drawdown when
perforating under-balance or bringing on a well which had already been perforated overbalance.
This would be useful on tight or depleted reservoirs. It could also be used for detonating TCP
guns using a hydro-mechanical firing device operating at a given tubing annulus differential by
holding the annulus pressure and bleeding away the nitrogen cushion pressure.
Alternatively, with the well open, the nitrogen could be bled off very slowly to minimize the
drawdown, for instance, on a poorly consolidated sand. The disadvantage with this is that it is
uncertain what is occurring down-hole as the nitrogen is bled off. However the advantage is if the
well does not flow to surface, the tubing contents can be reverse circulated out of the well to
determine the what the influx was and, if needed, a second nitrogen cushion could be circulated
into placed in another attempt to bring the well in. If this failed, the well would have to be gas lifted
using a coiled tubing unit.
18.
19.
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Killing by reverse circulation is the preferred method of killing a well as it reduces the quantity of
foreign materials coming into contact with and prevents over pressuring the formation.
Bull-heading is sometimes preferred in cases where the circulation method may not be efficient
due to gas entrainment etc.
Other methods of well kill are used in circumstances where there has been a circulating valve
failure or a blockage in the tubing. These are; Bleed off and Bullhead, Reverse Circulate and
Bullhead and Lubricate. These are so specialized in nature that it is not practical for them to be
used without first thoroughly examining the well situation and then producing a detailed well
specific program and are, therefore, not addressed in this manual.
On tests with Semi-Submersibles there is a well kill procedure for making the well safe for a
disconnection due to bad weather etc.
19.1.
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19.3.
J. Keemink @2009
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19.5.
20.
J. Keemink @2009
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pf HHP Bit
mf HSI Total Cost Supervisor:
Daily Losses [m3] I O D L I O D L Daily
Progr. Losses [m3] B G O R B G O R Progr.
DAILY REPORT
Drilling
A.2. Waste Report (ARPO 6)
WELL NAME
FIELD NAME
District/Affiliate Company
DATE: ARPO-06 Cost center
FRreopmor [tm N] IDneteprtvha (lm D)rilled (m) DMeunds Tityyp (ekg/l)
To [m] Drilled Volume [m3] Cl- concentration (g/l )
Phase size [in] Cumulative volume [m3]
Water consumption Phase /Period [m3] Cumulative [m3]
Usage Fresh water Recycled Total Fresh water Recycled Total
Mixing Mud
Others
Total
Readings / Truck Fresh water [m3] Recycled [m3]
Mud Volume [m3] Phase Cumulative Service Company Contract N
Mixed Mud Company
Lost Waste Disposal
Dumped Transportation
Transported IN
Transported OUT
Waste Disposal Period Cumulative Remarks
Water base cuttings [t]
Oil base cuttings [t]
Dried Water base cuttings [t]
Dried oil base cuttings [t]
Water base mud [t]
Oil base mud transported IN [t]
Oil base mud transported OUT [t]
Drill potable water [t]
Dehidrated water base mud [t]
Dehidrated oil base mud [t]
Sewage water [t]
Transported Brine [t]
Remarks
Supervisor
Superintendent
WASTE DISPOSAL
Management Report
A.3. Well Problem Report (ARPO 13)
FIELD NAME
WELL NAME
District/Affiliate Company
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General Information
Contract No.: Contract Type: Contractor:
Service/Supply: Distributed By:
R1 Technical Requirements
FB_01 REPORT REFERENCES
FB Report No.: Time Lost (Hr.Min): Economic Cost (M):
Category Evaluation Score (0-9)
Suitability of Equipment and Materials
Compliance of Equipment and Materials to the
Adequacy of Personnel
Meeting with Operational Program Requirements
Meeting with Contract Operation Timings
Equipment Condition/Maintenance
R2 Management and Organisational Requirements
FB_01 REPORT REFERENCES
FB Report No.: Time Lost (Hr.Min): Economic Cost (M):
Category Evaluation Score (0-9)
Availability of Equipment and Materials
Technical and Operational Support to Operations
Capability and Promptness to Operational Requests
R3 Safety and Quality Assurance Requirements
FB_01 REPORT REFERENCES
FB Report No.: Time Lost (Hr.Min): Economic Cost (M):
Category Evaluation Score (0-9)
Meeting with the Contract Agreement DSS
Availability and Validity of Requested Certificates
Meeting with Contract Quality Assurance Terms
Event Support Documentation
Type of
Document:
Subject: Issued By: Date:
Notes:
Failure Status Operations Manager Drilling & Completions Manager
Normal Extreme Adverse Innovative
District/Subsidiary
Appendix B - ABBREVIATIONS
AC/DC Alternate Current, Direct Current
API
American Petroleum Institute
BG
Background gas
BHA
Bottom Hole Assembly
BHP
Bottom Hole Pressure
BHT
Bottom Hole temperature
BMT
Blue Methylene Test
BOP
Blow Out Preventer
BPD
Barrel Per Day
BPM
Barrels Per Minute
BPV
Back Pressure Valve
BSW
Base Sediment and Water
BUR
Build Up Rate
C/L
Control Line
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CBL
Cement Bond Log
CCL
Casing Collar Locator
CDP
Common Depth Point
CET
Cement Evaluation Tool
CGR
Condensate Gas Ratio
CR
Cement Retainer
CRA
Corrosion Resistant Alloy
C/T
Coiled Tubing
DC
Drill Collar
DE
Diatomaceous Earth
DHM
Down Hole Motor
DHSV
Down Hole Safety Valve
D&CM Drilling & Completion Manager
DP
Drill Pipe
DPHOT
Drill Pipe Hang off Tool
DST
Drill Stem Test
E/L
Electric Line
ECD
Equivalent Circulation Density
ECP
External Casing Packer
EMS
Electronic Multi Shot
EMW
Equivalent Mud Weight
EP
External Pressure
ESD
Electric Shut-Down System
ESP
Electrical Submersible Pump
ETA
Expected Arrival Time
FBHP
Flowing Bottom Hole Pressure
FBHT
Flowing Bottom Hole Temperature
FPI/BO
Free Point Indicator / Back Off
FTHP
Flowing Tubing Head Pressure
FTHT
Flowing Tubing Head Temperature
GLR
Gas Liquid Ratio
GOC
Gas Oil Contact
GOR
Gas Oil Ratio
GP
Gravel Pack
GPM
Gallon (US) per Minute
GPS
Global Positioning System
GR
Gamma Ray
HAZOP
Hazard and Operability
HHP
Hydraulic Horsepower
HO
Hole Opener
HP/HT High Pressure - High Temperature
HW/HWDP
Heavy Weight Drill Pipe
IADC
International Association of Drilling Contractors
IBOP
Inside Blow Out Preventer
ID
Inside Diameter
IPR
Inflow Performance Relationship
JAM
Joint Make-up Torque Analyser
L/D
Lay Down
LAT
Lowest Astronomical Tide
LC 50
Lethal Concentration 50%
LCDT
Last Crystal to Dissolve oC
LCM
Lost Circulation Materials
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LEL
Lower Explosive Limit
LN
Landing Nipple
LOT
Leak Off Test
LQC
Log Quality Control
LTA
Lost Time Accident
M/D
Martin Decker
M/U
Make Up
MAASP
Max Allowable Annular Surface Pressure
MD
Measured Depth
MLH
Mudline Hanger
MLS
Mudline Suspension
MMS
Magnetic Multi Shot
MODU Mobile Offshore Drilling Unit
MPI
Magnetic Particle Inspection
MSCL
Modular Single Completion Land
MSL
Mean Sea Level
MUT
Make up Torque
MW
Mud Weight
MWD
Measurement While Drilling
NACE
National Association of Corrosion Engineers
NDT
Non Destructive Test
NSG
North Seeking Gyro
NTU
Nephelometric Turbidity Unit
OBM
Oil Base Mud
OD
Outside Diameter
OH
Open Hole
OIM
Offshore Installation Manager
OMW
Original Mud weight
OWC
Oil Water Contact
P&A
Plugged & Abandoned
P/U
Pick up
PBR
Polished Bore Receptacle
PDM
Positive Displacement Motor
PI
Productivity Index
PLT
Production Logging Tool
POB
Personnel On Board
POOH Pull Out Of Hole
PPB
Pounds per Barrel
PPG
Pounds per Gallon
ppm
Part Per Million
PVT
Pressure Volume Temperature
Q
Flow Rate
Q/A Q/C
Quality Assurance, Quality Control
R/D
Rig down
R/U
Rig up
RBP
Retrievable Bridge Plug
RCP
Reverse Circulating Position
RFT
Repeat Formation Test
RIH
Run In Hole
RKB
Rotary Kelly Bushing
ROV
Remote Operated Vehicle
RPM
Revolutions Per Minute
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RT
S/N
SBHP
SBHT
SCC
SDE
SF
SG
SICP
SPM
SR
SRG
SSC
TCP
TD
TG
TGB
TOC
TOL
TVD
UR
VBR
VDL
VSP
W/L
WBM
WC
WL
WOC
WOW
WP
YP
Rotary Table
Serial Number
Static Bottom Hole Pressure
Static Bottom Hole Temperature
Stress Corrosion Cracking
Senior Drilling Engineer
Safety Factor
Specific Gravity
Shut-in Casing Pressure
Stroke per Minute
Separation Ratio
Surface Readout Gyro
Sulphide Stress Cracking
Tubing Conveyed Perforations
Total Depth
Trip Gas
Temporary Guide Base
Top of Cement
Top of Liner
True Vertical Depth
Under Reamer
Variable Bore Rams (BOP)
Variable Density Log
Velocity Seismic Profile
Wire Line
Water Base Mud
Water Cut
Water Loss
Wait On Cement
Wait On Weather
Working Pressure
Yield Point
Appendix C - BIBLIOGRAPHY
API Specification No 811-05CT5
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