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COMPONENTS HANDBOOK Conveyor Idlers, Pulleys, Belt Cleaners and Accessories Moxie ® Rolls 1

COMPONENTS

HANDBOOK

Conveyor Idlers, Pulleys, Belt Cleaners and Accessories

Moxie ® Rolls

Table of Contents

Conveyor Pulleys

01

Conveyor Pulleys

05

Chevron ® Pulleys

07

Core Systems ® Designs

Conveyor Idlers

11

CEMA Rated Idlers

15

Moxie ® Rolls

17

81/91 Series Regreasable Idlers

18

40 Series Idlers

19

CB504 Idlers

20

Self Aligning Idlers

21

Navigator ® Return Trainers

23

Urathon ® Return Rolls

25

Rubber Disc Returns

26

Rubber Lagged Returns

27

Beater Bar Returns

28

V-Return Rolls

Belt Scrapers/Cleaners

29

Exterra ® Primary Belt Cleaner

31

Exterra ® SFL Dual Belt Cleaner

Conveyor Accessories

33

Return Roll Guards

34

Guard Panels

35

Conveyor Belt Covers

37

Sealing System

39

Impact Bed

41

Conveyor Take-Ups

43

Superior Belt Scale

45

Superior Auto Greaser

47

Sonicscout Material Sensor

48

Contact Us

Core Systems Dual Drive

Conveyor Pulleys

A Complete Line of Pulleys for Every Application

Pulleys A Complete Line of Pulleys for Every Application Standard Sizes (Custom Sizes Available Upon Request)

Standard Sizes

(Custom Sizes Available Upon Request)

„ Diameter: Up to 60”

„ Face Widths: Up to 120”

„ Shafting: Up to 15”

Frequently Asked Questions

How do I know which class is for me?

„ „ There „ are „ charts „ on„ the „ next„ page „ that „ help„ to „ define „ applications „ and „ match„ them„ with „ specific „ classes. „ For „ an „ exact„ match, „ consider „ our„ Core „ Systems™ „ Design „ team. „ The „ group „ of„ engineers „ review„ the „specs „ of„ your „ application„ and „ design „ a „ pulley „ specific „ to „ the „ job.

What are Superior’s limitations?

„ „ The „ specs „ listed „ above „ are „ considered „ our „ standard „ product„ line; „ however„ that „ doesn’t„ mean „ we „ cannot „ go „ outside „ of „ the„ box„ for „ you. „ If „ your „ application „ specs„ extend „ outside „ our „ standard „ listing, „ contact „ us „ to „ discuss„ how „ we „ can„ help „ design „ and „ build „ your „ big „ conveyor „ pulley.

Where can I purchase Superior pulleys?

„ „ We„ have „ teamed „ up „ with„ some „ of „ the „ top„ distributors „ in „ North„ America „ to „ provide „ you „ with „ local „ sales, „ service „ and „ deliveries. „ For„ a „ listing „ of „ our„ partners, „ visit „ superior-ind.com/distributor.

FIG 17.1 DRIVE WEIGHT STRESS TEST
FIG 17.1 DRIVE WEIGHT STRESS TEST
FIG 17.1 DRIVE WEIGHT STRESS TEST CONVEYOR PULLEYS Features and Benefits Fast Lead Times „
CONVEYOR PULLEYS
CONVEYOR PULLEYS

Features and Benefits

Fast Lead Times

„ „ 1-2 „ day„ turnarounds

„ „ Expediting„ services „ available

„ „ 10 „ warehouses „ stocked „ with „ standard „ products „ (Fig „ 17.3)

„ „ North „ American „ distribution „ network

Comprehensive Product Line

„ „ From „ light, „ portable „ applications „ to „ high „ tonnage, „ extreme „ jobs

„ „ CEMA,„ Mine „ 1.5, „ Mine „ 2.0, „ Super „ and „ Engineered „ Classes

„ „ Specialty: „ Spiral„ drums „ and „ wings, „ deflection „ wheels „ and „ dead „ shaft „ conveyor „ pulleys

Performance Matched Design

„ „ Complete „ assembly „ including„ bearings, „ couplings, „ gearing, „ etc.

„ „ Engineers „ apply „ Finite „ Element „ Analysis „ (FEA) „ to „ build „ per „ application „ stress „ conditions „ (Fig„ 17.1)

Quality Craftsmanship

„ „ Robotic „ welding„ machines „ for „ consistent, „ quality „ welds

„ „ Hand „ welders „ trained „ and „ certified „ by „ American „ Welding „ Society „ (AWS)

Conveyor Pulleys

Pulley Product Line Description CEMA Duty Mine Duty 1.5 Mine Duty 2.0 Super Duty Core
Pulley Product Line
Description
CEMA Duty
Mine Duty 1.5
Mine Duty 2.0
Super Duty
Core Systems TM
Design
Wing Pulleys
Drum Pulleys
Chevron ® Wing Pulley
Design Standards
Conveyor Type
Light duty, portable
Medium duty
Heavy duty
Extra heavy duty
High tonnage
Belt Style
Belt Burden
Not started under load
Started under
Started under full load
Started under full load
Started under full load
moderate load
Starts and Stops
Load/Feed
Uniformly loaded
Uniformly loaded
Non-uniformly loaded
Non-uniformly loaded
Non-uniformly loaded
Characteristics
Pulley Product Line
Pulley Types
Diameter
Integral Hub Diameter
Face Width
Contact Bar Thickness
CEMA Drum Pulley
4”- 60”
12” and under
12”- 78”
CEMA Wing Pulley
6”- 60”
12”- 78”
1/4” x 1-1/2” minimum, 3/8” x 1-1/2”, 5/8” x 1-1/2”
Mine Duty 1.5 Drum Pulley
10”- 60”
12” and under
12”- 78”
Mine Duty 2.0 Drum Pulley
10”- 60”
12” and under
12”- 102”
Mine Duty 2.0 Wing Pulley
8”- 60”
12”- 78”
5/8” x 1-1/2” minimum
Super Drum Pulley
10”- 60”
12” and under
12”- 102”
Super Wing Pulley
10”- 60”
12”- 78”
3/4” x 2” minimum
CEMA Chevron ® Wing Pulley
10”- 20”
All CEMA
12”- 63”
1” x 1/2” half round bar
Mine Duty Chevron ® Wing Pulley
12”- 36”
12”- 63”
1” round bar
Super Chevron ® Wing Pulley
12”- 42”
20”- 75”
1-1/2” round bar

*NOTE: Other diameters and face widths available upon request. Several hub and bushing types are available with all pulleys.

Pulley Product Line

CEMA DRUM PULLEY
CEMA DRUM PULLEY
SUPER DRUM PULLEY
SUPER DRUM PULLEY
MINE DUTY 2.0 WING PULLEY
MINE DUTY 2.0 WING PULLEY
CEMA CHEVRON® PULLEY
CEMA CHEVRON® PULLEY
SUPER CHEVRON® PULLEY
SUPER CHEVRON® PULLEY
MINE DUTY 1.5 DRUM PULLEY
MINE DUTY 1.5 DRUM PULLEY
SPIRAL DRUM PULLEY
SPIRAL DRUM PULLEY
SUPER WING PULLEY
SUPER WING PULLEY
MINE DUTY CHEVRON® PULLEY
MINE DUTY CHEVRON® PULLEY
ENGINEERED CORE SYSTEMSTM DESIGNS
ENGINEERED
CORE SYSTEMSTM DESIGNS
MINE DUTY 2.0 DRUM PULLEY
MINE DUTY 2.0 DRUM PULLEY
CEMA WING PULLEY
CEMA WING PULLEY
SPIRAL WING PULLEY
SPIRAL WING PULLEY
DRIVE ASSEMBLIES CORE SYSTEMSTM DESIGNS
DRIVE ASSEMBLIES
CORE SYSTEMSTM DESIGNS

Quick Deliveries

FIG 17.3 TEN PULLEY WAREHOUSES STOCKED WITH STANDARD PRODUCTS
FIG 17.3 TEN PULLEY WAREHOUSES STOCKED WITH STANDARD PRODUCTS

4

Pulley Lagging

HERRINGBONE
HERRINGBONE
DIAMOND
DIAMOND
SMOOTH
SMOOTH
SLIDE LAG®
SLIDE LAG®
CERAMIC LAGGING OPTIONS
CERAMIC LAGGING OPTIONS
CHEVRON
CHEVRON
URETHANE
URETHANE

1-800-321-1558

Find„ local „ distribution „ at„ superior-ind.com/distributor

© „ 09-2014 „ Superior „ Industries „ CL-115

EXCLUSIVE PATENT PATENTED TECHNOLOGY
EXCLUSIVE PATENT
PATENTED
TECHNOLOGY
CUSTOMER CARE PLAN
CUSTOMER CARE PLAN

Chevron ® Pulley

V-Shaped Wing Pulley Deflects Fugitive Material

® Pulley V-Shaped Wing Pulley Deflects Fugitive Material Standard Sizes „ Classes: CEMA, Mine and Super

Standard Sizes

„ Classes: CEMA, Mine and Super Duty

„ Diameters: 10” - 42”

„ Face Widths: 12” - 75”

„ Upgrades: Abrasion Resistant (AR) Steel

Frequently Asked Questions

What are common applications?

„ „ Systems „ where „ fugitive „ material„ is „ causing „ wing „ bending, „ where „ uptime „ is „

crucial„ and „ where „ noise „ levels„ might „ be „

a „ concern.

Is it only a tail pulley?

„ „ Compared „ to „ standard„ wing „ pulleys, „ the „ Chevron „ wing „ is „ a „ good „ alternative „ for„ a „ gravity „ take-up. „ It’s„ a „ location „ where „ you „ have„ spillage „ and „ where „ you„ want „ to „ prevent„ wedged „ rocks„ and „ bent „ wings.

How does it compare to spiral wing pulleys?

„ „ A „ spiral’s„ corkscrew „ shape „ means„ they „ require „ many „ spins „ to „ auger „ material „ from„ the„ middle „ out „ to „ the „ side,„ versus„ the„ material „ simply „ deflecting „ off „ the „ plow „ shaped „ Chevron „ wing.

What’s the significance of AR steel?

„ „ Producers „ requiring „ high „ performance „ in„ abrasive „ applications„ can „ upgrade „ to„ a „ longer „ lasting „ AR „ model. „ The „ wear „ bars„ are „ manufactured „ with „ abrasion„ resistant„ steel.

FIG 16.1 NO MORE BENT WINGS
FIG 16.1 NO MORE BENT WINGS
„ abrasion„ resistant„ steel. FIG 16.1 NO MORE BENT WINGS CHEVRON PULLEY Features and Benefits Deflects
CHEVRON PULLEY
CHEVRON PULLEY

Features and Benefits

Deflects and Sheds Material

„ „ Traditional „ Wing: „ The „ impact „ of„ rocks „ is „ directly „ perpendicular „ to „ the„ wing, „ causing„ material „ to „ trap „ easily.

„ „ Chevron„ Wing: „ Rocks „ hit „ the „ wings„ at „ a „ glancing „ blow, „ deflecting „ fugitive „ material „ out „ and „ away.

Reduces Wing or Fin Bending

„ „ Traditional „ Wing: „ Over„ time, „ trapped „ fugitive „ material „ causes „ wings „ to „ tip„ or„ bend. „ (Fig „ 16.1)

„ „ Chevron„ Wing: „ Constant „ deflection „ prevents „ entrapment „ of „ fugitive „ material.

Longer Lasting Belts

„ „ Traditional „ Wing: „ Trapped „ material, „ bent „ wings „ and „ sharp „ contact „ bars „ are „ three „ of„ the „ most„ common „ causes „ of„ belt „ damage.

„ „ Chevron„Wing: „Even „wearing „rounded „contact „bars„and „fewer „bent „wings „ preserves „ conveyor „ belt „ appearance „ and „ performance.

50 Decibels Quieter (Fig 16.2)

„ „ Traditional „ Wing: „ Apex„ shape „ causes „ belt „ flapping, „ much „ more „ vibration „ and „ 120 „ db „ of„ sustained „ noise.

„ „ Chevron„ Wing: „ Continuous „ belt „ contact „ significantly „ reduces „ beating „ action,„ vibration „ and „ generates „ just „ 70 „ db „ of„ sound.

Traditional Wing Pulley

Traditional Wing Pulley Chevron Wing Pulley FIG 16.2 CONSTANT BELT CONTACT

Chevron Wing Pulley

Traditional Wing Pulley Chevron Wing Pulley FIG 16.2 CONSTANT BELT CONTACT

FIG 16.2 CONSTANT BELT CONTACT

Chevron Pulley

 

Chevron Wing Pulley Product Line

 

Specs

Diameter

Face Width

Maximum Wing Height

Wing Thickness

Wear Bar Thickness

CEMA Duty

10”- 20”

20”- 63”

Not defined

3/16” or 1/4”

1” x 1/2” half round bar

Mine Duty

12”- 36”

12”- 63”

Varies with diameter

1/4” - 5/16”

1” round bar*

Super Duty

12”- 42”

20”- 75”

Varies with diameter

3/8”

1-1/2” round bar*

*Upgrade to AR steel model for longer lasting pulleys operating in abrasive conditions.

6

150

db

125

db

100

db

75

db

50

db

25

db

Standard Wing Chevron Pulley
Standard
Wing
Chevron
Pulley

Radio, Street Noise

Jet Engine, Fireworks

FIG 16.3 REDUCED NOISE POLLUTION

Producer Perspective

MAINTENANCE SUPERVISOR AT A MINNESOTA QUARRY
MAINTENANCE SUPERVISOR AT A MINNESOTA QUARRY
MATERIAL DEFLECTION REDUCES TRAPPED MATERIAL
MATERIAL DEFLECTION REDUCES TRAPPED MATERIAL

Vibrating Office

“ I would sit in my office in the scale house and the windows would shake. The vibration is gone now and the only thing we changed were the pulleys!”

Bent Wings

“ Our old pulleys had wings folding over or even breaking off, and they were eating away at the bottom side of the belt. Since then, we have installed close to 20 Chevron wing pulleys. Even if we a have little bit of leakage, it spits the rocks out before they bend the wings.”

Plugged Ears

“ The noise levels are a night and day difference. We are in the middle of a city, so to have stopped the constant rattling sounds is huge for us.”

Part Number Guide

Example: CHVS-4275XT70

Style Type
Style
Type

Diameter

Face Hub Type AR Steel Width and Sizes Wear Bars
Face
Hub Type
AR Steel
Width
and Sizes
Wear Bars

CHV

C (CEMA), M (Mine Duty), S (Super Duty)

10”- 42”

12”- 75”

1-800-321-1558

Find„ local „ distribution „ at„ superior-ind.com/distributor

© „ 09-2014 „ Superior „ Industries „ CL-116

XT25 - XT100 EXCLUSIVE PATENT PATENTED TECHNOLOGY
XT25 - XT100
EXCLUSIVE PATENT
PATENTED
TECHNOLOGY
AR CUSTOMER CARE PLAN
AR
CUSTOMER CARE PLAN

Core Systems ® Designs

Power Transmission Conveyor Components Consulting Services

Power Transmission Conveyor Components Consulting Services Standard Sizes (Custom Sizes Available Upon Request) „
Power Transmission Conveyor Components Consulting Services Standard Sizes (Custom Sizes Available Upon Request) „

Standard Sizes

(Custom Sizes Available Upon Request)

„ Diameter: Up to 60”

„ Face Widths: Up to 120”

„ Shafting: Up to 15”

Frequently Asked Questions

What is Core Systems Designs?

„ „ Simply„ put, „ it’s„ a „ consulting „ service „ to„ design „ and „ supply „ your „ power „ transmission„ components.

When do I need Core Systems Designs?

„ „ Anytime „ you „ need „ design„ expertise „ advice„ of „ your „ conveyor„ drive „ packages. „ The „ benefit „ of„ the „ service „ is, „ you„„ avoid „ designing „ the „ system „ or „ gathering „ all „ the „ parts „ on „ your „ own. „ It’s „ one „ phone „ call, „ one „ point „ of „ contact„ and „ one „ warranty. „ If „ all„ you „ need „ is „ a „ conveyor „ pulley,„ then „ you „„ probably „ don’t „ need „ Core „ Systems„ Designs.

Who do I call?

„ „ We’ve „ partnered „ with „ local „ distributors„ to„ get „ you „ the „ best „ service „ and „ support. „ To „ find „ yours, „ visit „ superior-ind.com/ distributor.

„ find „ yours, „ visit „ superior-ind.com/ distributor. CORE SYSTEMS DESIGNS - DUAL HEAD END
CORE SYSTEMS DESIGNS - DUAL HEAD END DRIVE
CORE SYSTEMS DESIGNS - DUAL HEAD END DRIVE

Features and Benefits

Single Source Supplier

„ „ Avoid „ sourcing„ parts „ packages „ from„ multiple „ vendors

„ „ One„ point „ of„ contact

„ „ One„ point „ of„ purchase

Performance Matched Components

„ „ Engineering „ services „ align „ power„ transmission „ components „ to „ your „ application

„ „ Engineers „ apply „ Finite „ Element „ Analysis „ (FEA) „ to „ build „ per „ application „ stress „ conditions

Pre-assembled Parts Packages

„ „ Eliminates„ the „ headaches „ of„ onsite „ assemblies

„ „ Reduces „ installation „ time

Quick Deliveries

„ „ Deliveries „ exceed „ industry „ standards

„ „ Optional „ 1-2 „ day„ turnarounds

„ „ Expediting„ services „ available

„ „ Stocked „ power„ transmission „ warehouse

1-2 „ day„ turnarounds „ „ Expediting„ services „ available „ „ Stocked „ power„ transmission

Single Source Supplier

Engineering consultants work directly with you to determine the correct drive package for your application.

Motor Couplings Gear Box Shafting Pulley Bearing Variable Frequency Drive Guards Bushings Shipping Structure
Motor
Couplings
Gear Box
Shafting
Pulley
Bearing
Variable Frequency Drive
Guards
Bushings
Shipping Structure

Complete Drive Packages

BEARINGS
BEARINGS
MOTORS
MOTORS
DRIVES
DRIVES
SHAFTING COUPLINGS BUSHINGS GEAR BOX GUARDING TAKE-UPS
SHAFTING COUPLINGS BUSHINGS GEAR BOX GUARDING TAKE-UPS
SHAFTING COUPLINGS BUSHINGS GEAR BOX GUARDING TAKE-UPS
SHAFTING COUPLINGS BUSHINGS GEAR BOX GUARDING TAKE-UPS

SHAFTING

COUPLINGS

BUSHINGS

SHAFTING COUPLINGS BUSHINGS GEAR BOX GUARDING TAKE-UPS
SHAFTING COUPLINGS BUSHINGS GEAR BOX GUARDING TAKE-UPS
SHAFTING COUPLINGS BUSHINGS GEAR BOX GUARDING TAKE-UPS

GEAR BOX

GUARDING

TAKE-UPS

How it Works

How it Works Contact Superior Distributor Drive Package Replacement „ There are two routes, sourcing and

Contact Superior Distributor

Drive Package Replacement

„ There are two routes, sourcing and assembling the parts on your own or accessing them through one point of purchase.

on your own or accessing them through one point of purchase. „ We are partnered with
on your own or accessing them through one point of purchase. „ We are partnered with

„ We are partnered with some of the best distributors in North America for local sales and support. Find them at superior-ind.com/distributor.

and support. Find them at superior-ind.com/distributor. Engineering Consultants Design Package „ Using the specs
and support. Find them at superior-ind.com/distributor. Engineering Consultants Design Package „ Using the specs

Engineering Consultants Design Package

„ Using the specs of your application, a performance matched package is engineered.

application, a performance matched package is engineered. Manufacturing and Assembly „ Optional 1-2 day turnarounds
application, a performance matched package is engineered. Manufacturing and Assembly „ Optional 1-2 day turnarounds

Manufacturing and Assembly

„ Optional 1-2 day turnarounds from phone call to completion if needed.

1-2 day turnarounds from phone call to completion if needed. Package Delivery „ Guaranteed to work,
1-2 day turnarounds from phone call to completion if needed. Package Delivery „ Guaranteed to work,

Package Delivery

„ Guaranteed to work, with the security of a two-year warranty.

Core Systems Pulley Data Sheet

Complete this Form for a Customized Core Systems® Quotation

coresystems@superior-ind.com • Toll Free – 800-321-1558 • Fax – 320-589-3892

Date Customer Plant/Mine/Project Application Data:

Ambient Temp Range (degrees) Operation (hours/day) Conveyor Data:

Conveyor Name/Tag Conveyor Capacity (TPH) Conveyor Length (ft) Conveyor Lift (ft) or Incline (deg)

(if not linear, please sketch curve below)

Belt Width (in) Belt Speed (FPM) Motor Horsepower (if known) Type of Soft Start

(Electronic; VFD; Fluid Coupling; or none)

Take-Up Type (manual or automatic) Total Installed Counterweight (lbs) Bearing Centers (in)

Conveyor Profile (See types 1 – 10 below). Circle one.

Submitted By Contact Name Contact Phone or Email Altitude (ft) Operation (days/year) Material (type & max lump size) Material Density (lbs/ft 3 ) Material Repose Angle (degrees) Trough Idler Angle, Spacing & Roll Diameter Return Idler Angle, Spacing & Roll Diameter Number of Belt Scrapers/Cleaners Number of Belt Plows Length of Skirtboards (ft) Height of Material on skirts (in) Conveyor Belt Details (if known) Fabric or Steel Cord Number of Plies & PIW (if known) Covers top x bottom (in x in)

T/TU Profile 1 D T/TU Profile 2 D T Profile 3 D T Profile 4
T/TU
Profile 1
D
T/TU
Profile 2
D
T Profile 3
D
T Profile
4
D
S
S
B
B
B
B
Profile 5
T
H
TU
TU
HTB
B B
D
S
H
T Profile 7
H
T Profile 6
Dp
B
Ds
TU
TU
B
Htrip
Htrip
D
TU
B
B
trip
trip
Profile 9
D
T
B
B
B S
trip
T/TU
Profile 8
D
Profile 10
TU
D
H/TU
(Reversing)

If profile differs from one shown, please sketch here:

If profile differs from one shown, please sketch here: 10 1-800-321-1558 Find„ local „ distribution „

10

1-800-321-1558

Find„ local „ distribution „ at„ superior-ind.com/distributor

© „ 09-2014 „ Superior „ Industries „ CL-117

CUSTOMER CARE PLAN
CUSTOMER CARE PLAN

CEMA Rated Idlers

The Broadest Range of Conveyor Idlers on the Market

Idlers The Broadest Range of Conveyor Idlers on the Market Standard Sizes „ Classes: CEMA B,
Idlers The Broadest Range of Conveyor Idlers on the Market Standard Sizes „ Classes: CEMA B,

Standard Sizes

„ Classes: CEMA B, C, D, E, and F

„ Roll Diameter: 4”- 8”

„ Belt Widths: 18”- 120”

Frequently Asked Questions

Which CEMA class do I need?

„ „ According „ to „ CEMA, „ the „ main„ influences„ in„ selection „ are „ belt „ weight, „ material „ weight, „ load „ rating,„ belt „ sag, „ idler „ life, „ belt „ rating „ and „ belt „ tension. „ It’s„ a „ confusing„ combination „ of „ data „ that „ we’ve„ tried „ to „ simplify „ with„ our „ Idler „ Selector „ Calculator. „ Find „ it „ in „ the „ “Quick „ Links”„ section „ at „ superior-ind.com.

Which roll diameter do I need?

„ „ The „ rule „ of „ thumb „ considers„ belt „ speed. „ At „ 400 „ FPM „ consider „ a „ 4” „ idler, „ 500 „ FPM „ is„ 5”, „ 600 „ FPM „ is „ 6” „ and „ so „ on.„ It’s „ also„ a„ fact „ that „ larger „ diameter„ rolls „ have „ longer „ lives „ due „ to „ fewer „ revolutions„ and „ thicker „ shells.

Where can I buy Superior Idlers?

„ „ We„ have „ distribution„ partners„ with „ inventory„ throughout „ North„ America „ and „ Central „ America. „ For „ local „ service „ and „ fast„ deliveries, „ see „ our „ partners„ at „ superior-ind.com/distributor.

see „ our „ partners„ at „ superior-ind.com/distributor. CEMA RATED IDLERS Features and Benefits SpinGuard ®
CEMA RATED IDLERS
CEMA RATED IDLERS

Features and Benefits

SpinGuard ® Seal Technology: (Fig 1.1)

„ „ Contact „ seal„ prevents „ foreign „ material „ from „ entering„ seal„ cavity

„ „ Grease-filled „ triple „ labyrinth „ seal„ shuts „ out „ contaminants

„ „ Stationary „ external „ seal „ prevents„ material „ pinch „ points

Quick Reaction

„ „ Distributors „ stocked „ with „ standard „ products

„ „ One„ to „ two „ day„ turnarounds „ on „ custom „ designs

High Quality Construction

„ „ Thick„ or „ thicker „ steel „ construction„ compared „ to „ other „ brands

„ „ Two „ year„ complete „ components„ warranty

„ „ Largest, „ broadest „ range „ of„ all „ CEMA „ categories „ on „ the „ market

Economical Retrofit Rolls

„ „ Slotted „ shafts „ fit „ most „ competitor „ frames

„ „ Hex „ nut „ adapter „ available „ for „ hex „ nut „ style „ brackets

No Maintenance Base Frame

„ „ Angled „ base „ sheds „ material

„ „ Flared, „ non-clogging„ center „ stands

„ „ No„ material „ pinch „ points „ between „ roll „ and „ frame

 

Idler Specifications

 

Specs

Bearing Size

Diameter

Thickness

Belt Width

CEMA B

17

mm

4”, 5”

11, 9 Ga

18”- 48”

CEMA C

20

mm

4”, 5”, 6”

11, 9, 7 Ga

18”- 60”

CEMA D

25

mm

5”, 6”

9, 7 Ga

24”- 72”

CEMA E

40

mm

6”, 7”

1/4”

36”- 96”

CEMA F

50

mm

7”, 8”

1/2” or 3/4”

42”- 120”

SpinGuard Seal Technology

1 3 2 4 6 5 FIG 1.1 SPINGUARD SEAL CUTAWAY
1
3
2
4
6
5
FIG 1.1 SPINGUARD SEAL CUTAWAY
1
1

Flat Surface

„

„ Material„ will „ not „ build „ up „ across „ the „ flat „ end „ disc „ surface

2
2

Stationary External Seal

„

„ Stationary „ external „ seal „ helps„ prevent „ material „ pinch „ points „ between „ the „ frame „ and „ the „ end „ of„ the „ roller

3
3

Centrifugal Force Chamber

„

„ Centrifugal „ force „ creates „ a „ self-cleaning„ flinger „ effect, „ keeping„ water „ and „ dirt „ out

4
4

Contact Seal

„

„ First „ defense „ against „ contaminants „ is „ the „ contact „ seal, „ which „ creates „ less „ drag„ than „ a „ rubber „ seal

5
5

Triple Labyrinth Seal

„ „ Second „ defense „ is „ the „ triple „ labyrinth „ seal „ which „ makes „ contaminants „ travel „ a „ longer „ distance

„ „ The „ labyrinth „ is „ also „ grease „ filled „ to „ keep „ contaminants „ away „ from „ the „ ball „ bearing

„ „ The „ durable „ seal „ material „ is „ more „ durable „ and „ is „ less „ susceptible „ to „ corrosion

6
6

Ball Bearing

„

„ Factory „ sealed „ metric „ ball „ bearing„ on „ all „ CEMA „ rated „ idlers

Idler Features

 
1
1

Base Plate

2 4 6 3 5 1
2
4
6
3
5
1

„

„ Open „ end „ stand „ design „ gives „ better „ access „ for „ single „ or „ double„ bolt „ hole „ mounting

2
2

No Pinch Points

„

„ No„ pinch „ points „ between „ roll „ and „ frame „ means„ no „ fugitive „ material „ jamming

3
3

Locking Mechanism

„

„ Integrated „ locking„ tab „ or „ retainer „ clip „ holds „ roll „ tight „ to „ the „ frame „ and „ offers „ easy „ roll „ change „ out

4
4

Narrow Roll Gap

„

„ No„ pinch „ point „ that „ leads „ to „ belt „ damage

5
5

Center Stands

„

„ Non-clogging

 
6
6

Base Angle

„

„ Sheds „ material, „ preventing„ build-up

„ „ Non-clogging   6 Base Angle „ „ Sheds „ material, „ preventing„ build-up 12
„ „ Non-clogging   6 Base Angle „ „ Sheds „ material, „ preventing„ build-up 12

Producer Perspective

PLANT SUPT. AT EASTERN COLORADO AGGREGATES, LA JUNTA, CO
PLANT SUPT. AT EASTERN COLORADO AGGREGATES, LA JUNTA, CO

Part Number Guide

Fugitive Material

“ In the beginning, our plant was stocked by another brand and some of them were lasting just three months! We run a lot of wet sand and they weren’t making the cut. ”

Seal Power

“ With other brands, the problems were directly related to bearing failure. Sand was getting through the seals and into the can. I read about Superior’s seal in magazines and now I’m witnessing it! ”

Competitive Comparison

“ Comparing brand to brand, we get three – sometimes

four – times the life with Superior Idlers. They definitely fit the bill! ”

Example: C6-35E-36 1 2 3 4 5 CEMA Roll Troughing Idler Belt Rating Diameter Angle
Example: C6-35E-36
1
2
3
4
5
CEMA
Roll
Troughing
Idler
Belt
Rating
Diameter
Angle
Type
Width
B, C, D, E, F
4” - 8”
20˚, 35˚, 45˚
See Below
18” - 120”
1
1

CEMA Rating or Series

„

„ Specify„either „ CEMA „ B, „ C, „ D,„ E, „ or „ F

2
2

Roll Diameter

„

„ Specify„either „ 4, „ 5, „ 6, „ 7 „ or „ 8 „ for„ the „ roll „ size„ diameter

3
3

Troughing Angle

„

„ Specify„either „ 20, „ 35, „ or„ 45 „ for „ the„ troughing „ angle

4
4

Idler Type

„

„ Specify„the „ idler „ identification „ letter„ for „ the „ particular„ idler, „ you„ may „ need „ from „ the „ chart „ to „ the „ right

5
5

Belt Width

„ „ Specify„the „ belt „ width

Idler Type

E: Troughing Idler Equal Length Rolls EI: Rubber Cushion Troughing Idler EA: Self-Aligner BA: Bi-Directional Aligning Idler RET: Return Idler FLT: Flat Carrier Idler FLTI: Flat Carrier Rubber Cushion Idler RETI: Return Rubber Cushion Idler RETU: Urathon ® Return RETUSP: Spiral Urathon ® Return Roll RETA: Return Self-Aligning Idler Roll RETAI: Return Self-Aligning Rubber Cushion Idler RETV: V-Return Idler P: Picking Idler Length Rolls U: Troughing Idler Unequal Length Rolls CM: Low-Profile Channel Mount Idler CMI: Channel Mount Impact Low Profile Idler SM: Low-Profile Standard Mount Idler SMI: Standard Mount Impact Low Profile Idler GO: Offset Troughing Idler EW: Wire Rope Idler VPE: Variable Pitch Idler MOX: Moxie ® Roll CB: CB504 Series LS: Live Shaft LSB: Live Shaft Beater

Idler Styles

Idler Styles EQUAL TROUGHING CHANNEL MOUNT LOW PROFILE V-RETURN FLAT CARRIER IDLER SPIRAL URATHON RETURN ROLL

EQUAL TROUGHING

CHANNEL MOUNT
CHANNEL MOUNT

LOW PROFILE

Idler Styles EQUAL TROUGHING CHANNEL MOUNT LOW PROFILE V-RETURN FLAT CARRIER IDLER SPIRAL URATHON RETURN ROLL

V-RETURN

Styles EQUAL TROUGHING CHANNEL MOUNT LOW PROFILE V-RETURN FLAT CARRIER IDLER SPIRAL URATHON RETURN ROLL MOXIE

FLAT CARRIER IDLER

SPIRAL URATHON
SPIRAL URATHON

RETURN ROLL

V-RETURN FLAT CARRIER IDLER SPIRAL URATHON RETURN ROLL MOXIE ® ROLLS IMPACT SELF-ALIGNER RUBBER CUSHION FLAT

MOXIE ® ROLLS

CARRIER IDLER SPIRAL URATHON RETURN ROLL MOXIE ® ROLLS IMPACT SELF-ALIGNER RUBBER CUSHION FLAT CARRIER GARLAND

IMPACT

IDLER SPIRAL URATHON RETURN ROLL MOXIE ® ROLLS IMPACT SELF-ALIGNER RUBBER CUSHION FLAT CARRIER GARLAND UNEQUAL

SELF-ALIGNER

URATHON RETURN ROLL MOXIE ® ROLLS IMPACT SELF-ALIGNER RUBBER CUSHION FLAT CARRIER GARLAND UNEQUAL TROUGHING OFFSET

RUBBER CUSHION FLAT CARRIER

® ROLLS IMPACT SELF-ALIGNER RUBBER CUSHION FLAT CARRIER GARLAND UNEQUAL TROUGHING OFFSET CENTER ROLL SELF-ALIGNING

GARLAND

IMPACT SELF-ALIGNER RUBBER CUSHION FLAT CARRIER GARLAND UNEQUAL TROUGHING OFFSET CENTER ROLL SELF-ALIGNING RETURN

UNEQUAL TROUGHING

RUBBER CUSHION FLAT CARRIER GARLAND UNEQUAL TROUGHING OFFSET CENTER ROLL SELF-ALIGNING RETURN RETURN CB504 SERIES

OFFSET CENTER ROLL

FLAT CARRIER GARLAND UNEQUAL TROUGHING OFFSET CENTER ROLL SELF-ALIGNING RETURN RETURN CB504 SERIES WIRE ROPE LIVE

SELF-ALIGNING RETURN

UNEQUAL TROUGHING OFFSET CENTER ROLL SELF-ALIGNING RETURN RETURN CB504 SERIES WIRE ROPE LIVE SHAFT ROLLERS RUBBER

RETURN

TROUGHING OFFSET CENTER ROLL SELF-ALIGNING RETURN RETURN CB504 SERIES WIRE ROPE LIVE SHAFT ROLLERS RUBBER DISC

CB504 SERIES

OFFSET CENTER ROLL SELF-ALIGNING RETURN RETURN CB504 SERIES WIRE ROPE LIVE SHAFT ROLLERS RUBBER DISC RETURN

WIRE ROPE

ROLL SELF-ALIGNING RETURN RETURN CB504 SERIES WIRE ROPE LIVE SHAFT ROLLERS RUBBER DISC RETURN FEEDER/PICKING

LIVE SHAFT ROLLERS

RETURN RETURN CB504 SERIES WIRE ROPE LIVE SHAFT ROLLERS RUBBER DISC RETURN FEEDER/PICKING VARIABLE PINCH BEATER

RUBBER DISC RETURN

CB504 SERIES WIRE ROPE LIVE SHAFT ROLLERS RUBBER DISC RETURN FEEDER/PICKING VARIABLE PINCH BEATER BAR RETURN

FEEDER/PICKING

ROPE LIVE SHAFT ROLLERS RUBBER DISC RETURN FEEDER/PICKING VARIABLE PINCH BEATER BAR RETURN URATHON ® RETURN

VARIABLE PINCH

ROLLERS RUBBER DISC RETURN FEEDER/PICKING VARIABLE PINCH BEATER BAR RETURN URATHON ® RETURN ROLL   Products

BEATER BAR RETURN

DISC RETURN FEEDER/PICKING VARIABLE PINCH BEATER BAR RETURN URATHON ® RETURN ROLL   Products Available in

URATHON ® RETURN ROLL

 

Products Available in CEMA Rated Idlers

 

Idler Style

CEMA B

CEMA C

CEMA D

CEMA E

CEMA F

Equal Troughing

x

x

x

x

x

Moxie ® Rolls

x

x

Unequal Troughing

x

x

x

x

Feeder/Picking

x

x

x

x

Channel Mount Low Profile

x

x

x

Impact

x

x

x

x

x

Offset Center Roll

x

x

Wire Rope

x

x

Variable Pitch

x

x

x

V-Return

x

x

x

Self-Aligner

x

x

x

x

x

Self-Aligning Return

x

x

x

x

Live Shaft Return

x

x

Beater Bar

x

x

Flat-Carrier

x

x

x

x

x

Rubber Cushion Flat Carrier

x

x

x

x

Steel Return

x

x

x

x

x

Rubber Lagged Return

x

x

Rubber Disc Return

x

x

x

x

Urathon ® Return Roll

x

x

x

x

Spiral Urathon ® Return Roll

x

x

x

Garland Return

x

14

1-800-321-1558

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© „ 09-2014 „ Superior „ Industries „ CL-101

EXCLUSIVE PATENT PATENTED TECHNOLOGY
EXCLUSIVE PATENT
PATENTED
TECHNOLOGY
CUSTOMER CARE PLAN
CUSTOMER CARE PLAN

Moxie ® Rolls

Energy Efficient Idlers Consume Less Power than Steel

Rolls Energy Efficient Idlers Consume Less Power than Steel Standard Sizes „ Classes: CEMA C and
Rolls Energy Efficient Idlers Consume Less Power than Steel Standard Sizes „ Classes: CEMA C and

Standard Sizes

„ Classes: CEMA C and D

„ Roll Diameters: 5” and 6”

„ Belt Widths: 18” - 72”

Frequently Asked Questions

What are Moxie rolls made from?

„ „ There’s „ a „ combination „ of„ materials „ that „ go „ into „ the „ recipe „ to „ develop „ our„ specially „ formulated „ Moxie „ rolls. „

How thick is the idler shell?

„ „ Compared „ to „ the „ rest „ of „ the „ market, „ we „ offer „ the„ thickest „ shell. „ Our „ 6”„ diameter „ rolls„ are „ equipped „ with „ a „ 1” „ thick „ shell „ while „ our „ 5” „ rolls „ are „ 1/2” „ thick.

How is the roller easier on my crews?

„ „ Weighing „ in „ at „ more „ than „ 40% „ lighter „ than„ their „ steel „ equivalents, „ Moxie „ rolls „ are „ much „ lighter„ on „ the „ backs„ and „ bones „ of „ your „ maintenance „ crews. „ Easier „ mounting „ helps „ prevent „ back „ injuries,„ especially „ in „ applications „ with„ suspended„ belts, „ difficult „ to „ access „ rollers „ and „ long „ conveyors. „

FIG 2.1 NO MORE CORRODED IDLER ROLLS
FIG 2.1 NO MORE CORRODED IDLER ROLLS
MOXIE ROLLS
MOXIE ROLLS

Features and Benefits

Sheds Sticky Material

„ „ Standard „ Steel: „ Wet, „ sticky „ material „ tends „ to „ cake „ onto „ steel „ cans

„ „ Moxie„ Rolls:„ The „ lubricity „ of„ Moxie „ rolls „ sheds „ sticky „ material

„ „ Standard „ Steel: „ Material „ bonded „ to „ idlers„ is „ a „ chief „ source „ of „ misaligned „ belts

„ „ Moxie „ Rolls:„ Reduced „ misalignment „ and „ tracking „ issues

„
„

„ Video „ Proof: „ http://superior-ind.com/components/idlers/moxie

Corrosion Resistant

„ „ Standard „ Steel: „ In „ corrosive „ environments, „ steel „ can „ rust „ (Fig „ 2.1)

„ „ Moxie„ Rolls:„ The „ specially „ designed „ formula „ is „ rust „ resistant

„ „ Note: „ Upgrade „ to „ stainless „ steel „ shafts „ and „ frames

Safety

„ „ Standard „ Steel: „ The „ more „ weight, „ the „ more „ power„ requirements

„ „ Moxie„ Rolls:„ Low „ roll „ resistance „ cuts „ horsepower „ requirements

„ „ Standard „ Steel: „ Heavy „ rollers „ can „ be „ ergonomically „ unhealthy

„ „ Moxie „ Rolls:„ The „ lightweight „ rollers „ weigh „ up „ to „ 44% „ less „ (Fig „ 2.2)

Reduced Noise

„ „ Standard „ Steel: „ Steel „ generates „ a „ “clanking” „ sound „ when„ it „ contacts„ belt „ fasteners

„ „ Moxie„ Rolls:„ 3x „ quieter „ than „ steel, „ Moxie „ rolls „ provide „ noise „ control „ in „ residential„ zones

Moxie 40 Steel 30 44% 21% 44% 23% 20 10 C5-36 C6-36 D5-36 D6-36 Weight
Moxie
40
Steel
30
44%
21%
44%
23%
20
10
C5-36
C6-36
D5-36
D6-36
Weight (lbs)

FIG 2.2 WEIGHT COMPARISON

16

SpinGuard Seal Technology

1 3 2 4 6 5 MOXIE ROLL CUTAWAY
1
3
2
4
6
5
MOXIE ROLL CUTAWAY
1
1

Flat Surface

„

„ Material„ will „ not „ build „ up „ across „ the „ flat „ end „ disc „ surface

2
2

Stationary External Seal

„

„ Stationary „ external „ seal „ helps„ prevent „ material „ pinch „ points „ between „ the „ frame „ and „ the „ end „ of„ the „ roller

3
3

Centrifugal Force Chamber

„

„ Centrifugal „ force „ creates „ a „ self-cleaning„ flinger „ effect, „ keeping„ water „ and „ dirt „ out

4
4

Contact Seal

„

„ First „ defense „ against „ contaminants „ is „ the „ contact „ seal, „ which „ creates „ less „ drag„ than „ a „ rubber „ seal

5
5

Triple Labyrinth Seal

„ „ Second „ defense „ is „ the „ triple „ labyrinth „ seal „ which „ makes „ contaminants „ travel „ a „ longer „ distance

„ „ The „ labyrinth „ is „ also „ grease „ filled „ to „ keep „ contaminants „ away „ from „ the „ ball „ bearing

„ „ The „ durable „ seal „ material „ is „ more „ durable „ and „ is „ less „ susceptible „ to „ corrosion

6
6

Ball Bearing

„ „ Factory „ sealed „ metric „ ball „ bearing„ on „ all „ CEMA „ rated „ idlers

Producer Perspective

PLANT MANGER AT SEVEN POINTS SAND AND GRAVEL, ENIS, TEXAS
PLANT MANGER AT SEVEN POINTS SAND AND GRAVEL, ENIS, TEXAS

Pizza Cutter

“ If we didn’t catch a worn steel roll in time, the sharp points would catch the clips, tear them apart and cause a rip all the way down the belt. That is an expensive problem! ”

Belt Stress

“ Belts aren’t all that easy to come by, so the operation

would easily be down a day or more when there was a big tear. That is a problem at our operations with round- the-clock load-outs. ”

Energy Efficiency

“ The decision to switch to Moxie rolls alone is one of

the biggest keys to our current efficiency at the new

wash plant. ”

Part Number Guide

Example: C5-35E-36MOX

CEMA Roll Rating Diameter
CEMA
Roll
Rating
Diameter

Troughing

Angle

Belt Idler Width Type
Belt
Idler
Width
Type

C or D

5” or 6”

20˚, 35˚, 45˚

18”- 72”

* For return Moxie rolls, substitute roll diameter and troughing angle with “RET.”

1-800-321-1558

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© „ 09-2014 „ Superior „ Industries „ CL-102

MOX EXCLUSIVE PATENT PATENTED TECHNOLOGY
MOX
EXCLUSIVE PATENT
PATENTED
TECHNOLOGY
CUSTOMER CARE PLAN
CUSTOMER CARE PLAN

81/91 Series Regreasable Idlers

Regreasable Idlers Stop Invading Water Damage

Idlers Regreasable Idlers Stop Invading Water Damage Standard Sizes „ Classes: CEMA C and D „
Idlers Regreasable Idlers Stop Invading Water Damage Standard Sizes „ Classes: CEMA C and D „

Standard Sizes

„ Classes: CEMA C and D

„ Roll Diameters: 4” - 6”

„ Belt Widths: 18” - 72”

Frequently Asked Questions

What are common applications?

„ „ If „ you „ have „ problems „ keeping „ water„ or „ slurry „ out „ of„ your „ idler „ bearings, „ regreasable „ idlers „ are „ an „ alternative.„ Because „ you„ are „ always „ purging„ the „ bearing„ with „ grease, „ water „ isn’t „ able „ to „ do „ as „ much „ damage.

How often do you regrease?

„ „ It„ is „ totally „dependent „ on„ your „ application„ and „ so„ no „ one „ answer „ is „ accurate.„ If „ you„ can „ blame „ idler „ failures „ on „ water „ or„ slurry „ damage, „ regrease „ more „ often. „ It „ could „ be „ as „ often „ as „ every „ day. „„

How do tapered compare to ball bearings?

„ „ As„ ball „ bearing „ technology „ has„ improved„ and „ the „ cost „ of „ maintenance „ has „ increased, „ ball „ bearings „ have„ significantly „ replaced „ tapered „ roll „ as „ the „ market„ standard.

5 7 6
5
7
6

FIG 3.2 IDLER FRAME

1-800-321-1558

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© „ 09-2014 „ Superior „ Industries „ CL-103

4 3 1 2 FIG 3.1 IDLER SEAL CUTAWAY
4
3
1
2
FIG 3.1 IDLER SEAL CUTAWAY

Features and Benefits

Heavy Duty Rollers

„ „ 9 „ gauge „ on„ 5”

„ „ 7 „ gauge „ on „ 6”

„ „ As „ thick„ or „ thickest „ steel „ in „ the „ industry

Regreasable Idlers

„ „ One„ side „ grease „ relief

„ „ Grease-filled „ single „ point „ lubrication

„ „ Inner„ grease „ seal „ prevents „ grease „ from „ escaping „ into „ roll „ cavity

Bearing Protection

„ „ Delrin„ triple „ labyrinth „ seal

„ „ External„ deflector „ seal „ keeps „ material „ away

„ „ Tapered „ roll „ bearings

Figures 3.1 and 3.2

1
1

„ „ Grease„ retainer „ cup

5
5

„ „ Hex „ nut „ with „ clip

2
2

„ „ 3/4” „ taper „ roller „ bearing

6
6

„ „ 7 „ gauge „ steel „ center„ stand

3
3

„ „ Delrin„ triple „ labyrinth „ seal

7
7

„ „ Punched „ hole „ for „ safety „ cable

4
4

„ „ External„ deflector „ seal

Part Number Guide

Example: 815-35E-36

Idler Type Troughing Idler Belt and Angle Style Width Diameter
Idler Type
Troughing
Idler
Belt
and
Angle
Style
Width
Diameter

81 or 91 and 4”, 5” or 6”

20˚, 35˚ or 45˚

Equal Length, Feeder/Picking or Offset Center Roll

18”- 72”

CUSTOMER CARE PLAN 81 or 91 and 4”, 5” or 6” 20˚, 35˚ or 45˚ Equal Length, Feeder/Picking or

17

18

40 Series Idlers

Replacement Rollers for Track Mounted or Mobile Equipment

Replacement Rollers for Track Mounted or Mobile Equipment Standard Sizes „ Roll Diameter: 4” „ Angles:
Replacement Rollers for Track Mounted or Mobile Equipment Standard Sizes „ Roll Diameter: 4” „ Angles:

Standard Sizes

„ Roll Diameter: 4”

„ Angles: 20˚, 30˚, 45˚, 60˚

„ Belt Width: 24”- 54”

Frequently Asked Questions

What are common applications?

„ „ These„ rollers „ are „ replacement „ parts„ common „ to „ European-designed „ track „ mounted„ crushers „and „ other„ small „ processing „ equipment. „ Also, „ the „ center „ stands „ support „ all „troughing „ angles.

What is the advantage?

„ „ Superior „ is„ one „ of „ just„ a „ few „ manufacturers „ who„ build „ these „ parts „ in „ the„ United „ States, „ making „ it „ easier „ to „ access „ the „ offshore „ parts„ locally. „„ Customers „ are „ able „ to „ replace „ separate „ segments „ of „ the „ idler „ including „ the „ rollers „ and „ center „ stands.

40 SERIES IDLERS
40 SERIES IDLERS
Return Roll U-Bolts

Return Roll U-Bolts

Part Number

13-03004

13-03005

Shaft Diameter

1”

.75”

1-800-321-1558

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© „ 09-2014 „ Superior „ Industries „ CL-104

Features and Benefits

Interchange with Powerscreen Rollers

„ „ Universal„ center „ bracket

„ „ Replaceable „ end „ rollers „ and „ die „ cast „ stands

„ „ 11 „ gauge „ steel

 

Centered Rolls

 

Part Number

Powerscreen #

Roll Length

Shaft Length

Metric Size

43-000010

07020238

8.14”

9.20”

L216

43-000011

02021138

12.00"

13.06"

L314

43-000012

08010101

14.87"

15.93"

L388

43-000013

06530102

18.87"

19.93"

L490

43-000014

05120115

20.87"

21.87"

L538

43-000015

04220133

25.15"

26.21"

L648

43-000016

09130180

26.75"

27.81"

L690

43-000017

09120129

35.07"

36.13"

L900

43-000018

03220103

35.70"

36.76"

L916

 

Outside Rolls

 

Part Number

Powerscreen #

Description

Degree

43-000019

8 - 3/4"

Outside roller only

Fits all degrees

 

Return Rolls

 

Part Number

Powerscreen #

Roll Length

Shaft Length

Metric Size

43-000025

02021145

28.00"

33.00"

L840

43-000026

06530103

33.50"

38.50"

L978

43-000027

05420143

33.62"

38.62"

L980

43-000028

08010102

35.50"

40.50"

L1025

43-000029

05120116

40.00"

45.00"

L1145

43-000030

03220104

53.50"

58.50"

L1485

43-000031

07230107

62.00"

67.00”

L1700

 

Center Brackets

 

Part Number

Powerscreen #

Description

Degree

 

LH2020608

   

43-000021

RH2020609

Center bracket only

20º

 

LH2020606

   

43-000022

RH2020607

Center bracket only

30º

 

LH2020604

   

43-000023

RH2020605

Center bracket only

45º

 

LH2020610

   

43-000024

RH2020611

Center bracket only

60º

CUSTOMER CARE PLAN
CUSTOMER CARE PLAN

CB504 Idlers

Direct Interchange with MARCO and Cedarapids Idlers

Idlers Direct Interchange with MARCO and Cedarapids Idlers Quick Specs „ Roll Diameters: 4” and 4-1/2”
Idlers Direct Interchange with MARCO and Cedarapids Idlers Quick Specs „ Roll Diameters: 4” and 4-1/2”

Quick Specs

„ Roll Diameters: 4” and 4-1/2”

„ Stub Pins: 2-1/2” and 3”

„ Belt Widths: 18”- 48”

Frequently Asked Questions

What are common applications?

„ „ The „ simple „ answer „ is „ if „ this„ is „ a „ product „ you „ have „ used „ in „ the „ past, „ then „ we „ have „ replacement „ rollers„ for „ you„ to „ purchase „ through „ our „ distribution.

What is the idler designed for?

„ „ CB504 „ Idlers „ are „ designed „ to „ easily „ replace „ a „ bearing „ and „ continue „ to „ use „ the „ can „ and „ frame „ for „ MARCO „ or„ Cedarapids „ style „ idlers. „

What is special about the bearings?

„ „ Compared „ to „ other„ idlers, „ CB504 „ style „ idlers „ are „ designed „ and „ manufactured „ with „ sealed „ bearings„ versus„ to „ an „ external„ seal „ design.

BEARING AND PINS
BEARING AND PINS

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CB504 IDLERS
CB504 IDLERS

Features and Benefits

Maintenance Friendly in Tight Locations

„ „ Channel„ mount, „ low„ profile „ designs

„ „ CB504„ bearings

„ „ Direct „ interchange „ with „ MARCO „ or „ Cedarapids „ idlers

„ „ Replacement „ bearings „ and „ pullers

Adapt to Application

„ „ Channel„ mount „ design

„ „ Standard „ mount „ low „ profile „ design „ option

„ „ Rubber„ impact „ design „ option

Part Number Guide

Example: CB45-35E-36

Idler Type Troughing Idler Belt and Angle Style Width Diameter
Idler Type
Troughing
Idler
Belt
and
Angle
Style
Width
Diameter

CB and 4” or 4-1/2”

20˚ or 35˚

Equal or

Channel Mount

18”- 48”

 

CB 504 Parts

 

Part Number

Description

Part Number

Description

41-542300

3” Double Pin

32-506000

Channel Mount

30-405044

4” End Disc

41-541250

2-1/2” Single Pin

30-456024

4-1/2” End Disc

41-542250

2-1/2” Double Pin

03-01017

CB 504 Bearing

41-542263

2-5/8” Double Pin

32-044081

1-1/2” Drop Bracket

41-541300

3” Single Pin

32-410450

4-1/2” Drop Bracket

-

-

CUSTOMER CARE PLAN 32-044081 1-1/2” Drop Bracket 41-541300 3” Single Pin 32-410450 4-1/2” Drop Bracket - - 19

19

Self-Aligning Idlers

Economical Belt Tracking Tool

Self-Aligning Idlers Economical Belt Tracking Tool Quick Specs „ Classes: CEMA B, C, D, E, and

Quick Specs

„ Classes: CEMA B, C, D, E, and F

„ Roll Diameters: 4” - 7”

„ Belt Widths: 18” - 96”

Frequently Asked Questions

Why might I need a troughing self-aligner?

„ „ There„ are „ many „ factors„ that „ cause „ belt „ mis-tracking, „ although „ some „ only „ affect„ the„ top „ side „of „ the „ belt. „ Common „ to „ radial „ stackers,„off-center „ loading „ causes „ mis-tracking „ to „ the „ belt’s„ top „ side. „ A „ carry-side, „ or „ troughing „ self- aligner „ will„ track„ the „ belt „ straight„ at „ every„ radial„ position.

Why choose this style?

„ „ It „ comes „ down „ to „ simple „ economics „ However,„ there „ are „ also „ distinct „ performance „ comparisons. „ The „ Navigator„ return „ trainer„ evolved „ from „ the „ self-aligner „ to „ solve „ issues „ with„ contact „ to „ belt „ guides. „„

Why is the belt guide concave shaped?

„ „ Compared„ to „ a „ harder,„ straighter „ style „ guide,„ the „ concave „ shape „ makes „ for„ a „ softer „ landing „ when„ the „ side „ of „ the „ belt „ contacts„ the „ guide.

FIG 6.1 SOFTER LANDING FOR BELTING
FIG 6.1 SOFTER LANDING FOR BELTING

20

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© „ 09-2014 „ Superior „ Industries „ CL-106

© „ 09-2014 „ Superior „ Industries „ CL-106 SELF-ALIGNING IDLERS Features and Benefits Reduce Belt
SELF-ALIGNING IDLERS
SELF-ALIGNING IDLERS

Features and Benefits

Reduce Belt Mis-tracking

„ „ Misaligned „ belts „ contact „ side „ roller „ or „ shoe „ pad

„ „ After„ contact, „ idler„ pivots „ and „ centers „ belt

Protect Sides of Belting (Fig 6.1)

„ „ Compared „ to „ steel, „ urethane „ side „ guide „ rollers „ are „ softer „ on„ belting

„ „ Concave „ shaped „ side „ guide „ rollers „ keeps „ traction „ on„ belting

SpinGuard ® Seal Technology

„ „ Contact „ seal„ prevents „ foreign „ material „ from „ entering„ seal„ cavity

„ „ Grease-filled „ triple „ labyrinth „ seal„ shuts „ out „ contaminants

„ „ Stationary „ external „ seal „ prevents„ material „ pinch „ points

Standard

Shoe Activated

Positive Action Belts

Bi-Directional Belts

Standard Shoe Activated Positive Action Belts Bi-Directional Belts Troughing Return Troughing Return

Troughing

Standard Shoe Activated Positive Action Belts Bi-Directional Belts Troughing Return Troughing Return

Return

Standard Shoe Activated Positive Action Belts Bi-Directional Belts Troughing Return Troughing Return

Troughing

Standard Shoe Activated Positive Action Belts Bi-Directional Belts Troughing Return Troughing Return

Return

Part Number Guide

Example: B5-35EA-36

CEMA and Troughing Aligner Belt Diameter Angle Style Width
CEMA and
Troughing
Aligner
Belt
Diameter
Angle
Style
Width

B, C, D, E or F and 4”- 7”

20˚, 35˚ or 45˚

Standard (EA) or Shoe Activated (BA)

18”- 96”

*For return roll self-aligners, substitute “RETA” for troughing angle and aligner style.

CUSTOMER CARE PLAN Activated (BA) 18”- 96” *For return roll self-aligners, substitute “RETA” for troughing angle and aligner style.

Navigator ® Return Trainers

Constantly Working to Maintain Proper Belt Tracking

Trainers Constantly Working to Maintain Proper Belt Tracking Quick Specs „ Belt Widths: 24”- 72” „
Trainers Constantly Working to Maintain Proper Belt Tracking Quick Specs „ Belt Widths: 24”- 72” „

Quick Specs

„ Belt Widths: 24”- 72”

„ Lagged Diameter: 7-3/4” or 10-3/4”

„ Non Lagged Diameter: 7” or 10”

Frequently Asked Questions

What are common applications?

„ „ The „ trainer „ can„ be „ used „ in „ any „ application„ where „ belt „ tracking „ is „ an „ issue. „ It’s „ also „ recommended „ for„ applications „ where „ return „ self-aligners „ will„ not „ fit„ or„ are „ not „ working.

Where should I install?

„ „ We„ recommend „ 25 „ to „ 50 „ feet „ from „ the „ tail„ or „ head „ pulley „ on „ the „ belt’s „ bottom „ or „ return „ side „ and „ then „ every „ 100 „ feet „ after „ that„ on„ longer„ span „ conveyors. „ However, „ if „ there „ is „ a „ specific „ spot „ where„ there „ are „ tracking „ issues, „ install „ the„ trainer „one „ to „ two „ idlers „ upstream.

Can you replace the bearings?

„ „ If „ you „ need „ to, „ they „ are „ off-the-shelf, „ flange „ mount „ bearings„ that „ can„ be „ replaced„ with„ an „ extended „ socket. „ However, „ compared „ to „ other „ trainers, „ the„ Navigator„ return „ trainer„ is „ equipped „ with „ larger „ bearings „ designed „ to „ last „ the „ life „ of „ the„ product.

FIG 3.1 INTERNAL BEARINGS
FIG 3.1 INTERNAL BEARINGS
NAVIGATOR RETURN TRAINER
NAVIGATOR RETURN TRAINER

Features and Benefits

Save the Belt

„ „ Works„ to „ provide „ continuous „ belt „ alignment

„ „ Quick„ reaction „ time „ upon „ installation, „ reducing „ the „ risk „ of„ damage

„ „ Standard „ rubber „ lagging„ increases „ friction „ between „ belt „ and„ roller

„ „
„
„

Video „ Proof: „ http://superior-ind.com/components/idlers/aligners/navigator

Avoids Material Buildup

„ „ Rubber„ lagging „ sheds„ material

„ „ Internal,„ off-the-shelf, „ flange „ mount„ bearings „ are „ clear „ of„ material „ buildup „ (Fig„ 3.1)

„ „ No„ framework, „ another „ common „ spot „ for „ material „ buildup

Extends Service Life

„ „ Largest„ diameter „ roll „ for „ longer„ service „ life

„ „ Effective „ in „ both „ wet „ and „ dry „ conditions

THIS BELT WAS EATING INTO BRACKETS AND RIPPING BEFORE
THIS BELT WAS EATING INTO BRACKETS AND RIPPING
BEFORE
BELT STRAIGHTENED IMMEDIATELY AFTER INSTALLATION AFTER
BELT STRAIGHTENED IMMEDIATELY AFTER INSTALLATION
AFTER

22

Producer Perspective

MAINTENANCE MANAGER AT CAPITOL AGGREGATES, AUSTIN, TEXAS
MAINTENANCE MANAGER AT CAPITOL AGGREGATES, AUSTIN, TEXAS

Bad Behavior

“ When our belts misalign they cut into return frames and can actually cut right through the conveyor. At the least, the conveyor catches the belt lacing and rips the side of the belt. ”

Pricey Problems

“ At $15 to $20 a foot and three to four maintenance workers, it’s a pretty expensive situation to change out a belt and anyway you look at it, it’s downtime! ”

Advanced Alternative

“ The Navigator return trainer just seems to handle the belt better than those ones with the side guide rollers. They let the belt travel too far before they even start doing anything. ”

How It Works

Misaligned Belt Misaligned belt puts pressure on one side of the Navigator return trainer
Misaligned Belt
Misaligned belt puts pressure on
one side of the Navigator return
trainer
puts pressure on one side of the Navigator return trainer Belt Alignment Misaligned pressure causes the
Belt Alignment Misaligned pressure causes the Navigator return trainer to tilt, centering the belt
Belt Alignment
Misaligned pressure causes the
Navigator return trainer to tilt,
centering the belt
Aligned Belt The Navigator return trainer is constantly guiding and centering the belt
Aligned Belt
The Navigator return trainer is
constantly guiding and centering
the belt

Part Number Guide

Example: NAV-36 or NAV-36LAG Roller Belt Lagging Style Width Options NAV 24”- 72” LAG
Example: NAV-36 or NAV-36LAG
Roller
Belt
Lagging
Style
Width
Options
NAV
24”- 72”
LAG

*Specify if application is for a bidirectional belt.

LAG *Specify if application is for a bidirectional belt. 1-800-321-1558 Find„ local „ distribution „ at„

1-800-321-1558

Find„ local „ distribution „ at„ superior-ind.com/distributor

© „ 09-2014 „ Superior „ Industries „ CL-107

© „ 09-2014 „ Superior „ Industries „ CL-107 EXCLUSIVE PATENT PATENTED TECHNOLOGY CUSTOMER CARE PLAN
EXCLUSIVE PATENT PATENTED TECHNOLOGY
EXCLUSIVE PATENT
PATENTED
TECHNOLOGY
CUSTOMER CARE PLAN
CUSTOMER CARE PLAN

Urathon ® Return Rolls

Prevent Idler Buildup, Shed Sticky Material

Return Rolls Prevent Idler Buildup, Shed Sticky Material Quick Specs „ Classes: CEMA B, C, D,
Return Rolls Prevent Idler Buildup, Shed Sticky Material Quick Specs „ Classes: CEMA B, C, D,

Quick Specs

„ Classes: CEMA B, C, D, and E

„ Roll Diameters: 5”, 6” and 7”

„ Belt Widths: 18” - 96”

Frequently Asked Questions

What are common applications?

„ „ Urathon „ return„ rolls „ are „ best „ in „ applications „ when „ wet „ or „ sticky „ material „ cakes „ or „ bonds„ to „ steel „ cans, „ a „ problem „ that „ can „ often „ result „ in „ belt „ mis-tracking.

How hard is the urethane?

„ „ Both „ the „ standard „ and „ spiral „ versions„ of „ this „ return„ roll „ are „ made „ from „ a „ 87A „ durometer „ urethane.

Can you replace the discs?

„ „ Yes, „ however „ it „ involves „ removing „ the „ weld „ on „ the „ retaining „ ring „ in „ order „ to „ slip „ the„ discs „ off„ the „ shafts.

FIG 8.1 SPIRAL URATHON RETURN ROLL
FIG 8.1 SPIRAL URATHON RETURN ROLL
URATHON RETURN ROLLS
URATHON RETURN ROLLS

Features and Benefits

Sticky Shedder

„ „ Eliminate„ material „ buildup

„ „ No„ maintenance, „ self-cleaning„ rolls

„ „ Reduce „ tracking„ challenges, „ belt „ damage „ and „ premature „ failure

Longer Lasting

„ „ At „ least „ 3x „ the „ life „ of„ rubber „ discs

„ „ Reduce „ maintenance „ and „ operating„ costs

Belt Cleaning

„ „ Spiral „ option „ cleans „ dirty„ side „ of„ belt „ (Fig „ 8.1)

„ „ Material„ buildup „ is „ the „ leading „ cause „ of „ belt „ damage

Retrofit Rolls

„ „ Slotted „ shaft „ fits „ most „ competitor „ brackets

Rubber Lagging ReturnsRubber Disc Return Idlers Urathon Return Roll 60 65 87A Durometer is a unit of

Rubber Disc Return IdlersRubber Lagging Returns Urathon Return Roll 60 65 87A Durometer is a unit of measurement used

Urathon Return RollRubber Lagging Returns Rubber Disc Return Idlers 60 65 87A Durometer is a unit of measurement

60

65

87A

Rubber Disc Return Idlers Urathon Return Roll 60 65 87A Durometer is a unit of measurement

Durometer is a unit of measurement used to signify the hardness of a material.

DUROMETER RATING

Producer Perspective

PLANT MANAGER; PHOENIX CEMENT COMPANY, SCOTTSDALE, ARIZONA
PLANT MANAGER; PHOENIX CEMENT COMPANY, SCOTTSDALE, ARIZONA

Balloon Effect

“ Clay sticks to steel like a magnet, causing buildup that makes the steel rolls almost double in size. This leads to all kinds of problems! ”

Bloating Steel

“ Some of the steel rolls got so heavy that they stopped rolling. The belt would simply slide across the top of them and potentially end up ripping if you didn’t catch it in time. ”

Zero Buildup

“ These rolls save me time and money and eliminate all the downtime we used to have in change-outs. There is no reason to look any further! ”

Urathon Return Roll

STICKY MATERIAL CLINGING TO STEEL RETURNS CAUSES BELT MIS-TRACKING BEFORE
STICKY MATERIAL CLINGING TO STEEL RETURNS CAUSES BELT MIS-TRACKING
BEFORE

Part Number Guide

URATHON RETURN ROLL SHEDS STICKY MATERIAL AFTER
URATHON RETURN ROLL SHEDS STICKY MATERIAL
AFTER
Example: C5-RETU-36 CEMA Roll Idler Belt Rating Diameter Type Width B, C, D, or E
Example: C5-RETU-36
CEMA
Roll
Idler
Belt
Rating
Diameter
Type
Width
B, C, D, or E
5”, 6” or 7”
RETU or RETUSP*
18”- 96”

* Spiral option is only available in 6” diameter

24

1-800-321-1558

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© „ 09-2014 „ Superior „ Industries „ CL-108

EXCLUSIVE PATENT PATENTED TECHNOLOGY
EXCLUSIVE PATENT
PATENTED
TECHNOLOGY
CUSTOMER CARE PLAN
CUSTOMER CARE PLAN

Rubber Disc Returns

Cost Effective, Prevents Material Buildup

Rubber Disc Returns Cost Effective, Prevents Material Buildup Quick Specs „ Classes: CEMA B, C, D,
Rubber Disc Returns Cost Effective, Prevents Material Buildup Quick Specs „ Classes: CEMA B, C, D,

Quick Specs

„ Classes: CEMA B, C, D, and E

„ Roll Diameters: 4”, 5” and 6”

„ Belt Widths: 18” - 72”

Frequently Asked Questions

What are common applications?

„ „ In „ sticky„ applications „ when „ material „ cakes „ and „ builds„ up „ onto „ return„ idler „ rolls„ eventually „ causing „ belt „ tracking „ concerns.

Why this style over others?

„ „ The „ answer „ comes„ down„ to „ simple „ economics. „ Compared „ to „ the „ Urathon ® „ Return „ Roll, „ our „ Rubber „ Disc „ Returns „ can „ cost „ up „ to „ 20% „ less.

Disc „ Returns „ can „ cost „ up „ to „ 20% „ less. PREVENT

PREVENT MATERIAL BUILDUP

1-800-321-1558

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© „ 09-2014 „ Superior „ Industries „ CL-109

RUBBER DISC RETURN IDLER
RUBBER DISC RETURN IDLER

Features and Benefits

Prevent Material Buildup

„ „ Sheds „ material „ in „ moist,„ sticky „ applications

„ „ Discs„ designed „ with „ self-cleaning, „ flat „ surface

„ „ Discs„ prevents „ buildup „ on„ roll „ and „ on„ return „ side „ of „ belt

Save the Belt

„ „ Provides „ better „ support „ for „ belting

„ „ Reduces „ costly „ belt „ tracking„ issues „ caused „ by „ material „ buildup

„ „ Disc „ spacing „ prevents „ belting „ from„ getting „ stuck „ within „ outside„ discs

Long Lasting Return Rolls

„ „ Synthetic„ rubber „ stable „ in „ wide „ temperature„ range

„ „ Better „ wear„ characteristics „ than „ steel „ rolls

Rubber Lagging ReturnsRubber Disc Return Idlers Urathon Return Roll 60 65 87A Durometer is a unit of

Rubber Disc Return IdlersRubber Lagging Returns Urathon Return Roll 60 65 87A Durometer is a unit of measurement used

Urathon Return RollRubber Lagging Returns Rubber Disc Return Idlers 60 65 87A Durometer is a unit of measurement

60

65

87A

Rubber Disc Return Idlers Urathon Return Roll 60 65 87A Durometer is a unit of measurement

Durometer is a unit of measurement used to signify the hardness of a material.

DUROMETER RATING

Part Number Guide

Example: C5-RETI-36

CEMA Roll Idler Belt Rating Diameter Type Width
CEMA
Roll
Idler
Belt
Rating
Diameter
Type
Width

B, C, D, or E

4”, 5” or 6”

RETI

18” - 72”

CUSTOMER CARE PLAN C5-RETI-36 CEMA Roll Idler Belt Rating Diameter Type Width B, C, D, or E 4”, 5”

25

26

Rubber Lagged Return Rolls

Cost Effective, Prevents Material Buildup

Return Rolls Cost Effective, Prevents Material Buildup Quick Specs „ Classes: CEMA C, and D „
Return Rolls Cost Effective, Prevents Material Buildup Quick Specs „ Classes: CEMA C, and D „

Quick Specs

„ Classes: CEMA C, and D

„ Roll Diameters: 4”, 5” and 6”

„ Belt Widths: 18” - 72”

Frequently Asked Questions

What are common applications?

„ „ In „ sticky „ applications„ when„ material „ cakes„ and „ builds „ up „ onto „ return „ idler „ rolls„ eventually„ causing „ belt „ tracking „ concerns.

Does lagging come in different sizes?

„ „ You „ bet! „ You „ can „ choose „ between „ 1/4” „ or „ 1/2” „ rubber „ depending„ on „ the„ ruggedness„ of „ your „ application. „„

Why this style over others?

„ „ Rubber „ lagged „ style „ is „ targeted „ for„„„„ self-aligner „ frames.

SHED STICKY MATERIAL
SHED STICKY MATERIAL

1-800-321-1558

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© „ 09-2014 „ Superior „ Industries „ CL-110

RUBBER LAGGED RETURN ROLLS
RUBBER LAGGED RETURN ROLLS

Features and Benefits

Prevent Material Buildup

„ „ Sheds „ material „ in „ moist,„ sticky „ applications

„ „ Built „ with „ hot „ vulcanized, „ synthetic „ rubber

Save the Belt

„ „ Flat „ style „ eliminates „ belt „ trapping „ common „ to „ disc „ style „ returns

„ „ Reduces „ costly „ belt „ tracking„ issues „ caused „ by „ material „ buildup

Longer Lasting Return Rolls

„ „ 60 „ durometer„ rubber, „ similar „ to „ car„ tires „ (Fig„ 10.2)

„ „ Lagging„ increases „ thickness „ of„ rolls, „ boosting „ wear „ life

„ „ Better „ wear„ characteristics „ than „ steel „ rolls

Rubber Lagging ReturnsRubber Disc Return Idlers Urathon Return Roll 60 65 87A Durometer is a unit of

Rubber Disc Return IdlersRubber Lagging Returns Urathon Return Roll 60 65 87A Durometer is a unit of measurement used

Urathon Return RollRubber Lagging Returns Rubber Disc Return Idlers 60 65 87A Durometer is a unit of measurement

60

65

87A

Rubber Disc Return Idlers Urathon Return Roll 60 65 87A Durometer is a unit of measurement

Durometer is a unit of measurement used to signify the hardness of a material.

FIG 10.2 DUROMETER RATING

Part Number Guide

Example: C5-RET-36LAG.25

CEMA Lagging Idler Belt and and Type Width Diameter Thickness
CEMA
Lagging
Idler
Belt
and
and
Type
Width
Diameter
Thickness

C or D and 4”, 5” or 6”

RET

18”- 72”

LAG and 1/4” or 1/2”

CUSTOMER CARE PLAN Belt and and Type Width Diameter Thickness C or D and 4”, 5” or 6” RET

Beater Bar Return Rolls

Deflect Sticky Material Off the Belt

Beater Bar Return Rolls Deflect Sticky Material Off the Belt Quick Specs „ Shaft Size: 1-7/16”
Beater Bar Return Rolls Deflect Sticky Material Off the Belt Quick Specs „ Shaft Size: 1-7/16”

Quick Specs

„ Shaft Size: 1-7/16” or 1-15/16”

„ Roll Diameters: 5” and 6”

„ Belt Widths: 18” - 72”

Frequently Asked Questions

What are common applications?

„ „ Like„ the „ Urathon® „ return„ roll „ and „ rubber „ style „ returns, „ the „ beater „ bar„ is „ another „ tool„ to „ defeat „ sticky „ material „ buildup„ on „ the „ return„ side „ of „ your„ belt. „ Also, „ applications„ with„ cleated „ belts „ where„ belt „ cleaners „ are „ not „ an „ effective „ cleaning „ tool.

Where is the install point?

„ „ Typically, „ we „ suggest „ installing „ the „ beater „ bar „in „ the „ first „ return „ roll „ location„ from„ the„ head „ pulley. „ Here, „ the „ cleaning „ is„ focused „ on„ one „ roll „ rather„ than „ stressing„ out „ all „ the „ return„ rollers.

than „ stressing„ out „ all „ the „ return„ rollers. 1-800-321-1558 Find„ local „ distribution

1-800-321-1558

Find„ local „ distribution „ at„ superior-ind.com/distributor

© „ 09-2014 „ Superior „ Industries „ CL-111

BEATER BAR RETURN ROLLS
BEATER BAR RETURN ROLLS

Features and Benefits

Prevent Material Buildup

„ „ Rods„ create „ beating „ motion „ to „ keep „ belt „ clean „ and „ free „ of „ any„ carryback „ material

„ „ Bars „ allow „ gaps „ for „ material „ to „ escape,„ eliminating „ buildup „ on „ roll

Save the Belt

„ „ Reduces „ costly „ belt „ tracking„ issues „ caused „ by „ material „ buildup

„ „ Mounted „ with „ live „ shafts „ to „ support „ conveyor „ loads

Pillow Block Bearing Order Info

Pillow Block Bearing Order Info

Part Number

03-00016

03-00115

Dimensions

1-7/16”

1-15/16”

Part Number Guide

Example: LSB-536-107

Idler Roll Belt Shaft Styles Diameter Width Size
Idler
Roll
Belt
Shaft
Styles
Diameter
Width
Size

LSB

5” or 6”

18”- 72”

107 for 1-7/16” or 115 for 1-15/16”

CUSTOMER CARE PLAN Roll Belt Shaft Styles Diameter Width Size LSB 5” or 6” 18”- 72” 107 for 1-7/16”

27

28

V-Return Idlers

Manages Rugged Loads While Aligning Long Overland Belts

Manages Rugged Loads While Aligning Long Overland Belts Quick Specs „ Classes: CEMA C, D, and
Manages Rugged Loads While Aligning Long Overland Belts Quick Specs „ Classes: CEMA C, D, and

Quick Specs

„ Classes: CEMA C, D, and E

„ Roll Diameters: 5”, 6”, and 7”

„ Belt Widths: 36” - 96”

Frequently Asked Questions

What are common applications?

„ „ Primarily„ used „ on „ long „ overland „ conveyors, „ v-return„ idlers„ are „ used „ in „ applications„ with „ wide, „ thick „ and „ heavy „ belting „ or „ horizontal „ curve „ conveyors.

What is the load rating?

„ „ There„ are „ factors „ that „ we „ need „ to „ consider„ before „ recommending „ a „ load „ rating„ (i.e. „ belt „ weight, „ idler „ spacing,„ feet-per-minute).„ However, „ it „ is „ safe „ to „ say„ that „ v-return „ idlers„ have „ better „ or„ stronger „ load „ ratings„ then „ standard „ one „ roll„ returns.

MOUNTING BRACKET
MOUNTING BRACKET

1-800-321-1558

Find„ local „ distribution „ at„ superior-ind.com/distributor

© „ 09-2014 „ Superior „ Industries „ CL-112

V-RETURN IDLERS
V-RETURN IDLERS

Features and Benefits

Save the Belt

„ „ Help „ keep „ the „ belt „ aligned

„ „ Two-roll „ returns„ have „ higher „ load „ ratings „ than „ single „ rolls

Easy Installation

„ „ Easy „ mounting „ into „ standard „ return „ roll „ locations

„ „ Avoid „ making„ changes „ to „ conveyor „ structure

SpinGuard ® Seal Technology

„ „ Contact „ seal„ helps „ prevent „ foreign„ material „ from „ entering „ seal „ cavity

„ „ Grease-filled „ triple „ labyrinth „ seal„ shuts „ out „ contaminants

„ „ Stationary „ external „ seal „ prevents„ material „ pinch „ points

Part Number Guide

Example: C5-10RETV-36

CEMA Roll Idler Belt and Angle Type Width Diameter
CEMA
Roll
Idler
Belt
and
Angle
Type
Width
Diameter

C, D, E and 5”- 7”

10˚ or 15˚

RETV

EXCLUSIVE PATENT PATENTED TECHNOLOGY
EXCLUSIVE PATENT
PATENTED
TECHNOLOGY

36”- 96”

CUSTOMER CARE PLAN Angle Type Width Diameter C, D, E and 5”- 7” 10˚ or 15˚ RETV EXCLUSIVE PATENT

Exterra ® Primary Belt Cleaner

Jam Packed with More Material Where it’s Needed Most

Jam Packed with More Material Where it’s Needed Most Quick Specs „ Belt Widths: 18” -
Jam Packed with More Material Where it’s Needed Most Quick Specs „ Belt Widths: 18” -

Quick Specs

„ Belt Widths: 18” - 72”

„ Blade Widths: 10” - 70”

„ Durometer: 87A Urethane

Frequently Asked Questions

Why is belt width minus 8” standard?

„ „ Because „ material „ is „ often„ handled „ in„ the „ center „ two-thirds „ of „ the „ belt, „ wider „ blades „ wear „ faster „ in „ the „ center „ developing „ a „ “smile” „ wear „ pattern. „ The „ scraper „ then „ loses „ its„ effectiveness„ Sized„ to „ your „ belt „ width „ minus„ 8”, „ the „ belt„ cleaner „ will „ wear „ more „ evenly.

How often should I reset the tension?

„ „