Sei sulla pagina 1di 52

COMPONENTS

HANDBOOK

Conveyor Idlers, Pulleys, Belt Cleaners and Accessories

Moxie Rolls

Table of Contents
Conveyor Pulleys
01
05
07

Conveyor Pulleys
Chevron Pulleys
Core Systems Designs

Conveyor Idlers
11
15
17
18
19
20
21
23
25
26
27
28

CEMA Rated Idlers


Moxie Rolls
81/91 Series Regreasable Idlers
40 Series Idlers
CB504 Idlers
Self Aligning Idlers
Navigator Return Trainers
Urathon Return Rolls
Rubber Disc Returns
Rubber Lagged Returns
Beater Bar Returns
V-Return Rolls

Belt Scrapers/Cleaners
29
31

Exterra Primary Belt Cleaner


Exterra SFL Dual Belt Cleaner

Conveyor Accessories
33
34
35
37
39
41
43
45
47
48

Return Roll Guards


Guard Panels
Conveyor Belt Covers
Sealing System
Impact Bed
Conveyor Take-Ups
Superior Belt Scale
Superior Auto Greaser
Sonicscout Material Sensor
Contact Us

Core Systems Dual Drive

Conveyor Pulleys
A Complete Line of Pulleys for Every Application

Standard Sizes

(Custom Sizes Available Upon Request)

Diameter: Up to 60
Face Widths: Up to 120
Shafting: Up to 15

CONVEYOR PULLEYS

Frequently Asked Questions

Features and Benefits

How do I know which class is for me?

Fast Lead Times

There are charts on the next page that


help to define applications and match
them with specific classes. For an exact
match, consider our Core Systems
Design team. The group of engineers
review the specs of your application and
design a pulley specific to the job.

What are Superiors limitations?


The specs listed above are considered
our standard product line; however that
doesnt mean we cannot go outside of
the box for you. If your application specs
extend outside our standard listing,
contact us to discuss how we can help
design and build your big conveyor
pulley.

Where can I purchase Superior pulleys?


We have teamed up with some of the
top distributors in North America to
provide you with local sales, service and
deliveries. For a listing of our partners,
visit superior-ind.com/distributor.

FIG 17.1 DRIVE WEIGHT STRESS TEST

1-2 day turnarounds


Expediting services available
10 warehouses stocked with standard products (Fig 17.3)
North American distribution network

Comprehensive Product Line

From light, portable applications to high tonnage, extreme jobs


CEMA, Mine 1.5, Mine 2.0, Super and Engineered Classes
Specialty: Spiral drums and wings, deflection wheels and dead shaft
conveyor pulleys

Performance Matched Design

Complete assembly including bearings, couplings, gearing, etc.


Engineers apply Finite Element Analysis (FEA) to build per application
stress conditions (Fig 17.1)

Quality Craftsmanship

Robotic welding machines for consistent, quality welds


Hand welders trained and certified by American Welding Society (AWS)

Conveyor Pulleys
Pulley Product Line
Description

CEMA Duty

Mine Duty 1.5

Mine Duty 2.0

Super Duty

Core SystemsTM
Design

Wing Pulleys

Drum Pulleys

Chevron Wing Pulley

Design Standards

Load, dimensions
and crown defined by
ANSI B105.1

Roughly 1.5X service Roughly 2.0X service


factor of CEMA
factor of CEMA
standard
standard

Exceeds 2.0X service


factor of CEMA
standard

Engineered class, FEA


Analysis Design,
construction based on
belt tension, conveyor
load, and belt wrap

Conveyor Type

Light duty, portable

Medium duty

Heavy duty

Extra heavy duty

High tonnage

Belt Style

Fabric

Fabric

Fabric

Fabric

Steel cable or fabric

Belt Burden

Not started under load Started under


moderate load

Started under full load Started under full load Started under full load

Starts and Stops

Infrequent

Moderate

Frequent

Frequent

Frequent

Load/Feed
Characteristics

Uniformly loaded

Uniformly loaded

Non-uniformly loaded

Non-uniformly loaded

Non-uniformly loaded

Pulley Product Line


Pulley Types

Diameter

Integral Hub Diameter

Face Width

Contact Bar Thickness

CEMA Drum Pulley

4- 60

12 and under

12- 78

CEMA Wing Pulley

6- 60

12- 78

1/4 x 1-1/2 minimum, 3/8 x 1-1/2, 5/8 x 1-1/2

Mine Duty 1.5 Drum Pulley

10- 60

12 and under

12- 78

Mine Duty 2.0 Drum Pulley

10- 60

12 and under

12- 102

Mine Duty 2.0 Wing Pulley

8- 60

12- 78

5/8 x 1-1/2 minimum

Super Drum Pulley

10- 60

12 and under

12- 102

Super Wing Pulley

10- 60

12- 78

3/4 x 2 minimum

CEMA Chevron Wing Pulley

10- 20

All CEMA

12- 63

1 x 1/2 half round bar

Mine Duty Chevron Wing Pulley

12- 36

12- 63

1 round bar

Super Chevron Wing Pulley

12- 42

20- 75

1-1/2 round bar

*NOTE: Other diameters and face widths available upon request. Several hub and bushing types are available with all pulleys.

Pulley Product Line

CEMA DRUM PULLEY

MINE DUTY 1.5 DRUM PULLEY

MINE DUTY 2.0 DRUM PULLEY

SUPER DRUM PULLEY

SPIRAL DRUM PULLEY

CEMA WING PULLEY

MINE DUTY 2.0 WING PULLEY

SUPER WING PULLEY

SPIRAL WING PULLEY

DRIVE ASSEMBLIES

CEMA CHEVRON PULLEY

MINE DUTY CHEVRON PULLEY

ENGINEERED

SUPER CHEVRON PULLEY

CORE SYSTEMSTM DESIGNS

CORE SYSTEMSTM DESIGNS

Quick Deliveries

FIG 17.3 TEN PULLEY WAREHOUSES STOCKED WITH STANDARD PRODUCTS

Pulley Lagging

HERRINGBONE

DIAMOND

SLIDE LAG

CERAMIC LAGGING OPTIONS

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-115

SMOOTH

CHEVRON

URETHANE

EXCLUSIVE PATENT

PATENTED
TECHNOLOGY

CUSTOMER CARE PLAN

Chevron Pulley

V-Shaped Wing Pulley Deflects Fugitive Material

Standard Sizes
Classes: CEMA, Mine and Super Duty
Diameters: 10 - 42
Face Widths: 12 - 75
Upgrades: Abrasion Resistant (AR) Steel

CHEVRON PULLEY

Frequently Asked Questions

Features and Benefits

What are common applications?

Deflects and Sheds Material

Systems where fugitive material is


causing wing bending, where uptime is
crucial and where noise levels might be
a concern.

Is it only a tail pulley?


Compared to standard wing pulleys, the
Chevron wing is a good alternative for a
gravity take-up. Its a location where you
have spillage and where you want to
prevent wedged rocks and bent wings.

Traditional Wing: The impact of rocks is directly perpendicular to the


wing, causing material to trap easily.
Chevron Wing: Rocks hit the wings at a glancing blow, deflecting fugitive
material out and away.

Reduces Wing or Fin Bending

Traditional Wing: Over time, trapped fugitive material causes wings to tip
or bend. (Fig 16.1)
Chevron Wing: Constant deflection prevents entrapment of fugitive
material.

How does it compare to spiral wing pulleys?

Longer Lasting Belts

A spirals corkscrew shape means they


require many spins to auger material
from the middle out to the side, versus
the material simply deflecting off the
plow shaped Chevron wing.

50 Decibels Quieter (Fig 16.2)

Whats the significance of AR steel?


Producers requiring high performance
in abrasive applications can upgrade
to a longer lasting AR model. The wear
bars are manufactured with abrasion
resistant steel.

Traditional Wing: Trapped material, bent wings and sharp contact bars
are three of the most common causes of belt damage.
Chevron Wing: Even wearing rounded contact bars and fewer bent wings
preserves conveyor belt appearance and performance.
Traditional Wing: Apex shape causes belt flapping, much more vibration
and 120 db of sustained noise.
Chevron Wing: Continuous belt contact significantly reduces beating
action, vibration and generates just 70 db of sound.

Traditional Wing Pulley

FIG 16.1 NO MORE BENT WINGS

FIG 16.2 CONSTANT BELT CONTACT

Chevron Wing Pulley

Chevron Pulley
Chevron Wing Pulley Product Line
Specs

Diameter

Face Width

Maximum Wing Height

Wing Thickness

Wear Bar Thickness

CEMA Duty

10- 20

20- 63

Not defined

3/16 or 1/4

1 x 1/2 half round bar

Mine Duty

12- 36

12- 63

Varies with diameter

1/4 - 5/16

1 round bar*

Super Duty

12- 42

20- 75

Varies with diameter

3/8

1-1/2 round bar*

*Upgrade to AR steel model for longer lasting pulleys operating in abrasive conditions.

150 db
125 db
100 db

Standard
Wing

75 db
50 db
25 db

Chevron
Pulley
Radio, Street Noise

Jet Engine, Fireworks

FIG 16.3 REDUCED NOISE POLLUTION

MATERIAL DEFLECTION REDUCES TRAPPED MATERIAL

Producer Perspective
Vibrating Office
I would sit in my office in the scale house and the
windows would shake. The vibration is gone now
and the only thing we changed were the pulleys!

Bent Wings
Our old pulleys had wings folding over or even
breaking off, and they were eating away at the bottom
side of the belt. Since then, we have installed close
to 20 Chevron wing pulleys. Even if we a have little
bit of leakage, it spits the rocks out before they
bend the wings.

Plugged Ears

MAINTENANCE SUPERVISOR AT A MINNESOTA QUARRY

The noise levels are a night and day difference.


We are in the middle of a city, so to have stopped
the constant rattling sounds is huge for us.

Part Number Guide


Example: CHVS-4275XT70

Style

Type

Diameter

Face
Width

Hub Type
and Sizes

AR Steel
Wear Bars

CHV

C (CEMA), M (Mine Duty),


S (Super Duty)

10- 42

12- 75

XT25 - XT100

AR

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-116

EXCLUSIVE PATENT

PATENTED
TECHNOLOGY

CUSTOMER CARE PLAN

Core Systems Designs

Power Transmission Conveyor Components Consulting Services

Standard Sizes

(Custom Sizes Available Upon Request)

Diameter: Up to 60
Face Widths: Up to 120
Shafting: Up to 15

CORE SYSTEMS DESIGNS - DUAL HEAD END DRIVE

Frequently Asked Questions

Features and Benefits

What is Core Systems Designs?

Single Source Supplier

Simply put, its a consulting service


to design and supply your power
transmission components.

When do I need Core Systems Designs?


Anytime you need design expertise
advice of your conveyor drive packages.
The benefit of the service is, you avoid
designing the system or gathering all the
parts on your own. Its one phone call,
one point of contact and one warranty.
If all you need is a conveyor pulley, then
you probably dont need Core Systems
Designs.

Who do I call?
Weve partnered with local distributors
to get you the best service and support.
To find yours, visit superior-ind.com/
distributor.

Avoid sourcing parts packages from multiple vendors


One point of contact
One point of purchase

Performance Matched Components

Engineering services align power transmission components to your


application
Engineers apply Finite Element Analysis (FEA) to build per application
stress conditions

Pre-assembled Parts Packages

Eliminates the headaches of onsite assemblies


Reduces installation time

Quick Deliveries

Deliveries exceed industry standards


Optional 1-2 day turnarounds
Expediting services available
Stocked power transmission warehouse

Single Source Supplier

Engineering consultants work directly with you to determine the correct drive package for your application.
Motor

Couplings

Variable Frequency Drive

Gear Box

Guards

Shafting

Pulley

Bushings

Shipping Structure

Complete Drive Packages

Bearing

BEARINGS

MOTORS

DRIVES

SHAFTING

COUPLINGS

BUSHINGS

GEAR BOX

GUARDING

TAKE-UPS

How it Works

Drive Package Replacement


There are two routes, sourcing and assembling the parts on your
own or accessing them through one point of purchase.

Contact Superior Distributor


We are partnered with some of the best distributors in North America for
local sales and support. Find them at superior-ind.com/distributor.

Engineering Consultants Design Package


Using the specs of your application, a performance matched package is engineered.

Manufacturing and Assembly


Optional 1-2 day turnarounds from phone call to completion if needed.

Package Delivery
Guaranteed to work, with the security of a two-year warranty.

Core Systems Pulley Data Sheet


Complete this Form for a Customized Core Systems Quotation
coresystems@superior-ind.com Toll Free 800-321-1558 Fax 320-589-3892
Date __________________________________________________

Submitted By ___________________________________________

Customer ______________________________________________

Contact Name __________________________________________

Plant/Mine/Project _______________________________________

Contact Phone or Email ___________________________________

Application Data:

Altitude (ft) _____________________________________________

Ambient Temp Range (degrees) _____________________________

Operation (days/year) _____________________________________

OperationT/TU
(hours/day)
____________________________________
Profile
1
D

Material (type & max lump T/TU


size) _____________________________
Profile 1
D

Conveyor Data:

Material Density (lbs/ft3) __________________________________


Profile 1
T/TU
D

Conveyor Name/Tag ______________________________________

Material Repose Angle (degrees) ____________________________

Profile
2
D
ConveyorT/TU
Capacity (TPH)
__________________________________

Profile____________________
2
D
Trough Idler Angle, SpacingT/TU
& Roll Diameter

Conveyor Length (ft) ______________________________________

Profile 2
T/TU____________________
D
Return Idler Angle, Spacing & Roll Diameter

Profile 1

T/TU

Conveyor Lift (ft) or Incline (deg) _____________________________ Number of Belt Scrapers/Cleaners ___________________________
T
Profile
3
(if not linear, please
sketch curve
below)

T B

B
B
Belt Width (in) __________________________________________

B Profile 3

Length
D of Skirtboards (ft) __________________________________

Profile 2

T/TU

Profile 3

Number of Belt Plows _____________________________________

B
B
BeltT/TU
Speed (FPM)
________________________________________
S
TU
TU
Profile 1
D
Height of Material on skirts (in) _____________________________
Motor Horsepower (if known) _______________________________
TU
Conveyor Belt Details (if known) _____________________________
T/TU
D
Profile 4 Profile 1 D
T
Profile 4
Type of Soft
T Start ________________________________________
T
D
Profile 3
Fabric orD Steel Cord _____________________________________
(Electronic; VFD; Fluid Coupling; or none)
ProfileB2

T/TU

D S

S
Profile
4

BT

B
B
S
Take-Up Type (manual or automatic)
__________________________ Number of Plies & PIW (if known) ____________________________
S
B
B
TU
TU
TU
Covers
top
x
bottom
(in
x
in)
________________________________
Profile 2
T/TU
D
Total Installed Counterweight (lbs) ___________________________
T Centers Profile
D
3
Bearing
(in) ______________________________________
Profile
5
T
H
B
B

B
B

Profile 4 T/TU

HTB

TU
Profile 4

T
T

T/TU
H
D

T
T
H

S
Profile
D 6

T/TU

TU
Profile
TU 6

DD

If profile

TU

shown, please
Dp

Dp

TB

TU

D TU

Profile 10

B
D trip
TB

B
TU

TU

(Reversing)

TU

Htrip

T/TU

D
Ds

Htrip

TU
Profile 10

H/TU

(Reversing)

T/TU

T
H

Profile 6
H/TU

TH

Profile 9
Profile 7

B
Dp

TU

Ds

T
SProfile 10

trip

Dp

Profile 7B

Profile 7

H
D

TU

DH
Profile 9

SProfile 6
T

TU

B
S
D

Htrip
Profile
6
H/TU

(Reversing)

H/TU
D
(Reversing)
1-800-321-1558
HD
Find local distribution
at
superior-ind.com/distributor
Profile 6
T
09-2014 Superior Industries CL-117

HTB

HTB

Dp 7
BProfileBDs
S
Dp
B
B
trip
B
TU
B
trip
TU 8
Profile

BT

Htrip

Profile 5

trip

Profile 10

TU

Ds

B Htrip
T/TU

B
H
trip
Profile 8 TU

HTB

T/TU
B
B
here:

trip

D
Profile 5
H
sketch
Htrip

H
D

S6
B Profile

D
Profile 7
T

TU
trip

TU
TU

T
D

ProfileH5
Profile 9
Ds B
BB

TU
TU

trip

HTB

Profile
6
Profile
4

Profile 8H
Profile 4

Profile
T 6

D
S
Profile 7

B
T
TU

HTB

ProfileS9

trip

TU

Htrip
D
Profile 4

TU T

B
B

Profile 5
D
ProfileS 3
B
B
B
B

TU

trip
TH
D

D
Profile
3

TUTU

TU

10

B T/TUB

H T

B
D
H/TU trip
(Reversing)SProfile
8
B
T

Profile 7
differs TU
from one

Profile 3

Profile
4
Profile
10
B

HTB

TU

trip

B
ProfileB5

H
Profile 2

T/TU

TU
T

HTB

B
T

Profile 5

DProfile 5
Profile 2
T
D HTB
B
S
D
B
S
Profile 7
Dp
B
Ds
D
Profile
TU 3 B

T
T/TU

Profile 2

T/TU

B
B
Profile 1
TUTU

TU
D

Profile 1

T/TU

BT
T

S
Conveyor Profile (See types
TU 1 10 below). Circle one.

TU

Profile 5

D T

Profile 1

T/TU
B
TU trip

B
Dp
TU Htrip

S
Ds

T/TU
B

trip

Profile
B 10

D
(Reversing)
trip
Profile 8

B
Ds

H
S

T/TU

TU

trip

Htrip

Profile 8

trip

CUSTOMER CARE PLAN

T
Htrip

H/TU

D
B

CEMA Rated Idlers


The Broadest Range of Conveyor Idlers on the Market

Standard Sizes
Classes: CEMA B, C, D, E, and F
Roll Diameter: 4- 8
Belt Widths: 18- 120

CEMA RATED IDLERS

Frequently Asked Questions

Features and Benefits

Which CEMA class do I need?

SpinGuard Seal Technology: (Fig 1.1)

According to CEMA, the main influences


in selection are belt weight, material
weight, load rating, belt sag, idler
life, belt rating and belt tension. Its a
confusing combination of data that
weve tried to simplify with our Idler
Selector Calculator. Find it in the Quick
Links section at superior-ind.com.

Which roll diameter do I need?

Contact seal prevents foreign material from entering seal cavity


Grease-filled triple labyrinth seal shuts out contaminants
Stationary external seal prevents material pinch points

Quick Reaction

Distributors stocked with standard products


One to two day turnarounds on custom designs

High Quality Construction

Thick or thicker steel construction compared to other brands


Two year complete components warranty
Largest, broadest range of all CEMA categories on the market

The rule of thumb considers belt speed.


At 400 FPM consider a 4 idler, 500
FPM is 5, 600 FPM is 6 and so on. Its
also a fact that larger diameter rolls have
longer lives due to fewer revolutions and
thicker shells.

Economical Retrofit Rolls

Where can I buy Superior Idlers?

No Maintenance Base Frame

We have distribution partners with


inventory throughout North America
and Central America. For local service
and fast deliveries, see our partners at
superior-ind.com/distributor.

Slotted shafts fit most competitor frames


Hex nut adapter available for hex nut style brackets
Angled base sheds material
Flared, non-clogging center stands
No material pinch points between roll and frame

Idler Specifications
Specs

Bearing Size

Diameter

Thickness

Belt Width

CEMA B

17 mm

4, 5

11, 9 Ga

18- 48

CEMA C

20 mm

4, 5, 6

11, 9, 7 Ga

18- 60

CEMA D

25 mm

5, 6

9, 7 Ga

24- 72

CEMA E

40 mm

6, 7

1/4

36- 96

CEMA F

50 mm

7, 8

1/2 or 3/4

42- 120

11

SpinGuard Seal Technology


1

Flat Surface

Material will not build up across the flat end disc surface

Stationary External Seal

Stationary external seal helps prevent material pinch points


between the frame and the end of the roller

3
2
3

Centrifugal Force Chamber

Centrifugal force creates a self-cleaning flinger effect,


keeping water and dirt out

Contact Seal

First defense against contaminants is the contact seal, which


creates less drag than a rubber seal

Triple Labyrinth Seal

Second defense is the triple labyrinth seal which makes


contaminants travel a longer distance
The labyrinth is also grease filled to keep contaminants away
from the ball bearing
The durable seal material is more durable and is less
susceptible to corrosion

6
5

Ball Bearing

Factory sealed metric ball bearing on all CEMA rated idlers

FIG 1.1 SPINGUARD SEAL CUTAWAY

Idler Features
1

Base Plate

Open end stand design gives better access for single or


double bolt hole mounting

2
2

No pinch points between roll and frame means no fugitive


material jamming

4
6

No Pinch Points

Locking Mechanism

Integrated locking tab or retainer clip holds roll tight to the


frame and offers easy roll change out

5
4

Narrow Roll Gap

No pinch point that leads to belt damage

Center Stands
Non-clogging

Base Angle

Sheds material, preventing build-up

12

Producer Perspective
Fugitive Material

In the beginning, our plant was stocked by another


brand and some of them were lasting just three
months! We run a lot of wet sand and they werent
making the cut.

Seal Power

With other brands, the problems were directly


related to bearing failure. Sand was getting through
the seals and into the can. I read about Superiors
seal in magazines and now Im witnessing it!

Competitive Comparison

Comparing brand to brand, we get three sometimes


four times the life with Superior Idlers. They definitely
fit the bill!
PLANT SUPT. AT EASTERN COLORADO AGGREGATES, LA JUNTA, CO

Part Number Guide


Example: C6-35E-36

CEMA
Rating

Roll
Diameter

Troughing
Angle

Idler
Type

Belt
Width

B, C, D, E, F

4 - 8

20, 35, 45

See Below

18 - 120

CEMA Rating or Series

Idler Type

Roll Diameter

E: Troughing Idler Equal Length Rolls


EI: Rubber Cushion Troughing Idler
EA: Self-Aligner
BA: Bi-Directional Aligning Idler
RET: Return Idler
FLT: Flat Carrier Idler
FLTI: Flat Carrier Rubber Cushion Idler
RETI: Return Rubber Cushion Idler
RETU: Urathon Return
RETUSP: Spiral Urathon Return Roll
RETA: Return Self-Aligning Idler Roll
RETAI: Return Self-Aligning Rubber Cushion Idler
RETV: V-Return Idler
P: Picking Idler Length Rolls
U: Troughing Idler Unequal Length Rolls
CM: Low-Profile Channel Mount Idler
CMI: Channel Mount Impact Low Profile Idler
SM: Low-Profile Standard Mount Idler
SMI: Standard Mount Impact Low Profile Idler
GO: Offset Troughing Idler
EW: Wire Rope Idler
VPE: Variable Pitch Idler
MOX: Moxie Roll
CB: CB504 Series
LS: Live Shaft
LSB: Live Shaft Beater

Specify either CEMA B, C, D, E, or F

Specify either 4, 5, 6, 7 or 8 for the roll size diameter

Troughing Angle

Specify either 20, 35, or 45 for the troughing angle

Idler Type

Specify the idler identification letter for the particular idler,


you may need from the chart to the right

Belt Width

Specify the belt width

13

Idler Styles
EQUAL TROUGHING

MOXIE ROLLS

UNEQUAL TROUGHING

CB504 SERIES

FEEDER/PICKING

CHANNEL MOUNT
LOW PROFILE

IMPACT

OFFSET CENTER ROLL

WIRE ROPE

VARIABLE PINCH

V-RETURN

SELF-ALIGNER

SELF-ALIGNING RETURN

LIVE SHAFT ROLLERS

BEATER BAR RETURN

FLAT CARRIER IDLER

RUBBER CUSHION FLAT CARRIER

RETURN

RUBBER DISC RETURN

URATHON RETURN ROLL

SPIRAL URATHON
RETURN ROLL

GARLAND

Products Available in CEMA Rated Idlers


Idler Style

CEMA B

CEMA C

CEMA D

CEMA E

CEMA F

Equal Troughing

Moxie Rolls

Unequal Troughing

Feeder/Picking

Channel Mount Low Profile

Impact

Offset Center Roll

Wire Rope

Variable Pitch

V-Return

Self-Aligner

Self-Aligning Return

Live Shaft Return

Beater Bar

Flat-Carrier

Rubber Cushion Flat Carrier

Steel Return

Rubber Lagged Return

Rubber Disc Return

Urathon Return Roll

Spiral Urathon Return Roll

Garland Return

14

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-101

EXCLUSIVE PATENT

PATENTED
TECHNOLOGY

CUSTOMER CARE PLAN

Moxie Rolls

Energy Efficient Idlers Consume Less Power than Steel

Standard Sizes
Classes: CEMA C and D
Roll Diameters: 5 and 6
Belt Widths: 18 - 72

MOXIE ROLLS

Frequently Asked Questions

Features and Benefits

What are Moxie rolls made from?

Sheds Sticky Material

Theres a combination of materials


that go into the recipe to develop our
specially formulated Moxie rolls.

How thick is the idler shell?


Compared to the rest of the market, we
offer the thickest shell. Our 6 diameter
rolls are equipped with a 1 thick shell
while our 5 rolls are 1/2 thick.

How is the roller easier on my crews?


Weighing in at more than 40% lighter
than their steel equivalents, Moxie rolls
are much lighter on the backs and
bones of your maintenance crews.
Easier mounting helps prevent back
injuries, especially in applications with
suspended belts, difficult to access
rollers and long conveyors.

Standard Steel: Wet, sticky material tends to cake onto steel cans
Moxie Rolls: The lubricity of Moxie rolls sheds sticky material
Standard Steel: Material bonded to idlers is a chief source of misaligned
belts
Moxie Rolls: Reduced misalignment and tracking issues
Video Proof: http://superior-ind.com/components/idlers/moxie

Corrosion Resistant

Standard Steel: In corrosive environments, steel can rust (Fig 2.1)


Moxie Rolls: The specially designed formula is rust resistant
Note: Upgrade to stainless steel shafts and frames

Safety

Standard Steel: The more weight, the more power requirements


Moxie Rolls: Low roll resistance cuts horsepower requirements
Standard Steel: Heavy rollers can be ergonomically unhealthy
Moxie Rolls: The lightweight rollers weigh up to 44% less (Fig 2.2)

Reduced Noise

Standard Steel: Steel generates a clanking sound when it contacts


belt fasteners
Moxie Rolls: 3x quieter than steel, Moxie rolls provide noise control in
residential zones

Moxie

Weight (lbs)

40

FIG 2.1 NO MORE CORRODED IDLER ROLLS

30
20

Steel

44%

21%

44%

23%

C5-36

C6-36

D5-36

D6-36

10

FIG 2.2 WEIGHT COMPARISON

15

SpinGuard Seal Technology


1

Flat Surface

Material will not build up across the flat end disc surface

Stationary External Seal

Stationary external seal helps prevent material pinch points


between the frame and the end of the roller

3
2
3

Centrifugal Force Chamber

Centrifugal force creates a self-cleaning flinger effect,


keeping water and dirt out

Contact Seal

First defense against contaminants is the contact seal, which


creates less drag than a rubber seal

Triple Labyrinth Seal

Second defense is the triple labyrinth seal which makes


contaminants travel a longer distance
The labyrinth is also grease filled to keep contaminants away
from the ball bearing
The durable seal material is more durable and is less
susceptible to corrosion

6
5

Ball Bearing

Factory sealed metric ball bearing on all CEMA rated idlers

MOXIE ROLL CUTAWAY

Producer Perspective
Pizza Cutter

If we didnt catch a worn steel roll in time, the sharp


points would catch the clips, tear them apart and cause
a rip all the way down the belt. That is an expensive
problem!

Belt Stress

Belts arent all that easy to come by, so the operation


would easily be down a day or more when there was a
big tear. That is a problem at our operations with roundthe-clock load-outs.

Energy Efficiency

The decision to switch to Moxie rolls alone is one of


the biggest keys to our current efficiency at the new
wash plant.
PLANT MANGER AT SEVEN POINTS SAND AND GRAVEL, ENIS, TEXAS

Part Number Guide


Example: C5-35E-36MOX

CEMA
Rating

Roll
Diameter

Troughing
Angle

Belt
Width

Idler
Type

C or D

5 or 6

20, 35, 45

18- 72

MOX

* For return Moxie rolls, substitute roll diameter and troughing angle with RET.

16

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-102

EXCLUSIVE PATENT

PATENTED
TECHNOLOGY

CUSTOMER CARE PLAN

81/91 Series Regreasable Idlers


Regreasable Idlers Stop Invading Water Damage

4
3
1

Standard Sizes
Classes: CEMA C and D
Roll Diameters: 4 - 6
Belt Widths: 18 - 72

FIG 3.1 IDLER SEAL CUTAWAY

Frequently Asked Questions

Features and Benefits

What are common applications?

Heavy Duty Rollers

If you have problems keeping water


or slurry out of your idler bearings,
regreasable idlers are an alternative.
Because you are always purging the
bearing with grease, water isnt able to
do as much damage.

9 gauge on 5
7 gauge on 6
As thick or thickest steel in the industry

Regreasable Idlers

One side grease relief


Grease-filled single point lubrication
Inner grease seal prevents grease from escaping into roll cavity

How often do you regrease?


It is totally dependent on your
application and so no one answer is
accurate. If you can blame idler failures
on water or slurry damage, regrease
more often. It could be as often as every
day.

Bearing Protection

Delrin triple labyrinth seal


External deflector seal keeps material away
Tapered roll bearings

Figures 3.1 and 3.2

How do tapered compare to ball bearings?


As ball bearing technology has
improved and the cost of maintenance
has increased, ball bearings have
significantly replaced tapered roll as the
market standard.

3
4
1
2

Grease retainer cup


3/4 taper roller bearing
Delrin triple labyrinth seal
External deflector seal

Hex nut with clip


7 gauge steel center stand
7 Punched hole for safety cable
5
6

Part Number Guide


Example: 815-35E-36

5
7

Idler Type
and
Diameter

Troughing
Angle

Idler
Style

Belt
Width

81 or 91
and
4, 5 or 6

20, 35 or 45

Equal Length,
Feeder/Picking
or Offset Center
Roll

18- 72

FIG 3.2 IDLER FRAME


1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-103

CUSTOMER CARE PLAN

17

40 Series Idlers
Replacement Rollers for Track Mounted or Mobile Equipment

Features and Benefits


Interchange with Powerscreen Rollers
Universal center bracket
Replaceable end rollers and die cast stands
11 gauge steel

Centered Rolls
Part Number

Powerscreen # Roll Length

Shaft Length

Metric Size

43-000010

07020238

8.14

9.20

L216

43-000011

02021138

12.00"

13.06"

L314

43-000012

08010101

14.87"

15.93"

L388

43-000013

06530102

18.87"

19.93"

L490

43-000014

05120115

20.87"

21.87"

L538

Frequently Asked Questions

43-000015

04220133

25.15"

26.21"

L648

What are common applications?

43-000016

09130180

26.75"

27.81"

L690

These rollers are replacement parts


common to European-designed track
mounted crushers and other small
processing equipment. Also, the center
stands support all troughing angles.

43-000017

09120129

35.07"

36.13"

L900

43-000018

03220103

35.70"

36.76"

L916

What is the advantage?

Part Number

Powerscreen # Description

Degree

Superior is one of just a few


manufacturers who build these parts
in the United States, making it easier
to access the offshore parts locally.
Customers are able to replace separate
segments of the idler including the
rollers and center stands.

43-000019

8 - 3/4"

Fits all degrees

Part Number

Powerscreen # Roll Length

Shaft Length

Metric Size

43-000025

02021145

28.00"

33.00"

L840

43-000026

06530103

33.50"

38.50"

L978

43-000027

05420143

33.62"

38.62"

L980

43-000028

08010102

35.50"

40.50"

L1025

43-000029

05120116

40.00"

45.00"

L1145

43-000030

03220104

53.50"

58.50"

L1485

43-000031

07230107

62.00"

67.00

L1700

Standard Sizes
Roll Diameter: 4
Angles: 20, 30, 45, 60
Belt Width: 24- 54

Outside Rolls
Outside roller only

Return Rolls

Center Brackets
Part Number

Powerscreen # Description

Degree

43-000021

LH2020608
RH2020609

Center bracket only

20

43-000022

LH2020606
RH2020607

Center bracket only

30

43-000023

LH2020604
RH2020605

Center bracket only

45

43-000024

LH2020610
RH2020611

Center bracket only

60

40 SERIES IDLERS

Return Roll U-Bolts

18

Part Number

Shaft Diameter

13-03004

13-03005

.75

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-104

CUSTOMER CARE PLAN

CB504 Idlers
Direct Interchange with MARCO and Cedarapids Idlers

Quick Specs
Roll Diameters: 4 and 4-1/2
Stub Pins: 2-1/2 and 3
Belt Widths: 18- 48

CB504 IDLERS

Frequently Asked Questions

Features and Benefits

What are common applications?

Maintenance Friendly in Tight Locations

The simple answer is if this is a product


you have used in the past, then we have
replacement rollers for you to purchase
through our distribution.

What is the idler designed for?


CB504 Idlers are designed to easily
replace a bearing and continue to
use the can and frame for MARCO or
Cedarapids style idlers.

What is special about the bearings?


Compared to other idlers, CB504 style
idlers are designed and manufactured
with sealed bearings versus to an
external seal design.

Channel mount, low profile designs


CB504 bearings
Direct interchange with MARCO or Cedarapids idlers
Replacement bearings and pullers

Adapt to Application

Channel mount design


Standard mount low profile design option
Rubber impact design option

Part Number Guide


Example: CB45-35E-36

Idler Type
and
Diameter

Troughing
Angle

Idler
Style

Belt
Width

CB and
4 or 4-1/2

20 or 35

Equal or
Channel Mount

18- 48

CB 504 Parts

BEARING AND PINS


1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-105

Part Number Description

Part Number

Description

41-542300

3 Double Pin

32-506000

Channel Mount

30-405044

4 End Disc

41-541250

2-1/2 Single Pin

30-456024

4-1/2 End Disc

41-542250

2-1/2 Double Pin

03-01017

CB 504 Bearing

41-542263

2-5/8 Double Pin

32-044081

1-1/2 Drop Bracket

41-541300

3 Single Pin

32-410450

4-1/2 Drop Bracket

CUSTOMER CARE PLAN

19

Self-Aligning Idlers
Economical Belt Tracking Tool

Quick Specs
Classes: CEMA B, C, D, E, and F
Roll Diameters: 4 - 7
Belt Widths: 18 - 96

SELF-ALIGNING IDLERS

Frequently Asked Questions

Features and Benefits

Why might I need a troughing self-aligner?

Reduce Belt Mis-tracking

There are many factors that cause


belt mis-tracking, although some only
affect the top side of the belt. Common
to radial stackers, off-center loading
causes mis-tracking to the belts top
side. A carry-side, or troughing selfaligner will track the belt straight at every
radial position.

Why choose this style?


It comes down to simple economics
However, there are also distinct
performance comparisons. The
Navigator return trainer evolved from the
self-aligner to solve issues with contact
to belt guides.

Misaligned belts contact side roller or shoe pad


After contact, idler pivots and centers belt

Protect Sides of Belting (Fig 6.1)

Compared to steel, urethane side guide rollers are softer on belting


Concave shaped side guide rollers keeps traction on belting

SpinGuard Seal Technology

Contact seal prevents foreign material from entering seal cavity


Grease-filled triple labyrinth seal shuts out contaminants
Stationary external seal prevents material pinch points

Standard
Positive Action Belts

Shoe Activated
Bi-Directional Belts

Troughing

Troughing

Return

Return

Why is the belt guide concave shaped?


Compared to a harder, straighter style
guide, the concave shape makes for a
softer landing when the side of the belt
contacts the guide.

Part Number Guide


Example: B5-35EA-36

FIG 6.1 SOFTER LANDING FOR BELTING

20

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-106

CEMA and
Diameter

Troughing
Angle

Aligner
Style

Belt
Width

B, C, D, E or F
and 4- 7

20, 35 or 45

Standard (EA) or
Shoe Activated (BA)

18- 96

*For return roll self-aligners, substitute RETA for troughing angle and aligner style.
CUSTOMER CARE PLAN

Navigator Return Trainers

Constantly Working to Maintain Proper Belt Tracking

Quick Specs
Belt Widths: 24- 72
Lagged Diameter: 7-3/4 or 10-3/4
Non Lagged Diameter: 7 or 10

NAVIGATOR RETURN TRAINER

Frequently Asked Questions

Features and Benefits

What are common applications?

Save the Belt

The trainer can be used in any


application where belt tracking is
an issue. Its also recommended for
applications where return self-aligners
will not fit or are not working.

Where should I install?


We recommend 25 to 50 feet from the
tail or head pulley on the belts bottom
or return side and then every 100 feet
after that on longer span conveyors.
However, if there is a specific spot
where there are tracking issues, install
the trainer one to two idlers upstream.

Works to provide continuous belt alignment


Quick reaction time upon installation, reducing the risk of damage
Standard rubber lagging increases friction between belt and roller
Video Proof: http://superior-ind.com/components/idlers/aligners/navigator

Avoids Material Buildup

Rubber lagging sheds material


Internal, off-the-shelf, flange mount bearings are clear of material buildup
(Fig 3.1)
No framework, another common spot for material buildup

Extends Service Life

Largest diameter roll for longer service life


Effective in both wet and dry conditions

FO
BE

If you need to, they are off-the-shelf,


flange mount bearings that can be
replaced with an extended socket.
However, compared to other trainers,
the Navigator return trainer is equipped
with larger bearings designed to last the
life of the product.

RE

Can you replace the bearings?

AF

TE

THIS BELT WAS EATING INTO BRACKETS AND RIPPING

FIG 3.1 INTERNAL BEARINGS

BELT STRAIGHTENED IMMEDIATELY AFTER INSTALLATION

21

Producer Perspective
Bad Behavior

When our belts misalign they cut into return frames


and can actually cut right through the conveyor. At
the least, the conveyor catches the belt lacing and
rips the side of the belt.

Pricey Problems

At $15 to $20 a foot and three to four maintenance


workers, its a pretty expensive situation to change
out a belt and anyway you look at it, its downtime!

Advanced Alternative

The Navigator return trainer just seems to handle


the belt better than those ones with the side guide
rollers. They let the belt travel too far before they
even start doing anything.
MAINTENANCE MANAGER AT CAPITOL AGGREGATES, AUSTIN, TEXAS

How It Works
Misaligned Belt

Belt Alignment

Aligned Belt

Misaligned belt puts pressure on


one side of the Navigator return
trainer

Misaligned pressure causes the


Navigator return trainer to tilt,
centering the belt

The Navigator return trainer is


constantly guiding and centering
the belt

Part Number Guide


Example: NAV-36 or NAV-36LAG

Roller
Style

Belt
Width

Lagging
Options

NAV

24- 72

LAG

*Specify if application is for a bidirectional belt.

22

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-107

EXCLUSIVE PATENT

PATENTED
TECHNOLOGY

CUSTOMER CARE PLAN

Urathon Return Rolls

Prevent Idler Buildup, Shed Sticky Material

Quick Specs
Classes: CEMA B, C, D, and E
Roll Diameters: 5, 6 and 7
Belt Widths: 18 - 96

URATHON RETURN ROLLS

Frequently Asked Questions

Features and Benefits

What are common applications?

Sticky Shedder

Urathon return rolls are best in


applications when wet or sticky material
cakes or bonds to steel cans, a problem
that can often result in belt mis-tracking.

How hard is the urethane?


Both the standard and spiral versions
of this return roll are made from a 87A
durometer urethane.

Can you replace the discs?


Yes, however it involves removing the
weld on the retaining ring in order to slip
the discs off the shafts.

Eliminate material buildup


No maintenance, self-cleaning rolls
Reduce tracking challenges, belt damage and premature failure

Longer Lasting

At least 3x the life of rubber discs


Reduce maintenance and operating costs

Belt Cleaning

Spiral option cleans dirty side of belt (Fig 8.1)


Material buildup is the leading cause of belt damage

Retrofit Rolls

Slotted shaft fits most competitor brackets

Rubber Lagging Returns


Rubber Disc Return Idlers
Urathon Return Roll
60

65

87A

Durometer is a unit of measurement used to signify the hardness of a material.

FIG 8.1 SPIRAL URATHON RETURN ROLL

DUROMETER RATING

23

Producer Perspective
Balloon Effect

Clay sticks to steel like a magnet, causing buildup


that makes the steel rolls almost double in size.
This leads to all kinds of problems!

Bloating Steel

Some of the steel rolls got so heavy that they


stopped rolling. The belt would simply slide across
the top of them and potentially end up ripping if
you didnt catch it in time.

Zero Buildup

These rolls save me time and money and eliminate


all the downtime we used to have in change-outs.
There is no reason to look any further!

PLANT MANAGER; PHOENIX CEMENT COMPANY, SCOTTSDALE, ARIZONA

BE

AF

FO

TE

RE

Urathon Return Roll

STICKY MATERIAL CLINGING TO STEEL RETURNS CAUSES BELT MIS-TRACKING

URATHON RETURN ROLL SHEDS STICKY MATERIAL

Part Number Guide


Example: C5-RETU-36

CEMA
Rating

Roll
Diameter

Idler
Type

Belt
Width

B, C, D, or E

5, 6 or 7

RETU or RETUSP*

18- 96

* Spiral option is only available in 6 diameter

24

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-108

EXCLUSIVE PATENT

PATENTED
TECHNOLOGY

CUSTOMER CARE PLAN

Rubber Disc Returns


Cost Effective, Prevents Material Buildup

Quick Specs
Classes: CEMA B, C, D, and E
Roll Diameters: 4, 5 and 6
Belt Widths: 18 - 72

RUBBER DISC RETURN IDLER

Frequently Asked Questions

Features and Benefits

What are common applications?

Prevent Material Buildup

In sticky applications when material


cakes and builds up onto return idler
rolls eventually causing belt tracking
concerns.

Why this style over others?


The answer comes down to simple
economics. Compared to the Urathon
Return Roll, our Rubber Disc Returns
can cost up to 20% less.

Sheds material in moist, sticky applications


Discs designed with self-cleaning, flat surface
Discs prevents buildup on roll and on return side of belt

Save the Belt

Provides better support for belting


Reduces costly belt tracking issues caused by material buildup
Disc spacing prevents belting from getting stuck within outside discs

Long Lasting Return Rolls

Synthetic rubber stable in wide temperature range


Better wear characteristics than steel rolls

Rubber Lagging Returns


Rubber Disc Return Idlers
Urathon Return Roll
60

65

87A

Durometer is a unit of measurement used to signify the hardness of a material.

DUROMETER RATING

Part Number Guide


Example: C5-RETI-36

PREVENT MATERIAL BUILDUP


1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-109

CEMA
Rating

Roll
Diameter

Idler
Type

Belt
Width

B, C, D, or E

4, 5 or 6

RETI

18 - 72
CUSTOMER CARE PLAN

25

Rubber Lagged Return Rolls


Cost Effective, Prevents Material Buildup

Quick Specs
Classes: CEMA C, and D
Roll Diameters: 4, 5 and 6
Belt Widths: 18 - 72

RUBBER LAGGED RETURN ROLLS

Frequently Asked Questions

Features and Benefits

What are common applications?

Prevent Material Buildup

In sticky applications when material


cakes and builds up onto return idler
rolls eventually causing belt tracking
concerns.

Does lagging come in different sizes?


You bet! You can choose between
1/4 or 1/2 rubber depending on the
ruggedness of your application.

Why this style over others?


Rubber lagged style is targeted for
self-aligner frames.

Sheds material in moist, sticky applications


Built with hot vulcanized, synthetic rubber

Save the Belt

Flat style eliminates belt trapping common to disc style returns


Reduces costly belt tracking issues caused by material buildup

Longer Lasting Return Rolls

60 durometer rubber, similar to car tires (Fig 10.2)


Lagging increases thickness of rolls, boosting wear life
Better wear characteristics than steel rolls

Rubber Lagging Returns


Rubber Disc Return Idlers
Urathon Return Roll
60

65

87A

Durometer is a unit of measurement used to signify the hardness of a material.

FIG 10.2 DUROMETER RATING

Part Number Guide


Example: C5-RET-36LAG.25

SHED STICKY MATERIAL

26

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-110

CEMA
and
Diameter

Idler
Type

Belt
Width

Lagging
and
Thickness

C or D and
4, 5 or 6

RET

18- 72

LAG and
1/4 or 1/2
CUSTOMER CARE PLAN

Beater Bar Return Rolls


Deflect Sticky Material Off the Belt

Quick Specs
Shaft Size: 1-7/16 or 1-15/16
Roll Diameters: 5 and 6
Belt Widths: 18 - 72

BEATER BAR RETURN ROLLS

Frequently Asked Questions

Features and Benefits

What are common applications?

Prevent Material Buildup

Like the Urathon return roll and


rubber style returns, the beater bar is
another tool to defeat sticky material
buildup on the return side of your belt.
Also, applications with cleated belts
where belt cleaners are not an effective
cleaning tool.

Rods create beating motion to keep belt clean and free of any carryback
material
Bars allow gaps for material to escape, eliminating buildup on roll

Save the Belt

Reduces costly belt tracking issues caused by material buildup


Mounted with live shafts to support conveyor loads

Where is the install point?


Typically, we suggest installing the
beater bar in the first return roll location
from the head pulley. Here, the cleaning
is focused on one roll rather than
stressing out all the return rollers.

Pillow Block Bearing Order Info


Part Number

Dimensions

03-00016

1-7/16

03-00115

1-15/16

Part Number Guide


Example: LSB-536-107

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-111

Idler
Styles

Roll
Diameter

Belt
Width

Shaft
Size

LSB

5 or 6

18- 72

107 for 1-7/16


or
115 for 1-15/16

CUSTOMER CARE PLAN

27

V-Return Idlers
Manages Rugged Loads While Aligning Long Overland Belts

Quick Specs
Classes: CEMA C, D, and E
Roll Diameters: 5, 6, and 7
Belt Widths: 36 - 96

V-RETURN IDLERS

Frequently Asked Questions

Features and Benefits

What are common applications?

Save the Belt

Primarily used on long overland


conveyors, v-return idlers are used in
applications with wide, thick and heavy
belting or horizontal curve conveyors.

What is the load rating?


There are factors that we need to
consider before recommending a load
rating (i.e. belt weight, idler spacing,
feet-per-minute). However, it is safe to
say that v-return idlers have better or
stronger load ratings then standard one
roll returns.

Help keep the belt aligned


Two-roll returns have higher load ratings than single rolls

Easy Installation

Easy mounting into standard return roll locations


Avoid making changes to conveyor structure

SpinGuard Seal Technology

Contact seal helps prevent foreign material from entering seal cavity
Grease-filled triple labyrinth seal shuts out contaminants
Stationary external seal prevents material pinch points

Part Number Guide


Example: C5-10RETV-36

CEMA
and
Diameter

Roll
Angle

Idler
Type

Belt
Width

C, D, E
and
5- 7

10 or 15

RETV

36- 96

MOUNTING BRACKET

28

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-112

EXCLUSIVE PATENT

PATENTED
TECHNOLOGY

CUSTOMER CARE PLAN

Exterra Primary Belt Cleaner

Jam Packed with More Material Where its Needed Most

Quick Specs
Belt Widths: 18 - 72
Blade Widths: 10 - 70
Durometer: 87A Urethane

EXTERRA PRIMARY BELT CLEANER

Frequently Asked Questions

Features and Benefits

Why is belt width minus 8 standard?

Extended Wear Life

Easy Installation and Maintenance

Shipped pre-assembled
Blade fits to mounting pole without tools
Simple nut adjustment tightens tensioner
Upgrade to Exterra SFL Primary Belt Cleaner (Fig 14.1)

LIF

There are two options belt width plus


30 or belt width plus 42.

Avoid replacing an entire system, retrofit blade to other brand poles


Flexo Rockline EZP1
Martin Performance Duty QC #1
Martin Pit Viper Belt Cleaner
Martin HD Belt Cleaner
Argonics Eraser and Micro Eraser Belt Cleaner
Asgco Skalper IV and Mini Skalper Belt Cleaner
Arch Saber Primary Belt Cleaner

What is the length of the pole?

FO

Roughly, its about four to six times


throughout the life of the blade.
However, we do offer a primary cleaner
with a set for life tensioning system. If
you do not want to waste the time on
maintenance, ask to be upgraded to the
Exterra SFL Primary Belt Cleaner. (Fig
14.1)

Interchangeable Blade

How often should I reset the tension?

Compared to other comparable primary blades, weve packed ours with


15-40% more urethane (durometer = 87A)
Thicker blade tip means extra material at the critical point of contact

SE

Because material is often handled


in the center two-thirds of the belt,
wider blades wear faster in the center
developing a smile wear pattern. The
scraper then loses its effectiveness
Sized to your belt width minus 8, the
belt cleaner will wear more evenly.

One Time Tensioning For the Life of the Blade

FIG 14.1 EXTERRA SFL PRIMARY BELT CLEANER

29

Part Number Guide


Example: P-4280722

Primary
Belt
Cleaner

Belt
Width

Belt
Width
-8 or -2

Pole
Length

Tensioner
Quantity

18- 72

8 or 2

48- 114

1 or 2
Replacement Part Numbers

Complete System Part Numbers


Part Number

Belt Width

Blade Length

Weight

Part Number

Description

Dimensions

P-1820481

18

16

41

32-000097

Assembly Bracket Tensioner

P-1880481

18

10

38

32-000094

Bracket Non-Tensioner

P-2420541

24

22

47

13-00975

Pin Clip

5/16 x 2-1/2

P-2480541

24

16

44

07-00540

Primary Scraper Blade

10

P-3020601

30

28

53

07-00541

Primary Scraper Blade

16

P-3080601

30

22

50

07-00542

Primary Scraper Blade

22

P-3620661

36

34

59

07-00543

Primary Scraper Blade

28

P-3680661

36

28

56

07-00544

Primary Scraper Blade

34

P-4220722

42

40

65

07-00545

Primary Scraper Blade

40

P-4280721

42

34

62

07-00546

Primary Scraper Blade

46

P-4820782

48

46

75

07-00547

Primary Scraper Blade

52

P-4880782

48

40

72

07-00549

Primary Scraper Blade

58

P-5420842

54

52

85

07-00548

Primary Scraper Blade

64

P-5480842

54

46

82

07-00550

Primary Scraper Blade

70

P-6020902

60

58

95

P-6080902

60

52

92

P-6620962

66

64

105

P-6680962

66

58

102

P-7221022

72

70

117

P-7281022

72

64

112

Optional Mounting Brackets


If the head section of your conveyor is not equipped with proper mounting, consider this Exterra belt cleaner mounting bracket.

22-3/16
4
8 6

25-1/2

4-1/2
OPTIONAL MOUNTING BRACKET

30

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-113

EXCLUSIVE PATENT

PATENTED
TECHNOLOGY

CUSTOMER CARE PLAN

Exterra SFL Dual Belt Cleaner

Secondary Scraper Mounted in a Primary Position

*Patent Pending

Quick Specs
Pulley Diameters: 12- 30
Belt Widths: 18- 60
Secondary: AR Steel or Tungsten Carbide

EXTERRA SFL DUAL BELT CLEANER

Frequently Asked Questions

Features and Benefits

When do I need a secondary cleaner?

Hassle-Free, In-Field Installation

Whenever the belt is not getting clean


enough with a primary scraper is the
simplest answer. More specifically, in
applications with sticky, aggressive
material when cleaning is absolutely
necessary.

What is special about the design?


Because conveyor frames are not
usually designed to accommodate
secondary cleaners, they arent usually
installed. Sharing one mounting
pole, this system allows primary and
secondary cleaning power without
modifying a conveyor structure.

Will the system fit in my application?


If you have room for a single primary
belt scraper in your application, then you
will have plenty of room for this model.
However, the unit will not fit near a snub
pulley, even if that region is equipped
with a primary scraper.

ELIMINATE CARRYBACK

One common mounting point


Secondary blade shares primary blades mounting pole and tensioner
Maintain existing conveyor structure
Installation Instructions: Search YouTube for keywords
Exterra SFL Dual Belt Cleaner

Set for Life Tensioning

Spring tension is set to match primary blade wear pattern


As primary blade wears, spring automatically adjusts to keep proper
tension to both blades
Tension is load equalizing as one or both blades wear, dynamically
maintaining accurate tension

Extended Wear Life

The primary blade is packed with 15-40% more urethane than


competition (durometer = 87A)
High performance AR Steel (STD) or Tungsten Carbide on tip of the
secondary blade
Segmented secondary blade is designed to withstand conveyor vibration
and impact from belt splice

User Friendly Maintenance

Replaceable secondary blade segments adjust to accommodate all


splices
Replaceable primary blade
One time tensioning for the life of blade

31

Exterra SFL Dual Belt Cleaner


1

3
6
2
4

5
1

Primary Blade

Packed with 15-40% more urethane.

Mounting Brackets

Mounting Pole

Avoid adding to conveyor structure with a single mounting point.

Secondary Blade

Choose from AR steel or tungsten carbide.

Splice Adjustment (Fig 13.2 - 13.3)

Modify the angle of the secondary blade to accommodate belt splice style.

Tension Springs

Set the tension once, during installation, for the life of the blade.

Splice Adjustment
A perpendicular angle is best for cleaning when a vulcanized
splice is present
Belt Travel
Unwanted Debris
FIG 13.2 VULCANIZED SPLICE

32

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-114

A scraping angle provides relief for the passing of a


mechanical splice
Belt Travel
Unwanted Debris
FIG 13.3 MECHANICAL SPLICE

EXCLUSIVE PATENT

PATENTED
TECHNOLOGY

CUSTOMER CARE PLAN

Return Roll Guards


Conveyor Pinch Point Protection

Features and Benefits


Single Return Roll Guard (Fig 18.1)

Easily mounts to Superior drop brackets


Can be modified to fit other brand rollers
Works on CEMA B, C, and D series idlers
Same guard fits 4, 5 and 6 rollers and 1-1/2 or 4-1/2 brackets

Dual Return Roll Guard (Fig 18.2)

FIG 18.1 SINGLE RETURN ROLL GUARD

Guards mount into special drop bracket slots


Designed to catch roller from dropping
Works on CEMA C and D series idlers
Same guard fits 5 and 6 rollers and 4-1/2 brackets

ShieldAll Roll Guard (Fig 18.3)

UHMW cage prevents material buildup


Two pin release system for easy maintenance access
Works on CEMA B, C, D, and E series idlers
Same guard fits 4, 5, 6 and 7 rollers and 1-1/2 or 4-1/2 brackets

Steel Return Guard Basket (Fig 18.4)

Heavy duty steel cage prevents material buildup


Works on CEMA B, C, and D series idlers
Same guard fits 4, 5, and 6 rollers and 4-1/2 brackets

FIG 18.2 DUAL RETURN ROLL GUARD

Part Number Guide


Return Roll Guards

FIG 18.3 SHIELDALL ROLL GUARD

BW

Single Guard

Dual Guard

ShieldAll Guard Steel Guard

18

44-050118

44-118450

44-040118

44-060018

24

44-050124

44-124450

44-040124

44-060024

30

44-050130

44-130450

44-040130

44-060030

36

44-050136

44-136450

44-040136

44-060036

42

44-050142

44-142450

44-040142

44-060042

48

44-050148

44-148450

44-040148

44-060048

54

44-050154

44-154450

44-040154

44-060054

60

44-050160

44-160450

44-040160

44-060060

72

44-050172

44-040172

44-060072

84

44-040184

96

44-040196

FIG 18. 4 STEEL RETURN GUARD BASKET


1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-118

CUSTOMER CARE PLAN

33

Guard Panels
Protect Your Crew and Your Pockets

Features and Benefits


Flexible Guard Panels (Fig 19.1)

Cuts easily to any size or shape, with shears or cutter


UV resistant HDPE
Yellow color is easily detectable
Shipped with self-tapping screws and washers
3/4 mesh (50 x 4 roll)
1/4 mesh (100 x 4 roll)

Flexible Guard Panels


FIG 19.1 FLEXIBLE GUARD PANELS

Part Number

Description

Lengths

38-000030

Yellow Side Guard Kit - Small 1/4 Mesh

100 x 4

38-000032

Yellow Bottom Guard Kit - Large 3/4 Mesh

50 x 4

Steel Guard Panels (Fig 19.2)

Attaches with self-tapping screws and washers


Can be used on channel or truss frames
10 x 5 or 4 x 5 panels

Steel Guard Panels


FIG 19.2 STEEL GUARD PANELS

EASY TO HANDLE, FLEXIBLE ROLLS

34

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-119

Part Number

Description

Lengths

14-00946

Guard, Truss, Mesh, Perf-Metal

10 x 5

10-02139

Guard, Truss, Mesh, Perf-Metal

4 x 5

SELF-TAPPING SCREWS INCLUDED IN PACKAGE


CUSTOMER CARE PLAN

Conveyor Belt Covers


Rugged Belt Protection Withstands and Protects the Environment

Standard Sizes

(Custom Sizes Available Upon Request)

Belt Widths: 24- 60


Cover Length: 41.88
Standard Covers: Full, 3/4 and 1/2

CONVEYOR COVERS

Frequently Asked Questions

Features and Benefits

What are the benefits of corrugated?

Engineered for Strength and Support

When compared to smooth covers, a


corrugated design is naturally stronger.
On its own, each channel (or rib)
increases the bending strength of the
entire cover. So think of each rib as a
little muscle.

Where are the installation supports?


Another benefit of a corrugated design
is that it allows the cover to be self
supporting. That means no additional
structure (like supports) is required to
hold the cover to the conveyor.

Whats the difference between standard


and optional covers?

Rigid, corrugated construction is infinitely stronger than smooth


Standard 22 gauge is thickest in the industry
Folded edges double thickness and increase strength

Safe to Handle and Easy to Maintain

Folded edges form safe to handle lifting points


No installation supports needed to brace covers
Installation is not dependent on location of idler frames
Mount hinges with self-tapping screws at any point along structure

Fast and Easy Access

Full style hinged on both sides for access at any point


Loosen just two nuts for belt access (Fig 23.1)
Full style hinges protected with rust free coating

Our standard covers, as defined in


the quick specs above and on the
back page, are available for immediate
deliveries. Meanwhile, our optional
covers and accessories are built to
order.

FIG 23.1 FULL STYLE LOCK HINGE

35

Conveyor Covers
1

Cover

Lock Hinge

Bracket

Screw

Nut

3
4

HINGES FOR FULL STYLE COVERS

COVERS ARE NOT DEPENDENT ON LOCATION OF IDLER FRAMES

Cover Styles
Style

Application

Full*

100% coverage of belt.

3/4*

Open access on one side of belt.

1/2

Open access on both sides of belt.

*Standard covers are available for immediate delivery. Other styles are built to order.

Cover Materials
Material

Application

Galvanized*

Approved resistance in nearly every environment.

Lacquered Steel

Colored to blend in with surroundings or branding.

HPS 200

Fiber reinforced polyester, colored covers for highly corrosive environments.

Stainless Steel

Highly corrosive environments.

Aluminum

Lightest weight material for easy manipulation.

Fiberglass

Avoid contamination in the food industries.

*Galvanized covers are available for immediate delivery. Other materials are built to order.

36

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-130

CUSTOMER CARE PLAN

Sealing System
Prevent Material Spillage in Load Zones

Quick Specs
Cartridges: 5 or 10
Bars: 48 or 60
Belt Widths: 24- 72

SEALING SYSTEM

Frequently Asked Questions

Features and Benefits

What are common applications?

Stop Material Spillage

Do you have spillage in load zones of


your systems? If yes, then you have the
application.

How does it work?


While normal idler rolls create spacing
between the conveyor belt and hopper
skirting, the sealing cartridges or bars
are designed to close that gap, making
for a tight seal.

System or cartridges maintain a tight seal between belt and hopper skirting
Eliminates belt sagging between idler rolls in conveyor load zone
Material spillage is the #1 cause of conveyor maintenance

Quick, Low Cost Installation

Retrofit cartridges fit to existing, installed idler frames


Single cartridge (5), double cartridge (10) or sealing bar options
Easy to handle and install (Fig 19.1)

Is it an impact bed?
While in some cases they look the
same, no, this is not an impact bed. The
sealing system is designed to handle
finer material which can leak out in load
zones.

5 CARTRIDGE

10 CARTRIDGE

FIG 19.1 EASY INSTALLATION

48 SEALING BAR

37

BE

AF

FO

TE

RE

Eliminate Spillage

SKIRTING WITH IDLER ROLLS; GAPS BETWEEN SKIRTING AND ROLLS

SKIRTING WITH SEALING SYSTEM; KEEP EXISTING IDLER FRAME

Common Applications

MATERIAL SPILLAGE

IDLER ROLL WEAR

MIXED IDLER STYLES

HIGH CAPACITY OF FINE MATERIAL

LOAD ZONE IDLER GAPS

LOAD ZONE SPILLAGE

Part Number Guides


Full Sealing System
Steel Roll Center Roll

Impact Cushion Center Roll

Roll
Diameter

Double Cartridge

Slide Bars

Double Cartridge

Slide Bars

C-5

C5S-20E-(24-72)-410

C5S-20E-(24-72)-448

C5S-20EI-(24-72)-410

C5S-20EI-(24-72)-448

C-6

C6S-20E-(24-72)-410

C6S-20E-(24-72)-448

C6S-20EI-(24-72)-410

C6S-20EI-(24-72)-448

D-5

D5S-20E-(24-72)-410

D5S-20E-(24-72)-448

D5S-20EI-(24-72)-410

D5S-20EI-(24-72)-448

D-6

D6S-20E-(24-72)-410

D6S-20E-(24-72)-448

D6S-20EI-(24-72)-410

D6S-20EI-(24-72)-448

Replacement Cartridges
Double Cartridges

38

Seal Bar

48

60

D5S-(24-72)-2

D6S-(24-72)-2

38-000026

38-000027

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-120

CUSTOMER CARE PLAN

Impact Beds
Protect Conveyor Belts from the Beating of Large Material Lumps

Quick Specs
Lengths: 4 or 5
Diameter: 5 or 6 Existing Roller
Belt Widths: 24- 72

IMPACT BEDS

Frequently Asked Questions

Features and Benefits

What are the characteristics of the bars?

Save the Belt

The impact bars are made from a top


layer of 1/2 UHMW and a bottom layer
of 2-1/2 SBR rubber.

Do you offer different classes?


You bet! Any application that exceeds
the specs of our entry level impact bed
will graduate to an engineered class.

How do I know which class I need?


Unfortunately, there is no simple
answer or equation. We need specific
application data (i.e. material size, tons
per hour, drop height, etc.) and our
engineering team can calculate the style
and size needed for your job.

Energy absorbing impact bars protect belting from falling material


Bars made of low-friction UHMW and high impact SBR rubber

Rugged Construction

Rigid, structurally sound frame for extra support


Custom engineered style available on request (Fig 20.1)

Perfect Fit

Wings adjust to 20, 35 and 45


Available in 4 or 5 lengths

18 IMPACT BEDS

FIG 20.1 SPECIALTY IMPACT TRANSITION BED

MEDIUM DUTY IMPACT BEDS

39

Common Applications

HIGH CAPACITY APPLICATIONS

LARGE MATERIAL LUMPS

SHARP, DAMAGING MATERIAL

EXTENDED DISCHARGE HEIGHT

Part Number Guide


Example: I-C5355-361

40

Impact Bed
and
CEMA Class

Existing
Roll
Diameter

Wing
Angle

Bar
Length

Belt
Width

I and C

5 or 6

20, 35, 45

4 or 5

24- 72

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-121

Duty
Standard = 1
or
Medium = 2

CUSTOMER CARE PLAN

Take-Ups
Accurately Maintain Belt Tension to Prevent Slippage

Quick Specs
Style: Pillow Block, Wide Slot, Top Angle
Mounting Positions: Side or Top
Size Range: 1/2- 9 Bearing Diameter

TAKE-UPS

Frequently Asked Questions

Features and Benefits

What size do I need?

High Quality Construction

The common rule of thumb is to


choose a travel size that is 2% of your
center to center belt length.

What is distinct about Superiors design?


The ACME screw has nonbinding
characteristics resulting in less seizing
and longer life. ACME screws are
standard on all of our take-ups.

ACME rod is standard


ACME thread design provides quick movement and reliability in
corrosive conditions
Durable Powder Coat finish

Stocked for Quick Deliveries

Carried by your local Superior distributor


Quick lead times from factory

What is significant about screw protection?


The screw is the heartbeat of the takeup. Once damaged or bent, you lose
the effectiveness of the component.
Telescoping tube take-ups are the only
style manufactured with a completely
enclosed screw, although each model
has some protection to block material.

FIG 20.1 SPECIALTY IMPACT TRANSITION BED

CENTER PULL

TOP ANGLE

HEAVY DUTY

TELESCOPING TUBE

LIGHT DUTY

WIDE SLOT

41

Take-Up Selection Guide


Scenario One: Style

Bearing Style

Pillow Block

Conveyor Style

Truss Frame

Wide Slot

Top Angle

Channel/I-Beam Frame

Truss/Channel Frame

Take-Up Style

TUTT

TULD

TUHD

TUCP

TUWS

TUTA

Mount Position

Side

Top

Top

Top

Side

Top

Scenario Two: Bearing Size

0.0

TUTT

1/2

TULD

1/2

1.0

TUHD

2.0

3.0

4.0

5.0

6.0

7.0

8.0

6
3-7/16
1-7/16

TUWS

1/2

TUCP

9.0

3
1-3/8

TUTA

1-3/4

3-15/16

Scenario Three: Bearing Type

Bearing Type
Take-Up Style

SealMaster

Browning

Link-Belt

Rexnord

Dodge

SKF

TUTT

NP, MP

VPS, SPB1000, PBE

PB22400, EPB22400,
C35

ZA, ZEP

SC, SCM, S2000,


Type E, Imperial

TULD (Roller)

NP, MP

VPS, SPB1000

PB22400, C35

ZA

SCM, S2000, Imperial

TUHD (Roller)

USRB

VPS, SPB1000, PBE,


SAF22500

PB22400, EPB22400,
PLB

ZA, ZAF, ZEP

S2000, Type E, USAF,


TAF, Imperial

SAF

TUWS (Ball)

MST

VTWS

WSTU-SC,
WSTU-SCM

TUCP (Roller)

TUE-920, ST-1000

Type E (WSTU-E), S-2000


(WSTU-S2)

TUTA

ETPB-22400

Type E (TPE), Type G (SC),


Type GM (SCM), S-2000

Part Number Guide

42

ZT-2000, ZT-5000

*Not all configurations are possible, see catalog for available parts

Take-Up
Style

Frame
Size

Travel
Distance

TUTT, TUWS,
TULD
TUTA, TUHD,
TUCP

100-1004

1.5- 60

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-122

EXCLUSIVE PATENT

PATENTED
TECHNOLOGY

CUSTOMER CARE PLAN

Superior Belt Scale


Evaluate Inventory, Production Goals and Rail Car or Truck Loading

Quick Specs
Belt Widths: 18 - 72
Accuracy: +/- 1% or +/- 0.5%
TPH: Up to 3000, dependant on
belt speed and idler spacing

HD CONVEYOR BELT SCALE

Frequently Asked Questions

Features and Benefits

What are the package options?

Precision Accuracy

Depending on your needs, you


can purchase each of the following
separately or together as a total
package: WB or HD belt scale, PM1500
or PM2000 integrator and the speed
sensor.

Where should I install the scale?


If possible, its best to install on the first
half of the conveyor from the tail pulley.
Installation should be at least 20 feet
from your load zone and 40 feet from
any curve up or down. The owners
manual is packed with more specific
details to help get it right.

What if I already have a speed sensor?


There is good news! In most cases,
both the PM1500 and PM2000 are
designed to recognize third party
sensors. However, the SS-150 comes
standard with the package.

SPEED SENSOR

+/- 1% accuracy or +/- 0.5% accuracy


2 independent load cells for greater accuracy
NOTE: You can achieve (+/- %) accuracy when using 2 HD scales in
conjunction with one PM2000 monitor. (Dual idler option)

Ease of Troubleshooting

Avoid replacing entire system if one cell is damaged


Independent load cell read-outs allows you to easily see which load cell
is malfunctioning

Fast and Easy Installation

Easy clamping method secures scale package to conveyor frame


Superior quality idler with 0.015 TIR tolerance and custom frame

Powerful Integration

PM2000 Limitless integration into existing in-plant controls


PM2000 Control the speed of the belt
PM1500 & PM2000 Save up to 8 totals
PM1500 & PM2000 Built-in inclinometer for use on variable incline
conveyors

43

Belt Scales

Wide Belt Scale


+/- 1% accuracy
Up to 1,000 TPH
24" - 36" belt width is primary use
42 up to 750 TPH
Two independent load cells wired in
parallel for easy troubleshooting

Independent weigh bridge brackets

Heavy Duty Belt Scale


+/- 0.5% accuracy
Up to 3,000 TPH and beyond
Two independent load cells wired in
parallel for easy troubleshooting

Continuous weigh bridge for increased


accuracy and structural integrity

Powder Coated

accommodate multiple belt widths

Powder Coated

Integrators

PM1500
Functions with either WB or HD belt scales
Store up to eight resettable totals
Diagnostics screen shows load cell readings independently
Easy to operate touch screen menu
Output for PLC integration
10-30VDC and 115VAC power

PM2000
All the functionality of the PM1500
Control the speed of the conveyor belt when used with a VFD
Blend/rate controller uses one output for rate
control or two outputs for blending product

Customized and limitless in-plant controls


10-30VDC and 115VAC power
Wireless options available

Speed Sensor
SS-150 Speed Sensor
Easily mounts to a conveyor frame
Adjusts to 24 - 36 belt width
Use existing speed sensor if applicable

44

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-126

CUSTOMER CARE PLAN

Superior Auto Greaser


Temperature Compensating Electrochemical Lubrication System

Quick Specs
Operating Temp: -4F to 140F
Discharge Period: 1, 2, 3... to 12 months
Dimensions: Approx. 2.5 x 5.5

SUPERIOR AUTO GREASER

Frequently Asked Questions

Features and Benefits

What is the typical application?

Accurate Lubrication Solution

Superiors Auto Greaser is especially


suited to single-point lubrication
of rolling element bearings, seals
and chains located in areas with
considerable temperature variations or
where intrinsic safety is a requirement.

Is the unit reusable?


It sure is! All of the components are
available for order separately, including
the lubricator cartridge, cap and dust
cover.

Does the lubricator adjust to temperature?

Provides accurate lubricant delivery across a broad range of settings in


extreme temperature environments
Simple to set, install and maintain with a highly intuitive operating menu

Extends Equipment Service Life

Lubricates equipment while it is running to provide optimal lubricant


exchange
Delivers gradual purge of fresh grease to labyrinth and taconite seals to
prevent the ingress of contaminants

Safer Compared to Manual Greasing

Reduces work load by automating an otherwise manual process


Continues to lubricate without the need for shutdown and isolation

A temperature sensor regularly


measures the ambient temperature and
the control unit calculates the required
gas generation based on this data.

Auto Greaser
Control Unit
Gas generating cell

Re-usable
control
unit

Display
(discharge period
+ function)

LC unit with
integrated battery

Lubricant

Push
button
programming

Built-in robust
support flange with
1/4 NPT outside thread
Oil-filled units come with an integrated oil retaining valve and can be recognized by a red plug.

PUSH BUTTON CONTROL

DUST AND WATER PROOF

45

Auto Greasers in Application

Part Number Guide


Replacement Parts
Part Number

Description

03-03003

Lube Cart. Kit, Cap, Dust Cover

03-03002

Lubricator Cartridge, Dust Cover

03-03001

Cap, Auto Lubricator

08-02768

Black Pipe Nipple

08-02569

Black Tee-Pipe

08-10025

Adaptor

A
B

top view

46

bottom view

1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-129

OPTIONAL FITTINGS CAN BE USED TO INSTALL MULTIPLE CARTRIDGES.


45 Elbow and 90 Tee available.
CUSTOMER CARE PLAN

Sonicscout Material Sensor

Accurately Monitor Material on a Conveyor Belt

Quick Specs
Belt Widths: 24 - 72
SONICSCOUT MATERIAL SENSOR

Frequently Asked Questions

Features and Benefits

How does it work?

Maintain Material Flow

As material passes, the sensor detects it


on the belt. When there is no material on
the belt, the sensor sends a signal (i.e.
alarm, shutdown, etc.) so action can be
taken.

Can you adjust the distance?


Yes, the sensor itself has 2 of thread
adjustment up or down.

What are the power requirements?


24VDC electric power.

Detects material on conveyor belt


Feeds data to machines automation program

Heavy Duty Sensor

Unaffected by winds up to 30 MPH


Unaffected by external noise
Tolerates dusty environments
Tolerates temperatures down to -14 F

Easy Installation

Adjust to custom belt widths (Fig 22.1)


Attaches to all brands of idler frames

Replacement Parts
Adjustable Mount

Part Number

Description

11-00966

Switch

11-01122

Cord

32-000071

Mount 24-48

32-000072

Mount 54-72

Flow Switch
Part Number

Belt Width

18-10002

24-48

18-10003

54-72

FIG 22.1 ADJUSTABLE MOUNT PER BELT WIDTH


1-800-321-1558
Find local distribution at superior-ind.com/distributor
09-2014 Superior Industries CL-123

CUSTOMER CARE PLAN

47

Contact Us
Superior Industries, Inc.

Vermont

New Hampshire
Massachusetts

Morris

New York
Rhode Island
Connecticut
New Jersey
Delaware
Maryland
Virginia

Prescott Valley

Norcross

Headquarters

Fesco Systems Division

Southwest Division

315 East State Highway 28


Morris, Minnesota 56267

3985 Steve Reynolds Blvd, Building F


Norcross, Georgia 30093

9880 East Superior Lane


Prescott Valley, Arizona 86314

P: 800-321-1558
P: 320-589-2406
F: 320-585-5644
E: info@superior-ind.com

P: 770-825-0955
F: 770-825-0083
E: info@superior-ind.com

P: 928-759-8908
E: info@superior-ind.com

Customer Service
24 Hours a Day
Monday - Saturday
P: 800-321-1558
C: 320-267-6639

Connect With Us!


Facebook
Twitter
Youtube
Flicker
RSS

48

Solutions Guide
Solutions Guide
Problem

Solution

Page

Back and muscle soreness from heavy idlers

Moxie Rolls

15-16

Belt slippage

Conveyor Take-ups

41-42

Belt tracking

Navigator Return Trainer

21-22

Bent pulley wings

Chevron Wing Pulley

05-06

Buying drive components from multiple sources

Core Systems Designs

07-10

Carryback material piling up under belt

Exterra SFL Dual Belt Cleaner

31-32

Extra material sticking to belt

Exterra Primary Belt Cleaner

29-30

Guides of return trainer damaging belt

Self-Aligning Idlers

20

Load zone material spillage

Sealing System

37-38

No material on conveyor belt

Sonicsout Material Sensor

47

Material sticking to return idlers

Urathon Return Roll

23-24

TM

Material sticking to troughing idlers

Moxie Rolls

15-16

Material trapping between pulley wings

Chevron Wing Pulley

05-06

MSHA fines

Conveyor Guarding

33-34

Power transmission components not working together

Core Systems Designs

07-10

Ripped or torn belt edging

Navigator Return Trainer

21-22

TM

Short idler bearing life

SpinGuard Seal Technology

11-14

Short return idler life

Urathon Return Roll

23-24

Exterra SFL Dual Belt Cleaner

49

Components Handbook
Conveyor Pulleys

Belt Scrapers/Cleaners

Conveyor Pulleys
Chevron Pulleys
Core Systems Designs

Exterra Primary Belt Cleaner


Exterra SFL Dual Belt Cleaner

Conveyor Idlers
CEMA Rated Idlers
Moxie Rolls
81/91 Series Regreasable Idlers
40 Series Idlers
CB504 Idlers
Self Aligning Idlers
Navigator Return Trainers
Urathon Return Rolls
Rubber Disc Returns
Rubber Lagged Returns
Beater Bar Returns
V-Return Rolls

Spiral Urathon Return Rolls

1-800-321-1558
superior-ind.com
09-2014 Superior Industries, Inc.

50

Conveyor Accessories
Return Roll Guards
Guard Panels
Conveyor Belt Covers
Sealing System
Impact Bed
Conveyor Take-Ups
Superior Belt Scale
Superior Auto Greaser
Sonicscout Material Sensor

Potrebbero piacerti anche