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2
Gas-insulated medium voltage switchgear
Instruction manual BA 468/01 E
IT
Power
PowerIT
Ihre Sicherheit
hatfirst
Vorrang
immer!
Your safety
always!
That's why our instruction manual begins with these recommendations:
Only install switchgear and/or switchboards in enclosed rooms suitable for
electrical equipment.
Ensure that installation, operation and maintenance are carried out by
specialist electricians only.
Comply in full with the legally recognized standards (DIN VDE / IEC), the
connection conditions of the local electrical utility and the applicable safety
at work regulations.
Observe the relevant information in the instruction manual for all actions
involving switchgear and switchboards.
Danger!
Pay special attention to the hazard notes in the instruction manual marked with
this warning symbol.
WARNUNG
Anerkannte Regeln der Technik und Betriebsanleitungen
beachten !
Gefhrliche Spannung
kann elektrischen Schock und Verbrennungen verursachen.
Vor Aufnahme von Arbeiten jeder Art dieses Gert unbedingt freischalten,
erden und kurzschlieen.
WARNING
Always observe the instruction manual and follow the rules
of good engineering practice !
Hazardous voltage
can cause electrical shock and burns.
Disconnect power, then earth and short-circuit before proceeding
with any work on this equipment.
If you have any further questions on this instruction manual, the members of our
field organization will be pleased to provide the required information.
Contents
Page
Contents
Page
17
Summary
3.10
1.1
General
1.2
17
17
1.3
Operating conditions
17
3.11
Test facilities
18
24
Technical data
4.1
Condition on delivery
24
2.1
4.2
Packaging
24
2.2
4.3
Transport
24
4.4
Delivery
24
2.3
4.5
Intermediate storage
24
2.4
26
12
5.1
26
3.1
12
5.2
Construction data
26
3.2
13
5.3
Fundamental notes on
erection work
27
5.4
Foundation frame
27
11
13
13
5.5
27
3.3
13
5.6
3.4
Disconnector/earthing switch,
type UX2TE
27
13
27
3.5
13
27
3.6
14
5.7
38
14
38
14
38
3.7
5.8
38
5.9
38
Commissioning/operation
39
15
6.1
Commissioning
39
15
39
39
6.2
39
14
15
15
3.9
16
Earthing a tee-off
16
Switching operations
6.2.1 Circuit-breaker
39
40
40
6.3
40
Contents
Page
Contents
Page
40
46
6.3.2 Electrical/mechanical
display/monitoring
46
40
46
6.4
40
7.3
46
40
41
46
41
46
42
46
6.5
42
7.4
48
Maintenance/disposal
45
48
7.1
General
45
48
7.2
Inspection/servicing
45
7.5
48
Test procedures
Repair
Disposal
We reserve all rights to this publication. Misuse, particularly including duplication and making available of this manual - or
extracts to third parties is prohibited. The information supplied is without liability. Subject to alteration.
ABB Calor Emag Mittelspannung GmbH, 2002
5
1
1.1
Summary
General
three-phase metal-clad
gas-insulated
1.3
indoor installation
factory-assembled
type-tested
Operating conditions
routine tested.
Maximum
+40 C
+35 C
Minimum (corresponding to
minus 5 indoor class)
5 C
Site altitude:
metering panel.
Ambient air:
vacuum circuit-breaker
disconnector/earthing switch
switch) with functions of:
(three-position
busbar connection,
disconnection,
technical data,
earthing.
Technical data
2.1
Rated voltage
kV
Max. operating voltage
kV
Rated power frequency withstand voltage kV
Rated lightning impulse withstand voltage kV
All voltages quotes apply to an insulating
gas pressurte, absolute, at 20C, of
kPa 2)
5)
Rated frequency
Hz
A
Rated current of busbars5)
Rated current of tee-offs5)
A
Rated peak withstand current
kA
Rated short time current 3s
kA
Rated short-circuit breaking current of
the circuit-breaker
kA
Rated short-circuit making current of
the circuit-breaker
kA
Rated operating sequence
Total opening time
ms
Closing time
ms
Insulating gas system
Insulating gas
Design pressure, absolute
Operating pressure, absolute, 20C
(equals filling pressure)
Rated pressure, absolute, 20C
(minimum operating pressure)
Motor- and release data
Charging motor
Closing coil
Opening coil
Rated supply voltage
DC
Degree of protection
(IEC 60529, DIN VDE 0470-1)
High voltage live parts
Control cabinet
Ambient temperature:
Maximum value
Maximum value of 24-h-mean
Minimum value
Altitude for erection above sea level 9)
12
12
28
75
24
24
50
125
100
50
2000
2000
80
31.5
100
50
2000
2000
80
31.5
31.5
31.5
1)
1)
3)
80
O - 0.3s - CO - 3 min - CO 4)
ca. 40...55
ca. 40...55
ca. 60
ca. 60
SF6
147
36
36
70
170
1)
1)
100
50
2000
2000
80
31.5
80
6)
Special ratings
6)
31.5
40.5
85
185 1)
120
50
2000
2000
80
31.5
3)
31.5 3)
80
80
ca. 40...55
ca. 60
ca. 40...55
ca. 60
SF6
147
6)
SF6 6)
147
kPa
SF6
147
kPa
130
130
130
130
kPa
120
120
120
120
W
W
W
150
250
250
150
250
250
150
250
250
150
250
250
IP 65
IP 4X
C
C
C
m
+40
+35
-5
1000
mm
mm
mm
mm
mm
2100
1300 1800
600
800
1250
8)
IP 65
IP 4X
8)
+40
+35
-5
1000
IP 65
IP 4X
8)
+40
+35
-5
1000
IP 65
IP 4X 8)
+40
+35
-5
1000
Dimensions
Hight (for transport)
Depth 11) 13)
Width 1250 A, 31.5 kA
> 1250 A
Height of cable fixing
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
10)
2100
1300 1800
800
800
1250
10)
3)
2100
1300 1800
800
800
1250
10)
3) 12)
2100 10)
1300 1800
800 3) 12)
800
1250
2.2
Special ratings
Rated voltage
kV
12
24
36
kV
12
24
36
40.5
kV
32
60
80
1)
kV
85
145
195
1)
SF6 3)
SF6
1)
2)
3)
4)
SF6
3)
3)
SF6
kPa
130
130
130
130
kPa
120
120
120
120
Data on request
For further details see BA 427/E
insulating gas system for ZX switchgear
Insulating gas: sulphur hexafluoride, SF6
100 kPa = 1 bar
12
24/361)
12/24/361)
mm
600
600 (800)
800
... 1250
1250
2000
kA
80
63 (80)
80
kA
31.5
...25 (31.5)
31.5
180
180
180
18
18
20
18
18
20
Rated voltage
Panel width
Test current
Rated current
Motor data
Motor power, max.2)
2)
3)
2.3
View Y
G
G
E
ZX1.2
ZX1.2
E
I
A
D
B
1250
1250
B
C
50
50
600
n panels
600
2100
2100
2640
2370
50
250
1300
1500
F
G
H
I
View Y
View X
G
E
ZX1.2
ZX1.2
2640
D
B
1250
1250
2370
A
2100
F
800
800
50
1250/1450
1800
b)
Sectionalizer
Riser
Sectionalizer
Riser
2640
2370
2100
A
B
C
D
E
Busbar
A
Depth
mm
Width
mm
1250
1250
> 1250
> 1250
1250/1450
1250/1450
1450
1450
600/800
600/800
800
800
Circuit-breaker compartment
Busbar compartment
Cable termination compartment
Control cabinet
E
F
G
View X
View Y
L
ZX1.2
ZX1.2
L
Y
A
D
D
B
1250
1250
B
C
50
600
n panels
600
50
50
1300
1500
Dimensions
Figure shows panels with rated current 1250 A, equipped with plasma diverter.
Cable connection department C is not covered to the rear side.
A
B
C
D
Circuit-breaker compartment
Busbar compartment
Cable termination compartment
Control cabinet
F
H
L
View Y
View X
L
ZX1.2
ZX1.2
D
B
1250
1250
2275
A
2100
F
800
800
50
1250/1450
1800
Sectionalizer
Riser
Sectionalizer
Riser
2275
Figure 2/3:
2100
50
2100
H
2100
2275
Busbar
A
Depth
mm
Width
mm
1250
1250
> 1250
> 1250
1250/1450
1250/1450
1450
1450
600/800
600/800
800
800
b)
Circuit-breaker compartment
Busbar compartment
Cable termination compartment
D
F
L
Control cabinet
Pressure relief duct for busbar compartment
Plasma diverter (standard)
Weights:
Weight of a standard panel:
2.4
ca. 600 kg
ca. 650 kg
Panel width
600 mm
800 mm
Circuit-breaker compartment/
Busbar compartment
31.5 kA, 1s
31.5 kA, 1s
not relevant
not relevant
11
3.1
For example:
Circuit-breaker VD4X
Feeder panel,
Metering panel,
Pressure relief:
3.2
A permanently protected climate for the entire live primary area is ensured by the gas-tight encapsulation
of the panels and their filling with dry insulating gas.
The circuit-breaker compartment (1.0) and the
busbar compartment (2.0) in each panel are
separate gas compartments with their own filling
connectors. The gas compartments in the
individual panels set up side by side are not
connected together.
Details on the gas system and gas servicing of
the ZX1.2 switchgear can be found in instruction
manual BA 427/E Insulating gas system for ZX
switchgear.
The gas compartments contain drying agent
bags.
3.4
earthing.
connecting,
disconnecting and
The three switch positions are unequivocally specified by the operating mechanism. The switch has its
disconnecting position at the centre. In the limit positions, disconnector ON and earthing switch ON, the
moving contact (sliding part) driven by an insulating
spindle, reaches the isolating contacts, which are
fitted with one or two contact rings respectively.
3.3
3.5
Plug-in cable sockets (1.7) mounted in a gastight manner in the floor plate of the circuitbreaker compartment maintain the partitioning
between the insulating gas compartment and
the cable termination compartment. The
connection height for the cables is 1250 mm.
13
Control
Fault signalling
3.8
The flap (2.22) for the three position switch can only
be closed when the switch is in one of the limit
positions
earthing switch ON
earthing switch OFF and disconnector OFF
disconnector ON.
The circuit-breaker is only enabled again when flap
(2.22) is closed.
3.7.1 Conventional control
The ZX1.2 variant with a conventional control
system has the following features:
or
- Bay control unit CC.
Note:
Perform all switching operations fully until the
defined limit position is reached!
3.8.2 Function of the interlock between the circuitbreaker and the three-position switch
a) Electrical interlock
The electrical interlock is achieved by polling and
logical operations on the positions of the three
position switch and the circuit-breaker.
This interlock is always effective when auxiliary
voltage is applied.
15
3.9
Earthing a tee-off
Note:
Note:
Flap (2.22) can only be opened when the circuitbreaker is OFF.
Do not use force!
Switch off the disconnector (-Q1) with the hand
crank.
Switch on the earthing switch (-Q5) manually
using the hand crank (6.1). (Note: Observe
Emergency manual operation in section 6.2.2).
24 turns clockwise.
Close flap (2.22) again.
16
Note:
When flap (2.22) is open, the circuit-breaker is
blocked in the OFF position.
Test for the off-circuit condition (capacitive
voltage indicator system, see section 6.4.1).
Switch the circuit-breaker (-Q0) on using the
mechanical ON push button.
Secure the panel to prevent switching operations:
m.c.b.s (F101 and F106) OFF.
Lock the control cabinet door or secure the
mechanical OFF button for the circuit-breaker if
necessary.
Label the panel to indicate that earthing has
been effected.
Cancelling the earthing manually:
Open the control cabinet door and switch on the
m.c.b.s. Release the OFF button for the circuitbreaker if necessary.
Switch circuit-breaker (-Q0) OFF with the mechanical push button.
Open flap (2.22).
3.10
Circuit-breaker OFF.
Disconnector ON.
Circuit-breaker ON.
Secure the
operations.
panel
to
prevent
switching
Secure the
operations.
panel
to
prevent
switching
Disconnector OFF.
Cancelling the tee-off earthing:
Earthing switch ON.
Circuit-breaker ON.
Test facilities
The panels are properly filled with insulating gas at
the works and tested to the VDE or IEC standards.
Should there be any need to perform tests, the
tests are to be performed as follows:
For voltage and current tests, direct access to
the conductors in the connection area is possible without removing the cable connection or
extracting the insulating gas. Access is effected
via the test sockets (1.4).
Surge arresters must be removed during voltage
testing. The exposed sockets must be closed off
by blanking plugs during the tests!
Voltage transformers must be isolated from the test
circuit prior to testing.
Voltage tests:
Close off and insulate free cable sockets with
blanking plugs!
See section 6.4 for further details and the
applicable test voltages.
Perform cable tests with DC voltage or with
very low frequency (VLF) cosine or square
wave voltage.
Cable fault location measurements with
impulse voltage and
switchgear tests (without cables) with AC
voltage can be performed with a test plug as
shown in figure 6/7. (Test cables are to be
used for tests on the 36 kV variant.)
A test plug for current tests as shown in figure (6/8)
can be used to test the protection devices by
primary current injection (see also the note in
section 6.4.4). This configuration is short-circuit
proof and can also be used as an additional
maintenance earth.
The possible testing processes are described in the
following sections:
18
Section 6.4.1
Section 6.4.2
Section 6.4.3
Maintenance earthing:
Section 6.4.4.
1.9
4.0
1.16
1.17
1.5
1.0
1.6
2.0
2.5
Figure 3/1: Panel type ZX1.2, front view with bay control and
protection unit REF542 plus, measuring sockets for
capacitive voltage indicator system at front (optional),
with pressure relief duct at top (optional), (assembly
opening on circuit-breaker compartment irrelevant).
3.7
4.7
4.6
4.2
1.15
1.3
1.10
1.9
ZX1.2
1.3
1.1
1.0
1.5
1.4
1.6
1.7
3.4
2.1
3.1
3.2
3.3
5.1
3.0
2.12
3.5
3.7
1.11
4.0
4.3
1.8
4.2
1.2
1.12
4.5
2.3
2.2
4.4
2.0
4.1
2.10
ZX1.2
1.5
1.4
1.6
1.7
3.4
2.1
3.1
3.2
3.14
3.0
-C1
-C2
-T1
2.4
2.11
3.6
1.11
4.0
4.3
1.8
4.2
1.2
1.12
4.5
2.3
2.2
4.4
2.0
4.1
2.10
2.5
2.12
2.4
3.5
2.11
3.6
3.7
-Q0
2.5
1.15
1.3
1.0
5.3
5.4
1.1
-Q1/Q5
-Q0
-Q1
-Q5
-T1
-C1
Insulating gas
Circuit-breaker
Tee-off disconnector
Tee-off earthing switch
Current transformer
Capacitive voltage divider
-C2
-Q1/Q5
-Q0
-T1
-C1
-C2
Figure 3/8: Outgoing feeder panel type ZX1.2, with 2 parallel cables,
basic structure shown with plasma diverter for
discharge of the plasma gases to the rear of the system
(See item 3/7 for symbols)
21
1.9
1.3
ZX1.2
2.5
2.4
1.31
1.1
2.1
3.1
3.2
1.11
4.0
4.3
1.8
4.2
1.2
1.12
4.5
2.3
2.2
4.4
2.0
4.1
2.10
-Q11/Q52
-Q0
2.5
3.13
2.4
3.15
2.11
3.6
-Q0
-Q11
-Q52
Circuit-breaker
Tee-off disconnector
Tee-off earthing switch
1.9
2.4
4.0
4.3
1.8
1.32
1.14
ZX1.2
2.5
1.12
2.1
3.1
3.2
2.3
2.2
4.4
2.24
2.0
-Q12/Q51
2.10
2.5
3.13
3.15
Figure 3/10:
22
2.4
2.11
3.6
-Q12
-Q51
Tee-off disconnector
Tee-off earthing switch
4.0
ZX1.2
4.3
5.2
2.8
2.34
3.1
3.2
2.7
2.9
2.3
4.4
2.24
2.6
2.5
2.4
3.15
2.11
3.6
23
4.1
Condition on delivery
Note:
Air freight is to be discussed and agreed in
individual cases.
4.2
4.4
Packaging
Panels with
packaging.
basic
packaging
or
without
Note:
Always document major damage with photographs.
Transport
(Figure 4/1)
Note:
Do not walk on the tops of the panels (pressure
relief system!).
The transport units are normally individual
panels.
Take account of the weights of the transport
units.
Take account of the high centre of gravity.
Danger of tipping!
Handle the panels in the upright position.
24
Delivery
The responsibilities of the consignee include but are
not limited to:
4.5
Intermediate storage
Conditions for optimum intermediate storage:
1. Panels with basic packaging or without packaging.
Dry and well ventilated storage room. Climate
in accordance with VDE 0670 Part 1000/
IEC 60694.
Room temperature not falling below -5C.
No other injurious environmental influences.
Store the panels upright.
Do not stack panels.
Panels with basic packaging:
open the packaging at least partially.
Panels without packaging:
loosely cover with protective sheeting.
sufficient air circulation must be preserved.
Check regularly for any condensation.
1.19
> 60
> 60
1.19
1.23
1.18
1.18
1.23
a)
25
5.1
Compliance with the conditions for indoor switchgear to DIN VDE 0670 Part 1000 etc., including
those for the minus 5 indoor temperature class,
must be ensured.
5.2
Construction data
Panel width
Panel depth 1)
Panel height 2)
mm
mm
mm
600
1300
2100
600
1500
2100
800
1300-1800
2100
mm
2800
2800
2800
mm
mm
2600
2950
2600
2950
2600
2950
mm
27005)
27005)
27005)
mm
mm
mm
mm
700
16006)
1100
2300
700
18006)
1100
2300
900
1600-21006)
1300
2300
mm
mm
700
1100
700
1100
700
1300
kg
8)
8)
8)
kg/m2
8)
8)
8)
6)
7)
8)
width
length
width
height
26
5.3
Evenness tolerance:
Recommended
tightening torque1)
Nm
Lubricant2)
5.5
Thread
Without
Oil or
grease
M
M
M
M
M
M
10 .5
26
12
50
86
200
4 .5
10
4 .5
20
40
80
6
8
8 3)
10
12
16
5.6
1)
2)
3)
Foundation frame
(Figures 5/9, 5/10, 5/11)
Switchgear on a foundation frame:
The relevant data for the order in hand can be found
in the ABB documentation.
The single or multiple panel foundation frame can
be supplied with the switchgear. It is as a rule laid
by site personnel and should be aligned and
inspected under the supervision of a responsible
specialist.
The specifications of DIN 43 661 are also to be
maintained when laying the foundation frame,
in particular the evenness and straightness tolerances
as a condition for perfect switchgear assembly.
28
1.20
1.21
1.22
1.20
1.21
1.22
2.16
2.18
2.19
2.17
2.18
2.19
2.5
2.16
2.18
2.19
3.8
Figure 5/1: Switchgear assembly, see figures 5/2 to 5/4 for details.
(Bay control and protection unit REF542 plus not shown
completely)
2.14
ca. 50 mm
29
2.18
2.19
3.2
3.1
2.20
3.1
Panel 1
Panel 2
2.19
2.17
2.18
Panel 1
Panel 2
2.19
2.19
2.18
2.16
Panel 1
Panel 2
30
L1
L2
L3
2.13 2.33
2.14
2.21
1.7
3.4
3.7
3.10
3.11
3.12
3.9
31
a = n x FT
A
A
7.5
455
300
450
7.1
3
45
7.10
7.20
7.6
7.6
7.10
7.20
(60)
30
145
110
75
(60)
FT
7.2
7.7
7.4
1216
7.3
(60)
480
600
(60)
7.6
7.1
7.6
7.8
7.6
Panel width
FT
32
mm
mm
mm
mm
600 mm
600
1200
1800
2400
800 mm
800
1600
2400
Feeder panel
Feeder panel
Feeder panel
Metering panel
Panel
depth
Foundation frame
depth b
mm
mm
1300
1500
1800
910
1216
1416
1716
901
50
50
20
25
25
(Profile: 50x50)
30
30
50
23
30
22
5 20
30
38
40...50
21
38
21
25
38
24
30
30
18
17
17
17
A-A
7.12
7.20
7.13
30
3
7.10
7.20
min. 40
7.10
7.20
7.11
7.21
7.30
A-A
max. 50
7.14
Figure 5/9b:
18
22
Control cabinet
23
Switchgear panel
24
Foundation frame
33
8x150
190
85
150
210 210
190
700
1)
630
150
600
630
600
800
800
800
800
800
600
600
800 1)
50
B
Panel width
in switchgear
mm
mm
mm
mm
1)
Minimum
600 mm
1120
1255
1100
1100
2)
800 mm or
600 mm mixed with
800 mm
1320
1455
1300
1300
Inspection aisle
Operator aisle
Basement entrance
Platform, approx. 25 kN
Earthing bar
34
800
d 1)
250
85
c 1)
430
b 1)
85
a 1)
500
1)
210
1300
1210
635
160
80
330
1800
1350
835
1500
170
1080
155
625
430
155
155
85
Door
10
11
12
13
14
15
16
17
18
19
Power cable
20
21
Aisle width:
In the case of transverse installation of a panel, the minimum aisle
width is c:
Maximum panel depth (including possible overhangs) plus 300 mm.
The dimensions for a (wall clearance foundation frame) and b (wall
clearance ceiling opening for control cables) are to be adjusted
accordingly.
As an option, the dimension for the low voltage compartment (panel
depth) for systems fitted with conventional relays and control facilities can
be 100 mm greater than in the standard version.
The dimensions for a (wall clearance foundation frame) and b (wall
clearance ceiling opening for control cables) then become 100 mm
larger, while the aisle width remains unchanged.
Room height
Plasma diverter Absorber
Panel ZX1.2
with
2800
Panel ZX1.2
without
2600
Panel ZX1.2
with
2950
Absorber
Panel ZX1.2
with
2800
Screed
without
2700
transformers above
with
2950
Section A - A
Section B - B
1300 1) 2)
700
1)
1300 1) 2)
1500
11
11
1300 1) 2)
(25)
13
1455 1) 2)
1320 1) 2) 3)
12
17
330
14
635
1410
210
13
1455 1) 2)
1320 1) 2) 3)
14
A
> o > 3mm
a)
18
15
17
635 210
1210
160
1)
15
18
12
2950
19
1)
10
2
1080
(155)
170
2600
16
2300 1)
ZX1.2
2100
WITH ABSORBER
1)
21
(25)
20
2950
1)
2640
2100
19
21
10
2
1080
(155)
2600
16
2370
ZX1.2
2300 1)
WITHOUT ABSORBER
20
WITH ABSORBER
1300 1) 2)
2640
1300
WITHOUT ABSORBER
1)
2370
700
Section C - C
700
1)
1300 1)
1800
11
1)
1)
2600
(25)
2950
2100
21
10
2
1080
(155)
19
2640
16
2370
ZX1.2
155 155 155
2300 1)
WITHOUT ABSORBER
20
WITH ABSORBER
1300 1)
18
17
625
635
1710
210
13
1455 1)
1320 1) 2)
15
12
14
3)
Minimum
Dimension for panel width 800 mm. These
dimensions are reduced by 200 mm for an
uniform panel width of 600 mm.
Distance wall to foundation frame element
35
190
600
800
800
800
800
800
800
600
600
800 1)
23
50
b 1)
a 1)
600
1)
500 1) 250
1300
8
1500
22
170
155
155
1800
155
1080
150
1150
210 210
8x150
150
1350
835
190
700
1)
B
D
M8
75
M8
450
M8
650
75
75 75
Figure 5/12:
Minimum
Dimension for panel width 800 mm. These
dimensions are reduced by 200 mm for a uniform
panel width of 600 mm.
1
Inspection aisle
Operator aisle
Basement entrance
Earthing bar
36
Door
10
11
12
13
14
15
16
18
19
Power cable
20
Absorber
22
23
24
Panel width
in switchgear
mm
mm
mm
600 mm
1150
1100
1100
800 mm or
600 mm mixed with
800 mm
1350
1300
1300
Aisle width:
In the case of transverse installation of a panel, the minimum aisle
width is b:
Maximum panel depth (including possible overhangs) plus 300 mm.
As an option, the dimension for the low voltage compartment (panel
depth) for systems fitted with conventional relays and control facilities
can be 100 mm greater than in the standard version.
The dimensions for a (wall clearance centre of floor support) then
becomes 100 mm larger, while the aisle width remains unchanged.
Room height
Plasma diverter Absorber
Panel ZX1.2
with
2800
Panel ZX1.2
without
2600
Panel ZX1.2
with
2950
Panel ZX1.2
with
2800
without
2700
transformers above
with
2950
Section B - B
12
18
17
1150
1350
1350
1) 2)
1350
1) 2)
a)
2640
18
15
24
15
12
1)
(25)
A
2370
2
1080
(50)
19
2300 1)
170
16
WITH ABSORBER
14
ZX1.2
1)
10
11
20
2600
1)
2640
(25)
13
2950 WITH ABSORBER
19
1)
1080
(50)
2600
10
2370
16
2100
14
2300 1) 2)
ZX1.2
WITHOUT ABSORBER
11
20
1
1300 1) 2)
1500
1300 1) 2)
1300 1) 2)
13
1)
2950
700
1300 1) 2)
1300
2100
1)
WITHOUT ABSORBER
Section A - A
700
Section C - C
9
155
16
1)
2600
10
2
1080
(50)
19
2640
ZX1.2
155
2370
155
2300 1)
1
14
(25)
1)
11
2100
13
2950
1300 1)
20
WITH ABSORBER
1300 1)
1800
WITHOUT ABSORBER
700
1)
23
18
15
12
1650
1350
1)
Minimum
Dimension for panel width 800 mm. These
dimensions are reduced by 200 mm for an
uniform panel width of 600 mm.
37
5.7
5.8
38
5.9
Commissioning/operation
Note on safety at work
Commissioning
6.2
Switching operations
6.2.1 Circuit-breaker
(Figures 3/7, 6/1, 6/2, 6/4)
The circuit-breaker is fitted with a charging motor.
Charging of the spring energy storage mechanism
takes place automatically.
Opening and closing the circuit-breaker:
Closing and opening are effected by operation of
the devices fitted.
ON-OFF switching operations may only be
performed with the control cabinet door closed.
Opening the control cabinet door constitutes
intervention in the interlock system. Opening of
the control cabinet door can constitute
intervention in the interlock system (see sections
3.8 to 3.10).
Observe the position indicator.
Emergency manual operation:
1. On failure of the charging motor, the charging
process can be performed or completed by
hand:
Open control cabinet door (4.3).
Insert charging lever (6.3) into recess (1.40)
and pump for approx. 25 strokes until the
charged condition is displayed.
When the charged condition is reached, the
charging mechanism automatically disengages
and further strokes of the charging lever have no
effect.
Key to the charging condition displays:
Discharged
Charged
Note:
Always perform every switching operation right
up to the stop in the relevant limit position.
Observe the mechanical and electrical position
indicators.
Close flap (2.22) again.
Note:
6.3
Caution!
Intervention in the interlock concept is possible by
opening the control cabinet door.
Note:
If a panel is isolated for a relatively long period
(several weeks), m.c.b. (F116) for the auxiliary
voltage supply to the REF542 plus must remain on.
Only in this way is monitoring of the insulating gas
ensured. With conventional panel control, the details
in the order documents are to be observed.
Note:
The flap (2.22) can only be opened when the
circuit-breaker is OFF.
Prior to emergency manual operation, switch the
relevant m.c.b. (F101) off.
Test procedures
Insulation testing of the switchgear at the relevant power frequency withstand voltage:
12 kV switchgear: 28 kV
24 kV switchgear: 50 kV
36 kV switchgear: 70 kV.
Performance of voltage test plugs:
Isolate the switchgear area in accordance with
the safety rules of VDE 0105 and secure it to
prevent reconnection.
Verify the off-circuit condition with a suitable
hand-held display unit at measuring sockets
(1.6) or (4.5) on the capacitive voltage indicator
system.
Unscrew surge arresters where fitted and close
off the exposed sockets with insulating cable
dummy plugs.
Close off emty cable sockets with insulating
cable dummy plugs.
Check the test plug to ensure that the surface is
clean and dry, and clean it if necessary.
Grease the insulating part of the test plugs in
accordance with the instructions.
Unscrew cable dummy plug (1.5) in the relevant
test socket (1.4) and remove it.
Connect an earthing lead to the test plug,
following the instructions on safety at work in
figur 6/6.
Insert the test plug into the prepared test socket
and screw it tight.
Notes:
Only fit the test plugs for voltage tests for the
duration of those tests.
Short-circuit the measuring sockets (1.6) or (4.5)
in the panels concerned for the duration of the
testing process at test voltages up to rated
power frequency withstand voltage.
For performance of cable tests, in the switching
41
42
6.5
4.3
4.4
4.2
4.10
4.7
4.8
(4.9)
4.6
4.5
4.3
43
Figure 6/7: Test plug for high voltage tests up to 24 kV rated voltage
44
7.2
Maintenance/disposal
Maintenance serves to preserve trouble-free
operation and achieve the longest possible
working life of the switchgear. In accordance with
DIN 31 051 and IEC 61208, it comprises the
following closely related activities:
Inspection: Determination of the actual condition
Servicing: Measures to maintain the specified
condition
Repair:
7.1
Inspection/servicing
General
Cleaning:
BA 427/E
BA 464/E
BA 456/E
Circuit-breaker VD4 X:
(according to the actual manual)
BA 463/E
Repair
46
+1
1.24
1.28
1.26
1.25
1.27
X
X
1.42
a)
1.29 1.30
2.23
2.22
2.35
47
7.4
GCE0990267P0100
GCEA901007P0102
GCE0990253P0103
GCEA901004P0102
Note:
If extreme temperatures 50 C cannot be
ruled out where gas cylinders are stored,
transported or temporarily stored in the
open air in direct sunlight, a reduced filling
factor of 0.75 kg/l cylinder contents is to be
required when ordering for safety reasons!
Drying agent material:
Drying agent bag to DIN 55 473,
capacity per bag 210 g
GCE0990443P0100
7.5
GCE0009098P0100
GCE0007707P0100
GCEA901002P0102
GCE0007706P0100
GCEA901006P0102
GCE0009100P0100
Paintwork:
Paint in standard colour RAL 7035
1 kg-box
Spray tin
GCE9014060R0103
GCE0007895P0100
GCE0905093P0100
Disposal
Disposal of the clients systems and components
and the clients waste, residue materials and used
substances can be performed by ABB Calor Emag
Schaltanlagen AG. ABB Calor Emag Schaltanlagen
AG performs such disposal as a service enterprise
in connection with its servicing and installation
48
GCE0007249P0100
49
ZX1.2
Gas-insulated medium voltage switchgear
Instruction manual BA468/01E
Legend
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.14
1.15
1.16
1.17
1.18
1.19
1.20
1.21
1.22
1.23
1.24
1.25
1.26
1.27
1.28
1.29
1.30
1.31
1.32
1.33
1.34
1.35
1.36
1.37
1.38
1.39
1.40
1.41
1.42
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
Circuit-breaker compartment
Circuit-breaker
Circuit-breaker operating
mechanism
Pressure relief disk, above
Test socket
Blind plug
Measuring sockets for capacitive
voltage indicator
Plug-in cable socket
Pressure sensor for circuit-breaker
compartment
Pressure relief duct (optional)
Absorber (optional)
Drying agent bag, circuit-breaker
compartment
Bushing circuit-breaker
compartment / busbar
compartment
Filling valve for circuit-breaker
compartment
Plasma diverter
Protection cover for current
transformer terminal board
Cover for metering cables
Handling bracket (to be removed
after handling)
Edge protection
Socket head screw M 8 x 25
Hexagon nut M 8
Dished washer 8
Centre of gravity
ON-release shaft
OFF-release shaft
Cam
Mechanical interlock circuit-breaker/
three-position switch
Lever
Clamping piece
Clamping screw
Tee-off conductor, bus-coupler
Tee-off conductor bus-riser
Front plate
On push-button
OFF push button
Operating cycle counter
Mechanical position indicator
Rating plate
Charging condition indicator
Recess for charging lever (6.3)
Terminal board for current
transformer
Auxiliary switch
Busbar compartment
Three-position switch
Three-position switch operating
mechanism
Pressure sensor for busbar
compartment
Busbar
Plug-in busbar connector
Tee-off conductor, metering panel
Support
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
2.18
2.19
2.20
2.21
2.22
2.23
2.24
2.25
2.26
2.27
2.28
2.29
2.30
2.31
2.32
2.33
2.34
2.35
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
5.0
5.1
5.2
5.3
5.4
Measuring facilities
Current transformer
Plug-in voltage transformer
Block-current transformer
Terminal board for current
transformer
6.0
6.1
6.2
6.3
Accessories
Hand crank
Double bit key
Charging lever for emergency
manual operation
Test plug for high voltage tests,
optional
Test plug for current tests, optional
6.4
6.5
7.0
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
7.12
7.13
7.14
7.20
7.21
7.30
Foundation frame
Longitudinal bracket,
(this one for panel width 600 mm)
Longitudinal bracket, internal
(this one for panel width 600 mm)
Transverse bracket, left
(this one for panel depth 1300 mm)
Transverse bracket, right
(this one for panel depth 1300 mm)
Fixing angle bracket
Connecting link
Transverse bracket for two panel
frame, (this one for panel depth
1300 mm)
Connecting angle
Screwed connection for foundation
frame
Socket head bolt M 8 x 25
Socket head bolt M 10 x 25
Socket head bolt M 8 x 25
Socket head bolt M 8 x 25,
frame height 40 mm
Socket head bolt M 8 x 35,
frame height 50 mm
Dished washer 8
Dished washer 10
Fixing dowel