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with rebar
+LOWL+,7+<0$;ZLWKUHEDU
Injection mortar system
Benefits
- suitable for non-cracked and
cracked concrete
C 20/25 to C 50/60
- suitable for dry and water
saturated concrete
- high loading capacity
- rapid curing
- small edge distance and anchor
spacing possible
- large diameter applications
- in service temperature range up
to 120C short term/72C long
term
- manual cleaning for anchor size
8 to 14 and embedment depth
hef d 10d for non-cracked
concrete
- embedment depth range:
from 60 ... 160 mm for 8
to 100 ... 500 mm for 25
Static mixer
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Approvals / certificates
Description
European technical approval
a)
Authority / Laboratory
DIBt, Berlin
09 / 2012
20
25
170
210
220
274
load values can be
10
12
14
16
20
25
[kN]
25,5
35,8
52,5
69,6
92,3
135,3
204,9
Shear VRu,m
BST 500 S
[kN]
14,7
23,1
32,6
44,1
57,8
90,3
141,8
Cracked concrete
Tensile NRu,m BST 500 S
[kN]
20,7
30,4
44,0
58,3
85,5
131,9
Shear VRu,m
[kN]
23,1
32,6
44,1
57,8
90,3
141,8
BST 500 S
10
12
14
16
20
25
Tensile NRk
BST 500 S
[kN]
19,1
26,9
39,4
52,2
69,2
101,5
153,7
Shear VRk
BST 500 S
[kN]
14,0
22,0
31,0
42,0
55,0
86,0
135,0
Cracked concrete
Tensile NRk
BST 500 S
[kN]
15,6
22,8
33,0
43,7
64,1
99,0
Shear VRk
BST 500 S
[kN]
22,0
31,0
42,0
55,0
86,0
135,0
10
12
14
16
20
25
Tensile NRd
BST 500 S
[kN]
10,6
14,9
21,9
29,0
46,2
67,6
85,4
Shear VRd
BST 500 S
[kN]
9,3
14,7
20,7
28,0
36,7
57,3
90,0
Cracked concrete
Tensile NRd
BST 500 S
[kN]
10,4
15,2
22,0
29,2
42,7
55,0
Shear VRd
[kN]
14,7
20,7
28,0
36,7
57,3
90,0
BST 500 S
BST 500 S
10
12
14
16
20
25
[kN]
7,6
10,7
15,6
20,7
33,0
48,3
61,0
[kN]
6,7
10,5
14,8
20,0
26,2
41,0
64,3
Cracked concrete
Tensile Nrec
BST 500 S
[kN]
7,4
10,9
15,7
20,8
30,5
39,3
Shear Vrec
BST 500 S
[kN]
10,5
14,8
20,0
26,2
41,0
64,3
a) With overall partial safety factor for action J = 1,4. The partial safety factors for action depend on the type of
loading and shall be taken from national regulations.
09 / 2012
603
Base material
temperature
Temperature range
Temperature range I
Temperature range II
Temperature range III
-40 C to +40 C
-40 C to +80 C
-40 C to +120 C
Materials
Mechanical properties of rebar BSt 500S
Anchor size
Nominal
tensile
BSt 500 S
strength f uk
Yield
BSt 500 S
strength fyk
Stressed
crossBSt 500 S
section As
Moment of
resistance BSt 500 S
W
10
12
14
[N/mm]
550
[N/mm]
500
16
20
25
[mm]
50,3
78,5
113,1
153,9
201,1
314,2
490,9
[mm]
50,3
98,2
169,6
269,4
402,1
785,4
1534
Material quality
Part
rebar
BSt 500 S
Material
Mechanical properties according to DIN 488-1:1984
Geometry according to DIN 488-21:1986
Anchor dimensions
Anchor size
rebar
BSt 500 S
10
12
14
16
20
25
Setting
installation equipment
Anchor size
Rotary hammer
Other tools
604
10
12
14
16
20
25
TE 2 TE 16
TE 40 TE 70
compressed air gun or blow out pump, set of cleaning brushes, dispenser
09 / 2012
a)
b)
a) Note: Manual cleaning for non-cracked concrete, element sizes d d 14mm and embedment depth
hef d 10 d only!
b) Note: Extension and piston plug needed for overhead installation and/or embedment depth > 250mm!
For detailed information on installation see instruction for use given with the package of the product.
09 / 2012
605
d TBM
d TBM
d TBM
d TBM
d TBM
d TBM d
-5 C
0 C
5 C
20 C
30 C
40 C
Working time
tgel
180 min
40 min
20 min
8 min
5 min
2 min
Curing time
tcure
12 h
4 h
2 h
1 h
30 min
30 min
d0
Setting details
606
09 / 2012
10
12
14
16
20
25
d0
[mm]
10-12 d)
12-14 d)
14-16 d)
18
20
25
32
hef,min
[mm]
60
60
70
75
80
90
100
hef,max
[mm]
160
200
240
280
320
400
500
Minimum base
material thickness
hmin
[mm]
Minimum spacing
smin
[mm]
40
50
60
70
80
100
150
cmin
[mm]
40
50
60
80
100
120
150
scr,sp
[mm]
(IIHFWLYHHPEHGPHQWDQG
a)
GULOOKROHGHSWKUDQJH
for rebar BSt 500 S
Minimum edge
distance
Critical spacing
for splitting failure
hef + 30 mm
100 mm
2 ccr,sp
1,0 hef
ccr,sp
[mm] 4,6 hef - 1,8 h for 2,0 > h / hef > 1,3
2,26 hef
hef + 2 d0
scr,N
[mm]
2 ccr,N
ccr,N
[mm]
1,5 hef
For spacing (or edge distance) smaller than critical spacing (or critical edge distance) the design loads have to be
reduced.
a)
b)
c)
The critical edge distance for concrete cone failure depends on the embedment depth hef and the design bond
resistance. The simplified formula given in this table is on the save side.
d)
09 / 2012
607
TENSION loading
The design tensile resistance is the lower value of
- Steel resistance:
NRd,s
[kN]
10
12
14
16
20
25
20,0
30,7
44,3
60,7
79,3
123,6
192,9
10
12
14
16
20
25
80
90
110
125
145
170
210
10,6
8,9
5,6
14,9
12,6
7,9
21,9
18,4
11,5
29,0
24,4
15,3
46,2
38,9
24,3
67,6
57,0
35,6
87,0
73,3
45,8
10,4
8,5
5,7
15,2
13,8
8,3
22,0
18,3
12,8
29,2
26,7
17,0
42,7
42,7
24,9
55,0
55,0
36,7
09 / 2012
16
20
25
58,8
58,8
74,6
74,6
85,4
85,4
Influencing factors
Influence of concrete strength on combined pull-out and concrete cone resistance
Concrete strength designation
(ENV 206)
C 20/25
C 25/30
C 30/37
C 35/45
C 40/50
f B,p = (f ck,cube/25N/mm)0,10 a)
1,00
1,02
1,04
1,06
1,07
a) fck,cube = concrete compressive strength, measured on cubes with 150 mm side length
C 45/55
C 50/60
1,08
1,09
C 20/25
C 25/30
C 30/37
C 35/45
C 40/50
fB =
(f ck,cube/25N/mm)0,5 a)
1
1,1
1,22
1,34
1,41
a) fck,cube = concrete compressive strength, measured on cubes with 150 mm side length
C 45/55
C 50/60
1,48
1,55
0,7 + 0,3c/ccr,N d 1
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
0,73
0,76
0,79
0,82
0,85
0,88
0,91
0,94
0,97
0,5(1 + c/ccr,N) d 1
0,1
s/scr,sp
f 3,N =
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
0,5(1 + s/scr,N) d 1
09 / 2012
1,5
609
40
50
60
70
80
90
100
a)
a)
a)
a)
a)
0,75
0,8
0,85
0,9
0,95
1
0,7
f re,N = 0,5 + hef/200mm 1
a) This factor applies only for dense reinforcement. If in the area of anchorage there is reinforcement with a
spacing 150 mm (any diameter) or with a diameter 10 mm and a spacing 100 mm, then a factor fre,N = 1
may be applied.
a)
SHEAR loading
The design shear resistance is the lower value of
- Steel resistance:
-
VRd,s
VRd,cp = k lower value of NRd,p and NRd,c
VRd,c = V0Rd,c fB f f h f4 f hef fc
[kN]
10
12
14
16
20
25
9,3
14,7
20,7
28,0
36,7
57,3
90,0
Design concrete pryout resistance VRd,cp = lower valuea) of k NRd,p and k NRd,c
k = 2 for hef 60 mm
a)
= V0Rd,c fB f f h f4 f hef fc
10
12
14
16
20
25
[kN]
5,9
8,6
11,6
15,0
18,7
27,0
39,2
[kN]
6,1
8,2
10,6
13,2
19,2
27,7
C 20/25
C 25/30
C 30/37
C 35/45
C 40/50
C 45/55
C 50/60
1,48
1,55
Influencing factors
Influence of concrete strength
Concrete strength designation
(ENV 206)
fB =
(f ck,cube/25N/mm)1/2 a)
1
1,1
1,22
1,34
1,41
a) fck,cube = concrete compressive strength, measured on cubes with 150 mm side length
610
09 / 2012
10
20
30
40
50
60
70
80
90
1,01
1,05
1,13
1,24
1,40
1,64
1,97
2,32
2,50
0,15
0,3
0,45
0,6
0,75
0,9
1,05
1,2
1,35
1,5
0,32
0,45
0,55
0,63
0,71
0,77
0,84
0,89
0,95
1,00
cos DV 2 sin DV
2,5
{h/(1,5 c)}
1/2
Influence of anchor spacing and edge distance a) for concrete edge resistance: f4
f4 = (c/hef)1,5 (1 + s / [3 c]) 0,5
Single
anchor 0,75 1,50
0,50
0,35
0,27 0,35
0,75
0,65
0,43 0,54
1,00
1,00
0,63 0,75
1,25
1,40
0,84 0,98
1,50
1,84
1,07 1,22
1,75
2,32
1,32 1,49
2,00
2,83
1,59 1,77
2,25
3,38
1,88 2,06
2,50
3,95
2,17 2,37
2,75
4,56
2,49 2,69
3,00
5,20
2,81 3,03
3,25
5,86
3,15 3,38
3,50
6,55
3,51 3,74
3,75
7,26
3,87 4,12
4,00
8,00
4,25 4,50
4,25
8,76
4,64 4,90
4,50
9,55
5,04 5,30
4,75
10,35 5,45 5,72
5,00
11,18 5,87 6,15
5,25
12,03 6,30 6,59
5,50
12,90 6,74 7,04
a) The anchor spacing and the
minimum edge distance cmin.
c/hef
0,35 0,35
0,65 0,65
1,00 1,00
1,40 1,40
1,84 1,84
2,32 2,32
2,83 2,83
3,38 3,38
3,95 3,95
4,56 4,56
5,20 5,20
5,86 5,86
6,55 6,55
7,02 7,26
7,50 7,75
7,99 8,25
8,49 8,75
8,99 9,26
9,50 9,78
smin and the
1,68
0,05 (hef / d)
hef/d
f hef =
1,68
0,05 (hef / d)
4,5
10
11
0,51
0,63
0,75
1,01
1,31
1,64
2,00
2,39
2,81
12
13
14
15
16
17
18
19
20
3,25
3,72
4,21
4,73
5,27
5,84
6,42
7,04
7,67
20
30
40
0,57
0,52
0,50
4
0,19
10
15
0,77
0,71
0,67
0,65
0,60
fc =
(d / c)
a) The edge distance shall not be smaller than the minimum edge distance cmin.
09 / 2012
611
612
09 / 2012
60
60
100
100
%DVHPDWHULDOWKLFNQHVV K KPLQ [mm]
Tensile NRd: single anchor, no edge effects
Non-cracked concrete
14
16
20
25
70
80
90
100
110
102
116
130
150
174
BSt 500 S
[kN]
8,0
9,9
13,9
18,6
28,7
33,7
32,4
Cracked concrete
BSt 500 S
[kN]
6,9
9,7
14,1
18,1
24,0
23,1
[kN]
9,3
14,7
20,7
28,0
36,7
57,3
64,7
Cracked concrete
BSt 500 S
[kN]
13,8
19,4
28,0
36,2
48,0
46,1
14
16
20
25
60
60
70
80
90
100
110
%DVHPDWHULDOWKLFNQHVV K KPLQ
[mm]
100
100
102
116
130
150
174
40
50
60
80
100
120
135
[kN]
4,8
6,7
9,5
12,8
19,4
24,4
25,0
[kN]
4,7
6,6
10,6
14,5
20,3
19,8
Cracked concrete
BSt 500 S
Shear VRd: single anchor, min. edge distance (c = cmin), without lever arm
Non-cracked concrete
BSt 500 S
[kN]
3,5
4,9
6,6
10,0
13,2
17,4
21,8
Cracked concrete
BSt 500 S
[kN]
3,5
4,7
7,1
9,4
12,3
15,4
Design resistance: concrete C 20/25 - minimum embedment depth (load values are valid for single anchor)
Anchor size
8
10
12
14
16
20
25
(PEHGPHQWGHSWK KHI KHIPLQ [mm]
60
60
70
80
90
100
110
%DVHPDWHULDOWKLFNQHVV K KPLQ
100
100
100
116
138
156
170
100
120
135
[mm]
40
50
60
80
6SDFLQJ
V VPLQ [mm]
Tensile NRd: double anchor, no edge effects, min. spacing (s = smin)
Non-cracked concrete
BSt 500 S
[kN]
5,4
6,8
9,3
12,2
17,6
21,3
22,5
Cracked concrete
BSt 500 S
[kN]
4,9
6,7
9,5
12,1
15,2
16,0
Shear VRd: double anchor, no edge effects, min. spacing (s = smin), without lever arm
Non-cracked concrete
09 / 2012
BSt 500 S
[kN]
9,3
12,7
17,9
24,0
36,7
44,9
47,1
Cracked concrete
BSt 500 S
[kN]
8,8
12,4
18,2
23,5
32,0
33,6
613
14
16
20
25
110
125
145
170
210
142
161
185
220
274
80
90
110
120
%DVHPDWHULDOWKLFNQHVV K KPLQ [mm]
Tensile NRd: single anchor, no edge effects
Non-cracked concrete
BSt 500 S
[kN]
10,6
14,9
21,9
29,0
46,2
67,6
85,4
Cracked concrete
BSt 500 S
[kN]
10,4
15,2
22,0
29,2
42,7
55,0
[kN]
9,3
14,7
20,7
28,0
36,7
57,3
90,0
Cracked concrete
BSt 500 S
[kN]
14,7
20,7
28,0
36,7
57,3
90,0
14
16
20
25
80
90
110
125
145
170
210
%DVHPDWHULDOWKLFNQHVV K KPLQ
[mm]
110
120
142
161
185
220
274
40
50
60
80
100
120
135
[kN]
6,4
9,0
13,2
18,6
30,4
38,9
43,1
[kN]
6,2
9,1
14,1
19,6
28,2
34,3
Cracked concrete
BSt 500 S
Shear VRd: single anchor, min. edge distance (c = cmin), without lever arm
Non-cracked concrete
BSt 500 S
[kN]
3,7
5,3
7,3
11,2
15,8
21,5
27,5
Cracked concrete
BSt 500 S
[kN]
3,8
5,2
7,9
11,2
15,2
19,5
Design resistance concrete C 20/25 - typical embedment depth (load values are valid for single anchor)
Anchor size
8
10
12
14
16
20
25
(PEHGPHQWGHSWK KHI KHIW\S [mm]
80
90
110
125
145
170
210
%DVHPDWHULDOWKLFNQHVV K KPLQ
110
120
142
161
185
220
274
100
120
135
[mm]
40
50
60
80
6SDFLQJ
V VPLQ [mm]
Tensile NRd: double anchor, no edge effects, min. spacing (s = smin)
Non-cracked concrete
BSt 500 S
[kN]
7,4
10,1
14,7
19,1
30,1
42,2
49,5
Cracked concrete
BSt 500 S
[kN]
7,2
10,5
14,8
19,5
27,7
35,3
Shear VRd: double anchor, no edge effects, min. spacing (s = smin), without lever arm
Non-cracked concrete
614
BSt 500 S
[kN]
9,3
14,7
20,7
28,0
36,7
57,3
90,0
Cracked concrete
BSt 500 S
[kN]
12,3
18,0
26,1
34,5
51,1
68,1
09 / 2012
a)
14
16
20
25
168
192
240
300
176
204
232
290
364
28,7
39,0
61,1
95,5
124,4
19,9
29,6
38,6
60,3
78,5
36,7
57,3
90,0
28,0
36,7
57,3
90,0
14
16
20
25
168
192
240
300
%DVHPDWHULDOWKLFNQHVV K KPLQ
204
232
290
364
80
100
120
135
25,1
41,2
58,6
66,4
19,0
26,0
39,8
49,0
Shear VRd: single anchor, min. edge distance (c = cmin), without lever arm
Non-cracked concrete
BSt 500 S
[kN]
3,9
5,7
7,8
12,0
16,9
23,6
30,5
16,7
21,6
126
150
%DVHPDWHULDOWKLFNQHVV K KPLQ [mm]
Tensile NRd: single anchor, no edge effects
Non-cracked concrete
BSt 500 S
[kN]
12,7
19,9
Cracked concrete
BSt 500 S
[kN]
13,8
Cracked concrete
BSt 500 S
[kN]
[mm]
126
14,7
150
20,7
176
40
50
60
(GJHGLVWDQFHF FPLQ [mm]
Tensile NRd: single anchor, min. edge distance (c = cmin)
Non-cracked concrete
BSt 500 S
[kN]
7,7
12,0
17,2
Cracked concrete
BSt 500 S
[kN]
8,3
12,0
Cracked concrete
BSt 500 S
[kN]
4,0
5,5
8,5
12,0
Design resistance: concrete C 20/25 - embedment depth = 12 d a) (load values are valid for single anchor)
Anchor size
8
10
12
14
16
20
25
96
120
144
168
192
240
300
(PEHGPHQWGHSWK KHI GD [mm]
%DVHPDWHULDOWKLFNQHVV K KPLQ
[mm]
126
150
176
204
40
50
60
80
6SDFLQJ
V VPLQ [mm]
Tensile NRd: double anchor, no edge effects, min. spacing (s = smin)
Non-cracked concrete
232
290
364
100
120
135
BSt 500 S
[kN]
8,9
13,8
19,6
26,4
40,9
62,6
81,0
Cracked concrete
BSt 500 S
[kN]
9,8
13,9
20,3
26,3
40,5
53,2
Shear VRd: double anchor, no edge effects, min. spacing (s = smin), without lever arm
Non-cracked concrete
BSt 500 S
Cracked concrete
BSt 500 S
a) d = element diameter
09 / 2012
[kN]
9,3
14,7
20,7
28,0
36,7
57,3
90,0
[kN]
14,7
20,7
28,0
36,7
57,3
90,0
615