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Characteristics:
Smooth operation
Low pressure loss
High Cv
Compact design
Fire safe
2 150 to 1500
4 150 to 600
6 150 to 300
8 150
Bolted type
Two or three pieces
Possibility of full maintenance by
disassembling the valve
Monoblock type
Only for small sizes (up to 2)
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FULL BORE
Ball valves are generally designed so that internal flow
passage is large enough to pass flow without a
significant restriction. The ID of the bore is the same
as the ID of the pipe to which it connects.
Full bore (sometimes called full port) valves also allow
for the use of a pig in the pipeline. The pig is a self
driven mechanism designed to scour the inside of the
pipeline and to remove any process build-up or scale.
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REDUCED BORE
Often, a system does not require a full bore to
accommodate a pig and is not expected to
operate at the full capacity of the pipe. This
offers an opportunity for reducing equipment
costs.
A reduced bore ball valve uses a ball/seat
combination which has a smaller ID than the
pipe. The nominal valve size is referred to by
the outlet size x the ball ID for example 3 x
2.
Reduction is usually limited to one nominal
size, but may be increased to two for 16 and
larger outlets.
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13
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Floating Seats
The seat assembly, either soft seat or metal seat, which seals against the ball is provided with
coil springs on its back side. The coil springs press the seat assembly against the ball making
sure the contact between the seat area and the ball even in absence of line pressure. When
line pressure increases, the seat differential area (C=A-B) creates a piston effect forcing the
seat against the ball. This additional load increases the effectiveness of the seat/ball interface.
The higher the line pressure is the greater the piston effect.
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16
17
Antistatic Device
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19
21
22
23
Fully Welded ball valves are available for those cases when leakage throughout atmosphere
must be absolutely avoided such as in gas transmission pipelines.
Valve is built in three pieces fully welded constructions.
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25
26
27
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Remarks
The above table is orientative and intended only for information.
In case of Metal to Metal valves seat and ball are both hardfaced with different materials such as stellite,
Tungsten Carbide, Chromium Carbide, etc, being the base materials selected upon the valve application
and the design pressure/ temperatures.
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Sealing Material
Commonly O-rings or Lip Seals as used as sealing element of ball valves.
The most commonly used materials are O-RINGS:
BUNA-N (Nitrilic rubber)
VITON including its alternatives of high temperature VITON (up to 210/C) and VITON for
explosive decompression.
Others depending on application.
Lip Seals
Lip seals are used normally for more severe applications such as cryogenic services, high
temperature or also in nuclear valve application (when the seal must be radiation resistant).
The lip seal is made of different materials such as PTFE, KEL-F, etc, and it is self energized by
an internal spring of stainles or inconel alloy.
Lip seals must be mounted in the positive direction of pressure in such a way that fluid
improves the sealing load of spring.
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Duty
Stopping / starting flow
Moderating throttling
Flow diversion
Service
Gas
Liquid
Non abrasive slurries
Vacuum
Cryogenic
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MSS
B.S.I.
33
DISADVANTAGES
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CUSTOMER
BAC VALVES
Burullus Gas Company
CNOOC CHINA LIMITED
DENHOLM OILFIELD SERVICES CO
Doha Motors
PROJECT
NORSOK
Cross Over Valves Simian & Sapphire
SHUTDOWN VALVES
PROJECT TYNE
RAS LAFFAN TRATMENT PLANT
ECONOSTO MIDEAST
EURODEVCO
ADMA
PROTOTIPO VLVULAS DE BOLA GAZPROM
Euromechanical
GERBARU JAYA SDN BHD
GERBARU JAYA SDN BHD
GERBARU JAYA SDN BHD
COUNTRY
Norway
Egypt
China
United Kingdom
Qatar
United Arab
Emirates
Russian
SIZE
36" x 30"
24" x 20"
14" x 12"
20"
30" x 24"
RATING
150#
1500#
1500#
900#
1500#
24"
40"
900#
600#
United Arab
Emirates
Malaysia
Malaysia
Malaysia
36"
14" x 12"
14" x 10"
14" x 10"
300#
1500#
1500#
2500#
Malaysia
Iran
Mexico
Mexico
16"
32"x28"
24"
36"
1500#
900#
1500#
600#
Mexico
Malaysia
Malaysia
Malaysia
36"
24"
28"
16" x 12"
600#
900#
900#
1500#
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SIZE
RATING
OFFSHORE
SECTOR/TYPE
I.O.E.C.
Sirri-Assalouye Project
Iran
OFFSHORE
I.O.E.C.
South Pars 15 & 16 (Assaluyeh / Sout Pars Gas Field - Persian Gulf)
Iran
HIPPS
I.O.E.C.
Iran
OFFSHORE
I.O.E.C.
Iran
OFFSHORE
I.O.E.C.
Iran
Iran
Iran
HIPPS
Iran
GAS PIPELINE
PHASE14
PHASE14
REFINERY
METSO AUTOMATION OY
REFINERIA DE SINES
PETROCHEMICAL
METSO AUTOMATION OY
FERTILIZERS
METSO AUTOMATION OY
FERTILIZERS
METSO AUTOMATION OY
METSO AUTOMATION OY
PETRONAS FLNG
NARGAN
Iran
NARGAN
OIL INDUSTRIES ENGINEERING AND
CONSTRUCTION (O.I.E.C.)
Iran
32"
32"
20" - 18"
32"
32"
42"
40"
24"
18"X14"
30"-42"-48"- 56"
40"
42"
14"- 18"
40"
24"
16"
14"
16"
14" x 12"
900#
900#
1500#
900#
900#
900#
150#
900#
2500#
600#
300#
900#
1500#
150#
1500#
2500#
900#
900#
900#
Iran
24" x 20"
900#
CUSTOMER
PROJECT
Iran
Unknown Country
Iran
Iran
Portugel
Saudi Arabia
Finland
Finland
Malaysia
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CUSTOMER
OIL INDUSTRIES ENGINEERING AND
CONSTRUCTION (O.I.E.C.)
PETRO KARAN SHAFAGH KISH Company (P.K.S.K
Co.)
PETRO KARAN SHAFAGH KISH Company (P.K.S.K
Co.)
PETRO KARAN SHAFAGH KISH Company (P.K.S.K
Co.)
PETRO KARAN SHAFAGH KISH Company (P.K.S.K
Co.)
PETRO KARAN SHAFAGH KISH Company (P.K.S.K
Co.)
OFFSHORE
OFFSHORE
STEMCOR GmbH
SYSCOM 18 SRL
PIG LAUNCHER
OFFSHORE
HIPPS
OFFSHORE
VALSER
KUMANG CLUSTER
PROJECT
COUNTRY
SIZE
RATING
Iran
24" x 20"
900#
Iran
42"
900#
Iran
48" -40"
150#
Iran
150#
South Pars 13
Iran
42"
900#
Iran
42"
26"- 24"-20"
20"
20" x 16"
32"
16"
32"
20"
30"
14"-20"-24"- 28"
900#
900#
1500#
1500#
900#
1500#
900#
1500#
1500#
900#
Egypt
Egypt
Iran
Iran
Romania
Iran
Iran
China
Malaysia
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Customer: PEMEX
Country: Mexico
38
Customer: ENPPI
Country: Egypt
Number of pieces: 6 valves
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APPLICATIONS
42
OFFSHORE VALVES
Valves type:
Ball, double block & bleed, butterfly, gate, globe check
- Riser valves: ESDV Top entry
- Top side: Special attention to weight and size (ball, duo check, butterfly)
Very common use of integral Double block & bleed valves
Additional requirements to materials
High maintenance cost: reliability
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44
45
SUBSEA VALVES
46
Customer: PEMEX
Gulf of Mexico
Ball valves
20 1500#
24 600#
16 600#
Swing check
24 600#
16 600#
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CRYOGENIC VALVES
Typical applications:
LNG Liquefaction & regassification
Ball, gate, globe & butterfly
Materials:
Stainless steel
Lip seals
Kel-F (PCFTE)
Stem extension
Possibility of cryogenic test up to -196C
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Butterfly up to 24 150#
Ball up to 4 600#
Globe & check up to 2 600#
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POWER STATION
APPLICATIONS
HIPPS is an instrumented safety system that is designed and built in accordance with the
IEC 61508 and IEC 61511 standards. These international standards refer to safety functions
(SF) and Safety Instrumented Systems (SIS) to protect form over pressure
Closing the source of over-pressure within 2 seconds
Same reliability as a safety relief valve, is usually identified as a HIPPS (SIL)
A HIPPS is a complete functional loop consisting of:
Initiators to detect the high pressure.
Logic solver, which processes the input from the initiators to an output to the final
element.
Final elements: valve and actuator
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APPLICATIONS
HIPPS 24 900#
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APPLICATIONS
54
APPLICATIONS
HIPPS 30 1500#
& 30 600#
Customer: Doha Motors
Final Customer: Dolphin Energy (Qatar)
RAS LAFFAN TRATMENT PLANT
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Metal seated
Chromiun Carbide
Tugnsten Carbide
Side entry / top entry
High temperature alloy steel
Ni alloy in case of corrosive fluid
Stem extension
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APPLICATIONS
GAS PIPELINE
57
APPLICATIONS
58
APPLICATIONS
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Polgono Empresarium
c/ Romero, 6
50720 Zaragoza (Spain)
Tel. +34 976 45 49 40
Fax. +34 976 45 48 40
ringo@ringospain.com
www.ringospain.com
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