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Waste Problem
3R Waste recycling company will be first such company on Dutch waste processing market. We realise that
it is important to understand the operational context and opportunities what market provides us.
Here we describe Dutch and European situation on primary and waste markets of Plastics, Carton
Packaging and Electronic Waste.
These three directions we have chosen are the most problematic waste types nowadays: they are not
recyclable. These three types of waste we CAN return back to refine materials using 3R Technology. On
these types of waste we will based our plant activity, market entree strategy for 3R technology and our
challenge for future.
Plastic.
Plastic industry is very successful, almost all of modern products
we buy contains it. Industry has grown continuously over last 50
years the worlds demand for plastics increase from 1.5 million
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tonnes in 1950 to 230 million tonnes in 2009.
Majority of plastics are made from crude oil, 10% of the World
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total oil extraction goes to plastic production industry.
However, conventional oil reserves have a static lifetime of only 40
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years.
The problem with plastic is, that is does not degrade with time. So all landfills will not disappear for
centuries.
According to Van Gansewinkel CEO, R. Sondag, the Netherlands transport 50% of all plastic garbage to
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German incinerators to produce energy.
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Due to shortage of recourses, price increase and ecological aspects of waste it is essential to recover all
waste streams, especially plastics. 3R technology can recycle all types of plastics back to refine
quality materials in environmentally friendly way.
Millieucentraal, http://www.binnenlandsbestuur.nl/ruimte-en-milieu/nieuws/helft-plastic-afval-verbrand.376408.lynkx
Recycling magazine benelux / nr. 1 - februari 2010;
http://www.compendiumvoordeleefomgeving.nl/indicatoren/nl0144-Afval-van-huishoudens-per-inwoner.html?i=1-4
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http://www.cnbc.com/id/46792051/Oil_Price_Set_for_Long_Term_Rise_Shell_CEO; http://www.beursgorilla.nl/het_zwarte_goud.asp
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In the Netherlands Wecycle is responsible organization for collecting and recycling E-waste.
In overview of Wecycle stands that from 26,5 kg a citizen only 28.3% (7.5 kg a citizen) are formal recycled
by contract. Other 71.7% is not documented or exported/dumped/etc.
In 2010 we produced a year almost the same amount of electronic and electrical devices in kg than E waste. The use of EEE devices in 2010 are climbed up +/- 30% in comparing with 1995.
EEE devices consists a lot of precious metals and metals which are listed as critical raw materials what
makes recycling of e-waste very important for our economy and environment as well.
An estimate of the composition of WEEE arising is shown in table below.
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It means that we loose great part of raw materials contained in WEEE. Recycling plays a significant role in
recovering not only raw materials, but also critical metals and minerals, which are in essential for European
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economy.
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http://zaplog.nl/zaplog/article/elektronische_afvalbergen_groeien_zienderogene
http://www.compendiumvoordeleefomgeving.nl/indicatoren/nl0561-Afgedankte-elektronische-en-elektrische-apparatuur.html?i=1-4
How to recycle e-waste
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http://www.guardian.co.uk/environment/2011/may/16/uk-ewaste-dumped-ghana
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http://www.bbc.co.uk/news/world-europe-10846395
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http://news.nationalgeographic.com/news/2005/11/1108_051108_electronic_waste.html
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http://www.wecycle.nl/
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Study on RoHS and WEEE Directives N 30-CE-0095296/00-09 Final report, European Commission
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Wecycle report on e-waste content 2010
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Europes economy is depending on these critical materials. A lot of industries (like the High Tech and
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automobile industries) are in need of these raw materials to produce their products.
Table below shows list of critical materials, country of its origin and if it can be recycled using 3R
technology.
Our 3R WMC project will be an entering strategy for the market of plastic and electronic waste.
Plastics and Electronic waste are the most profitable waste types from all others, because the demand is
high and it consists from mixture of ferro- en non-ferro metals and plastics, what are good priced on the
market. That is why we are able to make this supply chain cheap and convenient for manufactures and
private consumers.
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http://ec.europa.eu/commission_2010-2014/tajani/hot-topics/raw-materials/index_en.htm
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Unique Technology
In contrast to all current waste management technologies, the waste treatment of 3R can recover all types
of polymers and bring them back to community. The process of 3R is patented and is unique, we can not
reveal details of the process, but can name key differences:
*No pre-sorting needed before or on the plant.
* All the processes are highly automated; no human labour is used to sort the waste.
* Recycling reaches 100%. 95% of the waste-input gets transformed into
raw materials of refined quality. This means that 100 kilograms of waste will
be transformed into 95 kilograms of raw materials and the remaining 5% of
dirt can be used to create energy by using fermentation.
* Allows extracting raw materials without loosing quality, cradle to cradle.
* First and the only technology which recovers all sorts of synthetic
polymers and cleans them to primary materials.
* Technology is CO2 neutral and it also reduces CO2 in a passive way - by
recovering raw materials and reducing primary production, which is
accompanied by CO2 emissions.
* 3R do not pollute atmosphere with ashes and gases. No dirty water dumping due to using closed cleaning
cycle and reusing recourses all over again.
* No left-over which need to be dumped.
* Plant uses own energy produced by energy units.
* Produce several times more energy with bio-gas fermentation due to effective equipment use.
* Work with all types of waste (plastic, metals, paper, glass, wood, etc.), also from landfills.
* Generates great returns due to selling primary quality recycled materials.
* Easy to rise up plant capacity due to separate modules, what can be easily changed.
General processing scheme:
All kinds of synthetic polymers of refine quality: PET, PP, PE, LDPE, PVC, HP, HDPE, PUR, ABS
and etc.;
Wood chips, Paper, Cardboard;
Glass: brown, transparent, green;
Metals and minerals: Graphite, Fluorite, Mercury, Wolfram, Tantalum, Rare Earth Element,
Platinum, Niobium, Magnesium, Indium, Germanium, Cobalt, Beryllium, Gallium, Antimony,
Copper, Steel, Aluminium, Gold, Zink, Nickel, Silver.
Biogas, Synthetic gas and Fuel;
Energy and Heat;
Mineral granulate (Earths crust quality) and etc.
Documents
3R recycling process was completely and successfully tested by following organizations and institutes:
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TU Wageningen;
3R technology became a winner of Red Herring TOP-100 Asia Awards 2010 (represented
in Asia by Powerful Technology).
Project Description
The 3R Waste Management Company will guide the construction and manage the pilot plant with yearly
capacity of 50,000 tons, located in province Gelderland, the Netherlands.
Using innovative recycling process and equipment, combining the latest developments in waste
recycling, we will present the most optimal solution nowadays for polymer recovery.
The potential market has a lot of opportunities for future development of our project. But in short perspective
our interest is dedicated to plastic recovery abilities of the 3R Technology. With its help 3R WMC will be
able to enter market of plastic waste. Later, when the plant will hit its stride, we plan to enlarge recycling
capacity and orient ourselves on e-waste problem.
The pilot 3R plant will serve two purposes: commercial and demonstrational. The facilities will be specially
designed that everybody can visit 3R plant and witness the recycling process from inside. This will help to
promote 3R technology over the globe, gain trust and reliability, and also attract investments for own 3R
WMC network of recycling plants.
Very important is that 3R WMC team will consist from management team and engineers of the 3R
technology, who will be able to develop and update their technology and equipment constantly.
The purpose of the 3R WMC project is:
Demonstrate new technology of waste recycling in action;
Attract attention of community and stakeholders;
Sell out 3R technology to other waste recycling companies all over the world.
Purpose of the pilot 3R waste recycling plant is:
Operate as a commercial plant and generate revenue by selling raw materials;
Cumulate own funds for other innovative inventions from our engineers team;
Become a demonstration platform for 3R technology and latest innovations in waste recycling;
Launch production lines for innovative materials within 5 years after start up of the 3R plant.
Innovative materials will be produced fully from recycled plastic waste.
Business model:
Mission:
Demonstrate and convince experts, politicians, nature organisations and recycling companies
worldwide to use profitable and efficient way of waste treatment and therefore act in consideration with
principals of the vision PEOPLE, PLANET, PROFIT.
Sell before 2020 worldwide minimum thirty plants operating with 3R technology.
Business Goals:
The 3R WMC business goals are:
Establish a fully CO2 neutral and ecologically friendly waste recycling plant.
Be the first to apply innovative and perspective technology for plastic waste recycling.
Operate business with minimum of 25% ROI.
Benefit from selling high quality raw materials, environment and land clearance, job creation, from
the plant and its operations.
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Project Implementation
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General contractor, German company EPC Group , will build 3R pilot plant turn-key.
They provide full range service: consulting, pre-engineering, turn-key construction, equipment, range of
guarantees and services during and after the construction.
Turn-key construction period is approximately 2 years, where 6 month is pre-engineering, 6 months
plant design and 1 year construction of the 3R plant and educating of employees.
6 months
Pre-engineering
6 months
12 months
Construction and education
Licenses
Contract for ground
Contract for
purchasing raw
materials and energy
Design
Start operating
Profit from selling
raw materials
Produced raw materials will provide the main ROI of the 3R plant and will be purchased through Trade
Company EPENION (Daughter Company of EPC Group), by minimum 10 years contract.
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http://www.epc.com/
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