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Foreword
Alexander Bongart
Manager Training Operation
Training (PSS 26)
Forststrae 16
40597 Dsseldorf, Germany
T +49 211 7102-3546
M +49 173 29 27 361
F +49 211 7102-53546
E alexander.bongart@terex.com
Deborah Schriegel
Training Administration & Coordination
Training (PSS 26)
Forststrae 16
40597 Dsseldorf, Germany
T +49 211 7102-3792
M +49 162 25 96 648
F +49 211 7102-53792
E deborah.schriegel@terex.com
Foreword
Dsseldorf (Germany)
Wrzburg/Hamburg (Germany)
Antwerp (Belgium)
Foreword
Highlights:
Highly experienced trainers
State-of-the-art training workplaces with
their own PC and the Simatic Manager
Simulators to represent the overall
crane control system
Comprehensive training documentation
for each course
Renowned Terex Port Solutions training
certificate
Highlights:
Trainers from experience
Two state-of-the-art simulators featuring many
operating scenarios that are adapted to Terex
Gottwald mobile harbour cranes
HMK 260 E mobile harbour crane for hands-on
training
Renowned Terex Port Solutions training certificate
Foreword
Training centre in Montceau
les Mines, France
Highlights:
Terex Port Solutions certified trainers
TPS training quality workplace
Terex reach stacker for hands-on training
Technical documentation for training
Renowned Terex Port Solutions training
certificate
Highlights:
Well-educated trainers
Terex straddle carrier for hands-on training
Detailed training documentation
Renowned Terex Port Solutions training certificate
Contents
Content
1
1.1
1.2
1.3
1.4
1.5
Simulator 8
Simulator & hands-on 10
From zero to hero general cargo/grab12
Upgrade to mobile harbour crane 14
Upgrade to automatic container spreader16
Forklift performance19
5 Tugmaster20
6
Ship-to-shore crane28
10
11 Bulldozer 32
12
13
13.1
13.2
13.3
13.4
PLEASE NOTICE
For all onsite trainings the respective product must be available.
Targets
Concept:
Acquiring and
improving the
necessary skills to
operate a mobile
habour crane in a safe
and productive way
Simulator training
Application of
experience gained
from simulator training
course to practical use
Improved productivity
and a safe way of
working through
onsite instruction on
your own harbour
cranes
Target groups
Hands-on training
On-site training
Experienced crane
drivers
Improved container
handling:
container
EUR
h
EUR
50
2,000
= 100,000
year
h
container
year
1.1
Simulator
Number of participants:
Max. 2 participants
Duration:
2 weeks
Location:
Antwerp, Belgium
At the start of the training workshop, we ensure that all participants are informed about
all therelevant safety regulations. In addition, the participants are made familiar with the
operating manual and the Visumatic crane control and the visualisation system.
Seminar contents:
Preface simulator
Daily inspections
Fault messages
Basic operation
Hook operation
Spreader operation
Locking/unlocking
Simulation scenarios
1.2
Max. 2 participants
Duration:
Location:
Antwerp, Belgium
At the start of the training workshop, we ensure that all participants are informed about
all the relevant safety regulations. In addition, the participants are made familiar with the
operating manual and the Visumatic crane control and the visualisation system. During
all practical sessions the participants learn handy hints and tricks from the experienced
trainer resulting in increased handling performance.
Seminar contents:
Preface simulator
Daily inspections
Fault messages
10
Locking/unlocking
11
1.3
Max. 2 participants
Duration:
4 weeks
Location:
On site
At the start of the training workshop, we ensure that all participants are informed about all
the relevant safety regulations. In addition, participants are made familiar with the operating manual and the Visumatic crane control and visualisation system.
The practical part of the course involves travelling the crane and coordinating hand
movements and the eye for controlling hoisting, slewing and luffing operations. Particular
emphasis is placed on keeping the load under control. In the practical exercises, normal,
unusual and emergency situations are simulated. A further training module focuses on the
particular features of cargo handling with the hook and spreader. During all practical sessions the participants learn handy hints and tricks from the experienced trainer resulting
in increased handling performance.
Seminar contents:
Supervision of actions
International signals
Warning signals
Vertical/horizontal movement
Danger
Radio communication
12
Storm warning
Transport of people
Load diagram
Visibility
Related tasks
Problem solving
13
1.4
Max. 2 participants
Duration:
2 weeks
Location:
On site
At the start of the training workshop, we ensure that all trainees are informed about all
therelevant safety regulations. In addition, the trainees are made familiar with the operating manual and the crane control and visualisation system Visumatic.
The practical part of the course involves travelling the crane and coordinating hand
movements and the eye for controlling hoisting, slewing and luffing operations. Particular
emphasis is placed on keeping the load under control. In the practical exercises, normal,
unusual and emergency situations are simulated. A further training module focuses on the
particular features of cargo handling with the hook and spreader. During all practical sessions the participants learn handy hints and tricks from the experienced trainer resulting
in increased handling performance.
Seminar contents:
Storm warning
Transport of people
Load diagram
Visibility
Related tasks
Working methods
Engine room
14
Driving
Attachments over-height
Problem solving
15
1.5
Max. 2 participants
Duration:
1 week
Location:
On site
The objective of the training is to require the necessary knowledge and skills to work with
the automatic container spreader in a safe and efficient manner. During all practical sessions the participants learn handy hints and tricks from the experienced trainer resulting
in increased handling performance.
Seminar contents:
16
Storm warning
Transport of people
Load diagram
Visibility
Related tasks
Working methods
Attachments over-height
Problem solving
Max. 6 participants
Duration:
1,5 days
Location:
On site
Requirements:
For the AGV operator training an AGV and a driving area must be available
The aim of the training is to require the necessary knowledge and skills to operate the
AGV in a safe way.
Seminar contents:
Safety instructions
Operation
Status LEDs
17
Max. 6 participants
Duration:
2 days
Location:
Dsseldorf
On site
The objective of the training is to require the necessary knowledge and skills to work with
the aerial work platform in a safe and efficient manner.
Seminar contents:
18
Theory
Check up
Technical explanation
Safety symbols
Personal safety
Practice
Preventive check up
Start procedure
Driving position
Brake test
Load diagram
Driving exercises
4 Forklift performance
Forklift performance
Number of participants:
Max. 4 participants
Duration:
2 days
Location:
On site
The aim of the training is to require the necessary knowledge and skills to operate a forklift in a safe and productive way.
Seminar contents:
Theory
Daily maintenance
Technical explanation
Safety symbols
Personal safety
Practice
Preventive check up
Start procedure
Driving position
Brake test
Load diagram
Parking procedure
19
5Tugmaster
Tugmaster
Number of participants:
Max. 2 participants
Duration:
2 days
Location:
On site
The objective of the training is to require the necessary knowledge and skills to work with
the tugmaster in a safe and efficient manner.
Seminar contents:
General
Daily check-up
Driving check-up
Eye contact
Anticipating slopes
Departure on slopes
Stepping in/out
Control panel
Breaks
5th wheel
Lights
Harp lock
20
5Tugmaster
Continued from course program tugmaster
Preventive control
Gearbox program
Loading/unloading
Cornering
Control environment
Risk control
Check up chassis
Hooking up procedure
Hydraulic pump
Driving forward/backwards
Parking dockshelter
Risks
Unhooking procedure
Practice
21
Max. 2 participants
Duration:
12 days
Location:
On site
The objective of the training is to require the necessary knowledge and skills to work with
the straddle carrier & sprinter carrier in a safe and efficient manner.
Seminar contents:
General
Daily check-up
Driving check-up
Eye contact
Rules of courtesy
Breaks
Cooling system
Lights
Preventive control
Gearbox program
Control environment
Risk control
22
Spreader position
Hooking containers
Driving height
Control environment
Working with the straddle carrier & sprinter carrier below crane
Practice
Working 1 high
Working 2 high
Working 3 high
Positioning 20 containers
23
7 Reach stacker
Reach stacker
Number of participants:
Max. 3 participants
Duration:
3 days
Location:
On site
The scope of the training is to provide the necessary knowledge to handle and operate
the reach stacker in order to handle and move containers in a safe and productive way.
Seminar contents:
General
Theoretical initiation
Hydraulic system
Practical initiation
24
7 Reach stacker
Continued from course program reach stacker
Anticipating the monkey in the box effect (uneven loaded cargo effect)
25
Max. 2 participants
Duration:
5 days
Location:
On site
The scope of the training is to provide the necessary knowledge to handle and operate
the empty container handler (ECH) in order to handle and move empty containers in a
safe and productive way.
Seminar contents:
General
Theory
Pre check up
Hydraulic system
Practical initiation
Control panel
Brake test
Safety instructions
26
Approaching a container
27
9 Ship-to-shore crane
Ship-to-shore crane
Number of participants:
Max. 2 participants
Duration:
4 weeks
Location:
On site
The scope of the training is to provide the necessary knowledge and skill to handle and
operate a ship-to-shore crane in order to load and unload ships in a safe and productive
way.
Seminar contents:
General
International signals
Engine room
Lights
Rails
Supervision of actions
28
9 Ship-to-shore crane
Continued from course program ship-to-shore crane
Storm warning
People transport
Load diagram
Visibility
Communication
Eye contact
Warning signals
Vertical movement
Horizontal movement
Danger
Practice
29
10
Max. 2 participants
Duration:
1 week
Location:
On site
The scope of the training is to provide the necessary knowledge and skill to handle and
operate a rubber tyred gantry crane (RTG) in order to load and unload containers in a
safe and productive way.
Seminar contents:
General
Construction
Engine room
Control panel
Controls
Safety doors
Chair
PLC-control
Communication system
Cameras
Anti-collision
Lights
30
Operating/securing cat
Anchor cables
Operating RTG
Daily check up
Starting engine
Breaking test
Control environment
Check up cables
Driving trolley
Driving RTG
Operating flippers
Hoisting containers
Transporting containers
Emergency stop
PLC malfunction
Combination of movements
Anchoring RTG
31
11 Bulldozer
11
Bulldozer
Number of participants:
Max. 2 participants
Duration:
3 days
Location:
On site
The objective of the training is to provide the necessary knowledge and skills to operate
bulldozers safely and with improved productivity.
Seminar contents:
General
Working conditions
Hydraulic system
Starting procedure
Dashboard icons
Working conditions
Preparations
Warming-up
Overview
Type of cargo
32
11 Bulldozer
Continued from course program bulldozer
Stopping procedure
Points of attentions
Operation in real-world
33
12
Max. 2 participants
Duration:
3 days
Location:
On site
The objective of the training is to provide the necessary knowledge and skills to operate
compact track loaders/skid steer loaders safely and with improved productivity.
Seminar contents:
34
General
Working conditions
Hydraulic system
Starting procedure
Dashboard icons
Working conditions
Preparations
Warming-up
Overview
Type of cargo
Stopping procedure
Operate the compact track loader/skid steer loader safely and with high productivity
Operation in real-world
13
13.1
Max. 6 participants
Duration:
2 days
Location:
Dsseldorf, Germany
On site
The objective of the training is to require the necessary knowledge and skills to work with
the aerial work platform in a safe and efficient manner.
Seminar contents:
Theory
Check up
Technical explanation
Safety symbols
Personal safety
Practice
Preventive check up
Start procedure
Driving position
Brake test
Load diagram
Driving exercises
Test
Theory test
Practical examination
35
13.2
Overhead crane
Number of participants:
Max. 6 participants
Duration:
2 days
Location:
Dsseldorf, Germany
On site
The aim of the training is to require the necessary knowledge and skills to operate a overhead crane in a safe and productive way.
Seminar contents:
36
Theory
Technical explanation
Load symbols
Personal Safety
Safety symbols
Check up
Load handling
Practice
Preventive check up
Start procedure
Driving exercises
Test
Theory test
Practical examination
13.3
Forklift
Number of participants:
Max. 6 participants
Duration:
2 days
Location:
Dsseldorf, Germany
Onsite
The aim of the training is to require the necessary knowledge and skills to operate a forklift in a safe and productive way.
Seminar contents:
Theory
Daily maintenance
Technical explanation
Safety symbols
Personal safety
Practice
Preventive check up
Start procedure
Driving position
Brake test
Load diagram
Parking procedure
Test
Theory test
Practical examination
37
13.4
Max. 6 participants
Duration:
1,5 days
Location:
On site
Requirements:
NOTICE
If you do not own a forklift driver license we provide a combined 3-day training.
Seminar contents:
Safety instructions
Safety symbols
Personal safety
Check up
Operation
Status LEDs
Test
38
Practical examination
39
www.terexportsolutions.com
Effective date: August, 2013. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings
in this document are for illustrative purposes only. Refer to the appropriate Operators Manual for instructions on the proper use of this equipment.
Failure to follow the appropriate Operators Manual when using our equipment or otherwise failure to act responsibly may result in serious injury or death.
The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex Port Solutions makes
no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries
in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries.
2014 Terex Corporation.