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Modelling and Simulation of Heat Transfer in Stored Rough Rice with Aeration
A. Iguaz1; C. Arroqui1; A. Esnoz2; P. V!rseda1
Area de Tecnolog!a de Alimentos, Universidad Pu! blica de Navarra, Escuela Technica Superior de Ingenieros Agronomos,
Pamplona 31006, Spain; e-mail of corresponding author: asun.iguaz@unavarra.es
2
Area de Tecnolog!a de Alimentos, Universidad Polit!ecnica de Cartagena, Cartagena, Spain; e-mail: arturo.esnoz@upct.es
(Received 8 September 2003; received in revised form 6 May 2004; published online 26 June 2004)
A mathematical model based on dynamic heat and mass balances was developed to simulate grain and air
temperature in a bin storage during rough rice forced aeration periods. The mathematical model includes
several experimentally obtained expressions to determine thermo-physical grain properties. Model validation
was carried out by comparing predicted with experimentally measured grain temperatures in different points
of a pilot silo, ventilated with cool air at constant air temperature and humidity. Predicted and measured data
were in close agreement. The model can be used to predict the development of grain temperature and the time
needed to cool stored grain under different ventilation conditions.
# 2004 Silsoe Research Institute. All rights reserved
Published by Elsevier Ltd
1. Introduction
harvesting, during drying, storage or milling (AbudArchila et al., 2000). As for the drying process, the
proportion of ssured kernels increases with the
temperature and the evaporating capacity of the air
(Aguerre et al., 1986; Bonazzi et al., 1997). Industrially,
rough rice is dried carefully in various steps to minimise
grain breakage. Cool-air ventilation during rough rice
storage can contribute to a slightly decreased grain
moisture content and so a gentler drying is possible if
cooling is performed immediately after drying.
Accurate prediction of grain moisture and temperature during storage are needed in order to develop and
evaluate aeration strategies. Mathematical models based
upon grain thermo-physical properties are very useful to
predict grain conditions in any point of a storage bin
and constitute an alternative to temperature and
moisture content recording. Sutherland et al. (1971)
developed a model for heat and moisture transfer in
airow through wheat assuming that thermal and
sorption equilibrium was reached in every location.
The same assumption was used by Thompson (1972) in
a model for simulating the storage of high moisture
shelled corn using continuous aeration. As equilibrium
is assumed, the model is limited to use at low
temperature and low airow conditions. In addition
no validation of the model is performed. Based on the
nite difference method, Sharma and Muir (1973)
Self-reheating is the main reason for grain deterioration during storage. As living substances, grain kernels
continue respiring after the harvest and carbohydrates
in the grain are degraded into CO2, heat and water. As a
result of the raised temperatures, microorganism and
insect growth is enhanced. One method to reduce the
deterioration of the stored grain is to cool it (Sinha,
1971) using an aeration system. Cooling the grain until a
safe temperature is reached, can inhibit insect and
mould activity and minimise the use of chemical
treatments. Grain in storage is also subject to moisture
migration caused by differences in grain temperature.
An aeration system can also prevent deterioration by
reducing the temperature gradients throughout the grain
bulk which may cause moisture migration and pockets
of mouldy grain (Metzger & Muir, 1983). The aeration
systems used for the grain storage are operated in
response to seasonal weather variations and usually
aeration periods are intercalated with extended periods
when ventilation is not required.
Rice is a cereal which is especially difcult to process
because most of the production is used for human
consumption and grain breakage can affect seriously
market value. Fissures in rice kernels cause these kernels
to break. Rough rice can ssure before and during
1537-5110/$30.00
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A. IGUAZ ET AL.
Notation
a
A
c
D
DAA
Es
G
k
hsup
hvap
hvol
hw
H
M
n
ns
N
Patm
Pva
Pvs
Qconv
Re
HR
R
t
T
T*
V
v
W
Y
z
e
r
reynolds number
air relative humidity, %
drying rate, kg kg1 [DM] s1
time, s
temperature, 8C
predicted temperature, 8C
volume, m3
velocity, m s1
grain moisture content, kg [water] kg1 [DM]
absolute humidity of the air, kg [water] kg1
[dry air]
height of the control volume, m
porosity
bulk density, kg m3
Subscripts
a
as
E
g
in
s
v
w
wg
air
dry air
equilibrium
grain
inlet
dry grain
vapour
water
wet grain
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71
2. Model development
To develop the model, the cylindrical grain bin of
height H in m and diameter D in m was longitudinally
divided into n control volumes of area A in m2 and
height Dz given by H/n as it is shown in Fig. 1.
The following assumptions were adopted in order to
simplify the model:
(1) grain and air contained in each control volume are
not in equilibrium so there is heat and mass transfer
between them;
(2) conduction heat transfer by grain-to-grain contact
is negligible;
(3) heat and mass transfer in the radial direction is
negligible compared to heat and mass transfer in the
axial direction;
(4) heat and mass transfer between grain and air in
each control volume is adiabatic;
(5) the effect of hysteresis in the sorption process is
neglected;
(6) no change in the grain dry matter or heat
generation take place;
(7) the air mass ow in the axial direction remains
constant through the whole bin; and
(8) the intergranular air volume and pressure in each
control volume do not vary with time.
Outlet air
Ga, Y, Ta
Ma, Y, Ta
Mg, W, Tg
Inlet air
z + z
z
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A. IGUAZ ET AL.
6
Ga Yin Y Rw Mg
@t
Ma
Considering that:
Ma ADzera
Ga va Ara
Mg ADzerg
9
2
Rw
10
@t
Dz
e
ra e
be calculated as
hvap cv Ta Tg
@Tg hsup ADz Ta Tg
Rw
cs rg cwg W rg
cs cwg W
@t
Tg cwg @W
cs cwg W @t
13
@ca
@Ta
@Ma
Ma ca
ca T a
Ga Ta;in ca;in Ta ca
@t
@t
@t
ha aADz Ta Tg cv Ta Rw ADzrg
15
@Ma
0 and expressing specic heat
@t
of air ca as (cas+Ycv), where: cas is the specic heat
capacity of the dry air in kJ kg18C1 air temperature
variation can be calculated as
ha a
@Ta 1 va
Ta;in ca;in Ta ca
Ta Tg
ca eDz
era
@t
rg
@Y
Ta Rw Ta cv
16
@t
era
Considering that
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MODELLING AND SIMULATION OF HEAT TRANSFER IN RICE
19
21
22
Bala and Woods (1984) proposed the following expression for the global volumetric heat transfer coefcient:
hvol 4932 103 Ga06
23
73
ca 1 1805Y
27
28
Qconv, MJ
1066
1592
0687
1256
29
(4) Rough rice bulk density was experimentally determined. The following expression was obtained
(Iguaz et al., 2003a):
rg 17102W 56016
30
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A. IGUAZ ET AL.
31
1293
1 000367Ta
32
exp 14293
5291
Ta 27315
32917 001527Ta 27315 2:54 105 Ta 27312152
35
Model equations were programmed using Matlab 51.
Differential equations were solved using a variable step
numerical method, ode 23 s, with an absolute tolerance
of 106.
20
18
Temperature, C
14
12
10
8
6
0
10
11
Time, h
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where, T and T* are measured and predicted temperatures respectively in 8C, and ns is the sample size.
The model predicted the grain temperature with an
average standard error of estimate of 0328C. This result
can be considered very acceptable for a grain storage
system and indicates that the model and the parameters
used for predicting the thermo-physical properties of
rough rice can be used to predict temperature of stored
grain with ventilation.
Using the model, it is possible to predict the evolution
of rice temperature when it is stored in an industrial
grain storage bin and it is subjected to ventilation with
cool forced air. Figure 5 shows the evolution of grain
temperature at different heights of a 61 m diameter bin
14 m in height, with air ventilation at 108C and an
20
18
Temperature, C
16
14
12
10
8
6
0
10
11
10
11
10
11
Time, h
(a)
20
18
Temperature, C
16
14
12
10
8
6
0
(b)
Time, h
20
18
16
Temperature, C
14
12
10
8
Table 2
Average absolute difference DAA and standard error ES between
measured and predicted grain temperature for different points
(sensors S1S3) within the silo, denoted by the height z in m
Measurement point (z), m
S1 (046)
S2 (092)
S3 (184)
DAA, 8C
ES, 8C
048
049
052
029
030
038
6
0
(c)
Time, h
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A. IGUAZ ET AL.
24
22
Temperature, C
20
18
References
16
14
12
10
8
6
0
50
100
150
200
250
300
Time, h
Fig. 5. Simulated grain temperatures in a storage bin with
aeration at different heights from the bin bottom: &, 146 m; m
70 m; o, 140 m
5. Conclusions
A mathematical model based on dynamic heat and
mass balances was developed to simulate the evolution
of grain and air temperature and moisture content in a
rough rice storage bin with forced cool air ventilation.
Validation was performed by comparing predicted and
measured grain temperature in an experimental 13 m
diameter bin ventilated with air at 108C. Predicted grain
temperature were in close agreement with measured
ones with standard error of estimate from 029 to
0388C. The model and parameters used in the model are
applicable for temperature prediction purposes. Using
the model it is possible to predict the evolution of grain
temperature and moisture and the time needed to cool
the stored grain under different ventilation conditions.
Acknowledgements
The authors are grateful to the CASE-farming
co-operative for supplying the rice samples and to the
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