Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
908
901
902
903
910
909
911
907
904
912
906
905
S60MC-C
EDITION 1
VOLUME II
MAINTENANCE
Name of vessel
Engine No.
built by
Plate No.
Part No.
Quantity required (and description)
Furthermore, to ensure optimum efficiency, reliability and lifetime of the engine and its
components, only original spare parts should be used.
The designation 'D' used in texts and illustrations refers to the information given on the datasheets inserted in the respective books.
As reliable and economical operation of the diesel engines is conditional on correct operation and
maintenance, it is essential that the engine-room personnel is fully acquainted with the contents
of this book.
This book is subject to copyright protection. The book must not, either wholly or partly, be copied,
reproduced, made public or in any other way made available to a third party without
the written consent of this effect from MAN B&W Diesel A/S.
Section 900
Introduction
Title
Checking and Maintenance
programme
Data
Procedure
900-1
Plate 90001-54
900-1
Edition 207
Page 1 (7)
B. Condition-based overhauling
procedures
are those procedures which under the
heading `Normal hours of service' are marked by O, and opposite which, under the heading `Overhaul to be based on procedure
No.', a procedure number is stated.
This procedure number normally refers to
one of the above condition checking procedures which form the basis of the overhaul.
For this reason, the intervals stated are for
guidance only.
Where several procedures are to be carried
out on the same estimation basis, and these
belong together with regard to the work, this
is stated under the heading `Related procedure'.
C. Time-based overhauling procedures,
also marked by O under the headings `Normal hours of service' or `Based on observations', are the procedures where an actual
basis for estimation is lacking. It is recommended, therefore, to carry out these procedures at the overhauling intervals stated as a
basis.
Where a symbol O or C is indicated under
the heading `Based on observations', this is
due to the fact that special service conditions
may make checking or overhauling necessary beyond the actual programme.
S60MC-C
Norm a lhou rs
ofs ervice
900-1
Edition 20 7
No.
PROCEDU RE
901
CYLINDER COVER
-1
-1.2
-1.3
-1.4
Cylinder cover
Dismantling
Overhaul
Mounting
902
-1
-1.1
-1.2
-1.3
-1.4
Piston
Checking
Dismantling
Overhaul
Mounting
-2
-2.1
-2.2
-2.3
-2.4
Stuffing box
Checking
Dismantling
Overhaul
Mounting
903
-1
-1.1
-1.2
-1.3
-1.4
Cylinder liner
Checking
Dismantling
Overhaul
Mounting
-2
-2.1
-2.3
Cylinder lubricators
Checking
Adjustment
904
-1
-1.1
-1.2
-1.4
Crosshead bearings
Checking
Dismantling
Mounting
-2
-2.2
-2.4
Crosshead
Dismantling
Mounting
-3
-3.1
Reciprocating parts
Checking
Pa g e 2 (7)
901-1
*)
C
901-1
*** )
C
902-1
O
901-1
*** )
902-1
O
* ( ** )
C
A
904-4
905-2
C
C
S60MC-C
Norm a lhou rs
ofs ervice
900-1
Edition 20 7
No.
PROCEDU RE
-4
-4.1
-4.2
-4.4
Crankpin bearings
Checking
Dismantling
Mounting
-5
-5.2
-5.4
Connecting rod
Dismantling
Mounting
905
-1
-1.1
Deflection of Crankshaft
Checking
-2
-2.1
-2.2
-2.4
Main bearings
Checking
Dismantling
Mounting
-3
-3.1
-3.2
-3.4
Thrust bearings
Checking
Dismantling
Mounting
-5
-5.1
-5.2
-5.3
-5.4
906
-1
-1.1
-1.2
-1.4
Chains
Checking
Dismantling
Mounting
-2
-2.3
Chain tightener
Adjustment
-3
-3.1
-3.3
Camshaft
Checking
Adjustment
Pa g e 3 (7)
904-1
905-2
*)
905-1
904-1
904-4
C
C
A
C
C
C
O
*)
904-1
C
A
S60MC-C
Norm a lhou rs
ofs ervice
900-1
Edition 20 7
No.
PROCEDU RE
-4
-4.1
-4.2
-4.3
-4.4
Camshaft bearings
Checking
Dismantling
Overhaul
Mounting
907
-1
-1.1
-1.3
-2
-2.1
-2.2
-2.3
-2.4
908
EXHAUST VALVE
-1
-1.2
-1.3
-1.4
High-pressure pipe
Dismantling
Overhaul
Mounting
-2
-2.1
-2.2
-2.3
-2.4
Exhaust valve
Checking
Dismantling
Overhaul ! Nimonic valve spindle
! valve spindle with hard facing
*) When new exhaust valve is fitted
Mounting
-3
-3.1
-3.2
-3.3
-3.4
-4
-4.1
-4.2
-4.3
-4.4
Pa g e 4 (7)
C
O
C
O
C
O
C
C*)
O
*)
C
O
S60MC-C
Norm a lhou rs
ofs ervice
900-1
Edition 20 7
Pa g e 5 (7)
No.
PROCEDU RE
-5
-5.1
-7
909
-1
-1.1
-1.3
-2
-2.3
VIT system
Adjustment
-3
-3.3
-4
-4.2
-4.3
-4.4
Fuel pump
Dismantling
Overhaul
Mounting
-5
-5.2
-5.3
-5.4
-6
-6.2
-6.3
-6.4
-7
-7.1
-7.2
-7.3
-7.4
-8
-8.2
-8.3
-8.4
-9
-9.1
-9.3
*)
C
A
909-1
909-5
909-5
C
O
S60MC-C
No.
Norm a lhou rs
ofs ervice
900-1
Edition 20 7
Pa g e 6 (7)
PROCEDU RE
-10
-10.1
Lifting gear
Checking
-11
-11.1
-11.2
-11.3
-11.4
Fuel valve
Checking
Dismantling
Overhaul
Mounting
-12
-12.3
Spindle guide
Overhaul
-13
-13.3
-14
-14.2
-14.3
-14.4
-15
-15.1
-15.2
-15.3
-15.4
910
TURBOCHARGER SYSTEM
-1
-1.1
-1.2
-1.3
-1.4
-2
-2.3
Non-return valve
Overhaul
-3
-3.3
Auxiliary blower
Overhaul
-5
-5.3
Turbocharger turbine
Cleaning
-6
-6.2
-6.4
Watermist catcher
Dismantling
Mounting
C
O
909-5
C
O
*)
O
** )
910-1
S60MC-C
No.
Norm a lhou rs
ofs ervice
Edition 20 7
Pa g e 7 (7)
PROCEDU RE
911
SAFETY EQUIPMENT
-1
-1.2
-1.3
-1.4
Safety valve
Dismantling
Overhaul
Mounting
-2
-2.1
Relief valve
Checking
912
-1
-2.1
-3
-3.1
Stay bolts
Checking
913
GENERAL TOOLS
-1
Hydraulic tools
-5
Torque spanner
-6
Tightening gauge
-7
-11
Lubricating procedures
-1.1
-2
900-1
SPECIAL NOTES
Piston overhaul ! Section 902:
8000 h piston rings only
16000 h piston complete
Cylinder liner ! Section 903:
1000 + 2000 h inspection through
scavenge ports
8000 h measuring inside liner
Section 901
Cylinder Cover
Title
Data
Procedure
Cylinder Cover
101-1
901-1
Cylinder Cover
S60MC-C
101-1
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
101-1
Cylinder Cover
Stopped engine
Data
50-300 Nm
140-760 Nm
Ref.
Description
D-1
D-2
Value Unit
50 kg
2900 kg
D-3
D-4
Screwing-in torque
exhaust valve studs
450 Nm
D-5
Screwing-in torque
starting valve studs
140 Nm
D-6
Screwing-in torque
fuel valve studs
140 Nm
D-7
Hydraulic pressure
dismantling
1500-1650 bar
Hydraulic pressure
tightening
1500 bar
D-8
1x3m
8x1m
73 kg
When referring to this page, please quote Data Sheet 101-1 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
Cylinder Cover
101-1
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90101-113 080
O-rings
90101-113 102
Sealing ring
90302-130 201
O-rings
90810-050 024
Packings
91104-071 186
Packings
Page 2 (2)
When referring to this page, please quote Data Sheet 101-1 Edition 05
MAN B&W Diesel A/S
S60MC-C
Cylinder Cover
901-1.2
Dismantling
206
Cylinder
S60MC-C
Cov er
Dismantling
901-1.2
1.
HN901-1.2 206 01
When referring to this page, please quote Procedure 901-1.2 Edition 206
MAN B&W Diesel A/S
Page 1 (10)
901-1.2
Cylinder Cover
S60MC-C
Dismantling
2.
HN901-1.2 206 02
3.
HN901-1.2 206 03
HN901-1.2 206 04
4.
Page 2 (10)
When referring to this page, please quote Procedure 901-1.2 Edition 206
MAN B&W Diesel A/S
S60MC-C
Cylinder Cover
901-1.2
Dismantling
D-7
5.
7. Remove and discard the sealing ring between cylinder cover and cylinder liner.
HN901-1.2 206 05
6.
HN901-1.2 206 06
D-2
JN901-1.2 207 07
7.
When referring to this page, please quote Procedure 901-1.2 Edition 206
MAN B&W Diesel A/S
Page 3 (10)
Cylinder Cover
901-1.3
S60MC-C
Overhaul
Ov erhaul
901-1.3
1.
D-1
1. Dismount all valves and pipes on the cylinder cover. See Procedure 907-2.2, 908-2.2
and 909-11.2.
Dismount the starting air inlet block and the
cooling water outlet block from the exhaust
side of the cylinder cover.
Dismount all studs on the top of the cylinder
cover.
HN901-1.3 206 01
2.
D-3
4. Provide the cylinder cover with new Orings, well lubricated with oil.
Lift the cylinder cover and guide the jacket/
cover into position, using the guide pin as
reference (camshaft side).
HN901-1.3 206 02
HN901-1.3 206 04
3.
Page 4 (10)
When referring to this page, please quote Procedure 901-1.3 Edition 206
MAN B&W Diesel A/S
S60MC-C
Cylinder Cover
901-1.3
Overhaul
5.
HN901-1.3 206 05
Clean the fuel valve bores, using the carbon cutter. If required, recondition the fuel
valve seating with the appropriate cutter.
6.
GN901-1.3 203 06
After the grinding, clean the bore and seating carefully, and check that the seating is
not damaged.
GI901-3.1 98 05
7.
When referring to this page, please quote Procedure 901-1.3 Edition 206
MAN B&W Diesel A/S
Page 5 (10)
901-1.3
Cylinder Cover
S60MC-C
Overhaul
8.
HN901-1.3 2036 08
HN901-1.3 206 09
9.
Page 6 (10)
When referring to this page, please quote Procedure 901-1.3 Edition 206
MAN B&W Diesel A/S
S60MC-C
Cylinder Cover
901-1.3
Overhaul
10.
D-4
D-6
D-5
HN901-1.3 206 10
11.
HN901-1.3 206 10
When referring to this page, please quote Procedure 901-1.3 Edition 206
MAN B&W Diesel A/S
Page 7 (10)
901-1.4
Cylinder Cover
S60MC-C
Mounting
Mounting
901-1.4
1.
D-2
HN901-1.4 206 01
HN901-1.4 206 02
2.
Page 8 (10)
When referring to this page, please quote Procedure 901-1.4 Edition 206
MAN B&W Diesel A/S
Cylinder Cover
S60MC-C
901-1.4
Mounting
3.
D-8
Release the pressure. Remove the hydraulic jacks and the spacer rings.
HN901-1.2 206 05
4.
HN901-1.4 206 04
When referring to this page, please quote Procedure 901-1.4 Edition 206
MAN B&W Diesel A/S
Page 9 (10)
901-1.4
Cylinder Cover
S60MC-C
Mounting
5.
HN901-1.4 206 05
6.
HN901-1.4 206 06
Caution !
The air supply to the exhaust valve must
always be connected before turning on
the oil supply to the exhaust valve actuator.
HN901-1.4 206 07
This is very important, because otherwise the valve will open more than
intended.
Page 10 (10)
When referring to this page, please quote Procedure 901-1.4 Edition 206
MAN B&W Diesel A/S
Section 902
Piston with Rod and Stuffing Box
Title
Data
Procedure
Piston
102-1
902-1
102-2
902-2
Piston
S60MC-C
102-1
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
102-1
Piston
Stopped engine
Data
Ref.
Description
D-1
Radial width:
new piston ring
20 mm
worn piston ring
17 mm
Maximum vertical height:
groove Nos. 1 and 2
14.7 mm
groove Nos. 3 and 4
11.7 mm
Max. permissible burn-away:
standard piston top
20 mm
inconel piston top
8 mm
Nominal height:
ring groove Nos. 1 and 2
14 mm
ring groove Nos. 3 and 4
11 mm
piston ring Nos. 1 and 2
14 mm
piston ring Nos. 3 and 4
11 mm
Minimum ring gap
4 mm
Vertical clearance
0.40-0.45 mm
Piston complete
1593 kg
Piston crown
350 kg
Piston skirt
93 kg
Tightening torque
190 Nm
piston skirt
Piston cooling pipe
35 kg
Tightening torque
80 Nm
cooling pipe
Piston rod
974 kg
Tightening torque
500 Nm
piston crown/rod
Test pressure
7 bar
Cyl. cover with exhaust valve
2890 kg
Screwing-in torque
450 Nm
cylinder cover studs
Tightening torque of piston
590 Nm
or tightening angle
58
Tightening torque
80 Nm
stuffing box
D-2
D-3
D-4
D-5
D-6
D-7
D-8
D-9
D-10
D-11
D-12
D-13
D-14
D-15
D-16
D-17
D-18
D-19
Value Unit
When referring to this page, please quote Data Sheet 102-1 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
Piston
102-1
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90301-119 338
Gasket
90201-153 072
90201-153 084
90201-153 096
90201-153 106
90201-153 047
Locking wire
90201-153 167
D-ring
90201-153 179
D-ring
90101-113 102
Gasket
Page 2 (2)
When referring to this page, please quote Data Sheet 102-1 Edition 05
MAN B&W Diesel A/S
Piston
S60MC-C
902-1.1
Checking
207ton
Pis
S60MC-C
Check ing
902-1.1
1.
GN902-1.1 204 01
Note!
2.
GN902-1.1 204 02
HG902-1.1 201 03
3.
When referring to this page, please quote Procedure 902-1.1 Edition 207
MAN B&W Diesel A/S
Page 1 (19)
902-1.1
Piston
S60MC-C
Checking
4.
GN902-1.1 204 04
GN902-1.4 204 02
6.
Page 2 (19)
When referring to this page, please quote Procedure 902-1.1 Edition 207
MAN B&W Diesel A/S
S60MC-C
Piston
902-1.1
Checking
7.
GN902-1.1 204 07
8.
D-1
AM902-3.0 54 02
New
D-1
Worn
GN902-1.1 204 09
9.
When referring to this page, please quote Procedure 902-1.1 Edition 207
MAN B&W Diesel A/S
Page 3 (19)
Piston
902-1.1
S60MC-C
Checking
10.
KM902-3.0 47 05
GN902-1.1 204 11
Regarding the maximum permissible burnaway of piston top with welded-on layer of
Inconel, see Data.
D-3
KC902-3.0 83 04
12.
Page 4 (19)
When referring to this page, please quote Procedure 902-1.1 Edition 207
MAN B&W Diesel A/S
S60MC-C
Piston
902-1.1
Checking
13.
13. Before mounting a new piston ring, measure the piston ring gap.
Insert the piston ring in either a new cylinder liner or in the bottom of a used cylinder
(below the ring travel zone) during the
measuring.
DM902-3.0 64 03
14.
GN902-1.1 204 07
15.
KC902-3.0 83 06
D-6
When referring to this page, please quote Procedure 902-1.1 Edition 207
MAN B&W Diesel A/S
Page 5 (19)
902-1.2
Piston
S60MC-C
Dismantling
Dismantling
902-1.2
1.
GN902-1.2 204 01
GN902-1.2 204 02
2.
GN902-1.2 204 03
3.
Page 6 (19)
When referring to this page, please quote Procedure 902-1.2 Edition 207
MAN B&W Diesel A/S
S60MC-C
Piston
902-1.2
Dismantling
4.
4. Mount the two distance pieces on the piston rod foot to protect the lower scraper ring
and to guide the stuffing box.
GN902-1.2 204 04
5.
HN902-1.2 207 05
D-16
GN902-1.2 204 06
6.
When referring to this page, please quote Procedure 902-1.2 Edition 207
MAN B&W Diesel A/S
Page 7 (19)
902-1.2
Piston
S60MC-C
Dismantling
7.
GN902-1.2 204 07
GN902-1.2 204 08
GN902-1.2 204 09
9.
Page 8 (19)
When referring to this page, please quote Procedure 902-1.2 Edition 207
MAN B&W Diesel A/S
S60MC-C
Piston
902-1.2
Dismantling
10.
GN902-1.2 204 10
11.
GN902-1.2 204 11
When referring to this page, please quote Procedure 902-1.2 Edition 207
MAN B&W Diesel A/S
Page 9 (19)
902-1.2
Piston
S60MC-C
Dismantling
12.
GN902-1.2 204 12
13.
Now lower the piston while guiding the support to the platform cut-out.
After landing the piston and ensuring that it
rests correctly on the support, remove the
tilting tool.
Note!
GN902-1.2 204 13
Page 10 (19)
When referring to this page, please quote Procedure 902-1.2 Edition 207
MAN B&W Diesel A/S
S60MC-C
Piston
902-1.3
Overhaul
Ov erhaul
902-1.3
1.
GN902-1.3 204 01
GN902-1.3 204 02
2.
GN902-1.3 204 03
3.
When referring to this page, please quote Procedure 902-1.3 Edition 207
MAN B&W Diesel A/S
Page 11 (19)
902-1.3
Piston
S60MC-C
Overhaul
4.
4. Screw the four screws of the support downwards until the skirt rests on the support.
If the skirt will not budge, free it by means
of two dismantling screws.
5. Dismount the locking wire and the innermost screws between the rod and the piston crown.
Lift away the piston crown.
GN902-1.3 204 04
GN902-1.3 204 05
5.
GN902-1.3 204 06
6.
Page 12 (19)
When referring to this page, please quote Procedure 902-1.3 Edition 207
MAN B&W Diesel A/S
Piston
S60MC-C
902-1.3
Overhaul
7.
8.
GN902-1.3 204 08
8. Lift the piston, tilt it to the horizontal position, and land it in this position on a couple
of wooden blocks. Remove the lifting crossbar and chains from the collar.
GN902-1.3 204 07
Note!
9.
GN902-1.3 204 09
When referring to this page, please quote Procedure 902-1.3 Edition 207
MAN B&W Diesel A/S
Page 13 (19)
902-1.3
Piston
S60MC-C
Overhaul
10.
GN902-1.3 204 10
GN902-4.3 92 04
GN902-1.3 204 12
12.
Page 14 (19)
When referring to this page, please quote Procedure 902-1.3 Edition 207
MAN B&W Diesel A/S
S60MC-C
Piston
902-1.3
Overhaul
13.
HM902-4.2 52 07
14.
MB902-4.0 96 14
When referring to this page, please quote Procedure 902-1.3 Edition 207
MAN B&W Diesel A/S
Page 15 (19)
902-1.4
Piston
S60MC-C
Mounting
Mounting
902-1.4
2.
GN902-1.4 204 02
GN902-1.4 204 03
3.
GN902-1.2 204 10
4.
Page 16 (19)
When referring to this page, please quote Procedure 902-1.4 Edition 207
MAN B&W Diesel A/S
S60MC-C
Piston
902-1.4
Mounting
5.
5. Remove the cover from the piston rod stuffing box opening in the bottom of the cylinder unit.
6. Turn the crosshead to a position 45 from
TDC.
GN902-1.2 204 09
GN902-1.4 204 06
6.
GN902-1.4 204 07
7.
When referring to this page, please quote Procedure 902-1.4 Edition 207
MAN B&W Diesel A/S
Page 17 (19)
902-1.4
Piston
S60MC-C
Mounting
8.
GN902-1.4 204 08
GN902-1.4 204 09
GN902-1.2 204 03
10.
Page 18 (19)
When referring to this page, please quote Procedure 902-1.4 Edition 207
MAN B&W Diesel A/S
S60MC-C
Piston
902-1.4
Mounting
11.
GN902-1.2 204 02
12.
GN902-1.4 204 12
13.
HN902-1.2 207 05
D-16
When referring to this page, please quote Procedure 902-1.4 Edition 207
MAN B&W Diesel A/S
Page 19 (19)
S60MC-C
102-2
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
62
102-2
Stopped engine
Data
Ref.
Description
D-1
Value Unit
D-2
35 kg
D-3
80 Nm
D-4
80 Nm
D-5
80 Nm
D-6
Vertical clearance
uppermost rings
0.18-0.30 mm
D-7
Vertical clearance
lowermost rings
0.10-0.17 mm
D-8
Ring-end clearances
uppermost rings
4 x 6 mm
D-9
Ring-end clearances
lowermost rings
3 x 3 mm
109 kg
618 mm
902 mm
983 mm
606 mm
780 mm
844 mm
When referring to this page, please quote Data Sheet 102-2 Edition 06
MAN B&W Diesel A/S
Page 1 (2)
102-2
S60MC-C
Data
Spare Parts
Plate Item No.
Description
90205-97 013
O-ring
90205-97 025
90205-97 037
90205-97 049
90205-97 157
90205-97 216
Scraper ring
90205-97 241
Spring
90205-97 253
Spring
Page 2 (2)
Qty
16
When referring to this page, please quote Data Sheet 102-2 Edition 06
MAN B&W Diesel A/S
S60MC-C
902-2.1
Checking
207
S60MC-C
Pis ton Rod Stuffing Box
Check ing
902-2.1
1.
GN902-2.1 203 01
2.
HM902-5.0 70 02
When referring to this page, please quote Procedure 902-2.1 Edition 207
MAN B&W Diesel A/S
Page 1 (9)
902-2.2
S60MC-C
Dismantling
Dismantling
902-2.2
1.
If, in the period between piston overhauls, it becomes necessary to inspect the piston rod
stuffing box, proceed as follows:
1. Turn the crosshead to about 90 from TDC.
Mount the rubber hose around the piston
rod to protect the crosshead bearing from
impurities.
2. Remove the drain oil pipe and all innermost
screws and all outer screws except for two
screws placed diametrically opposite in the
stuffing box flange, longitudinally to the engine.
GN902-2.2 203 01
MB902-5.2 94 02
2.
MB902-5.2 94 03
3.
Page 2 (9)
When referring to this page, please quote Procedure 902-2.2 Edition 207
MAN B&W Diesel A/S
S60MC-C
902-2.2
Dismantling
4.
MB902-5.2 94 04
5. Turn the piston to BDC, thereby withdrawing the stuffing box from the cylinder frame
bottom.
MB902-5.2 94 05
5.
MB902-5.2 94 06
6.
When referring to this page, please quote Procedure 902-2.2 Edition 207
MAN B&W Diesel A/S
Page 3 (9)
902-2.3
S60MC-C
Overhaul
Ov erhaul
902-2.3
1.
Then lift the stuffing box a little up the piston rod, and mount the worktable round the
piston rod at a suitable working height.
Land the stuffing box on the worktable, and
remove the tackles and screws.
2. Remove the O-ring of the stuffing box. If the
O-ring is intact and is to be used again,
move it up the piston rod and secure it in
this position, for example with tape.
HC902-5.1 98 02
HC902-5.1 98 03
2.
Page 4 (9)
When referring to this page, please quote Procedure 902-2.3 Edition 207
MAN B&W Diesel A/S
S60MC-C
902-2.3
Overhaul
3.
HC902-5.1 98 04
7.
HM902-5.0 70 02
8.
HC902-5.1 98 07
When referring to this page, please quote Procedure 902-2.3 Edition 207
MAN B&W Diesel A/S
Page 5 (9)
902-2.3
S60MC-C
Overhaul
10.
HM902-5.1 70 09
HC902-5.1 98 11
Page 6 (9)
When referring to this page, please quote Procedure 902-2.3 Edition 207
MAN B&W Diesel A/S
S60MC-C
902-2.3
Overhaul
12.
Remove the worktable and lower the stuffing box until it rests against the distance
pieces on the piston rod foot.
HC902-5.1 98 12
HC902-5.1 98 13
13.
When referring to this page, please quote Procedure 902-2.3 Edition 207
MAN B&W Diesel A/S
Page 7 (9)
902-2.4
S60MC-C
Mounting
Mounting
902-2.4
1.
MB902-5.2 94 06
MB902-5.2 94 08
2.
MB902-5.2 94 09
3.
Page 8 (9)
When referring to this page, please quote Procedure 902-2.4 Edition 207
MAN B&W Diesel A/S
S60MC-C
902-2.4
Mounting
4.
MB902-5.2 94 10
5.
MB902-5.2 94 11
GN902-2.2 203 01
6.
When referring to this page, please quote Procedure 902-2.4 Edition 207
MAN B&W Diesel A/S
Page 9 (9)
Section 903
Cylinder Liner and Lubrication
Title
Data
Procedure
Cylinder Liner
103-1
903-1
Cylinder Lubricators
103-2
903-2
Cylinder Liner
S60MC-C
103-1
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
103-1
Cylinder Liner
Stopped engine
7502000 Nm
Data
Ref.
Description
D-1
D-2
D-3
Cooling jacket
D-4
Screwing-in torque
cylinder cover studs
D-5
Value Unit
600 mm
3200 kg
290 kg
1100 Nm
60 kg
When referring to this page, please quote Data Sheet 103-1 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
Cylinder Liner
103-1
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90101-113 138
Sealing ring
90302-130 201
O-ring
90302-130 071
O-ring
90302-130 095
O-ring
90302-130 129
Gasket
90302-130 046
Cylinder liner
Page 2 (2)
When referring to this page, please quote Data Sheet 103-1 Edition 05
MAN B&W Diesel A/S
S60MC-C
Cylinder Liner
903-1.1
Checking
206
S60MC-C
Cylinder Liner
Check ing
903-1.1
2.
D-1
EN903-1.1 205 02
4. Check and assess the condition of the cylinder liner according to the description given in Volume I, Chapter 707.
3.
GN903-1.1 203 03
EN903-1.1 205 04
4.
When referring to this page, please quote Procedure 903-1.1 Edition 206
MAN B&W Diesel A/S
Page 1 (9)
903-1.2
Cylinder Liner
S60MC-C
Dismantling
Dismantling
903-1.2
1.
EN903-1.2 205 01
2.
EN903-1.2 205 02
Dismount the four cooling water pipes between the cooling jacket and cylinder cover
and clean them carefully.
Page 2 (9)
When referring to this page, please quote Procedure 903-1.2 Edition 206
MAN B&W Diesel A/S
Cylinder Liner
S60MC-C
903-1.2
Dismantling
3.
HN903-1.2 206 03
Note!
4.
Land the cylinder liner vertically on, for instance, a couple of planks.
Clean the cylinder frame internally, taking
special care with the contact surfaces for
the cylinder liner at the top of the cylinder
frame.
Discard the O-rings on the cooling water
pipes.
EN903-1.2 205 04
When referring to this page, please quote Procedure 903-1.2 Edition 206
MAN B&W Diesel A/S
Page 3 (9)
Cylinder Liner
903-1.2
S60MC-C
Dismantling
5.
5. The lifting screws are also used for transporting the cylinder liner.
Note!
The cylinder liner is not in balance, even
with the cooling jacket mounted.
To keep the liner in a horizontal position
during transportation, use e.g. a wire
rope connected from the scavenge ports
to the traverse as shown on the sketch.
EN903-1.2 205 05
D-2
Page 4 (9)
When referring to this page, please quote Procedure 903-1.2 Edition 206
MAN B&W Diesel A/S
S60MC-C
Cylinder Liner
903-1.3
Overhaul
Ov erhaul
903-1.3
1.
EN903-1.3 205 01
2.
EN903-1.3 205 02
D-3
When referring to this page, please quote Procedure 903-1.3 Edition 206
MAN B&W Diesel A/S
Page 5 (9)
903-1.3
Cylinder Liner
S60MC-C
Overhaul
3.
3. Check and assess the condition of the cylinder liner according to the description given in Volume I, Chapter 707.
Carefully scratch over any scores or marks
on the cylinder liner running surface, by
means of a rough grindstone held in the
hand.
Using a grinding machine, remove the wear
ridges at the top and bottom of the cylinder
liner (where the piston rings reverse direction), so that a smooth transition is formed.
Clean the cylinder liner and the cooling
jacket both internally and externally. Pay
special attention to the O-ring grooves and
lubricating ducts.
GN903-1.3 203 03
GN903-1.3 203 04
4.
Page 6 (9)
When referring to this page, please quote Procedure 903-1.3 Edition 206
MAN B&W Diesel A/S
Cylinder Liner
S60MC-C
903-1.3
Overhaul
5.
EN903-1.3 205 05
D-3
EN903-1.3 205 06
6.
When referring to this page, please quote Procedure 903-1.3 Edition 206
MAN B&W Diesel A/S
Page 7 (9)
Cylinder Liner
903-1.4
S60MC-C
Mounting
Mounting
903-1.4
1.
D-2
Mount the lowermost O-ring and apply a little lubricating oil on the ring.
2. Check that the joint surfaces on the cylinder
frame and cylinder liner are completely
clean.
Coat the joint surfaces with permatex or a
similar liquid sealing compound.
EN903-1.4 205 01
2.
EN903-1.4 205 02
D-4
Page 8 (9)
When referring to this page, please quote Procedure 903-1.4 Edition 206
MAN B&W Diesel A/S
S60MC-C
Cylinder Liner
903-1.4
Mounting
3.
HN903-1.2 206 03
4.
EN903-1.4 205 04
HN901-1.4 206 01
6.
When referring to this page, please quote Procedure 903-1.4 Edition 206
MAN B&W Diesel A/S
Page 9 (9)
Cylinder Lubricators
S60-70MC-C
103-2
Data
SAFETY PRECAUTIONS
Special Data
S60-70MC-C
05
103-2
Cylinder Lubricators
Stopped engine
Data
Ref.
Description
D-1
Value Unit
0.8-1.2 g/bhph
1.1-1.6 g/kWh
When referring to this page, please quote Data Sheet 103-2 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
Cylinder Lubricators
103-2
S60-70MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 103-2 Edition 05
MAN B&W Diesel A/S
S60MC-C
Cylinder Lubricators
903-2.1
Checking
206
Cylinder
S60MC-C
Lubric ators
Check ing
903-2.1
1.
GN903-2.1 203 01
4.
GN903-2.1 203 04
When referring to this page, please quote Procedure 903-2.1 Edition 206
MAN B&W Diesel A/S
Page 1 (4)
Cylinder Lubricators
903-2.1
S60MC-C
Checking
5.
11
5
GN903-2.1 203 05
10
GN903-2.1 203 04
6.
11
5
GN903-2.1 203 05
10
7.
Page 2 (4)
When referring to this page, please quote Procedure 903-2.1 Edition 206
MAN B&W Diesel A/S
Cylinder Lubricators
S60MC-C
903-2.3
Adjustment
Adjustment
903-2.3
1.
Note!
Any adjustment of lubricator No. 1 will
alter the setting of lubricator No. 2.
Therefore, any adjustment of lubricator
No. 1 must be followed by a re-adjustment of lubricator No. 2.
DM903-4.0 62 04
2.
11
5
GN903-2.3 203 02
10
When referring to this page, please quote Procedure 903-2.3 Edition 206
MAN B&W Diesel A/S
Page 3 (4)
903-2.3
Cylinder Lubricators
S60MC-C
Adjustment
3.
3. Turn the pump shaft slowly in AHEAD direction until the mark on the scale at the leadin shaft is in line with the mark on the lubricator housing.
4. Re-engage the coupling wheel and tighten
the set screw.
Repeat step 1 to re-check the setting.
DM903-4.0 62 06
DM903-4.0 62 07
4.
Page 4 (4)
When referring to this page, please quote Procedure 903-2.3 Edition 206
MAN B&W Diesel A/S
Section 904
Crosshead with Connecting Rod
Title
Data
Procedure
Crosshead Bearing
104-1
904-1
Crosshead
104-2
904-2
Reciprocating Parts
104-3
904-3
Crankpin Bearing
104-4
904-4
Connecting Rod
104-5
904-5
Crosshead Bearing
S60MC-C
104-1
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
104-1
Crosshead Bearing
Stopped engine
Data
Ref.
Description
Value Unit
D-1
0.32 mm
0.20 mm
D-2
D-3
Hydraulic pressure
dismantling
tightening
D-4
D-5
D-6
D-7
Crosshead, complete
D-8
Piston rod
tightening torque or
tightening angle
15 mm
2 x M12, 2 x M20
2 x M24, 2 x M30
1 x 1.5 m, 4 x 3 m
2 x 1000 kg
2 x 2000 kg
1500-1650 bar
1500 bar
277 kg
2840 kg
20 kg
1245 kg
590 Nm
58
When referring to this page, please quote Data Sheet 104-1 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
Crosshead Bearing
104-1
S60MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 104-1 Edition 05
MAN B&W Diesel A/S
S60MC-C
Crosshead Bearing
904-1.1
Checking
206
S60MC-C
Cros shead Bearing
Check ing
904-1.1
2.
GN904-1.1 203 02
3.
4.
4. When checking the clearances, the discrepancy between the actual measurements and the measurements recorded in
the adjustment sheet (or the clearance noted for a new bearing installed later) must
not exceed 0.1 mm. If so, the crosshead
bearing must be disassembled for inspection.
See Procedure 904-1.2.
5.
GN904-1.1 203 05
6. For further external inspection of the crosshead bearing, see Chapter 708, Bearings
in the instruction book, Volume I, OPERATION.
GN904-1.1 203 04
D-1
When referring to this page, please quote Procedure 904-1.1 Edition 206
MAN B&W Diesel A/S
D-2
Page 1 (10)
904-1.2
Crosshead Bearing
S60MC-C
Dismantling
Dismantling
904-1.2
1.
This procedure has been divided into two dismantling situations, as follows:
with piston mounted
with piston removed
With piston mounted:
GN904-1.1 203 02
GN904-1.2 203 02
2.
GN902-1.2 204 03
3.
Page 2 (10)
When referring to this page, please quote Procedure 904-1.2 Edition 206
MAN B&W Diesel A/S
S60MC-C
Crosshead Bearing
904-1.2
Dismantling
4.
6. Turn to BDC.
7. Hold the spacer rings around the nuts and
screw the hydraulic jacks on to the studs.
GN904-1.2 203 04
5.
Loosen the crosshead bearing cap nuts.
For operation of the hydraulic jacks, see
Procedure 913.
GN904-1.2 203 05
7.
GN904-1.2 203 07
D-3
When referring to this page, please quote Procedure 904-1.2 Edition 206
MAN B&W Diesel A/S
Page 3 (10)
Crosshead Bearing
904-1.2
S60MC-C
Dismantling
8.
GN904-1.2 203 08
GN904-1.2 203 09
9.
10.
GN904-1.2 203 10
D-4
Page 4 (10)
When referring to this page, please quote Procedure 904-1.2 Edition 206
MAN B&W Diesel A/S
S60MC-C
Crosshead Bearing
904-1.2
Dismantling
11.
GN904-1.2 203 11
GN904-1.2 203 12
12.
GN904-1.2 203 13
13.
When referring to this page, please quote Procedure 904-1.2 Edition 206
MAN B&W Diesel A/S
Page 5 (10)
Crosshead Bearing
904-1.2
S60MC-C
Dismantling
14.
GN904-1.2 203 14
15.
GN904-1.2 203 15
D-5
GN904-1.2 203 16
16.
17.
Page 6 (10)
When referring to this page, please quote Procedure 904-1.2 Edition 206
MAN B&W Diesel A/S
S60MC-C
Crosshead Bearing
904-1.2
Dismantling
18.
D-6
GN904-1.2 203 18
When referring to this page, please quote Procedure 904-1.2 Edition 206
MAN B&W Diesel A/S
Page 7 (10)
904-1.4
Crosshead Bearing
S60MC-C
Mounting
Mounting
904-1.4
1.
D-6
GN904-1.4 203 01
2.
D-7
GN904-1.4 203 02
GN904-1.4 203 03
3.
Page 8 (10)
When referring to this page, please quote Procedure 904-1.4 Edition 206
MAN B&W Diesel A/S
Crosshead Bearing
S60MC-C
904-1.4
Mounting
4.
D-4
Note!
GN904-1.4 203 04
5.
With the piston mounted:
7. Turn the crosshead upwards until the piston
rod lands on the crosshead. Ensure that the
guide ring in the crosshead fits correctly in
the centre hole of the piston rod.
GN904-1.2 203 07
D-3
GN904-1.4 203 07
7.
When referring to this page, please quote Procedure 904-1.4 Edition 206
MAN B&W Diesel A/S
Page 9 (10)
904-1.4
Crosshead Bearing
S60MC-C
Mounting
8.
GN904-1.2 203 19
GN904-1.4 203 09
9.
Page 10 (10)
When referring to this page, please quote Procedure 904-1.4 Edition 206
MAN B&W Diesel A/S
Crosshead
S60MC-C
104-2
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
07
104-2
Crosshead
Stopped engine
50-300 Nm
1 x 1.5 m
4x3m
Data
4 x M20
4 x M30
Ref.
Description
D-1
Hydraulic pressure
dismantling
tightening
Value Unit
1500-1650 bar
1500 bar
D-2
277 kg
D-3
Crosshead complete
1250 kg
D-4
Connecting rod
2375 kg
D-5
Guide shoe
D-6
15 kg
D-7
Outlet pipe
tightening torque
80 Nm
Guide plate
tightening torque
275 Nm
275 Nm
2 x 2000 kg
D-8
D-9
366 kg
80 Nm
60
When referring to this page, please quote Data Sheet 104-2 Edition 07
MAN B&W Diesel A/S
Page 1 (2)
Crosshead
104-2
S60MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 104-2 Edition 07
MAN B&W Diesel A/S
S60-70MC-C
Crosshead
904-2.2
Dismantling
207 shead
Cros
S60-70MC-C
Dismantling
904-2.2
2.
In order to reach the screw in the corner behind the telescopic pipe, use the offset tool
along with a socket wrench.
GN904-2.2 203 02
Loosen and remove the screws which secure the telescopic pipe to the guide shoe.
3.
GN904-2.2 204 03
Mount two eye bolts in the top of the crankcase in the fore-and-aft direction.
4.
D-6
GN904-2.2 204 04
D-1
When referring to this page, please quote Procedure 904-2.2 Edition 207
MAN B&W Diesel A/S
Page 1 (7)
Crosshead
904-2.2
S60-70MC-C
Dismantling
5.
D-2
GN904-1.2 203 06
D-3
GN904-2.2 203 05
GN904-2.2 203 06
D-4
By alternate use of the tackles, tilt the connecting rod until it rests against a couple of
wooden planks in the bottom of the bedplate.
Page 2 (7)
When referring to this page, please quote Procedure 904-2.2 Edition 207
MAN B&W Diesel A/S
S60-70MC-C
Crosshead
904-2.2
Dismantling
8.
8.
GN904-2.2 204 08
9.
Mount the guide shoe extractor tool on the
guide shoe.
D-5
GN904-2.2 204 09
10.
GN904-2.2 204 10
When referring to this page, please quote Procedure 904-2.2 Edition 207
MAN B&W Diesel A/S
Page 3 (7)
904-2.2
Crosshead
S60-70MC-C
Dismantling
11.
D-5
GN904-2.2 204 11
GN904-2.2 203 11
12.
Page 4 (7)
When referring to this page, please quote Procedure 904-2.2 Edition 207
MAN B&W Diesel A/S
S60-70MC-C
Crosshead
904-2.4
Mounting
Mounting
904-2.4
D-3
1.
D-5
GN904-2.2 203 11
3.
4. Lower the other guide shoe.
Use the guide shoe extractor tool to push
the crosshead towards the second guide
shoe.
GN904-2.2 204 10
GN904-2.2 204 09
4.
When referring to this page, please quote Procedure 904-2.4 Edition 207
MAN B&W Diesel A/S
Page 5 (7)
Crosshead
904-2.4
S60-70MC-C
Mounting
5.
D-8
D-9
GN904-2.2 203 07
D-4
7. When the connecting rod is in a vertical position, lower the crosshead and land it on
the connecting rod.
Remove the lifting attachments from the
connecting rod head.
GN904-2.4 203 06
GN904-2.2 203 05
7.
Page 6 (7)
When referring to this page, please quote Procedure 904-2.4 Edition 207
MAN B&W Diesel A/S
S60-70MC-C
Crosshead
904-2.4
Mounting
8.
D-2
GN904-1.2 203 06
9.
D-1
D-10
D-7
GN904-2.2 203 03
10.
GN904-2.2 204 03
D-1
When referring to this page, please quote Procedure 904-2.4 Edition 207
MAN B&W Diesel A/S
Page 7 (7)
Reciprocating Parts
S60MC-C
104-3
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
04
104-3
Reciprocating Parts
Stopped engine
Data
Acceptance criteria with
piston in centre
(F-A direction)
Meas.
points
Value
PF+PA Nmax
0.65 mm
E+G,
H+F
Nmax
0.55 mm
Nmin
Omax
0.2 mm
0.8 mm
Nmax
0.9 mm
Nmin
Omax
0.5 mm
1.1 mm
Omin
5.0 mm
J, L,
K, M
ZF/ZA
When referring to this page, please quote Data Sheet 104-3 Edition 04
MAN B&W Diesel A/S
Page 1 (2)
Reciprocating Parts
104-3
S60MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 104-3 Edition 04
MAN B&W Diesel A/S
Reciprocating Parts
S60-70MC-C
904-3.1
Checking
205
Reciprocating
S60-70MC-C
Parts
Check ing
904-3.1
1.
In order to achieve uniform measuring conditions on board, the ships trim must be as close
as possible to 0.
MA904-5.0 72 01
3.
Trim the ship until the difference between
the water level S fore and aft is less than
1.5 mm per 1000 mm.
Measurements are to be taken with a ruler.
GN904-3.1 203 03
When referring to this page, please quote Procedure 904-3.1 Edition 205
MAN B&W Diesel A/S
Page 1 (3)
904-3.1
Reciprocating Parts
S60-70MC-C
Checking
4.
4. Check the centering of the piston in the cylinder liner by measuring the clearance
(from the scavenge air space with a long
feeler gauge) between the piston skirt and
the cylinder liner in the Fore and Aft positions (PF-PA).
Make sure that the piston is clear of the cylinder liner in the fore-and-aft direction.
5. Measure the clearance between the guide
strips and crosshead guides (J, K, L and
M).
GN904-3.1 203 04
GN904-3.1 203 05
5.
Page 2 (3)
When referring to this page, please quote Procedure 904-3.1 Edition 205
MAN B&W Diesel A/S
S60-70MC-C
Reciprocating Parts
904-3.1
Checking
6.
GN904-3.1 203 06
7. It is recommended that the measured results are noted down so that possible later
changes can be ascertained.
GN904-3.1 203 07
7.
When referring to this page, please quote Procedure 904-3.1 Edition 205
MAN B&W Diesel A/S
Page 3 (3)
Crankpin Bearing
S60MC-C
104-4
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
104-4
Crankpin Bearing
Stopped engine
2 x 5 m 1800 kg
2 x 1.5 m, 1 x 3 m
Data
Ref.
Description
D-1
Clearances in crankpin
bearing:
max.
min.
D-2
Hydraulic pressure:
dismantling
tightening
Value Unit
0.64 mm
0.40 mm
1500-1650 bar
1500 bar
D-3
Crankpin bearing
upper shell
35 kg
D-4
Crankpin bearing
lower shell
28 kg
D-5
2 x 3000 kg
357 kg
When referring to this page, please quote Data Sheet 104-4 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
Crankpin Bearing
104-4
S60MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 104-4 Edition 05
MAN B&W Diesel A/S
S60-70MC-C
Crankpin Bearing
904-4.1
Checking
205
Crankpin
S60-70MC-C
Bearing
Check ing
904-4.1
2.
GN902-1.2 204 01
3.
4. The difference between the actual clearance measurement and the measurement
recorded in the Adjustment Sheet (or the
clearance noted for a new bearing installed
later) must not exceed 0.1 mm. If so, the
crankpin bearing must be disassembled for
inspection.
See Procedure 904-4.2.
GM904-6.1 69 03
6. For further external inspection of the crankpin bearing, see Chapter 708 Bearings' in
the instruction book, Volume I, OPERATION.
D-1
HN904-4.1 205 05
5.
When referring to this page, please quote Procedure 904-4.1 Edition 205
MAN B&W Diesel A/S
Page 1 (8)
Crankpin Bearing
904-4.2
S60-70MC-C
Dismantling
Dismantling
904-4.2
2.
GN904-4.2 203 02
Loosen the crankpin bearing stud nuts, using the hydraulic jacks.
3.
4. Lower the bearing cap while seeing carefully that the studs do not damage the
crankpin journal.
Land the bearing cap on a couple of planks
placed in the oil pan.
D-2
GN904-4.2 203 03
4.
GN904-4.2 203 04
D-5
Page 2 (8)
When referring to this page, please quote Procedure 904-4.2 Edition 205
MAN B&W Diesel A/S
S60-70MC-C
Crankpin Bearing
904-4.2
Dismantling
5.
D-5
GN904-4.2 203 05
6.
D-4
7. Turn to TDC.
Mount the four supports for guide shoes on
the crosshead guides.
GN904-4.2 203 06
7.
GN904-4.2 203 07
When referring to this page, please quote Procedure 904-4.2 Edition 205
MAN B&W Diesel A/S
Page 3 (8)
904-4.2
Crankpin Bearing
S60-70MC-C
Dismantling
8.
GN904-4.2 203 08
9.
GN904-4.2 203 09
GN904-4.2 203 10
10.
Page 4 (8)
When referring to this page, please quote Procedure 904-4.2 Edition 205
MAN B&W Diesel A/S
S60-70MC-C
Crankpin Bearing
904-4.2
Dismantling
11.
GN904-4.2 203 11
HN904-4.2 205 12
12.
13.
HN904-4.2 205 13
D-3
When referring to this page, please quote Procedure 904-4.2 Edition 205
MAN B&W Diesel A/S
Page 5 (8)
904-4.4
Crankpin Bearing
S60-70MC-C
Mounting
Mounting
904-4.4
1.
HM904-6.0 61 16
2.
HN904-4.4 205 02
D-3
HN904-4.4 205 03
3.
Page 6 (8)
When referring to this page, please quote Procedure 904-4.4 Edition 205
MAN B&W Diesel A/S
S60-70MC-C
Crankpin Bearing
904-4.4
Mounting
4.
4. Hook the tackle on to a beam under the gallery platform and on to the lifting attachment on the connecting rod, and haul tight.
Carefully turn the crankshaft upwards,
while following up with the tackle, making
sure that the upper part of t he bearing enters the recess in the crankshaft when the
parts turn together.
Remove the tackle and the lifting attachment from the connecting rod.
5. Turn the crosshead to TDC.
GN904-4.4 203 04
GN904-4.4 203 05
5.
When referring to this page, please quote Procedure 904-4.4 Edition 205
MAN B&W Diesel A/S
Page 7 (8)
Crankpin Bearing
904-4.4
S60-70MC-C
Mounting
6.
6. Suspend the tackles from the lifting brackets in the top of the frame box.
Lift the bearing cap assembly into the
crankcase and land it on a couple of planks
placed in the oil pan.
D-5
GN904-4.4 203 06
GN904-4.4 203 07
7.
Page 8 (8)
D-2
When referring to this page, please quote Procedure 904-4.4 Edition 205
MAN B&W Diesel A/S
Connecting Rod
S60MC-C
104-5
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
104-5
Connecting Rod
Stopped engine
2 x M10
4 x 1,5 m, 1 x 3 m
Data
Ref.
Description
D-1
Hydraulic pressure:
dismantling
tightening
D-2
D-3
Connecting rod
Value Unit
3 x 3000 kg
1500-1650 bar
1500 bar
277 kg
2375 kg
When referring to this page, please quote Data Sheet 104-5 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
Connecting Rod
104-5
S60MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 104-5 Edition 05
MAN B&W Diesel A/S
S60-70MC
Connecting Rod
904-5.2
Dismantling
206
S60-70MC
Connecting Rod
Dismantling
904-5.2
1.
Dismount the crankpin bearing cap, and remove the bearing cap from the engine.
See Procedure 904-4.2.
GN904-1.2 203 07
GN904-4.2 203 02
2.
3.
D-1
GN904-4.2 203 04
D-2
When referring to this page, please quote Procedure 904-5.2 Edition 206
MAN B&W Diesel A/S
Page 1 (7)
Connecting Rod
904-5.2
S60-70MC
Dismantling
4.
GN904-4.2 203 07
5.
D-3
A
GN904-5.2 203 05
6.
GN904-5.2 203 06
Page 2 (7)
When referring to this page, please quote Procedure 904-5.2 Edition 206
MAN B&W Diesel A/S
S60-70MC
Connecting Rod
904-5.2
Dismantling
7.
AA
Dismount the lifting attachment on the camshaft side of the connecting rod.
Attach a tackle to lifting bracket C on the
frame box wall and connect the tackle hook
to the lifting attachment on the lower end of
the connecting rod.
EN904-5.2 204 07
8.
8. Attach a tackle to the gallery-mounted lifting bracket E, and hook on to the lifting attachment on the connecting rod.
EN904-5.2 204 08
Turn the crank carefully upwards while following with tackles A, B, C and E, guiding
the head of the connecting rod out of the
doorway.
9.
A
A
EN904-5.2 204 09
Continue turning upwards till about 30 after TDC while following with the tackles
and the engine room crane.
When referring to this page, please quote Procedure 904-5.2 Edition 206
MAN B&W Diesel A/S
Page 3 (7)
Connecting Rod
904-5.2
S60-70MC
Dismantling
10.
EN904-5.2 204 10
Page 4 (7)
When referring to this page, please quote Procedure 904-5.2 Edition 206
MAN B&W Diesel A/S
S60-70MC
Connecting Rod
904-5.4
Mounting
Mounting
904-5.4
2.
1. Equip the connecting rod with the same lifting attachments as mentioned under dismantling.
EN904-5.4 204 10
3.
Shift tackle B from the lower end to the upper end of the connecting rod.
C
EN904-5.4 204 03
4.
EN904-5.4 204 04
When referring to this page, please quote Procedure 904-5.4 Edition 206
MAN B&W Diesel A/S
Page 5 (7)
Connecting Rod
904-5.4
S60-70MC
Mounting
5.
EN904-5.4 204 05
6.
EN904-5.4 204 06
GN904-4.4 203 07
7.
Page 6 (7)
When referring to this page, please quote Procedure 904-5.4 Edition 206
MAN B&W Diesel A/S
S60-70MC
Connecting Rod
904-5.4
Mounting
8.
8. Remove the four supports from the crosshead guides and the lifting attachments
from the connecting rod.
Turn the crosshead down far enough to facilitate the tightening of the nuts.
GN904-1.4 203 08
GN904-1.2 203 07
9.
When referring to this page, please quote Procedure 904-5.4 Edition 206
MAN B&W Diesel A/S
Page 7 (7)
Section 905
Crankshaft, Thrust Bearing and Turning
Gear
Title
Data
Procedure
Crankshaft Deflection
105-1
905-1
Main Bearing
105-2
905-2
Thrust Bearing
105-3
905-3
105-5
905-5
Crankshaft Deflection
MC-(C)
105-1
Data
SAFETY PRECAUTIONS
Special Data
MC-(C)
02
105-1
Crankshaft Deflection
Stopped engine
Data
Ref.
Description
Value Unit
When referring to this page, please quote Data Sheet 105-1 Edition 02
MAN B&W Diesel A/S
Page 1 (2)
Crankshaft Deflection
105-1
MC-(C)
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 105-1 Edition 02
MAN B&W Diesel A/S
MC-(C)
Crankshaft Deflection
905-1.1
Checking
205
Crankshaft
MC-(C)
Deflection
Check ing
905-1.1
1.
HM905-2.0 46 01
2.
3. Set the dial gauge to zero at the B1 side
near BDC. Whilst turning clockwise, take
the readings for instance when the throw
passes the positions:
XZ905-1.1 204 02
B1
(near bottom)
C
(camshaft side)
T
(top)
E
(exhaust side)
B2
(near bottom)
1/2 (B2+B1) = B
XZ905-1.1 204 03
3.
When referring to this page, please quote Procedure 905-1.1 Edition 205
MAN B&W Diesel A/S
Page 1 (2)
905-1.1
Crankshaft Deflection
MC-(C)
Checking
4.
HM905-2.0 46 01
Page 2 (2)
When referring to this page, please quote Procedure 905-1.1 Edition 205
MAN B&W Diesel A/S
Main Bearing
S60MC-C
105-2
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
06
105-2
Main Bearing
Stopped engine
x2
Data
Ref.
Description
Value Unit
D-1
0.52 mm
D-2
0.73 mm
D-3
500 kg
D-4
35 kg
D-5
36 kg
D-6
Hydraulic pressure
dismantling
1500-1650 bar
Hydraulic pressure
tightening
1500 bar
D-7
When referring to this page, please quote Data Sheet 105-2 Edition 06
MAN B&W Diesel A/S
4 x 1,5 m
1x3m
2 x 1000 kg
2 x 1000 kg
Page 1 (2)
Main Bearing
105-2
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
91210-116 050
Screw
91210-116 108
91210-116 121
Page 2 (2)
When referring to this page, please quote Data Sheet 105-2 Edition 06
MAN B&W Diesel A/S
Main Bearing
S60MC-C
905-2.1
Checking
208
S60MC-C
Main Bearing
Check ing
905-2.1
1.
MB905-2.0 41 01
Note!
3. When checking the clearances, the discrepancy between the measurements noted in the Adjustment Sheet (or the
clearance noted for a new bearing installed
later on) must not exceed 0.1 mm.
An appreciable increase in clearance may
be an indication of loose staybolts or wear
of the lower shell.
D-1
D-2
HN905-2.1 208 02
HN905-2.1 208 04
4.
When referring to this page, please quote Procedure 905-2.1 Edition 208
MAN B&W Diesel A/S
Page 1 (13)
Main Bearing
905-2.2
S60MC-C
Dismantling
Dismantling
905-2.2
HN905-2.2 208 01
2.
HN905-2.2 208 02
D-6
Page 2 (13)
When referring to this page, please quote Procedure 905-2.2 Edition 208
MAN B&W Diesel A/S
Main Bearing
S60MC-C
905-2.2
Dismantling
3.
HN905-2.2 208 03
Note!
4.
HN905-2.2 208 04
D-3
HN905-2.2 208 05
5.
When referring to this page, please quote Procedure 905-2.2 Edition 208
MAN B&W Diesel A/S
Page 3 (13)
Main Bearing
905-2.2
S60MC-C
Dismantling
6.
D-3
HN905-2.2 208 06
7.
HN905-2.2 208 07
D-4
GN905-2.2 204 08
8.
Page 4 (13)
When referring to this page, please quote Procedure 905-2.2 Edition 208
MAN B&W Diesel A/S
S60MC-C
Main Bearing
905-2.2
Dismantling
9.
HN905-2.2 208 09
Connect the hydraulic jacks to the highpressure pump and raise the pressure until
the crankshaft has been lifted to a height
corresponding to the clearance in the adjacent bearing.
HN905-2.2 208 10
10.
When referring to this page, please quote Procedure 905-2.2 Edition 208
MAN B&W Diesel A/S
Page 5 (13)
Main Bearing
905-2.2
S60MC-C
Dismantling
11.
GN905-2.2 204 12
Page 6 (13)
D-5
When referring to this page, please quote Procedure 905-2.2 Edition 208
MAN B&W Diesel A/S
Main Bearing
S60MC-C
905-2.2
Dismantling
Turn the crankthrow so that it points towards the exhaust side of the engine.
14. Mount the spacer rings and the hydraulic
jacks on the studs, and loosen the main
bearing stud nuts.
For operation of the hydraulic jacks, see
Procedure 913-1.
GN905-2.2 204 00
13.
HN905-2.2 208 13
HN905-2.2 208 14
14.
When referring to this page, please quote Procedure 905-2.2 Edition 208
MAN B&W Diesel A/S
Page 7 (13)
Main Bearing
905-2.2
S60MC-C
Dismantling
15.
HN905-2.2 208 15
D-3
16.
HN905-2.2 208 16
D-4
HN905-2.2 208 17
17.
Page 8 (13)
When referring to this page, please quote Procedure 905-2.2 Edition 208
MAN B&W Diesel A/S
S60MC-C
Main Bearing
905-2.2
Dismantling
18.
HN905-2.2 208 18
19.
19. Screw the hydraulic jack (for camshaft
bearings) on to the draw stud, and check
that the hydraulic jack is in contact with the
crosspiece on the whole circumference,
otherwise the position of the crosspiece/
draw stud must be corrected.
HN905-2.2 208 19
20.
HN905-2.2 208 20
D-5
When referring to this page, please quote Procedure 905-2.2 Edition 208
MAN B&W Diesel A/S
Page 9 (13)
905-2.2
Main Bearing
S60MC-C
Dismantling
Note!
HN905-2.2 208 21
Page 10 (13)
When referring to this page, please quote Procedure 905-2.2 Edition 208
MAN B&W Diesel A/S
S60MC-C
Main Bearing
905-2.3
Overhaul
Ov erhaul
905-2.3
1.
2.
GN905-2.3 204 01
2. Before remounting:
When referring to this page, please quote Procedure 905-2.3 Edition 208
MAN B&W Diesel A/S
Page 11 (13)
Main Bearing
905-2.4
S60MC-C
Mounting
Mounting
905-2.4
1.
D-5
GN905-2.4 204 01
D-4
GN905-2.4 204 04
5.
GN905-2.4 204 05
D-3
Page 12 (13)
When referring to this page, please quote Procedure 905-2.4 Edition 208
MAN B&W Diesel A/S
S60MC-C
Main Bearing
905-2.4
Mounting
6.
6. Mount the nuts, the spacer rings, the hydraulic jacks, and tighten the nuts. See Data.
After tightening the bearing cap, check the
clearance once more.
If a new bearing shell has been mounted,
remember to note down the new top clearance in the Adjustment Sheet. See Volume
I, OPERATION, Chapter 701.
Mounting of end cover in thrust shaft end
HN905-2.2 208 02
HN905-2.4 208 07
7.
When referring to this page, please quote Procedure 905-2.4 Edition 208
MAN B&W Diesel A/S
Page 13 (13)
Thrust Bearing
S60MC-C
105-3
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
105-3
Thrust Bearing
Stopped engine
M12
M16
2 x 900 kg
Data
Ref.
Description
D-1
Stopper fore
48 kg
D-2
Stopper aft
37 kg
D-3
44 kg
D-4
Hydraulic pressure
dismantling
1500-1650 bar
Hydraulic pressure
tightening
1500 bar
D-5
Value Unit
When referring to this page, please quote Data Sheet 105-3 Edition 05
MAN B&W Diesel A/S
500 kg
Page 1 (2)
Thrust Bearing
105-3
S60MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 105-3 Edition 05
MAN B&W Diesel A/S
S60-70MC-C
Thrust Bearing
905-3.1
Checking
207
Thrust
S60-70MC-C
Bearing
Check ing
905-3.1
1.
The clearance in the thrust bearing was measured during testbed trials of the engine and noted down in the Adjustment Sheet' which is
inserted at the front of Volume I, OPERATION.
For a new engine the clearance is 0.5-1.0 mm,
and for an engine in service it must not exceed
2.0 mm.
For dismantling the segment stopper, see Procedure 905-3.2.
1. There is a wear groove of 1 mm in the uppermost thrust segment. (The segment with
thermometers).
HN905-3.1 207 01
When referring to this page, please quote Procedure 905-3.1 Edition 207
MAN B&W Diesel A/S
Page 1 (5)
Thrust Bearing
905-3.2
S60-70MC-C
Dismantling
Dismantling
905-3.2
1.
HN905-3.2 207 01
2.
HN905-3.2 207 02
D-4
Page 2 (5)
When referring to this page, please quote Procedure 905-3.2 Edition 207
MAN B&W Diesel A/S
S60-70MC-C
Thrust Bearing
905-3.2
Dismantling
3.
HN905-3.2 207 03
4. Turn up the segments by turning the engine, and remove them from the chain casing.
HN905-3.2 207 04
4.
When referring to this page, please quote Procedure 905-3.2 Edition 207
MAN B&W Diesel A/S
Page 3 (5)
905-3.4
Thrust Bearing
S60-70MC-C
Mounting
Mounting
905-3.4
1.
GN905-3.4 204 01
GN905-3.4 204 02
2.
Page 4 (5)
When referring to this page, please quote Procedure 905-3.4 Edition 207
MAN B&W Diesel A/S
S60-70MC-C
Thrust Bearing
905-3.4
Mounting
5.
HN905-3.2 207 05
HN905-2.4 208 07
6.
When referring to this page, please quote Procedure 905-3.4 Edition 207
MAN B&W Diesel A/S
Page 5 (5)
S60MC-C
105-5
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
06
105-5
Stopped engine
2x1m
1x3m
Data
1 x M12
Ref.
Description
Value Unit
360 kg
1500-1650 bar
1500 bar
100 Nm
660 Nm
or
100 Nm
160
1200 Nm
1. tightening torque
2. tightening angle
or
100 Nm
30
6 mm
Calibration of springs:
L0
L1
L2
2322 mm
3265 mm
3750 mm
L0
L1
L2
1679 mm
2000 mm
2400 mm
When referring to this page, please quote Data Sheet 105-5 Edition 06
MAN B&W Diesel A/S
Page 1 (2)
105-5
S60MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 105-5 Edition 06
MAN B&W Diesel A/S
S60MC-C
905-5.1
Checking
208 Vibration Damper
Axial
S60MC-C
Check ing
905-5.1
2.
Mechanical
GN905-5.1 204 02
1. When checking the effectiveness of the axial vibration damper in service (which is
recommended every 8000 hours), a special
measuring tool has to be mounted in the
shield on the forward end of the engine, in
order to measure the axial movement of the
crankshaft fore end.
3.
4.
HM905-7.1 27 03
When referring to this page, please quote Procedure 905-5.1 Edition 208
MAN B&W Diesel A/S
Page 1 (6)
905-5.1
S60MC-C
Checking
5.
HM905-7.1 27 05
S60MC-C
Page 2 (6)
Cyl.
mm
7.35
9.25
11.05 12.9
8
14.7
When referring to this page, please quote Procedure 905-5.1 Edition 208
MAN B&W Diesel A/S
S60MC-C
905-5.1
Checking
6.
Electronic
6. For checking the effectiveness of the axial
vibration damper in service, a proximeter
probe with bracket is built on the lower part
of the damper housing.
The cable from the probe is connected to a
monitoring box which is mounted on the exhaust side of the framebox and towards the
forward end of the engine.
7. The peak-to-peak value displayed in mm on
the monitoring box should be compared
with the original values obtained during the
sea trial, and with the limits given below.
If the peak-to-peak value does not exceed
the permissible values given below, it is not
necessary to overhaul the damper.
S60MC-C
Cyl.
mm
1.47
1.85
2.21
2.58
2.94
KM905-7.1 35 01
When referring to this page, please quote Procedure 905-5.1 Edition 208
MAN B&W Diesel A/S
Page 3 (6)
905-5.2
S60MC-C
Dismantling
Dismantling
905-5.2
1.
GN905-5.2 204 01
2.
GN905-5.2 204 02
GN905-5.2 204 03
3.
Page 4 (6)
When referring to this page, please quote Procedure 905-5.2 Edition 208
MAN B&W Diesel A/S
S60MC-C
905-5.3
Overhaul
Ov erhaul
905-5.3
1.
Note!
The lower half of the teflon rings will
protrude above the centreline.
HG905-5.2 201 01
2.
2. Mount all the upper halves of the teflon
rings in such a way that there is a clearance
at the joints of both the small and the large
rings. See Data.
HG905-5.2 201 02
When referring to this page, please quote Procedure 905-5.3 Edition 208
MAN B&W Diesel A/S
Page 5 (6)
905-5.4
S60MC-C
Mounting
Mounting
905-5.4
1.
GN905-5.4 204 01
GN905-5.4 204 02
2.
Page 6 (6)
When referring to this page, please quote Procedure 905-5.4 Edition 208
MAN B&W Diesel A/S
Section 906
Mechanical Control Gear
Title
Data
Procedure
Chain
106-1
906-1
Chain Tightener
106-2
906-2
Camshaft
106-3
906-3
Camshaft Bearings
106-4
906-4
Chain
S60MC-C
106-1
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
106-1
Chain
Stopped engine
Data
Ref.
Description
D-1
D-2
D-3
Original length
(chain pitch x 10 links)
10 links measurements
+ 1% of a tensioned chain
= scrapping of chain
Value Unit
3.5 mm
952.5 mm
962 mm
When referring to this page, please quote Data Sheet 106-1 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
Chain
106-1
S60MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 106-1 Edition 05
MAN B&W Diesel A/S
S60MC-C
Chains
906-1.1
Checking
206
S60MC-C
Chains
Check ing
906-1.1
4.
KG906-1.0 33 04
5.
KG906-1.0 37 05
When referring to this page, please quote Procedure 906-1.1 Edition 206
MAN B&W Diesel A/S
Page 1 (4)
Chains
906-1.1
S60MC-C
Checking
7.
D-2
HM906-1.0 32 00
D-3
No. 1 order,
840520 1A
840520 1B
(840520 1C, possible 3rd chain)
No. 2 order,
840520 2A
840520 2B
(840520 2C, possible 3rd chain)
On the same links there is an arrow (>)
which indicates the mounting direction.
Check the chains for cracks on possibly defective rollers and side plates.
Check that the chain rollers can run freely
and that the chain links can freely move on
the pin and bushing (that they are not
seized between the pin and the bushing).
It is normal, however, that the rollers get
light, circumferential scratches during the
running-in period. These fine scratches are
of no importance and need not be considered.
It is recommended that each single link is
checked.
7. Check chain wear by measuring the length
of 10 chain links and comparing the result
with the value given in Data.
If necessary, adjust the chain tightener.
See Procedure 906-2.3.
Page 2 (4)
When referring to this page, please quote Procedure 906-1.1 Edition 206
MAN B&W Diesel A/S
Chains
S60MC-C
906-1.2
Dismantling
Dismantling
906-1.2
1.
Note!
HN906-1.2 206 01
2.
GN906-1.2 203 02
3.
GN906-1.2 203 03
When referring to this page, please quote Procedure 906-1.2 Edition 206
MAN B&W Diesel A/S
Page 3 (4)
906-1.4
Chains
S60MC-C
Mounting
Mounting
906-1.4
1.
GN906-1.4 203 01
Page 4 (4)
When referring to this page, please quote Procedure 906-1.4 Edition 206
MAN B&W Diesel A/S
Chain Tightener
S60MC-C
106-2
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
106-2
Chain Tightener
Stopped engine
Data
Ref.
Description
D-1
Clearance
D-2
Tightening angle
(= 5.5 hexagons)
Value Unit
0.1 mm
330
When referring to this page, please quote Data Sheet 106-2 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
Chain Tightener
106-2
S60MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 106-2 Edition 05
MAN B&W Diesel A/S
S60MC-C
Chain Tightener
906-2.3
Adjustment
206
S60MC-C
Chain Tightener
Adjustment
906-2.3
1.
GN906-2.3 203 01
HN906-2.1 206 01
2.
3.
D-2
GN906-2.3 203 03
D-1
When referring to this page, please quote Procedure 906-2.3 Edition 206
MAN B&W Diesel A/S
Page 1 (2)
906-2.3
Chain Tightener
S60MC-C
Adjustment
4.
GN906-2.3 203 04
GN906-2.3 203 05
5.
Page 2 (2)
When referring to this page, please quote Procedure 906-2.3 Edition 206
MAN B&W Diesel A/S
Camshaft
S60MC-C
106-3
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
04
106-3
Camshaft
Stopped engine
Data
Ref.
Description
D-1
D-2
D-3
Value Unit
681.5 mm
407 mm
2
3.5 mm
D-2
D-1
When referring to this page, please quote Data Sheet 106-3 Edition 04
MAN B&W Diesel A/S
Page 1 (2)
Camshaft
106-3
S60MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 106-3 Edition 04
MAN B&W Diesel A/S
S60-70MC-C
Camshaft
906-3.1
Checking
205
Camshaft
S60-70MC-C
Check ing
906-3.1
1.
HM906-7.0 56 01
GN906-3.1 203 02
2.
When referring to this page, please quote Procedure 906-3.1 Edition 205
MAN B&W Diesel A/S
Page 1 (3)
Camshaft
906-3.1
S60-70MC-C
Checking
3.
3. Position the camshaft pin gauge in the centre punch mark, and measure the deviation,
if any, in lead angle.
D-2
GN906-3.1 203 03
D-3
5.
GN906-3.1 203 05
GN906-3.1 203 06
6.
Page 2 (3)
When referring to this page, please quote Procedure 906-3.1 Edition 205
MAN B&W Diesel A/S
S60-70MC-C
Camshaft
906-3.3
Adjustment
Adjustment
906-3.3
1.
GN906-3.3 203 01
When referring to this page, please quote Procedure 906-3.3 Edition 205
MAN B&W Diesel A/S
Page 3 (3)
Camshaft Bearings
S60MC-C
106-4
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
04
106-4
Stopped engine
Data
Ref.
Description
Value Unit
D-1
16.7 kg
D-2
Tightening torque
screws for bearing cap
210 Nm
D-3
D-4
3+/-0.3 mm
0.10 mm
When referring to this page, please quote Data Sheet 106-4 Edition 04
MAN B&W Diesel A/S
Page 1 (2)
Camshaft Bearings
106-4
S60MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 106-4 Edition 04
MAN B&W Diesel A/S
S60-70MC-C
Camshaft Bearing
906-4.1
Checking
205
Camshaft
S60-70MC-C
Bearing
Check ing
906-4.1
1.
GN906-4.1 205 01
When referring to this page, please quote Procedure 906-4.1 Edition 205
MAN B&W Diesel A/S
Page 1 (6)
Camshaft Bearing
906-4.2
S60-70MC-C
Dismantling
Dismantling
906-4.2
1.
Warning!
Before dismantling any camshaft bearings, the main chain must be relieved of
tension by loosening the chain tightener
to avoid damaging engine parts.
HN906-4.2 205 01
2.
3.
GN906-4.2 203 03
D-1
Page 2 (6)
When referring to this page, please quote Procedure 906-4.2 Edition 205
MAN B&W Diesel A/S
S60-70MC-C
Camshaft Bearing
906-4.2
Dismantling
4.
GN906-4.2 203 04
GN906-4.2 203 05
5.
When referring to this page, please quote Procedure 906-4.2 Edition 205
MAN B&W Diesel A/S
Page 3 (6)
Camshaft Bearing
906-4.3
S60-70MC-C
Overhaul
Ov erhaul
906-4.3
1.
GN906-4.3 203 01
D-4
Page 4 (6)
When referring to this page, please quote Procedure 906-4.3 Edition 205
MAN B&W Diesel A/S
Camshaft Bearing
S60-70MC-C
906-4.4
Mounting
Mounting
906-4.4
2.
1. Clean the bearing journal, the bearing support and the bearing shell.
2. Coat the bearing shell with oil, mount the
shell on the camshaft, and turn it into place.
3. Place the bearing cap on the camshaft next
to the exhaust cam.
GN906-4.4 203 02
Note!
Remove the eye bolts and mount the outermost bearing cap screw.
3.
GN906-4.4 203 03
GN906-4.4 203 04
4.
When referring to this page, please quote Procedure 906-4.4 Edition 205
MAN B&W Diesel A/S
Page 5 (6)
906-4.4
Camshaft Bearing
S60-70MC-C
Mounting
5.
HN906-4.4 205 05
HN906-4.4 205 06
6.
HN906-4.4 205 07
7.
Page 6 (6)
When referring to this page, please quote Procedure 906-4.4 Edition 205
MAN B&W Diesel A/S
Section 907
Starting Air System
Title
Data
Procedure
107-1
907-1
107-2
907-2
S60-70MC-C
107-1
Data
SAFETY PRECAUTIONS
Special Data
S60-70MC-C
03
107-1
Stopped engine
Data
Ref.
Description
Value Unit
When referring to this page, please quote Data Sheet 107-1 Edition 03
MAN B&W Diesel A/S
Page 1 (2)
107-1
S60-70MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90703-086 129
Page 2 (2)
When referring to this page, please quote Data Sheet 107-1 Edition 03
MAN B&W Diesel A/S
S60-70MC-C
907-1.1
Checking
204
Starting
S60-70MC-C
Air D is tributor
Check ing
907-1.1
2.
1. Turn the engine to bring the piston of cylinder No. 1 to TDC. Check the position with
the pin gauge.
See Procedure 906-3.
2. Remove the small end cover of the distributor housing.
3.
HN907-1.1 205 03
4. If necessary adjust the position of the starting cam by loosening the centre screw and
turning the starting cam until the TDC marking scratch is positioned vertically at the
valve slide of cylinder No. 1. Then tighten
the centre screw.
HN907-1.1 205 02
HN907-1.1 205 04
4.
When referring to this page, please quote Procedure 907-1.1 Edition 205
MAN B&W Diesel A/S
Page 1 (5)
907-1.3
S60-70MC-C
Overhaul
Ov erhaul
907-1.3
2.
HN907-1.3 205 02
HN907-1.3 205 03
HN907-1.3 205 04
Page 2 (5)
When referring to this page, please quote Procedure 907-1.3 Edition 205
MAN B&W Diesel A/S
S60-70MC-C
907-1.3
Overhaul
5.
HN907-1.3 205 05
MC907-2.2 29 06
6.
MC907-2.2 29 07
7.
When referring to this page, please quote Procedure 907-1.3 Edition 205
MAN B&W Diesel A/S
Page 3 (5)
907-1.3
S60-70MC-C
Overhaul
9.
MC907-2.2 29 09
10.
MC907-2.2 29 10
HN907-1.3 205 11
11.
Page 4 (5)
When referring to this page, please quote Procedure 907-1.3 Edition 205
MAN B&W Diesel A/S
S60-70MC-C
907-1.3
Overhaul
12.
HN907-1.3 205 04
13. Finally, mount the two end covers and connect the main starting air and the control
air.
HN907-1.3 205 02
13.
When referring to this page, please quote Procedure 907-1.3 Edition 205
MAN B&W Diesel A/S
Page 5 (5)
S60MC-C
107-2
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
107-2
Stopped engine
Data
Ref.
Description
Value Unit
D-1
36 kg
D-2
60
When referring to this page, please quote Data Sheet 107-2 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
107-2
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90704-042 112
Locking plate
90704-042 148
O-ring
Page 2 (2)
When referring to this page, please quote Data Sheet 107-2 Edition 05
MAN B&W Diesel A/S
S60MC-C
907-2.1
Checking
204
S60MC-C
Starting Air Valve
Check ing
907-2.1
1.
1. When the starting air valve has been overhauled, see Procedure 907-2.3 , connect a
supply of working air to the control air inlet
at the top of the valve.
Check that the valve opens approx. 15-20
mm.
2. Close off the air supply
Check that the valve closes fully.
2.
When referring to this page, please quote Procedure 907-2.1 Edition 204
MAN B&W Diesel A/S
Page 1 (6)
907-2.2
S60MC-C
Dismantling
Dismantling
907-2.2
1.
HG901-2.2 59 02
2.
HG907-2.3 201 02
D-1
Page 2 (6)
When referring to this page, please quote Procedure 907-2.2 Edition 204
MAN B&W Diesel A/S
S60MC-C
907-2.3
Overhaul
Ov erhaul
907-2.3
1.
D-1
HM907-4.0 39 01
HM907-4.0 39 02
2.
HM907-4.0 39 03
3.
When referring to this page, please quote Procedure 907-2.3 Edition 204
MAN B&W Diesel A/S
Page 3 (6)
907-2.3
S60MC-C
Overhaul
4.
HM907-4.0 39 04
HM907-4.0 39 05A
5.
HM907-4.0 39 05B
6.
Page 4 (6)
When referring to this page, please quote Procedure 907-2.3 Edition 204
MAN B&W Diesel A/S
S60MC-C
907-2.3
Overhaul
7.
HM907-4.0 39 07
9.
HM907-4.0 39 09
If the valve is not to be mounted in the engine immediately, cover all openings with
plastic to prevent dirt from entering the
valve during storage.
When referring to this page, please quote Procedure 907-2.3 Edition 204
MAN B&W Diesel A/S
Page 5 (6)
907-2.4
S60MC-C
Mounting
Mounting
907-2.4
1.
HG907-2.4 201 01
HG907-2.4 201 02
3.
HM901-2.2 114 03
D-2
Page 6 (6)
When referring to this page, please quote Procedure 907-2.4 Edition 204
MAN B&W Diesel A/S
Section 908
Exhaust Valve
Title
Data
Procedure
High-Pressure Pipe
108-1
908-1
Exhaust Valve
108-2
908-2
108-3
908-3
108-4
908-4
108-5
908-5
108-7
908-7
High-Pressure Pipe
S60MC-C
108-1
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
108-1
High-Pressure Pipe
Stopped engine
Data
Ref.
Description
D-1
36 kg
D-2
16 mm
Tightening torque
High-pressure pipe
70 Nm
D-3
Value Unit
When referring to this page, please quote Data Sheet 108-1 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
High-Pressure Pipe
108-1
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90806-60 022
Sealing ring
Page 2 (2)
When referring to this page, please quote Data Sheet 108-1 Edition 05
MAN B&W Diesel A/S
S60-70MC-C
High-Pressure Pipe
908-1.2
Dismantling
205
High-Pressure
S60-70MC-C
Pipe
Dismantling
908-1.2
1.
HM908-1.0 48 01
D-1
GM908-1.0 55 02
2.
When referring to this page, please quote Procedure 908-1.2 Edition 205
MAN B&W Diesel A/S
Page 1 (3)
High-Pressure Pipe
908-1.3
S60-70MC-C
Overhaul
Ov erhaul
908-1.3
1.
HM908-1.0 48 03
2.
HM908-1.0 48 04
D-2
Page 2 (3)
When referring to this page, please quote Procedure 908-1.3 Edition 205
MAN B&W Diesel A/S
S60-70MC-C
High-Pressure Pipe
908-1.4
Mounting
Mounting
908-1.4
1.
HM908-1.0 48 05
Place the high-pressure pipe with the sealing surfaces of the pipe resting on the
thrust pads of the exhaust valve/actuator.
Take care not to damage the O-rings on the
thrust pads.
D-3
HM908-1.0 48 04
2.
When referring to this page, please quote Procedure 908-1.4 Edition 205
MAN B&W Diesel A/S
Page 3 (3)
Exhaust Valve
S60MC-C
108-2
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
108-2
Exhaust Valve
Stopped engine
10120 Nm
2 x M10, 2 x M16
Data
Ref. Description
D-1
D-2
D-3
D-4
D-5
D-6
D-7
D-8
D-9
D-10
D-11
D-12
D-13
D-14
D-15
D-16
D-17
D-18
D-19
D-20
D-21
D-22
D-23
D-24
D-25
Value Unit
When referring to this page, please quote Data Sheet 108-2 Edition 05
MAN B&W Diesel A/S
4 x 1 m, 1 x 3 m
Page 1 (2)
Exhaust Valve
108-2
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90801-152 145
Locking washer
90801-152 312
O-ring
90801-152 336
O-ring
90801-152 361
Piston ring
90801-152 373
Guide ring
90801-152 385
Sealing ring
90801-152 407
O-ring
90801-152 444
Locking washer
90801-152 481
Sealing ring
90801-152 564
O-ring
90801-152 576
O-ring
90801-152 611
Sealing ring
Page 2 (2)
When referring to this page, please quote Data Sheet 108-2 Edition 05
MAN B&W Diesel A/S
S60MC-C
Exhaust Valve
908-2.1
Checking
206
S60MC-C
Exhaust Valv e
Check ing
908-2.1
1.
D-1
HN908-2.1 206 01
G3
When referring to this page, please quote Procedure 908-2.1 Edition 206
MAN B&W Diesel A/S
Page 1 (18)
908-2.2
Exhaust Valve
S60MC-C
Dismantling
Dismantling
908-2.2
1.
HN908-2.2 206 01
2.
Remove the screws of the cooling water inlet flange at the side of the exhaust valve.
3. Remove the plate jacket with insulation
from the intermediate pipe and remove the
screws which attach the intermediate pipe
to the inlet pipe of the exhaust receiver.
Note!
GN908-2.2 203 02
HN908-2.2 206 03
3.
Page 2 (18)
When referring to this page, please quote Procedure 908-2.2 Edition 206
MAN B&W Diesel A/S
S60MC-C
Exhaust Valve
908-2.2
Dismantling
4.
4. Remove the protective caps from the exhaust valve studs, and mount the four hydraulic jacks.
D-22
HN908-2.2 206 04
5.
HN908-2.4 206 01
D-1
When referring to this page, please quote Procedure 908-2.2 Edition 206
MAN B&W Diesel A/S
Page 3 (18)
Exhaust Valve
908-2.3
S60MC-C
Overhaul
Ov erhaul
908-2.3
1.
D-3
HM908-2.3 206 01
MA908-2.0 103 02
KG908-2.0 115 03
3.
Page 4 (18)
When referring to this page, please quote Procedure 908-2.3 Edition 206
MAN B&W Diesel A/S
S60MC-C
Exhaust Valve
908-2.3
Overhaul
4.
D-7
Inspect the bore of the oil cylinder for scoring and check its measurements.
If the diameter of the bore exceeds the value stated in Data, send the oil cylinder to
an MAN B&W authorized workshop for repair.
KG908-2.0 115 04
5.
GM908-2.0 96 05
Loosen the air piston from the conical locking ring by means of a tin hammer, and remove the conical locking ring.
6.
GN908-2.3 203 06
D-2
When referring to this page, please quote Procedure 908-2.3 Edition 206
MAN B&W Diesel A/S
D-5
Page 5 (18)
Exhaust Valve
908-2.3
S60MC-C
Overhaul
7.
GN908-2.3 203 07
D-6
8.
G3
D-17
HC908-2.0 117 08
G2
Page 6 (18)
When referring to this page, please quote Procedure 908-2.3 Edition 206
MAN B&W Diesel A/S
Exhaust Valve
S60MC-C
908-2.3
Overhaul
10.
D-17
GM908-2.0 11910
Note!
When referring to this page, please quote Procedure 908-2.3 Edition 206
MAN B&W Diesel A/S
Page 7 (18)
Exhaust Valve
908-2.3
S60MC-C
Overhaul
11.
Valve spindle
11. Inspect the seating of the valve spindle for
burn marks.
Check the burn-off F1 of the valve spindle
by measuring at each of the points A, B, C,
D and E, indicated by means of notches in
the spindle template.
Note!
Before using the spindle template,
throughly clean the contact faces on the
valve spindle with a steel brush.
F-1
HC908-2.0 117 11
G-1
HC908-2.0 117 11
Page 8 (18)
D-16
When referring to this page, please quote Procedure 908-2.3 Edition 206
MAN B&W Diesel A/S
Exhaust Valve
S60MC-C
908-2.3
Overhaul
14.
14. Mount and secure the spindle in the grinding machine. Using a dial gauge, check that
the spindle is correctly centered.
Adjust the grinding head to achieve the correct grinding angle as stated in Data.
Note!
GM908-2.0 119 14
D-16
410
During grinding, measure gap G1 frequently. The max. grinding of the spindle, see
Data, must not be exceeded.
If the max. grinding limit is reached, and
burn marks are still visible on the seating of
the spindle, contact MAN B&W Diesel for
advice on reconditioning.
280
15.
D-11
JM908-2.0 92 12
When referring to this page, please quote Procedure 908-2.3 Edition 206
MAN B&W Diesel A/S
Page 9 (18)
Exhaust Valve
908-2.3
S60MC-C
Overhaul
16.
16. Dismount the air piston from the air cylinder, and check the teflon guide ring and teflon sealing ring for wear.
D-7
D-4
GN908-2.3 203 16
17.
D-4
Make sure to mount the sealing rings correctly, see the sketch.
Tighten the four screws.
18. Replace the sealing ring in the groove at
the very bottom of the air cylinder.
KG908-2.0 114 15
GG908-2.0 104 14
18.
Page 10 (18)
D-14
When referring to this page, please quote Procedure 908-2.3 Edition 206
MAN B&W Diesel A/S
S60MC-C
Exhaust Valve
908-2.3
Overhaul
19.
MC908-2.0 94 17
D-15
20.
D-24
If it proves necessary to replace the bushing, pull it clear by means of four dismantling screws.
D-25
GM908-2.0 96 16
GN908-2.3 203 21
21.
D-2
D-6
When referring to this page, please quote Procedure 908-2.3 Edition 206
MAN B&W Diesel A/S
Page 11 (18)
Exhaust Valve
908-2.3
S60MC-C
Overhaul
22.
D-4
GN908-2.3 203 22
KB908-2.0 110 29
Page 12 (18)
When referring to this page, please quote Procedure 908-2.3 Edition 206
MAN B&W Diesel A/S
Exhaust Valve
S60MC-C
908-2.3
Overhaul
24.
MB908-2.0 90 15
Caution!
25.
KB908-2.0 110 30
26. Fit the conical guide ring for the air piston
on the air cylinder.
26.
GN908-2.3 203 26
When referring to this page, please quote Procedure 908-2.3 Edition 206
MAN B&W Diesel A/S
Page 13 (18)
Exhaust Valve
908-2.3
S60MC-C
Overhaul
27.
HM908-2.0 97 24
KG908-2.0 102 22
D-8
GN908-2.3 203 29
29.
Page 14 (18)
When referring to this page, please quote Procedure 908-2.3 Edition 206
MAN B&W Diesel A/S
S60MC-C
Exhaust Valve
908-2.3
Overhaul
30.
D-9
D-10
GN908-2.3 203 30
31.
MA908-2.0 103 25
S8211427.WPG
32.
When referring to this page, please quote Procedure 908-2.3 Edition 206
MAN B&W Diesel A/S
Page 15 (18)
Exhaust Valve
908-2.3
S60MC-C
Overhaul
33.
D-13
33. After carefully cleaning and visually checking all the parts, assemble the parts and
mount the piston, orifice plug and lifting eye
in the oil cylinder. See Data.
34. Mount a new sealing ring in the inner
groove of the oil cylinder.
Mount the overhauled oil cylinder on top of
the air cylinder.
GM908-2.0 96 25
34.
D-3
HN908-2.3 206 34
D-12
35.
HN908-2.3 206 35
D-1
Page 16 (18)
When referring to this page, please quote Procedure 908-2.3 Edition 206
MAN B&W Diesel A/S
Exhaust Valve
S60MC-C
908-2.4
Mounting
Mounting
908-2.4
1.
D-1
HN908-2.4 206 01
D-23
HN908-2.2 206 04
2.
When referring to this page, please quote Procedure 908-2.4 Edition 206
MAN B&W Diesel A/S
Page 17 (18)
908-2.4
Exhaust Valve
S60MC-C
Mounting
3.
HN908-2.4 206 03
Open the lub. oil supply and the cooling water supply to the exhaust valve.
Disconnect the compressed air and connect the normal air supply.
4.
Caution!
The air supply to the exhaust valve must
always be connected before turning on
the oil supply to the exhaust valve actuator.
HN908-2.4 206 04
This is very important, because otherwise the valve will open more than
intended.
Page 18 (18)
When referring to this page, please quote Procedure 908-2.4 Edition 206
MAN B&W Diesel A/S
S60MC-C
108-3
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
04
108-3
Stopped engine
Data
Ref.
Description
D-1
37 kg
D-2
92 kg
D-3
Oil cylinder,
inside diameter max.
D-4
D-5
Hydraulic actuator
tightening torque or
tightening angle
D-7
D-8
Value Unit
85.4 mm
3.2 mm
500 Nm
25
Locking plate
tightening torque
25 Nm
High-pressure pipe,
tightening torque
70 Nm
When referring to this page, please quote Data Sheet 108-3 Edition 04
MAN B&W Diesel A/S
Page 1 (2)
108-3
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90805-102 292
Piston rings
90806-60 213
Page 2 (2)
When referring to this page, please quote Data Sheet 108-3 Edition 04
MAN B&W Diesel A/S
S60MC-C
908-3.1
Checking
205
S60MC-C
Exhaust Valv e Actuator
Check ing
908-3.1
1.
HM908-3.0 70 1/3
When referring to this page, please quote Procedure 908-3.1 Edition 205
MAN B&W Diesel A/S
Page 1 (4)
908-3.2
S60MC-C
Dismantling
Dismantling
908-3.2
1.
D-1
GM908-3.0 78 01
D-2
Fit eye screws in the lifting holes of the actuator housing and hook on a tackle.
Unscrew the nuts on the two short studs,
then loosen the nuts on the long studs successively until the roller guide spring is relieved.
Dismount the nuts and lift the housing carefully up, leaving the piston on the top of the
roller guide.
HG908-3.3 201 02
HM908-3.0 70 03
Page 2 (4)
When referring to this page, please quote Procedure 908-3.2 Edition 205
MAN B&W Diesel A/S
S60MC-C
908-3.3
Overhaul
Ov erhaul
908-3.3
1.
D-4
HM908-3.0 69 04
Check the bore of the oil cylinder for possible scores and measure it for wear.
3.
JM908-3.0 73 05
D-3
When referring to this page, please quote Procedure 908-3.3 Edition 205
MAN B&W Diesel A/S
Page 3 (4)
908-3.4
S60MC-C
Mounting
Mounting
908-3.4
1.
D-7
2. Mount the spring on the roller guide. Carefully lower the actuator housing on to the
piston, taking care not to damage the piston
rings.
KC908-3.0 76 05
2.
D-2
HG908-3.4 201 02
D-5
3.
HG908-3.4 201 03
D-8
Page 4 (4)
When referring to this page, please quote Procedure 908-3.4 Edition 205
MAN B&W Diesel A/S
S60MC-C
108-4
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
108-4
Stopped engine
Data
Ref.
Description
D-1
30 kg
Max. clearance
roller/bushing/shaft pin
0.5 mm
D-2
D-3
Value Unit
85 kg
When referring to this page, please quote Data Sheet 108-4 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
108-4
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90301-119 409
Packing
Page 2 (2)
When referring to this page, please quote Data Sheet 108-4 Edition 05
MAN B&W Diesel A/S
S60-70MC-C
908-4.1
Checking
205
Exhaust
S60-70MC-C
Valv e Roller Guide
Check ing
908-4.1
2.
1. The exhaust valve roller guide can be partially checked while mounted on the engine,
using the following procedure:
Lift the roller guide.
See Procedure 908-5.
2. Remove the camshaft inspection cover.
JN908-4.1 205 02
3.
D-2
KC908-4.0 57 05
When referring to this page, please quote Procedure 908-4.1 Edition 205
MAN B&W Diesel A/S
Page 1 (4)
908-4.2
S60-70MC-C
Dismantling
Dismantling
908-4.2
1.
D-3
HG908-3.3 201 02
2.
HM908-4.0 51 02
D-1
Page 2 (4)
When referring to this page, please quote Procedure 908-4.2 Edition 205
MAN B&W Diesel A/S
S60-70MC-C
908-4.3
Overhaul
Ov erhaul
908-4.3
1.
GM908-4.0 73 05
Note!
When referring to this page, please quote Procedure 908-4.3 Edition 205
MAN B&W Diesel A/S
Page 3 (4)
908-4-4
S60-70MC-C
Mounting
Mounting
908-4-4
1.
HM908-4.0 51 02
HM908-4.0 51 10
Page 4 (4)
When referring to this page, please quote Procedure 908-4-4 Edition 205
MAN B&W Diesel A/S
S60MC-C
108-5
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
108-5
Stopped engine
Data
Ref.
Description
Value Unit
When referring to this page, please quote Data Sheet 108-5 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
108-5
S60MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 108-5 Edition 05
MAN B&W Diesel A/S
S60MC-C
908-5.1
Checking
206
S60MC-C
Exhaust Valv e Cam
Check ing
908-5.1
AHEAD
The illustration shows the position of the exhaust cam for a 6-cyl. standard engine, with the
piston of the relevant cylinder in TDC. See the
adjustment sheet in Volume I, OPERATION,
Chapter 701, for the lead angle of the plant in
question.
HM908-7.0 25 1/1
HM908-7.0 25 1/1
The cam lead can be checked visually by reading directly the scale position of the exhaust
cam over the marking scratch on the camshaft
and comparing this angle with the angle stated
in the adjustment sheet.
At the same time, it is recommended to check
the position of the camshaft with the pin gauge.
See Procedure 906-3.1.
When referring to this page, please quote Procedure 908-5.1 Edition 206
MAN B&W Diesel A/S
Page 1 (1)
Exhaust Valve
S60MC-C
108-7
Exhaust Valve
Stopped engine
Data
Ref.
Description
D-1
Value Unit
40 kg
When referring to this page, please quote Data Sheet 108-7 Edition 04
MAN B&W Diesel A/S
Page 1 (2)
Exhaust Valve
108-7
S60MC-C
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 108-7 Edition 04
MAN B&W Diesel A/S
Exhaust Valve
S60-70MC-C
908-7
Emergency Running
205
Exhaust
S60-70MC-C
Valv e
Emergency Running
908-7
3.
Warning!
Disengagement or re-engagement of the
fuel pump roller guide or the exhaust
valve roller guide must only take place at
engine standstill.
JM908-5.0 55 02
4.
JN908-4.1 205 02
5.
5. Position the lifting tool on the actuator and
screw the spindle into the top of the actuator piston.
Tighten the lowermost nut on the tool to pull
up the roller guide as far as possible.
JM908-5.0 55 03
When referring to this page, please quote Procedure 908-7 Edition 205
MAN B&W Diesel A/S
Page 1 (3)
908-7
Exhaust Valve
S60-70MC-C
Emergency Running
7.
KC908-6.0 18 02
The tool will keep the piston of the air cylinder in the bottom position and thus keep
the exhaust valve open.
HM908-6.0 12 2/2
8.
Page 2 (3)
When referring to this page, please quote Procedure 908-7 Edition 205
MAN B&W Diesel A/S
Exhaust Valve
S60-70MC-C
908-7
Emergency Running
9.
JM908-5.0 55 06
11.
11. Mount the oil inlet pipe and the connecting
sleeve on the actuator housing, after fitting
new sealing rings on the connecting sleeve.
12. Mount the hydraulic high-pressure pipe.
See Procedure 908-1.2.
HM908-7 201 11
When referring to this page, please quote Procedure 908-7 Edition 205
MAN B&W Diesel A/S
Page 3 (3)
Section 909
Fuel Oil System
Title
Data
Procedure
109-1
909-1
VIT System
109-2
909-2
109-3
909-3
Fuel Pump
109-4
909-4
109-5
909-5
109-6
909-6
109-7
909-7
109-8
909-8
109-9
909-9
109-10
909-10
Fuel Valve
109-11
909-11
Spindle Guide
109-12
909-12
Non-return Valve
109-13
909-13
109-14
909-14
109-14
909-14
109-15
909-15
S60MC-C
109-1
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
09
109-1
Stopped engine
Data
Ref.
Description
D-1
Tightening torque
puncture valve
D-2
Value Unit
890 Nm
1 mm
3-4 bar
D-4
09 bar
D-5
Correction factor
D-3
5.4 mm
When referring to this page, please quote Data Sheet 109-1 Edition 09
MAN B&W Diesel A/S
Page 1 (2)
109-1
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90901-157 581
O-ring
90901-157 042
Gasket
Page 2 (2)
When referring to this page, please quote Data Sheet 109-1 Edition 09
MAN B&W Diesel A/S
S60MC-C
909-1.1
Checking
211 Pump Lead
Fuel
S60MC-C
Check ing
909-1.1
1.
JN909-1.1 210 01
2.
Shut off the fuel oil inlet. Open the drain
cock (at the bottom of the pump housing),
enabling the oil to escape from the housing.
Unscrew the drain oil pipe from the fuel
pump.
Note!
D-5
MC909-1.0 97 02
Dismount the protective cap and the puncture valve from the top cover.
3.
GN909-1.1 204 02
When referring to this page, please quote Procedure 909-1.1 Edition 211
MAN B&W Diesel A/S
Page 1 (5)
909-1.1
S60MC-C
Checking
4.
GN909-1.1 204 03
5.
Verify that the cross bore and the lower cutoff holes are in alignment by shining a torch
through the cut-off holes.
6. Use compressed air to clean the lower cutoff holes and the cross bore.
GN909-1.1 204 04
Warning!
Always use eye protection when working
with compressed air.
6.
GN909-1.1 204 05
The correct alignment can only be obtained when the plunger is in its delivery
stroke.
7.
MC909-1.1 97 05
Page 2 (5)
When referring to this page, please quote Procedure 909-1.1 Edition 211
MAN B&W Diesel A/S
S60MC-C
909-1.1
Checking
8.
GN909-1.1 204 07
9.
GN909-3.3 203 03
GN909-1.1 204 17
10.
When referring to this page, please quote Procedure 909-1.1 Edition 211
MAN B&W Diesel A/S
Page 3 (5)
909-1.3
S60MC-C
Adjustment
Adjustment
909-1.3
3.
HG909-1.2 201 02
2. Before adjusting the pump lead, it is recommended to disconnect the pump barrel from
the threaded guide.
3. Adjust the servo air cylinder by displacing
lever F so that the camber height X is evenly distributed.
5.
Adjust the p max-rack (VIT-index arm) by
displacing the connecting link E in accordance with the diagram.
In order to distribute any possible deviation,
the control air pressure of 2.75 bar should
correspond to index 4.5 on the pmax-rack.
GM909-1.2 73 04
Page 4 (5)
When referring to this page, please quote Procedure 909-1.3 Edition 211
MAN B&W Diesel A/S
S60MC-C
909-1.3
Adjustment
6. If no further adjustment is possible according to the above procedures, the cam disc
has to be adjusted.
See Procedure 909-3.3.
When referring to this page, please quote Procedure 909-1.3 Edition 211
MAN B&W Diesel A/S
Page 5 (5)
VIT System
MC
109-2
Data
SAFETY PRECAUTIONS
Special Data
MC
02
109-2
VIT System
Stopped engine
Data
Ref.
Description
Value Unit
When referring to this page, please quote Data Sheet 109-2 Edition 02
MAN B&W Diesel A/S
Page 1 (2)
VIT System
109-2
MC
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 109-2 Edition 02
MAN B&W Diesel A/S
VIT System
MC
909-2.3
Adjustment
203 System
VIT
MC
Adjustment
909-2.3
1.
The engine may be equipped with either a mechanical or an electronic VIT (Variable Injection
Timing) system.
If the fuel quality has changed or if the fuel
pumps are worn, the pmax will change. Adjusting the pmax of all the cylinders is done by adjusting the VIT system in the following way:
Mechanical VIT system
HM909-1.3 67 01
2.
XZ909-2.1 203 02
When referring to this page, please quote Procedure 909-2.3 Edition 203
MAN B&W Diesel A/S
Page 1 (2)
909-2.3
VIT System
MC
Adjustment
3.
S9148001.WPG
Page 2 (2)
When referring to this page, please quote Procedure 909-2.3 Edition 203
MAN B&W Diesel A/S
S60MC-C
109-3
Data
SAFETY PRECAUTIONS
Special
05
109-3 Data
Fuel
S60MC-C
Pump Cam
Stopped engine
1 x 3 m, 3 x 1 m
750-2000 Nm
Data
Ref.
Description
D-1
Tightening torque
puncture valve
Value Unit
890 Nm
When referring to this page, please quote Data Sheet 109-3 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
109-3
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90301-119 409
Packing
Page 2 (2)
When referring to this page, please quote Data Sheet 109-3 Edition 05
MAN B&W Diesel A/S
S60-70MC-C
909-3.3
Adjustment
207 Pump Cam
Fuel
S60-70MC-C
Adjustment
909-3.3
1.
HN909-3.3 207 01
2.
Adjust the VIT index to 0 (zero).
Turn the engine until the piston concerned
is in TDC.
Measure the fuel pump lead using the
measuring tool.
See Procedure 909-1.1.
GN909-3.3 203 01
When referring to this page, please quote Procedure 909-3.3 Edition 207
MAN B&W Diesel A/S
Page 1 (3)
909-3.3
S60-70MC-C
Adjustment
4.
HN909-3.3 207 04
5.
HN909-3.3 207 05
HN909-3.3 207 06
Page 2 (3)
When referring to this page, please quote Procedure 909-3.3 Edition 207
MAN B&W Diesel A/S
S60-70MC-C
909-3.3
Adjustment
8.
HN909-3.3 207 08
9.
GN909-3.3 203 09
When referring to this page, please quote Procedure 909-3.3 Edition 207
MAN B&W Diesel A/S
Page 3 (3)
Fuel Pump
S60MC-C
109-4
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
109-4
Fuel Pump
Stopped engine
1502000 Nm
Data
Ref.
Description
D-1
Tightening torque
pump housing nuts
785 Nm
Tightening angle
pump housing nuts
60
D-2
D-3
Value Unit
170 kg
When referring to this page, please quote Data Sheet 109-4 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
Fuel Pump
109-4
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90901-157 054
Plug screw
90901-157 042
Gasket
90904-034 348
Sealing ring
Page 2 (2)
When referring to this page, please quote Data Sheet 109-4 Edition 05
MAN B&W Diesel A/S
Fuel Pump
MC-C
909-4.2
Dismantling
206 Pump
Fuel
MC-C
Dismantling
909-4.2
3.
Note!
Before dismantling any part of the fuel
pump, make sure that the pump has
been relieved of pressure and that all oil
has been drained off.
GN909-4.2 203 03
4.
D-3
JG909-8.0 71 02
When referring to this page, please quote Procedure 909-4.2 Edition 206
MAN B&W Diesel A/S
Page 1 (8)
909-4.3
Fuel Pump
MC-C
Overhaul
Ov erhaul
909-4.3
3.
GN909-4.3 203 03
HG909-9.2 201 01
Page 2 (8)
When referring to this page, please quote Procedure 909-4.3 Edition 206
MAN B&W Diesel A/S
MC-C
Fuel Pump
909-4.3
Overhaul
5.
Sleeve
Regulating guide
HC909-3.4 121 05
HC909-3.4 121 06
6.
HC909-3.4 121 07
7.
When referring to this page, please quote Procedure 909-4.3 Edition 206
MAN B&W Diesel A/S
Page 3 (8)
909-4.3
Fuel Pump
MC-C
Overhaul
8.
8. Dismantle the:
Guide screw
VIT index arm
Timing guide
9. Dismantle and inspect the plug screws in
both sides of the fuel pump housing.
HC909-3.4 121 08
HC909-3.4 121 09
HC909-3.4 121 11
11.
Page 4 (8)
When referring to this page, please quote Procedure 909-4.3 Edition 206
MAN B&W Diesel A/S
Fuel Pump
MC-C
909-4.3
Overhaul
14.
Mounting
13. Lubricate the following with molybdenum
disulphide (MoS2 ):
all internal surfaces of the fuel pump
housing
the sliding surfaces of all parts of the
regulating and timing system.
regulating guide
timing guide
VIT index arm
HC909-3.4 121 14
15.
HC909-3.4 121 15
16.
HC909-3.4 121 16
When referring to this page, please quote Procedure 909-4.3 Edition 206
MAN B&W Diesel A/S
Page 5 (8)
909-4.3
Fuel Pump
MC-C
Overhaul
17.
HC909-3.4 121 17
HC909-3.4 121 18
18.
HC909-3.4 121 06
19.
Page 6 (8)
When referring to this page, please quote Procedure 909-4.3 Edition 206
MAN B&W Diesel A/S
MC-C
Fuel Pump
909-4.3
Overhaul
20.
HC909-9.2 201 01
GN909-4.3 203 03
21.
When referring to this page, please quote Procedure 909-4.3 Edition 206
MAN B&W Diesel A/S
Page 7 (8)
Fuel Pump
909-4.4
MC-C
Mounting
Mounting
909-4.4
2.
D-3
D-2
JG909-8.0 71 02
3.
GN909-4.2 203 03
Page 8 (8)
When referring to this page, please quote Procedure 909-4.4 Edition 206
MAN B&W Diesel A/S
S60MC-C
109-5
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
109-5
Stopped engine
50-300 Nm
Data
Ref.
Description
Value Unit
D-1
52 kg
D-2
Max. milling/grinding
diameter of seat
26 mm
D-3
Tightening torque
top cover nuts
300 Nm
When referring to this page, please quote Data Sheet 109-5 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
109-5
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90901-157 029
Gasket
Page 2 (2)
When referring to this page, please quote Data Sheet 109-5 Edition 05
MAN B&W Diesel A/S
MC-C
909-5.2
Dismantling
207 Pump Top Cover
Fuel
MC-C
Dismantling
909-5.2
1.
Dismount all drain pipes and the pipe connections to the puncture valve.
GN909-5.2 204 01
2.
Note !
GN909-5.2 204 02
3.
Pull the top cover with suction valve and
puncture valve (if still mounted) free by
tightening the dismantling screws.
When the top cover is loose, remove the
dismantling screws and mount the lifting
tool in the threaded holes instead.
GN909-5.2 204 03
When referring to this page, please quote Procedure 909-5.2 Edition 207
MAN B&W Diesel A/S
Page 1 (3)
909-5.3
MC-C
Overhaul
Ov erhaul
909-5.3
2.
HM909-3.3 74 03
3.
D-2
GN909-5.3 204 04
HM909-3.3 74 13
4.
Page 2 (3)
When referring to this page, please quote Procedure 909-5.3 Edition 207
MAN B&W Diesel A/S
MC-C
909-5.4
Mounting
Mounting
909-5.4
1.
Mount the overhauled top cover (with overhauled suction valve and reconditioned
seatings for the high-pressure pipes) on the
pump housing.
GN909-5.2 204 03
Lubricate all sliding faces, studs and sealing rings with MOLYKOTE antifriction SPRAY
D32IR or molybdenum disulphide (MoS 2).
See Procedure 913-11.
3.
D-3
Warning !
As a safety precaution, and before
mounting the top cover nuts, turn the
engine one revolution.
GN909-5.4 204 03
4.
At the same time, it may prove necessary
to adjust the lead of the cam disc.
See Procedure 909-3.3.
4. Finally, mount a new or overhauled puncture valve on the top cover. See Procedure
909-8.4.
GN909-5.4 204 04
When referring to this page, please quote Procedure 909-5.4 Edition 207
MAN B&W Diesel A/S
Page 3 (3)
S60MC-C
109-6
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
109-6
Stopped engine
Data
Ref.
Description
Value Unit
D-1
48 kg
D-2
Weight of plunger
11 kg
When referring to this page, please quote Data Sheet 109-6 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
109-6
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90901-157 424
Sealing ring
90901-157 664
Sealing ring
Page 2 (2)
When referring to this page, please quote Data Sheet 109-6 Edition 05
MAN B&W Diesel A/S
MC-C
909-6.2
Dismantling
207 Pump Barrel Assembly
Fuel
MC-C
Dismantling
909-6.2
1.
GN909-6.2 204 01
2.
MB909-3.1 95 05
3.
GN909-6.2 204 03
When referring to this page, please quote Procedure 909-6.2 Edition 207
MAN B&W Diesel A/S
Page 1 (9)
909-6.2
MC-C
Dismantling
4.
GN909-6.2 204 04
Continue turning the nut until the pin reaches the outer position of the slot in the tool,
whereby the thread of the fuel pump barrel
goes clear of the timing guide.
Keep the toothed rack in this position during the overhaul or replacement of the
pump barrel.
5.
GN909-6.2 204 05
6.
D-1
GN909-6.2 204 06
Page 2 (9)
When referring to this page, please quote Procedure 909-6.2 Edition 207
MAN B&W Diesel A/S
MC-C
909-6.3
Overhaul
Ov erhaul
909-6.3
1.
MB909-3.2 95 01
2.
Clean the barrel and blow it dry with compressed air.
Check the barrel for wear or seizure marks.
MB909-3.2 95 02
MA909-3.2 122 03
3.
When referring to this page, please quote Procedure 909-6.3 Edition 207
MAN B&W Diesel A/S
Page 3 (9)
909-6.3
MC-C
Overhaul
4.
MB909-3.2 95 03
MB909-3.2 95 04
MB909-3.2 95 05
6.
Page 4 (9)
When referring to this page, please quote Procedure 909-6.3 Edition 207
MAN B&W Diesel A/S
MC-C
909-6.3
Overhaul
7.
Note!
Do not use force as this will damage the
sliding surfaces of the plunger or barrel
MB909-3.2 95 06
8.
MB909-3.2 95 07
When referring to this page, please quote Procedure 909-6.3 Edition 207
MAN B&W Diesel A/S
Page 5 (9)
909-6.4
MC-C
Mounting
Mounting
909-6.4
1.
HN909-6.4 207 01
2.
HN909-6.4 207 02
Using the spindle of the tool, pull the plunger as high up in the barrel as possible, at
the same time turning the spindle so as to
position the plunger foot correctly in relation to the cutout of the regulating guide.
Page 6 (9)
When referring to this page, please quote Procedure 909-6.4 Edition 207
MAN B&W Diesel A/S
MC-C
909-6.4
Mounting
3.
GN909-6.4 204 03
4.
GN909-6.4 204 04
When referring to this page, please quote Procedure 909-6.4 Edition 207
MAN B&W Diesel A/S
Page 7 (9)
909-6.4
MC-C
Mounting
5.
GN909-6.4 204 05
GN909-6.4 204 06
Page 8 (9)
When referring to this page, please quote Procedure 909-6.4 Edition 207
MAN B&W Diesel A/S
MC-C
909-6.4
Mounting
7.
GN909-6.4 204 07
GN909-6.4 204 08
8.
When referring to this page, please quote Procedure 909-6.4 Edition 207
MAN B&W Diesel A/S
Page 9 (9)
S60MC-C
109-7
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
109-7
Stopped engine
Block the starting mechanism
Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref.
Description
D-1
Tightening torque
suction valve
D-2
Value Unit
900 Nm
4 kg
When referring to this page, please quote Data Sheet 109-7 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
109-7
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90901-157 400
Sealing ring
Page 2 (2)
When referring to this page, please quote Data Sheet 109-7 Edition 05
MAN B&W Diesel A/S
MC-C
909-7.1
Checking
207 Pump Suction Valve
Fuel
MC-C
Check ing
909-7.1
1.
HN909-7.1 207 01
KB909-3.3 105 08
2.
When referring to this page, please quote Procedure 909-7.1 Edition 207
MAN B&W Diesel A/S
Page 1 (4)
909-7.2
MC-C
Dismantling
Dismantling
909-7.2
1.
D-1
1. Dismantle the fuel pump top cover and suction valve assembly from the fuel pump
housing. See Procedure 909-5.2.
Note!
Before dismantling the top cover it is recommended to dismantle the fuel pump
puncture valve, see Procedure 909-8.2.
2. Mount two eye bolts in the bottom of the top
cover and turn it upside down.
GN909-5.2 204 03
3. Fix the top cover in an upside down position, for example in a bench vice.
Release the suction valve lock washer.
2.
GN909-5.3 204 02
HM909-3.3 74 03
3.
Page 2 (4)
When referring to this page, please quote Procedure 909-7.2 Edition 207
MAN B&W Diesel A/S
MC-C
909-7.3
Overhaul
Ov erhaul
909-7.3
1.
KB909-3.3 105 05
3. Mount the O-ring in the groove of the sealing ring and position the cone on the thrust
piece.
2.
Note!
Make sure that the sealing ring is
mounted correctly. See the sketch.
KB909-3.3 105 06
Place the sealing ring on the cone and, using the pusher tool, push the sealing ring on
to the groove.
3.
XZ909-7.3 204 03
When referring to this page, please quote Procedure 909-7.3 Edition 207
MAN B&W Diesel A/S
Page 3 (4)
909-7.4
MC-C
Mounting
Mounting
909-7.4
1.
D-5
2. Mount the top cover in the fuel pump housing. See Procedure 909-5.2.
GN909-5.2 204 03
D-1
Page 4 (4)
When referring to this page, please quote Procedure 909-7.4 Edition 207
MAN B&W Diesel A/S
S60MC-C
109-8
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
06
109-8
Stopped engine
Data
Ref.
Description
D-1
D-2
Puncture valve
tightening torque
Value Unit
5 kg
890 Nm
When referring to this page, please quote Data Sheet 109-8 Edition 06
MAN B&W Diesel A/S
Page 1 (2)
109-8
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90901-157 497
Locking plates
90901-157 556
Packing
90901-157 581
O-ring
90901-157 520
Sealing ring
90901-157 519
Sealing ring
Page 2 (2)
When referring to this page, please quote Data Sheet 109-8 Edition 06
MAN B&W Diesel A/S
MC-C
909-8.2
Dismantling
207 Pump Punc ture Valve
Fuel
MC-C
Dismantling
909-8.2
2.
3.
HN909-8.2 207 03
If the overhaul can not take place immediately after the dismantling, it is recommended to place the puncture valve immersed in
diesel oil until the overhaul.
HN909-8.2 207 02
When referring to this page, please quote Procedure 909-8.2 Edition 207
MAN B&W Diesel A/S
Page 1 (4)
909-8.3
MC-C
Overhaul
Ov erhaul
909-8.3
1.
HN909-8.3 207 01
HG909-8.2 201 02
2.
Page 2 (4)
When referring to this page, please quote Procedure 909-8.3 Edition 207
MAN B&W Diesel A/S
MC-C
909-8.3
Overhaul
3.
Before assembling the puncture valve, lubricate all parts with MOLYKOTE anti-friction SPRAY D321R or molybdenum
disulphide (MoS2 ).
GM909-3.3 89 10
4.
Mount new O-rings on the housing.
GM909-3.3 89 12
When referring to this page, please quote Procedure 909-8.3 Edition 207
MAN B&W Diesel A/S
Page 3 (4)
909-8.4
MC-C
Mounting
Mounting
909-8.4
2.
D-2
HN909-8.4 207 02
HN909-8.4 207 03
3.
Page 4 (4)
When referring to this page, please quote Procedure 909-8.4 Edition 207
MAN B&W Diesel A/S
S60MC-C
109-9
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
109-9
Stopped engine
Data
Ref.
Description
D-1
Value Unit
27 kg
When referring to this page, please quote Data Sheet 109-9 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
109-9
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90904-034 049
Gasket
90904-034 074
Locking plate
90904-034 121
Gasket
90904-034 133
Sealing ring
90904-034 170
Gasket
90904-034 194
Wear ring
Page 2 (2)
When referring to this page, please quote Data Sheet 109-9 Edition 05
MAN B&W Diesel A/S
MC
909-9.1
Checking
204 Pump Shoc k Absorber
Fuel
MC
Check ing
909-9.1
To ensure satisfactory operation, the functioning of the fuel pump shock absorber should be
checked at regular intervals. Normally, inspection is necessary only at the intervals stated in
the maintenance programme. The checks
should be carried out while the engine is operating.
HM909-4.0 09 01
2. To check the tightness of the piston, measure the amount of leakage oil flowing from
the drain pipe of the shock absorber housing. Note down the amounts measured and
compare with earlier measurements.
Increasing amounts indicate a deteriorating
piston sealing. Excessive amounts indicate
that the shock absorber requires overhauling.
See Procedure 909-9.3.
When referring to this page, please quote Procedure 909-9.1 Edition 204
MAN B&W Diesel A/S
Page 1 (3)
909-9.3
MC
Overhaul
Ov erhaul
909-9.3
1.
Note !
Before dismantling any part of the fuel
pump, make sure that the pump has
been relieved of pressure and that all oil
has been drained off.
GN909-9.3 204 01
2.
HG909-9.2 201 02
4. Clean all parts and polish the sliding surfaces of the piston and the shock absorber
housing. Mount a new sealing ring in the
shock absorber housing and a new wear
ring on the piston.
5. Mount the springs and the spring guide between the end cover and the piston, using
the threaded rod.
4.
HG909-9.2 201 04
Page 2 (3)
When referring to this page, please quote Procedure 909-9.3 Edition 204
MAN B&W Diesel A/S
MC
909-9.3
Overhaul
When referring to this page, please quote Procedure 909-9.3 Edition 204
MAN B&W Diesel A/S
Page 3 (3)
S60MC-C
109-10
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
03
109-10
Stopped engine
Data
When referring to this page, please quote Data Sheet 109-10 Edition 03
MAN B&W Diesel A/S
Page 1 (2)
109-10
S60MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 109-10 Edition 03
MAN B&W Diesel A/S
Lifting Gear
S60-70MC-C
909-10.1
Checking
205 Gear
Lifting
S60-70MC-C
Check ing
909-10.1
1.
Warning!
Do not use the lifting tool for the fuel
pump roller guide while the engine is running.
If a fuel pump is to be put out of action, disconnect it in the following manner:
HN909-10.1 205 01
2.
HM909-5.0 44 1/2
When referring to this page, please quote Procedure 909-10.1 Edition 205
MAN B&W Diesel A/S
Page 1 (2)
909-10.1
Lifting Gear
S60-70MC-C
Checking
3.
HM909-5.0 44 2/2
Check through the inspection cover opening that the roller guide is clear of the fuel
cam. The engine can now operate on the
remaining cylinders, see Volume I, Section
704.
Re-engagement of the fuel pump roller guide
4.
Warning!
Re-engagement of the fuel pump roller
guide must only take place when the
engine is at a standstill.
4. Turn the engine until the circular section of
the pertaining fuel cam is positioned upwards, and then lower the roller guide in the
reverse order to lifting.
HM909-5.0 44 2/2
HN909-10.1 205 05
Page 2 (2)
When referring to this page, please quote Procedure 909-10.1 Edition 205
MAN B&W Diesel A/S
Fuel Valve
S60MC-C
109-11
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
04
109-11
Fuel Valve
Stopped engine
10-120 Nm
Data
Ref.
Description
Value Unit
D-1
Max. diameter
25 mm
D-2
13 kg
D-3
Opening pressure
350-380 bar
D-4
Tightening torque
32 Nm
When referring to this page, please quote Data Sheet 109-11 Edition 04
MAN B&W Diesel A/S
Page 1 (2)
Fuel Valve
109-11
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90910-099 028
O-ring
90910-099 089
O-ring
90910-099 173
O-ring
Page 2 (2)
When referring to this page, please quote Data Sheet 109-11 Edition 04
MAN B&W Diesel A/S
Fuel Valve
S60-70MC-C
909-11.1
Checking
206 Valve
Fuel
S60-70MC-C
Check ing
909-11.1
1.
The fuel valves must be given the utmost attention and care, as the greater part of irregularities that may occur during the running of the
engine can be attributed to defects in these
valves.
We recommend that fuel valves that are dismantled from the engine should be disassembled, cleaned, inspected and re-assembled
before testing.
See Procedure 909-11.3.
All fuel valves must be function-tested before
being mounted in the cylinder cover.
GN909-11.1 204 01
If the engine gives normal performance in accordance with diagrams and exhaust temperatures, it is only necessary to inspect the fuel
valves after the service period stated in the
Checking and Maintenance Programme.
See Chapter 900-1.
2.
D-4
Tighten the nuts to the torque stated in Data. Mount the oil pipe between the pressure
testing pump and the fuel valve.
GN909-11.1 204 02
Place the fuel valve in the test rig and secure it with the tubular spacers and nuts.
When referring to this page, please quote Procedure 909-11.1 Edition 206
MAN B&W Diesel A/S
Page 1 (13)
909-11.1
Fuel Valve
S60-70MC-C
Checking
3.
GN909-11.1 204 03
GN909-11.1 204 04
Page 2 (13)
When referring to this page, please quote Procedure 909-11.1 Edition 206
MAN B&W Diesel A/S
Fuel Valve
S60-70MC-C
909-11.1
Checking
6.
5. Atomization test
Testing of the atomization of the fuel valve
is not considered necessary, as the capacity of the fuel pump on the engine is substantially larger than the capacity of the
pressure testing pump.
D-3
HN909-11.1 206 06
When referring to this page, please quote Procedure 909-11.1 Edition 206
MAN B&W Diesel A/S
Page 3 (13)
909-11.1
Fuel Valve
S60-70MC-C
Checking
7.
GN909-11.1 204 07
Page 4 (13)
When referring to this page, please quote Procedure 909-11.1 Edition 206
MAN B&W Diesel A/S
Fuel Valve
S60-70MC-C
909-11.1
Checking
D. Causes of fault:
D.1 Sealing test
If oil flows out of the nozzle holes, the
cause is either:
Defective spindle guide at needle seat,
or a sticking spindle. Examine and/or replace the spindle guide.
See Procedure 909-12.3.
Too quick pressure drop:
the clearances of the movable parts,
both of the spindle guide and of the nonreturn valve, are too large, or
the seats between the thrust piece/
spindle in the spindle guide or thrust
piece/valve slide in the non-return valve
are damaged.
Examine and/or replace both the spindle
guide and non-return valve.
See Procedure 909-12.3.
See Procedure 909-13.3.
D.2 Sliding function
The pressure drops relatively slowly to
about 15 bar, after which it drops quickly to
0 (the slide is pressed against the conical
seat and opens for circulation oil).
Note!
There will always be an oil flow from the
leak oil outlet when the fuel valve is full of
oil.
If a quick pressure drop from 15 to 0 bar
cannot be registered:
The valve slide is sticking; or
GN909-11.1 204 07
When referring to this page, please quote Procedure 909-11.1 Edition 206
MAN B&W Diesel A/S
Page 5 (13)
909-11.1
Fuel Valve
S60-70MC-C
Checking
8.
GN909-11.1 204 08
D. Cause of fault:
If oil leaks out at the union nut, the O-ring
in the uppermost groove of the fuel valve
housing is defective, and must be replaced.
Page 6 (13)
When referring to this page, please quote Procedure 909-11.1 Edition 206
MAN B&W Diesel A/S
S60-70MC-C
Fuel Valve
909-11.2
Dismantling
Dismantling
909-11.2
1.
HN909-11.2 206 01
2.
HN909-11.2 206 02
If the valve is not to be overhauled immediately, the valve should be placed immersed in diesel oil until overhauling.
3.
HN909-11.2 206 03
D-2
When referring to this page, please quote Procedure 909-11.2 Edition 206
MAN B&W Diesel A/S
Page 7 (13)
909-11.3
Fuel Valve
S60-70MC-C
Overhaul
Ov erhaul
909-11.3
1.
HN909-11.3 206 01
Page 8 (13)
When referring to this page, please quote Procedure 909-11.3 Edition 206
MAN B&W Diesel A/S
Fuel Valve
S60-70MC-C
909-11.3
Overhaul
2.
D-1
HN909-11.3 206 02
When referring to this page, please quote Procedure 909-11.3 Edition 206
MAN B&W Diesel A/S
Page 9 (13)
909-11.3
Fuel Valve
S60-70MC-C
Overhaul
3.
MC909-6.1 69 03
HN909-11.3 206 04
4.
Page 10 (13)
When referring to this page, please quote Procedure 909-11.3 Edition 206
MAN B&W Diesel A/S
Fuel Valve
S60-70MC-C
909-11.3
Overhaul
5.
GN909-11.3 204 04
MC909-6.1 69 06
6.
When referring to this page, please quote Procedure 909-11.3 Edition 206
MAN B&W Diesel A/S
Page 11 (13)
909-11.3
Fuel Valve
S60-70MC-C
Overhaul
7.
7. Mount:
the spindle guide
the thrust foot
the parts of the thrust spindle
the non-return valve
in the fuel valve housing.
Mount a new O-ring in the uppermost
groove of the fuel valve housing.
8. Place the union nut on the valve housing
and set up the housing in a bench vice.
Fit the valve head with a new O-ring.
Make sure that the guide pin between valve
housing and valve head is intact, and press
the valve head down into the valve housing.
Lubricate the thread of the valve head with
molybdenum disulphide (MoS 2).
For the correct use of this lubricant, see
Procedure 913-11.
HN909-11.3 206 07
See that the guide pin between valve housing and valve head engages correctly so as
to prevent relative turning of the parts.
8.
GN909-11.3 204 07
Page 12 (13)
When referring to this page, please quote Procedure 909-11.3 Edition 206
MAN B&W Diesel A/S
Fuel Valve
S60-70MC-C
909-11.4
Mounting
Mounting
909-11.4
1.
HN909-11.4 206 01
Note!
2.
D-4
HN909-11.2 206 02
3.
HN909-11.4 206 03
When referring to this page, please quote Procedure 909-11.4 Edition 206
MAN B&W Diesel A/S
Page 13 (13)
Spindle Guide
S60MC-C
109-12
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
04
109-12
Spindle Guide
Stopped engine
Block the starting mechanism
Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref.
Description
Value Unit
When referring to this page, please quote Data Sheet 109-12 Edition 04
MAN B&W Diesel A/S
Page 1 (2)
Spindle Guide
109-12
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90910-099 148
90910-099 136
O-ring
Page 2 (2)
When referring to this page, please quote Data Sheet 109-12 Edition 04
MAN B&W Diesel A/S
Spindle Guide
MC-C
909-12.3
Overhaul
205
Spindle
MC-C
Guide
Ov erhaul
909-12.3
1.
Note!
MC909-6.2 69 01
2.
Note!
The spindle guide, thrust piece and spindle are matched parts and may not be replaced individually.
MC909-6.2 69 02
Place the spindle guide in a bench vice provided with soft jaws, and use the brass
mandrel as shown to disassemble the spindle guide.
3.
MC909-6.2 69 03
During the examination, pay special attention to the seating surfaces and sliding surfaces of the parts.
When referring to this page, please quote Procedure 909-12.3 Edition 206
MAN B&W Diesel A/S
Page 1 (2)
909-12.3
Spindle Guide
MC-C
Overhaul
4.
MC909-6.2 69 04
5.
MC909-6.2 69 05
6. Lubricate the sliding surfaces of the spindle, spindle guide and thrust piece with Molybdenum Disulphide (MoS2 ).
See Procedure 913-11.
6.
MC909-6.2 69 06
Page 2 (2)
When referring to this page, please quote Procedure 909-12.3 Edition 206
MAN B&W Diesel A/S
Non-return valve
S60MC-C
109-13
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
04
109-13
Non-return valve
Stopped engine
Block the starting mechanism
Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
When referring to this page, please quote Data Sheet 109-13 Edition 04
MAN B&W Diesel A/S
Page 1 (2)
Non-return valve
109-13
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90910-099 161
Spring
90910-099 197
Page 2 (2)
When referring to this page, please quote Data Sheet 109-13 Edition 04
MAN B&W Diesel A/S
Non-return valve
MC/MC-C
909-13.3
Overhaul
204
Non-return
MC/MC-C
valve
Ov erhaul
909-13.3
1.
Note!
Extreme care and accuracy should be
exercised when carrying out this operation.
Note!
Except for the slide valve spring, defective parts cannot be replaced individually
by new ones.
MC909-6.3 69 01
2.
Place the non-return valve as shown in Fig.
1 in a bench vice provided with soft jaws,
and disassemble the non-return valve, using the disassembling tool and a hammer
as shown.
3.
MC909-6.3 69 03
MC909-6.3 69 02
When referring to this page, please quote Procedure 909-13.3 Edition 204
MAN B&W Diesel A/S
Page 1 (2)
909-13.3
Non-return valve
MC/MC-C
Overhaul
4.
MC909-6.2 69 04
MC909-6.3 69 05
MC909-6.3 69 06
Page 2 (2)
When referring to this page, please quote Procedure 909-13.3 Edition 204
MAN B&W Diesel A/S
S60MC-C
109-14
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
05
109-14
Stopped engine
50-300 Nm
Data
Ref.
Description
Value Unit
D-1
14 mm
D-2
17 kg
D-3
Tightening torque
fuel oil high pressure pipe
190 Nm
When referring to this page, please quote Data Sheet 109-14 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
109-14
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90913-102 097
O-ring
90913-102 119
O-ring
Page 2 (2)
When referring to this page, please quote Data Sheet 109-14 Edition 05
MAN B&W Diesel A/S
S60-70MC-C
909-14.2
Dismantling
209 Oil High-Pressure Pipe
Fuel
S60-70MC-C
Dismantling
909-14.2
2.
HN909-14.2 209 02
3.
HN909-14.2 209 03
Note!
4.
HN909-14.2 209 04
D-2
When referring to this page, please quote Procedure 909-14.2 Edition 209
MAN B&W Diesel A/S
Page 1 (4)
909-14.3
S60-70MC-C
Overhaul
Ov erhaul
909-14.3
1.
D-1
HM909-7.0 59 01
2. If any of the pipe ends requires reconditioning, dismantle the high-pressure pipe as
follows:
D-1
2.
Lift up the union nut with flexible protective hose, together with the coupling nut,
on the high-pressure pipe and screw off
the thrust bushing.
Remove the coupling nut and, when the
thrust bushings at both ends of the pipe
have been dismounted, pull the flexible
protective hose with union nuts off the
high-pressure pipe.
MC909-7.0 67 02
D-2
MC909-7.0 67 04
3.
Page 2 (4)
When referring to this page, please quote Procedure 909-14.3 Edition 209
MAN B&W Diesel A/S
S60-70MC-C
909-14.3
Overhaul
4.
MC909-7.0 67 03
5.
GN909-14.3 204 05
HM909-7.0 62 06
6.
When referring to this page, please quote Procedure 909-14.3 Edition 209
MAN B&W Diesel A/S
Page 3 (4)
909-14.4
S60-70MC-C
Mounting
Mounting
909-14.4
4.
D-2
HN909-14.4 209 04
5.
Note!
The nipples must be screwed by hand,
as the threads of the union nipples, fuel
valve or fuel pump top cover might otherwise be damaged.
Tightening with a crowfoot wrench should
only be done after both of the union nipples have been screwed into position.
HN909-14.4 209 05
D-3
6.
HN909-14.4 209 06
Page 4 (4)
D-3
When referring to this page, please quote Procedure 909-14.4 Edition 209
MAN B&W Diesel A/S
S60MC-C
109-14
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
06
109-14
Stopped engine
50-300 Nm
Data
Ref.
Description
D-1
D-2
Tightening torque
fuel oil high pressure pipe
Value Unit
7 kg
190 Nm
When referring to this page, please quote Data Sheet 109-14 Edition 06
MAN B&W Diesel A/S
Page 1 (2)
109-14
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90913-101 061
O-ring
90913-101 097
O-ring
Page 2 (2)
When referring to this page, please quote Data Sheet 109-14 Edition 06
MAN B&W Diesel A/S
S60-70MC-C
909-14.2
Dismantling
208 Oil High-Pressure Pipe
Fuel
S60-70MC-C
Dismantling
909-14.2
2.
HN909-14.2 208 02
3.
HN909-14.2 208 03
4.
HN909-14.2 208 04
D-1
When referring to this page, please quote Procedure 909-14.2 Edition 208
MAN B&W Diesel A/S
Page 1 (3)
909-14.3
S60-70MC-C
Overhaul
Ov erhaul
909-14.3
1.
KB909-7.1 77 01
2.
Note!
The two pipe ends are of different
designs see sketch.
Turn the upper tightening ring (A) until the
miller presses against the pipe end.
KB909-7.1 77 03
3.
KB909-7.1 77 04
Page 2 (3)
When referring to this page, please quote Procedure 909-14.3 Edition 208
MAN B&W Diesel A/S
S60-70MC-C
909-14.4
Mounting
Mounting
909-14.4
3.
D-1
HN909-14.4 208 03
4.
D-2
HN909-14.4 208 04
5.
HN909-14.4 208 05
D-2
When referring to this page, please quote Procedure 909-14.4 Edition 208
MAN B&W Diesel A/S
Page 3 (3)
S60MC-C
109-15
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
04
109-15
Stopped engine
Data
2 x M16
Ref.
Description
D-1
Pump base
D-2
97 kg
D-3
Max. clearance,
roller/bushing/shaft pin
0.5 mm
D-4
Tightening torque
nut, reversing shaft
Value Unit
118 kg
160 Nm
When referring to this page, please quote Data Sheet 109-15 Edition 04
MAN B&W Diesel A/S
Page 1 (2)
109-15
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
90902-124 538
Packing
90902-124 526
Packing
90902-124 467
Locking wire
90902-124 431
Scraper ring
90902-124 418
Scraper ring-axial
90902-124 384
Self-locking nut
90902-124 360
Sealing ring
Page 2 (2)
When referring to this page, please quote Data Sheet 109-15 Edition 04
MAN B&W Diesel A/S
S60-70MC-C
909-15.1
Checking
206 Pump Roller Guide
Fuel
S60-70MC-C
Check ing
909-15.1
3.
HN909-10.1 205 01
5.
ASTERN
po-
GN909-15.1 203 05
When referring to this page, please quote Procedure 909-15.1 Edition 206
MAN B&W Diesel A/S
Page 1 (10)
909-15.1
S60-70MC-C
Checking
7.
D-2
MA909-8.0 70 07
8.
MA909-8.0 70 06
D-3
Page 2 (10)
When referring to this page, please quote Procedure 909-15.1 Edition 206
MAN B&W Diesel A/S
S60-70MC-C
909-15.2
Dismantling
Dismantling
909-15.2
1.
Note!
Before dismantling any part of the fuel
pump, make sure that the pump has
been relieved of pressure and that all oil
has been drained off.
1. Dismantle the top cover of the fuel pump.
See Procedure 909-5.2.
GN909-5.2 204 03
GN909-6.2 204 06
2.
When referring to this page, please quote Procedure 909-15.2 Edition 206
MAN B&W Diesel A/S
Page 3 (10)
909-15.2
S60-70MC-C
Dismantling
3.
GN909-15.2 203 03
HN909-15.2 206 04
4.
HN909-10.1 205 01
5.
Page 4 (10)
When referring to this page, please quote Procedure 909-15.2 Edition 206
MAN B&W Diesel A/S
S60-70MC-C
909-15.2
Dismantling
6.
D-1
HN909-15.2 206 06
7.
Lift the roller guide out of the roller guide
housing, using the crane.
When lifting, take care that the slide surfaces of the roller guide do not scrape against
the roller guide bushing.
D-2
GN909-15.2 203 07
When referring to this page, please quote Procedure 909-15.2 Edition 206
MAN B&W Diesel A/S
Page 5 (10)
909-15.3
S60-70MC-C
Overhaul
Ov erhaul
909-15.3
1.
D-2
MA909-8.0 70 07
3.
HN909-15.3 206 03
D-2
Page 6 (10)
When referring to this page, please quote Procedure 909-15.3 Edition 206
MAN B&W Diesel A/S
S60-70MC-C
909-15.4
Mounting
Mounting
909-15.4
1.
D-2
HN909-15.4 206 01
2.
HN909-15.4 206 02
When referring to this page, please quote Procedure 909-15.4 Edition 206
MAN B&W Diesel A/S
Page 7 (10)
909-15.4
S60-70MC-C
Mounting
3.
ASTERN.
D-4
5.
HN909-15.2 206 06
D-1
Page 8 (10)
When referring to this page, please quote Procedure 909-15.4 Edition 206
MAN B&W Diesel A/S
S60-70MC-C
909-15.4
Mounting
6.
GN909-15.1 203 05
GN909-15.4 203 07
7.
MA909-8.0 70 21
8.
When referring to this page, please quote Procedure 909-15.4 Edition 206
MAN B&W Diesel A/S
Page 9 (10)
909-15.4
S60-70MC-C
Mounting
9.
AM909-8.0 31 16
GN909-15.4 203 10
HN909-15.4 206 11
Page 10 (10)
When referring to this page, please quote Procedure 909-15.4 Edition 206
MAN B&W Diesel A/S
Section 910
Turbo Charger System
Title
Data
Procedure
110-1
910-1
Non-Return Valve
110-2
910-2
Auxiliary Blower
110-3
910-3
Turbocharger Turbine
110-5
910-5
110-6
910-6
S60MC-C
110-1
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
07
110-1
Stopped engine
Data
Ref.
Description
Value Unit
D-1
Bottom cover
200 kg
D-2
510 kg
When referring to this page, please quote Data Sheet 110-1 Edition 07
MAN B&W Diesel A/S
Page 1 (2)
110-1
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
Page 2 (2)
When referring to this page, please quote Data Sheet 110-1 Edition 07
MAN B&W Diesel A/S
S60MC-C
910-1.1
Checking
210
S60MC-C
Air Cooler Element
Check ing
910-1.1
1.
1. For the day-to-day checking of the scavenge air cooler, measure the drop in pressure and temperature of the scavenge air
across the cooler during operation of the
engine.
JN910-1.1 208 01
4.
HN910-1.1 210 04
JN910-1.1 208 05
5.
When referring to this page, please quote Procedure 910-1.1 Edition 210
MAN B&W Diesel A/S
Page 1 (9)
910-1.2
S60MC-C
Dismantling
Dismantling
910-1.2
1.
JN910-1.2 208 01
JN910-1.2 208 02
2.
JN910-1.2 208 03
3.
Page 2 (9)
When referring to this page, please quote Procedure 910-1.2 Edition 210
MAN B&W Diesel A/S
S60MC-C
910-1.2
Dismantling
4.
JN910-1.2 208 04
JN910-1.2 208 05
5.
JN910-1.2 208 06
6.
When referring to this page, please quote Procedure 910-1.2 Edition 210
MAN B&W Diesel A/S
Page 3 (9)
910-1.2
S60MC-C
Dismantling
7.
HN910-1.2 210 07
D-1
9. Slacken off on the tackle above the air cooler to lower the air cooler element.
JN910-1.2 208 08
Note!
When lowering, take care not to damage
the sealing plates mounted on the sides
of the air cooler element.
Land the air cooler element on a wooden
plank.
9.
GN910-1.2 203 07
D-2
Page 4 (9)
When referring to this page, please quote Procedure 910-1.2 Edition 210
MAN B&W Diesel A/S
S60MC-C
910-1.3
Overhaul
Ov erhaul
910-1.3
2.
JN910-1.3 208 02
Note!
3.
Rinse the element using a high pressure
cleaner and clean fresh water.
Note!
Always keep the jet of the high pressure
cleaner parallel with the fins of the element. Otherwise the element may be
damaged.
D-2
JN910-1.3 208 03
When referring to this page, please quote Procedure 910-1.3 Edition 210
MAN B&W Diesel A/S
Page 5 (9)
910-1.3
S60MC-C
Overhaul
4.
JN910-1.3 208 04
5.
Check and, if necessary, replace the sealing rings at the top and bottom of the element.
Check and, if necessary, replace the sealing plates on each side of the element.
6. Check and, if necessary, replace the corrosion blocks mounted in the top and bottom
covers of the air cooler.
Check the coating on the inside of the bottom cover and on the inside of the scavenge air cooler housing.
GN910-1.3 203 05
JN910-1.3 208 06
6.
Page 6 (9)
When referring to this page, please quote Procedure 910-1.3 Edition 210
MAN B&W Diesel A/S
S60MC-C
910-1.4
Mounting
Mounting
910-1.4
2.
1. If all the cooler elements have been removed from the scavenge air cooler housing, it is recommended to check and, if
necessary, replace the water mist catcher
elements, as this can only be done with all
the cooler elements removed.
2. Check that the lifting attachment is firmly
mounted on the stud on the top of the cooler element.
Check and, if necessary, replace the Orings on the four studs mounted in the corners on the upper side of the cooler element.
GN910-1.4 203 02
3.
3. Lift the cooler element into its correct position inside the scavenge air cooler housing.
Note!
When lifting the cooler element, take
care not to damage the sealing plates on
each side of the cooler element.
D-2
GN910-1.4 203 03
Check and, if necessary, replace the Orings on all five studs mounted on the bottom side of the cooler element.
4.
Mount the screws and washers for securing
the cooler element to the top cover of the
air cooler.
JN910-1.2 208 05
When referring to this page, please quote Procedure 910-1.4 Edition 210
MAN B&W Diesel A/S
Page 7 (9)
910-1.4
S60MC-C
Mounting
5.
5. Mount the small O-ring on the middle extension stud of the air cooler element.
Mount the large O-ring on the small cover.
Mount the small cover in the top cover of
the air cooler.
Mount the centre screw and washer in the
small cover.
JN910-1.2 208 03
D-1
JN910-1.4 208 07
HN910-1.2 210 07
8.
Page 8 (9)
When referring to this page, please quote Procedure 910-1.4 Edition 210
MAN B&W Diesel A/S
S60MC-C
910-1.4
Mounting
9.
JN910-1.4 208 09
JN910-1.2 208 02
10.
JN910-1.4 208 11
11.
When referring to this page, please quote Procedure 910-1.4 Edition 210
MAN B&W Diesel A/S
Page 9 (9)
Non-Return Valve
MC
110-2
Data
SAFETY PRECAUTIONS
Special Data
MC
02
110-2
Non-Return Valve
Stopped engine
Data
Ref.
Description
Value Unit
When referring to this page, please quote Data Sheet 110-2 Edition 02
MAN B&W Diesel A/S
Page 1 (2)
Non-Return Valve
110-2
MC
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 110-2 Edition 02
MAN B&W Diesel A/S
Non-Return Valve
S60-70MC-C
910-2.3
Overhaul
207
Non-Return
S60-70MC-C
Valv e
Ov erhaul
910-2.3
1.
This procedure includes both the main non-return valve and the non-return valve for the auxiliary blowers.
Both sets of non-return valves are accessed via
the scavenge air receiver.
Note!
Access to the scavenge air receiver must
not be attempted until the air in the
receiver is clean.
Main Non-Return Valve
D-3
1. Inside the scavenge air cooler housing, remove the middle and the two outermost
screws of the valve that is to be overhauled.
HN910-2.3 207 01
2.
MC910-6.0 26 02
MC910-6.0 26 03
3.
When referring to this page, please quote Procedure 910-2.3 Edition 207
MAN B&W Diesel A/S
Page 1 (2)
Non-Return Valve
910-2.3
S60-70MC-C
Overhaul
5.
D-3
HN910-2.3 207 05
MC910-6.0 26 02
6.
MC910-6.0 26 03
7.
Page 2 (2)
When referring to this page, please quote Procedure 910-2.3 Edition 207
MAN B&W Diesel A/S
Auxiliary Blower
S60-70MC-C
110-3
Data
SAFETY PRECAUTIONS
Special Data
S60-70MC-C
05
110-3
Auxiliary Blower
Stopped engine
Data
1000 kg
Ref.
Description
D-1
Value Unit
up to 700 kg
*) Depending on electric
motor type and number of cylinders of engine (size and
capacity of auxiliary blower)
When referring to this page, please quote Data Sheet 110-3 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
Auxiliary Blower
110-3
S60-70MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 110-3 Edition 05
MAN B&W Diesel A/S
Auxiliary Blower
S60-70MC-C
910-3.3
Overhaul
207
Auxiliary
S60-70MC-C
Blower
Ov erhaul
910-3.3
1.
HN910-3.3 207 01
Note!
2.
HN910-3.3 207 02
Exercise care when mounting the electric motor with blower wheel, as the
blower wheel is to catch the guide in the
blower housing.
When referring to this page, please quote Procedure 910-3.3 Edition 207
MAN B&W Diesel A/S
Page 1 (1)
Turbocharger Turbine
MC-C
110-5
Data
SAFETY PRECAUTIONS
Special Data
MC-C
03
110-5
Turbocharger Turbine
Stopped engine
Block the starting mechanism
Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref.
Description
Value Unit
When referring to this page, please quote Data Sheet 110-5 Edition 03
MAN B&W Diesel A/S
Page 1 (2)
Turbocharger Turbine
110-5
MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 110-5 Edition 03
MAN B&W Diesel A/S
Turbocharger Turbine
MC-C
910-5.3
Cleaning
204
Turbocharger
MC-C
Turbine
Cleaning
910-5.3
When referring to this page, please quote Procedure 910-5.3 Edition 204
MAN B&W Diesel A/S
Page 1 (2)
910-5.3
Turbocharger Turbine
MC-C
Cleaning
Cleaning Procedure:
1. Carry out cleaning for every 24 to 50 hours
of operation, based on observations.
2. Preferably clean the turbocharger at full
load. Do not clean below half load.
3. Close valve A.
XX706-12 40B
4. Open valves B and C, to blow out any deposits and/or condensate in the connecting
pipe.
After about two minutes, close valves B
and C.
5. Slowly open valve A to relieve the pressure
in the tank.
6. Fill the tank with the quantity of granules
specified in the table.
7. Close valve A.
8. Open valves B and C, to blow-in the granules. After one to two minutes, close valves
B and C.
HM910-5.3 50 02
Caution!
1.The drain openings in the gas casings
must remain closed while dry cleaning
the turbine.
2. It is possible that during dry cleaning
of the turbine, some of the blown-in solid
particles or sparks will escape through
the funnel.
Page 2 (2)
When referring to this page, please quote Procedure 910-5.3 Edition 204
MAN B&W Diesel A/S
S60-70MC-C
110-6
Data
SAFETY PRECAUTIONS
Special Data
S60-70MC-C
05
110-6
Stopped engine
Data
Ref.
Description
D-1
Value Unit
400 kg
When referring to this page, please quote Data Sheet 110-6 Edition 05
MAN B&W Diesel A/S
Page 1 (2)
110-6
S60-70MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 110-6 Edition 05
MAN B&W Diesel A/S
S60-70MC-C
910-6.2
Dismantling
206 Mist Catcher
Water
S60-70MC-C
Dismantling
910-6.2
3.
HN910-6.2 206 03
4.
HN910-6.2 206 04
5.
HN910-6.2 206 05
When referring to this page, please quote Procedure 910-6.2 Edition 206
MAN B&W Diesel A/S
Page 1 (2)
910-6.4
S60-70MC-C
Mounting
Mounting
910-6.4
3.
HN910-6.2 206 05
HN910-6.2 206 04
HN910-6.2 206 03
Page 2 (2)
When referring to this page, please quote Procedure 910-6.4 Edition 206
MAN B&W Diesel A/S
Section 911
Safety Equipment
Title
Data
Procedure
Safety Valve
111-1
911-1
Relief Valve
111-2
911-2
Safety Valve
S60MC-C
111-1
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
04
111-1
Safety Valve
Stopped engine
3m
Data
Ref.
Description
D-1
D-2
Opening pressure
Value Unit
45 Nm
200 bar
+/5
When referring to this page, please quote Data Sheet 111-1 Edition 04
MAN B&W Diesel A/S
Page 1 (2)
Safety Valve
111-1
S60MC-C
Data
Spare Parts
Plate Item No.
Description
Qty
91101-033 105
Page 2 (2)
When referring to this page, please quote Data Sheet 111-1 Edition 04
MAN B&W Diesel A/S
MC-C
Safety Valve
911-1.2
Dismantling
205
Safety
MC-C
Valve
Dismantling
911-1.2
1.
HM911-1.2 205 01
When referring to this page, please quote Procedure 911-1.2 Edition 205
MAN B&W Diesel A/S
Page 1 (4)
911-1.3
Safety Valve
MC-C
Overhaul (adjustment)
Ov erhaul (adjustment)
911-1.3
1.
HM911-1.0 27 01
3. Then mount:
the valve spindle
the spring
2.
the adjusting screw
HM911-1.0 27 02
HM911-1.0 27 03
3.
Page 2 (4)
When referring to this page, please quote Procedure 911-1.3 Edition 205
MAN B&W Diesel A/S
MC-C
Safety Valve
911-1.3
Overhaul (adjustment)
4.
Bleed the valve and hose until oil, without air bubbles, flows out from the openings of the safety valve.
HM911-1.0 27 04
When referring to this page, please quote Procedure 911-1.3 Edition 205
MAN B&W Diesel A/S
Page 3 (4)
911-1.4
Safety Valve
MC-C
Mounting
Mounting
911-1.4
1.
HN911-1.4 205 01
When mounting the safety valve on the cylinder cover, apply tools only on the hexagon on the safety valve.
HN911-1.4 205 01
2.
Page 4 (4)
When referring to this page, please quote Procedure 911-1.4 Edition 205
MAN B&W Diesel A/S
Relief Valve
S60MC-C
111-2
Data
SAFETY PRECAUTIONS
Special Data
S60MC-C
04
111-2
Relief Valve
Stopped engine
Block the starting mechanism
Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Data
Ref.
Description
Value Unit
When referring to this page, please quote Data Sheet 111-2 Edition 04
MAN B&W Diesel A/S
Page 1 (2)
Relief Valve
111-2
S60MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 111-2 Edition 04
MAN B&W Diesel A/S
MC-C
Relief Valve
911-2.1
Checking
205 Valve
Relief
MC-C
Check ing
911-2.1
1.
HM911-2.0 27 01
GN911-2.0 27 02
2.
GN911-2.0 27 03
3.
When referring to this page, please quote Procedure 911-2.1 Edition 205
MAN B&W Diesel A/S
Page 1 (1)
Section 912
Assembly of large parts
Title
Data
Procedure
112-1
912-1
112-2
912-2
Stay Bolts
112-3
912-3
MC-C
112-1
Data
SAFETY PRECAUTIONS
Special Data
MC-C
02
112-1
1x3m
2x1m
Stopped engine
Block the starting mechanism
Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref.
Description
D-1
1500 bar
1500 bar
1650 bar
D-2
D-3
D-4
Value Unit
500
1000
2000
4000
8000
hours
hours
hours
hours
hours
8000 hours
When referring to this page, please quote Data Sheet 112-1 Edition 02
MAN B&W Diesel A/S
Page 1 (2)
112-1
MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 112-1 Edition 02
MAN B&W Diesel A/S
MC-C
912-1.1
Checking
203
Holding Down and End Chock Bolts
Check ing
912-1.1
MC-C
Note!
The hydraulic jack used for tightening the
holding down bolts is marked with:
For: Holding down bolts
The larger jack used for tightening the
end chock bolts is marked with:
For: End chock bolts
Hydraulic tightening of holding down bolts and
end chock bolts is carried out as detailed in
Section 913-1. The normal tightening pressure
is indicated on the Data sheet and is also
stamped on the tightening tool.
For the initial tightening of the end chock bolts,
raise the pump pressure to the value indicated
on the Data sheet. Then tighten the nut firmly
and relieve the hydraulic tool completely of
pressure. After about two minutes, raise the
pressure again until the nut can be loosened.
Now adjust the pressure to the normal tightening pressure indicated, tighten the nut firmly,
and relieve the system of pressure.
For the initial tightening of end chock bolts, the
following alternative procedure can be followed:
Tighten the bolts to the increased pressures
stated on the Data sheet and leave the bolts so
tightened until after the sea trials, following
which they are to be retightened to the normal
value indicated on the Data sheet and on the
hydraulic tightening tool.
When referring to this page, please quote Procedure 912-1.1 Edition 203
MAN B&W Diesel A/S
Page 1 (3)
912-1.1
MC-C
Checking
1.
GN912-2.12 03 01
To check the bolt tightening, raise the pressure on the hydraulic tool slowly while constantly attempting to loosen the nut with the
tommy bar. The oil pressure indicated on
the pressure gauge when the nut comes
loose (loosening pressure) is noted down
in the checking table, see drawing Nos.
782225-0 and 782226-2, following which
the bolts are tightened to the normal tightening pressure.
The condition of the bolted joints, and thus
the general condition of the foundation, can
be effectively checked by comparing the tables from successive bolt checks.
If the loosening pressure' is below 80 per
cent of the tightening pressure, the correct
fitting of the relative chocks shall always be
checked with loose bolts. If the chocks are
in position and correctly fitted, the bolts
should be taken out for inspection of
threads and contact faces.
Cast Iron Supporting Chocks
2. The supporting chocks shall be so adapted
that a 5/100 mm feeler gauge cannot enter
at more than 5 per cent of the entire circumference. Whether the chocks are in position
can, when the respective bolts have been
loosened, be checked by gently tapping on
the chocks with a hook iron.
When a loose chock has been moved into
position, the fitting of the adjacent chocks
shall be checked with a feeler gauge.
If several chocks positioned next to each
other have worked loose, crankshaft deflection readings must be taken after the
chocks have been refitted.
Page 2 (3)
When referring to this page, please quote Procedure 912-1.1 Edition 203
MAN B&W Diesel A/S
MC-C
912-1.1
Checking
3.
The first time the ship is sailing in a fullyloaded condition after the engine has been
operating for 1,000 hours, all side chocks
should be checked to see whether the liners can be knocked further inward.
GN912-2.1 203 03
When referring to this page, please quote Procedure 912-1.1 Edition 203
MAN B&W Diesel A/S
Page 3 (3)
Eng ine
fra m e Bolt
No.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
Port s ide
pres s u re
% dev.
rem a rk s
Cylinder
No.
1
2
3
% dev.
rem a rk s
Bolt
No.
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
Eng ine
fra m e
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Drwg. 782226-2 Checking Side Chocks and End Chocks with Bolts
MC Engines
Port side
Point
c d e
Chock
No.
Starboard side
Cylinder
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Point
c d e
FORE
A, B
c, d, e, f,
g
c, d, e, f,
g
Port side
Pres sure
Devi-
Ch Bolt
2 ) ation
No. No. (k p/cm
%
ba r
Starboard side
Point
a b c d e
Devia tion
Point
a
b c d e
Pres sure
(k p/cm
bar
1
2
2)
Bolt Ch
No. No.
1
E
2
b
a
No. 2
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
A, B
Chock
AF T
b
a
No. 2
MC-C
112-2
Data
SAFETY PRECAUTIONS
Special Data
MC-C
02
112-2
Stopped engine
Block the starting mechanism
Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref.
Description
D-1
1500 bar
1500 bar
1650 bar
D-2
D-3
D-4
Value Unit
500
1000
2000
4000
8000
hours
hours
hours
hours
hours
8000 hours
When referring to this page, please quote Data Sheet 112-2 Edition 02
MAN B&W Diesel A/S
Page 1 (2)
112-2
MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 112-2 Edition 02
MAN B&W Diesel A/S
MC-C
912-2.1
Checking
203
Holding Down and End Chock Bolts
Check ing
912-2.1
MC-C
Note!
The hydraulic jack used for tightening the
holding down bolts is marked with:
For: Holding down bolts
The larger jack used for tightening the
end chock bolts is marked with:
For: End chock bolts
Hydraulic tightening of holding down bolts and
end chock bolts is carried out as detailed in
section 913-1. The normal tightening pressure
is indicated on the data sheet and is also
stamped on the tightening tool.
For the initial tightening of the end chock bolts,
raise the pump pressure to the value indicated
on the data sheet. Then tighten the nut firmly
and relieve the hydraulic tool completely of
pressure. After about two minutes, raise the
pressure again until the nut can be loosened.
Now adjust the pressure to the normal tightening pressure indicated, tighten the nut firmly,
and relieve the system of pressure.
For the initial tightening of end chock bolts, the
following alternative procedure can be followed:
Tighten the bolts to the increased pressures
stated on the data sheet and leave the bolts so
tightened till after the sea trials, following which
they are to be retightened to the normal value
indicated on the data sheet and on the hydraulic tightening tool.
When referring to this page, please quote Procedure 912-2.1 Edition 203
MAN B&W Diesel A/S
Page 1 (3)
912-2.1
MC-C
Checking
1.
GN912-2.1 203 01
Page 2 (3)
When referring to this page, please quote Procedure 912-2.1 Edition 203
MAN B&W Diesel A/S
MC-C
912-2.1
Checking
3.
The first time the ship is sailing in a fullyloaded condition after the engine has been
operating for 1,000 hours, all side chocks
should be checked to see whether the liners can be knocked further inward.
The fit of the side chock liners should be
checked with a feeler gauge each time the
loosening pressure of the holding down
bolts is checked, and thus at the same time
intervals.
GN912-2.1 203 03
When referring to this page, please quote Procedure 912-2.1 Edition 203
MAN B&W Diesel A/S
Page 3 (3)
Eng ine
fra m e Bolt
No.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
Port s ide
pres s u re
% dev.
rem a rk s
Cylinder
No.
1
2
3
% dev.
rem a rk s
Bolt
No.
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
Eng ine
fra m e
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Drwg. 782226-2 Checking Side Chocks and End Chocks with Bolts
MC Engines
Port side
Point
c d e
Chock
No.
Starboard side
Cylinder
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Point
c d e
FORE
A, B
c, d, e, f,
g
c, d, e, f,
g
Port side
Pres sure
Devi-
Ch Bolt
2 ) ation
No. No. (k p/cm
%
ba r
Starboard side
Point
a b c d e
Devia tion
Point
a
b c d e
Pres sure
(k p/cm
bar
1
2
2)
Bolt Ch
No. No.
1
E
2
b
a
No. 2
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
A, B
Chock
AF T
b
a
No. 2
Stay Bolts
MC-C
112-3
Data
SAFETY PRECAUTIONS
Special Data
MC-C
02
112-3
Stay Bolts
Stopped engine
Data
Ref.
Description
D-1
Hydraulic pressure
dismantling
tightening
Value Unit
1500-1650 bar
1500 bar
When referring to this page, please quote Data Sheet 112-3 Edition 02
MAN B&W Diesel A/S
Page 1 (2)
Stay Bolts
112-3
MC-C
Data
Spare Parts
Plate Item No.
Page 2 (2)
Description
Qty
When referring to this page, please quote Data Sheet 112-3 Edition 02
MAN B&W Diesel A/S
MC-C
Stay Bolts
912-3.1
Checking
203 Bolts
Stay
MC-C
Check ing
912-3.1
1.
3. Clean the contact faces and mount the hydraulic tools on a pair of stay bolts positioned opposite each other.
Connect the high-pressure pump by means
of the high-pressure hoses, so that the two
stay bolts are tightened in one operation.
GN912-3.1 202 01
GN912-3.1 202 03
2.
GN912-3.1 202 02
3.
When referring to this page, please quote Procedure 912-3.1 Edition 203
MAN B&W Diesel A/S
Page 1 (2)
912-3.1
Stay Bolts
MC-C
Checking
4.
4.
HM912-3.0 28 04
HM912-3.0 28 05
5.
GN912-3.1 202 06
6.
Page 2 (2)
When referring to this page, please quote Procedure 912-3.1 Edition 203
MAN B&W Diesel A/S
Section 913
General Tools
Title
Data
Procedure
Hydraulic Tools
913-1
Torque Spanner
913-5
Tightening Gauge
913-6
913-7
Lubricating Procedures
913-11
MC
Hydraulic Tools
913-1
203
Hydraulic
MC
Tools
913-1
1.
A. Snap-on coupling
B. Tool attachment thread
C. Bleed screw
D. Piston
E. Cylinder
F. Sealing rings
G. Spacer ring
H. Tommy bar
J. Stud or bolt
K. Extension stud
L. Lifting tool
GN913-1 203 01
I. Nut
S. Clearance
U. Milled recess for feeler gauge
Studs or bolts provided with threads for attaching hydraulic tools and with circular nuts must
only be loosened and tightened up by means of
the hydraulic tools supplied.
The jack(s) is/are connected, via a distributor
block, to a high-pressure pump, which is set to
deliver hydraulic oil at the pressure indicated
on the jack and on the data sheet in the relevant section of this instruction book. The stud
or bolt concerned is thereby lengthened relative
to the oil pressure applied and the piston area,
and the nut can be loosened or tightened, as
required, with the aid of a tommy bar.
GN913-1 203 02
The jacks must never be overloaded or exposed to blows or impacts. They are marked
with a Max. lift, which must not be exceeded.
When referring to this page, please quote Procedure 913-1 Edition 203
MAN B&W Diesel A/S
Page 1 (12)
913-1
3.
Hydraulic Tools
MC
GN913-1 203 03
Warning!
Eye protectors and gloves must be used
when using hydraulic tools.
Page 2 (12)
When referring to this page, please quote Procedure 913-1 Edition 203
MAN B&W Diesel A/S
Hydraulic Tools
MC
913-1
Loosening of Nut
Loosening of Nut
913-1
1.
Unscrew the jack to create a clearance between the jack and spacer ring. See sketch.
GN913-1 203 04
2.
GN913-1 203 05
When referring to this page, please quote Procedure 913-1 Edition 203
MAN B&W Diesel A/S
Page 3 (12)
913-1
Hydraulic Tools
MC
Loosening of Nut
3.
GN913-1 203 06
HM913-1.1 10 04
4.
GN913-1 203 08
5.
Page 4 (12)
When referring to this page, please quote Procedure 913-1 Edition 203
MAN B&W Diesel A/S
Hydraulic Tools
MC
913-1
Loosening of Nut
6.
GN913-1 203 09
8.
7. Press the pistons and the cylinder of both
the hydraulic jacks firmly together.
Mount the two jacks (one by one using the
lifting tool) over the extension studs and
land them on the spacer ring.
Make sure that both the cylinders of the
jacks and the spacer ring are guided correctly together.
GN913-1 203 11
When referring to this page, please quote Procedure 913-1 Edition 203
MAN B&W Diesel A/S
Page 5 (12)
913-1
Hydraulic Tools
MC
Loosening of Nut
9.
GN913-1 203 12
Page 6 (12)
Note!
Make sure not to exceed the max lift
stamped on the jack.
When referring to this page, please quote Procedure 913-1 Edition 203
MAN B&W Diesel A/S
Hydraulic Tools
MC
913-1
Tightening of Nut
Tightening of Nut
913-1
1.
GN913-1 203 04
2.
Make sure that the cylinder of the jack
bears firmly against the spacer ring and
that the parts are guided correctly together
Connect the hydraulic jack, the distributor
block and the high-pressure pump by
means of high-pressure hoses.
Loosen the bleed screw in the jack and fill
up the system with oil, until oil without bubbles flows out of the bleed hole.
GN913-1 203 05
When referring to this page, please quote Procedure 913-1 Edition 203
MAN B&W Diesel A/S
Page 7 (12)
913-1
Hydraulic Tools
MC
Tightening of Nut
3.
GN913-1 203 17
6. When new studs, bolts or nuts are tightened for the first time, do not remove the
jacks, but loosen the nut as described under Loosening, points 6-7-8, and then
tighten the nut again according to the procedure under Tightening', points 17-18-19.
GN913-1 203 18
4.
Page 8 (12)
When referring to this page, please quote Procedure 913-1 Edition 203
MAN B&W Diesel A/S
Hydraulic Tools
MC
913-1
Tightening of Nut
7.
JG913-1.2 20 07
Fit the round nuts on the threads and tighten them with the tommy bar.
8.
GN913-1 203 22
9.
GN913-1 203 23
When referring to this page, please quote Procedure 913-1 Edition 203
MAN B&W Diesel A/S
Page 9 (12)
913-1
Hydraulic Tools
MC
Tightening of Nut
10.
GN913-1 203 24
GN913-1 203 25
11.
13. When new studs, bolts or nuts are tightened for the first time, do not remove the
jacks, but loosen the nuts as described under Loosening', points 12-13-14, and then
tighten the nuts again according to the procedure under Tightening', points 24-25-26.
Page 10 (12)
When referring to this page, please quote Procedure 913-1 Edition 203
MAN B&W Diesel A/S
Hydraulic Tools
MC
913-1
Maintenance
Maintenance
913-1
1.
Keep the sliding surfaces and threads coated with acid-free grease or molybdenum disulphide grease.
GN913-1 203 28
GN913-1 203 29
2.
When referring to this page, please quote Procedure 913-1 Edition 203
MAN B&W Diesel A/S
Page 11 (12)
913-1
Hydraulic Tools
MC
Maintenance
3.
GN913-1 203 30
4. After fitting the sealing rings, coat the piston and cylinder with molybdenum disulphide grease and press the piston and
cylinder together. See that the rings do not
get stuck between the piston and cylinder.
Page 12 (12)
When referring to this page, please quote Procedure 913-1 Edition 203
MAN B&W Diesel A/S
MC
Torque Spanner
913-5
203
Torque
MC
Spanner
913-5
When referring to this page, please quote Procedure 913-5 Edition 203
MAN B&W Diesel A/S
Page 1 (1)
MC
Tightening Gauge
913-6
203
Tightening
MC
Gauge
913-6
Preparations
Before screwing on the nuts, grease the
threads and the contact faces with a mixture of
graphite and oil or molybdenum disulphide with
a friction coefficient.
= 0.10.12 (e.g. MOLYKOTE paste type G)
The nuts should fit easily on the thread, and it
should be checked that they bear on the entire
contact face.
Pre-tightening with a torque spanner
Before tightening the nuts according to a tightening gauge or tightening angle, they must be
pre-tightened with a torque spanner.
See Procedure 913-5.
Apply a pre-tightening torque of:
thread M20: 50 Nm,
thread > M20: 100 Nm
This is in order to ensure a uniform basis for the
subsequent tightening with gauge or tightening
angle.
Tightening with a tightening gauge
After pre-tightening, place the tightening gauge
round the nut, and mark off with chalk on the
nut at slot A on the tightening gauge, and make
another chalk mark on the contact face at slot
B. Then tighten the nut until the two chalk
marks coincide.
Tightening without a tightening gauge
When referring to this page, please quote Procedure 913-6 Edition 203
MAN B&W Diesel A/S
Page 1 (1)
MC-C
913-7
Locking
204
Screws
MC-C
and Nuts
Lock ing
913-7
HM913-7.1 03 02
HM913-7.1 03 01
Note!
HM913-7.1 03 03
When referring to this page, please quote Procedure 913-7 Edition 204
MAN B&W Diesel A/S
Page 1 (3)
913-7
MC-C
Locking
HM913-7.2 03 01
HM913-7.2 03 02
Page 2 (3)
When referring to this page, please quote Procedure 913-7 Edition 204
MAN B&W Diesel A/S
MC-C
913-7
Locking
HM913-7.2 03 03
When referring to this page, please quote Procedure 913-7 Edition 204
MAN B&W Diesel A/S
Page 3 (3)
Lubricating Procedures
MC
913-11
When referring to this page, please quote Procedure 913-11 Edition 203
MAN B&W Diesel A/S
Page 1 (1)