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CHAPTER 4.
LABORATORY PVT MEASUREMENTS
4-1
INTRODUCTION
In the previous chapters we have discussed the compositions, phase behaviour and
physical properties of petroleum fluids as well as setting about defining the various
parameters of interest to Engineers. In this chapter the experiments through which these
parameters are determined in the laboratory will be described.
It is assumed that a valid fluid sample is available for the tests, either through i) obtaining
a single phase sample in the field, or ii) through recombination of separator gas and liquid
in the laboratory. Validation of field samples and recombination are integral parts of
Reporting PVT data and are treated in the chapter dealing with PVT Reports, together with
Quality Checks applied to the laboratory measurements.
The majority of PVT measurements are derived from a relatively straightforward suite of
experiments depending upon fluid type. Several of the tests are applied to all types of
fluid, employing the same principles in different equipment. However, a typical
arrangement of apparatus for volumetric work is shown schematically in Figure 1. The
cell shown in the figure is of the 'long-windowed' type suitable for relative phase volume
measurements (e.g. in volatile oil studies), but it is common to use other specialised
designs such as 'inclined-window' cells and 'blind' cells, (i.e. no windows) for black oils and
other studies. Nevertheless the principles of operation remain the same for all
configurations and specific details and/or limitations will be highlighted as the individual
measurements are discussed.
4-2
The Constant Mass or 'Constant Composition Expansion' (CCE) experiment is carried out in
virtually all PVT studies irrespective of fluid type. It is used to measure the total fluid
volume and compressibility over a wide range of pressures extending beyond initial
reservoir pressure to pressures below the anticipated separator pressures. For black oils
and many volatile oils it is also used to determine the saturation pressure at reservoir
conditions. A schematic representation of a CME experiment is shown in Figure 2.
For both oils and gases the (recombined) fluid sample is transferred into the PVT cell and
brought to reservoir temperature and a pressure above the reported initial reservoir
pressure. The total volume of the fluid is then measured upon pressure reduction. The
various types of Relative Volume (or PV) curves obtained from this experiment are shown
in Figure 3.
For a black oil or volatile oil, the transition from single to a two-phase
system is apparent in the plot. For gas condensates the separation of the liquid phase is
not readily apparent from the experimental volumetric data and it must be determined
visually (see below).
4-2
CELL
MERCURY
PUMP
THERMOSTAT
4-3
Gas
Reservoir
Fluid
Hg
P > Psat
Reservoir
Fluid
Gas
Oil
Gas
Gas
Oil
Oil
Hg
Hg
P1 < Psa t
P = Psat
Hg
P2 < P1
Oil
Hg
Hg
P3 < P2
P4 < P3
Black Oil
Pressure
Pressure
Volatile Oil
Psat (= Pb)
P sat (= Pb)
Volume
Volume
Psat (= P d)
Dry Gas
Pressure
Pressure
Gas Condensate
Volume
Volume
4-4
variation of density with pressure, ii) the isothermal compressibility and iii) the thermal
expansivity if the volume of sample is recorded at more than one temperature.
4-3
DEPLETION EXPERIMENTS
4-3-1
The differential liberation experiment is the classical depletion experiment for reservoir
oils. The experiment is carried out at reservoir temperature to simulate the volumetric and
compositional changes in the reservoir during production (depletion).
Initially an 'inclined-window' PVT cell is charged with the reservoir oil sample and the cell
taken to reservoir temperature. A series of stepwise pressure reductions is carried out
with the system left after each pressure reduction to separate and for equilibrium to be
established.
o
V(Gas, P, 60 F)
1
Reser voir
Fluid
Hg
P > Psat
Gas
Oil
Oil
Oil
Hg
P = Psa t
Hg
P1 < Psat
Hg
Gas
Oil
V (Gas, P, 60 F)
2
Oil
Hg
Repeat
n
Times
Oil
Oil
Hg
Hg
Hg
P1
P2
P2
(P, T r es)
(P, 60 F)
4-5
Vob @
(Tres, P b)
Sample
Volume
Vg3
Vo3
Vg1
Vg2
Vo2
Vo1
Vro (Tres)
o
Vro(60 F)
P3
P2
P1
Psat
Pressure
Figure 5: Gas and Oil Volumetrics During Differential Liberation
The quantities determined from DLB experiments are the relative oil and gas volumes, the
oil and gas density at stage pressures, the Solution GOR (Rs), and the gas deviation factor
(Z) as a function of pressure, and the gas expansion factor.
In modelling reservoir depletion, the DLB experiment makes the assumption that all gas
liberated in the reservoir is produced and leaves behind the remaining oil to liberate fresh
gas. This is not always a valid assumption, particularly for volatile oils, and a Constant
Volume Depletion (CVD) experiment is usually recommended.
4-3-2
The constant volume depletion (CVD) experiment is generally carried out for volatile oil
and gas condensate reservoir fluids. Again, this experiment is a laboratory model of
reservoir fluid depletion during production. It differs from the DLB experiment in that not
all the equilibrium gas is removed at each pressure stage. In this respect it models a
reservoir formation of Constant Volume which is producing rich gas, but retaining the
equilibrium liquid phase. This experiment is carried out for volatile oils because of the
relatively large volumes of gas liberated under reservoir conditions when the reservoir
pressure falls below the bubble point pressure and the high shrinkage of the liquid phase
with pressure reduction. The CVD experiment is shown in Figure 6.
4-6
Gas
Gas
Cond.
Gas
C ond.
} Wellstream
Cond.
Res.
Fl uid
Res.
Fluid
Res.
Fl uid
Hg
Hg
Hg
Hg
Hg
Hg
Hg
Hg
P > Pdew
P = Pres
P 1= Pdew
P 2< Pdew
P2
P3
P3
V = V
dew
Repeat
n
Times
V = V
dew
V = V
dew
Condensate
4-4
SEPARATOR TESTS
Separator tests (sometimes termed multistage separations) on reservoir fluids are carried
out to simulate potential Production Separator Stages and provide volumetrics and other
information on the Stock Tank Oil and liberated gas streams. These days, compositional
information obtained from these tests is often used to tune computer models (essentially
Equations-of-State) to allow determination of optimum separator conditions for production
of the reservoir.
Separator tests are carried out along similar lines to the depletion tests described above,
Copyright of Core Laboratories (1999 Rev 001)
4-7
except that the temperature is also reduced at each stage and there are only a few
pressure steps (often just one between Pres and Patm). The procedure is set out below.
A known amount of single phase reservoir fluid is charged to a pressure vessel and the
pressure and temperature are adjusted to the conditions of the first stage separator. The
system is then brought to equilibrium and the liberated gas removed from the cell. Again,
the amount of gas is measured (at both separator and standard conditions) as well as its
composition.
The pressure and temperature of the liquid remaining in the pressure
vessel is then changed to those of the second stage separator and the above process
repeated. Once the cell is reduced to stock tank conditions, the amount, gravity and
composition of the remaining liquid (stock tank liquid) can be determined. Any number of
stages can be simulated in this manner in the laboratory. Often several separator tests
are requested by engineers to simulate several potential production situations. The
methodology is shown in schematically in Figure 7.
Separator tests are rarely performed on gas condensate systems because there is often the
practical difficulty of obtaining enough reservoir fluid to produce enough sufficient liquids
for the experiments.
o
V(Gas,
P, 60 F)
1
Gas
Oil
Oil
Hg
Hg
V(Gas,
P, 60 F)
2
Gas
Oil
Oil
Oil
Hg
Hg
Hg
o
(P, 60 F)
(P,
T )
1 1
(P,2 T 2)
VISCOSITY MEASUREMENTS
In the petroleum industry there are various techniques available to physically determine
the reservoir fluid viscosity. CoreLab currently uses two methods 1) Rolling Ball
Viscometer (RBV) and 2) Falling Sinker Viscometer (FSV). The RBV is widely used for oils
and liquid phases but is inappropriate and too inaccurate for gases. The FSV has been
developed by CoreLab to replace the RB technique and can be used for all types of
reservoir fluids from dry gas systems to heavy bio-degraded oils. The techniques of each
method are briefly discussed below.
4-5-1
The RBV has become something of an industry standard method, although it has a
Copyright of Core Laboratories (1999 Rev 001)
4-8
number of severe limitations in practice. The technique is only suitable for use with
liquids and it suffers from a lack of fully developed theory. In this context, it is necessary
to calibrate the instrument with known viscosity standards similar to the fluids to be
measured. Calibration aside, however, the principle of operation is straightforward:
The RBV consists of a highly polished stainless steel barrel (typically 1/4" (6 mm)
diameter) which can be closed at the top by means of a plunger. A steel ball rolls within
the barrel, its diameter necessarily being slightly smaller than the bore, but dependant
upon the viscosity range to be measured. During measurements, the barrel must be filled
completely with the fluid to be studied. The barrel is inclined at a known angle and the
ball rolls along it under gravity for a measured distance. The roll time is determined by a
suitable timing mechanism. When operating correctly, the roll time interval is a measure
of the viscosity. The instrument is shown schematically in Figure 8.
If the clearance between the bore of the barrel and the ball diameter is too small, then the
flow of fluid past the ball will be turbulent. Under these conditions the RBV does not
measure viscosity correctly since the theory (such as it is) assumes laminar flow. To
control the rolling time, measurements can be made at different angles or the stainless
steel ball and/or the barrel may be replaced with a different diameter. The working
equation is as follows:
oil = (( t x (? ball - ? oil) - a )) x b
Where:
t
= rolling time in seconds,
(? ball - ? oil)
= difference in density between ball and oil,
a&b
= constants of the system which are determined from
calibration with oils of known viscosity.
4-9
Detectors
4-10
4-5-2
The theory of the FSV has a similar principle to the RBV in that it measures the time for a
solid body to move through a fluid, but the FSV is based on sound physical principles.
Therefore the equations that govern the motion of the body are derived from the
fundamental laws of fluid dynamics.
The principle of the FSV is that a self-centring bullet shaped sinker falls under gravity
inside a precision bore tube. The sinker initially free falls, eventually accelerating to a
terminal velocity and the fall time between two detection coils at this terminal velocity is
determined. An inductive core in the sinker induces the timing signals. The instrument is
shown schematically in Figure 9 and Figure 10. The equation of motion at terminal
velocity yields the viscosity as follows :oil = t x (sinker - fluid) / A x sinker
Where:t
In theory the constant A can be determined from first principles by direct measurement of
the tube and sinker dimensions. Such a calculation would then only require the fall time
and the buoyancy correction for the sinker. However in practice it is found that accurate
measurement of the dimensions is very difficult and an error of +/- 1/1000 mm in
measuring the radius of the tube or sinker will produce an error in A of over 5% .
Therefore the FSV is also calibrated using known viscosity standards to determine
constant A. This value is then checked against the theoretical value for consistency and is
normally found to be within 2-3 % . Unlike the RBV where the barrels interchange for
various viscosity ranges, here the sinkers, of varying diameters are interchanged. It
should be noted that as with the RBV, the viscosity measurements are preferably carried
out where calibration data exists for that range. However, as long as measurements are of
the same order of magnitude or higher than the calibration data the viscosity data should
be accurate.
4-11
Mounting
Frame
End Plug
Rotating
Cradle
Isolation
Valve
Pressure
Vessel
Viscometer
Assembly
Electrical
Leadthrough
End Plug
Cleaning
Plug
Sinker Plug
PRECISION BORE
TITANIUM TUBE
INDUCTIVE CORE
TITANIUM SINKER
DETECTOR COILS
RESERVOIR FLUID
4-12
4-5-3
32. .v.l
d2
P =
where l and d are length and internal diameters of the capillary respectively and v is the
average fluid velocity. Fluid velocity is normally derived from a volumetric flowrate on a
high pressure pump in which case the equation becomes:
128.Q.l.
.d 4
P =
where Q is the volumetric flowrate. It is immediately apparent that the diameter of the
capillary is critical to the measurement and high pressure capillary viscometers are
usually calibrated to avoid severe measurement errors in d. Nevertheless, long capillaries
rarely if ever have a uniform internal diameter and the differential pressure ? P is easily
dominated by 'end effects' due to burring in cutting the tubing. Capillary viscometry is a
more difficult laboratory experiment than it at first appears and results from it should be
reviewed carefully where important calculations (eg: mobility ratio) are involved.
DPT
PRESSU RE
GAUGE
FS
BPR
CAP.
COIL
CELL
CONSTANT
FLOWRATE
PUMP
THERMOSTAT
Figure 11: Operation of a Capillary Tube Viscometer
4-6
Gas condensate reservoir fluids generally require special attention. For these fluids we are
trying to measure small liquid phase volumes in equilibrium with a very large volume of
vapour phase. However, these small volumes of liquid are important because they may
impact substantially on the economics of a reservoir development.
A schematic of a PVT cell optimised for gas condensate fluids is shown in Figure 12
Copyright of Core Laboratories (1999 Rev 001)
and
4-13
Figure 13. The hour glass shape maximises the height of condensate liquid in the
"capillary" section of the cell. This cell design is sometimes referred to as a 'Sloane' cell.
These cells are typically vary in internal volume from 1 to 4 litres, which will provide a
good surface area to volume ratio and thus reduce any surface hold-up effect, as will
good design.
ACB Cell
C1
C2
C3
G as
Mercury
C4
V1
Video
Camera
P3
Condensate
P4
Light
Source
P0
B
P2
Computer-controlled
Mercury Pumps
P6
C5
Stirring
Motor
SAMPLE
MERCURY
P7
P8
4-6-2
EQUILIBRATION TIMES
In 1988 Eyton presented a paper talking about the practical limitations of obtaining PVT
data for Gas Condensate systems. He reported that the amount of liquid seen in the cell
depends upon the times the cell is left to stabilise, which was assumed to be due to
drainage from liquid hold-up on the internal surfaces. He also stated that the laboratory
considered that most of the liquid had drained in the first 2.5 hours. In the paper Eyton
presented a plot of the liquid saturation curve for a CME (CCE) experiment with the liquid
volume as a function of time at each pressure step included.
Copyright of Core Laboratories (1999 Rev 001)
4-14
However, other workers have found that by leaving the cell overnight after waiting over two
hours for cell stabilisation that the volume of liquid in the morning has increased
substantially. Many research workers in this area believe that the time required to reach
equilibrium at each pressure step may be of the order of 24 hours or more. However, there
are no literature reports of liquid saturation curves as a function of time. At the present
tme, this question of liquid losses within cells has not been resolved satisfactorily.
Hg Inlet Port
High Pressure
Seal
End Closure
Assembly
Piston
Sliding Seal
Upper Chamber
Sampling Por t
and Valve
Viewing Windows
Lower Chamber
Stirrer Assembly
Suppor t Stand
Hg Inlet Port
Figure 13 : Gas Condensate (Sloane) Cell for Operation to 392 oF (200 oC) and
17,500 psi (1200 bar)