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Technical Catalog

Installation, Operation and Maintenance Instructions.


Design Information

AIR COOLED
WATER CHILLERS
-SCREW TYPERCUE40AG1-400AG1 (R407C)
Cooling Capacity 108 kW - 1068 kW

TABLE OF CONTENTS
1 IMPORTANT NOTICE.................................................................................................................. 1
2 FEATURE AND BENEFITS ......................................................................................................... 1
2.1
2.2
2.3
2.4

NEW CHILLER PICTURE .............................................................................................................................1


COMPRESSOR ........................................................................................................................................2
CONTROL ...............................................................................................................................................3
HEAT EXCHANGER ...................................................................................................................................4

3 OPERATION INSTRUCTIONS .................................................................................................... 5


3.1

HITACHI AIR-COOLER WATER CHILLER MODELS............................................................................................5

4 COMPONENTS OF CHILLER ..................................................................................................... 6


4.1

STRUCTURE DRAWING ..............................................................................................................................6

5 PREPARATION INITIAL CHECK ................................................................................................ 7


5.1
5.2
5.3
5.4
5.5

INITIAL CHECK .........................................................................................................................................7


PLACING THE UNIT ...................................................................................................................................7
CENTRE OF GRAVITY ................................................................................................................................8
SERVICE SPACE AND FOUNDATION .............................................................................................................9
TRANSPORTATION ...................................................................................................................................10

6 INSTALLATION ........................................................................................................................... 11
6.1
6.2
6.3
6.4
6.5
6.6
6.7

ELECTRICAL WIRING.................................................................................................................................11
WATER PIPING .........................................................................................................................................13
TYPICAL COMMON WATER PIPING ...............................................................................................................14
MINIMUM INTERNAL SYSTEM WATER VOLUME ..............................................................................................15
WATER CONTROL ....................................................................................................................................15
BMS CONNECTION ...................................................................................................................................16
INSTALLATION FINAL CHECK ......................................................................................................................19

7 TEST RUNNING ........................................................................................................................... 20


7.1
7.2
7.3

PREPARATION .........................................................................................................................................20
TEST RUNING ..........................................................................................................................................20
INSTRUCTIONS AFTER TEST RUNNING.........................................................................................................20

8 CONTROLLER ADJUSTMENT ................................................................................................... 21


8.1
8.2

CONTROLLER SYSTEM..............................................................................................................................22
CONTROLLER ADJUSTMENT ......................................................................................................................22

9 SELF-INSPECTION FUNCTIONS .............................................................................................. 25


9.1
9.2
9.3

ALARM INDICATION ..................................................................................................................................25


NORMAL INDICATION ................................................................................................................................26
FUNCTION FOR INDICATION OF OPERATION CONDITION .................................................................................26

10 CONTROL SYSTEM .................................................................................................................. 29


11 MAINTENANCE ......................................................................................................................... 40
11.1 COMPONENTS .......................................................................................................................................40
11.2 LUBRICATION ........................................................................................................................................40
11.3 DEPOSIT ...............................................................................................................................................40
11.4 CLEANING METHOD ................................................................................................................................41
11.5 WINTER SHUTDOWN ...............................................................................................................................44
11.6 SPRING START-UP .................................................................................................................................44
11.7 PART REPLACEMENT ..............................................................................................................................44
11.8 REFRIGERANT CYCLE .............................................................................................................................44
11.9 REFRIGERANT CYCLE DIAGRAM OF HITACHI AIR-COOLED WATER CHILLER .....................................................45
11.10 REFRIGERANT CYCLE DIAGRAM OF HITACHI AIR-COOLED WATER CHILLER (WITH ECONOMIZER) .......................46
11.11 COMPRESOR REMOVAL ..........................................................................................................................47
11.12 SAFETY AND CONTROL DEVICE SETTING ...................................................................................................48
11.13 NORMAL OPERATING PRESSURE ..............................................................................................................50
11.14 TEST RUNNING AND MAINTENANCE RECORD..............................................................................................51
11.15 DAILY OPERATING RECORDS ...................................................................................................................52
11.16 SEVICING FOR R407C REFRIGERANT SYSTEM ..........................................................................................53

12 TROUBLESHOOTING ............................................................................................................... 53

TABLE OF CONTENTS (cont.)


13 GENERAL SPECIFICATIONS ................................................................................................... 53
13.1

GENERAL DATA .....................................................................................................................................55

14 DRAWINGS ................................................................................................................................ 59
14.1
14.2

DIMENSIONAL DRAWING .........................................................................................................................59


WIRING DIAGRAM...................................................................................................................................62

15 MODEL SELECTION ................................................................................................................. 80


15.1
15.2
15.3
15.4

SELECTION EXAMPLE .............................................................................................................................80


PERFORMANCE TABLE (R407C) .............................................................................................................81
ELECTRICAL DATA (R407C) ...................................................................................................................86
SOUND DATA (R407C) ..........................................................................................................................87

16 APPLICATION DATA................................................................................................................. 88
16.1
16.2
16.3

WORKING RANGE ..................................................................................................................................88


PART LOAD PERFORMANCE ....................................................................................................................89
ETHYLINE GLYCOL APPLICATION ..............................................................................................................91

17 COMPONENTS DATA ............................................................................................................... 93


17.1
17.2
17.3

COMPRESSOR.......................................................................................................................................93
CONDENSER AND CONDENSER FAN .........................................................................................................93
WATER COOLER ....................................................................................................................................94

IMPORTANT NOTICE

1/1

1. IMPORTANT NOTICE
! HITACHI pursues a policy of continuing improvement
in design and performance of Products. The right is
therefore reserved to vary specifications without notice.
! HITACHI cannot anticipate every possible
circumstance that might involve a potential hazard.
! No part of this manual may be reproduced without
written permission.
! Signal words (DANGER, WARNING and CAUTION)
are used to identify levels of hazard seriousness.
Definitions for identifying hazard levels are provided
below with their respective signal words.

! DANGER:
Immediate hazards which WILL result in severe
personal injury or death.

" WARNING:
Hazards or unsafe practices which COULD result in
severe personal injury or death.

# CAUTION:

! If you have any questions, contact your contractor or


dealer of HITACHI.
! This instruction gives a common description and
information for this air-cooled water Chiller which you
operate as well as for other models.
! This air-cooled water Chiller has been designed for the
following temperatures. Operate the air-cooled water
Chiller within this range.
Working Range
Condenser Air
Inlet Temperature
Chilled Water
Outlet Temperature

Maximum

C
Minimum

43

5 (option: -15)

15

! This instructions should be considered as a permanent


part of the air-cooled water Chiller equipment and
should remain with the air-cooled water Chiller
equipment.

Hazards or unsafe practices which COULD result in


minor personal injury or product or property damage.
NOTE:
Useful information for operation and/or maintenance.

2. FEATURES AND BENEFITS


2.1. NEW CHILLER PICTURE

HITACHI is a world leader in technology and with continual


research and product development, now offer a screw type
Air Cooled Chillers. A wide range of capacity are
available from 108 KW to 1002KW.

Twin screw compressor is compatible with R407C and


R22, utilising the same oil and continuous capacity control
is giving the best efficiency to this system.

2/2

FEATURES AND BENEFITS

2.2. COMPRESSOR
" The Samurai Range incorporates

the latest development of


HITACHIs Screw Compressor
Technology for the new
millennium.

&

$ Highly Reliable HITACHI Two-Pole


Motor

% Solenoid Valve for Capacity Control


& Built-in Oil Separator
' Oil Sight Glass
( Oil Heater
) High precision Twin Screw Rotors
* Suction Filter

'
*

-LOW VIBRATION" Twin Screw Compressor

Reciprocating

Screw

AMPLITUDE (m)

! Dual refrigerant compressor for R407C or R22 utilising


the same oil.
! By having so few moving parts, it has become highly
reliable with very low noise level and low vibration.

Time (second)
" Principle of Compression
Discharge Port

Suction Port

HITACHIs Continuous Capacity Control system uses


advanced electronic controls to position the infinitely variable
slide valve within each compressor.
This modulation allows exact load control and accurate
chilled water temperature without the need for expensive
inverters.

COOLING LOAD %

" Continuous Capacity Control

Cooling load = continuos capacity control


Step
control

TIME (Hour)

FEATURES AND BENEFITS

2/3

-PART LOAD PERFORMANCE-

" Energy Saving

MOTOR INPUT (%)

Thanks to Continuous Capacity Control, 15~20% energy


saving is possible compared with current step control
systems due to the following:
! The cooling load can be more closely matched
! Continuous Capacity Control takes advantage of high
efficiency part load performance.
! Frequent compressor starts and stops are eliminated.

Continuous
Capacity
Control

COOLING CAPACITY (%)

2.3. CONTROL
" Many Functions
Newly developed Control Board has many functions shown
below as standard.
! REMOTE/LOCAL changeover switch
! Individual Alarm
! Pump operation circuit
! Pump Freeze Protection Control
! Reverse Phase Protection
! Time Guard
! Star Delta starting Circuit
! Easy Interface
etc...

-CONTINUOUS CAPACITY CONTROL-

" Precise Temperature Control


WATER TEMPERATURE

Start

Outlet Water Temperature

Load Up 1
(Quick cooling)
Load Up 2
Neutral =2C Standard
(Minimum 0.5C)
Load Down
TIME

-CONVENTIONAL STEP CONTROLRestart


WATER TEMPERATURE

Combination of "Continuous Capacity Control


Compressor" and "HITACHIs unique
electronic controls" enable the Chiller to
control outlet water temperature precisely,
independent of cooling load.
This control benefits not only air-conditioning
but also industrial process use.

Outlet
Temperature
1st step

Final step

Temperature
Band 7C
(normally)

2/4

FEATURES AND BENEFITS

2.4. HEAT EXCHANGER

" Plate Type Evaporator

! Less Refrigerant (Small Internal Volume)


! Clean (Stainless Steel)
! High efficiency (closer approach temperature)
! Plate type heat exchanger can provide improved cooling
capacity for R407C

" AirCooled Condenser


HITACHIs patented high performance SLIT FIN and innergrooved tube are applied to provide high performance and
compact heat exchanger
Fins are Acrylic Resin pre-coated against corrosion as
standard.

SHELL & TUBE


CAPACITY (%)

The new Samurai Chillers are equipped with plate type Heat
Exchangers, which have many advantages when compared
with conventional Shell & Tube evaporators as described
below:

PLATE

OPERATION INSTRUCTIONS

3/5

3. OPERATION INSTRUCTIONS
3.1. HITACHI AIR-COOLED WATER CHILLERS
To Start the Unit.

Daily Checking

1. Open the water inlet and outlet valves.


2. After assuring that all control switches have been cut
OFF, and the "LOCAL/REMOTE" switch on the printed
circuit board is in the "REMOTE" position, turn ON the
power switch.
3. Confirm that phases R, S and T are correctly connected.
The correct phase connection can be checked by a
phase sequence indicator. If not correctly connected, the
compressor does not start due to activation of a reversal
phase protection device. Cut the main switch and
interchange two of three terminals, R, S and T at the
main power source terminals.
4. Fully open the liquid line stop valves.
5. Operate the chilled water pump.
6. Depress the "*ON" push button switch.
( * Field-Supplied )
7. Set the thermostat at the desired temperature

1.
2.
3.
4.

To Stop the Unit


1. Depress the "*OFF" push button switch.
( * Field Supplied)
2. Switch OFF the main power source when the unit is shut
down for a long period of time.

Check the power supply to ensure that it is proper.


Check for abnormal sounds and vibration.
Check the unit amperage.
Check the operating pressure.

Troubleshooting
" Unit Does Not Start
1.
2.
3.
4.

Is the main switch ON?


Is the main fuse OK?
Is the chilled water running?
Are the thermostats calling for the cooling operation?

" Poor Cooling Operation


1.
2.
3.
4.

Is sufficient Air supplied to the condenser?


Are the setting temperature correct?
Are the operating pressures normal?
Is sufficient water running through the water cooler?

" Maintenance

Pilot Lamp
The red lamp indicates the normal operation.
When the red lamp is flickered or the orange lamp is
activated, any one of the safety devices may be
functioning.
Please contact your service shop, if this condition is
detected.

1. Remove any obstacles to condenser Airflow, and clean


the condenser.
2. Clean the unit with a cleaner.
3. Clean the water cooler. (It is recommended that a
specialist will be contacted for this type of work.)

4/6

COMPONENTS OF CHILLER

4. COMPONENTS OF CHILLER
4.1. STRUCTURE DRAWING
" HITACHI Air-Cooled Water Chiller (Example of 2 Compressor Chiller)

Detail of LPIPE structure.

ON

OFF

CHECK

POWER
OPERATION
ALARM

Remote/ Local Changeover


Switch is Rear Side.
Air Outlet

Air Inlet

Air Outlet

Air Outlet

Air Inlet

Air Inlet

Water Inlet

Water Outlet

N1 CYCLE

N
1
2
3
4
5
6
7
8

Name
Compressor
Water Cooler
Condenser
Electrical Box
Power Wiring Supply
Fan
Check Valve
Oil Sight Glass

N
9
10
11
12
13
14
15
16

Name
Operation Switch
Expansion Valve
Liquid Line Stop Valve
Dryer Strainer
Liquid Sight Glass
Solenoid Valve
Regulation Valve
Economizer

N2 CYCLE

PREPARATION INITIAL CHECK

5/7

5. PREPARATION INITIAL CHECK


5.1. INITIAL CHECK
" Required Materials
Measure and Architectural Information Regarding
Installation Location
" Installation Location
Confirm that the final installation location is provided with
convenient piping and wiring work. Strong water runoff
should be avoided.

In order to obtain proper clearance beneath the unit for


either rooftop or on-the-ground installation, where
foundation bolts should be sunk into concrete. Additionally,
for on-the ground installation, provide a gravel or concrete
space around the condenser Air intake; in order to avoid
Airflow obstruction due to grass or other vegetation.
" Unit

Check for obstacles which restrict condenser Air flow or


hamper maintenance work in the space specified in Fig. 1.

Check to ensure that the unit has been transported without


damage. File a damage claim with the transportation
companies if mishandling due to transportation company
negligence is suspected.

" Foundation

" Transportation

Check to ensure that the foundation is flat, level and


sufficiently strong, taking into account the maximum
foundation gradient (Fig. 2) and the unit weight balance.
Confirm elevation provision for the unit on a solid base with
an iron frame or concrete curbs shown in
chapter 4.4.

Secure the route to the final installation location by


confirming the dimensions, (Refer to the "Unit General
Data" in Catalogue).

" Installation Space

5.2. PLACING THE UNIT

! DANGER:
If leakage is detected, stop the unit and contact the
installer or service shop. Do not use a naked fire near
the refrigerant gas. If a naked fire is utilised near the
refrigerant gas, refrigerant is turned into a harmful
phosgene compound.

" WARNING:
This unit is operated with refrigerant R407C, (R22
option), which is non-flammable and non-poisonous.
However, refrigerant itself is heavier than the
atmosphere so that a floor is covered with refrigerant
gas if refrigerant is leaked. Therefore, keep good
ventilation to avoid choke during servicing.

# CAUTION:

Pincers, Wrenches, Facilities to Transport and Place The


Unit.

NOTE:
The height of wall shall be smaller than that of the unit
cabinet.
When the unit is installed at the location where the unit
is encircled with walls and obstruction of free Air
circulation is suspected, construction with HITACHI
regarding the operation space is recommended.

" Transportation

" Maximum Foundation Gradient

Transportation the unit as close to the final installation


location as practical before unpacking is accomplished.
Provide adequate facilities to place the unit on the
foundation, with sufficient consideration given to those
individuals performing the installation.

The unit should be installed in an upright position within the


gradient shown in Fig.2.

Check to ensure that valves are correctly opened. If


not opened, serious damage will occur to the
compressor due to an abnormally high pressure.
" Tools And Instruments

" Unpacking
Follow the instructions marked on the packing.

30 mm

h1
h2

3000 mm
Overhead Air
Clearance

15 mm

h1 h2
Fig.2. Maximum Foundation Gradient
Fig.1. Operation Space

5/8

PREPARATION INITIAL CHECK

5.3. CENTRE OF GRAVITY


Centre of Gravity

Centre of Gravity
Control Panel

Fig.3. Centre of Gravity

Model

RCUE 40, 50, 60, 70AG1

RCUE 150, 180, 200AG1

RCUE 80, 100, 120,140AG1

RCUE 240, 270AG1

RCUE 300, 330AG1

RCUE 360, 400AG1

RCUEAG1
40

50

60

70

80

100

120

140

150

180

200

240

270

300

330

360

400

Location Weight Distribution (kg)


1
2
3
4
5
6
7
8
9
10
11
12
13
14

321
321
459
459

333
333
477
477

368
368
527
527

372
372
533
533

385
385
385
552
552
552

401
401
401
575
575
575

448
448
448
642
642
642

453
453
453
650
650
650

447
447
447
447
641
641
641
641

489
489
489
489
701
701
701
701

495
495
495
495
710
710
710
710

513
513
513
513
513
735
735
735
735
735

520
520
520
520
520
744
744
744
744
744

530
530
530
530
530
530
759
759
759
759
759
759

536
536
536
536
536
536
769
769
769
769
769
769

540
540
540
540
540
540
540
774
774
774
774
774
774
774

547
547
547
547
547
547
547
784
784
784
784
784
784
784

1,620

1,790

1,810

2,810

2,930

3,270

3,310

4,350

4,760

4,820

6,240

6,320

7,730

7,830

9,200

9,320

1,900

1,900

1,900

1,900

2,800

2,800

2,800

3,700

3,700

4,600

4,600

5,500

5,500

750

750

750

750

750

750

750

750

750

750

750

750

750

Operating Weight
(Kg)

1,560

Location of Centre of Gravity (mm)


Dimension
1,000 1,000 1,000 1,000
A
Dimension
750
750
750
750
B

PREPARATION INITIAL CHECK

5/9

5.4. SERVICE SPACE AND FOUNDATION


RCUE 40, 50, 60, 70AG1

RCUE 150, 180, 200AG1

Vibration-proof
Rubber mat
(6 positions)

4-26
(Mounting Holes)

Bottom Frame

Vibration-proof
Rubber mat
(14 positions)

8-26
(Mounting Holes)

RCUE 80, 100, 120, 140AG1

6-26
(Mounting Holes)

Bottom Frame

RCUE 240, 270AG1

Vibration-proof
Rubber mat

Vibration-proof
Rubber mat

(10 positions)

(18 positions)

Bottom Frame

10-26
(Mounting Holes)

Bottom Frame

RCUE 300, 330AG1

Detail Of Foundation
Vibration-proof
Rubber mat
(22 positions)

Bottom Frame

12-26
(Mounting Holes)

Bottom Frame

Foundation bolt
(M20)
Rubber bush

RCUE 360, 400AG1

(OPTION)
Vibration-proof
Rubber mat

Nut
Washer

Steel Plate (1mm)

(26 positions)
Concrete

Vibration-proof Rubber mat


(2 mats per position)
(OPTION)

14-26
(Mounting Holes)

Bottom Frame

5/10 PREPARATION INITIAL CHECK


5.5. TRANSPORTATION
5.5.1. Transportation by Rigging
Hook wire cables and apply field-supplied spreader bars on
the top of the unit (see figure in the next page) to prevent
the unit panels from damage due to cable scratches. The
unit should remain in an upright position even during
rigging. The wire cable to rig the unit shall be three times
stronger than the unit weight. Check to ensure that the
rigging bolts are tightly fixed to the unit. The rigging angle
shall be greater than 60 as shown. The weight of the unit
is indicated on the unit label.

5.5.2. Transportation by Roller


When rolling the unit, put at least 7 equal-sized rollers
under the base frames. Each roller must carry both the
outer frames, and must be suited to balance the unit (see
the centre of gravity in page).

! DANGER:
Do not stand below the unit when rigging.

# CAUTION:
Put clothes between wires and the unit to avoid
damages.
Rigging shall be performed by the instruction drawing
attached to the unit.
(Here the example of RCUE120AG1 is shown).

Electrical Box

Wire length
Min.3000mm.
(Field supplied)

Spreader Bar
(Field Supplied)

Removable

Rigging Holes
(4-50)

5.5.3. DECLINING THE UNIT DURING


TRANSPORTATION.

" WARNING:
Do not decline the unit more than an angle of 15 as
shown in the figure during transportation. If declined
more than an angle of 15, the unit may fall down.

Fig.5.Transportation by Roller.
Fig.6. Declining the unit.

INSTALLATION

6/11

6. INSTALLATION
6.1. ELECTRICAL WIRING
" Tools and Instruments
One Set of Wiring tools and Electrical Tester (Clamp Meter)
" Schedule Check

" WARNING:
- Confirm that the field-selected electrical

components (main power switch, fuses, wires,


conduit connections, wire terminals and others) are
properly selected according to the Electrical Data
in Technical Catalogue 1, and ensure that they
comply with national and local codes.
- It is recommended that the main power switch be
locked in the OFF position, to prevent against
accidental supply of power during equipment
servicing.
- Check to ensure that an earthling wire is correctly
connected to the unit. This wire protects from an
electric shock. Utilisation of an earth leakage
breaker is necessary.
" Main Power Wiring Procedures
Confirm that electrical power is not being supplied to the
installation location prior to any electrical installation work.
1. Install the field-supplied main switch box(es) at a
properly selected location.
2. Install conduit connectors in the hole for the power
wiring.
3. Lead main power wires and the earthling wire through
the connector to the screw terminals for main power and
earthling in the magnetic switch box. The neutral wires
for 380/50 Hz and 415 V/50 Hz power supply should
also be led through the connector.
4. Firmly connect the wires with wire terminals to unit
screw terminals R, S, T and N according to Fig. 7.
5. Connect the wires between the power source and the
field-supplied magnetic switches.
6. Consider that the main power source will not be left
turned OFF, easily, because it is necessary to energise
the oil heater even during unit stoppage.

Fg.7. Main Power Wiring.

N
1
2
3
4
5

Name
Main Power/Terminal Board (R,S,T,N)
Electrical Box
Main Power Switch
Main Power Wiring
Earth Wiring

" Control Wiring


Connect the interlock wiring and control wiring between the
unit terminals and the magnetic switches for the water
pumps, according to Fig. 8 or the wiring label. The main
connection to terminal N is required.

6/12 INSTALLATION

.
,
,

DC24V

6 Cycles
5,6 Cycles
4,5,6 Cycles

3,4,5,6 Cycles
Remote control Switch (RSW-A ) (Option)

2,3,4,5,6 Cycles

2
In case of Individual without Remote control Switch (6 Cycles)

ON/OFF

Flow Switch, Differential Water


Pressure Switch Option

SETTING OF LOW VOLTAGE CONTROL


Customer Wiring

MODE
(No use low voltage control)

Dip Switch Setting


(DSW1 of Main PCB)

NORMAL
MODE
(No Low Voltage Control)

MODE1
(Hi / Lo)

Hi

Lo
OFF

MODE 2
(Pulse)

ON

min.100ms
min.100ms

Fig.8. Control Circuit Wiring.

N Name
In case of remote control operation this wire
1
shall be removed.
2 R Phase
3 Neutral
4 Low Voltage / Remote Control
5 Run/Stop Signal
6 Alarm Signal
7 Alarm Lamp
8 Pump Operation
9 Pump Interlock

NOTE:
1. All the setting shall be performed before Power ON.
2. Remote/Local Change over Switch on Operation
Switch shall be set, to "Remote".
3. Terminals 1!~/ 21! are for AC220-240V, Terminals
A!~D! are for DC24V.

INSTALLATION

6/13

6.2. WATER PIPING


" When Piping Connections Are Performed:
1. Connect all pipes as close as possible to the unit, so
that disconnection can be easily performed when
required.
2. It is recommended for the piping of the chilled water inlet
and outlet that flexible joints be utilised, so that vibration
will not transmit.
3. Whenever permissible, sluice valves should be utilised
for water piping, in order to minimise flow resistance and
to maintain sufficient water flow.
4. Proper inspection should be performed to check for
leaking parts inside and outside the system, by
completely opening the chilled water inlet and outlet
valves to the water cooler.
Additionally, equip valves to the inlet and outlet piping.
Equip an air purge cock on the inlet piping and a drain
cock on the outlet piping. The cock handle should be
removed so that the cock can not be opened under
normal circumstances. If this cock is opened during
operation, trouble will occur due to water blow-off.
5. Sufficiently perform insulation to keep the chilled water
piping cool and to prevent sweating of the piping.
6. Under the condition where the ambient temperature is
low in winter, there is a case where equipment and
piping will become damaged during the shutdown
periods at night, because the water in the pump or
piping will be frozen. To prevent freezing of the water, it
is effective to operate the pumps.
HITACHI Chiller has the pump ON/OFF operation
control. (see Wiring Diagram) water from piping.
Additionally, in a case where measures such as water
draining are difficult, utilise antifreeze mixture of
ethylene glycol type or propylene glycol type.

7. The common water pipes (Inlet/Outlet) are field


supplied, only for RCUE 150 400AG1. Typical pipe
working examples are indicated on page 10.
It is no necessary to install any sensor in these common
pipes for standard models.
Number connections for models:
Models
RCUE 40, 50, 60, 70AG1
RCUE 80, 100, 120, 140AG1
RCUE 150, 180, 200AG1
RCUE 240, 270AG1
RCUE 300, 330AG1
RCUE 360, 400AG1

Water Inlet
1
1
2
2
3
3

Water Outlet
1
1
2
2
3
3

# CAUTION:
This product is equipped with plate type heat
exchanger. In the plate heat exchanger, water flows
through a narrow space between the plates.
Therefore, there is a possibility that freezing may
occur if foreign particles or dust are clogged. In order
to avoid this clogging. 20 mesh water strainer shall
be attached at the inlet of chilled water piping
near the product. In case of punching metal type
strainer, mesh hole size shall be 2mm or less.
Never use the salt type antifreeze mixture, because it
possesses strong corrosion characteristics, and water
equipment will be damaged.

+ Pressure Gauge
, Strainer
- Flexible Joint
. Valve
Water Inlet
Chiller
Water Outlet

6/14 INSTALLATION
6.3. TYPICAL COMMON WATER PIPING
RCUE 150, 180, 200, 240, 270AG1

Dimensions according to MODELS

NOTES:
1. Provide a 20 mesh water strainer at the
Chiller water inlet.
2. Securely connect the chilled water pipe of
each cooler in the same water system.
3. Support the water pipes with stay not to
give the weight of water pipes directly to
the unit.

With bending connection

Field piping
(Field supplied)

1
2
3
4
5

4B Victaulic connection. (Attached with unit)


Small Pipe (Attached with unit)
Electrical Box
Thermal insulation
Air purge plug

6
7
8
9
10

HITACHI standard

Chilled water Inlet (6B Flange)


Chilled water Outlet (6B Flange)
Drain plug
To be welded to the common water pipe
Water strainer (20 mesh: field supplied)

RCUE 300, 330, 360, 400AG1

Dimensions according to MODELS

NOTES:
3. Provide a 20 mesh water strainer at the
Chiller water inlet.
4. Securely connect the chilled water pipe of
each cooler in the same water system.
3. Support the water pipes with stay not to
give the weight of water pipes directly to
the unit.

With bending connection

Field piping
(Field supplied)

1
2
3
4
5

4B Victaulic connection. (Attached with unit)


Small Pipe (Attached with unit)
Electrical Box
Thermal insulation
Air purge plug

6
7
8
9
10

HITACHI standard

Chilled water Inlet (8B Flange)


Chilled water Outlet (8B Flange)
Drain plug
To be welded to the common water pipe
Water strainer (20 mesh: field supplied)

INSTALLATION

6/15

6.4. MINIMUM INTERNAL SYSTEM WATER VOLUME


To ensure the cooling operation at least 5 minutes without
interruption, the internal chilled water volume in the piping
system should be greater than the minimum volume as
shown below.

MODEL RCUE AG1


Minimum
Internal Water Volume
Internal
Volume in Water Cooler

40
m

50

60

70

80

NOTE:
Minimum internal system water volume written above is
for standard ON/OFF differential, minimum internal
system water volume shall be increased by the setting of
differential.
100 120 140 150 180 200 240 270 300 330 360 400

0.64 0.58 0.70 0.78 1.28 1.16 1.40 1.56 1.74 2.10 2.34 2.80 3.12 3.50 3.90 4.20 4.68

litre 10.8 13.3 16.1 16.1 23.9 30.7 38.2 38.2 44.0 54.3 54.3 76.4 76.4 82.2 82.2 114.6 114.6

6.5. WATER CONTROL

# CAUTION:
When industrial water is applied for chilled water and
condenser water, industrial water rarely causes
deposits of scales or other foreign substances on
equipment. However, well water or river water may in
most cases contain suspended solid matter, organic
matter, and scales in great quantities. Therefore,
such water should be subjected to filtration or
softening treatment with chemicals before application
as chilled water.

It is also necessary to analyse the quality of water by


checking pH, electrical conductivity, ammonia ion
content, sulphur content, and others, and to utilise
industrial water only if problem is encountered
through these check.

The following is the recommended standard water quality.

Item
Standard Quality
pH (25 C)
Electrical Conductivity (mS/m) (25C)
(2)
{S/cm} (25 C)
Chlorine Ion (mg CI/I)
2
Sulphur Acid Ion (mg SO4 /I)
The Amount of Acid Consumption (pH 4.8)
(mg CaCO3/I)
Total Hardness (mg CaCO3 /I)
Calcium Hardness (mg CaCO3 /I)
Silica L (mg SIO2 /I)
Reference Quality
Total Iron (mg Fe/I)
Total Cupper (mg Cu/I)
2
Sulphur Ion (mg S /I)
+
Ammonium Ion (mg NH4 /I)
Remaining Chlorine (mg CI/I)
Floating Carbonic Acid (mg CO2/I)
Index of Stability

Chilled Water System


Circulating Water
Supply Water
(20 C Less than)

(1)

Tendency
Deposits of
Corrosion
Scales
#

6.8 ~ 8.0

6.8 ~ 8.0

Less than 40
Less than 400
Less than 50
Less than 50

Less than 30
Less than 300
Less than 50
Less than 50

Less than 50

Less than 50

Less than 70
Less than 50
Less than 30

Less than 70
Less than 50
Less than 30

#
#
#

Less than 1.0

Less than 0.3

Less than 1.0


Less than 0.1
It shall not be detected.
Less than 1.0
Less than 0.1
Less than 0.3
Less than 0.3
Less than 4.0
Less than 4.0
6.8 ~ 8.0
-

#
#
#
#
#
#

NOTE:
1. The mark "#" in the table means the factor
concerned with the tendency of corrosion or deposits
of scales.
2. The value showed in "{}" are for reference only
according to the former unit.

#
#

6/16 INSTALLATION
6.6. BMS CONNECTION
4.

6.6.1. SYSTEM
BMS connection is available by using HARC70-CE1,
optional BMS interface unit.
Upper Monitoring Devide
LonWorks
HARC70-CE1

H-Link

Chiller 1

Chiller 2

Chiller 3

Chiller 4

One interface HARC70-CE1 can connect up to 4


Chillers from a remote place using H-Link connection
(Hitachi communications protocol).
Protocol used by HARC70-CE1 is LonWorks. Physical
channel connection with interface is FTT-10A.

6.6.2. SIGNAL
Control
Operation

State
Monitoring

ON/OFF Chiller
Outlet Water Setting
ON/OFF
Chilled Water Outlet
Setting
Chilled Water Outlet
Temp.
Chilled Inlet Water Temp.
Alarm Codes
Operation status

6.6.3. CAUTION ON USE HARC70-CE1


Please use it correctly according to the following
"CAUTION ON USE.
As for the following:
! HARC indicate HARC70-CE1
! Monitoring Device indicate upper connecting
device for supervise , and
! Control Panel indicate Control panel of Chiller unit.
! SNVT Indicate Standard Network Variables Types
1.Install HARC in a grounded metal box.
2.Install a short circuit breaker in the power supply of
HARC.
3.The transmission line between HARC and Chiller unit
2
should be 0.75mm twisted-Pair cable. If it is not
used, then it cannot communicate between HARC
and Chiller unit, and it does not work properly.
.
3. After an abnormal transmitting occurs between
HARC and Chiller unit, and Chiller unit stops, in the
case of operation starting by the hand operation,
then once turn off Chiller units power supply, and
turn on the power supply. If it isnt carried out, then
Chiller unit keeps the condition of transmission
alarm.

After an abnormal transmitting occurs between


HARC and Chiller unit, and Chiller unit stops, in the
case of operation starting by Monitoring Device,
then transmit an operation order after you transmit a
stop order once. If it isnt carried out, it can't start.
6. After Chiller unit, under control by HARC, is stopped
by the control panel, and operation is done from the
Monitoring Device, then transmit an operation order
after you transmit a stop order once. If it isnt carried
out, it cant start.
7. Don't set the setting temperature to Chiller unit,
under control by HARC, by the control panel. If it is
done the, setting temperature is changed. And, as
for the setting temperature, which changed in this
case, transmit to Monitoring device.
8. After the setting temperature is changed by
Monitoring Device, in the case of turned off Chiller
units power supply, set the setting temperature by
Monitoring device again. If it isnt carried out, then
the setting temperature becomes to the temperature
by setting control panel.
9. If power failure occurs in Chiller unit, under control
by HARC, it may not revert to the condition before
the power failure. Try to detect that the operation
condition of Chiller unit changed, by the Monitoring
Device. If Chiller unit stopped due to the power
failure, then transmit an operation order from the
Monitoring Device after the power supply
restoration. And, transmit the setting temperature,
mode from the Monitoring device. If it isnt carried
out, and then Chiller unit is stopping, and the setting
temperature, mode is the initialisation value by
Chiller unit.
10.When SNVT which is transmitted from HARC, is used
by other control device, premise that there is two
minutes delay between the transmitting SNVT and
the movement Chiller unit . If it isnt premised, then
a problem may occurs in the control system.
11.Don't interrupt the power supply of HARC when you
use SCPT in HARC. Even if it exceeds
MaxSendTime, when SNVT is not transmitted from
HARC, and SNVT is transmitted below with the
setting value of MinSendTime, then transmit SCPT
again . If it isnt carried out, SCPT value continues
maintaining 0.
12.If the setting of control panel change Remote to
Locally, and set Remote again, then set the setting
temperature and mode from the Monitoring Device
again. If it does not set, then the setting temperature
and mode continue maintaining the initialisation
value by Chiller unit.
13.When the abnormal transmitting occurs between the
Monitoring Device and HARC, then the condition of
the Monitoring Device may not correspond with the
condition of HARC. Set MaxSendTime and, try that
the condition of the Monitoring Device corresponds
with the condition of HARC in the interval of
MaxSendTime .
14.It can't be used with the except for stop signal of
input terminal of Chiller unit .

INSTALLATION
" Marking of Terminals

6.6.4. DIMENSIONAL DRAWING AND


EXPECIFICATIONS OF HITACHI
GATEWAY (MODEL HARC70-CE1)

Mark
POW

" Structural Drawing

Indication
Red: Power Supply (AC220/240V)
Green: Lighted During
Transmission Between LONWORKS
Yellow: Lighted During
Transmission Between Chiller

IRP
PAC

POW

Down
After Open

Terminal Cover
After Open

6/17

IRP

ID number of NEURON CHIP


On Rear Side of Cover

AC / AC /

CONTROL SYSTEM
PAC

G/W HITACHI
LON / H-LINK

" Mounting Dimensions

MCLR

B B

LON-SERV.

S201

S202

LON H-LINK

Mounting by Screw

" Wiring Procedures

Power Line

Section

Mounting on DIN Rail

1220-240V
Power Source
HARC70-CE1

Wiring Method

Remark

AC / AC / E

AC / AC / E

Earthing Wire

Control Circuit

LON / H-LINK

Center Line of DIN Rail

Upper System
HARC70-CE1

Non-polar

LON / H-LINK

HARC70-CE1
Water Chillers

Non-polar

" System Wiring


" Network Variables and Setting
Version 1.0
Gateway

Chiller Unit
n1

,
.

Chiller Unit
n2

Description
Power Supply
Power Wire AC
220/240V
(Field Supplied)
Connection Wiring
Between Chiller Signal
Wiring DC 5V
(Field Supplied)
Ground Earth Wire
(Field Supplied)
Connection Wire
Between LonWorks
Signal Wire DC 5V
(Field Supplied)

Chiller Unit
n3

Chiller Unit
n4

Wire Size
2mm2 Shielded
_N: CHILLER UNIT N_
2

0.75mm TwistedPair Coble


Max. Length
1000m
-

Configuration Properties
nc60 MinSendTime
nc61 MaxSendTime
NOTE:
Set and use the variables in accordance with the
following tables. (The variables based on "Chiller Part
of LonMarkFunction Profile", however, some function
and setting range have limitation).

6/18 INSTALLATION
" Specifications

" Space Requirements

Item
Connection
Capacity
Power Supply
Power
Consumption
Ambient Condition
Temperature
Relative Humidity
Net weight
Colour
Material of Box

NOTE:
1. Before operating this gateway, initial settings by a
system integrator for the local LonWorks system
are necessary
2. This gateway is designed to be connected with
LonWorks network, and will not function by itself
when it is not connected.
3. The power lines and the signal lines shall be
separated with a minimum distance of 15cm.
4. It is necessary to set and adjust the Chillers and
gateway, before operating the system.
5. "LonWork" "LonMark" are trademarks of Echelon
Corporation registered in the USA and other
countries.

Mounting Method
Mounting Location
Accessories
Transceiver

Warranty

Specifications
Maximum 4H-Link PCBs of Hitachi
Chiller
AC 1-PH, 220~240V10% 50/60Hz
Maximum 10W
0-45C
10-80% (with condition of no
condensation)
0.6kg
Grey (Munsell 5Y7/1 our similar)
ABS resin molding material
Wall Mount (By 2 x M4 Screws), or on
DIN Rail (35mm)
In Weather and Dust-Proofed Control
Panel
Core x 1, Capacitor x 1
Using FTT-10A
No warranty shall be applied for the
control and operation of the upper
"LonWorks" side.
Hitachi's liability shall cover only Hitachi
Chillers, this gateway, and accessibility
by "LonWorks"

" Transmitting Setting (On Control PCB)


Operation

DSW

Before shipment, No. 1 pin of DSW10 is set at ON side

ON
OFF

In case that Chiller Unit quantity in the same H-Link is 2 or more, set No. 1 pin of DSW10 at the OFF
side from 2nd Unit. If only one Chiller Unit is used, no setting is required.

ON
OFF

In case of applying high voltage to the terminal TB1 (E,F), the fuse on the PCB is cut.
In such a case, first connect the wiring to TB1 (E,F) and then turn ON DSW-2

ON
OFF

4
4
4
4

Air
Water
Heat
Pump
4
4
4
4

nvi0
nvi1
nvi2
nvi3

Control: ON/OFF (Start/Stop)


Not used
Setting: Chiller Water Temperature (*1)
Monitor: ON/OFF
Monitor: Water Temperature Setting (*1)
-

nvo4

Setting: Operation Mode

4
4
4

4
4
4

4
4
4
4

nvo5
nvo6
nvo7
nvo8
nvo9

Setting: Hot Water Temperature (*1)


Monitor: Capacity Control
Monitor: Outlet Water Temperature
Monitor: Inlet Water Temperature
Monitor: Alarm

Water
cooled

Air
Cooled

4
4
4
4

Field
Code

Item

Value

SCPT (*2)
State

0:OFF 1:ON
-20~25C
0:OFF, 1:ON
30~60C
HVAC_COOL, HVAC-FREECOOL,HVAC_HEAT.
30~60C
0~100%
-20~60C
-20~60C
Alarm Code

nvo10

Monitor Operation Status

Chiller Run Mode


0 : Chlr_Off (OFF Mode) 2 : Chlr_Run
(Run Mode )
Chiller Operating Mode
1 : HVAC_HEAT(Heating) 3 :
HVAC_COOL(Cooling)
A : HVAC_FREE_COOL (Cooling
Thermostat OFF)
Chlr State
In_alarm
(0=Normal,1=Alarm)
Run_enabled
(0=operation is not available,1=
operation is available )
Local
(0=not in local,1=in local)

4
4

4
4

4
4

nc60
nc61

Minimum interval of Re-sending


Maximum interval off sending

0~6553 Seconds
0~6553 Seconds

(*1) Inlet Step Capacity Control Unit,


Outlet Water; Continuous Capacity Control Unit.
(*2) "4" indicate is applied.

nc52 nc49

When
Update
Default
Transmitted Rate Service Type

4
4

Change occurs
Change occurs

Acknowledged
Acknowledged

4
4
4
4

4
4
4
-

Change occurs
Change occurs
Change occurs
Change occurs

Acknowledged
Acknowledged
Acknowledged
Acknowledged

Change occurs

Acknowledged

INSTALLATION

6/19

6.7. INSTALLATION FINAL CHECK


Inspect the installation work according to all documents
and drawings. Table 2 shows the minimum check points.

6.7.1. Installation Work Check List


1. Is the unit solidly mounted and levelled?

4. Is the electrical wiring system adequate?


Wire Size

Tightened Connections

Space for Condenser Air Flow

Switch Size

Operation Control Devices

Space for Maintenance Work

Fuse Size

Safety Devices

Noise and Vibration

Voltage and Hz

Interlock

2. Is the installation location adequate?

Sunshine and Rainfall

5. Have the R, S and T phases of the water Chiller


correctly been connected to the R, S and T phases of
the main power source?

Appearance
3. Is the water piping system adequate?
Tube Size

Water Drain

Length

Water Control

Flexible Joint

Air Purge

Insulation

Pressure Control

Strainer
Common Pipes (for 3 or 4 cycles)

6. Are the stop valves for the condenser liquid line open?
7. Have the packing glands and the cap nuts for the stop
valves been tightened?
8. Is BMS connected correctly and operate as decided?

7/20 TEST RUNNING

7. TEST RUNNING
7.1. PREPARATION
" Tools and instruments
High Pressure Compound Gauge. Low Pressure
Compound Gauge. Electrical Tester and General Tools.

7.2. TEST RUNNING


Test running should be performed as follows, when the unit
is wired according to the HITACHI standard wiring label.
1. Switch ON the field-supplied pump and it will be started
immediately and check the condition and operation state
of that.
2. Fully open the liquid outlet stop valve.
3. Set the operation switch to "ON", and the compressor
will be started in a few minutes after this operation.
Test running should be accomplished as follows.

# CAUTION:
When the unit is wired according to the HITACHI
standard wiring shown on the wiring label. Switch ON
the main power switch, and energise the oil heater for
12 hours before start-up to sufficiently warm the oil.
Each rotation direction of two rotors in the compressor is
fixed so that a reversal phase protection device is
equipped.
However, the rotation direction should be checked with a
following method.
Confirm that phases R, S and T for the compressor is
correctly connected. The correct phase connection can be
checked by a phase sequence indicator. If not, the
compressor does not start due to activation of the reversal
phase protection device.
Cut the main switch and interchange two of three terminals,
R, S and T on the main terminals at the field connection
side in the unit.

7.3. INSTRUCTIONS AFTER TEST RUNNING


When the test running is completed, please instruct
customers about operation and periodic maintenance
methods before leaving the unit, by using Installation,
Operation and Maintenance Manual. A special attention is
required to the following caution:

# CAUTION:
Switch On the main power switch, and energise the
oil heater for 12 hours before start-up, to sufficiently
warm the oil.
Check to ensure that valves are correctly opened. If
not opened, serious damage will occur to the
compressor due to an abnormally high pressure.
! Operate the pump for chilled water and other auxiliary
equipment such as fan coil units and Air handling units.
! Check to ensure that the chilled water flows sufficiently
and that other auxiliary equipment operate properly.
! Set the switch at the desired temperature.
! Depress the ON push button, the condenser fans will
start to operate and the compressor will be started.
! Check the rotation direction of the condenser fans.
! After system operation becomes stabilised, check the
discharge and suction pressures by 7-segment on
control panel.
! Check to ensure that the thermostat functions properly.
! Check to ensure that the control and protective devices
function properly.
! Starting timer and unload-starting timer are set at five
(5), thirty (30) seconds and three (3) minutes,
respectively, in accordance with operation
characteristics. Therefore, local adjustment should be
avoided.
NOTE:
A loud sound occurs when this compressor is stopped
after the normal operation. However, this sound
indicates no abnormalities and stops within a few
seconds by the activation of the check valve. This sound
is due to the reverse rotation of the screw rotors,
resulting from the pressure difference between the
discharge and the suction pressure.

# CAUTION:
Do not cut off the power source switch during the
operating season. When the power source switch is
cut off, the oil heater for screw compressor is not
energised, and the compressor might be damaged
due to oil foaming at starting.
When the operation season starts after long
disconnection of the power source switch, please turn
on the power source switch 12 hours before starting
operation.

CONTROLLER ADJUSTMENT

8/21

8. CONTROLLER ADJUSTMENT

LED

PUSH
BUTTON
SWITCH

7 SEGMENTS

SWITCH POSITION
ON
OFF

ON
OFF
ON
OFF

Cool
Heat

Local
Remote

$ High Cut Check (Fan Stop for Checking)

7 Mode Set Switch B

% Chilled Water Temperature Setting

8 Local/Remote Changeover Switch

(STANDARD: "+07")

& Defrosting Set by Ambient Temperature (Heat Pump)


(NOT AVAILABLE)

' Continuous Capacity Control Setting


(STANDARD)

( Compressor starting Delay Time


(STANDARD: 3 min)

) Mode

Set Switch A
(DEPEND ON MODEL)

* Manual Defrost (Heat Pump)


(NOT AVAILABLE)

5 Optional Function B
(STANDARD: ALL OFF)

6 Optional Function C
(STANDARD: ALL OFF)

(STANDARD: "Remote")

9 Cool/Heat Changeover Switch


(STANDARD: "Cool")

: Unit Type Setting


(STANDARD: RSW6 and RSW5 is "9") (RSW7: NOT
AVAILABLE)

; Neutral Zone Setting


(STANDARD: "3")

< Hot Water Temperature Setting for Heat Pump


(NOT AVAILABLE)

= Optional Function A (Outernals signals, Self-Checking mode)


(STANDARD: ALL OFF)

> Pump Operation


(STANDARD: OFF)

8/22 CONTROLLER ADJUSTMENT

8.1. CONTROL SYSTEM


Electrical Operation Control advanced HITACHI Water
Chillers are as follows.
" Capacity Control
All models are equipped with an unloading system for each
compressor, in order to adjust the cooling capacity and to
provide precise temperature control for the chilled water,
coupled with electronic thermostats.
" Control Panel
ON switch, OFF switch, Power Supply Lamp, Operation
Lamp, Alarm Lamp, Operation/Alarm Indicator for each
refrigerant cycle and check switch are mounted in the
Control Panel. The Control Panel is located at a position
where easy access is available. Operation/Alarm indicator
can display individual alarm codes such as High-Cut, LowCut etc. this function is very useful for detecting what alarm
has occurred. Check switches are for checking chilled
water temperature and alarm occurrence data. Chilled
water temperature setting switches, ON/OFF Differential
Setting Switches, Remote-Local Switch and so on are
located at the rear side of Control Panel, in order not to
access during operation.
" Operation Hour-Meter
This hour-meter indicates the sum of the compressor
operation

8.2. CONTROLLER ADJUSTMENT


Layout of control panel of printed circuit board is shown in
the Figure of the last page.
Setting functions are followings:
" Chilled Water Outlet Temperature Setting

" Printed Circuit Board


A micro-processor, relays and electronic components are
mounted on the Printed Circuit Board. Increased reliability
is assured due to the elimination of mechanical parts and
wires. This board contains various function by applying
micro-processor as follows:
Screw Compressor Cycling Protection Circuit.
The electronic timer of the screw compressor cycling
protection (ccp) connected in the compressor control circuit
delays the screw compressor restarting period for
approximately three (3) minutes for No.1 compressor, four
(4) minutes for No.2 compressor, five (5) minutes for No.3
compressor, six (6) minutes for No.4 compressor.
Electronic Thermostat Circuit.
The electronic thermostat senses chilled water outlet
temperature, and operate capacity control solenoid valves
of HITACHI screw compressor.
Screw Compressor Reversing Protection Circuit.
This circuit is composed of a reverse-phase protection
devices, preventing reverse operation of the screw
compressor, because the screw compressor definitely
cannot be operated in the wrong direction, due to the
misconnection of the main power phases
Restart after Short Period Power-Failure.
In the case that a power failure shorter than 2 seconds
occurred, compressors can be restarted automatically
within 3 minutes after power supply.

" Continuous Capacity Control Setting Switch =

DSW5
Definition of Special Terms.
Water
Temperature

Switch = RSW1 and RSW2


= 7C for chilled water outlet temperature is recommended.
The RSW1 and RSW2 dials are already set at 7 and 0.
Setting at the figures from 3 to 9 of the RSW2 dial should
not be permitted.
" Chiller Type Set Switch = RSW5, 6, 7
Concerning of this series, RSW5 and RSW6 are used for
identification of the series.
= The RSW5 and RSW6 are already set at 9 and 9.
Setting at the figures from 0 to 8 of these dials and all of
the figures of RSW7 should not be permitted.
" Neutral Zone Setting Switch = RSW8

Load Up 1 Mode
10C
Set by
DSW5,
5 pin

Set by
RSW8

= 2 degrees is standard. The RSW8 dial is already set at 3


= 2 degrees.
The figures at the RSW8 dial means as follows:

Load Up 2 Mode

Water Outlet
Temperature

Neutral Zone

Water Inlet
Temperature
Inlet Water Temp.
when system is
stopped with
Thermos Off mode
7C

Setting Temperature

0 1 2 3 4 5 6 7 8 9
Figure
Band (degree) 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0

Set by
DSW5,
1&2 pin

9C

Load Down Mode


6C
Thermo Off
Standard
Setting

Set by
DSW5,
3&4 pin

CONTROLLER ADJUSTMENT
" Continuos Capacity Control Setting

Switch=DSW5
Temperature Band for Stop Setting Switch
= 1 degree is standard. The figure 1 and 2 of the DSW5
switch are already set at figure 1 = ON side, 2 = OFF side.
The locations at the figure 1 and 2 of the DSW5 mean as
follows.
1
2
1
2
1
2
1
2
Figure
ON ON ON OFF OFF ON OFF OFF
Location
0.5
1.0
1.5
2.0
Band(degree)
Temperature Band for Restart Setting Switch
= 2 degree is standard. The figure 3 and 4 of the DSW5
switch are already set at figure 3 = ON side, 4 = OFF side.
The locations at the figure 3 and 4 of the DSW5 mean as
follows.
3
4
3
4
3
4
3
4
Figure
ON ON ON OFF OFF ON OFF OFF
Location
1.0
2.0
3.0
4.0
Band(degree)
Differential Temperature of Load-up 2 Mode Setting Switch
= 1 degree is standard. The figure 5 of the DSW5 switch is
already set at ON side.
The locations at the figure 5 of the DSW5 mean as follows.
5
5
Figure
ON OFF
Location
Band(degree) 1.0 3.0

8/23

" Setting of Compressor Cycling Protection Start

= DSW2
* Time Delay Starting for Compressor Setting Switch *
The compressor will be started after this setting time.
= 3 minutes is standard. The figure 1 and 2 of the DSW2
switch are already set at figure 1 = OFF side, 2 = OFF side.
The locations at the figure 1 and 2 of the DSW2 mean as
follows.
Figure
Location
Time(minute)

1
2
1
2
1
2
1
2
ON ON ON OFF OFF ON OFF OFF
0.5
6
10
3

" Manual Set Switch A = DSW3


* Compressor Forcedly Stop Mode Setting Switch *
Switches "DSW3-1" is for No.1 compressor, "DSW3-2" for
No.2, "DSW3-3" for No.3, "DSW3-4" for No.4, "DSW3-5" for
No.5 and "DSW3-6" for No.6.
If necessary to stop any compressors, turn these switches
(DSW3-1, DSW3-2, DSW3-3, DSW3-4, DSW3-5 and
DSW3-6) to the OFF side, the compressors corresponding
to these switches are turned to the OFF side will be
stopped.
The figures of the DSW3 switch are initially set as follows
depend on the compressor quantity.
This switch is for servicing, therefore, all the compressors
shall be ON for normal operation.
Figure
Location
Model

1
ON

2
OFF

3
4
5
OFF OFF OFF
1 Comp. System

6
OFF

Figure
Location
Model

1
ON

2
ON

3
4
5
OFF OFF OFF
2 Comp. System

6
OFF

6
6
Figure
ON OFF
Location
Time(second) 12 24

Figure
Location
Model

1
ON

2
ON

3
4
5
ON
OFF OFF
3 Comp. System

6
OFF

Output Signal Time for Load-up 2 and Load-down Mode


Setting Switch
= 2 seconds is standard. The figure 7 and 8 of the DSW5
switch are already set at figure 7 = ON side,
8 = ON side.
The locations at the figure 7 and 8 of the DSW5 means as
follows.

Figure
Location
Model

1
ON

2
ON

3
4
5
ON
ON
OFF
4 Comp. System

6
OFF

Figure
Location
Model

1
ON

2
ON

3
4
5
ON
ON
ON
5 Comp. System

6
OFF

7
8
7
8
7
8
7
8
Figure
ON ON ON OFF OFF ON OFF OFF
Location
2
4
6
8
Time(second)

Figure
Location
Model

1
ON

2
ON

3
4
5
ON
ON
ON
6 Comp. System

6
ON

Interval of Output Signal Time for Load-up 2 and Loaddown Mode Setting Switch.
= 60 seconds is standard. The figure 9 and 10 of the DSW5
switch are already set at figure 9=ON side, 10=ON side.
The locations at the figure 9 and 10 o f the DSW5 mean as
follows.
9
10
9
10
9
10
9
10
Figure
ON ON ON OFF OFF ON OFF OFF
Location
60
90
120
30
Time(second)

Setting at the figures from 5 to 10 of the DSW3 switch


should not be permitted (always at OFF side).

Output Signal Time for Load-up 1 Mode Setting Switch


= 12 seconds is standard. The figure 6 of the DSW5 switch
is already set at ON side.
The locations at the figure 6 of the DSW5 mean as follows.

NOTE:
The figures 2, 3 and 4 of DSW3 which are Not
corresponding to the equipped compressor number are
always turned to the OFF side.

8/24 CONTROLLER ADJUSTMENT


" Manual Set Switch B = DSW4
The figure 2 of the DSW4 switch must be turned to the ON
side.
The figures 3 and 7 of the DSW4 switch are initially set as
follows depend on the unit model.
Setting at the figures 1, 4, 5, 6 and 8 of the DSW4 switch
should not be permitted (always at OFF side).
Figure
Location
Type of
Chiller/Refrigerant

3
ON

Figure
Location
Type of
Chiller/Refrigerant

3
OFF

7
ON

R407C LW
7
ON

R407C ST

3
ON

7
OFF

R22 LW
3
OFF

7
OFF

R22 ST

ST: Standard model


LW: Low Ambient (option)
R22 (Option)
The figures 9 and 10 of DSW4 switch are for compressor
size setting as follows.
Figure
9
10
Location
OFF ON
Compressor
40 HP

9
10
ON OFF
50 HP

9
10
ON
ON
60 HP

" Anti-freeze Control by Pump Operation =


DSW6-2pin
If the ambient temperature get lower than 2 'C, water pump
is operated forcedly and it protect water line against
freezing. OFF side setting of DSW6-2pin makes this control
available.
This control is available only when the pump is controlled
by Chiller(See wiring diagram).
If water outlet temperature gets higher than 15C, water
pump is intermittently run with 5 minutes running and 55
minutes stopping.
The segment indicates 'PU' for 5 minutes in running and
'88' for 55 minutes in stopping.
If ambient temperature gets higher than 4C, this control
would be cancelled.
Case 1. In case the ambient temp. decreasing

Chilled
Water
Temp.
(C)

Ambient Temp. (C)

Case 2. In case the ambient temp.increasing

" Selection Switch for Cooling/ Heating

Operation = SW8
= All model in this series are for cooling only. So that
Heating function is Not available.
The SW8 Selection Switch must be turned to the upper
side.
" Selection Switch for Local/ Remote Operation =

Chilled
Water
Temp.
(C)

SW6
= Remote operation is standard. So that the SW6 selection
switch is turned to the lower side.
If local operation is required, the SW6 selection switch is
turned to the upper side.
" Selection Switch for Local/ Remote Pump

Operation = SW7
= The SW7 selection switch is turned to the lower ("OFF")
side as remote setting.
If local operation is required, the SW7 selection switch is
turned to the upper side.
" Anti-freeze Control by Pump Operation =

DSW6-2pin
If the ambient temperature get lower than 2 C, water pump
is operated forcedly and it protect water line against
freezing. OFF side setting of DSW6-2pin makes this control
available.
This control is available only when the pump is controlled
by Chiller (See wiring diagram).
" Other Switches = SW5, DSW6, RSW9 and

DSW1
This control panel is equipped with other switches:
The SW5 selection switch for chilled water/brine water, so
that this switch must be turned to the upper side
(water). DSW6 and RSW9 for operation mode and
setting change of these switches are not available.
It is recommended that the setting is not changed at site.
Also, the DSW1 switch is equipped with. This switch is
used for only checking, resulting in easy troubleshooting.

Ambient Temp. (C)

Symbols
Show

Continuous Run
Intermittent Run
Stopped

For example, in case that this protection works under


ambient temp. is 2C and chilling water is 10 ~15C, then
the water pump is run continuously.
When DSW6-2 is positioned at ON, makes this control be
invalid. In case Chiller receives the running operation
during this control, this protective control would be
cancelled and go back to the normal water pump control.
This freeze protective control is not available under
alarming due to water outlet or ambient thermistor
abnormality (open or short circuit: alarm code... '12' or '22').

" Other Switches = SW5, DSW6, RSW9 and


DSW1
This control panel is equipped with other switches:
The SW5 selection switch for chilled water/ brine water, so
that this switch must be turned to the upper side
("water"). DSW6 and RSW9 for operation mode and
setting change of these switches are not available.
It is recommended that the setting is not changed at site.
Also, the DSW1 switch is equipped with. This switch is
used for only checking, resulting in easy troubleshooting.

1/25
" Brine Option Setting = DSW4

NOTE:
The other information of brine option are on page 29 and
32.

When the brine option is requested, the figure 4 of the


DSW4 must be turned to the ON (UPPER) side.
It is possible to set the temperature of brine outlet from
-10C to 15C.

9. SELF-INSPECTION FUNCTIONS
9.1. ALARM INDICATION
If the unit is operated under abnormal conditions, an alarm
code(refer to the table below) is indicated and the "Alarm"
LED lamp is lighted.
Function of 7-Segment Light Emitted Diode on Control
Panel is as shown in the table below.

SEG.1

SEG.2
7 Segments on

? ? ? ? Control Panel

No.1
cycle

No.2
cycle

Code
No.3
No.4
cycle
cycle

No.5
cycle

No.6
cycle

C1-H1

C2-H2

C3-H3

C4-H4

C5-H5

C6-H6

Activation of High Pressure Switch

C1-L1

C2-L2

C3-L3

C4-L4

C5-L5

C6-L6

Excessively Low Pressure

C1-t1

C2-t2

C3-t3

C4-t4

C5-t5

C6-t6

Low Pressure Protection with Suction Gas Thermistor

C1-41

C2-42

C3-43

C4-44

C5-45

C6-46

Activation of Fan Motor Internal Thermostat

C1-51

C2-52

C3-53

C4-54

C5-55

C6-56

Activation of Thermal Relay for Compressor

C1-71

C2-72

C3-73

C4-74

C5-75

C6-76

Activation of Compressor Internal Thermostat

C1-61

C2-62

C3-63

C4-64

C5-65

C6-66

Activation of Discharge Gas Thermostat

C1-o1

C2-o2

C3-o3

C4-o4

C5-o5

C6-o6

Activation of Differential Pressure Control

C1-28

C2-28

C3-28

C4-28

C5-28

C6-28

Failure of Suction Gas Pressure Sensor (Open / Short)

C1-27

C2-27

C3-27

C4-27

C5-27

C6-27

Failure of Discharge Gas Pressure Sensor (Open / Short)

C1-26

C2-26

C3-26

C4-26

C5-26

C6-26

Failure of Suction Gas Thermistor (Open / Short)

C1-21

C2-21

C3-21

C4-21

C5-21

C6-21

Failure of Cooler Inlet Refrigerant Thermistor (Open/Short)

C1-23

C2-23

C3-23

C4-23

C5-23

C6-23

Failure of Discharge Gas Thermistor (Open / Short)

C1-24

C2-24

C3-24

C4-24

C5-24

C6-24

Failure of Thermistor set before Expansion Valve (Open / Short)

C1-P6

C2-P6

C3-P6

C4-P6

C5-P6

C6-P6

Freezing Protection Control by Cooler Inlet Refrigerant Temperature

Content

6E-6E

Alarm of Water Failure (Differential Water Pressure Switch Option)

AP-AP

Activation of Additional Protection Device

13-13

Freezing Protection

C1-05

C2-05

C3-05

C4-05

C5-05

C6-05

Phase Abnormally

C1-5P

C2-5P

C3-5P

C4-5P

C5-5P

C6-5P

No Signal Feedback from Water Pump

"C1""Pu"

"C2""Pu"

"C3""Pu"

"C4""Pu"

"C5""Pu"

"C6""Pu"

Alarm of Excessively High Water Temperature

" " - " " : Flickering.

40-40

Malfunction

11-11

Failure of Water Inlet Temperature Thermistor (Open / Short)

12-12

Failure of Water Outlet1 Temperature Thermistor (Open / Short)

15-15

Failure of Water Outlet2 Temperature Thermistor (Open / Short)

16-16

Failure of Water Outlet3 Temperature Thermistor (Open / Short)

22-22

Failure of Ambient Temperature Thermistor (Open / Short)

XX - XX : SEG1-SEG2

9/26 SELF-INSPECTION FUNCTIONS


9.2. NORMAL INDICATION
If the unit is operated under a normal operation condition,
the operation code (refer to the table below) is indicated on
7-Segment LED's of the control panel.

No.1
cycle

No.2
cycle

Code
No.3
No.4
cycle
cycle

No.5
cycle

No.6
cycle

Content

C1-88

C2-88

C3-88

C4-88

C5-88

C6-88

Power Supply, After Stoppage

C1-Co

C2-Co

C3-Co

C4-Co

C5-Co

C6-Co

Cooling Operation

C1-oF

C2-oF

C3-oF

C4-oF

C5-oF

C6-oF

Stoppage by Thermo-Off

C1-Pu

C2-Pu

C3-Pu

C4-Pu

C5-Pu

C6-Pu

Pump Operation Only, Warning of Pump Feedback

9.3. FUNCTION FOR INDICATION OF OPERATION CONDITION


" Function for Indication of Operation Condition
The setting temperature, chilled water temperature sensed
at the thermistor, the setting differential temperature and
the last alarm code are digitally indicated on the control
panel.
The Alarm Code
Occurrence Data

Normal Operation
Condition
"88" "Co" "oF"

+ Press the check "" and "" switches

simultaneously for more than 3 sec.


It is changed to the normal mode by
pressing the "" and "" switches
simultaneously for more than 3 sec.
again.

Checking
Indication

, Press the check "" switch for more

than 3 sec.
It is changed to the normal mode by
pressing the "" switch for more than
3 sec. again.

- Press the check "" switch for more

Capacity Control
Indication

than 3 seconds.
It is available only while the ""
switch is pressed. It changes to
normal mode after 3 seconds
automatically.

NOTE:
Each indication mode shall be changed from the normal mode.
" Indication Mode of Alarm Occurrence Data

The content of abnormal stoppage including activation of


safety devices is memorised and indicated on the con
panel
Alarm Occurrence Data (Max.10 data)

" Capacity Control Indication

Example

D B H I

No.1 Comp Load Up

D G @ H

No.2 Comp Hold

D J K C

No.3 Comp Load Down

D B L L

No.1 Comp Thermo-off


Starting Control

@ A B C
In case of No. 1 cycle high
pressure alarm occurrence

D B E B

@ A
F

In case of No. 2 cycle high


pressure alarm occurrence

D G E G

NOTE:
If an abnormal operation is occurred under this
indication mode, this indication mode is changed to the
alarm indication mode.

SELF-INSPECTION FUNCTIONS
" Checking Indication

,
Back to "CPU ROM number"

Alarm Code Occurred Last

(no alarm)

D B M K

Discharge Pressure (MPa)

Suction Pressure (MPa)

Discharge Gas Temperature (Option) (C)

D G M Q

C N G

D J M Q

C N G

D N M Q

C N G

D O M Q

C N G

D P M Q

C N G

D B R K

? G

(N 1 Cycle RK = 82C)

D G R K

? G

D J R K

? G

D N R K

? G

D O R K

? G

D P R K

? G

Suction Gas Temperature (C)

(N 1 Cycle IQ = 0.42 MPa)

Discharge Gas Temperature (Option) (C)

C N G

Discharge Gas Temperature (Option) (C)

D B M Q

Discharge Gas Temperature (Option) (C)

B F G

Discharge Gas Temperature (Option) (C)

D P M K

Discharge Gas Temperature (Option) (C)

B F G

Suction Pressure (MPa)

D O M K

Suction Pressure (MPa)

B F G

Suction Pressure (MPa)

D N M K

Suction Pressure (MPa)

B F G

Suction Pressure (MPa)

D J M K

Discharge Pressure (MPa)

B F G

Discharge Pressure (MPa)

D G M K

Discharge Pressure (MPa)

B F G

(N 1 Cycle IK = 1.92 MPa)

Discharge Pressure (MPa)

C C C C

Discharge Pressure (MPa)

D B R Q

(N 1 Cycle RQ = -2C)

9/27

9/28 SELF-INSPECTION FUNCTIONS


Suction Gas Temperature (C)

D O R Q

D P R Q

D B R S

J O
(N 1 Cycle RS1 = 36)

N
(N 1 Cycle RS2 = 4)

D G R S

J O

D J R S

J O

D N R S

J O

D O R S

J O

D P R S

J O

D T U

B G

D A U

D A U B

D A U G

D A U J

R Q D

K W

R X

J O

Liquid Temperature (Option) (C)

Liquid Temperature (Option) (C)

Liquid Temperature (Option) (C)

Water Inlet Temperature (C)

Average Water Outlet Temperature (C)

Water Outlet 1 Temperature (C)

Water Outlet 2 Temperature (C)

Water Outlet 3 Temperature (C)

Setting Water Outlet Temperature (C)

Setting Neutral Zone Temperature Difference (C)

Ambient Temperature (C)

Liquid Temperature (Option) (C)

D N R Q

Liquid Temperature (Option) (C)

Liquid Temperature (Option) (C)

Suction Gas Temperature (C)

D J R Q

Suction Gas Temperature (C)

Suction Gas Temperature (C)

Suction Gas Temperature (C)

D G R Q

S @ C

CPU ROM Number

Return to "Alarm Code Ocurred List"

(ROM N = C-203)

G Y J

CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load

Time Schedule

Solenoid Valve

OFF
OFF
OFF
OFF

MF11~14
SV11
SV12
SV13

Fan Motor

OFF
CLS
OFF
OFF
OFF
OFF
OFF

OFF

CH1
MC1

No.1
CPUE

MI
PBS

Compressor Motor

Main Power Switch


Operation Switch
Load Up
Controller
Neutral
Load Down
Safety Devices
Chilled Water Pump
Power Supply Indicator
Operation Indicator
Alarm Indicator
Oil Heater

Control Devices

Control Stage

10. CONTROL SYSTEM

OFF
OFF
OFF
OFF

OFF

ON
CLS
OFF
ON
OFF
OFF
ON

OFF
OFF
ON

CLS
ON
ON
ON
OFF
ON

Capacity Control

Minimun 3min.

OFF
OFF
ON

CLS
ON
ON
ON
OFF
OFF
DLT
(ULD)
33~99%

OFF
OFF
OFF

CLS
ON
ON
ON
OFF
OFF
DLT
(ULD)
33~99%

OFF
OFF
OFF

CLS
ON
ON
ON
OFF
OFF
DLT
(ULD)
33~99%

OFF
OFF
OFF
OFF

OFF

OPN
ON
ON
OFF
ON
ON

OFF
OFF
OFF
OFF

OFF

OFF
CLS
ON
ON
OFF
OFF
ON

Safety Devices

10/29

CLS
ON
ON
ON
OFF
OFF
DLT
(ULD)
33~99%
ON
OFF
OFF
OFF

ON
ON
-

OFF
OFF
OFF
OFF

OFF

ON
CLS
OFF
ON
OFF
OFF
ON

10sec.

OFF
OFF
OFF
OFF

OFF

ON
OFF
CLS
ON
ON
OFF
OFF
ON

Shut Down

The Compressor which started finally will be restarted first.

CLS
ON
ON
ON
OFF
OFF
DTA
(ULD)
33%

!
!
!
CLS
CLS
CLS
CLS
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
DLT
DLT
DLT
DLT
(FLD) (FLD)
(ULD)
(ULD) OFF
100% 100% 33~99%
33%
ON (Q'ty Depends on "Fan Cycling Control")
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF

!
CLS
ON
ON
ON
OFF
OFF
DLT
(ULD)
33~99%

30sec.

ON
OFF
OFF

CLS
ON
ON
ON
OFF
OFF
DLT
(ULD)
33%

5sec.

ON
OFF
OFF

CLS
ON
ON
ON
OFF
OFF
STA
(ULD)
33%

3min.

ON
OFF
OFF

OFF

ON
CLS
ON
ON
ON
OFF
OFF

Starting Control

CONTROL SYSTEM

OFF
OFF
OFF
OFF

OFF

OFF
CLS
OFF
OFF
OFF
OFF
OFF

CONTROL SYSTEM

10. CONTROL SYSTEM


Standard Operation Sequence RCUE 40AG1, 50AG1

10/29

CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load

Time Schedule

MF11~14
SV11
SV12
SV13

OFF
OFF
OFF
OFF

Solenoid Valve

Fan Motor

OFF
CLS
OFF
OFF
OFF
OFF
OFF

OFF

CH1
MC1

No.1
CPUE

MI
PBS

Compressor Motor

Main Power Switch


Operation Switch
Load Up
Controller
Neutral
Load Down
Safety Devices
Chilled Water Pump
Power Supply Indicator
Operation Indicator
Alarm Indicator
Oil Heater

Control Devices

Control Stage

10/30 CONTROL SYSTEM

OFF
OFF
OFF
OFF

OFF

ON
CLS
OFF
ON
OFF
OFF
ON

OFF
OFF
ON

CLS
ON
ON
ON
OFF
ON

Capacity Control

Minimun 3min.

OFF
OFF
ON

CLS
ON
ON
ON
OFF
OFF
DLT
(ULD)
25~99%

OFF
OFF
OFF

CLS
ON
ON
ON
OFF
OFF
DLT
(ULD)
25~99%

OFF
OFF
OFF

CLS
ON
ON
ON
OFF
OFF
DLT
(ULD)
25~99%

OFF
OFF
OFF
OFF

OFF

OPN
ON
ON
OFF
ON
ON

OFF
OFF
OFF
OFF

OFF

OFF
CLS
ON
ON
OFF
OFF
ON

Safety Devices

CLS
ON
ON
ON
OFF
OFF
DLT
(ULD)
25~99%
ON
OFF
OFF
OFF

ON
ON
-

OFF
OFF
OFF
OFF

OFF

ON
CLS
OFF
ON
OFF
OFF
ON

10sec.

OFF
OFF
OFF
OFF

OFF

ON
OFF
CLS
ON
ON
OFF
OFF
ON

Shut Down

The Compressor which started finally will be restarted first.

CLS
ON
ON
ON
OFF
OFF
DTA
(ULD)
25%

!
!
!
CLS
CLS
CLS
CLS
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
DLT
DLT
DLT
DLT
(FLD) (FLD)
(ULD)
(ULD) OFF
100% 100% 25~99%
25%
ON (Q'ty Depends on "Fan Cycling Control")
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF

!
CLS
ON
ON
ON
OFF
OFF
DLT
(ULD)
25~99%

30sec.

ON
OFF
OFF

CLS
ON
ON
ON
OFF
OFF
DLT
(ULD)
25%

5sec.

ON
OFF
OFF

CLS
ON
ON
ON
OFF
OFF
STA
(ULD)
25%

3min.

ON
OFF
OFF

OFF

ON
CLS
ON
ON
ON
OFF
OFF

Starting Control

OFF
OFF
OFF
OFF

OFF

OFF
CLS
OFF
OFF
OFF
OFF
OFF

10/30
CONTROL SYSTEM

Standard Operation Sequence RCUE 60AG1, 70AG1

OFF

No.1
No.2
CPUE

MC1

OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

MC2

MF11~14
MF21~24
SV11
SV12
SV13
SV21
SV22
SV23

CH1
CH2

OFF
CLS
CLS
OFF
OFF
OFF
OFF
OFF
OFF

MI
PBS

CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load

Time Schedule

Solenoid Valve

Fan Motor

Compressor Motor

Oil Heater

Chilled Water Pump


Power Supply Indicator
Operation Indicator
Alarm Indicator

Safety Devices

Main Power Switch


Operation Switch
Load Up
Controller
Neutral
Load Down

Control Devices

Control Stage

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

ON
CLS
CLS
OFF
ON
OFF
OFF
ON
ON

ON
OFF
OFF
ON
OFF
OFF

OFF

ON
OFF
OFF
ON
OFF
OFF

OFF

CLS
CLS
ON
ON
ON
OFF
OFF
ON
DLT
(ULD)
33%

60sec

5sec.

CLS
CLS
ON
ON
ON
OFF
OFF
ON
STA
(ULD)
33%

3min.

ON
OFF
OFF
ON
OFF
OFF

OFF

OFF

ON
CLS
CLS
ON
ON
ON
OFF
ON
ON

Starting Control

ON
OFF
OFF
ON
OFF
OFF

ON
OFF
OFF
ON
OFF
OFF

CLS
CLS
ON
ON
ON
OFF
OFF
OFF
DLT
(ULD)
33%
DLT
(ULD)
33%

OFF
OFF
ON
OFF
OFF
ON

CLS
CLS
ON
ON
ON
OFF
ON
ON

Minimun 3min.

!
!
!
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
DLT
DLT
DLT
DLT
(FLD) (FLD)
(ULD)
(ULD) OFF
100% 100% 33~99%
33%
DLT
DLT
DLT
DLT
(FLD) (FLD)
(ULD)
(ULD) OFF
100% 100% 33~99%
33%
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
OFF
OFF
OFF
OFF
ON
OFF
OFF
ON
ON
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
ON
ON
OFF
ON
OFF
OFF
OFF
OFF

!
CLS
CLS
ON
ON
ON
OFF
OFF
OFF
DLT
(ULD)
33~99%
DLT
(ULD)
33~99%

5sec. 30sec.

CLS
CLS
ON
ON
ON
OFF
OFF
OFF
DLT
(ULD)
33%
STA
(ULD)
33%

Capacity Control

OFF
OFF
ON
OFF
OFF
ON

CLS
CLS
ON
ON
ON
OFF
OFF
OFF
DLT
(ULD)
33~99%
DLT
(ULD)
33~99%

OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF

CLS
CLS
ON
ON
ON
OFF
OFF
OFF
DLT
(ULD)
33~99%
DLT
(ULD)
33~99%

CLS
CLS
ON
ON
ON
OFF
OFF
OFF
DLT
(ULD)
33~99%
DLT
(ULD)
33~99%

10/31

OFF
OFF
OFF
OFF
OFF
OFF

DLT
(ULD)
33~99%

OFF

OPN
CLS
ON
ON
ON
ON
ON
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OPN
OPN
ON
ON
OFF
ON
ON
ON

Safety Devices

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF
CLS
CLS
ON
ON
OFF
OFF
ON
ON

The Compressor which started finally will be restarted first.

ON
OFF
OFF
ON
OFF
OFF

CLS
CLS
ON
ON
ON
OFF
OFF
OFF
DTA
(ULD)
33%
DTA
(ULD)
33%

CONTROL SYSTEM

CLS
CLS
ON
ON
ON
OFF
OFF
OFF
DLT
(ULD)
33~99%
DLT
(ULD)
33~99%
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF

ON
ON
-

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

ON
CLS
CLS
OFF
ON
OFF
OFF
ON
ON

10sec.

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

ON
OFF
CLS
CLS
ON
ON
OFF
OFF
ON
ON

Shut Down

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF
CLS
CLS
OFF
OFF
OFF
OFF
OFF
OFF

CONTROL SYSTEM

10/31

Standard Operation Sequence RCUE 80AG1, 100AG1

MF11~14
MF21~24
SV11
SV12
SV13
SV21
SV22
SV23

MC2

CH1
CH2
MC1

No.2
CPUE

No.1

MI
PBS

CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load

Time Schedule

Solenoid Valve

Fan Motor

Compressor Motor

Oil Heater

Chilled Water Pump


Power Supply Indicator
Operation Indicator
Alarm Indicator

Safety Devices

Main Power Switch


Operation Switch
Load Up
Controller
Neutral
Load Down

Control Devices

Control Stage

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF

OFF

CLS
OFF
ON
OFF
OFF
ON
ON

ON
CLS

CLS
OFF
OFF
OFF
OFF
OFF
OFF

OFF
CLS

10/32 CONTROL SYSTEM

CLS

ON
OFF
OFF
ON
OFF
OFF

OFF

CLS
ON
ON
ON
OFF
OFF
ON
DLT
(ULD)
25%

CLS

60sec

5sec.

ON
OFF
OFF
ON
OFF
OFF

OFF

CLS
ON
ON
ON
OFF
OFF
ON
STA
(ULD)
25%

3min.

ON
OFF
OFF
ON
OFF
OFF

OFF

OFF

CLS
ON
ON
ON
OFF
ON
ON

ON
CLS

Starting Control

ON
OFF
OFF
ON
OFF
OFF

ON
OFF
OFF
ON
OFF
OFF

CLS
ON
ON
ON
OFF
OFF
OFF
DLT
(ULD)
25%
DLT
(ULD)
25%

CLS
CLS

CLS

OFF
OFF
ON
OFF
OFF
ON

CLS

CLS

CLS

CLS

Minimun 3min.

CLS
CLS
CLS
CLS
CLS
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
DLT
DLT
DLT
DLT
(FLD)
(FLD)
(ULD)
(ULD) OFF
100%
100%
25~99%
25%
DLT
DLT
DLT
DLT
(FLD)
(FLD)
(ULD)
(ULD) OFF
100%
100%
25~99%
25%
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
OFF
OFF
OFF
OFF
ON
OFF
OFF
ON
ON
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
ON
ON
OFF
ON
OFF
OFF
OFF
OFF

CLS
ON
ON
ON
OFF
OFF
OFF
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%

5sec. 30sec.

CLS
ON
ON
ON
OFF
OFF
OFF
DLT
(ULD)
25%
STA
(ULD)
25%

CLS

Capacity Control

OFF
OFF
ON
OFF
OFF
ON

CLS
ON
ON
ON
OFF
OFF
OFF
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%

CLS

OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF

CLS
ON
ON
ON
OFF
OFF
OFF
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%

CLS

CLS
CLS
ON
ON
ON
OFF
OFF
OFF
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%

OFF
OFF
OFF
OFF
OFF
OFF

DLT
(ULD)
25~99%

OFF

CLS
ON
ON
ON
ON
ON
OFF

OPN

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OPN
ON
ON
OFF
ON
ON
ON

OPN

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

CLS
ON
ON
OFF
OFF
ON
ON

OFF
CLS

The Compressor which started finally will be restarted first.

ON
OFF
OFF
ON
OFF
OFF

CLS
ON
ON
ON
OFF
OFF
OFF
DTA
(ULD)
25%
DTA
(ULD)
25%

CLS

Safety Devices

CLS
ON
ON
ON
OFF
OFF
OFF
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF

CLS

ON
ON
-

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

CLS
OFF
ON
OFF
OFF
ON
ON

ON
CLS

10sec.

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

CLS
ON
ON
OFF
OFF
ON
ON

ON
OFF
CLS

Shut Down

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

CLS
OFF
OFF
OFF
OFF
OFF
OFF

OFF
CLS

10/32
CONTROL SYSTEM

Standard Operation Sequence RCUE 120AG1, 140AG1

CLS Close
OPN: Open
STA: Star
DLT Delta

Time Schedule

Solenoid Valve

Fan Motor

Compressor Motor

Oil Heater

OFF

OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

MC3

MF11~14
MF21~24
MF31~34
SV11
SV12
SV13
SV21
SV22
SV23
SV31
SV32
SV33

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

ON
CLS
CLS
CLS
OFF
ON
OFF
OFF
ON
ON
ON

OFF

OFF

OFF
CLS
CLS
CLS
OFF
OFF
OFF
OFF
OFF
OFF
OFF

MC2

MC1

CH1
CH2
CH3

No.1
No.2
No.3
CPUE

MI
PBS

ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load

Chilled Water Pump


Power Supply Indicator
Operation Indicator
Alarm Indicator

Safety Devices

Main Power Switch


Operation Switch
Load Up
Controller Neutral
Load Down

Control Devices

Control Stage

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

60sec.

5sec.

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

60sec.

5sec.

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

CLS
CLS
CLS
ON
ON
ON
OFF
ON
ON
ON

Capacity Control

Minimun 3min.

!
!
!
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF OFF
OFF
OFF
OFF
OFF OFF
OFF
OFF
OFF
OFF OFF
OFF
OFF
OFF
OFF OFF
OFF
OFF
DLT
DLT
DLT
DLT
DLT
(ULD)
(FLD) (FLD)
(ULD) (ULD) OFF
33~99% 100% 100% 33~99% 33%
DLT
DLT
DLT
DLT
DLT
(ULD)
(FLD) (FLD)
(ULD) (ULD) OFF
33~99% 100% 100% 33~99% 33%
DLT
DLT
DLT
DLT
DLT
(ULD)
(FLD) (FLD)
(ULD) (ULD) OFF
33~99% 100% 100% 33~99% 33%
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
OFF
OFF OFF
OFF
OFF
ON
OFF
OFF OFF
ON
ON
OFF
ON
ON
OFF
OFF
OFF OFF
OFF
OFF OFF
OFF
OFF
ON
OFF
OFF OFF
ON
ON
OFF
ON
ON
OFF
OFF
OFF OFF
OFF
OFF OFF
OFF
OFF
ON
OFF
OFF OFF
ON
ON
OFF
ON
ON
OFF
OFF
OFF OFF

5sec. 30sec.

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF OFF OFF OFF OFF
OFF
OFF OFF OFF OFF OFF
OFF
ON
ON
OFF OFF OFF
OFF
ON
ON
ON
ON
OFF
OFF
STA
DLT
DLT
DLT
DLT
DLT
(ULD) (ULD) (ULD) (ULD) (ULD) (ULD)
33% 33% 33% 33% 33%
33%
STA
DLT
DLT
DLT
OFF OFF (ULD) (ULD) (ULD) (ULD)
33% 33% 33%
33%
STA
DLT
OFF OFF OFF OFF (ULD) (ULD)
33%
33%

3min.

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

OFF

OFF

OFF

ON
CLS
CLS
CLS
ON
ON
ON
OFF
ON
ON
ON

Starting Control

10/33

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF

OPN
OPN
OPN
ON
ON
OFF
ON
ON
ON
ON

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF

OFF
CLS
CLS
CLS
ON
ON
OFF
OFF
ON
ON
ON

The Compressor which started finally will be restarted first.

OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
ON

Safety Devices
!
!
!
!
!
CLS
CLS
CLS
CLS
OPN
OPN
CLS
CLS
CLS
CLS
CLS
OPN
CLS
CLS
CLS
CLS
CLS
CLS
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
DTA
DLT
DLT
DLT
(ULD) (ULD)
(ULD)
(ULD)
OFF
OFF
33% 33~99% 33~99% 33~99%
DTA
DLT
DLT
DLT
DLT
(ULD) (ULD)
(ULD)
(ULD)
(ULD)
OFF
33% 33~99% 33~99% 33~99% 33~99%
DTA
DLT
DLT
DLT
DLT
DLT
(ULD) (ULD)
(ULD)
(ULD)
(ULD)
(ULD)
33% 33~99% 33~99% 33~99% 33~99% 33~99%

CONTROL SYSTEM

CLS
CLS
CLS
ON
ON
ON
OFF
OFF
OFF
OFF
DLT
(ULD)
33~99%
DLT
(ULD)
33~99%
DLT
(ULD)
33~99%
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

ON
ON
-

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF

ON
OFF
CLS
CLS
CLS
ON
ON
OFF
OFF
ON
ON
ON

10sec.

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF

ON
CLS
CLS
CLS
OFF
ON
OFF
OFF
ON
ON
ON

Shut Down

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF

OFF
CLS
CLS
CLS
OFF
OFF
OFF
OFF
OFF
OFF
OFF

CONTROL SYSTEM

10/33

Standard Operation Sequence RCUE 150AG1

CLS Close
OPN: Open
STA: Star
DLT Delta

Time Schedule

Solenoid Valve

Fan Motor

Compressor Motor

Oil Heater

OFF

OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

MC3

MF11~14
MF21~24
MF31~34
SV11
SV12
SV13
SV21
SV22
SV23
SV31
SV32
SV33

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

ON
CLS
CLS
CLS
OFF
ON
OFF
OFF
ON
ON
ON

OFF

OFF

OFF
CLS
CLS
CLS
OFF
OFF
OFF
OFF
OFF
OFF
OFF

MC2

MC1

CH1
CH2
CH3

No.1
No.2
No.3
CPUE

MI
PBS

ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load

Chilled Water Pump


Power Supply Indicator
Operation Indicator
Alarm Indicator

Safety Devices

Main Power Switch


Operation Switch
Load Up
Controller Neutral
Load Down

Control Devices

Control Stage

10/34 CONTROL SYSTEM

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

60sec.

5sec.

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

60sec.

5sec.

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

CLS
CLS
CLS
ON
ON
ON
OFF
ON
ON
ON

Capacity Control

Minimun 3min.

!
!
!
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF OFF
OFF
OFF
OFF
OFF OFF
OFF
OFF
OFF
OFF OFF
OFF
OFF
OFF
OFF OFF
OFF
OFF
DLT
DLT
DLT
DLT
DLT
(ULD)
(FLD) (FLD)
(ULD) (ULD) OFF
25~99% 100% 100% 25~99% 25%
DLT
DLT
DLT
DLT
DLT
(ULD)
(FLD) (FLD)
(ULD) (ULD) OFF
25~99% 100% 100% 25~99% 25%
DLT
DLT
DLT
DLT
DLT
(ULD)
(FLD) (FLD)
(ULD) (ULD) OFF
25~99% 100% 100% 25~99% 25%
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
OFF
OFF OFF
OFF
OFF
ON
OFF
OFF OFF
ON
ON
OFF
ON
ON
OFF
OFF
OFF OFF
OFF
OFF OFF
OFF
OFF
ON
OFF
OFF OFF
ON
ON
OFF
ON
ON
OFF
OFF
OFF OFF
OFF
OFF OFF
OFF
OFF
ON
OFF
OFF OFF
ON
ON
OFF
ON
ON
OFF
OFF
OFF OFF

5sec. 30sec.

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF OFF OFF OFF OFF
OFF
OFF OFF OFF OFF OFF
OFF
ON
ON
OFF OFF OFF
OFF
ON
ON
ON
ON
OFF
OFF
STA
DLT
DLT
DLT
DLT
DLT
(ULD) (ULD) (ULD) (ULD) (ULD) (ULD)
25% 25% 25% 25% 25%
25%
STA
DLT
DLT
DLT
OFF OFF (ULD) (ULD) (ULD) (ULD)
25% 25% 25%
25%
STA
DLT
OFF OFF OFF OFF (ULD) (ULD)
25%
25%

3min.

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

OFF

OFF

OFF

ON
CLS
CLS
CLS
ON
ON
ON
OFF
ON
ON
ON

Starting Control

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF

OPN
OPN
OPN
ON
ON
OFF
ON
ON
ON
ON

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF

OFF
CLS
CLS
CLS
ON
ON
OFF
OFF
ON
ON
ON

The Compressor which started finally will be restarted first.

OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
ON

!
!
!
!
!
CLS
CLS
CLS
CLS
OPN
OPN
CLS
CLS
CLS
CLS
CLS
OPN
CLS
CLS
CLS
CLS
CLS
CLS
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
DTA
DLT
DLT
DLT
(ULD) (ULD)
(ULD)
(ULD)
OFF
OFF
25% 25~99% 25~99% 25~99%
DTA
DLT
DLT
DLT
DLT
(ULD) (ULD)
(ULD)
(ULD)
(ULD)
OFF
25% 25~99% 25~99% 25~99% 25~99%
DTA
DLT
DLT
DLT
DLT
DLT
(ULD) (ULD)
(ULD)
(ULD)
(ULD)
(ULD)
25% 25~99% 25~99% 25~99% 25~99% 25~99%

Safety Devices

CLS
CLS
CLS
ON
ON
ON
OFF
OFF
OFF
OFF
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

ON
ON
-

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF

ON
OFF
CLS
CLS
CLS
ON
ON
OFF
OFF
ON
ON
ON

10sec.

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF

ON
CLS
CLS
CLS
OFF
ON
OFF
OFF
ON
ON
ON

Shut Down

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF

OFF
CLS
CLS
CLS
OFF
OFF
OFF
OFF
OFF
OFF
OFF

10/34
CONTROL SYSTEM

Standard Operation Sequence RCUE 180AG1, 200AG1

CONTROL SYSTEM

10/35

Standard Operation Sequence RCUE 240, 270AG1.


Control Stage
Starting Control

Capacity Control

Control Devices
Main Power Switch
Operation Switch
Load Up
Controller
Neutral
Load Down
Safety Devices
Chilled Water Pump
Power Supply Indicator
Operation Indicator
Alarm Indicator
Oil Heater

MI
PBS

No.1
No.2
No.3
No.4
CPUE

CH1
CH2
CH3
CH4
MC1

OFF
CLS
CLS
CLS
CLS
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

ON
CLS
CLS
CLS
CLS
OFF
ON
OFF
OFF
ON
ON
ON
ON

ON
CLS
CLS
CLS
CLS
ON
ON
ON
OFF
ON
ON
ON
ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

MC2
Compressor Motor

MC3

MC4

Fan Motor

Solenoid Valve

MF11~14
MF21~24
MF31~34
MF41~44
SV11
SV12
SV13
SV21
SV22
SV23
SV31
SV32
SV33
SV41
SV42
SV43

!
!
!
CLS CLS CLS CLS CLS
CLS CLS CLS
CLS
CLS
CLS
CLS CLS CLS CLS CLS
CLS CLS CLS
CLS
CLS
CLS
CLS CLS CLS CLS CLS
CLS CLS CLS
CLS
CLS
CLS
CLS CLS CLS CLS CLS
CLS CLS CLS
CLS
CLS
CLS
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF OFF OFF OFF OFF OFF OFF OFF
OFF
OFF
OFF
OFF OFF OFF OFF OFF OFF OFF OFF
OFF
OFF
OFF
ON
ON
OFF OFF OFF OFF OFF OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF OFF OFF OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
OFF OFF
OFF
OFF
OFF
STA DLT DLT
DLT
DLT
DLT DLT DLT
DLT
DLT
DLT
(ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD)
(FLD) (FLD)
25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100%
STA DLT
DLT
DLT DLT DLT
DLT
DLT
DLT
OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD)
(FLD) (FLD)
25% 25% 25% 25% 25% 25% 25~99% 100% 100%
STA
DLT DLT DLT
DLT
DLT
DLT
OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD)
(FLD) (FLD)
25% 25% 25% 25% 25~99% 100% 100%
STA DLT
DLT
DLT
DLT
OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD)
(FLD) (FLD)
25% 25% 25~99% 100% 100%
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF OFF OFF OFF OFF OFF OFF OFF
OFF
OFF
OFF
OFF OFF OFF OFF OFF OFF OFF OFF
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF OFF OFF OFF OFF OFF OFF OFF
OFF
OFF
OFF
OFF OFF OFF OFF OFF OFF OFF OFF
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF OFF OFF OFF OFF OFF OFF OFF
OFF
OFF
OFF
OFF OFF OFF OFF OFF OFF OFF OFF
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF OFF OFF OFF OFF OFF OFF OFF
OFF
OFF
OFF
OFF OFF OFF OFF OFF OFF OFF OFF
ON
ON
OFF

CLS
CLS
CLS
CLS
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%

CLS
CLS
CLS
CLS
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
DLT
(ULD)
25%
DLT
(ULD)
25%
DLT
(ULD)
25%
DLT
(ULD)
25%

OFF
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
ON
OFF

OFF
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
ON
OFF

CLS
CLS
CLS
CLS
ON
ON
ON
OFF
ON
ON
ON
ON
OFF

OFF

OFF

OFF

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

CLS
CLS
CLS
CLS
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
DTA
(ULD)
25%
DTA
(ULD)
25%
DTA
(ULD)
25%
DTA
(ULD)
25%

CLS
CLS
CLS
CLS
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%

CLS
CLS
CLS
CLS
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%

ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF

OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
ON

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

Time Schedule
3min.

5sec.
60sec.

CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load

5sec.
60sec.

5sec.
60sec.

5sec 30sec.
Minimun 3min.

The Compressor
which started
finally will be
restarted first.

to be continued in next page

10/36 CONTROL SYSTEM


Standard Operation Sequence RCUE 240, 270AG1 (cont.)
Control Stage
Safety Devices

Shut Down

Control Devices
Main Power Switch
Operation Switch
Load Up
Controller
Neutral
Load Down
Safety Devices
Chilled Water Pump
Power Supply Indicator
Operation Indicator
Alarm Indicator
Oil Heater

MI
PBS

No.1
No.2
No.3
No.4
CPUE

CH1
CH2
CH3
CH4
MC1

MC2
Compressor Motor

MC3

MC4

Fan Motor

Solenoid Valve

MF11~14
MF21~24
MF31~34
MF41~44
SV11
SV12
SV13
SV21
SV22
SV23
SV31
SV32
SV33
SV41
SV42
SV43

OPN
OPN
CLS
CLS
ON
ON
ON
OFF
ON
ON
OFF
OFF

OPN
OPN
OPN
CLS
ON
ON
ON
ON
ON
ON
ON
OFF

OPN
OPN
OPN
OPN
ON
ON
OFF
ON
ON
ON
ON
ON

OFF
CLS
CLS
CLS
CLS
ON
ON
OFF
OFF
ON
ON
ON
ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

CLS
OPN
CLS
CLS
CLS
CLS
CLS
CLS
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
DLT
(ULD)
OFF
OFF
OFF
25~99%
DLT
DLT
(ULD)
(ULD)
OFF
OFF
25~99% 25~99%
DLT
DLT
DLT
(ULD)
(ULD)
(ULD)
OFF
25~99% 25~99% 25~99%
DLT
DLT
DLT
DLT
(ULD)
(ULD)
(ULD)
(ULD)
25~99% 25~99% 25~99% 25~99%
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON

ON
ON
-

!
CLS
CLS
CLS
CLS
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

ON
OFF
CLS
CLS
CLS
CLS
ON
ON
OFF
OFF
ON
ON
ON
ON

ON
CLS
CLS
CLS
CLS
OFF
ON
OFF
OFF
ON
ON
ON
ON

OFF
CLS
CLS
CLS
CLS
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

Time Schedule

10sec.
The Compressor which started finally
will be restarted first.

CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load

CONTROL SYSTEM

10/37

Standard Operation Sequence RCUE 300, 330AG1


Control Stage
Starting Control

Capacity Control

Control Devices
Main Power Switch
Operation Switch
Controller
Load Up
Neutral
Load Down
Safety Devices

Chilled Water Pump


Power Supply Indicator
Operation Indicator
Alarm Indicator
Oil Heater

Compressor Motor

MI
PBS

No.1
No.2
No.3
No.4
No.5
CPUE

CH1
CH2
CH3
CH4
CH5
MC1

OFF

ON

ON

CLS CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

OFF OFF

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF OFF

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF OFF

STA DLT DLT DLT DLT DLT DLT DLT DLT DLT
OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25% 25%

DLT
(ULD)
25~99%

DLT
DLT
(FLD) (FLD)
100% 100%

DLT
(ULD)
25~99%

DLT
(ULD)
25%

OFF

DTA
DLT
DLT
(ULD) (ULD)
(ULD)
25% 25~99% 25~99%

OFF OFF

OFF

OFF

STA DLT DLT DLT DLT DLT DLT DLT


OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25% 25%

DLT
(ULD)
25~99%

DLT
DLT
(FLD) (FLD)
100% 100%

DLT
(ULD)
25~99%

DLT
(ULD)
25%

OFF

DTA
DLT
DLT
(ULD) (ULD)
(ULD)
25% 25~99% 25~99%

OFF OFF

OFF

OFF

OFF

OFF

STA DLT DLT DLT DLT DLT


OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25%

DLT
(ULD)
25~99%

DLT
DLT
(FLD) (FLD)
100% 100%

DLT
(ULD)
25~99%

DLT
(ULD)
25%

OFF

DTA
DLT
DLT
(ULD) (ULD)
(ULD)
25% 25~99% 25~99%

OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

STA DLT DLT DLT


OFF (ULD) (ULD) (ULD) (ULD)
25% 25% 25% 25%

DLT
(ULD)
25~99%

DLT
DLT
(FLD) (FLD)
100% 100%

DLT
(ULD)
25~99%

DLT
(ULD)
25%

OFF

DTA
DLT
DLT
(ULD) (ULD)
(ULD)
25% 25~99% 25~99%

OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

STA DLT
OFF (ULD) (ULD)
25% 25%

DLT
(ULD)
25~99%

DLT
DLT
(FLD) (FLD)
100% 100%

DLT
(ULD)
25~99%

DLT
(ULD)
25%

OFF

DTA
DLT
DLT
(ULD) (ULD)
(ULD)
25% 25~99% 25~99%

MC2

MC3

MC4

MC5

Fan Motor

Solenoid Valve

MF11~14
MF21~24
MF31~34
MF41~44
MF51~54
SV11
SV12
SV13
SV21
SV22
SV23
SV31
SV32
SV33
SV41
SV42
SV43
SV51
SV52
SV53

OFF

OFF OFF

ON (Q'ty Depends on "Fan Cycling Control")

OFF OFF

ON (Q'ty Depends on "Fan Cycling Control")

OFF OFF

ON (Q'ty Depends on "Fan Cycling Control")

OFF OFF

ON (Q'ty Depends on "Fan Cycling Control")

OFF OFF

ON (Q'ty Depends on "Fan Cycling Control")

OFF OFF

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF OFF

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF OFF

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF OFF

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF OFF

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

OFF

Time Schedule

30sec.

5sec.

60sec

CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load

5sec.

60sec

5sec
60sec.

5sec.
60sec.

5sec. 30sec.

Minimun

to be continued in next page

The Compressor
which started
finally will be
restarted first.

10/38 CONTROL SYSTEM


Standard Operation Sequence RCUE 300, 330AG1 (cont.)
Control Stage
Safety Devices

Shut Down

Control Devices
Main Power Switch
Operation Switch
Controller
Load Up
Neutral
Load Down
Safety Devices

Chilled Water Pump


Power Supply Indicator
Operation Indicator
Alarm Indicator
Oil Heater

Compressor Motor

MI
PBS

No.1
No.2
No.3
No.4
No.5
CPUE

CH1
CH2
CH3
CH4
CH5
MC1

MC2

MC3

MC4

MC5

Fan Motor

Solenoid Valve

MF11~14
MF21~24
MF31~34
MF41~44
MF51~54
SV11
SV12
SV13
SV21
SV22
SV23
SV31
SV32
SV33
SV41
SV42
SV43
SV51
SV52
SV53

OPN
OPN
CLS
CLS
CLS
ON
ON
ON
OFF
ON
ON
OFF
OFF
OFF

OPN
OPN
OPN
CLS
CLS
ON
ON
ON
ON
ON
ON
ON
ON
OFF

OPN
OPN
OPN
OPN
CLS
ON
ON
ON
ON
ON
ON
ON
ON
OFF

OPN
OPN
OPN
OPN
OPN
ON
ON
OFF
ON
ON
ON
ON
ON
ON

OFF
CLS
CLS
CLS
CLS
CLS
ON
ON
OFF
OFF
ON
ON
ON
ON
ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

CLS
OPN
CLS
CLS
CLS
CLS
CLS
CLS
CLS
CLS
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
DLT
(ULD)
OFF
OFF
OFF
OFF
25~99%
DLT
DLT
(ULD)
(ULD)
OFF
OFF
OFF
25~99% 25~99%
DLT
DLT
DLT
(ULD)
(ULD)
(ULD)
OFF
OFF
25~99% 25~99% 25~99%
DLT
DLT
DLT
DLT
(ULD)
(ULD)
(ULD)
(ULD)
OFF
25~99% 25~99% 25~99% 25~99%
DLT
DLT
DLT
DLT
DLT
(ULD)
(ULD)
(ULD)
(ULD)
(ULD)
25~99% 25~99% 25~99% 25~99% 25~99%
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON

ON
ON
-

!
CLS
CLS
CLS
CLS
CLS
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

ON
OFF
CLS
CLS
CLS
CLS
CLS
ON
ON
OFF
OFF
ON
ON
ON
ON
ON

ON
CLS
CLS
CLS
CLS
CLS
OFF
ON
OFF
OFF
ON
ON
ON
ON
ON

OFF
CLS
CLS
CLS
CLS
CLS
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

Time Schedule

The Compressor which started


finally will be restarted first.

CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load

10sec.

CONTROL SYSTEM

10/39

Standard Operation Sequence RCUE 360,400AG1


Control Stage
Starting Control

Capacity Control

Control Devices
Main Power Switch
Operation Switch
Load Up
Controller Neutral
Load Down

Safety Devices

Chilled Water Pump


Power Supply Indicator
Operation Indicator
Alarm Indicator

Oil Heater

MI
PBS

No.1
No.2
No.3
No.4
No.5
No.6
CPUE

CH1
CH2
CH3
CH4
CH5
CH6
MC1

OFF ON
-

ON

CLS CLS CLS CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS CLS CLS CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS CLS CLS CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS CLS CLS CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS CLS CLS CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS CLS CLS CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

CLS

OFF OFF ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF OFF ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT
DLT
DLT DLT
DLT
DLT
DTA
DLT
DLT
OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD)
(ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25%
25% 25~99% 25~99%
OFF OFF OFF OFF

STA DLT DLT DLT DLT DLT DLT DLT DLT DLT
DLT
DLT DLT
DLT
DLT
DTA
DLT
DLT
OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD)
(ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25%
25% 25~99% 25~99%

OFF OFF OFF OFF

OFF

OFF

STA DLT DLT DLT DLT DLT DLT DLT


DLT
DLT DLT
DLT
DLT
DTA
DLT
DLT
OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD)
(ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25%
25% 25~99% 25~99%

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

STA DLT STA DLT DLT DLT


DLT
DLT DLT
DLT
DLT
DTA
DLT
DLT
OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD)
(ULD)
25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25%
25% 25~99% 25~99%

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

STA DLT DLT DLT


DLT
DLT DLT
DLT
DLT
DTA
DLT
DLT
OFF (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD)
(ULD)
25% 25% 25% 25% 25~99% 100% 100% 25~99% 25%
25% 25~99% 25~99%

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

MC4

MC6

Solenoid Valve

MC5

Fan Motor

MC3

MF11~14
MF21~24
MF31~34
MF41~44
MF51~54
MF61~64
SV11
SV12
SV13
SV21
SV22
SV23
SV31
SV32
SV33
SV41
SV42
SV43
SV51
SV52
SV53
SV61
SV62
SV63

MC2

Compressor Motor

OFF

STA DLT
DLT
DLT DLT
DLT
DLT
DTA
DLT
DLT
OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD)
(ULD)
25% 25% 25~99% 100% 100% 25~99% 25%
25% 25~99% 25~99%

OFF OFF

ON (Q'ty Depends on "Fan Cycling Control")

OFF OFF

ON (Q'ty Depends on "Fan Cycling Control")

OFF OFF

ON (Q'ty Depends on "Fan Cycling Control")

OFF OFF

ON (Q'ty Depends on "Fan Cycling Control")

OFF OFF

ON (Q'ty Depends on "Fan Cycling Control")

OFF OFF
OFF OFF ON

ON (Q'ty Depends on "Fan Cycling Control")


ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF OFF ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF OFF ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF OFF ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF OFF ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF OFF ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF OFF OFF OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

OFF

Time Schedule

30min.

5sec.

60sec
CLS Close
OPN: Open
STA: Star
DLT Delta

ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load

5sec.

60sec

5sec
60sec.

5sec.
60sec.

5sec.

5sec. 30sec.

Minimun

to be continued in next page

The Compressor
which started
finally will be
restarted first.

10/40 CONTROL SYSTEM


Standard Operation Sequence RCUE 360, 400AG1 (cont.)
Control Stage
Safety Devices

Shut Down

Control Devices
Main Power Switch
Operation Switch
Load Up
Controller Neutral
Load Down

Safety Devices

Chilled Water Pump


Power Supply Indicator
Operation Indicator
Alarm Indicator

Oil Heater

MI
PBS

No.1
No.2
No.3
No.4
No.5
No.6
CPUE

CH1
CH2
CH3
CH4
CH5
CH6
MC1

MC2

MC3
Compressor Motor

MC4

MC5

MC6

Fan Motor

Solenoid Valve

MF11~14
MF21~24
MF31~34
MF41~44
MF51~54
MF61~64
SV11
SV12
SV13
SV21
SV22
SV23
SV31
SV32
SV33
SV41
SV42
SV43
SV51
SV52
SV53
SV61
SV62
SV63

CLS
CLS
CLS
CLS
CLS
CLS
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OPN
CLS
CLS
CLS
CLS
CLS
ON
ON
ON
OFF
ON
OFF
OFF
OFF
OFF
OFF

OPN
OPN
CLS
CLS
CLS
CLS
ON
ON
ON
OFF
ON
ON
OFF
OFF
OFF
OFF

OPN
OPN
OPN
CLS
CLS
CLS
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF

OPN
OPN
OPN
OPN
CLS
CLS
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF

OPN
OPN
OPN
OPN
OPN
CLS
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF

OPN
OPN
OPN
OPN
OPN
OPN
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON

OFF
CLS
CLS
CLS
CLS
CLS
CLS
ON
ON
OFF
OFF
ON
ON
ON
ON
ON
ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

DLT
(ULD)
25~99%

OFF

OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

DLT
(ULD)
OFF
OFF
OFF
25~99%
DLT
DLT
(ULD)
(ULD)
OFF
OFF
25~99% 25~99%
DLT
DLT
DLT
(ULD)
(ULD)
(ULD)
OFF
25~99% 25~99% 25~99%
DLT
DLT
DLT
DLT
(ULD)
(ULD)
(ULD)
(ULD)
25~99% 25~99% 25~99%
25~99%
DLT
DLT
DLT
DLT
(ULD)
(ULD)
(ULD)
(ULD)
25~99% 25~99% 25~99%
25~99%
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
ON (Q'ty Depends on "Fan Cycling Control")
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON

ON
ON
-

!
CLS
CLS
CLS
CLS
CLS
CLS
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
DLT
(ULD)
25~99%
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

ON
OFF
CLS
CLS
CLS
CLS
CLS
CLS
ON
ON
OFF
OFF
ON
ON
ON
ON
ON
ON

ON
CLS
CLS
CLS
CLS
CLS
CLS
OFF
ON
OFF
OFF
ON
ON
ON
ON
ON
ON

OFF
CLS
CLS
CLS
CLS
CLS
CLS
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

Time Schedule
The Compressor which started finally
will be restarted first.

CLS Close
OPN: Open
STA: Star
DLT Delta

ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load

10sec.

MAINTENANCE

11/41

11. MAINTENANCE
The unit should be periodically inspected according to the
same items as those described in the paragraph titled
"Test Running". In order to ensure dependable
performance and long life operation, the following
additional items should be given for particular attention.

" WARNING:
If a fire accidentally occurs, turn OFF the main switch
and use an extinguisher for an oil fire and an electric
fire.
Do not operate the unit near flammable gases such
lacquer, paint oil, etc. to avoid a fire or an explosion.
Turn OFF the main switch when electrical box covers
are removed for setting the temperature. Do not
operate the unit without fixing panels.

# CAUTION:
Perform periodical maintenance according to the
"INSTRUCTIONS" to maintain the unit in a good
condition.
Do not touch the parts at the discharge gas side by
hand, since the pipes at the discharge side are
heated by refrigerant and the temperature becomes
higher than 100 C.
Do not utilise this unit for cooling or heating of
drinking water or food. Comply with local codes and
regulations.
Turn OFF all the main switches if refrigerant leakage
or chilled water leakage occurs. Also, if the unit can
not be stopped by the control switch, turn OFF all the
switches for power source.

11.1. COMPONENTS
" Compressor

" Electrical Equipment

The semi-hermetic screw compressor requires periodic


maintenance, including replacement of parts. See the
HITACHI Service Handbook for Screw Compressors, for
details.

Always pay careful attention to working voltage, amperage


and phase balance. Check for faulty contact caused by
loosened terminal connections, oxidised contacts, foreign
matter, and others.

" Air-cooled Condenser

" Control and Protective Devices

Inspect the condenser and remove any accumulated dirt


from the coil, at regular intervals. Other obstacles such as
growing grass and pieces of paper, which might restrict Air
flow, should also be removed.

Do not readjust the settings in the field unless the setting is


maintained at the point other than the point listed in the
table on page 38.

11.2. LUBRICATION
" Compressor

" Fan Motor

The compressors are charged at the factory with the


correct oil listed in the compressor nameplate. It is not
necessary to add oil, if the refrigerant cycle remains sealed.

Bearing of all fan motors are pre-lubricated. Lubrication is


not required.

11.3. DEPOSITS
Lime and other minerals in the condenser water or chilled
water tend to deposit on inside surfaces of plates over a
long period of operation. As deposits of these minerals
increase, excessive power consumption, excessive high
discharge pressure or lower operation pressure are
detected, indicating evidence of deposits on the condenser
or the water cooler.

# CAUTION:
Cleaning of plate type heat exchangers shall be
performed by specialists. Please contact your
contractor or dealer of HITACHI.
Clean the water strainer filter periodically according to
its clogging degree.

" WARNING:
This product is equipped with plate type heat
exchangers. In the plate type heat exchanger, water
flows through a narrow space between plates.
Therefore, there is a possibility that freezing may
occur if foreign particles or dusts are clogged. In
order to avoid this clogging, provide a 20 mesh water
strainer at the inlet of the chilled water piping near the
product. If clogging in the plate type heat exchanger
occurs seriously, this will cause insufficient cooling
performance or local freezing in the plate type heat
exchanger. It is strongly recommended that the heat
exchanger be cleaned at the same time when the
filter is cleaned.
Pay attention to the following caution and normal
cleaning method. For details, contact your Hitachi
installer.

11/42 MAINTENANCE

# CAUTION:

Water

Correctly select cleaning agent depending on scales


in the plate type heat exchangers. The cleaning
chemicals are different depending on fouling degree.
This plate type heat exchanger is made of stainless
steel. Do not use a cleaning agent containing
hydrochloric acid or fluorine compound. If used the
heat exchanger will be damaged, resulting in
refrigerant leakage.
After cleaning with cleaning agent, clean inside of
water piping including the heat exchangers by using
clean water. Perform water treatment (preventive
treatment) in order to prevent the water circuit from
corrosion or re-adhering of scales after cleaning.
In the case that a cleaning agent is used adjust
concentration of the cleaning agent, cleaning period
and temperature according to the scale degree.

Refrigerant
In the case that acid cleaning is performed,
neutralisation treatment is required after cleaning.
Treatment for neutralisation fluid should be performed
by a waste fluid contractors.
The cleaning agent and neutralising agent have
erosiveness and stimulativeness against eyes, skin,
mucous membrane etc. Therefore use protection
tools (protection glasses, protection gloves, protection
shoes, protection cloth, protection mask, etc.) in order
not to absorb or touch these agents during this
cleaning work.

11.4. CLEANING METHOD

N
1
2
3
4
5

Name
Chiller Unit
Chilled Water / Inlet Piping
Acid-resistant Type Water Pump
Hose
Diluted Cleaning Fluid

N
6
7
8
9

Name
Waste Fluid Tank
Cleaning Water Tank
Hose
Chilled Water / Outlet Piping

MAINTENANCE

1. Installation of Cleaning Circuit


! Stop the water Chiller unit.
! Stop the circulating water pump.
! Disconnect the connections at the chilled water inlet
and install a circulating water circuit by using an acidresistant type water pump.
2. Check of Circulating Circuit
! Pour water in the cleaning tank and operate the acidresistant type water pump.
! Check to ensure that no water leakage exists.
! Check to ensure that the water hose is firmly fixed.
! Check to ensure that the cleaning agent will not
damage equipment near the water Chiller even if
bubbles occur and touch them.
! Check to ensure that good ventilation is available.
! Check to ensure that no abnormal sound occurs.
3. Cleaning Work
! Discharge water in the water circuit of the air
conditioning system.
! Supply diluted cleaning fluid from the cleaning water
tank by operating the acid-resistant pump.
! Circulate the cleaning fluid for an appropriate period of
time (the operating time should be determined
according to the type of cleaning agent, concentration
and fouling degree).

4. Waste Fluid
! Stop the acid-resistant pump.
! Put the waste fluid into the waste fluid tank.
! Supply water into the cleaning tank and operate the
pump for water cleaning.
! Put the cleaning water into the waste fluid tank as
same as the waste fluid.
! Measure pH degree by using a pH test sheet and
neutralise the waste fluid by gradually adding
neutralising agent.
! After neutralisation ask a waste fluid treatment
contractors to handle it.
5. Neutralisation Treatment in the Water Piping
! Put water into the cleaning tank.
! Operate the acid-resistant pump after Air-purging.
! Measure the pH degree and gradually add neutralising
agent until the pH reaches pH = 7.
! Operate the pump for a specified period of time for
neutralisation.
! Discharge the used water.
! Operate the circulating pump and clean the circuit with
water until no fouling fluid is observed.
6. Re-starting
! Reconnect the water piping as they were so that the
water Chiller can operate.
! After cleaning, perform water treatment (preventive
treatment) in order to prevent the water circuit from
corrosion.

Suction Gas Pressure

N
1
2
3

Chilled Water Outlet Temperature (C)

11/43

Name
Saturation Line of R407C
Saturation Line of R22 (option)
Area Requiring Cleaning

11/44 MAINTENANCE

11.5. WINTER SHUTDOWN


When shutting down the unit for winter, clean the inside
and outside of the cabinet, and dry the unit. Pump down
the refrigerant to the condenser and close the liquid outlet
stop valves. This unit should be covered during shutdown,
in order to protect it from dust and environmental
conditions. Be sure to tighten the packing glands and the
cap nuts of the valves.

Remove the drain plug and drain all residual water from the
water cooler piping systems, as such water may freeze
during the cold season. It is very helpful to supply brine
(anti-freezer) to the piping systems.

11.6. SPRING START-UP


After any extended shutdown period, prepare the unit for
operation as follows.
1. Thoroughly inspect and clean the unit.
2. Clean the water piping lines and the strainer.
Inspect the pump and other auxiliary equipment in the
piping line.

# CAUTION:
When the main switch for this unit has been at the
OFF position for an extended period of time, it should
be switched ON at least 12 hours before start-up, so
that oil in the compressor discharge casing may be
warmed enough, to prevent oil foaming by the oil
heater during start-up.

3. Tighten all wiring connections and access panel.

11.7. PART REPLACEMENT


Replacement of parts should be undertaken by ordering
from the HITACHI Spare Parts List.

# CAUTION:
Do not replace with spare parts which are not the
equivalent.

11.8. REFRIGERATION CYCLE


" Strainer
Check for clogging each time when the refrigeration cycle
is opened.
" Refrigerant Charge
Inspect the refrigerant charge of the system by checking
the discharge and suction pressures. Perform a leakage
test, if any leakage is suspected, and always perform such
a test after a refrigeration cycle component is replaced.
When refrigerant charge is required, follow the following
instructions given for two cases:
1. When Refrigerant Gas Completely Leaked.
Before charging the entire cycle must be completely
evacuated and dehydrated. A gauge manifold or
equivalent piping preparation shown in the next page is
recommended as a convenient procedure regarding
both charging and evacuation.
! Fully open all the stop valves.
! Connect the evacuation line to the check joints of the
high and the low pressure sides.
! Completely evacuate the entire cycle with a vacuum
pump.
! Charge refrigerant to the refrigeration cycle by
weighing the charging cylinder. The proper refrigerant
charge is listed on the nameplate.
! When charging by weight is stopped due to high
ambient temperature, close the valve and operate the
unit after circulating the chilled water through the water
cooler and installing a jumper on the low pressure
switch, if required.

2. When Only Additional Refrigerant is Required.


Connect a gauge manifold to check joint of low pressure
side, and connect a charge cylinder to gauge manifold.
Operate the unit after circulating the chilled water and
install a jumper on the low pressure switch, if required.
Repeat the following procedure until pressure becomes
proper (refer to page 23).
! Charge the gas refrigerant a little slowly into
refrigeration cycle from check joint for low pressure.
! Check the pressure after refrigeration cycle becomes
stable.

MAINTENANCE

11.9. REFRIGERANT CYCLE DIAGRAM OF HITACHI AIR-COOLED WATER CHILLER (RCUE


40,80AG1)

Option
Gauge
Manifold

Option
Option

Option
Chilled Water Inlet
Charging Evacuation
Chilled Water Outlet
Unit Side

No.
1
2
3
4
5
6
7
8
9
10
11

Name
Compressor
Air Cooled Condenser
Water Cooler
Drier Strainer
Expansion Valve
Check Valve
Stop Valve (with check Joint)
Stop Valve
High Pressure Switch
Pressure Sensor (Low)
Pressure Sensor (High)

NOTE:
R407C shall be charged by LIQUID.

No.
12
13
14
15
16
17
A
B
C
D
E

Name
Pressure Relief Valve
Sight Glass
Compressor Safety Valve (Option)
Stop Valve (Option)
Stop Valve (Option)
Compressor Dual Safety Valve (Option)
High Pressure Gauge
Low Pressure Gauge
Stop Valve
Charging Cylinder
Vacuum Pump

11/45

11/46 MAINTENANCE
11.10. REFRIGERANT CYCLE DIAGRAM OF HITACHI AIR-COOLED WATER CHILLER (RCUE
50,60,70,100,120,140,150,180,200,240,270,300,330,360,400AG1) WITH ECONOMIZER.

Option

Gauge
Manifold

Option
Option

Option

Flange Connection
Flare Connection
Solder Connection
Refrigerant Cycle

Chilled Water Inlet

Chilled Water Outlet

Unit Side

NOTE:
R407C shall be charged by LIQUID.

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

Name
Compressor
Air Cooled Condenser
Water Cooler
Drier Strainer
Expansion Valve
Check Valve
Stop Valve (with check Joint)
Stop Valve
High Pressure Switch
Pressure Sensor (Low)
Pressure Sensor (High)
Pressure Relief Valve
Sight Glass
Compressor Safety Valve
(Option)

No.
15
16
17
18
19
20
21
22
A
B
C
D
E

Name
Stop Valve (Option)
Stop Valve (Option)
Compressor Dual Safety Valve (Option)
Pressure Switch
Solenoid Valve
Regulation Valve
Economizer
Strainer
High Pressure Gauge
Low Pressure Gauge
Stop Valve
Charging Cylinder
Vacuum Pump

Charging Evacuation

MAINTENANCE

# CAUTION:
Do not charge OXYGEN, ACETYLENE or other
flammable and poisonous gases into the refrigeration
cycle when performing a leakage test or an airtight
test. These types of gases are extremely dangerous,
because explosion can occur. It is recommended that
compressed air or nitrogen be charged for these
types of tests.
Mineral deposits on water cooler plates act as
thermal insulators, and also act as resistance against
water flow, causing the water flow to decrease
running through them, and resulting in a decreasing
of the cooling capacity. Deposits on the plates should
be inspected at regular, intervals, experience with the
water Chiller will dictate accurate inspection intervals.

11/47

These deposits should be removed by circulating


diluted acid through the water passes after the water
has been drained. As water in different localities
contains different minerals, different acids are
required, depending upon the thickness of the
deposits.
This unit is equipped with an operation hour meter. In
the case that the total operation time reaches 24,000
hours or 3 years pass after installation, exchange the
bearings of the compressor. For details, refer to the
Service Handbook for HITACHI Screw Compressors.
For R407C refrigerant system, charge the refrigerant
with liquid condition to avoid its composition change.

11.11. COMPRESSOR REMOVAL


" When Removing the Compressor
Remove the compressor while completing the following
procedures.
1. Collect all refrigerant into a condenser before this work.
2. Turn off the switch, DSW3 of the PCB in the magnetic
switch box in order not to operate the compressor
except for the cycle.
3. Circulate the chilled water sufficiently through the water
cooler, and operate the water Chiller for 10 minutes, and
check to ensure that the oil level is maintained at a
stable condition.
4. Stop the water Chiller and completely close the liquid
stop valve.
5. Operate the water Chiller after circulating water through
the water cooler.
6. Stop the water Chiller when the low pressure reaches at
approximately 0.05 MPa. Do not operate at the pressure
lower than 0.05 MPa. If operated, it will cause a
damages to the compressor.

7. Wait for several minutes. If the low pressure increase up


to 0.45 to 0.5 MPa, repeat the above procedures 5 and
6 four or five times.
8. Turn OFF the power supply to the unit.
9. After these works above, almost all refrigerant can be
collected in the condenser.
10 Recover the rest of refrigerant from the water cooler and
the compressor.
11 Remove the bolts on the discharge and suction flanges
of the compressor.
12 Remove all the wiring of the compressor.
13 Remove the bolts fixing the compressor.
14 Remove the compressor.

11/48 MAINTENANCE
11.12. SAFETY AND PROTECTION CONTROL
The safety and protective devices are equipped with the
unit to ensure dependable and long life operation.

Their functions should be carefully noted, and field


adjustment is not recommended, if the setting is maintained
at the point listed in the table.

! Compressor protection

2. The pressure relief valve is equipped on discharge gas


line. When high pressure exceeds the setting, gas
refrigerant will be discharged to prevent abnormal high
pressure

1. Fuse and thermal relay equipped in the control box cut


out each compressor operation when the current to the
compressor exceeds the setting
2. The internal thermostat embedded in the motor winding
cuts out each operation, when the temperature exceeds
the setting
3. The oil heater in the compressor prevents from oil
foaming during cold starting. This heater warms the oil,
while the compressor is stopped

! Condenser Fan Motor Protection


Fuse and internal thermostat are equipped
The internal thermostat embedded in fan motor winding
cut out fan operation and compressor operation, when
the temperature of the motor winding exceeds the
setting

! Refrigeration Cycle

! Water Cooler

1. The high pressure switch and low pressure control


protect against excessive discharge pressure and
exceedingly low suction pressure. The switch and
control cut out compressor operation when discharge
pressure or suction pressure is abnormal.
Model

RCUE-AG1

40

50

60

70

MPa

2,74

2,74

2,74

2,74

Pump interlock, freeze protection thermostat, low


pressure control and suction gas thermostat can protect
water cooler against water cooler freezing

80

100

120

140

150

180

200

240

270

300

330

360

400

For Compressor
High Pressure Switch

Manual Reset, Non-Adjustable ( One Switch for Each Compressor Motor )


Cut-Out

2,74

2,74

2,74

Low Pressure Switch

2,74

2,74

2,74

2,74

2,74

2,74

2,74

2,74

2,74

2,74

0,05

0,05

0,05

0,05

0,05

0,05

0,05

Electronic Control

(Pressure Sensor)
Cut-Out

MPa

0,05

0,05

0,05

0,05

Internal Thermostat for


Compressor

0,05

0,05

0,05

0,05

0,05

0,05

Manual Reset, Non-Adjustable ( One Switch for Each Compressor Motor )


Cut-Out

115

115

115

115

115

115

115

115

115

115

115

115

115

115

115

115

115

Cut- In

93

93

93

93

93

93

93

93

93

93

93

93

93

93

93

93

93

125

125

125

160

125

125

125

160

125

125

160

125

160

125

160

125

160

90

70

90

Compressor Motor
(380-415V/50Hz)
Fuse

Manual Reset, Adjustable ( One Three-Phase Set for Each Compressor Motor )
Thermal Relay

54

65

70

Circuit Protector(Option)

112

136

136

90

54

65

70

90

65

70

90

70

90

70

Manual Reset, Adjustable ( One Three-Phase Set for Each Compressor Motor )
160

112

136

136

160

136

136

160

136

160

136

160

136

160

One Heater for Each Compressor Motor

Oil Heater
Capacity

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

( One for Each Cycle )

Discharge Gas Thermostat


Cut-Out

140

140

140

140

140

140

140

140

140

140

140

140

140

140

140

140

140

Cut- In

110

110

110

110

110

110

110

110

110

110

110

110

110

110

110

110

110

180

Non-Adjustable ( One Timer for Each Compressor )

CCP Timer
Setting Time

180

180

180

180

180

180

180

180

180

180

180

180

180

180

180

180

Star-Delta

Unloading during Starting

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

3,0

3,0

3,0

3,0

3,0

3,0

3,0

For Control Circuit


Fuse
Capacity

( One for Each Circuit )

For Refrigerant Circuit


Pressure Relief Valve
Setting Pressure

MPa

3,0

3,0

3,0

3,0

3,0

3,0

3,0

3,0

3,0

3,0

( One for Each Water Cooler )

Freeze Protection Thermostat


Cut-Out

Cut- In

Fuse

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

Cut-Out

135

135

135

135

135

135

135

135

135

135

135

135

135

135

135

135

135

Cut- In

82

82

82

82

82

82

82

82

82

82

82

82

82

82

82

82

82

10

10

10

Fan Motor ( 380-415V / 50Hz)

Internal Thermostat

Circuit Protector(Option)

Manual Reset, Adjustable ( One Three-Phase Set for Each Fan Motor )
A

10

10

10

10

10

10

10

10

10

10

10

10

10

10

MAINTENANCE

11/49

11.12.1. OPTIONS
Following table shows options:

General

Specifications
Low Noise Option

Standard

Compressor

Outlet Temperature: -1~ -5C (Low2)


Outlet Temperature: -6~ -10C (Low3)
Compressor Enclosure
Expanded Minimum Capacity Control

$
$

Fan Motor Circuit Breaker Protector


Local/Remote Changeover Switch
Individual Alarm
Operation Hour Meter
Control System

Pressure Sensor (High and Low)


Pump Freeze Protection Operation
Pump Operation Circuit
Non Voltage Contact for Remote Indication
DC24V Outernal Control
Short Period Power OFF Protection

$
$
$
$
$
$
$
$
$
$

Condenser

Coated Fin

Pump Operation Contact


Pump, Chiller, Alarm
Level or Pulse
AC 220-240V
LON-WORKS

Discharge Valve (40,50,80,100,150HP not


available)
Suction Valve
Compressor Safety Valve
Refrigeration Cycle (40,50,80,100,150HP not available)
Compressor Dual Safety Valve
(40,50,80,100,150HP not available)
Pressure Display (High and Low)

$
$
$

10 bar Water Pressure


PN 16 Flange
Water Pressure Switch
Water Flow Switch (Field Install)
Water Cooler Heater
Witness Test
Foundation Rubber Mats

Standard:
Pressure Display on Operation Panel

$
$
$

R22
PED Certificate (97/23/EC)

Compressor Safety Valve Necessary

STEK Coupling

Others

Pump ON/OFF Operation

Independent Circuit

Water Cooler

For Each Fan Motor

$
$

Copper Fin

Refrigerant

For Each Compressor

by Alarm Code

$
$

Remote Control Switch


BMS Control (HARC-70CE1)
Coil Guard (Unit Both Sides)

DSW7-3 ON

$
$

Compressor Circuit Breaker Protector


Main Isolator Switch

($ mark shows available)


Remarks

$
$
$
$
$

Low Ambient Fan Control (-15C)


Outlet Temperature: 4~0C (Low1)

Low Water
Temperature

Option

PED: Pressure Equipment Directive

$
$
$
$
$
$
$
$

With Companion Flanges

11/50 MAINTENANCE
11.13. NORMAL OPERATING PRESSURE

Suction Gas Pressure


(MPa)

Check to ensure that Chiller is operating within the working


range as shown below, after at least 15 minutes operation.

-Conditions Compressor: 100 % Load


Condenser Fans: 2 or 4 Fans Running

each Cycle
Standard Working Range

Discharge Gas Pressure


(MPa)

Standard Working Range

Condenser Air Inlet Temperature (C)

# CAUTION:
! Periodical Maintenance
Perform periodical maintenance according to the
"INSTRUCTIONS" to maintain the unit in a good
condition.
! Fire
If a fire accidentally occurs, turn OFF the main switch
and use an extinguisher for an oil fire and electric fire.
! Flammable Gases
Do not operate the unit near the flammable gases
such as lacquer, paint, oil, etc. to avoid a fire or an
explosion.
! Service Panels and Electrical Box Cover
Turn OFF the main switch when service panels or
electrical box covers are removed for setting the
temperature.
Do not operate the unit without fixing panels.
! Heated Pipe
Do not touch the parts at discharge gas side by hand,
since the pipes at the discharge side are heated by
refrigerant and temperature becomes higher than
100C.
! Use
Do not utilise this unit for cooling of drinking water or
food. Comply with local codes and regulations.
! Failure
Turn OFF all the main switches if refrigerant leakage
or chilled water leakage occurs. Also, if the unit can
not be stopped by the control switch, turn OFF all the
switches for power source.

Discharge Gas Pressure


(MPa)

Chilled Water Outlet Temperature (C)


For R407C

For R22 (OPTION)

Standard Working Range

Condenser Air Inlet Temperature (C)


! Activation of Safety Device
In the case that one of safety devices is activated and
unit is stopped, remove the cause of the stoppage
and restart the unit. The protection devices are
utilised to protect the unit from an abnormal
operation.
Therefore, if one of safety devices is activated,
remove the cause by referring the "Troubleshooting"
in the "INSTRUCTION" or call the local agency.
! Fuse
Utilise a fuse with specified capacity. Do not use a
steel wire or a copper wire instead of a fuse. If an
incorrect wire is utilised, a serious accident such as a
fire will occur.
! Safety Devices
Do not make a short-circuit at the protection line. If a
short-circuit is made, a serious accident will occur.
! Setting of Safety devices
Do not change the setting of safety devices, if
changed, a serious accident will occur.
Do not touch any electrical parts except for the
operation switches during the operation.
Do not press the button on the magnetic switch. If
pressed, a serious accident will occur.

MAINTENANCE

11.14. TEST RUNNING AND MAINTENANCE RECORD

MODEL:

RCUE

MFG. NO.
COMPRESSOR

MFG. NO.

CUSTOMER NAME AND ADDRESS

DATE

Is there adequate water flow for the water cooler?


Has all water piping been checked for leakage?
Has the unit been operated for at least twenty minutes?
Check Ambient Temperature:
C
Check Chillerd Water Temperature:
Inlet

Outlet

Check Water Flow:


3

m /h
Check Suction Line Temperature and Superheat:
Suction Line Temperature

Superheat

deg

deg

deg

deg

Discharge Pressure

MPa

MPa

MPa

MPa

MPa

MPa

MPa

MPa

Check Pressure:

Suction Pressure
Check Running Current:

Check Voltage for System:


R-S, S-T, T-R=

Has the unit been checked for refrigerant leakage?


Is the unit clean inside and outside?
Are all cabinet panels free from rattling?

11/51

11/52 MAINTENANCE
11.15. DAILY OPERATING RECORDS
Model:
Date:
Weather:
Time of Operation : Start,

Stop. (
Sampling Time
Compressor Number

Term
Ambient Temperature

Compressor

DB

WB

High Pressure

MPa

Low

MPa

Pressure

Chiller Water Temperature

Current for Chilled Water Pump


NOTES:

Voltage

Current

Inlet

Outlet

C
A

TROUBLESHOOTING

12/53

11.16. SERVICING FOR R407C REFRIGERANT SYSTEM


" Refrigerant

" Refrigerant Oil

This R407C refrigerant is HFC type so that it has a feature


of no ozone depletion. If it is mixed with another refrigerant,
the serious changing would occur on its character.
Therefore notice the following point when handling this
refrigerant.

Castrols "Icematic" SW220HT, which R407C refrigerant is


easy to blend into it, is used for this system. The other oil is
prohibited to use, so that not to be mixed with another kind
of oil at the maintenance and service work. This oil is very
hygroscopic.
Therefore minimum humidity handling is necessary.

1. Charge the refrigerant in LIQUID condition and NOT in


GAS. As "R407C" is geotropic mixed refrigerant, if gas
charging is performed, only the easy vaporising
refrigerant would be charged into the system and the
difficult vaporising one would be remained in the charge
cylinder.

" Servicing Equipment


When servicing R407C system, servicing equipment such
as Charging Cylinder, Charging Hose, Vacuum Pump and
so on, shall not be mixed with R22 equipment to avoid
R407C composition change.

The cylinder, gauge equipped manifold and charge hose


are only used for R407C refrigerant.
Adjust the cylinder setting to charge in liquid.

12. TROUBLESHOOTING
" The following table shows efficient checking procedures for trouble.
Fault

Possible Cause
Current to Unit is Shut Off
Fuse for Operation Circuit is Blown Out or
Faulty Contact

Condenser Fan Does Not


Operate

Contactor Holding Coil is Burned Out or


Faulty Contact
Tripped Overcurrent Relay
Low Voltage
Shorted Motor or Terminals.
Condenser Fan is Not Operating
Interlock Circuit for Chilled Water Pump is
Open

Compressor Does Not Operate


Electrical Protective Devices Are Tripped.

Compressor Stops on High


Pressure Switch

Compressor Stops on
Overcurrent Relay

Incorrect Wiring Connection for Compressor


Power Source
Excessively High Discharge Pressure
Malfunction of High Pressure Switch
Excessively High Discharge Pressure and
Suction Pressure
High or Low Voltage, Single-Phase or Phase
Imbalance
Loose connection
Faulty Compressor Motor
Faulty Overcurrent Relay

Check/Corrective Action
1. Reset the power supply line to the unit.
1. Check for shorted components.
2. Check for loose connection. Tighten or
replace. If necessary.
1. Find the causes, and repair or replace.
1. Remove the causes, and reset the
overcurrent relay.
1. Check the voltage of unit rating.
1. Check the motor and terminals.
Repair or replace, if necessary.
1. Remove all causes of inoperative fan.
1. Check the pump contactor. Repair or
replace, if necessary.
2. Check for the faulty pump.
1. Remove the causes, and reset the ON
button. See the following causes.
1. Interchange two of three terminals R, S
and T at the main power source terminals.
1. See High Discharge Pressure
1. Readjust the setting or replace, if defective.
1. See High Discharge Pressure and High
Suction Pressure.
1. Check the power supply line and
contactors. Repair, if necessary.
1. Tighten the loose electrical connection or
repair, if necessary.
1. Check the compressor motor. Repair or
replace, if necessary.
1. Replace it, if necessary.

12/54 TROUBLESHOOTING
" The following table shows efficient checking procedures for trouble.
Fault

Compressor Stops on Freeze


Protection Thermostat

Possible Cause
Excessively Low Chilled water Outlet
Temperature
Defective Thermistor
Shortage of Chilled Water Flow
Air in water Circuit
High or Low Voltage, Single-Phase or Phase
Imbalance

Compressor Stops on Internal


Thermostat or Discharge Gas
Thermostat

Insufficient Cooling

Excessive Superheat
Defective Element
Excessive High Discharge Pressure and Low
Suction Pressure
High Discharge Pressure or Low Suction
Pressure
Improper Thermostat Setting
Defective Unload Mechanism

Noisy Compressor

Slugging Due to Liquid Flooding Back to


Compressor
Worn parts

Miscellaneous Noise

Loose Fixed Screw


Trouble with the Thermistor

Unloaded Does not Function

Trouble with the Solenoid Valve


Worn Unloader Mechanism
High Condenser Air Temperature or
Insufficient Air Flow Through the Condenser

High Discharge Pressure

Low Discharge Pressure

Defective Check Valve or partially Closed


Liquid Line Valve
Overcharged Refrigerant
Air or Non-Condensable Gas in the Refrigerant
Cycle.
Suction Pressure is Higher than Standard
Extremely Cold Condenser Air
Insufficient Refrigerant Charge
Leakage from the Compressor Discharge
Valve
Suction Pressure is Lower than Standard
High Inlet Temperature of Chilled Water

High Suction Pressure


Excessive Opening of Expansion Valve

Low Suction Pressure

Low Inlet Temperature of Chilled Water


Improperly Adjusted Expansion Valve or Faulty
Valve
Insufficient Refrigerant Charge
Excessive Oil in the Water Cooler
Scales on Water Cooler Plates

Check/Corrective Action
1. Check for excessively low setting of the
chilled water setting knob.
1. Check for malfunction of the thermistor.
Replace, if necessary.
1. Check the rotation of the pump.
1. Purge air.
1. Check the power supply line and contactor.
Repair, if necessary.
1. Check for refrigerant leakage and faulty
solenoid valve for liquid bypass.
1. Check the contact of the internal
thermostat during the cold condition.
1. See High Discharge Pressure and Low
Suction Pressure.
1. See High Discharge Pressure and Low
Suction Pressure.
1. Readjust the setting.
1. Adjust unload mechanism. Repair or
replace unloaded parts, if necessary.
1. Check the superheat of suction gas. Keep
the superheat in proper range.
1. Check for the sound of internal parts.
Replace the compressor, if necessary.
1. Tighten the screws of all parts.
1. Adjust the setting temperature.
2. Replace the thermistor.
1. Check the coil in the solenoid valve.
2. Check oil passage for clogging.
1. Check the unloaded system parts in the
compressor.
1. Check the fan operation.
2. Check for coil clogging; clean, if
necessary.
1. Check the valves, capillary tubes and
strainer. Replace, if necessary.
1. Purge the refrigerant.
1. Purge the gas from the refrigerant cycle.
1.
1.
1.
1.
1.
1.
2.
1.
1.
1.
1.
1.
1.

See High Suction Pressure.


Check the ambient Temperature.
Add Refrigerant.
Replace the valves. Replace the
compressor, if required.
See Low Suction Pressure
Check the insulation of the piping.
Check the installation specifications.
Readjust the opening, or replace, if
defective.
Check the installation specifications.
Adjust for correct superheat. Repair or
replace, if necessary.
Add Refrigerant.
Purge Oil.
Clean the plates.

GENERAL SPECIFICATIONS

13/55

13. GENERAL SPECIFICATIONS


13.1. GENERAL DATA
Model (R407C)

RCUE40AG1

RCUE50AG1

RCUE60AG1

RCUE70AG1

Cooling Capacity

KW

108

126

156

178

Total Power Input

KW

41,1

48,1

59,3

68,4

2,63

2,62

2,63

2,60

Height

Mm

2.430

2.430

2.430

2,430

Width

Mm

1.800

1.800

1.800

1,800

Depth

Mm

2.050

2.050

2.050

2,050

1.760

1.780

COP

Outer Dimension

Cabinet Colour
Net Weight
Compressor Type

Natural Gray
Kg

1.530

1.590

Semi-Hermetic Screw Type

Model

4005SC-Z

4005SC-Z

5005SC-Z

6005SC-Z

Quantity

150

150

150

150

Oil Heater
Capacity Control

Continuous Capacity Control


33~100

33~100

25~100

Water Cooler Type

Brazing Plate Type

Condenser Type

Multi-Pass Cross Finned Tube

Fan Motor (Pole)


Quantity

KW

0.4 (6)

0.4 (6)

0.4 (6)

0.4 (6)

Refrigerant Type

R407C(Factory Charged)

Flow Control

Number of Independent
Circuits

Oil Type

Thermal Expansion Valve


1

CASTROL ICEMATIC SW220HT (Ester)

Inch

3" Victaulic ( 1 x INLET / 1 X OUTLET )

Control System

Micro-Processor Control

Chilled Water Outlet Temperature

5~15

Condenser Air Inlet Temperature

5~43 (Option:-15~43)

Permissible Water Pressure Max.

MPa

1.0

Water Pipe Connection

Safety and Protection Devices

Power Supply

25~100

Reverse Phase Protection Device, Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,
Fuse and internal Thermostat for Fan Motor, Control Circuit Fuse,
High Pressure Switch, Low Pressure Control, High Pressure Relief Valve,
Discharge Gas Temperature Control, Suction Gas Temperature Control, Freeze
Proctection Control and Compressor Operation Hour Meter
3~,N/380-415V/50Hz

NOTE:
The nominal cooling capacities are based on the European Standard EN12055.
- Chilled Water Inlet/Outlet Temperature: 12/7 C
- Condenser Inlet Air Temperature: 35 C
- Cooling Capacity and total power input data at 40~43C are available at distributor side

13/56 GENERAL SPECIFICATIONS


Model (R407C)

RCUE80AG1

RCUE100AG1

RCUE120AG1

RCUE140AG1

Cooling Capacity

KW

216

252

312

356

Total Power Input

KW

82,2

96,2

118,6

136,7

2,63

2,62

2,63

2.60

COP

Outer Dimension

Height

Mm

2.430

2.430

2.430

2,430

Width

Mm

1.800

1.800

1.800

1,800

Depth

Mm

3.850

3.850

3.850

3,850

3.220

3.260

Cabinet Colour
Net Weight
Compressor Type

Natural Gray
Kg

2.760

2.880

Semi-Hermetic Screw Type

Model

4005SC-Z

4005SC-Z

5005SC-Z

6005SC-Z

Quantity

150x2

150x2

150x2

150x2

Oil Heater
Capacity Control

Continuous Capacity Control


16.7, 33~100

16.7, 33~100

12.5, 25~100

Water Cooler Type

Brazing Plate Type

Condenser Type

Multi-Pass Cross Finned Tube

Fan Motor (Pole)


Quantity

KW

0.4 (6)

0.4 (6)

0.4 (6)

0.4 (6)

Refrigerant Type

R407C(Factory Charged)

Flow Control

Number of Independent Circuits

Oil Type

Thermal Expansion Valve


2

CASTROL ICEMATIC SW220HT (Ester)

Inch

4" Victaulic ( 1 x INLET / 1 x OUTLET )

Control System

Micro-Processor Control

Chilled Water Outlet Temperature

5 15

Condenser Air Inlet Temperature

5~43 (Option:-15~43)

Permissible Water Pressure Max.

MPa

1.0

Water Pipe Connection

12.5, 25~100

Safety and Protection Devices

Power Supply

Reverse Phase Protection Device, Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,
Fuse and Internal Thermostat for Fan Motor, Control Circuit Fuse,
High Pressure Switch, Low Pressure Control, High Pressure Relief Valve,
Discharge Gas Temperature Control, Suction Gas Temperature Control,
Freeze Protection Control and Compressor Operation Hour Meter

3~,N/380-415V/50Hz

NOTE:
The nominal cooling capacities are based on the European Standard EN12055.
- Chilled Water Inlet/Outlet Temperature: 12/7 C
- Condenser Inlet Air Temperature: 35 C
- Cooling capacity and total power input data at 40~43C are available at distributor side

GENERAL SPECIFICATIONS

Model (R407C)

13/57

RCUE150AG1 RCUE180AG1 RCUE200AG1 RCUE240AG1 RCUE270AG1

Cooling Capacity

KW

378

468

534

624

712

Total Power Input (R407C)

KW

144,3

177,9

205,1

237,2

273,4

2,62

2,63

2,60

2,63

2,60

Height

Mm

2.430

2.430

2.430

2.430

2,430

Width

Mm

1.800

1.800

1.800

1.800

1,800

Depth

Mm

5.650

5.650

5.650

7.450

7,450

6.140

6.220

COP

Outer Dimension

Cabinet Colour
Net Weight
Compressor Type

Natural Gray
Kg

4.270

4.680

4.740
Semi-Hermetic Screw Type

Model

4005SC-Z

5005SC-Z

6005SC-Z

5005SC-Z

6005SC-Z

Quantity

150x3

150x3

150x3

150x4

150x4

Oil Heater
Capacity Control

Continuous Capacity Control


11.0, 33~100

8.3, 25~100

8.3, 25~100

12.5, 25~100

Water Cooler Type

Brazing Plate Type

Condenser Type

Multi-Pass Cross Finned Tube

Fan Motor (Pole)


Quantity

KW

0.4 (6)

0.4 (6)

0.4 (6)

0.4 (6)

0.4 (6)

12

12

12

16

16

Refrigerant Type

R407C(Factory Charged)

Flow Control

Number of Independent Circuits

Oil Type

Thermal Expansion Valve


3

CASTROL ICEMATIC SW220HT (Ester)

Inch

4" Victaulic ( 2 x INLET / 2 x OUTLET )

Control System

Micro-Processor Control

Chilled Water Outlet Temperature

5 15

Condenser Air Inlet Temperature

5~43 (Option:-15~43)

Permissible Water Pressure Max.

MPa

1.0

Water Pipe Connection

12.5, 25~100

Safety and Protection Devices

Power Supply

Reverse Phase Protection Device, Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,
Fuse and Internal Thermostat for Fan Motor, Control Circuit Fuse,
High Pressure Switch, Low Pressure Control, High Pressure Relief Valve,
Discharge Gas Temperature Control, Suction Gas Temperature Control,
Freeze Protection Control and Compressor Operation Hour Meter

3~,N/380-415V/50Hz

NOTE:
The nominal cooling capacities are based on the European Standard EN12055.
- Chilled Water Inlet/Outlet Temperature: 12/7 C
- Condenser Inlet Air Temperature: 35 C
- Cooling capacity and total power input data at 40~43C are available at distributor side

13/58 GENERAL SPECIFICATIONS


Model (R407C)

RCUE300AG1

RCUE330AG1

RCUE360AG1

RCUE400AG1

Cooling Capacity

kW

780

890

936

1.068

Total Power Input (R407C)

kW

296,5

341,8

355,8

410,1

2,63

2,60

2,63

2.60

COP

Outer Dimension

Height

mm

2.430

2.430

2.430

2,430

Width

mm

1.800

1.800

1.800

1,800

Depth

mm

9.250

9.250

11.050

11,050

9.050

9.170

Cabinet Colour
Net Weight
Compressor Type

Natural Gray
kg

7.600

7.700

Semi-Hermetic Screw Type

Model

5005SC-Z

6005SC-Z

5005SC-Z

6005SC-Z

Quantity

150x5

150x5

150x6

150x6

Oil Heater
Capacity Control
Water Cooler Type

Continuous Capacity Control


12.5, 25~100

12.5, 25~100

12.5, 25~100

12.5, 25~100

Brazing Plate Type

Condenser Type

Multi-Pass Cross Finned Tube

Fan Motor (Pole)

kW

0.4 (6)

0.4 (6)

0.4 (6)

0.4 (6)

20

20

24

24

Quantity
Refrigerant Type

R407C(Factory Charged)

Flow Control

Number of Independent Circuits

Oil Type

Thermal Expansion Valve


5

CASTROL ICEMATIC SW220HT (Ester)

Inch

4" Victaulic ( 3 x INLET / 3 x OUTLET )

Control System

Micro-Processor Control

Chilled Water Outlet Temperature

5 15

Condenser Air Inlet Temperature

5~43 (Option:-15~43)

Permissible Water Pressure Max.

MPa

1.0

Water Pipe Connection

Safety and Protection Devices

Power Supply

Reverse Phase Protection Device, Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,
Fuse and Internal Thermostat for Fan Motor, Control Circuit Fuse,
High Pressure Switch, Low Pressure Control, High Pressure Relief Valve,
Discharge Gas Temperature Control, Suction Gas Temperature Control,
Freeze Protection Control and Compressor Operation Hour Meter

3~,N/380-415V/50Hz

NOTE:
The nominal cooling capacities are based on the European Standard EN12055.
- Chilled Water Inlet/Outlet Temperature: 12/7 C
- Condenser Inlet Air Temperature: 35 C
- Cooling capacity and total power input data at 40~43C are available at distributor side

DRAWINGS

14/59

14. DRAWINGS
14.1. DIMENSIONAL DRAWING
RCUE 40AG1, RCUE 50AG1, RCUE 60AG1, RCUE 70AG1

Model
RCUE 40AG1
RCUE 50AG1
RCUE 60AG1
RCUE 70AG1

Air Outlet

Air Outlet

Electrical Box

Air Inlet

Air Inlet

Air Inlet

Water Inlet

Inlet for Power


Supply Wiring

Water Inlet

(3B Victaulic)

(Rear Side)

(Both Side)

Water Outlet
(Rear Side)
Rigging Holes
(4-50)
Removable

Mounting Holes
(4- 26)

Water Outlet
(3B Victaulic)

RCUE 80AG1, RCUE 100AG1, RCUE 120AG1, RCUE 140AG1


Model
RCUE 80AG1
RCUE 100AG1
RCUE 120AG1
RCUE 140AG1

Air Outlet

Air Outlet

Air Outlet

Electrical Box

Air Inlet

Air Inlet

Air Inlet

Water Inlet
(4B Victaulic)

Inlet for Power


Supply Wiring

Water Inlet
(Rear Side)

(Both Side)

Water Outlet
(Rear Side)

Rigging Holes
(4-50)
Removable

Mounting Holes
(6- 26)

Water Outlet
(4B Victaulic)

14/60 DRAWINGS
RCUE 150AG1, RCUE 180AG1, RCUE 200AG1

Model
RCUE 150AG1
RCUE 180AG1
RCUE 200AG1

Air Outlet

Air Outlet

Air Outlet

Air Outlet

Electrical Box

Air Inlet

Air Inlet

Air Inlet

4B Vitaulic

Inlet for Power


Supply Wiring

Water Inlet

(Both Side)

Water Inlet
(Rear Side)

Water Inlet
(Rear Side)

Water Outlet
(Rear Side)

Water Outlet
(Rear Side)

Rigging Holes
(4-50)
Removable

Water Outlet
4B Vitaulic

Mounting Holes
(8- 26)

RCUE 240AG1, RCUE 270AG1

Model
RCUE 240AG1
RCUE 270AG1

Air Outlet

Air Outlet

Air Outlet

Air Outlet

Air Outlet

Electrical Box
Air Inlet
Air Inlet

Air Inlet
4B Vitaulic
Water Inlet

Water Inlet
(Rear Side)

Water Inlet
(Rear Side)
Water Outlet
(Rear Side)

Water Outlet
(Rear Side)

Rigging Holes
(8-50)
Removable

Inlet for Power


Supply Wiring
(Both Side)

Mounting Holes
(10- 26)

Water Outlet
4B Vitaulic

DRAWINGS

14/61

RCUE 300AG1, RCUE 330AG1


Model
RCUE 300AG1
RCUE 330AG1

Air Outlet

Air Outlet

Electrical Box

Air Outlet

Air Outlet

Air Outlet

Air Outlet

Air Inlet
Air Inlet Air Inlet
4B Vitaulic
Water Inlet
Water Inlet
(Rear Side)

Water Inlet
(Rear Side)

Water Outlet
(Rear Side)

Water Outlet
(Rear Side)

Water Inlet
(Rear Side)

Rigging Holes
(8-50)

Water Outlet
(Rear Side)

Removable

Inlet for Power


Supply Wiring

Water Outlet
4B Vitaulic

Mounting Holes
(12- 26)

(Both Side)

RCUE 360AG1, RCUE 400AG1

Model
RCUE 360AG1
RCUE 400AG1

Electrical Box

Air Outlet

Air Outlet

Air Outlet

Air Outlet

Air Outlet

Air Outlet

Air Outlet

Air Inlet

Air Inlet

Air Inlet

4B Vitaulic
Water Inlet

Inlet for Power


Supply Wiring
(Both Side)

Water Inlet
(Rear Side)

Water Inlet
(Rear Side)

Water Inlet
(Rear Side)

Water Outlet
(Rear Side)

Water Outlet
(Rear Side)

Water Outlet
(Rear Side)

Rigging Holes
Mounting Holes
(10- 26)

(8-50)
Removable

Water Outlet
4B Vitaulic

14/62 DRAWINGS
14.2. WIRING DIAGRAM

POWER CIRCUIT

Main Switch

(OPTION)

(OPTION)

RCUE 70AG1

RCUE 60AG1

RCUE 50AG1

RCUE 40AG1

Models

POWER CIRCUIT FOR RCUE 40AG1, RCUE 50AG1, RCUE 60AG1, RCUE 70AG1

DRAWINGS

POWER CIRCUIT

Main Switch

RCUE 140AG1

RCUE 120AG1

RCUE 100AG1

RCUE 80AG1

Models

POWER CIRCUIT FOR RCUE 80AG1, RCUE 100AG1, RCUE 120AG1, RCUE 140AG1

14/63

14/64 DRAWINGS

Main Switch

POWER CIRCUIT

RCUE 200AG1

RCUE 180AG1

RCUE 150AG1

Models

POWER CIRCUIT FOR RCUE 150AG1, RCUE 180AG1, RCUE 200AG1

DRAWINGS

Main Switch

POWER CIRCUIT

RCUE 270AG1

RCUE 240AG1

Models

POWER CIRCUIT FOR RCUE 240AG1, RCUE 270AG1

14/65

14/66 DRAWINGS

Main Switch

POWER CIRCUIT

RCUE 330AG1

RCUE 300AG1

Models

POWER CIRCUIT FOR RCUE 300AG1, RCUE 330AG1

DRAWINGS

Main Switch

POWER CIRCUIT

RCUE 400AG1

RCUE 360AG1

Models

POWER CIRCUIT FOR RCUE 360AG1, RCUE 400AG1

14/67

CONTROL CIRCUIT

FAN SPEED
CTRL (OPTION)

RCUIE 70AG1

RCUE 60AG1

RCUE 50AG1

RCUE 40AG1

Models

14/68 DRAWINGS

CONTROL CIRCUIT FOR RCUE 40AG1, RCUE 50AG1, RCUE 60AG1, RCUE 70AG1

CONTROL CIRCUIT

FAN SPEED
CTRL. (OPTION)

RCUE 140AG1

RCUE 120AG1

RCUE 100AG1

RCUE 80AG1

Models

DRAWINGS

CONTROL CIRCUIT FOR RCUE 80AG1, RCUE 100AG1, RCUE 120AG1, RCUE 140AG1

14/69

CONTROL CIRCUIT

FAN SPEED
CTRL. (OPTION)

RCUE 200AG1

RCUE 180AG1

RCUE 150AG1

Models

14/70 DRAWINGS

CONTROL CIRCUIT FOR RCUE 150AG1, RCUE 180AG1, RCUE 200AG1

CONTROL CIRCUIT

FAN SPEED
CTRL. (OPTION)

RCUE 270AG1

RCUE 240AG1

Models

DRAWINGS

CONTROL CIRCUIT FOR RCUE 240AG1, RCUE 270AG1

14/71

RCUE 330AG1

RCUE 300AG1

Models

CONTROL CIRCUIT

FAN SPEED
CTRL. (OPTION)

FAN SPEED
CTRL. (OPTION)

14/72 DRAWINGS

CONTROL CIRCUIT FOR RCUE 300AG1, RCUE 330AG1

RCUE 400AG1

RCUE 360AG1

Models

CONTROL CIRCUIT

FAN SPEED
CTRL. (OPTION)

FAN SPEED
CTRL. (OPTION)

DRAWINGS

CONTROL CIRCUIT FOR RCUE 360AG1, RCUE 400AG1

14/73

ALARM

OPERATION
OPERATION

POWER

(CHECK)

BMS
CONNECTION

MAIN PRINTED CIRCUIT BOARD (MASTER)

FAN SPEED
CTRL. (OPTION)

Remote control Switch (RSW-A) (option)


Pressure Switch (Option)

Differential Water

14/74 DRAWINGS

MAIN PRINTED CIRCUIT BOARD (MASTER)

Fan Speed
Ctrl. (option)

PCBC - MASTER
(only RCUE 300AG1400AG1)

RELAYS PRINTED CIRCUIT BOARD (SUBSIDIARY)

RCUE 400AG1

RCUE 360AG1

RCUE 330AG1

RCUE 300AG1

Model

DRAWINGS

RELAIS PRINTED CIRCUIT BOARD (SUBSIDIARY)

14/75

(OPTION)

DUMMY
THERMI

DM-1

RELAYS PRINTED CIRCUIT BOARD

(ONLY)

Except RCUE 40,80 AG1

RCUE 240,270AG1

RCUE 150,180,200AG1

RCUE 80,100,120,140AG1

RCUE 40,50,60,70AG1

Model

14/76 DRAWINGS

RELAYS PRINTED CIRCUIT BOARD

(OPTION)

No cables (n=3,5 for RCUE300,330AG1


No cables (n= 4,6 for RCUE360.400AG1

No cables (n=3,5 for RCUE300,330AG1


No cables (n= 4,6 for RCUE360.400AG1

(ONLY)

RCUE 360,400AG1

RCUE 300,330AG1

Model

RELAYS PRINTED CIRCUIT BOARD

DRAWINGS

RELAYS PRINTED CIRCUIT BOARD

14/77

Pump
operation

R Phase

Remote control Switch (RSW-A ) (Option)

Neutral

2,3,4,5,6 Cycles

NOTE:
1. All the setting shall be performed before Power ON.
2. Remote/Local Change over Switch on Operation Switch shall be set to "Remote".
3. Terminals 1! 17 ! are for AC220-240V Terminals A! D ! are for DC24V.

In case of Individual without Remote control Switch (6 Cycles)

Pump
Interlock

R Phase

In case of remote control operation


this wire shall be removed.

CUSTOMER WIRING

Customer Wiring

3,4,5,6 Cycles

4,5,6 Cycles

ON/OFF

MODE 2
(Pulse)

MODE1
(Hi / Lo)

min.100ms
min.100ms

Hi
Lo ON
OFF

NORMAL
MODE
(No Low Voltage Control)

No Use Low Voltage Control)

MODE

Dip Switch Setting


(DSW1 of Main PCB)

SETTING OF LOW VOLTAGE CONTROL

ALARM
LAMP

ALARM
SIGNAL DC24V

Flow Switch Differential Water


Pressure Switch Option.

5,6 Cycles

6 Cycles

RUN/STOP
SIGNAL

LOW VOLTAGE
REMOTE CONTROL

14/78 DRAWINGS

CUSTOMER WIRING

DRAWINGS

14/79

PARTS LIST
Mark

Name

MC1-n

Compressor Motor

THMs1-n

MF11-n4
MI
CMC1-n

Condenser Fan Motor


Main Isolator
Contactor for Compressor Motor
Contactor for Compressor Motor
(Start Operation)
Contactor for Compressor Motor
(Delta Operation)
Contactor for Condenser Fan
Motor

THMI1-n
EF1~3, R,S,T
SV11-n1

Name
Suction Gas Temperature
Thermistor
Liquid Temperature Thermistor
Fuse
Solenoid Valve for Starting

SV12-n2

Solenoid Valve for Load-down

SV13-n3

Solenoid Valve for Load-up

TM1-n

Hour Meter

CMCs1-sn
CMCD1-Dn
CMF11-n4

Remark

or optional
Circuit Breaker

EFC1-n

Fuse for Compressor Motor

ORC1-n

Overcurrent Relay for Compressor


Motor

EFF11-n4

Fuse for Condenser Fan Motor

ITC1-n

Mark

PCBA
PCBB

or optional
Circuit Breaker

Printed Circuit Board for CPU

Internal Thermostat for


Compressor

PCBD1-Dn

Printed Circuit Board for Relay

ITF11-n4

Internal Thermostat for Fan Motor

PCBE1-En

CH1-n

Crankcase Heater

WP

AR1-n,H,R

Auxiliary Relay

PBSR1

PSH1-n

High Pressure Switch

Pd1-n

High Pressure Sensor

RL

Ps1-n

Low Pressure Sensor

OL1-n

PBSR2

THMr2 1-n

Inlet Water Temperature


Thermistor
Outlet Water Temperature
Thermistor
Cooler Inlet Refrigerant Thermistor

THMd 1-n

Discharge Gas Thermistor

PSW n

PFC1-n

Fuse holder for Compresor Motor

THMi
THM01,
02,03

PFF1-n
THMa

Fuse holder for Compresor Fan


Motor
Atmosphere Temperature
Thermistor

Or optional
Circuit Breaker
Or optional
Circuit Breaker

Printed Circuit Board for Fan


Control
Water Pressure Switch,
Water Flow Switch
Push Button Switch for Starting
(REMOTE)

OPTION
OPTION
OPTION

Push Button Switch for


Stoppage (REMOTE)
Pilot Lamp for Remote
Indication (Unit Operation)
Pilot Lamp for Remote
Indication (Alarm)

CMP

Contactor for Pump

TRP

Thermal Relay for Pump

SVEn

Solenoid Valve for Economizer


Pressure Switch for
Economizer

EHF1-n

Cooler Heater

TF1,2,3,4,5

Transformers

Model
RCUE 40, 50, 60, 70AG1
RCUE 80, 100, 120,140AG1
RCUE 150, 180, 200AG1
RCUE 240, 270AG1
RCUE 300,330AG1
RCUE 360,400AG1

OPTION
6A

Printed Circuit Board for


Display
Printed Circuit Board for
Operation

PCBC1,C2

OFF: 2.74Mpa
ON: Manual
Reset

(n=1~N)
Remark

N
1
2
3
4
5
6

Field
Supplied

15/80 MODEL SELECTION

15. MODEL SELECTION


15.1. SELECTION EXAMPLE
1. Determine the system requirements

4. Water Pressure Drop

Condenser Air Inlet Temperature:


Chilled Water Outlet Temperature:
Chilled Water Inlet Temperature:
Cooling Load:
Refrigerant:

30 C
7 C
12 C
250 kW
R407C

- Water pressure drop is given by the following formula

PD:
Q:
,

PD = x Q
Pressure Drop (kPa)
Water Flow (m/h)
Parameters (table below)

3. Select Model and Read the Performance


From the cooling capacity table, model RCUE100AG1 can
be selected with the following performance.
Cooling Capacity:
Chilled Water Flow Rate:
Water Cooler Pressure Drop:
Compressor Input Power:

260.8 kW
44.9 m/h
39.4 kPa
71.6 kW

3. Correct the Data


- Flow Rate
When the water Inlet/Outlet temperature difference is not
5C, correct the flow rate by the following formula:
Corrected
Flow Rate

5(C) Tabulated Flow Rate (CFR)


Given Temp. Difference(C)

The corrected Flow Rate must be confirmed to be within


the working range.
- Cooling Capacity and Compressor Input.

When the fouling factor is taken into consideration, the


cooling capacity and the compressor input will be
different from the value indicated in the cooling capacity
table.
Corrected Capacity = Kfc CAP
CAP:
IPT:
Kfc:
Kfi:

Corrected Input = Kfi IPT


Tabulated Cooling Capacity
Tabulated Compressor Input
Capacity Correction Factor
Compressor Input Correction Factor

Fouling Factor
2
m hC/kcal
2
(m C/kW)

Kfc

Kfi

1.00

1.00

0.00005(0.044)

1.00

1.00

0.0001(0.088)

0.99

1.01

Model:
RCUE-AG1
40
50
60,70
80
100
120,140
150
180, 200
240, 270
300, 330
360,400

0.1730
0.1220
0.0878
0.0459
0.0308
0.0280
0.0150
0.0127
0.0079
0.0054
0.0038

1.846
1.840
1.840
1.875
1.881
1.826
1.867
1.831
1.826
1.828
1.826

MODEL SELECTION

15/81

15.2. PERFORMANCE TABLE (R407C)


ABT COT
25,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
30,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
32,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
35,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
37,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
40,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0

CAP
114,2
117,6
121,0
124,3
127,7
131,1
134,5
137,8
141,2
144,6
148,0
107,7
111,1
114,5
117,9
121,2
124,6
128,0
131,4
134,7
138,1
141,5
104,5
107,9
111,2
114,6
118,0
121,4
124,7
128,1
131,5
134,9
138,2
101,3
104,6
108,0
111,4
114,8
118,1
121,5
124,9
128,3
131,6
135,0
98,0
101,4
104,8
108,1
111,5
114,9
118,3
121,6
125,0
128,4
131,8
94,8
98,1
101,5
104,9
108,3
111,6
115,0
118,4
121,8
125,1
128,5

RCUE40AG1
CFR CPD
19,6 42,2
20,2 44,5
20,8 46,9
21,4 49,4
22,0 51,9
22,5 54,4
23,1 57,0
23,7 59,7
24,3 62,4
24,9 65,2
25,4 68,1
18,5 37,9
19,1 40,1
19,7 42,4
20,3 44,7
20,9 47,1
21,4 49,6
22,0 52,1
22,6 54,6
23,2 57,3
23,8 59,9
24,3 62,7
18,0 35,8
18,6 38,0
19,1 40,2
19,7 42,5
20,3 44,8
20,9 47,2
21,5 49,7
22,0 52,2
22,6 54,7
23,2 57,4
23,8 60,0
17,4 33,8
18,0 35,9
18,6 38,1
19,2 40,3
19,7 42,6
20,3 44,9
20,9 47,3
21,5 49,8
22,1 52,3
22,6 54,8
23,2 57,5
16,9 31,8
17,4 33,9
18,0 36,0
18,6 38,2
19,2 40,4
19,8 42,7
20,3 45,0
20,9 47,4
21,5 49,9
22,1 52,4
22,7 54,9
16,3 29,9
16,9 31,9
17,5 34,0
18,0 36,1
18,6 38,2
19,2 40,5
19,8 42,8
20,4 45,1
20,9 47,5
21,5 50,0
22,1 52,5

IPT
32,1
32,4
32,6
32,9
33,2
33,5
33,8
34,0
34,3
34,6
34,9
33,8
34,3
34,9
35,4
36,0
36,5
37,1
37,7
38,2
38,8
39,3
34,4
35,1
35,8
36,4
37,1
37,8
38,4
39,1
39,8
40,4
41,1
35,4
36,3
37,1
37,9
38,8
39,6
40,4
41,3
42,1
42,9
43,8
37,0
37,9
38,9
39,8
40,8
41,7
42,7
43,6
44,6
45,5
46,4
39,3
40,4
41,6
42,7
43,8
44,9
46,0
47,1
48,2
49,3
50,5

Where,
ABT:
Condenser Air Inlet Temperature (C)
COT:
Chilled Water Outlet Temperature (C)
CAP:
Cooling Capacity (kW)

CAP
133,2
137,2
141,1
145,1
149,0
152,9
156,9
160,8
164,7
168,7
172,6
125,7
129,6
133,6
137,5
141,4
145,4
149,3
153,2
157,2
161,1
165,1
121,9
125,8
129,8
133,7
137,7
141,6
145,5
149,5
153,4
157,3
161,3
118,1
122,1
126,0
129,9
133,9
137,8
141,8
145,7
149,6
153,6
157,5
114,3
118,3
122,2
126,2
130,1
134,0
138,0
141,9
145,8
149,8
153,7
110,6
114,5
118,4
122,4
126,3
130,3
134,2
138,1
142,1
146,0
149,9

RCUE50AG1
CFR CPD
22,9 38,8
23,6 41,0
24,3 43,1
24,9 45,4
25,6 47,7
26,3 50,0
27,0 52,4
27,7 54,9
28,3 57,4
29,0 59,9
29,7 62,5
21,6 34,9
22,3 36,9
23,0 39,0
23,6 41,1
24,3 43,3
25,0 45,6
25,7 47,9
26,4 50,2
27,0 52,6
27,7 55,1
28,4 57,6
21,0 33,0
21,6 34,9
22,3 37,0
23,0 39,1
23,7 41,2
24,4 43,4
25,0 45,7
25,7 48,0
26,4 50,3
27,1 52,7
27,7 55,2
20,3 31,1
21,0 33,0
21,7 35,0
22,3 37,1
23,0 39,2
23,7 41,3
24,4 43,5
25,1 45,8
25,7 48,1
26,4 50,4
27,1 52,8
19,7 29,3
20,3 31,2
21,0 33,1
21,7 35,1
22,4 37,2
23,1 39,2
23,7 41,4
24,4 43,6
25,1 45,8
25,8 48,1
26,4 50,5
19,0 27,5
19,7 29,4
20,4 31,3
21,0 33,2
21,7 35,2
22,4 37,2
23,1 39,3
23,8 41,5
24,4 43,7
25,1 45,9
25,8 48,2

IPT
38,1
38,5
38,8
39,1
39,5
39,8
40,1
40,5
40,8
41,1
41,5
40,1
40,8
41,5
42,1
42,8
43,4
44,1
44,8
45,4
46,1
46,7
40,9
41,7
42,5
43,3
44,1
44,9
45,7
46,5
47,3
48,1
48,9
42,1
43,1
44,1
45,1
46,1
47,1
48,1
49,1
50,1
51,0
52,0
44,0
45,1
46,2
47,3
48,5
49,6
50,7
51,8
53,0
54,1
55,2
46,7
48,1
49,4
50,7
52,0
53,4
54,7
56,0
57,3
58,7
60,0

CAP
165,0
169,8
174,7
179,6
184,5
189,3
194,2
199,1
204,0
208,8
213,7
155,6
160,5
165,4
170,2
175,1
180,0
184,9
189,7
194,6
199,5
204,4
150,9
155,8
160,7
165,6
170,4
175,3
180,2
185,1
189,9
194,8
199,7
146,3
151,1
156,0
160,9
165,8
170,6
175,5
180,4
185,3
190,1
195,0
141,6
146,4
151,3
156,2
161,1
165,9
170,8
175,7
180,6
185,4
190,3
136,9
141,8
146,6
151,5
156,4
161,3
166,1
171,0
175,9
180,8
185,6

RCUE60AG1
CFR CPD
28,4 41,4
29,2 43,7
30,1 46,0
30,9 48,4
31,7 50,8
32,6 53,3
33,4 55,9
34,2 58,5
35,1 61,2
35,9 63,9
36,8 66,6
26,8 37,2
27,6 39,3
28,4 41,6
29,3 43,9
30,1 46,2
31,0 48,6
31,8 51,0
32,6 53,5
33,5 56,1
34,3 58,7
35,1 61,4
26,0 35,1
26,8 37,3
27,6 39,4
28,5 41,7
29,3 43,9
30,2 46,3
31,0 48,7
31,8 51,1
32,7 53,6
33,5 56,2
34,3 58,8
25,2 33,2
26,0 35,2
26,8 37,3
27,7 39,5
28,5 41,8
29,3 44,0
30,2 46,4
31,0 48,8
31,9 51,2
32,7 53,7
33,5 56,3
24,4 31,2
25,2 33,2
26,0 35,3
26,9 37,4
27,7 39,6
28,5 41,8
29,4 44,1
30,2 46,5
31,1 48,9
31,9 51,3
32,7 53,8
23,5 29,4
24,4 31,3
25,2 33,3
26,1 35,4
26,9 37,5
27,7 39,7
28,6 41,9
29,4 44,2
30,3 46,6
31,1 49,0
31,9 51,4

3
CFR: Chilled Water Flow Rate at 5C (m /h)
CPD:
Water Cooler Pressure Drop (kPa)
IPT:
Compressor Input Power (kW)

IPT
47,7
48,1
48,5
48,9
49,3
49,7
50,1
50,6
51,0
51,4
51,8
50,1
51,0
51,8
52,6
53,4
54,3
55,1
55,9
56,8
57,6
58,4
51,1
52,1
53,1
54,1
55,1
56,1
57,1
58,1
59,1
60,1
61,1
52,6
53,9
55,1
56,3
57,6
58,8
60,1
61,3
62,5
63,8
65,0
54,9
56,3
57,7
59,1
60,6
62,0
63,4
64,8
66,2
67,6
69,0
58,4
60,1
61,7
63,4
65,0
66,7
68,3
70,0
71,6
73,3
74,9

CAP
188,2
193,8
199,4
204,9
210,5
216,0
221,6
227,2
232,7
238,3
243,9
177,6
183,1
188,7
194,2
199,8
205,4
210,9
216,5
222,1
227,6
233,2
172,2
177,8
183,3
188,9
194,5
200,0
205,6
211,2
216,7
222,3
227,8
166,9
172,4
178,0
183,6
189,1
194,7
200,3
205,8
211,4
216,9
222,5
161,5
167,1
172,7
178,2
183,8
189,3
194,9
200,5
206,0
211,6
217,2
156,2
161,8
167,3
172,9
178,4
184,0
189,6
195,1
200,7
206,3
211,8

RCUE70AG1
CFR CPD
32,4
52,8
33,3
55,7
34,3
58,6
35,2
61,7
36,2
64,8
37,2
68,0
38,1
71,2
39,1
74,6
40,0
78,0
41,0
81,4
41,9
85,0
30,5
47,4
31,5
50,2
32,5
53,0
33,4
55,9
34,4
58,9
35,3
61,9
36,3
65,1
37,2
68,2
38,2
71,5
39,2
74,8
40,1
78,2
29,6
44,8
30,6
47,5
31,5
50,3
32,5
53,1
33,4
56,0
34,4
59,0
35,4
62,1
36,3
65,2
37,3
68,4
38,2
71,6
39,2
75,0
28,7
42,3
29,7
44,9
30,6
47,6
31,6
50,4
32,5
53,2
33,5
56,1
34,4
59,1
35,4
62,2
36,4
65,3
37,3
68,5
38,3
71,8
27,8
39,8
28,7
42,4
29,7
45,0
30,7
47,7
31,6
50,5
32,6
53,3
33,5
56,3
34,5
59,2
35,4
62,3
36,4
65,4
37,4
68,6
26,9
37,4
27,8
39,9
28,8
42,5
29,7
45,1
30,7
47,8
31,6
50,6
32,6
53,5
33,6
56,4
34,5
59,4
35,5
62,4
36,4
65,6

Conversion Multiplier:
1 kW = 860 kcal/h
= 3412 Btu/h
1 kPa = 0.102 mAq

IPT
55,5
56,0
56,5
57,0
57,5
57,9
58,4
58,9
59,4
59,9
60,3
58,4
59,4
60,3
61,3
62,3
63,2
64,2
65,2
66,1
67,1
68,1
59,6
60,7
61,9
63,0
64,2
65,4
66,5
67,7
68,8
70,0
71,1
61,3
62,8
64,2
65,6
67,1
68,5
70,0
71,4
72,9
74,3
75,8
64,0
65,6
67,3
68,9
70,6
72,2
73,8
75,5
77,1
78,7
80,4
68,1
70,0
71,9
73,8
75,8
77,7
79,6
81,5
83,5
85,4
87,3

15/82 MODEL SELECTION


Performance Table (R407C) (cont.)
ABT COT
25,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
30,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
32,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
35,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
37,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
40,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0

CAP
228,4
235,2
241,9
248,7
255,4
262,2
268,9
275,7
282,4
289,2
295,9
215,5
222,2
229,0
235,7
242,5
249,2
256,0
262,7
269,5
276,2
283,0
209,0
215,7
222,5
229,2
236,0
242,7
249,5
256,2
263,0
269,7
276,5
202,5
209,3
216,0
222,8
229,5
236,3
243,0
249,8
256,5
263,3
270,0
196,0
202,8
209,5
216,3
223,0
229,8
236,5
243,3
250,0
256,8
263,5
189,5
196,3
203,0
209,8
216,5
223,3
230,0
236,8
243,5
250,3
257,0

RCUE80AG1
CFR CPD
39,3 44,8
40,4 47,3
41,6 49,9
42,8 52,5
43,9 55,2
45,1 58,0
46,3 60,8
47,4 63,7
48,6 66,7
49,7 69,7
50,9 72,8
37,1 40,1
38,2 42,5
39,4 45,0
40,5 47,5
41,7 50,1
42,9 52,7
44,0 55,4
45,2 58,2
46,3 61,0
47,5 63,9
48,7 66,9
35,9 37,9
37,1 40,2
38,3 42,6
39,4 45,1
40,6 47,6
41,7 50,2
42,9 52,8
44,1 55,5
45,2 58,3
46,4 61,2
47,6 64,1
34,8 35,7
36,0 38,0
37,2 40,3
38,3 42,7
39,5 45,2
40,6 47,7
41,8 50,3
43,0 52,9
44,1 55,7
45,3 58,4
46,4 61,3
33,7 33,6
34,9 35,8
36,0 38,1
37,2 40,4
38,4 42,8
39,5 45,3
40,7 47,8
41,8 50,4
43,0 53,0
44,2 55,8
45,3 58,5
32,6 31,6
33,8 33,7
34,9 35,9
36,1 38,2
37,2 40,5
38,4 42,9
39,6 45,4
40,7 47,9
41,9 50,5
43,0 53,2
44,2 55,9

IPT
64,2
64,7
65,3
65,9
66,4
67,0
67,5
68,1
68,6
69,2
69,7
67,5
68,6
69,7
70,9
72,0
73,1
74,2
75,3
76,4
77,5
78,7
68,9
70,2
71,5
72,9
74,2
75,5
76,9
78,2
79,5
80,9
82,2
70,9
72,5
74,2
75,9
77,5
79,2
80,9
82,5
84,2
85,9
87,6
74,0
75,9
77,8
79,7
81,5
83,4
85,3
87,2
89,1
91,0
92,9
78,7
80,9
83,1
85,3
87,6
89,8
92,0
94,2
96,5
98,7
100,9

Where,
ABT:
Condenser Air Inlet Temperature (C)
COT:
Chilled Water Outlet Temperature (C)
CAP:
Cooling Capacity (kW)

CAP
266,5
274,4
282,2
290,1
298,0
305,9
313,7
321,6
329,5
337,4
345,2
251,4
259,2
267,1
275,0
282,9
290,7
298,6
306,5
314,4
322,2
330,1
243,8
251,7
259,6
267,4
275,3
283,2
291,1
298,9
306,8
314,7
322,6
236,3
244,1
252,0
259,9
267,8
275,6
283,5
291,4
299,3
307,1
315,0
228,7
236,6
244,4
252,3
260,2
268,1
275,9
283,8
291,7
299,6
307,4
221,1
229,0
236,9
244,8
252,6
260,5
268,4
276,3
284,1
292,0
299,9

RCUE100AG1
CFR CPD
45,8 41,0
47,2 43,4
48,5 45,7
49,9 48,2
51,3 50,6
52,6 53,2
54,0 55,8
55,3 58,5
56,7 61,2
58,0 64,0
59,4 66,8
43,2 36,8
44,6 39,0
45,9 41,2
47,3 43,5
48,7 45,9
50,0 48,4
51,4 50,8
52,7 53,4
54,1 56,0
55,4 58,7
56,8 61,4
41,9 34,7
43,3 36,9
44,6 39,1
46,0 41,3
47,4 43,6
48,7 46,0
50,1 48,5
51,4 50,9
52,8 53,5
54,1 56,1
55,5 58,8
40,6 32,7
42,0 34,8
43,3 36,9
44,7 39,2
46,1 41,4
47,4 43,7
48,8 46,1
50,1 48,6
51,5 51,1
52,8 53,6
54,2 56,2
39,3 30,8
40,7 32,8
42,0 34,9
43,4 37,0
44,8 39,2
46,1 41,5
47,5 43,8
48,8 46,2
50,2 48,7
51,5 51,2
52,9 53,7
38,0 28,9
39,4 30,9
40,7 32,9
42,1 35,0
43,5 37,1
44,8 39,3
46,2 41,6
47,5 43,9
48,9 46,3
50,2 48,8
51,6 51,3

CFR:
CPD:
IPT:

IPT
76,3
77,0
77,6
78,3
78,9
79,6
80,3
80,9
81,6
82,2
82,9
80,3
81,6
82,9
84,2
85,6
86,9
88,2
89,5
90,8
92,2
93,5
81,8
83,4
85,0
86,6
88,2
89,8
91,4
93,0
94,6
96,1
97,7
84,2
86,2
88,2
90,2
92,2
94,2
96,1
98,1
100,1
102,1
104,1
87,9
90,2
92,4
94,7
96,9
99,2
101,4
103,7
105,9
108,2
110,4
93,5
96,1
98,8
101,4
104,1
106,7
109,4
112,0
114,7
117,3
120,0

CAP
329,9
339,7
349,4
359,2
368,9
378,7
388,4
398,2
407,9
417,7
427,4
311,2
321,0
330,7
340,5
350,2
360,0
369,7
379,5
389,2
399,0
408,7
301,9
311,6
321,4
331,1
340,9
350,6
360,4
370,1
379,9
389,6
399,4
292,5
302,3
312,0
321,8
331,5
341,3
351,0
360,8
370,5
380,3
390,0
283,1
292,9
302,6
312,4
322,1
331,9
341,6
351,4
361,1
370,9
380,6
273,8
283,5
293,3
303,0
312,8
322,5
332,3
342,0
351,8
361,5
371,3

RCUE120AG1
CFR CPD IPT
56,7 44,7 95,2
58,4 47,1 96,1
60,1 49,6 96,9
61,8 52,2 97,7
63,5 54,8 98,5
65,1 57,4 99,4
66,8 60,2 100,2
68,5 63,0 101,0
70,2 65,8 101,8
71,8 68,7 102,7
73,5 71,6 103,5
53,5 40,1 100,2
55,2 42,5 101,8
56,9 44,9 103,5
58,6 47,3 105,1
60,2 49,8 106,8
61,9 52,4 108,4
63,6 55,0 110,1
65,3 57,7 111,8
66,9 60,4 113,4
68,6 63,2 115,1
70,3 66,0 116,7
51,9 38,0 102,2
53,6 40,2 104,2
55,3 42,6 106,1
57,0 44,9 108,1
58,6 47,4 110,1
60,3 49,9 112,1
62,0 52,5 114,1
63,7 55,1 116,0
65,3 57,8 118,0
67,0 60,5 120,0
68,7 63,3 122,0
50,3 35,8 105,1
52,0 38,1 107,6
53,7 40,3 110,1
55,3 42,7 112,6
57,0 45,0 115,1
58,7 47,5 117,5
60,4 50,0 120,0
62,0 52,6 122,5
63,7 55,2 125,0
65,4 57,9 127,4
67,1 60,6 129,9
48,7 33,8 109,8
50,4 35,9 112,6
52,1 38,1 115,4
53,7 40,4 118,2
55,4 42,7 121,0
57,1 45,1 123,8
58,8 47,6 126,6
60,4 50,1 129,4
62,1 52,7 132,2
63,8 55,3 135,0
65,5 58,0 137,8
47,1 31,8 116,7
48,8 33,9 120,0
50,4 36,0 123,3
52,1 38,2 126,6
53,8 40,5 129,9
55,5 42,8 133,2
57,2 45,2 136,5
58,8 47,7 139,8
60,5 50,2 143,1
62,2 52,8 146,4
63,9 55,4 149,7

3
Chilled Water Flow Rate at 5C (m /h)
Water Cooler Pressure Drop (kPa)
Compressor Input Power (kW)

CAP
376,5
387,6
398,7
409,8
421,0
432,1
443,2
454,3
465,5
476,6
487,7
355,1
366,2
377,4
388,5
399,6
410,7
421,9
433,0
444,1
455,2
466,4
344,4
355,6
366,7
377,8
388,9
400,1
411,2
422,3
433,4
444,6
455,7
333,8
344,9
356,0
367,1
378,3
389,4
400,5
411,6
422,8
433,9
445,0
323,1
334,2
345,3
356,4
367,6
378,7
389,8
400,9
412,1
423,2
434,3
312,4
323,5
334,6
345,8
356,9
368,0
379,1
390,3
401,4
412,5
423,6

RCUE140AG1
CFR CPD
64,8
56,8
66,7
59,9
68,6
63,1
70,5
66,4
72,4
69,7
74,3
73,1
76,2
76,6
78,1
80,1
80,1
83,7
82,0
87,4
83,9
91,2
61,1
51,1
63,0
54,0
64,9
57,1
66,8
60,2
68,7
63,4
70,6
66,6
72,6
70,0
74,5
73,4
76,4
76,8
78,3
80,4
80,2
84,0
59,2
48,3
61,2
51,2
63,1
54,2
65,0
57,2
66,9
60,3
68,8
63,5
70,7
66,8
72,6
70,1
74,5
73,5
76,5
77,0
78,4
80,5
57,4
45,6
59,3
48,4
61,2
51,3
63,1
54,3
65,1
57,3
67,0
60,4
68,9
63,6
70,8
66,9
72,7
70,2
74,6
73,6
76,5
77,1
55,6
43,0
57,5
45,7
59,4
48,5
61,3
51,4
63,2
54,4
65,1
57,4
67,0
60,6
69,0
63,7
70,9
67,0
72,8
70,4
74,7
73,8
53,7
40,4
55,6
43,1
57,6
45,8
59,5
48,6
61,4
51,5
63,3
54,5
65,2
57,6
67,1
60,7
69,0
63,9
71,0
67,1
72,9
70,5

Conversion Multiplier:
1 kW = 860 kcal/h
= 3412 Btu/h
1 kPa = 0.102 mAq

IPT
110,9
111,9
112,8
113,8
114,7
115,7
116,7
117,6
118,6
119,5
120,5
116,7
118,6
120,5
122,4
124,4
126,3
128,2
130,1
132,0
134,0
135,9
119,0
121,3
123,6
125,9
128,2
130,5
132,8
135,1
137,4
139,7
142,0
122,4
125,3
128,2
131,1
134,0
136,9
139,7
142,6
145,5
148,4
151,3
127,8
131,1
134,4
137,6
140,9
144,2
147,4
150,7
154,0
157,2
160,5
135,9
139,7
143,6
147,4
151,3
155,1
159,0
162,8
166,7
170,5
174,4

MODEL SELECTION

15/83

Performance Table (R407C) (cont.)


ABT COT
25,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
30,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
32,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
35,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
37,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
40,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0

CAP
399,7
411,5
423,4
435,2
447,0
458,8
470,6
482,4
494,2
506,0
517,9
377,1
388,9
400,7
412,5
424,3
436,1
447,9
459,7
471,6
483,4
495,2
365,7
377,5
389,3
401,2
413,0
424,8
436,6
448,4
460,2
472,0
483,8
354,4
366,2
378,0
389,8
401,6
413,4
425,3
437,1
448,9
460,7
472,5
343,0
354,8
366,7
378,5
390,3
402,1
413,9
425,7
437,5
449,3
461,2
331,7
343,5
355,3
367,1
378,9
390,8
402,6
414,4
426,2
438,0
449,8

RCUE150AG1
CFR CPD
68,8 40,4
70,8 42,7
72,8 45,0
74,8 47,3
76,9 49,8
78,9 52,2
80,9 54,8
83,0 57,4
85,0 60,0
87,0 62,7
89,1 65,5
64,9 36,2
66,9 38,4
68,9 40,6
70,9 42,8
73,0 45,2
75,0 47,5
77,0 50,0
79,1 52,4
81,1 55,0
83,1 57,6
85,2 60,2
62,9 34,2
64,9 36,3
67,0 38,5
69,0 40,7
71,0 42,9
73,1 45,2
75,1 47,6
77,1 50,1
79,2 52,5
81,2 55,1
83,2 57,7
61,0 32,3
63,0 34,3
65,0 36,4
67,0 38,5
69,1 40,8
71,1 43,0
73,1 45,3
75,2 47,7
77,2 50,2
79,2 52,7
81,3 55,2
59,0 30,4
61,0 32,3
63,1 34,4
65,1 36,5
67,1 38,6
69,2 40,8
71,2 43,1
73,2 45,4
75,3 47,8
77,3 50,3
79,3 52,8
57,1 28,5
59,1 30,4
61,1 32,4
63,1 34,5
65,2 36,6
67,2 38,7
69,2 40,9
71,3 43,2
73,3 45,5
75,3 47,9
77,4 50,4

IPT
114,4
115,4
116,4
117,4
118,4
119,4
120,4
121,4
122,4
123,4
124,4
120,4
122,4
124,4
126,3
128,3
130,3
132,3
134,3
136,3
138,3
140,2
122,8
125,2
127,5
129,9
132,3
134,7
137,1
139,4
141,8
144,2
146,6
126,3
129,3
132,3
135,3
138,3
141,2
144,2
147,2
150,2
153,1
156,1
131,9
135,3
138,7
142,0
145,4
148,8
152,1
155,5
158,9
162,3
165,6
140,2
144,2
148,2
152,1
156,1
160,1
164,1
168,0
172,0
176,0
179,9

Where,
ABT:
Condenser Air Inlet Temperature (C)
COT:
Chilled Water Outlet Temperature (C)
CAP: Cooling Capacity (kW)

CAP
494,9
509,5
524,2
538,8
553,4
568,0
582,7
597,3
611,9
626,5
641,2
466,8
481,5
496,1
510,7
525,3
540,0
554,6
569,2
583,8
598,5
613,1
452,8
467,4
482,0
496,7
511,3
525,9
540,5
555,2
569,8
584,4
599,0
438,8
453,4
468,0
482,6
497,3
511,9
526,5
541,1
555,8
570,4
585,0
424,7
439,3
454,0
468,6
483,2
497,8
512,5
527,1
541,7
556,3
571,0
410,7
425,3
439,9
454,5
469,2
483,8
498,4
513,0
527,7
542,3
556,9

RCUE180AG1
CFR CPD
85,1 43,4
87,6 45,8
90,2 48,2
92,7 50,7
95,2 53,3
97,7 55,9
100,2 58,6
102,7 61,3
105,2 64,0
107,8 66,9
110,3 69,8
80,3 39,0
82,8 41,3
85,3 43,6
87,8 46,0
90,4 48,4
92,9 50,9
95,4 53,5
97,9 56,1
100,4 58,8
102,9 61,5
105,4 64,3
77,9 36,9
80,4 39,1
82,9 41,4
85,4 43,7
87,9 46,1
90,5 48,5
93,0 51,0
95,5 53,6
98,0 56,2
100,5 58,9
103,0 61,6
75,5 34,8
78,0 37,0
80,5 39,2
83,0 41,5
85,5 43,8
88,0 46,2
90,6 48,6
93,1 51,1
95,6 53,7
98,1 56,3
100,6 59,0
73,1 32,8
75,6 34,9
78,1 37,1
80,6 39,3
83,1 41,6
85,6 43,9
88,1 46,3
90,7 48,7
93,2 51,2
95,7 53,8
98,2 56,4
70,6 30,9
73,2 32,9
75,7 35,0
78,2 37,2
80,7 39,4
83,2 41,7
85,7 44,0
88,2 46,4
90,8 48,8
93,3 51,3
95,8 53,9

IPT
142,9
144,1
145,4
146,6
147,9
149,1
150,3
151,6
152,8
154,0
155,3
150,3
152,8
155,3
157,8
160,2
162,7
165,2
167,7
170,2
172,6
175,1
153,3
156,3
159,3
162,2
165,2
168,2
171,1
174,1
177,1
180,1
183,0
157,8
161,5
165,2
168,9
172,6
176,4
180,1
183,8
187,5
191,2
194,9
164,7
168,9
173,1
177,3
181,6
185,8
190,0
194,2
198,4
202,6
206,8
175,1
180,1
185,0
190,0
194,9
199,9
204,8
209,8
214,8
219,7
224,7

CAP
564,7
581,4
598,1
614,8
631,5
648,1
664,8
681,5
698,2
714,9
731,6
532,7
549,4
566,0
582,7
599,4
616,1
632,8
649,5
666,2
682,9
699,5
516,6
533,3
550,0
566,7
583,4
600,1
616,8
633,5
650,1
666,8
683,5
500,6
517,3
534,0
550,7
567,4
584,1
600,8
617,4
634,1
650,8
667,5
484,6
501,3
518,0
534,7
551,4
568,0
584,7
601,4
618,1
634,8
651,5
468,6
485,3
502,0
518,6
535,3
552,0
568,7
585,4
602,1
618,8
635,5

RCUE200AG1
CFR CPD IPT
97,1 55,3 166,4
100,0 58,3 167,9
102,9 61,4 169,3
105,7 64,6 170,8
108,6 67,8 172,2
111,5 71,2 173,6
114,4 74,5 175,1
117,2 78,0 176,5
120,1 81,5 178,0
123,0 85,1 179,4
125,8 88,8 180,9
91,6 49,7 175,1
94,5 52,6 178,0
97,4 55,5 180,9
100,2 58,6 183,7
103,1 61,7 186,6
106,0 64,9 189,5
108,8 68,1 192,4
111,7 71,4 195,3
114,6 74,8 198,2
117,5 78,3 201,1
120,3 81,8 203,9
88,9 47,0 178,5
91,7 49,8 182,0
94,6 52,7 185,5
97,5 55,6 188,9
100,3 58,7 192,4
103,2 61,8 195,9
106,1 65,0 199,3
109,0 68,2 202,8
111,8 71,6 206,3
114,7 75,0 209,7
117,6 78,4 213,2
86,1 44,3 183,7
89,0 47,1 188,1
91,8 49,9 192,4
94,7 52,8 196,7
97,6 55,8 201,1
100,5 58,8 205,4
103,3 61,9 209,7
106,2 65,1 214,0
109,1 68,4 218,4
111,9 71,7 222,7
114,8 75,1 227,0
83,4 41,8 191,8
86,2 44,5 196,7
89,1 47,2 201,6
92,0 50,0 206,5
94,8 52,9 211,4
97,7 55,9 216,4
100,6 58,9 221,3
103,4 62,0 226,2
106,3 65,2 231,1
109,2 68,5 236,0
112,1 71,8 240,9
80,6 39,3 203,9
83,5 41,9 209,7
86,3 44,6 215,5
89,2 47,3 221,3
92,1 50,1 227,0
94,9 53,0 232,8
97,8 56,0 238,6
100,7 59,1 244,3
103,6 62,2 250,1
106,4 65,4 255,9
109,3 68,6 261,7
3

CFR: Chilled Water Flow Rate at 5C (m /h)


CPD: Water Cooler Pressure Drop (kPa)
IPT: Compressor Input Power (kW)

CAP
659,9
679,4
698,9
718,4
737,9
757,4
776,9
796,4
815,9
835,4
854,9
622,4
641,9
661,4
680,9
700,4
719,9
739,4
758,9
778,4
797,9
817,4
603,7
623,2
642,7
662,2
681,7
701,2
720,7
740,2
759,7
779,2
798,7
585,0
604,5
624,0
643,5
663,0
682,5
702,0
721,5
741,0
760,5
780,0
566,3
585,8
605,3
624,8
644,3
663,8
683,3
702,8
722,3
741,8
761,3
547,6
567,1
586,6
606,1
625,6
645,1
664,6
684,1
703,6
723,1
742,6

RCUE240AG1
CFR CPD
113,5 44,7
116,9 47,1
120,2 49,6
123,6 52,2
126,9 54,8
130,3 57,5
133,6 60,2
137,0 63,0
140,3 65,8
143,7 68,7
147,0 71,7
107,1 40,2
110,4 42,5
113,8 44,9
117,1 47,3
120,5 49,8
123,8 52,4
127,2 55,0
130,5 57,7
133,9 60,4
137,2 63,2
140,6 66,0
103,8 38,0
107,2 40,2
110,5 42,6
113,9 45,0
117,3 47,4
120,6 49,9
124,0 52,5
127,3 55,1
130,7 57,8
134,0 60,5
137,4 63,3
100,6 35,9
104,0 38,1
107,3 40,3
110,7 42,7
114,0 45,1
117,4 47,5
120,7 50,0
124,1 52,6
127,5 55,2
130,8 57,9
134,2 60,6
97,4
33,8
100,8 35,9
104,1 38,2
107,5 40,4
110,8 42,8
114,2 45,2
117,5 47,6
120,9 50,1
124,2 52,7
127,6 55,3
130,9 58,0
94,2
31,8
97,5
33,9
100,9 36,0
104,2 38,2
107,6 40,5
111,0 42,9
114,3 45,3
117,7 47,7
121,0 50,2
124,4 52,8
127,7 55,4

Conversion Multiplier:
1 kW = 860 kcal/h
= 3412 Btu/h
1 kPa = 0.102 mAq

IPT
190,5
192,1
193,8
195,4
197,1
198,7
200,4
202,0
203,7
205,3
207,0
200,4
203,7
207,0
210,3
213,6
216,9
220,2
223,5
226,8
230,1
233,4
204,3
208,3
212,3
216,2
220,2
224,2
228,1
232,1
236,1
240,0
244,0
210,3
215,2
220,2
225,2
230,1
235,1
240,0
245,0
249,9
254,9
259,8
219,5
225,2
230,8
236,4
242,0
247,6
253,2
258,8
264,5
270,1
275,7
233,4
240,0
246,6
253,2
259,8
266,4
273,0
279,7
286,3
292,9
299,5

15/84 MODEL SELECTION


Performance Table (R407C) (cont.)
ABT COT
25,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
30,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
32,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
35,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
37,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
40,0 5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0

CAP
752,9
775,2
797,4
819,7
841,9
864,2
886,4
908,7
930,9
953,2
975,4
710,2
732,5
754,7
777,0
799,2
821,5
843,7
866,0
888,2
910,5
932,7
688,9
711,1
733,4
755,6
777,9
800,1
822,4
844,6
866,9
889,1
911,4
667,5
689,8
712,0
734,3
756,5
778,8
801,0
823,3
845,5
867,8
890,0
646,1
668,4
690,6
712,9
735,1
757,4
779,6
801,9
824,1
846,4
868,6
624,8
647,0
669,3
691,5
713,8
736,0
758,3
780,5
802,8
825,0
847,3

RCUE270AG1
CFR CPD
129,5 56,8
133,3 59,9
137,2 63,1
141,0 66,4
144,8 69,7
148,6 73,1
152,5 76,6
156,3 80,1
160,1 83,7
163,9 87,4
167,8 91,2
122,2 51,1
126,0 54,1
129,8 57,1
133,6 60,2
137,5 63,4
141,3 66,6
145,1 70,0
148,9 73,4
152,8 76,9
156,6 80,4
160,4 84,0
118,5 48,3
122,3 51,2
126,1 54,2
130,0 57,2
133,8 60,3
137,6 63,5
141,4 66,8
145,3 70,1
149,1 73,5
152,9 77,0
156,8 80,6
114,8 45,6
118,6 48,4
122,5 51,3
126,3 54,3
130,1 57,3
133,9 60,4
137,8 63,6
141,6 66,9
145,4 70,2
149,3 73,7
153,1 77,1
111,1 43,0
115,0 45,7
118,8 48,5
122,6 51,4
126,4 54,4
130,3 57,5
134,1 60,6
137,9 63,8
141,8 67,0
145,6 70,4
149,4 73,8
107,5 40,4
111,3 43,1
115,1 45,8
118,9 48,7
122,8 51,6
126,6 54,5
130,4 57,6
134,3 60,7
138,1 63,9
141,9 67,2
145,7 70,5

IPT
221,8
223,7
225,6
227,6
229,5
231,4
233,3
235,2
237,2
239,1
241,0
233,3
237,2
241,0
244,9
248,7
252,6
256,4
260,2
264,1
267,9
271,8
237,9
242,6
247,2
251,8
256,4
261,0
265,6
270,2
274,9
279,5
284,1
244,9
250,6
256,4
262,2
267,9
273,7
279,5
285,2
291,0
296,8
302,6
255,6
262,2
268,7
275,2
281,8
288,3
294,9
301,4
307,9
314,5
321,0
271,8
279,5
287,2
294,9
302,6
310,2
317,9
325,6
333,3
341,0
348,7

Where,
ABT:
Condenser Air Inlet Temperature (C)
COT:
Chilled Water Outlet Temperature (C)
CAP: Cooling Capacity (kW)

CAP
824,9
849,2
873,6
898,0
922,4
946,7
971,1
995,5
1019,9
1044,2
1068,6
778,1
802,4
826,8
851,2
875,6
899,9
924,3
948,7
973,1
997,4
1021,8
754,7
779,0
803,4
827,8
852,2
876,5
900,9
925,3
949,7
974,0
998,4
731,3
755,6
780,0
804,4
828,8
853,1
877,5
901,9
926,3
950,6
975,0
707,9
732,2
756,6
781,0
805,4
829,7
854,1
878,5
902,9
927,2
951,6
684,5
708,8
733,2
757,6
782,0
806,3
830,7
855,1
879,5
903,8
928,2

RCUE300AG1
CFR CPD
141,9 46,4
146,1 48,9
150,3 51,5
154,5 54,1
158,6 56,9
162,8 59,6
167,0 62,5
171,2 65,4
175,4 68,3
179,6 71,3
183,8 74,4
133,8 41,7
138,0 44,1
142,2 46,6
146,4 49,1
150,6 51,7
154,8 54,4
159,0 57,1
163,2 59,9
167,4 62,7
171,6 65,6
175,7 68,6
129,8 39,4
134,0 41,8
138,2 44,2
142,4 46,7
146,6 49,2
150,8 51,8
155,0 54,5
159,1 57,2
163,3 60,0
167,5 62,8
171,7 65,7
125,8 37,2
130,0 39,5
134,2 41,8
138,4 44,3
142,5 46,8
146,7 49,3
150,9 51,9
155,1 54,6
159,3 57,3
163,5 60,1
167,7 62,9
121,8 35,0
125,9 37,3
130,1 39,6
134,3 41,9
138,5 44,4
142,7 46,9
146,9 49,4
151,1 52,0
155,3 54,7
159,5 57,4
163,7 60,2
117,7 33,0
121,9 35,1
126,1 37,4
130,3 39,7
134,5 42,0
138,7 44,5
142,9 47,0
147,1 49,5
151,3 52,1
155,5 54,8
159,7 57,5

IPT
238,1
240,2
242,3
244,3
246,4
248,5
250,5
252,6
254,7
256,7
258,8
250,5
254,7
258,8
262,9
267,0
271,2
275,3
279,4
283,6
287,7
291,8
255,5
260,4
265,4
270,3
275,3
280,3
285,2
290,2
295,1
300,1
305,0
262,9
269,1
275,3
281,5
287,7
293,9
300,1
306,3
312,5
318,7
324,9
274,5
281,5
288,5
295,5
302,6
309,6
316,6
323,6
330,6
337,7
344,7
291,8
300,1
308,3
316,6
324,9
333,1
341,4
349,6
357,9
366,1
374,4

CAP
941,2
969,0
996,8
1024,6
1052,4
1080,2
1108,1
1135,9
1163,7
1191,5
1219,3
887,8
915,6
943,4
971,2
999,0
1026,8
1054,7
1082,5
1110,3
1138,1
1165,9
861,1
888,9
916,7
944,5
972,3
1000,1
1028,0
1055,8
1083,6
1111,4
1139,2
834,4
862,2
890,0
917,8
945,6
973,4
1001,3
1029,1
1056,9
1084,7
1112,5
807,7
835,5
863,3
891,1
918,9
946,7
974,6
1002,4
1030,2
1058,0
1085,8
781,0
808,8
836,6
864,4
892,2
920,0
947,9
975,7
1003,5
1031,3
1059,1
3

CFR: Chilled Water Flow Rate at 5C (m /h)


CPD: Water Cooler Pressure Drop (kPa)
IPT: Compressor Input Power (kW)

RCUE330AG1
CFR CPD IPT
161,9 59,0 277,3
166,7 62,2 279,7
171,4 65,5 282,1
176,2 68,9 284,5
181,0 72,4 286,9
185,8 75,9 289,3
190,6 79,5 291,7
195,4 83,2 294,2
200,2 87,0 296,6
204,9 90,8 299,0
209,7 94,7 301,4
152,7 53,0 291,7
157,5 56,1 296,6
162,3 59,2 301,4
167,0 62,5 306,2
171,8 65,8 311,0
176,6 69,2 315,8
181,4 72,6 320,6
186,2 76,2 325,4
191,0 79,8 330,2
195,8 83,5 335,0
200,5 87,3 339,8
148,1 50,1 297,5
152,9 53,1 303,3
157,7 56,2 309,1
162,5 59,4 314,8
167,2 62,6 320,6
172,0 65,9 326,4
176,8 69,3 332,1
181,6 72,8 337,9
186,4 76,3 343,7
191,2 79,9 349,5
195,9 83,6 355,2
143,5 47,3 306,2
148,3 50,3 313,4
153,1 53,3 320,6
157,9 56,3 327,8
162,6 59,5 335,0
167,4 62,7 342,2
172,2 66,1 349,5
177,0 69,5 356,7
181,8 72,9 363,9
186,6 76,5 371,1
191,4 80,1 378,3
138,9 44,6 319,6
143,7 47,5 327,8
148,5 50,4 336,0
153,3 53,4 344,2
158,1 56,5 352,3
162,8 59,6 360,5
167,6 62,9 368,7
172,4 66,2 376,9
177,2 69,6 385,0
182,0 73,1 393,2
186,8 76,6 401,4
134,3 41,9 339,8
139,1 44,7 349,5
143,9 47,6 359,1
148,7 50,5 368,7
153,5 53,5 378,3
158,2 56,6 387,9
163,0 59,8 397,5
167,8 63,0 407,2
172,6 66,3 416,8
177,4 69,7 426,4
182,2 73,2 436,0
Conversion Multiplier:
1 kW = 860 kcal/h
= 3412 Btu/h
1 kPa = 0.102 mAq

MODEL SELECTION
Performance Table (R407C) (cont.)
ABT COT
25,0

30,0

32,0

35,0

37,0

40,0

5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0

RCUE360AG1
CAP
CFR CPD
989,8 170,2 45,1
1019,1 175,3 47,5
1048,3 180,3 50,0
1077,6 185,3 52,6
1106,8 190,4 55,3
1136,1 195,4 57,9
1165,3 200,4 60,7
1194,6 205,5 63,5
1223,8 210,5 66,4
1253,1 215,5 69,3
1282,3 220,6 72,3
933,7 160,6 40,5
962,9 165,6 42,8
992,2 170,7 45,2
1021,4 175,7 47,7
1050,7 180,7 50,2
1079,9 185,7 52,8
1109,2 190,8 55,5
1138,4 195,8 58,2
1167,7 200,8 60,9
1196,9 205,9 63,7
1226,2 210,9 66,6
905,6 155,8 38,3
934,8 160,8 40,6
964,1 165,8 42,9
993,3 170,9 45,3
1022,6 175,9 47,8
1051,8 180,9 50,3
1081,1 185,9 52,9
1110,3 191,0 55,6
1139,6 196,0 58,3
1168,8 201,0 61,0
1198,1 206,1 63,9
877,5 150,9 36,2
906,8 156,0 38,4
936,0 161,0 40,7
965,3 166,0 43,0
994,5 171,1 45,4
1023,8 176,1 47,9
1053,0 181,1 50,4
1082,3 186,1 53,0
1111,5 191,2 55,7
1140,8 196,2 58,4
1170,0 201,2 61,1
849,4 146,1 34,1
878,7 151,1 36,2
907,9 156,2 38,5
937,2 161,2 40,8
966,4 166,2 43,1
995,7 171,3 45,5
1024,9 176,3 48,0
1054,2 181,3 50,5
1083,4 186,3 53,1
1112,7 191,4 55,8
1141,9 196,4 58,5
821,3 141,3 32,0
850,6 146,3 34,2
879,8 151,3 36,3
909,1 156,4 38,6
938,3 161,4 40,9
967,6 166,4 43,2
996,8 171,5 45,6
1026,1 176,5 48,1
1055,3 181,5 50,6
1084,6 186,5 53,2
1113,8 191,6 55,9

Where,
ABT:
Condenser Air Inlet Temperature (C)
COT:
Chilled Water Outlet Temperature (C)
CAP:
Cooling Capacity (kW)

IPT
285,8
288,3
290,8
293,2
295,7
298,2
300,7
303,1
305,6
308,1
310,6
300,7
305,6
310,6
315,5
320,5
325,4
330,4
335,4
340,3
345,3
350,2
306,6
312,6
318,5
324,5
330,4
336,3
342,3
348,2
354,2
360,1
366,1
315,5
323,0
330,4
337,8
345,3
352,7
360,1
367,6
375,0
382,4
389,9
329,4
337,8
346,3
354,7
363,1
371,5
380,0
388,4
396,8
405,2
413,7
350,2
360,1
370,0
380,0
389,9
399,8
409,7
419,6
429,5
439,4
449,3

RCUE400AG1
CAP
CFR CPD
1129,4 194,3 57,3
1162,8 200,0 60,5
1196,2 205,7 63,7
1229,5 211,5 66,9
1262,9 217,2 70,3
1296,3 223,0 73,7
1329,7 228,7 77,2
1363,0 234,4 80,8
1396,4 240,2 84,5
1429,8 245,9 88,2
1463,2 251,7 92,0
1065,3 183,2 51,5
1098,7 189,0 54,5
1132,1 194,7 57,6
1165,5 200,5 60,7
1198,8 206,2 63,9
1232,2 211,9 67,2
1265,6 217,7 70,6
1299,0 223,4 74,0
1332,3 229,2 77,5
1365,7 234,9 81,1
1399,1 240,6 84,8
1033,3 177,7 48,7
1066,7 183,5 51,6
1100,0 189,2 54,6
1133,4 194,9 57,7
1166,8 200,7 60,8
1200,2 206,4 64,1
1233,5 212,2 67,3
1266,9 217,9 70,7
1300,3 223,6 74,1
1333,7 229,4 77,7
1367,0 235,1 81,2
1001,3 172,2 46,0
1034,6 178,0 48,8
1068,0 183,7 51,8
1101,4 189,4 54,8
1134,8 195,2 57,8
1168,1 200,9 61,0
1201,5 206,7 64,2
1234,9 212,4 67,5
1268,3 218,1 70,8
1301,6 223,9 74,3
1335,0 229,6 77,8
969,2 166,7 43,4
1002,6 172,4 46,1
1036,0 178,2 49,0
1069,3 183,9 51,9
1102,7 189,7 54,9
1136,1 195,4 57,9
1169,5 201,1 61,1
1202,8 206,9 64,3
1236,2 212,6 67,6
1269,6 218,4 71,0
1303,0 224,1 74,4
937,2 161,2 40,8
970,5 166,9 43,5
1003,9 172,7 46,2
1037,3 178,4 49,1
1070,7 184,2 52,0
1104,0 189,9 55,0
1137,4 195,6 58,1
1170,8 201,4 61,2
1204,2 207,1 64,4
1237,5 212,9 67,7
1270,9 218,6 71,1

CFR: Chilled Water Flow Rate at 5C (m /h)


CPD: Water Cooler Pressure Drop (kPa)
IPT: Compressor Input Power (kW)

IPT
332,8
335,7
338,5
341,4
344,3
347,2
350,1
353,0
355,8
358,7
361,6
350,1
355,8
361,6
367,4
373,2
378,9
384,7
390,5
396,2
402,0
407,8
357,0
363,9
370,9
377,8
384,7
391,6
398,5
405,5
412,4
419,3
426,2
367,4
376,0
384,7
393,4
402,0
410,7
419,3
428,0
436,6
445,3
453,9
383,5
393,4
403,2
413,0
422,8
432,6
442,4
452,2
462,0
471,8
481,6
407,8
419,3
430,9
442,4
453,9
465,5
477,0
488,6
500,1
511,7
523,2

Conversion Multiplier:
1 kW = 860 kcal/h
= 3412 Btu/h
1 kPa = 0.102 mAq

15/85

15/86 MODEL SELECTION


15.3. ELECTRICAL DATA (R407C)

Model

RCUE 40AG1
RCUE 50AG1
RCUE 60AG1
RCUE 70AG1
RCUE 80AG1
RCUE100AG1
RCUE120AG1
RCUE140AG1
RCUE150AG1
RCUE180AG1
RCUE200AG1
RCUE240AG1
RCUE270AG1
RCUE300AG1
RCUE330AG1
RCUE360AG1
RCUE400AG1

Unit Main
Power
(V)
380
415
380
415
380
415
380
415
380
415
380
415
380
415
380
415
380
415
380
415
380
415
380
415
380
415
380
415
380
415
380
415
380
415

(Hz)
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

VOL: Rated Unit Supply Voltage(V)


STC: Starting Current(A)
Hz: Frequency(Hz)

Applicable
Instantaneous
Voltage (V)
Maximum Minimum
418
342
457
374
418
342
457
374
418
342
457
374
418
342
457
374
418
342
457
374
418
342
457
374
418
342
457
374
418
342
457
374
418
342
457
374
418
342
457
374
418
342
457
374
418
342
457
374
418
342
457
374
418
342
457
374
418
342
457
374
418
342
457
374
418
342
457
374

Commpressor
Motor
1
STC*
RNC
IPT
(A)
(A)
(kW)
114,6
62,8 37,1
125,2
60,7 37,1
114,6
75,3 44,1
125,2
72,6 44,1
147,5
91,9 55,1
161,1
87,5 55,1
178,4 106,8 64,2
194,8 100,7 64,2
114,6 125,6 74,2
125,2 121,4 74,2
114,6 150,6 88,2
125,2 145,2 88,2
147,5 183,8 110,1
161,1 175,0 110,1
178,4 213,6 128,2
194,8 201,4 128,2
114,6 225,9 132,3
125,2 217,8 132,3
147,5 275,7 165,2
161,1 262,5 165,2
178,4 320,4 192,4
194,8 302,1 192,4
147,5 367,6 220,2
161,1 350,0 220,2
178,4 427,2 256,4
194,8 402,8 256,4
147,5 459,5 275,3
161,1 437,5 275,3
178,4 534,0 320,6
194,8 503,5 320,6
147,5 551,4 330,4
161,1 525,0 330,4
178,4 640,8 384,7
194,8 604,2 384,7

2
Condenser Maximum
STC*
Fan Motor
Unit
Unit
Current Maximum
RNC IPT
(A) (kW)
(A)
(A)
7,2
4,0
92
122
7,2
4,0
89
132
7,2
4,0
109
122
7,2
4,0
105
132
7,6
4,2
132
155
7,6
4,2
126
169
7,6
4,2
152
186
7,6
4,2
144
202
14,4 8,0
184
161
14,4 8,0
178
170
14,4 8,0
218
167
14,4 8,0
210
176
15,2 8,5
263
198
15,2 8,5
251
210
15,2 8,5
304
235
15,2 8,5
287
249
21,6 12,0
327
213
21,6 12,0
316
221
22,8 12,7
395
241
22,8 12,7
377
251
22,8 12,7
455
294
22,8 12,7
431
305
30,4 17,0
527
249
30,4 17,0
503
259
30,4 17,0
607
291
30,4 17,0
574
303
38,0 21,2
658
303
38,0 21,2
629
311
38,0 21,2
759
353
38,0 21,2
718
362
45,6 25,4
790
352
45,6 25,4
754
358
45,6 25,4
911
409
45,6 25,4
861
415

RNC: Running Current(A)


IPT: Input(kW)

NOTE:

1. This data is based on the following conditions...Chilled Water Inlet/Outlet Temperature: 12/7C, Ambient Temperature: 35C.
2. The "Maximum Unit Current" shown in the above table is the maximum total unit running current at the following conditions.
Supply Voltage: 90% of the rated voltage, Unit Capacity: 100% at max. operating conditions
3. The power supply cables must be sized to cover this maximum current value.
4. Starting Current (*1,*2) means as follows.
*1:First Compressor Starting Current
2
* :Unit Maximum Starting Current, when Last Compressor starts.
5. Compressor motor is star-delta starting, fan motor is direct starting.

MODEL SELECTION

15/87

15.4. SOUND DATA


" Standard Models

250
87
87
88
88
88
88
91
91
92
92
92
92
92
93
93
93
93

Sound Power Level (dB)


Frequency Band (Hz)
500
1000
2000
89
89
87
89
89
87
90
90
88
90
90
88
90
90
88
90
90
88
93
93
91
93
93
91
93
93
91
93
93
91
93
93
91
93
94
91
93
94
91
93
94
91
93
94
91
94
95
92
94
95
92

250
83
83
84
84
84
84
87
87
88
88
88
88
88
89
89
90
90

Sound Power Level (dB)


Frequency Band (Hz)
500
1000
2000
85
85
83
85
85
83
86
86
84
86
86
84
86
86
84
86
86
84
89
89
87
89
89
87
89
89
87
89
89
87
89
89
87
89
90
87
89
90
87
90
90
88
90
90
88
91
91
89
91
91
89

Model
RCUE40AG1
RCUE50AG1
RCUE60AG1
RCUE70AG1
RCUE80AG1
RCUE100AG1
RCUE120AG1
RCUE140AG1
RCUE150AG1
RCUE180AG1
RCUE200AG1
RCUE240AG1
RCUE270AG1
RCUE300AG1
RCUE330AG1
RCUE360AG1
RCUE400AG1

63
82
82
83
83
83
83
86
86
87
87
87
88
88
88
88
89
89

125
81
81
82
82
82
82
85
85
86
86
86
87
87
87
87
88
88

4000
83
83
84
84
84
84
87
87
87
87
87
87
87
88
88
88
88

8000
78
78
79
79
79
79
82
82
83
83
83
84
84
85
85
85
85

Overall
(dBA)
93
93
94
94
94
94
97
97
97
97
97
97
97
98
98
99
99

" Low Noise Option

Model
RCUE40AG1
RCUE50AG1
RCUE60AG1
RCUE70AG1
RCUE80AG1
RCUE100AG1
RCUE120AG1
RCUE140AG1
RCUE150AG1
RCUE180AG1
RCUE200AG1
RCUE240AG1
RCUE270AG1
RCUE300AG1
RCUE330AG1
RCUE330AG1
RCUE400AG1

63
78
78
79
79
79
79
82
82
83
83
83
84
84
84
84
85
85

125
77
77
78
78
78
78
81
81
82
82
82
83
83
83
83
84
84

4000
79
79
80
80
80
80
83
83
83
83
83
83
83
84
84
85
85

8000
74
74
75
75
75
75
78
78
79
79
79
80
80
80
80
81
81

Overall
(dBA)
89
89
90
90
90
90
93
93
93
93
93
93
93
94
94
95
95

NOTE:
1. Operating conditions are as follows.
1.1. Standard Models: Water Inlet/Outlet Temperature 12/7 C, Ambient Temperature 35 C, All Fans Running
1.2. Low Noise Option: Water Inlet/Outlet Temperature 12/7 C, Ambient Temperature 30 C, All Fans Running.

16/88 APPLICATION DATA

16. APPLICATION DATA


16.1. WORKING RANGE
" Working Range
Item
Working Voltage
Power
Supply

Voltage
Imbalance

Within 3% Deviation from Each Voltage


at Compressor Terminals

Starting Voltage

Higher than 85% of Rated Voltage

Standard
(*1)
Low Noise
Option
Standard

Ambient
Temperature

Water Outlet
Temperature

R407C
R22 (Option)
90% ~ 110% of Rated Voltage

(-15) 5 ~ 43 C

(-15) 5 ~ 43 C

(-15) 5 ~ 35 C

(-15) 5 ~ 40 C

Low Temperature
Option

Remark

(-15) is available with


optional fan control

5 ~ 15 C

Water

4 ~ 0 C (Low1)
-1~ -5 C (Low2)
-6 ~ -10 C (Low3)

Ethylene glycol

1.0 Mpa

Max. Permissible Water Pressure

NOTE:
(*1) In case of Low Noise option, the performance changes .
Therefore, Capacity and Compressor Input will be corrected
by the right table, based on the standard performance table.

R407C R22 (option)

Item
Capacity

0.96

0.93

Compressor Input

1.07

1.02

" Water Side Working Range


MODEL RCUE AG1
Water Flow Range
Minimum
Internal Water Volume
Internal
Volume in Water Cooler

40

50

60

70

80

100 120 140 150 180 200 240 270 300 330 360 400

m3/h 13.7 16.8 20.1 22.2 27.4 33.5 40.3 44.3 50.3 60.4 67.1 80.5 88.5

101

111

121

133

m3/h 30.4 37.4 44.8 49.4

224

246

269

296

61

74.6 89.7 98.5

112

134

149

179

197

0.64 0.58 0.70 0.78 1.28 1.16 1.40 1.56 1.74 2.10 2.34 2.80 3.12 3.50 3.90 4.20 4.68

litre 10.8 13.3 16.1 16.1 23.9 30.7 38.2 38.2 44.0 54.3 54.3 76.4 76.4 82.2 82.2 114.6 114.6

NOTE:
1. Minimum Internal Water Volume above table is for
standard ON/OFF differential.
In case of changing ON/OFF differential, minimum
internal water volume changes as following
percentage.
Inlet ON/OFF Differential
4C
(set by Dip-switch 5, 3&4pins)
Minimum Internal Water
50%
Volume

3C

2C

1C

67%

100%

200%

2. To prevent frequent ON/OFF for no load or extremely


low load operation, system internal water volume
shall be more than above table.
ON/OFF cycles shall be maximum 6 times per hour.
(minimum 5 minutes operation and minimum 5
minutes thermostat OFF)

APPLICATION DATA

16.2. PART LOAD PERFORMANCE


Model: RCUE40AG1, RCUE50AG1
Compressor Load
Ambient
Performance
Temperature

35C

30C
25C

20C

Capacity
Input
COP
Capacity
Input
COP
Capacity
Input
COP
Capacity
Input
COP

%
%
%
%
%
%
%
%
%
%
%
%

33~100%
40
38
105
43
34
126
46
32
144

50
43
116
50
38
132
50
34
147
50
30
167

60
48
125
60
42
143
60
37
162
60
32
188

70
56
125
70
50
140
70
42
167
70
36
194

Full Load
80
67
119
80
57
140
80
50
160
80
42
190

90
80
113
90
67
134
90
59
153
90
50
180

100
100
100
100
83
120
100
70
143
100
57
175

106
94
113
112
88
127
110
67
164

120
80
150

Model: RCUE60AG1, RCUE70AG1


Compressor Load
Ambient
Performance
Temperature

35C

30C
25C

20C

Capacity
Input
COP
Capacity
Input
COP
Capacity
Input
COP
Capacity
Input
COP

%
%
%
%
%
%
%
%
%
%
%
%

25~100%
30
35
86
32
32
100
34
29
117
35
26
135

40
38
105
40
34
118
40
30
133
40
28
143

50
43
116
50
38
132
50
34
147
50
30
167

60
48
125
60
42
143
60
37
162
60
32
188

70
56
125
70
50
140
70
42
167
70
36
194

Full Load
80
67
119
80
57
140
80
50
160
80
42
190

90
80
113
90
67
134
90
59
153
90
50
180

100
100
100
100
83
120
100
70
143
100
57
175

106
94
113
112
88
127
110
67
164

120
80
150

Model: RCUE80AG1, RCUE100AG1


Compressor Load
Ambient
Performance 16.5%
Temperature
(*)
35C

30C
25C

20C

Capacity
Input
COP
Capacity
Input
COP
Capacity
Input
COP
Capacity
Input
COP

%
%
%
%
%
%
%
%
%
%
%
%

20
19
105
22
17
126
23
16
144
25
15
167

33~100%
40
38
105
43
34
126
46
32
144

50
43
116
50
38
132
50
34
147
50
30
167

:Standard Condition
(Ambient: 35C, Water Inlet/Outlet: 12/7C, Full Load)

60
48
125
60
42
143
60
37
162
60
32
188

70
56
125
70
50
140
70
42
167
70
36
194

Full Load
80
67
119
80
57
140
80
50
160
80
42
190

90
80
113
90
67
134
90
59
153
90
50
180

100
100
100
100
83
120
100
70
143
100
57
175

106
94
113
112
88
127
110
67
164

120
80
150

16/89

16/90 APPLICATION DATA


Model:RCUE120AG1, RCUE140AG1, RCUE240AG1, RCUE270AG1, RCUE360AG1, RCUE400AG1
Compressor Load
Ambient
Performance 12.5%
Temperature
(*)
35C

30C
25C

20C

Capacity
Input
COP
Capacity
Input
COP
Capacity
Input
COP
Capacity
Input
COP

%
%
%
%
%
%
%
%
%
%
%
%

15
18
86
16
16
100
17
15
117
18
13
135

25~100%
30
35
86
32
32
100
34
29
117
35
26
135

40
38
105
40
34
118
40
30
133
40
28
143

50
43
116
50
38
132
50
34
147
50
30
167

60
48
125
60
42
143
60
37
162
60
32
188

Full Load

70
56
125
70
50
140
70
42
167
70
36
194

80
67
119
80
57
140
80
50
160
80
42
190

90
80
113
90
67
134
90
59
153
90
50
180

100
100
100
100
83
120
100
70
143
100
57
175

106
94
113
112
88
127
110
67
164

120
80
150

Model: RCUE150AG1,
Compressor Load
Ambient
Performance
Temperature

35C

30C
25C

20C

Capacity
Input
COP
Capacity
Input
COP
Capacity
Input
COP
Capacity
Input
COP

%
%
%
%
%
%
%
%
%
%
%
%

11%
(*)
13
13
105
14
11
126
15
11
144
17
10
167

33~100%
40
38
105
43
34
126
46
32
144

50
43
116
50
38
132
50
34
147
50
30
167

60
48
125
60
42
143
60
37
162
60
32
188

70
56
125
70
50
140
70
42
167
70
36
194

Full Load
80
67
119
80
57
140
80
50
160
80
42
190

90
80
113
90
67
134
90
59
153
90
50
180

100
100
100
100
83
120
100
70
143
100
57
175

106
94
113
112
88
127
110
67
164

120
80
150

Model: RCUE180AG1, RCUE200AG1


Compressor Load
Ambient
Performance
Temperature

35C

30C
25C

20C

Capacity
Input
COP
Capacity
Input
COP
Capacity
Input
COP
Capacity
Input
COP

%
%
%
%
%
%
%
%
%
%
%
%

8.3%
(*)
10
12
86
11
11
100
11
10
117
12
9
135

25~100%
30
35
86
32
32
100
34
29
117
35
26
135

40
38
105
40
34
118
40
30
133
40
28
143

50
43
116
50
38
132
50
34
147
50
30
167

60
48
125
60
42
143
60
37
162
60
32
188

70
56
125
70
50
140
70
42
167
70
36
194

Full Load
80
67
119
80
57
140
80
50
160
80
42
190

90
80
113
90
67
134
90
59
153
90
50
180

100
100
100
100
83
120
100
70
143
100
57
175

106
94
113
112
88
127
110
67
164

120
80
150

APPLICATION DATA

16/91

Model: RCUE300AG1, RCUE330AG1


Compressor Load
Ambient
Performance
Temperature

35C

30C
25C

20C

Capacity
Input
COP
Capacity
Input
COP
Capacity
Input
COP
Capacity
Input
COP

%
%
%
%
%
%
%
%
%
%
%
%

10%
(*)
12
14
86
13
13
100
13
12
117
14
4
135

25~100%
30
35
86
32
32
100
34
29
117
35
26
135

40
38
105
40
34
118
40
30
133
40
28
143

50
43
116
50
38
132
50
34
147
50
30
167

60
48
125
60
42
143
60
37
162
60
32
188

70
56
125
70
50
140
70
42
167
70
36
194

Full Load
80
67
119
80
57
140
80
50
160
80
42
190

90
80
113
90
67
134
90
59
153
90
50
180

100
100
100
100
83
120
100
70
143
100
57
175

106
94
113
112
88
127
110
67
164

120
80
150

: Standard Condition (Ambient: 35C, Water Inlet/Outlet: 12/7C, Full Load)


NOTE:
1. Capacity: Cooling Capacity (kW)
Input:
Total Input Power (Compressor + Fans) (kW)
COP:
Capacity/Input (kW/kW)
2. Operating Conditions:
Chilled Water Outlet Temperature:
7C
Water Flow Rate:
Constant
Condenser Fan:
All Fans Running
3. Above Table shows the percentage of Capacity, Input and COP
based on the standard condition.
Therefore, each value can be calculated as below example:

Example: Model RCUE100AG1


Standard Condition
Ambient: 30C, Capacity 70%
Capacity:
246 kW
Capacity:
246 0.7 = 172 kW
Input:
84.2 kW
Input:
84.2 0.5 = 42.1 kW
COP:
2.92
COP:
2.92 1.4 = 4.09 kW
4. Control marked (*) is available by the optional selection switch.
DSW7-3 / ON: Minimum Load Extension.

16.3. ETHYLENE GLYCOL APPLICATION


" Low Ambient Application
Under the condition where the ambient temperature is low
in winter, there is a case where the unit and piping will
become damaged by freezing during the shutdown periods.
To prevent freezing, it is effective to operate the pump.
This Chiller has the pump ON/OFF operation control to
avoid freezing. This control become available by
connecting Pump Operation circuit. (See Wiring Diagram).
Additionally, in a case where measures such as water
raining are difficult, utilise antifreeze mixture of ethylene
glycol.
Below table shows the ethylene glycol percentage
suggested for the different temperature values.
The table also shows the correction factors, since unit with
antifreeze mixture have a slight different performance
compared with no glycol.
Example:
Cooling Capacity with ethylene glycol = Kc Cooling
Capacity without ethylene glycol
Input Power, Flow Rate and Pressure Drop is calculated
in the same way as Cooling Capacity

(Water Outlet Temperature: 5 ~ 15C)


Minimum Ambient
C
-3
-7
-13 -22
Temperature
Required Ethylene Glycol
wt% 10
20
30
40
Percentage
Cooling Capacity Correction
Kc 0.99 0.98 0.97 0.96
Factor
Input Power Correction Factor
Ki 1.00 0.99 0.99 0.98
Flow Rate Correction Factor
Kf 1.00 1.01 1.04 1.08
Pressure Drop Correction
Kp 1.04 1.11 1.18 1.29
Factor
" Low Water Temperature Application (Option)
When utilising water less than 5 C, antifreezing mixture of
ethylene glycol shall be input to the water system.
Low water temperature Option is categorised 3 level
depending on water outlet temperature.
Therefore, please specify the level when ordering .
Freeze Protection Thermostat has been set in the factory.
Table shows Required Ethylene Glycol percentage for each
category.

16/92 APPLICATION DATA


1. Category
Category

Outlet Water
Temp. (C)

Required
Ethylene
Glycol (wt%)

Low 1
Low 2
Low 3

4~0
-1 ~ -5
-6 ~ -10

20
30
40

Ethylene
Glycol
Freezing
Temp. (C)
-7
-13
-22

NOTE:
Freeze Protection Thermostat is the electronic control,
but non-adjustable.
For the performance, Each value can be given by using
following table. (See example in the next page)
2. Performance
Ethylene
glycol

(wt%)

20

30

40

Outlet
Water
Temp.
(C)
4
3
2
1
0
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10

Flow Rate Pressure


Correction
Drop
Factor
Correction
Factor
(Kf)
(Kp)
1.011
1.15
1.012
1.16
1.013
1.17
1.013
1.18
1.014
1.19
1.034
1.30
1.035
1.32
1.037
1.34
1.037
1.36
1.038
1.38
1.073
1.50
1.075
1.52
1.076
1.54
1.076
1.56
1.077
1.58

Ambient Temperature
(C)
30
35
CAP
IPT
CAP
IPT
(%)
(%)
(%)
(%)
95
90
90
95
92
89
87
94
89
88
84
93
86
87
81
92
84
86
79
91
81
85
76
90
78
84
73
89
75
83
71
88
72
82
68
87
69
81
65
86
66
80
63
85
64
79
60
84
61
78
57
83
58
77
55
82
55
76
52
81

25
CAP
(%)
100
97
94
91
88
85
82
79
76
73
70
67
64
61
58

IPT
(%)
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72

40
CAP
(%)
84
82
79
77
74
72
69
67
64
62
59
56
54
51
49

IPT
(%)
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85

NOTE:
1. CAP: Cooling Capacity, IPT: Compressor Input
2. Capacity and Compressor Input show the percentage of the standard
condition Standard condition: Ambient 35C, Water Inlet/Outlet
12/7c
3. Water Flow Rate and Pressure Drop can be calculated by the
Correction Factor Kf and Kp.
4. Example:
a) Model: RCUE100A
b) Standard Condition: Capacity 260kW, Compressor Input 90.4kW
c) Outlet/Inlet Water Temperature -3/2C, Ambient Temperature
30C

Ethylene glycol: 30%


Capacity = 260*0.75=195 kW, Compressor Input = 90.4*0.83=75 kW
Water Flow(m/h) = Kf*Capacity(kW)*0.86T (T=Inlet Temp.Outlet Temp.)
= 1.037*195*0.86/(2-(-3))
= 34.8 m/h
- Pressure Drop = Kp*Pressure Drop(water)
1.881
= 1.34*0.0308*34.8
= 33 kPa
where, Pressure Drop(water)= Q : see "Water Pressure Drop"

1/93

17. COMPONENTS DATA


17.1. COMPRESSOR
Model
Type
Revolution
Displacement
Capacity Control
Pneumatic Pressure
High Side
Low Side
Motor Type
Starting Method
Nominal Output
Poles
Insulation
Oil
Name
Charge
Net Weight

4005SC-Z
rpm
3
m /h
%

5005SC-Z
Semi-Hermetic
2880
169.5
100 ~ 25. 0

137.4
100 ~ 33. 0

MPa
MPa

kW

30

Litre
kg

360

6005SC-Z

208.7
100 ~ 25. 0

3.0
2.0
Special Squirrel Cage, Three-Phase Motor
Star-Delta Starting
37
2
E
CASTROL, ICEMATIC SW220HT
6
420

45

440

17.2. CONDENSER AND CONDENSER FAN


Model RCUE AG1

40

50

60

70

80

100 120 140 150 180 200 240 270 300 330 360 400

Condenser Type

Multi-Pass Cross Finned Tube

Condenser Tube

Copper Tube

Material
Outer Diameter

mm

Rows

9.53 9.53
3

9.53 9.53
4

9.53

9.53

9.53

9.53

9.53

9.53

9.53

9.53

9.53

9.53

9.53

9.53

9.53

4
2.1

Fin Material
Pitch

Aluminium
mm

Number of Condenser
Maximum Operating Pressure

MPa

2.1

2.1

2.1

2.1

2.1

2.1

2.1

2.1

2.1

2.1

2.1

2.1

2.1

2.1

2.1

2.1

12

12

12

16

16

20

20

24

24

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

Condenser Fan Type

Direct-Driven Propeller Fan

Quantity

12

12

12

16

16

20

20

24

24

Outer Diameter

mm

710

710

710

710

710

710

710

710

710

710

710

710

710

710

710

710

710

Revolution

rpm

850

850

850

850

850

850

850

850

850

850

850

850

850

850

850

850

850

Air Flow

840

840

840

840 2*840 2*840 2*840 2*840 3*840 3*840 3*840 4*840 4*840 5*840 5*840 6*840 6*840

m /min.

Fan Motor Type

Drip-Proof Type Enclosure

Starting Method
Nominal Output

Direct-On-Line Starting
kW

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

Quantity

12

12

12

16

16

20

20

24

24

Poles

17/94 COMPONENTS DATA


17.3. WATER COOLER
Model RCUE-AG1

40

50

60,70

Water Cooler
Type (Quantity)
-See Table Below-

A(1)

B(1)

C(1)

TYPE
REFRIGERANT CYCLE
Dimensions
Height (H)
Width (W)
Depth (D)
Maximum Permissible Pressure
Refrigerant Side
Water Side
Internal Volume
Refrigerant Side
Water Side
Material
Approval

80

100

120,140

150

180,200 240,270 300,330 360,400

Brazed Type Plate Heat Exchanger


D(1)
E(1)
F(1)
B(1)
C(1)
E(1)
F(1)

A
40HP

SINGLE TYPE
B
C
50HP
60HP

D
80HP

F(2)

C(1)
F(2)

F(3)

DUAL TYPE
E
F
100HP
120HP

mm
mm
mm

693
243
186

693
243
225

693
243
269

694
304
294

694
304
372

694
304
460

Mpa
MPa

1.8
1.0

1.8
1.0

1.8
1.0

1.8
1.0

1.8
1.0

1.8
1.0

Litre
Litre

11.2
11.6

13.9
14.2

16.8
2 11.8
17.2
23.9
Stainless Steel
PED (1)

2 15.1
30.7

2 18.9
38.2

NOTE:
Pressure equipment Directive (97/23/EC)

SINGLE TYPE

DUAL TYPE
Water In

Water In

No.1 Refrigerant Out

Refrigerant Out

No.2 Refrigerant Out

Water Out

Water Out

No.1 Refrigerant In

Refrigerant In

No.2 Refrigerant In

Refrigerant

Water

Water

Plates

Plates

No.1 Refrigerant
No.2 Refrigerant

TCGB0025-rev.0 - 12/03 - Printed in Spain

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