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Power Connectors for

Topside and Subsea Applications
POWER CONNECTORS FOR TOPSIDE AND SUBSEA APPLICATIONS
Withstand the Hazards of Offshore

At TE Connectivity (TE), we want to help you solve your toughest
challenges for deeper and more stringent applications, whether
it is for oil and gas production that goes deeper and deeper with
harsher and harsher environment or for cost-effective marine
renewable energies. With the trusted brands of DEUTSCH,
Raychem, and Rochester, we create engineered technology
solutions tailor-made to your specific applications and projects,
applying the most stringent design codes and qualification
standards. This helps to allow you to produce your products
in the safest way and with the highest possible reliability. We
can propose one of the widest ranges of wet-mate and drymate connectors, penetrators, and jumpers to solve almost any
connectivity challenge for power application
2013 Aker Solutions
Find the Right Power Connector for Your Application

Dry-mate, splash-zone, or wet-mate
Explosion-proof versions meeting ATEX/CSA requirements for
increased topside safety
A variety of voltage and current ratings to meet your exact
application needs
Create Rugged Systems

Complete systems, including penetrators, wet-mate
connectors, jumpers, etc.
Robust performance under extreme pressures and
corrosive conditions
Receive Superior Service and Support

Strong engineering capabilities for technology or product
development and also during project execution
All integrated facility including machining, assembly and test lab
for full control of the manufacturing process
ISO 9001 and OSHAS 180001 certified facility
Reduce Risk with Our World-Class On-Site Test Laboratory

High-pressure test tanks to evaluate performance under
pressure, temperature extremes, and water turbidity
Environmental and gas testing simulation equipment
Faraday cages for high-voltage testing to 200 kV
TE Components . . . TE Technology . . . TE Know-how . . .

AMP | Agastat | CII | Hartman | Kilovac | Microdot | Nanonics | Raychem | Rochester | DEUTSCH
Get your product to market faster with a smarter,

better solution.
Go to: DesignSmarterFaster.com.
Your best place to get started, today!
Here you can get connected to the inner circle of TE AD&Ms best
thinkers. Working together early in your design review process, we
can help you reach a better connectivity solution.
Offshore Power Connectors

Literature No. 1-1773723-6 Rev. 02/2014
Explosion proof for splash zone

turret applications
Bayonet quick connect/disconnect
Splash zone mateable
Explosion proof certified
Applications
Disconnectable FPSO turret
Shallow water umbilical splices
Marine renewable energy
Electrical Characteristics
Number of Contacts: 3
Rated Voltage Uo/U (Um): 6/10 (12) kV
Maximum Rated Current: 300 A
Rated Power Frequency: 15 to 85 Hz
Insulation Resistance @5 kVDC: >5 G:
Contact Resistance: <0.1 m: per contact
Mechanical Characteristics
Rated Water Depth: 400 m
Rated Number of Mating Cycles: 100
Body Material: AISI 316L stainless steel
Insulation Material: PEEK
Environmental Characteristics
Rated Temperature -1C to 60C (in air):
(in air)
Storage Temperature Range:
-25C to 60C
Design Life: 20 years
Additional Characteristics
Qualification Standard: IEC60079-00 &
IEC 60079-1 Ex d IIB T4..T6
Notes
Can be deployed initially in 3000 m water depth

P6-MD300 QuickConnect/Disconnect
Connectors
P6-SW400 Wet-Mate
Connection System
6/10 (12) kV, 400 A for depths to 3000 m
Umbilical cable termination
Wet mate
Jumpers (straight termination)
Penetrators
Dry-mate cable termination
Diode shunted caps
Applications
Subsea pumping
Subsea water injection
Subsea power distribution
Subsea electrical heating
Differential Pressure Rating: (internalambient) 345 bar (5000 psi) @ 400A
888 bar (13,000 psi) @ 250A
1034 bar (15,000 psi) @ 400A
Differential Pressure Rating:
(ambient-internal) 300 bar
Body Material: Super Duplex
Insulation Material (Penetrators):
PEEK or ceramic
Rated Temperature (Seawater):
-5C to 30C
Rated Internal Temperature:
80C @ 345 bar (5000 psi)
121C @ 888 bar (13,000 psi)
80C @ 1034 bar (15,000 psi)
-25C to 60C
Qualification Standard: TD0153, Final Ver. 1
Notes
Additional qualification standards or features available or
possible to develop, please contact us

6/10 (12) kV, 1600 A, 200 Hz

for depths to 2000 m
Wet mate
Jumpers (straight or elbow termination)
Penetrators
Wet-Mate Connectors

Insulated caps
Penetrators
Applications
Subsea gas compression
Contact Resistance: <0.05 m:
per contact
Female Wet-Mate
Connector
Elbow Jumper
Termination
Compliant
Mount
(internal-ambient) 204 bar (dry gas)
220 bar (wet gas)
Male Wet-Mate
Connector

Body Material: Super Duplex or 6Mo
Insulation Material (Penetrators):
PEEK or ceramic
Jumper with
Dry-Mate Connectors
Penetrator
-1C to 15C
Rated Internal Temperature: 50C
Interfacing Internal Media: Nitrogen, dry
or wet gas, or dielectric oil
-25C to 70C
Qualification Standard: NHT-E51-00029
Rev03M
Notes

P6-SW1600
Wet-Mate
Connection System
P18-SW400
Wet-Mate
Connection System
Umbilical cable termination
Wet mate
Penetrators
Direct or dry-mate cable termination
Insulated caps
Applications
Subsea pumping
(internal-ambient) 300 bar
(ambient-internal) PBOF (r10 bar)
Insulation Material (Penetrators): PEEK
-5C to 30C
Interfacing Internal Media: Nitrogen or
dielectric oil
-25C to 60C
Qualification Standard: TD0153, Final Ver. 1
Notes


Wet mate
Penetrators
Insulated caps
Applications
Subsea pumping
(internal-ambient) 200 bar
Insulation Material (Penetrators): PEEK
-5C to 40C
Interfacing Internal Media: Nitrogen or
dielectric oil
-25C to 70C
Qualification Standard: NHT-E51-00029
Rev03M
Notes

P18-SW900
Wet-Mate
Connection System
FOR MORE INFORMATION

Technical Support
North America
Asia Pacific
Austria
Baltic Regions
Benelux
Czech Republic
France
Germany
Hungary
Italy
Nordic
Poland
Russia
Spain/Portugal
Switzerland
United Kingdom
+1 800 522 6752

+86 0 400 820 6015
+43 1 905 601 228
+46 8 5072 5000
+31 73 6246 999
+420 800 701 462
+33 1 34 20 86 86
+49 6251 133 1999
+36 809 874 04
+39 011 401 2632
+46 8 5072 5000
+48 800 702 309
+7495 790 790 2
+34 93 2910366
+41 52 633 66 26
+44 800 267 666
Follow us on Twitter for all the latest product news

@TEConnectivity, and on Facebook, TEConnectivity.
Connect with one of our Subject Matter Experts
at www.DesignSmarterFaster.com
www.te.com/ADM
2014 TE Connectivity Ltd. family of companies. All Rights Reserved.
1-1773723-6 ADM/RRD 1M 02/2014
DEUTSCH, Deutsch man image, TE Connectivity, and the TE connectivity (logo) are
trademarks of the TE Connectivity Ltd. family of companies.
Other products, logos, and company names mentioned herein may be

trademarks of their respective owners.
While TE has made every reasonable effort to ensure the accuracy of the information
herein, nothing herein constitutes any guarantee that such information is error-free,
or any other representation, warranty or guarantee that the information is accurate,
correct, reliable or current. The TE entity issuing this publication reserves the right to
make any adjustments to the information contained herein at any time without notice.
All implied warranties regarding the information contained herein, including, but not
limited to, any implied warranties of merchantability or fitness for a particular purpose
are expressly disclaimed. The dimensions herein are for reference purposes only and are
subject to change without notice. Specifications are subject to change without notice.
Consult TE for the latest dimensions and design specifications.
Offshore Fiber-Optic Connectors

from Topside to Downhole
OFFSHORE FIBER-OPTIC CONNECTORS
Contents
Introduction: Withstand the Hazards of Offshore
9316 Series Dry-Mate Connectors
Showet Series Hybrid Splash-Zone Connectors
MOD Series Splash-Zone Connectors
DO3000 Series Wet-Mate Connectors
OFS Series Wet-Mate Connectors
O-1DH Series Wet-Mate Connectors
Comprehensive Offshore Connectivity: Power and Signal
10

DEUTSCH fiber-optic connectors from TE Connectivity (TE)

bring the advantages of high bandwidth, long transmission
distances, and small size to offshore applications. Building
on our expertise in designing robust, reliable connector
systems to meet the challenging and harsh environments
of topside, subsea, and downhole environments, we work
closely with both equipment designers and exploration/
production companies to create connectivity solutions to
meet the specific demands of an application.
Among the advantages you will find in our fiber-optic range
are the following:
Achieve Longer Distances at Higher Speeds

Single-mode and multimode fibers, mixable in the
same connector
Excellent optical performance
Up to 12 optical channels
Find the Right Connector for Your Application

Dry-mate, splash-zone, and wet-mate configurations
Explosion-proof versions meeting ATEX/CSA
requirements for increased topside safety
Robust performance under extreme pressures,
temperatures, and corrosive conditions
Combine Signals and Controls in a Single Connector

Hybrid fiber/copper versions with both optical and
electrical contacts
Four multimode fiber lines + four 20 A copper lines
TE Components . . . TE Technology . . . TE Know-how . . .

AMP | Agastat | CII | Hartman | Kilovac | Microdot | Nanonics | Raychem | Rochester | DEUTSCH
Get your product to market faster with a smarter,

better solution.
Go to: DesignSmarterFaster.com.
Your best place to get started, today!
Here you can get connected to the inner circle of TE AD&Ms
best thinkers. Working together early in your design review
process, we can help you reach a better connectivity solution.

Withstand the Hazards of Offshore
9316 Series Dry-Mate

Connectors
Designed for easy handling and to
withstand high mechanical stress
Explosion-proof for use in hazardous
areas and polluted environments
Two shell sizes for 3 or 12 contacts
Optical and hybrid versions available
Custom backshell designs available
Applications
Platform
FPSO (Floating Production Storage and
Offloading units)
Topside communication
Optical
Fiber Type: Multimode or single mode
Insertion Loss: d1 dB (0.5 dB typical)
Back Reflection (Single Mode): -40 dB
Electrical
Service Voltage:
Service 1: 250 VAC
Service 2: 650 VAC
Withstanding Voltage:
Service 1: 1500 VAC
Service 2: 2300 VAC
Insulation Resistance: >5000 M: at 25C
and 65% relative humidity
Current Rating: 17 A per contact
Materials/Performance
Shell Material: Stainless steel
AISI 316 L passivated
Operating Temperature: -55C to 85C
(-67F to 185F)
Pressure: Up to 150 bars (2175 psi)
(depending on cable termination)
Durability: 500 mating cycles

Support both copper and fiber in a single

shell for signal and control needs
4 multimode optical and
4 copper contacts
Applications
Topside communications
Sonar systems
Optical
Contacts: 4 multimode optical lines
Insertion Loss: d 1 dB (0.5 dB typical)
Back Reflection: d-40 dB
Electrical
Contacts: 4 (Size 12)
Voltage Rating: 600 VAC
Current Rating: 20 A per contact
Materials
Main Body: Stainless steel AISI 316 L
passivated (Other materials on request)
Coupling Ring: Marine bronze
Electrical Contacts: Gold-plated copper
Environmental
Rated Pressure: 80 bars (1160 psi)
Pressure Test: 120 bars (1740 psi)
Rated Temperature: 5C to 45C
(41F to 113F)

Showet Series
Hybrid Splash-Zone
Connectors
MOD Series SplashZone Connectors

Quick connect/disconnect in hazardous
areas such as FPSO turrets
Explosion-proof
Up to 8 fibers
Applications
FPSO turrets
Optical
Contacts: up to 8
Insertion Loss: d0.5 dB typical
d 1 dB max.
Back Reflection:
Single Mode: d-40 dB
Multimode: d-35 dB
Environmental
Rated Pressure:
Receptacle: 40 bars (580 psi)
Plug: 5 bars (72 psi)
Operational Temperature: 0 to 60C
(32F to 140F)
Storage Temperature: -20 to 50C
(-4F to 122F)
Hazardous Environments: Connector
and backshell comply with IEC 60079-28
and IEC 60079-0/II G Ex op pr II T6
(if operating temperature <45C)
Materials
Shells: Stainless steel
AISI 316 L passivated
Retaining Nuts: Marine bronze
Insulators: PEEK
Optical Contacts: Stainless steel with
ceramic ferrule and sleeve

Optimized for subsea distribution systems

and connections to subsea trees
Up to 12 fibers
ROV, bulkhead, stab plate, and
diver versions
Operational seawater depths to
4500 meters
Applications
ROVs
Subsea distribution systems
Vertical trees
Horizontal trees
Optical
Contacts: up to 12 single mode
or multimode
Insertion Loss: d0.5 dB
Back Reflection: d-45 dB
Mating Cycles: 100 min (before gel refill)
Environmental
Rated Pressure: 455 bars (6600 psi)
Test Pressure: 680 bars (9900 psi)
Rated Temperature: -20C to 50C
(-4F to 122F)
Storage Temperature: -40C to 70C
(-40F to 158F)
Materials
Connector Body:
Super Duplex for ROV
Stainless steel AISI 316 L passivated
for diver and stab plate
ROV Mating Requirement
Mating Force: <750 N (168 lb.)
Demating Force: >200 N (44 lb.)
Maximum Radial Misalignment:
12 mm (0.47 inch)
Maximum Angular Misalignment: r20
Maximum Rotational Misalignment: r15
Standards/Specifications
TOTAL: GS EP SPS 021
STATOIL: TR1233 final version 2

DO3000 Series
Wet-Mate Connectors
OFS Series
Wet-Mate Connectors
Rugged reliability for horizontal or
vertical subsea trees
Optical connectivity between permanently
installed downhole sensors/instrumentation
and a data acquisition system
Provide pressure barrier between wellbore
and the subsea environment
Applications
Reservoir permanent monitoring
Downhole temperature sensing
Optical
Contacts: Customer defined
Fiber: Single mode or multimode
Insertion Loss Optical
Feedthrough System:
d 1.5 dB at ambient conditions
d 3.5 dB at working conditions
Back Reflection:
Unkeyed: <-35 dB
Keyed: <-45 dB
Insertion Loss per Connector Pair:
<0.5 dB at ambient conditions
<1.5 dB at working conditions
Maximum Working Conditions
Number of Wet Matings Before
Optical Gel Refilling: Defined by
customer interface
In high pressure areas:
Operational Pressure: 1034 bars (15,000 psi)
Test Pressure: 1551 bars (22,500 psi)
Temperature Range: -20C to 177C
(-4F to 350F)
In low pressure areas:
Operational Pressure: 303 bars (4400 psi)
Test Pressure: 455 bars (6600 psi)
Temperature Range: -5C to 40C
(23F to 104F)
Operational Environment
Primary Sealing: Metal-to-metal sealing
Secondary Sealing: Elastomeric sealing
In high pressure area, optical line is
glass-to-metal sealed
Standards/Specification
SEAFOM TQP-01, Feb. 2011

Optical connectivity for high-pressure,

high-temperature downhole applications
Fit into in-well tight casings
Optical connectivity from in-well
measurement systems
Applications
In-well measurement systems
Pressure/temperature gauges
Flowmeters
Distributed sensing
Optical
Contacts: 1
Insertion Loss, Single Mode
and Multimode:
<0.5 dB at ambient conditions
<1.5 dB at working conditions
Back Reflection:
<-35 dB (multimode)
<-40 dB (single mode)
<-45 dB with orientation key (single mode
and multimode)
Maximum Working Conditions
Number of Wet Matings Before
Optical Gel Refilling: Defined by
customer interface
Rated Pressure: 1034 bars (15,000 psi)
Test Pressure: 1551 bars (22,500 psi)
Working Temperature: up to 177C (350F)
Storage Temperature: -40C to 70
(-40F to 158F)
Materials
Connector Body: Inconel / Superduplex

O-1DH Series
Wet-Mate Connectors
Comprehensive
Offshore Connectivity
Beyond optical connectors, we offer a
full range of connectors to satisfy your
power, signal, and control needs.
Power Connectors
Complete systems, including penetrators,
wet-mate connectors, jumpers, etc.
P6-MD300 Quick-Connect/Disconnect
Connectors
Explosion-proof for splash zone turret
applications
P6-SW1600 Wet-Mate Connection System
6/10 (12) kV, 1600 A, 200 Hz
18/30 (36) kV, 900 A
P6-3W250 Wet-Mate Connection System
6/10 (12) kV, 250 A
6/10 (12) kV, 400 A
18/30 (36) kV, 400 A
Signal Connectors
Dry-mate, splash-zone, and wet-mate
configurations
9316 Series Dry-Mate Connectors
Designed for easy handling and to
withstand high mechanical stress
MSD Series Splash-Zone-Mate Connectors
Quick connect/disconnect in hazardous
areas such as FPSO turrets
DS3001 Series Wet-Mate Connectors
Optimized for subsea distribution systems
and connections to subsea trees
EFS Series Wet- and Dry-MateConnectors
Electrical feedthrough system for 1140 bar
(16,530 psi) rated X-mas trees
DLS Series Wet-Mate Connectors
Compact in-line connectivity for highpressure, high-temperature downhole
applications

10
11

Notes
FOR MORE INFORMATION

Technical Support
North America
Asia Pacific
Austria
Baltic Regions
Benelux
Czech Republic
France
Germany
Hungary
Italy
Nordic
Poland
Russia
Spain/Portugal
Switzerland
United Kingdom
+1 800 522 6752

+86 0 400 820 6015
+43 1 905 601 228
+46 8 5072 5000
+31 73 6246 999
+420 800 701 462
+33 1 34 20 86 86
+49 6251 133 1999
+36 809 874 04
+39 011 401 2632
+46 8 5072 5000
+48 800 702 309
+7495 790 790 2
+34 93 2910366
+41 52 633 66 26
+44 800 267 666
Follow us on Twitter for all the latest product news

@TEConnectivity, and on Facebook, TEConnectivity.
Connect with one of our Subject Matter Experts
at www.DesignSmarterFaster.com
www.te.com/ADM
2014 TE Connectivity Ltd. family of companies. All Rights Reserved.
1-1773723-5 ADM/RRD 1M 02/2014
DEUTSCH, Deutsch man image, TE Connectivity, and the TE connectivity (logo) are
trademarks of the TE Connectivity Ltd. family of companies.
Other products, logos, and company names mentioned herein may be

trademarks of their respective owners.
While TE has made every reasonable effort to ensure the accuracy of the information
herein, nothing herein constitutes any guarantee that such information is error-free,
or any other representation, warranty or guarantee that the information is accurate,
correct, reliable or current. The TE entity issuing this publication reserves the right to
make any adjustments to the information contained herein at any time without notice.
All implied warranties regarding the information contained herein, including, but not
limited to, any implied warranties of merchantability or fitness for a particular purpose
are expressly disclaimed. The dimensions herein are for reference purposes only and are
subject to change without notice. Specifications are subject to change without notice.
Consult TE for the latest dimensions and design specifications.

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$33(1',;
*(2LODQG*DVVUHOHYDQWSURGXFWV
GE Oil & Gas

Subsea Systems
MECON Wet Mate

Connectors
MECON Electrical Connections
N041033-0033 Rev 01
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The MECON Wet Mate Connectors covers the following products.
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MECON WM 36/500
MECON WM 12/1800
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The information contained in this report is of a proprietary nature. It may not be copied,
duplicated or otherwise communicated without written authorization from GE Oil & Gas
Doc no: N041033-0033 Rev

01
MECON Wet Mate Connectors

Introduction
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The following table lists the revisions made to this document tracked by version. Use this to
describe the changes and additions each time this document is revised. The description
should include as many details of the changes as possible.
Revision
Section Modified and Revision Description
Date
Prepared By
01
Issued for info
12.03.2014
JE Elnan-Knutsen
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Introduction
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Figure 1 MECON WM 36/500 shown in flying lead configuration with gooseneck ........................... 10
Figure 2 MECON WM 12/1800 ....................................................................................................................................... 12
Figure 3 ROV operated Connection Skid (top), 36kV/500A Test Dummy under assembly
(bottom) ...................................................................................................................................................................................... 14
Figure 4 MECON Jumper Connection System. ...................................................................................................... 14
Figure 5 Concept figure with direct connection between MCH and transformer .............................. 15
Figure 6 MECON Connection tool ................................................................................................................................. 17
Figure 7 MECON Connection tool including extension kit ............................................................................... 18
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Table 1 Product status overview ..................................................................................................................................... 4
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Introduction

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The GE subsea connector product portfolio includes both Dry Mate and Wet Mate
connectors designed for use in subsea AC systems. All products are made with an
emphasis and focus on high reliability and long lifetime. The intended use and product
capabilities are described in detail later in this document, however if uncertainties or
questions should arise please contact GE Oil & Gas Subsea Power for further clarifications.
The table below shows the range of GE's Wet Mate Connectors:
MECON WM 12/1800
MECON WM 36/500
Pump Motor
Pump Motor
Product
application
Compressor Motor
Power Transformer
Power Transformer
Pipeline Heating
Subsea Switchgear
Distribution System
Power system
classification
Type 1
Supply
Type 2
Distribution
Product status
Qualified (1st gen)
Product to complete full

qualification
program(3rd gen)
Qualified (2nd gen)
Installed and in
operation1 (1st gen)
Technical
2
Readiness Level
IEC rating
Uo/U(Um)
TRL 4
TRL 3
6/10 (12)
18/30 (36)
1800
500
[kV]
Current rating
[A]
Water depth
[m]
3000
3000
Table 1 Product status overview
1 MECON WM 12/240 installed on Troll C Commercial Subsea Separator

2 The TRL rating relates to the current/last generation of the described product
3 Designed for 3000m, TQP to 300m
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Abbreviations, Definitions and References

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2.1
Abbreviations
Abbreviations
Expansion
CP
Cathodic Protection
CTR
Cost Time Resource
DM
Dry Mate
FCH
Female Connector Half
FEM
Finite Element Method
HDP
High differential pressure
HV
High Voltage
HVAC
High Voltage Alternating Current
JIP
Joint Industry Project
kV
Kilo Volt
LDP
Low differential pressure
LSPS
Long Step-out Power Supply
MECON
Marine Electra Connector
MCH
Male Connector Half
ROV
Remotely Operated Vehicle
SPC
Subsea Processing Collaboration
SPDU
Subsea Power Distribution Unit
SVC
Static VAr Compensator
SWG
Switchgear
TBD
To Be Determined
TQP
Technical Qualification Programme
TRL
Technology Readiness Level
UTA
Umbilical Termination Assembly
VSD
Variable Speed Drive
WM
Wet Mate
XLPE
Cross-Linked Polyethylene
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2.2
GE Subsea Power department and MECON product background
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GE has built up a strong organization of competent professionals within subsea power
transmission and distribution. Functional Engineering Subsea Power, as the organizational
unit is called, is today experienced in design, development, specification and delivery of
Subsea Power products and systems. Its home is at Sandvika vest of Oslo and the head
count is close to 40 engineers with experience profiles ranging from 3 to 30 years of
professional engagement in subsea projects.
We are also proud to mention our substantial capability and flexibility provided by the
larger GE organization. Engineering support and electrical power competence is available
for us from various GE resource centers around the world. In addition we have several ongoing development projects together with the highly skilled electrical specialists at GE
Global Research Centers (GRC) in Munich and Niskayuna, US.
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Material engineers expert in high voltage insulation materials and structural
materials
Design engineers proficient in 3-D modeling of power components
Specialists in finite element analysis for electrical, mechanical, and thermal loads
Electrical engineers specialized in design and analysis of electrical transmission
and distribution systems
Electrical and mechanical engineers with subsea experience in addition to indepth know-how within each discipline. These engineers have close contact with a
network of GE offshore supervisors working world wide on installation and
maintenance of subsea equipment.
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We would like to point out the following projects where GE has gained significant
experience and know-how with direct relevance to current commitments and plans:
Troll Subsea Separation Development of the MECON technology and delivery of
the first MECON wet mate connector
SEPDIS the Subsea Frequency Converter TQP JIP
SPC the Subsea Processing Collaboration JIP where MECON WM was upgraded
to its full 36 kV rating
Subsea Electrical Power Switchgear TQP JIP
Tyrihans Delivery of two 4,2MVA Subsea Power Transformers including Insulating
Monitoring System and MECON dry mate connectors.
Ormen Lange LSPS Connection TQP and Pilot recently successful in qualifying the
145 kV MECON DM
sgard MF TQP for MECON WM 12/1800
Jack & St. Malo TQP for 3000 m water depth for 5MVA Power Transformer,
MECON 36 kV Dry Mate Connector.
sgard Subsea Gas Compression project delivery of 9 off MECON DM 145/700
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The know-how is enhanced through a number of in-house development programs related

to critical components and products required for subsea power transmission and
distribution.
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In order to specify, control, and manage Technical Qualification Programs (TQP), the Power
Department uses recognized industry standards as well as specially developed GE
company procedures. The former includes DNV RP-A203 Qualification Procedures for New
Technology, which aims at technology for offshore use in general, and API 17N which is
developed specifically for subsea production systems.
The GE company procedures are developed specifically for subsea processing systems and
include procedures for assessment of Technology Readiness Level (TRL) and Reliability
Cases. The aim of these GE company procedures is to identify gaps and deadlines for
closing in order to meet the requirements of the capital value process of a project, which is
obliged to keep the technology risk at a comfortable low level.
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MECON Products are currently in high demand. The reason is the emphasis on reliability
and functionality caused by subsea electrification of primary production equipment.
Prototypes of MECON products were originally produced and qualified for the Troll Pilot
project that started operation in 2001.
Still in operation May 2011 on what is now the Troll C Commercial Subsea Separator, these
nine years of operational experience have brought the MECON technology rating to a safe
TRL7.
For Troll Pilot the prototypes of MECON were over-designed and left room for significant
upgrading and simplification of the technology.
Work to implement the findings has been on-going ever since 2001 and has now been
completed. The MECON technology now offered to customers is thoroughly reworked and
mature, and much less costly to build and install. Most importantly all these improvements
have been achieved without changing the inherent superior reliability of the MECON
connector.
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2.3
MECON Wet Mate Products

The GE MECON wet mate product line consists of MECON WM 36/500 and MECON WM
12/1800. For the MECON Wet Mate, GE has chosen a solution with all three phases in one
connector and one conductor for each phase.
The following table shows the features of MECON connectors
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Connector design
Patented 3-phase design
Connection of the 3phases
Simultaneous
Interface types
Adaptable for many different interfaces based on requirement
External Barrier
Metal
Primary insulation
Solid insulation
Secondary insulation
Dielectric fluid
Connection tool
ROV assisted
Accessories
Accessories for wet storage protection and post lay down condition
monitoring
Applicable
Specifications
IEC and Statoil Specification TD0153 compliant
Design Life
Minimum 25 Years
These design features of the MECON Wet Mate give the following advantages:
Fewer leakage points compared to two or more conductor per phase
Smaller footprint for all three phases
Only one connection point with ROV
The two connector designs are based on same technology and the same design rules
Two independent barriers through the connector
Solid insulation as inner barrier all through the connector, no place where
insulation oil is the only insulator.
Simplification of cable termination with emphasis on simple assembly
One end of the connector can be placed on a power module (i.e. transformer), and
then electrical cable terminations are only needed on the jumper end. Weight, size
and cost will then be reduced.
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The MECON WM design solution includes the following to ensure high reliability and long
lifetime:
Electric mating in a clean, controlled environment ensuring that the Connector is
reset every time a mate/demate occur.
A double barrier design with two independent barriers
Metal seals between the metal housings constituting the outer barrier towards sea
Solid insulation all along conducting bodies
In addition to the design solutions utilized, reliability and long life is further ensured by
design margins incorporated into all MECON Connector designs. These margins are based
on a combination of technical know-how, operating experience and previous experience
with material properties and testing. The MECON connectors are maintenance free whilst
installed.
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Since the MECON connectors are maintenance free whilst installed, a disconnection is
most likely owing to the fact that one of the components attached to the connection is
retrieved for maintenance. The wet mated metal seal is placed on the connector half
attached to the component most likely to be retrieved. If a connector half is retrieved, the
metal seal is replaced. Recommended number of mate with the same metal seal is one.
The metal seal is subsea replaceable using a ROV tool. If the component not containing
the metal seal is retrieved, a subsea replacement of the seal should be performed.
Operation of metal seal is verified after mechanical connection.
The tool required for replacing the seal subsea is field proven technology for process
connections. However a redesign of this tool is necessary in order to adapt to the HV
connector hub-face.
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2.4
MECON WM 36/500
The MECON Wet Mate 36/500 connector was developed for wet make-up of electrical
interfaces in subsea power systems where high reliability is a prime concern. Typical
applications are between electrical power supply umbilical and electric drive equipment.
The high reliability of MECON WM 36/500 is due to a unique connection method: following
mechanical interlocking and sealing of the connector halves, stroking of the connector
takes place in a benign environment created in-situ by flushing and conditioning of the
dielectric fluid. Unlike traditional stab-type connectors this method offers control and
predictability of the internal electric connection.
The MECON WM 36/500 can be used for the following applications
Subsea Pump Motor
Subsea Power Transformer
Subsea Switchgear
Subsea Distribution System
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Patented three-phase connector of compact design
All three phases connected simultaneously
Adaptable for many different interfaces e.g. module, jumpers and pigtails
Primary electrical insulation by solid material
Secondary electrical insulation by di-electric fluid
Dual barrier system external metal barrier with metal-to-metal seals
ROV assisted connection tool
Accessories for wet storage protection and post lay down condition monitoring
Figure 1 MECON WM 36/500 shown in flying lead configuration with gooseneck
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The MECON WM 36/500 design is based on the MECON connector that was installed on
the Troll Pilot water injection pump in 2001 and is still in operation. It has been connected
several times while subsea over these past years without any sign of deterioration.
Testing to the full design rating of 36 kV/500 A was successfully achieved in 2005 through
the SPC project, this has been termed the 2nd generation MECON WM 36/500. The 3rd
generation MECON WM 36/500 has been developed to meet tougher environmental
requirements and test specifications. The technical data presented below is for the 3rd
generation MECON WM 36/500.
Technical data
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Voltage rating U/U (Um)
18/30 (36) kV
Voltage frequency range
15 - 200 Hz
Current rating at 20 C and 60 Hz
500 A
Short circuit capacity, 1 s
7,5 kA rms
5
Conductor cross section area
240 mm, please see envelope in footnote below
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Water depth rate
3048 m (10 000 feet)
Design life
25 years
Operation water temperature range
-5 C to +20 C
Weight (in air) male / female

inclusive casing, oil and
compensators
380 / 410 kg
Dielectric fluid in MECON WM
MIDEL 7131
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MECON WM GA Drawing
N780012-E258
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Standard
IEC 60502, relevant parts of the standard for accessories
Specification
Statoil Specification for Subsea Electrical High Voltage

Connector Assemblies TR2313
Handling and transportation

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Handling temperature range
-10 C to +40 C
Storage temperature range
-25 C to +60 C
4 MECON WM 12/300 installed on Troll C Commercial Subsea Separator is regarded as the

1st generation
5 The MECON WM 36/500 is designed to accommodate conductor cross-section from 50300 mm2
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2.5
MECON WM 12/1800
GE has qualified a Wet Mate connector for a compressor motor application through a TQP
for Statoil. The connector has been through all main tests according to Statoil specification
TD0153.
The purpose of the MECON product family is to enable connection between electrical
supply and electrically driven equipment. The MECON WM connectors facilitate this
connection to be made on the sea floor. The value of this ability lies in the fact that large
modules can be deployed and installed individually and also be removed and replaced
individually.
Failures related to the electric supply of subsea electrically driven equipment is not
unheard of and can constitute severe financial losses. The MECON WM family has therefore
been designed for superior operability and reliability.
The MECON WM 12/1800 can be used for the following applications
Subsea Pump Motor
Subsea Compressor Motor
Subsea Power Transformer
Pipeline Heating
Subsea Switchgear
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Patented three-phase connector of compact design
All three phases connected simultaneously
Adaptable for many different interfaces e.g. module, jumpers and pigtails
Primary electrical insulation by solid material
Secondary electrical insulation by di-electric fluid
Dual barrier system external metal barrier with metal-to-metal seals
ROV assisted connection tool
Accessories for wet storage protection and post lay down condition monitoring
Figure 2 MECON WM 12/1800
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Technical data
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Voltage rating U/U (Um)
6/10 (12) kV
Voltage frequency range
1 - 200 Hz
Current rating at 20 C and 50 Hz
1800 A
Short circuit capacity, 1 s
25 kA rms
Conductor cross section area6
2000 mm, please see envelope in footnote below
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Water depth rate7
3000 m
Design life
25 years
Operation water temperature range
-5 C to +20 C
Dimensions
2600 x 610 mm
Weight (in air) male / female

inclusive casing, oil and
compensators
400 / 1500 kg
Dielectric fluid in MECON WM
MIDEL 7131
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MECON WM GA Drawing
N780012-1100
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Standard
IEC 60502, relevant parts of the standard for accessories
Specification
Statoil Specification for High Voltage Wet and Dry Mateable

Connector Assemblies TD0153
Handling and transportation

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Handling temperature range
-10 C to +40 C
Storage temperature range
-25 C to +60 C
6 The MECON WM 12/1800 is designed to accommodate conductor cross-section from

240-2000 mm2
7 Designed for 3000m, TQP to 300m
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MECON WM Connection System

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A system to make up electrical connection between two modules, subsea, consists of
generic connector parts and interface structures. The generic connector parts have the
same design for all applications. They take care of the electrical design of the connection.
For the MECON WM system these are the Male Connector Half, The Female Connector Half,
the mechanical Clamp Connector and the Connection Tool. The interface structures
however are dependent on the connection system engineering. This includes layout,
modularization, installation and intervention. The connection system engineering is
performed in the delivery projects,
Figure 3 ROV operated

Connection Skid (top),
36kV/500A Test Dummy under
assembly (bottom)
Figure 4 MECON Jumper Connection System.
The high reliability of MECON WM is due to the unique connection method. Following
mechanical interlocking and sealing of the connector halves, stroking of the connector
takes place in a benign environment created in-situ by flushing and conditioning of the
dielectric.
Unlike traditional stab-type connectors this method offers control and predictability of the
internal environment. This is a prerequisite for long life subsea.
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3.1
Connection Methods
The connector can be mated using different methods depending on system solution and
distance between the modules. Standard solutions are developed for the MECON concept
for both horizontal and vertical mating.
Direct connection
The Female Connector half (FCH), including the mechanical clamp connector is mounted
on Subsea module. The Male Connector Half (MCH) is preinstalled onto the landing
structure below the subsea module. The two connector halves are mated vertically during
land out of the subsea module.
Direct connection with flexibility
The FCH, including the mechanical clamp connector is mounted on the subsea module.
The MCH is installed on the landing structure. After the subsea module lands the FCH is still
some distance above the MCH. Using a torque tool the FCH is lowered and the two halves
are mated vertically.
Vertical flying lead connection
The FCH, including the mechanical clamp connector is mounted on Subsea module. The
MCH is preinstalled into a parking position (which serves as a protection cap). After land
out of the subsea module, the MCH is moved from the parking position, onto the FCH via a
subsea lift. The FCH has a guide funnel to guide the MCH.
Horizontal flying lead connection
The FCH, including the mechanical clamp connector is mounted on Subsea module. The
MCH is preinstalled onto the landing structure below the subsea module. The two
connector halves are mated horizontally after installation of the subsea module.
Hinged steering arm connection
If the connection is between two modules with a fairly short distance from each other, a
design with a hinged steering arm have advantages. The FCH including the mechanical
clamp connector is mounted on a hinged steering arm attached to the Subsea module.
The MCH is preinstalled onto the other module (Transformer). After land out of the subsea
module, the FCH is pulled into position above the MCH. The two connector halves are
mated vertically by a torque tool activated lowering of the FCH.
Figure 5 Concept figure with direct connection between MCH and transformer
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3.2
Connection Process
The complete MECON WM connection consists of the following discrete steps:
1. Installation/intervention and crude guiding (Project specific)
2. Mechanical mate
3. Fine guiding
4. Mechanical lock and sealing
5. Connection Tool (Flushing tool) installation.
6. Hydraulic stab connection interface to connection tool
7. Producing an electrically clean environment (Flushing)
8. Electrical mate
The MECON WM disconnection consists of the following steps:
9. Connection Tool (Flushing tool) is installed
10. Hydraulic stab connection interface to connection tool
11. Electrical demate
12. Flush with seawater. Exhaust in dirty tank.
13. Pull connector halves apart
14. Install Protection
The following description details the connection (mating) process mentioned in steps 1-6.
Physical Mating:
Mating is performed by self-indexing halves acted upon by gravity and ROV for coarse
guidance. The female connector half is (typically) fitted with a guiding funnel that receives
the male connector half when it is gently lowered to complete the first step of the
connection procedure. Having landed on the receiving hub of the female connector half,
the connector is ready for mechanical interlocking of the two connector halves. This step is
performed by the ROV operating a standard torque tool to close a clamp connector
located on the receiving funnel.
Flushing:
Final cleaning of the water filled volume between the two connector halves and replacing
the sea water by conditioned di-electric oil completes the mechanical connection
procedure. The special ROV tool is required for the job together with a supply of the fluids
used. Conductivity is measured continuously during flushing. Samples of last volume
flushed out of connector are collected and tested topside before system is energized.
Electrical Mating:
The connector is now ready for electrical connection. The actual electrical make-up is
performed by hydraulically pushing a piston in the female half, containing the electrical
contacts, over the protruding male pins. This final step in the connection procedure is
performed by the ROV using the same special tool as was used for cleaning and
conditioning prior to electrical connection.
Testing:
Electrical measurements may be performed at suitable stages during the procedure in
order to check that the required conditions are in fact achieved. For instance, conductivity
tests with an ohm meter from rig or installation vessel between two phases during the
mating sequence can be done during the connection itself. This gives an indication that
the connection is good when the signal is approaching a short circuit through the pump.
Megging can also be done after connection is made to ensure a good connection. The
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conductivity of the di-electric fluid is checked during the connection operation and
samples of the fluid may be taken for later laboratory testing.
3.3
MECON Connection Tool

The MECON Connection Tool consists of a tank skid, a hydraulic stab and a TCU (Topside
Control Unit). The tank skid is belly mounted on the ROV. The purpose of the tool is to allow
subsea flushing of the MECON electrical internals before final electrical connection. This
allows mating of the MECON in a benign environment.
Contents of pre filled diaphragm tanks are pumped through the connector. Conductivity of
fluid coming out of the connection chamber is measured during flushing and a sample of
the last 2 liters is bottled for topside verification. The skid structure and Tool are made of
lightweight materials. Buoyancy modules make the flushing Tool near neutrally buoyant in
water.
The Tank Skid is carried, powered and controlled by a standard work class ROV. The Tank
Skid consists of a frame, flushing tanks, pipe work, hoses, valves and an electronic pod.
The frame will have standard attachment points for the ROV system.
The Tank Skid interfaces to MECON through a specially designed 4-bore Hydraulic Stab
Flushing Tool. This allows the fluids to be pumped into and around the enclosed volume
before being ejected into a waste tank. This tool also allows the electrical connection to be
made up by pushing the shuttle piston from the female connector half over the male
connector half.
Functional control of the Tool is through the ROV umbilical. Operation of the Tools
functions is through a specially designed GUI which resides on an industrialized laptop PC,
and is referred to as the Topside Control Station (TCS).
Connection Tool attached under

a standard work class ROV
Figure 6 MECON Connection tool
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3.4
MECON Connection tool extension kit

The Connection Tool described in section 3.3 will be utilized for the MECON WM 36/500
installation. The same Connection tool skid used with the MECON WM 36/500 will be
connected to a separate basket, the extension kit, to increase the flushing capacity
needed for the MECON WM 12/1800.
The extension kit will be connected to the connection tools with stab connectors. As with
all stab connectors a small volume of sea water will be trapped in the connection point.
The volume will be flushed through the MECON connector as part of the flushing sequence.
Figure 7 MECON Connection tool including extension kit
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The TRL methodology is described in API RP 17N. For clarity, the TRL classifications applied
is summarized in table below.
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Client:
Project:
Project
Number:
Document
Title:
ORE CATAPULT
WET-MATE CONNECTOR STUDY FOR WAVE AND TIDAL APPLICATION
250014-01
HYDRO GROUP QUESTIONNAIRE
Connector 1
Please use the following columns to state the wet-mate power connectors that you are currently
producing or developing with a voltage range up to 33kV. Please provide specification sheets where
possible and state whether each connector is fully operational or in a design or test stage
We have developed a dry-mate 36 kV

hybrid connector and are currently
working on the technology challenges for a
36 kV wet mateable connector
Do you have plans to develop additional wet-mate connectors in the future? Which market areas are
you targetting: Wave, Tidal or Offshore wind
Wave & tidal primarily and If required

offshore wind
A 36 kV underwater mateable connector;

which contacts will remain in enclosures to
enable an underwater dry connection. The
connector will be for use in the harsh
subsea environments associated with
wave, tidal and wind generator cabling
systems. The function of the product is to
connect two subsea 3-phase electrical
cables together without compromising
either circuit on the seabed.
Please provide a brief overview of the connector (e.g. Oil filled system)
Electrical specification and dimensions

Number of phases/contacts (i.e. For connection of the power cores)
Outer diameter
(mm)
TBA
(mm2)
up to 300 mm2
Voltage frequency
(kV)
(kV)
(kV)
(Hz)
36 kV
18 kV
36 kV
TBA
Expected electrical losses
(W)
10 pC
(A)
630 A
Suitable Electrical conductor cross sectional area

Voltage
U
Uo
Um
Current rating
Fiber optic
FO capacity (Max Number of fiber optic cores)
Characteristics
Maximum optical attenuation
Minimum Return loss
(#)
(single or multimode)
dB
dB
Is the connector equipped with a Fiber optic loopback system to allow testing of the fibre optics
before the connector is mated
Mechanical
Mating/demating force
Weight in air
Other Considerations
Design validation and certification
Design life reliability
Expected failure rate
Number of possible mate- demate cycles
0.5 dB per mated pair

40dB
Yes
N
kg
TBA
TBA
(year)
(#/year)
(#)
TBA
25
TBA
50
What are the most extreme operating conditions that the connector capable of functioning in?
(e.g Water depth)
Most of wave and tidal sites possess a rocky seabed leading leading that could lead to abrasion risks
if the connector is free to move on the seabed. Is there any protection requirments in regard with
this issue? (e.g matressing, life jacket system, additional weigth..)
Does the connector come with bend stiffeners or a bend restrictor system?
What is the expected connector cost
36
Both
Temperature -04 to + 25C

Depth 100 MSW
The connector will include polyrethane
fairings to protect the metal work of the
connector and bend stiffeners (the latter if
requested)
Yes, if requested
()
TBA - depends on the volume of the order
Is this cost likely to vary significantly depending on the purchase order ( e.g. From 1 connector to 50
connectors)
Yes
Are there any required spare connector components

and what are the associated costs
TBA
What is the product availability and lead time?
30 weeks from completion of qualification
What are the warranty provisions provided with the connector
TBA
Connector 2

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Client:
Project:
Project Number:
Document Title:
ORE CATAPULT
250014-01
MacARTNEY QUESTIONNAIRE
Connector 1
MacArtney A/S
MacArtney is curently producing the well known 11kV/400A/7,6MW wet-mate

connector. The design is based on a stab-plate design and can ideally host any
type of wet-mate connector. This connector is real-sea tested and vitnessed by
DnV and is fully operational.
No plans at present and it will depend on incoming enquiries. So far existing

connector(s) have been able to cover the market.
Applications:
Do you have plans to develop additional wet-mate connectors in the future? Which market areas are you
- Wave energy converters
targetting: Wave, Tidal or Offshore wind
- Tidal energy converters
- Floating wind turbines
- Marine renewable cable infrastructure
Our existing connector system is wet-mate where each individual power pin is oilfilled. Is designed as a horizontal mated connector but can be used vertically as
well.
Features and benefits:
- EN/CEI/IEC 60502-4 compliant
- 11 kV voltage
- 400 amp current (continuous)
- 16 kA current (short circuit test, ITH)
- 32 kA current (peak test, IPEAK)
- 3 single phase connectors
- 8 fibre optic
- 7 electrical / signal
- 100 m depth rating
- 25 year design life
- Size 2.5m x 0.8m x 0.8m (per connector half)
- Weight approx. 990 kg (per connector half)
- Tested at sea October 2011

3 phase
Outer diameter
(mm)
810
(mm2)
Max. 185
Voltage frequency
(kV)
(kV)
(kV)
(Hz)
11 (Un)
7
12
50-60
(W)
Voltage
U
Uo
Um
Current rating
Fiber optic
Characteristics
Minimum Return loss
(A)
(#)
dB
dB
Is the connector equipped with a Fiber optic loopback system to allow testing of the fibre optics before
the connector is mated
Mechanical
Weight in air
N
kg
(year)
(#/year)
(#)
Unknown
400 per phase
8
Singlemode or multimode
Max. 2dB
40dB singlemode & 30dB multimode
Typically built into the protective dummy connector.
Approx. 12k
Approx. 1000 per connector half
DnV. EN/CEI/IEC 60502-4 compliant
25
Unknown
15 between oil change and 30 matings between refurbishment.
(e.g Water depth)
Max. operation depth: 100 m. Environmental installation conditions:

- Velocity on site: 0-6 m/s
- Significant wave hight on site: Hs 2m to Hs 4m.
Most of wave and tidal sites possess a rocky seabed leading leading that could lead to abrasion risks if
the connector is free to move on the seabed. Is there any protection requirments in regard with this
issue? (e.g matressing, life jacket system, additional weigth..)
Not as long as the connector assy. Is installed on a foundation or device structure.

Cable is protected by use of either bendlimiter or bendstiffeners.
Yes.
()
connectors)
250.000 excluding termination work.

Yes for sure. The price on this connector assy. is "cost driven" and mainly hooked
up to the price of raw material, the price will definately be different in case it is
being mass produced.
No spare connectors are required as such but the power connectors are
considered to be "long leadtime items" (16-18 weeks). A set of spare power
connectors are priced around 125.000
One unit is on stock at present and a typical delivery time for "one off" is around
22-25 weeks from order.
WARRANTY:
12 months from delivery ex works against faulty design and/or manufacture. The
warranty includes labour and parts for all work carried out in the manufacturer's
work shop. All freight costs involved to be covered by the buyer. Warranty work
carried out outside the manufacturer's work shop includes labour and parts.
Travel time, travel costs and accommodation to be covered by the buyer.
MacArtney 11kV (7.6MW) Wet Mate Connector
Description
The MacArtney 11 kV wet mate connector system

is a fully tested and EN/CEI/IEC 60502-4 compliant
FRQQHFWRUVROXWLRQVSHFLFDOO\GHVLJQHGWRPHHWWKH
needs of the marine renewables industry.
The wet mate connector eliminates the need to
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wind turbines.
MacArtneys wet mate connector shortens the time

needed for connection and makes it possible to
operate in waters with limited time windows. This is
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critical factor in marine renewable deployments.
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400 amp current (continuous)
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Tested at sea October 2011
Applications
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Marine renewable cable infrastructure
For further information please visit: www.macartney.com
04-12
Norske Veritas).
OptoLink Fibre Optic Connector

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marine environments
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in oil
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locations worldwide
Applications
MacArtney OptoLink connectors combine

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Description
App. 150-160
73.32
P32
36
38.1
App. 150-160
CCP
3 4
FCR
600 BAR Oil Back Pressure
86.82
1 2
CCP
27
P32.7
App. 150-160
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P2
P24
0
- 0.0.0241
0
4
of )
32
FCR-A
23.980
f7 23.959
25.4
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4
38.1
P4
P3 3
3 4
BCR
600 BAR Oil Back Pressure
1 2
P32
CCR
+ 0.033
- 0.000
Mounting hole for

BCR
P32.5
R0.
2
24.033
24 H8 (24.000)
2
Dust Cap
Male
1 2
Pressure Cap
Feamle
1.51x15
7/8-14 UNF - 2B
1.6
min.10
1.51x15
R0.2
P24
21
min. 10
P32.5
1.6
1
Dust Cap
Female
25.4
38.1
40
Pressure Cap
Male
O-rings:
1. 17.10 x 1.60 FPM75
2. 18.77 x 1.78 FPM75 (2-018)
3. 25.12 x 1.78 FPM75 (2-022)
4. 20.35 x 1.78 FPM75 (2-019)
Mounting hole for

FCR
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Material
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Client:
Project:
Project
Number:
Document Title:
ORE CATAPULT
250014-01
POWERSEA QUESTIONNAIRE
POWERMATE 24kV 250A
Connector based on the POWERMATE

principle (robust terrestrial-type
connector that requires conenction tool
for wet-mating). The 24kV connector was
electrically qualified and is currently in
industrialisation phase
POWERMATE 1kV 800A
Connector based on the POWERMATE

principle (robust terrestrial-type
connector that requires conenction tool
for wet-mating). The 1kV connector is in
development state
Tidal and wave primarily. Offshore wind Tidal and wave primarily. Offshore wind
possible on the transformer side (bottom).
possible on the transformer side
Offshore Oil&Gas.
(bottom). Offshore Oil&Gas.
Connector is PBOF. Connection tool
Connector is PBOF. Connection tool
(delivered by our company) is required to (delivered by our company) is required to
connect bot connector ends;
connect bot connector ends;
(mm)
145mm dia (connector 3phases)
145mm (connectro 3phases)
(mm2)
(insert = 14mm2) cable=95mm2
300mm2
Voltage frequency
(kV)
(kV)
(kV)
(Hz)
20kV
12kV
24kV
50
1kV
50
(W)
50
50
250
800
24
24
single mode apc

3
45
single mode apc

3
45
no
no
N
kg
10N (but will be delivered by tool)

35kg dry weigth connector only
10N (but will be delivered by tool)

35kg dry weigth connector only
(year)
(#/year)
(#)
HD629.1 / CEI 60502-4

20
no data
tested 50
not certified yet

20
Water depth 0-3000m (PBOF, dependant

on longitudinal watertightness of the
cable);
Water depth 0-3000m (PBOF, dependant

on longitudinal watertightness of the
cable);
Outer diameter
Voltage
U
Uo
Um
Current rating
Fiber optic
Characteristics
Minimum Return loss
(A)
(#)
dB
dB
Mechanical
Weight in air
(e.g Water depth)
not tested yet
The connecter os hosted in a docking

station that also serves as weight for the
fixation on the seabed. Each connector is
equipped with caps that protect sensible
surfaces against marine-growth and
abrasion.
The connecter os hosted in a docking

station that also serves as weight for the
fixation on the seabed. Each connector is
equipped with caps that protect sensible
surfaces against marine-growth and
abrasion.
No, but can be integrated
No, but can be integrated
()
connectors)

specifications)
80 000 connector pair (depending on

specifications)
yes
yes
120 000 connector pair (depending on
A connection tool is required which is

rented from our company on a daily rate
(with operators) - est. 6 000 per day
A connection tool is required which is

rented from our company on a daily rate
(with operators) - est. 6 000 per day
contact us
contact us
contact us
contact us
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Client:
Project:
Project
Number:
Document Title:
ORE CATAPULT
250014-01
RMSpumptools QUESTIONNAIRE
Connector 1
Connector 2
Wave & Tidal
Pressure balance, Oil Filed system
Outer diameter
(mm)
70mm
(mm2)
Various
Voltage frequency
(kV)
(kV)
(kV)
(Hz)
6
3.6
7.2
50
(W)

Voltage
U
Uo
Um
Current rating
Fiber optic
Characteristics
Minimum Return loss
(A)
(#)
dB
dB
300A
Under Development
Mechanical
Weight in air
N
kg
(year)
(#/year)
(#)
(e.g Water depth)
150+
4000M
30
Connectors Can be supplied on a Connector

Management system unquie to RMSP
Available
()
20-35k
connectors)
Yes
Test Connectors
16-18 weeks
See terms & conditions available on the

webiste
performance with reliability
OceanPower Wet-Mate Connectors

RMSpumptools OceanPowerTM is a range of High and Medium Power Wet Mate Connectors developed
specifically for the Renewables energy market. The connector technology is proven in the marine
environment providing reliability and ease of system operations during installation. The connectors bring
many benefits to tidal stream and wave energy devices, providing innovation to some of the industrys major
challenges.
Key Performance Features
Connector Qualification
Seawater Protected Male & Female Contacts

Patent Positive Latching Device
No Dummies Required
Factory terminated & FAT assembly with Cable
Misalignment Capabilities
Oil Filled Chambers
Primary Metallic Seals / Secondary Elastomeric
High Voltage Test

Partial Discharge Test
Overpressure Test
Dry Mate & Break Cycles
Seawater Mate & Break Cycles
High Speed Mate & Break Cycles
Sand & Silt Water Mate & Break Cycles
Turbid Water Mate & Break Cycles
High Speed Turbid Water Mate & Break Cycles
Pressurised Mate & Break Cycles
Long Term Test
Storage Temperature Test
Current Heating
Earth Fault
Testing performed in accordance with: API 6A, API
11S6, IEC 60502 standards
Specifications
Rated Pressure: 5,000psi
Test Pressure: 7,500psi
Working Temperature: -18C to 121C
No. of Mates: 100
Rated voltage (options): 5 - 8kVAC
Rated current (options): 140 - 300A
Phases: 3
Misalignment Capabilities
rmspumptools.com

$SSHQGL[
$33(1',;
6($&21VUHOHYDQWSURGXFWVDQGTXHVWLRQQDLUH
Client:
Project:
Project Number:
Document Title:
ORE CATAPULT
250014-01
SEA CON QUESTIONNAIRE
Connector 1
Please use the following columns to state the wet-mate power connectors that you are
currently producing or developing with a voltage range up to 33kV. Please provide
specification sheets where possible and state whether each connector is fully operational
or in a design or test stage
Nothing other than the HYBRID. Mainly TIDAL market
Stab plate format initally with Oil-filled hose attachements. Cost-effective solution

4
(mm)
150-180 approx
(mm2)
Up to 120 mm sq
Voltage frequency
(kV)
(kV)
(kV)
(Hz)
6.6
3.8
7.8
50-60
(W)
Outer diameter
Voltage
U
Uo
Um
Current rating
Not known
(A)
250
POWER WGK COMPUTATION

Fiber optic
Characteristics
Minimum Return loss
2.3
4 (possibly 6)
(#)
dB
dB
Both
0.5
45
Is the connector equipped with a Fiber optic loopback system to allow testing of the fibre
optics before the connector is mated
Mechanical
Weight in air
Yes, as an option
N
kg
Not as yet determined

(year)
(#/year)
(#)
SEACON and IEC specifications

25
100 minimum
What are the most extreme operating conditions that the connector capable of functioning
Designed initially for 100 metes max but could easily go deeper
in?
(e.g Water depth)
Most of wave and tidal sites possess a rocky seabed leading leading that could lead to
abrasion risks if the connector is free to move on the seabed. Is there any protection
requirments in regard with this issue? (e.g matressing, life jacket system, additional
weigth..)
Nothing regarding abrasion. Will need protection when un-mated subsea-Regarding marine
growth, the basic material for the Hydralight is TITANIUM. This does not suffer too much from
marine growth but we would always recommend protection by blanking cap or dummy when unmated subsea. Being Titanium this does require isolation from the main subsea structure but we
provide isolation rings for this. I have attached a photo of a Hydralight plug which was retrieved
from a tidal turbine project - this shows a small amount of marine growth on the central stem but
this particular connector was submerged for period without protection.
Yes, as required
()
Connector 3
New HYBRID connector based on existing

SEAMATE range -existing range designed
CM2000 range - existing range up to 3.3kV
technologies. Electrical : 6.6kV 250 amp 4-pin, optical for Diver operation only. Up to 3kV 50 amp
60 amps.
4 or 6 fibres
4-pin. Low-cost range
Do you have plans to develop additional wet-mate connectors in the future? Which market
areas are you targetting: Wave, Tidal or Offshore wind
Connector 2
50,000-60,000
Is this cost likely to vary significantly depending on the purchase order ( e.g. From 1
connector to 50 connectors)
Probably not more than 15% discount even with large quantities

Test connectors and dummies as always with this type of connector
15-20 weeks commencing in October / November 2014
Standard SEACON T&C's apply - available on request.
pb ^`lk
pb ^`lk
molar`qa^q^pebbq
pb^`lk PRODUCTS FOR

RENEWABLE ENERGY APPLICATIONS
evaoîfdeqI ROV, OPTICAL UNDERWATER MATEABLE
Pressure: Up to 10,000 psi

8-Channels
Field proven, connectors installed subsea
Extensively qualified
Long-term applications
Qualified to 23,000 feet (7,000m)
Materials: Titanium
`jOMMM, ELECTRICAL UNDERWATER MATEABLE

Contacts: Up to 12
Voltage: Up to 3.3kVAC
Current: Up to 100 amps
Materials: Titanium, 17-4 PH, Nitronic 50, Others available
upon request
SEA-MATE, UNDERWATER ELECTRICAL WET-MATE

Contacts: Up to 37
Voltage: 600 VDC
Current: 10 amps
Materials: 316L Stainless Steel, Glass Reinforced Epoxy,
Neoprene rubber, Copper Alloy
Cable termination additional, PBOF available
OPTI-CON, OPTICAL HYBRID DRY-MATE

Contacts: Up to 20
Voltage: Up to 600 VDC
Current: 4 amps
Materials: 316L Stainless Steel
Oil filled or over molded to any type of cable
tbqJ`lk, ELECTRICAL WET-MATE

Contacts: Up to 16
Voltage: Up to 600 VDC (with standard cable)
Current: Up to 19 amps
Materials: Copper Alloy, Neoprene rubber, Delrin (Dupont
trademark for Acetal Resin), SO cable as standard
mbkbqo^qlopIELECTRICAL AND OPTICAL
Single to multi-way
Qualified to 10,000 psi (690 bar)
Full differential pressure rated
Modular design
pb^`lk
July 2011
1700 Gillespie Way, El Cajon, CA 92020, USA

TEL: +1 (619) 562 7070
FAX: +1 (619) 562 9706
E-Mail: sales@seacon-usa.com
Website: www.seaconworldwide.com
SEACON-DS-0106
obkbt^_ib bkbodv
Rev 1
Page 1 of 2
pb ^`lk
pb ^`lk
molar`qa^q^pebbq
RENEWABLE ENERGY MARKET

With a world-wide focus on climate change and the need for new alternatives for
the generation of power many new generating technologies are being developed.
pb^`lk is embracing the Renewable Energy market and working with clients in
many market sectors including Wave, Tidal and Hydro power. pb^`lk has been
able to combine not only its strength in new product research and development, but
also its vast experience in the supply of harsh environment connectors and
systems. These strengths have enabled pb^ `lk to provide electrical and
optical solutions to this market due to the wide range of products and services
already offered by the pb^`lk Group including:
Underwater mateable fiber optic and electrical connectors

Underwater fiber optic and electrical connectors
Cable terminations and splice boxes
Field installation
On-site support
Image kindly suppiled by

Tidal Generation Ltd
In addition, pb^ `lk is heavily investing in the development of new products

specifically designed for this market.
The Wave and Tidal generation sectors have, in most circumstances, very different
requirements in terms of electrical and fiber optic connections. For Wave
applications these are generally for dry-mateable / manual make-up connectors
whereas Tidal normally utilizes wet-mateable / ROV or stab-plate make-up.
pb^`lk is able to supply many of these requirements from its range of standard
products.
Image reproduced by permission of

Atlantis
For more information please contact;

pb^`lk (europe) LTD
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pb^`lk
July 2011
1700 Gillespie Way, El Cajon, CA 92020, USA

TEL: +1 (619) 562 7070
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Website: www.seaconworldwide.com
SEACON-DS-0106
obkbt^_ib bkbodv
Rev 1
Page 2 of 2

$SSHQGL[
$33(1',;
6LHPHQV7URQLFVUHOHYDQWSURGXFWVDQGTXHVWLRQQDLUH
(#)
(singleormulti
mode)
dB
dB

(year)
(#/year)
(#)
N
kg
DigiTRON+
<500N
4
3540A(4way)
2232A(7way)
2028A(12way)
0.6
>100Hz
1kVpinground
2kVpinpin
Upto25mm
4,7or12way
48mm4&7way
57mm12way
Connector1
SIMENS'TRONICQUESTIONNAIRE
25001401
FoeTRON
Connector3
SpecTRON2
Connector4
SpecTRON8
Connector5
<500N
4
n/a
n/a
>100Hz
1kVpinground
2kVpinpin
Ethernetcable
57mm
12way(4xethernetpairs+4power)
3phase
<640N
13
1000A
<750N
32
300A
5
8
8.7
>100Hz
1.2
2
2.4
>100Hz
50
35mm
115mm
240mm
85mm
Singlephase
Designandqualifiedtocustomerspecificspecifications.
SeeseparateMTBFsheet
0
0
<1kN
17
Yes,withloopbackconnectorcapfitted
SMorMM
1dB
25dB
4way
n/a
n/a
n/a
n/a
n/a
72mm
4way
Allconnectorsworkonthe'ControlledEnvironment'(CE)principal.Dualbarriersbetweenlivepartsandseawater,andpressurebalanced.
Allcableterminationstotheconnectoralsousethesameprincipleofdualbarriersandpressurebalancing.
Seebrochureformoreinfo.
NeedtodiscusswithJPKwhatisthepurposeofthereport,willthereportbepublished.....Wegenerallydonotissueourdevelopmentplansforgeneralconsumption.
DigiTRONEthernet
Connector2
ORECATAPULT
WETMATECONNECTORSTUDYFORWAVEANDTIDALAPPLICATION
SpecTRON10
<2kN
32
630A
40
6
10
12
>100Hz
150mm
120
Singlephase
Connector6
()
Whatarethewarrantyprovisionsprovidedwiththeconnector
Dependsonlotsoffactors....Hencearange
Whatistheproductavailabilityandleadtime?
Arethereanyrequiredspareconnectorcomponents
andwhataretheassociatedcosts
Isthiscostlikelytovarysignificantlydependingonthepurchaseorder(e.g.From1connectorto50
connectors)
Whatistheexpectedconnectorcost.
Doestheconnectorcomewithbendstiffenersorabendrestrictorsystem?
Nosparesrequiredforconnectors.Connectorsneednomaintainanceovertheirlifetime.
Whererequired,yes.Thiswillbeaprojectspecificreqirement.
Notdisclosed
Mostofwaveandtidalsitespossessarockyseabedleadingleadingthatcouldleadtoabrasionrisksif
Inourexperienceofmarinerenewablesprojectstodate,theconnectorsshallneverbedirectlyontheseabed.TheywilleitherbeontheWEC/TEC,orelseinaconnectormatingframe(knownas"ConnectorManagementSystem").RefertoSiemensRenewables
theconnectorisfreetomoveontheseabed.Isthereanyprotectionrequirmentsinregardwiththis
Brochureforsomediagramsoftypicalapplications.
issue?(e.gmatressing,lifejacketsystem,additionalweigth..)
Whatarethemostextremeoperatingconditionsthattheconnectorcapableoffunctioningin?
(e.gWaterdepth)
Mechanical
Mating/dematingforce
Weightinair
OtherConsiderations
Designvalidationandcertification.
Designlifereliability
Expectedfailurerate
Numberofpossiblematedematecycles
IstheconnectorequippedwithaFiberopticloopbacksystemtoallowtestingofthefibreopticsbefore
theconnectorismated
Maximumopticalattenuation
MinimumReturnloss
Characteristics
Fiberoptic
FOcapacity(MaxNumberoffiberopticcores)
(A)
Currentrating
(kV)
(kV)
(kV)
(Hz)
(W)
U
Uo
Um
(mm2)
(mm)
Expectedelectricallosses@fullloadcurrent
Voltagefrequency
Voltage
Cablecrosssectionsindicatedareforstandardconnectors.Any
cablesizecanbeaccommodatedeitherdirectlytotheconnector
orthroughancilliaryequipment,e.g.UmbilicalTerminationUnits,
Junctionboxes....
SuitableElectricalconductorcrosssectionalarea
Outerdiameter
Electricalspecificationanddimensions
Numberofphases/contacts(i.e.Forconnectionofthepowercores)
Pleaseprovideabriefoverviewoftheconnector(e.g.Oilfilledsystem)
Doyouhaveplanstodevelopadditionalwetmateconnectorsinthefuture?Whichmarketareasare
youtargetting:Wave,TidalorOffshorewind
Allconnectorsarefullyquaifiedandinservice
Pleaseusethefollowingcolumnstostatethewetmatepowerconnectorsthatyouarecurrently
producingordevelopingwithavoltagerangeupto33kV.Pleaseprovidespecificationsheetswhere
possibleandstatewhethereachconnectorisfullyoperationalorinadesignorteststage
DocumentTitle:
Client:
Project:
Project
Number:
SpecTRON
Siemens subsea medium and Medium and High Power
Electrical Connector Systems for the Oil & Gas industry
The SpecTRON Evolution - The next generation of subsea power connectors has arrived
www.siemens.com/energy/subsea
SpecTRON Setting the

standards for
all subsea
power
requirements
Design & Analysis
Research & Development
SpecTRON Evolution
Medium & High Power
Electrical Connector Systems
Siemens Subsea introduces its SpecTRON (Subsea Power Electrical Connector)
range of Medium and High Power Electrical Connector Systems for the Oil & Gas industry.
Product History
Since 1979 Siemens Subsea has been involved in subsea applications for the Oil & Gas industry. Initially, most electrical equipment placed on the
sea bed was relatively low power, i.e. control systems and instrumentation. The companys involvement in high power connectors started with a
development programme initiated in 1988 (Project SPEED). This led to the design, manufacture and test of the worlds first subsea mateable
connector pair rated to 11kV 400Amps. Development of these connector ranges continued and became our standard SpecTRON 10 connector
which is commonly used for Multi Phase Pumping (MPP) projects.
1994 saw a significant turning point in oil production history when Petrobras, in partnership with Siemens subsea, installed the worlds first
subsea Electrical Submersible Pump (ESP) system complete with wet mate connectors to power the downhole pump. Since that time, ESPs for
subsea wells have become an accepted solution and the SpecTRON 5 system is seen as the industry standard with an unprecedented subsea
proven track record.
Since 1994 the amount of subsea equipment requiring high voltage (HV) and high current (HC) has increased significantly. In response Siemens
Subsea have developed the most extensive range of HV power connectors in the industry. Through the years of development, Siemens Subsea
have delivered world firsts on many new connector developments and subsea applications. As the market for subsea medium to high power
connectors increases Siemens Subsea will continue to develop the enabling technologies needed to satisfy the requirements of the subsea Oil &
Gas industry.
Contents
Connector Range Design Features .........................4
Global Experience .................................................5
SpecTRON Evolution .............................................6
Product Range Development ................................7
SpecTRON Applications Product selector................8
SpecTRON 5 .......................................................10
SpecTRON 8 .......................................................12
SpecTRON 10 .....................................................14
MUTU 5, 8 & 10..................................................16
SpecTRON 60 .....................................................17
Generic Data Sheets ............................................18
Aftermarket Services ...........................................22
Manufacture
Qualification
Installation
SpecTRON
Connector Range Design Features
The connector design is based on the proven Controlled

Environment (CE) principle used in all Siemens subsea connectors
(see diagram below)
Incorporates true dual redundancy sealing allowing continuous

operation with the primary seal breached (flooded front end
and / or flooded cable termination gland)
Incorporates compensated elements to eliminate differential

pressure across seals
Qualified for HV breakdown greater than 6Uo
Designed for reliability with high MTBF based on Siemens subseas

currently deployed power connectors
Compatibility and product design life verified for 25 years

maintenance free by accelerated testing to ISO and NORSOK
standards
Qualified for mate/demate cycles at pressure in a simulated sand

and silt environment
CE Principle - Sequence of Operations
1 Receptacle & Plug prior to mating
2 Receptacle pin engages with shuttle pin of plug assembly
3 Receptacle pin enters first oil chamber of the primary

diaphragm and pushes back the shuttle pin
4 Receptacle pin enters secondary diaphragm and makes

full contact with plug contact pin
Leading through innovation delivering world firsts
1988
1994
1995
2002
2005
2005
Worlds first 11kV

subsea connector
deployed
Worlds first subsea

ESP connector system
for Petrobras
Worlds first field-wide

ESP development for
AMOCO
Worlds first dual ESP

connector system for
Centrilift / TFE
Awarded the E&P

Meritorious Award
award for
Engineering
Innovation
engineering innovation
for high power subsea
wet mate connectors
connector
Worlds deepest subsea

pumping application
(1680 metres water
depth) for BP
SpecTRON Global Experience

5
3
9
10
2
World map indicates

sample cross section
of SpecTRON projects.
Papa Terra SpecTRON 8

MOBO II SpecTRON 8
Baracuda SpecTRON 10
Marlim SpecTRON 10
RJS-477 SpecTRON 5
RJS320 SpecTRON 5
Marimba SpecTRON 5
Carapeba 64 SpecTRON 5
Siri Badeejo SpecTRON 5
Vesuvio Waimea SpecTRON 5
Caratai SpecTRON 5
Montenazo SpecTRON 5
Congro SpecTRON 5
Bicudo SpecTRON 5
Sao Tome SpecTRON 5
Espadarte SpecTRON 5
Roncador SpecTRON 5
Fletcher Finucane
SpecTRON 5
Gorgon Janz SpecTRON 5
Exeter Mutineer
SpecTRON 5 & 10
Vincent SpecTRON 10
Lufeng SpecTRON 5
Liuhua SpecTRON 5
JSM SpecTRON 10
King SpecTRON 10
Schiehallion SpecTRON 10
Asgard SpecTRON 5 & 10

Tyrihans SpecTRON 10
Ormen Lange SpecTRON 5
Laggan Tormore SpecTRON 5

Athena SpecTRON 5
Columba E SpecTRON 10
Brenda SpecTRON10
Lyell SpecTRON 5
Tordis SpecTRON 10
Shelly SpecTRON 10
Brenda II SpecTRON 10
Ptarmigan SpecTRON 10
Gannet SpecTRON 5
Otter SpecTRON 5
Caledonia SpecTRON 5
YME SpecTRON 5
B3 SpecTRON 5
Topacio SpecTRON 2
Ceiba 3 & 4 SpecTRON 2
Ceiba Full Field SpecTRON 2
10
CLOV SpecTRON 10
Azurite SpecTRON 10
Pazflor SpecTRON 10
MTBF (Mean Time Before Failure)

For SpecTRON product range MTBF: 5,422,440 hours
2006
2009
2011
2011
2012
Worlds first combined

ESP (Electrical
Submersible Pump) &
MPP (Multi-Phase Pump)
development
Worlds first
commercial subsea
separation system
Launch of enhanced
SpecTRON 10
HV power connector
Awarded worlds
first subsea gas
compression project
Tronic become part of Siemens

Subsea marking a new era of
product development
SpecTRON Evolution
The SpecTRON Evolution has arrived with the next generation of SpecTRON connectors featuring industry leading
engineering and reliability manufactured in our
world class facilities.
Industry-Leading Engineering
Industry-leading Research and Development facilities
Industry-leading HV electrical and HP pressure testing facilities
Industry-leading design and analysis
Industry-leading experience
Research and Development

Our purpose built Research and Development facility has a dedicated
engineering team devoted to developing the SpecTRON range of
connectors.
SpecTRON 60 Penetrator under thermal cycle test in the HV cage.
HV cage and control room.
HV Cage and control room (inset).
Test Department main control room.
Environmental test chamber.
SpecTRON 10 harness assembly undergoing helium leak test.

6
Pressure vessel bay with crane and HV test unit.
SpecTRON Product Range Development

Reliability
Reliability through design and experience
Reliability through world-class production facilities
Reliability through materials and manufacturing process
Reliability and risk management through upfront simulation and experience
SpecTRON Product Development

At Siemens Subsea we are continually reviewing our markets requirements and
improving our product range to meet new and evolving demands for higher voltage
and higher pressure requirements. Our growing team of highly qualified and
experienced engineers, with a large test department at their disposal, are always
3D mould flow analysis.
available to respond to your product development needs.
3D transient thermal analysis.
Electrical Analysis.
Real time X-Ray of critical components.
Accelerated ageing test of full connector assemblies (equivalent to 30 years)
Time to steady-state, transient analysis 10kV penetrator.
Members of the SpecTRON team in the assembly and test bay area.
7
SpecTRON Applications & Product Selector

Siemens Subsea medium and high power SpecTRON subsea
electrical connectors are usually used in the type of systems
shown. Please contact our Technical Department to discuss your
specific requirements.
ESP SYSTEMS
Electrical Submersible Pump (ESP) systems have 2 distinct power
requirements; 5kV and 8kV. The higher powered 8kV systems
address the requirement for deeper water applications.
Siemens Subsea supply the full connection system from the
Umbilical Termination Unit fitted to the umbilical cable, the infield
jumper taking the power to the Tree Cap, through the Tree, and
finishing at the Tubing Hanger Receptacle.
We supply both single feed-through and dual feed-through
systems.
SpecTRON 5 (5kV(U)) and SpecTRON 8 (8.7kV(U)) subsea
electrical connectors meet the requirements for ESP systems.
MUDLINE PUMPING SYSTEMS

Siemens Subsea deliver SpecTRON 10 (10kV(U)) subsea electrical
connector systems designed for the power requirement of Multi
Phase Pumps (MPPs), Single Phase Pumps (SPPs) and Gas
Compressors.
SUBSEA POWER DISTRIBUTION

MPPs (Multi Phase Pumps), SPPs (Single Phase Pumps) and Gas
Compressors often require the power to be transferred through a
subsea transformer. To accommodate this requirement we have a
SpecTRON 60 (60kV(U)) penetrator to interface with the high
power umbilical.
ESP
SYSTEMS
We also have a modular SpecTRON MUTU 5, 8 &10 for power

distribution to Electrical Submersible Pumps, Mudline Pumping
and Gas Compressor Systems.
Pages 10 to 13
FLOWLINE SYSTEMS
Siemens Subsea deliver SpecTRON 2 (2kV(U)) and SpecTRON 15
(14kV(U)) subsea electrical connectors to facilitate the provision
of power from the FPSO or platform to the flowline. The
SpecTRON 15 normally feeds into a transformer from which the
SpecTRON 2 takes the power to the heating system.
SpecTRON
5 & 8
Tree
ESP (Electrical
Submersible Pump)
Semi-Submersible
Platform
FPSO
POWER SOURCE
SUBSEA POWER
DISTRIBUTION
MUDLINE PUMPING
SYSTEMS
Pages 18 & 19
Pages 14 & 15
(Long Step Out)
SpecTRON
60
FLOWLINE HEATING
SYSTEMS
SpecTRON 10
SpecTRON SpecTRON
15
2
(Flow)
KEY
UTU
Transformer
(Umbilical
Termination Unit)

SPP (Single-Phase Pump)
or Gas Compressor
SpecTRON 2 2 kV (U) 1000A pipeline heating

system connectors
SpecTRON 5 5 kV (U) 200A ESP power feedthrough
system connectors
SpecTRON 8 8.7 kV (U) 220A ESP power
feedthrough system connectors
Transformer
Flowline Heating
System
SpecTRON 10 10kV (U) 450A connectors for use on

MPP (Multi-Phase Pumping) systems
SpecTRON 15 14kV (U) 200A dry mate connectors for use
on power distribution systems
SpecTRON 60 60kV (U) 630A power distribution penetrator
ESP Systems
SpecTRON 5
5kV (U) 200A Connector Systems
Electrical Submersible Pumps (ESPs) have been used since the early 1990s to enhance oil recovery from
deepwater and marginal wells. Siemens Subsea, has been heavily involved in providing ESP connection
systems since those pioneering days and Siemens subsea 5kV 200A (SpecTRON 5) connectors are now seen as
the industry standard with deployments worldwide.
The connection system is a 3-phase, 2.9/5(5.8)kV system qualified to a water depth of 1330m (200 bar test).
Wet mate connectors can be configured as ROV, Diver or Stab Plate mated. The penetrator and tubing hanger
ESP Systems
ESP Systems
ESP Systems
ESP Systems
receptacle are designed to API standards and differential pressure rated to 260 bar (520 bar test). The most
recent addition to this range is a penetrator with either an API or SPO flange rated to 345 bar (517 bar test).
For use on subsea transformers, circuit breakers, power distribution units and condensate pumps.
An ESP power feedthrough system typically comprises an Umbilical Termination Unit to splice the umbilical
power cores to flexible leads which then terminate into a Wet Mate Receptacle. A flying jumper links the
umbilical to the Xmas tree. A penetrator in the tree cap
provides a pressure retaining feedthrough to a wet
mateable tree cap plug, which mates with a wet
mateable receptacle in the tubing hanger. The tubing
ROV Receptacle
Tree
ESP (Electrical
Submersible
Pump)
Projects delivered: 28
MTBF: 4,650,000 hours*
Qualified to Specification: Project specific
(TRL): 7 - Proven Technology
*Based on connectors deployed to date
ROV Plug
hanger receptacle is pressure retaining and

engineered to withstand the hostile environment
of aggressive chemicals at high temperature.
The tubing hanger receptacle is
terminated to downhole motor
cable which ultimately
connects to the pump.
Suitable
Applications:
ROV Jumper
Low voltage / high

current supply to mudline
processes, ESP systems,
long step out control
systems
Tree Cap
Penetrator
ESP systems
Long step out control systems
Subsea gas compression systems

(transformers and pumps)
ESP Systems
ESP Systems
ESP
SYSTEMS
Tree Cap Plug
SP Systems
Umbilical
Termination
Head
5kV MUTU
Umbilical Cable
10
Tubing
Hanger
Receptacle
Electrical Submersible Pumps (ESPs) are used to boost well pressure and enhance oil recovery.
Power to the ESP is provided through a series of electrical jumpers and subsea inter-connections.
Tree Cap Plug (PCE-A23)
Tubing Hanger Receptacle (PCE-B45)
API Flange Penetrator (TC1A-257)
SPO Flange Penetrator (TC1A-278)
New Design SpecTRON 5 ROV Plug Connector.
Voltage Uo/U(Um)
SpecTRON 5
Penetrator
5kV (U) 200A
2.9/5 (5.8) kV
2.9/5 (5.8)kV
0-100Hz
0-100Hz
200A
200A
1330 metres
(4364 feet)
3000 metres
(9843 feet)
Tubing Hanger
Receptacle
260 bar (520 bar test)
345 bar
(518 bar test)
Split Flange Penetrator (TC1A-232)
Dummy Plug (ROV-T25)
(Contact Siemens Subsea for

D.C applications)
Maximum Current
Environmental Spec Mechanical Spec
(Dependent on ambient
temperature & supply frequency)
Water Depth Rating

Differential Pressure Rating
(Inboard pressure high)
Working Temperature Range
Storage Temperature Range
Dummy Receptacle (ROV-T17)
Parking Receptacle (ROV-M73)
-4C to 110C
Inboard: Oil @ 40C max.
TH Connectors: 200A at
Outboard: Water @
ambient of 80C
-4C to 20C
-40C to 70C
Note: For the full specification please refer to pages 18 & 19.
-40C to 70C
(Other connector variants are available)

11
ESP Systems
Voltage Frequency
SP Systems
Electrical Spec
Number of Contacts
SpecTRON 5
Wet Mate Connectors
5kV (U) 200A
ESP Systems
Siemens Subsea supply the full connection system from the Umbilical Termination Unit fitted to
the umbilical cable, the infield jumper taking the power to the Tree Cap, through the Tree, and
finishing at the Tubing Hanger Receptacle. We supply both single feed-through and dual feedthrough systems.
ROV Receptacle
(ROV-B68)
ESP Systems
An ESP is a device which has a hermetically sealed motor close-coupled to the pump body; the
whole assembly is submerged in the fluid to be pumped. Submersible pumps are used to provide
an efficient form of "artificial lift" able to operate across a broad range of flow rates and depths.
ESP Systems
The inter-connections are made up of wet mateable electrical connectors and penetrators. These
allow power to pass from the umbilical through the subsea tree to the ESP. They provide both a
pressure retaining capability at the tree cap and tubing hanger and a wet mate / demate function
at the umbilical and tubing hanger.
ESP Systems
ROV Plug (ROV-A73)
ESP Systems
ESP Power Feedthrough Systems
ESP Systems
SpecTRON 5
ESP Systems
SpecTRON 8
SpecTRON 8 is the latest addition to the Siemens subsea, range of medium and high power connector
systems.
The design and development of this range of connectors is based on the knowledge and experience that we
ESP Systems
Tree
have gained from the extensive deployment of SpecTRON connectors throughout the Oil & Gas industry. At
the same time we have taken the opportunity to incorporate the latest developments in technology. This new
ESP (Electrical
Submersible
Pump)
product range provides the industry with increased power capacity, particularly for ESP systems, whilst
maintaining the high degree of reliability inherent in the SpecTRON product range.
SpecTRON 8 satisfies a similar need to the SpecTRON 5, but has been developed to meet the increasing power
demand for ESPs to extract the heavy oils in deep and ultra-deep water (typically offshore Brazil). SpecTRON 8
provides a complete connection system from the umbilical through to the pump/tubing hanger; comprising
Umbilical Termination Unit, ROV wet mate-able connectors, penetrator, plug and tubing hanger receptacle.
They provide pressure retaining capability at both the tree cap and tubing hanger, and a wet mate / de-mate
function at the umbilical and tubing hanger.
MTBF: 205,000 hours*
Qualified to Specification: Petrobras
Suitable Applications:
ESP systems and Renewables.
UMBILICAL
ROV
Plug
ROV
Receptacle
8kV MUTU
ESP Systems
ESP Systems
ESP Systems
ESP
SYSTEMS
ESP Systems
Infield Power Jumper
ROV
Receptacle
Tree Cap
Plug /
Penetrator
ESP Systems
Monitoring Power Jumper
Parking
Receptacles
SP Systems
Pump Hanger /
Tubing Hanger
Receptacle
Dummy Test Plugs
12
SpecTRON 8
ESP Systems
Tree Cap Penetrator (TC1A-275) / Plug (PCE-A75)

Papa Terra harness assembly (TC6A-1028) including ROV receptacle (ROV-B59)
ESP Systems
Tree Cap Penetrator (TC1A-261) / Plug (PCE-A68)

MOBO harness assembly (TC6A-1012) including ROV receptacle (ROV-B59)
ESP Systems
ROV Plug (ROV-A69)
ESP Systems
ROV Receptacle (ROV-B59)

D.C applications)
5 / 8.7 (10) kV
5 / 8.7 (10) kV
1-200Hz
1-200Hz
Voltage Frequency
Maximum Current
Dummy Test Plug (ROV-T21 / LU0)
Penetrator
8kV (U) 220A
ESP Systems
Voltage Uo/U(Um)
SpecTRON 8
355A (@25C, 50Hz)

355A (@25C, 50Hz)
220A* (@110C, 50Hz THR only 220A* (@90C, 50Hz)
& 90C, 50Hz for Tree Cap Plug only)
3000 metres
(9843 feet)
3000 metres
(9843 feet)
Tubing Hanger
Receptacle
345 bar
(517 bar test)
4C to 40C (ROV)
4C to 110C (THR)
4C to 90C (TCP)
4 to 90C
-30C to 60C
-30C to 60C
Water Depth Rating

*220A current rating is representative of ESP applications and is dependent
on ambient temperature and supply frequency.
13
ESP Systems
Dummy Test Receptacle (ROV-M94 / M95)
Electrical Spec
Number of Contacts
SpecTRON 8
Wet Mate Connectors
8kV (U) 220A*
SP Systems
Pump Hanger Receptacle (PCE-B65)
ESP Systems
Tubing Hanger Receptacle - RGD (PCE-B58)
MUDLINE PUMPING
SYSTEMS
Multi Phase and Single Phase Pumping

SpecTRON 10 connectors are typically used for
Multi-Phase Pumping (MPP) and Single-Phase
Pumping (SPP) applications, also called booster
pumps or mudline pumps. The MPP or SPP is
situated on the sea bed and is joined to the pipeline,
Maximum current throughput is up to 520A,

depending on the temperature and pressure inside
the pump motor. This means the connectors can
provide power to pump motors rated to 9MW
(12,000 hp), or to 5MW (6,700 hp) for systems
boosting flow from the well to top-side. The pumps

increase oil recovery and can be specified for new
field developments, or for existing fields to extend
requiring Category C operation.
their life.
SpecTRON 10 has been qualified to 450 bar test

(4500 metres) for use in deepwater to 3000 metres
Transformer

or Gas Compressor
MTBF: 10,200,000 hours*
Qualified to Specification: TDO153
(which is currently the worlds deepest MPP project).
SpecTRON 10 connectors have a nominal voltage

rating of 6/10(12)kV, in accordance with the IEC
voltage class system. This makes them suitable for
Suitable Applications: MPP and SPP systems
3-phase system voltages up to 12kV (Um).
and gas compressors.
Motor
Penetrators
Pump
Wet Mate Plug

Connectors
Compliant
Mounted
Mudline Pumping Systems
SpecTRON 10
Wet Mate
Receptacle
Connectors
UTA (Umbilical
Termination
Assembly)
Wet Mate Receptacle

Connectors Fixed Mounted
14
ROV Stab Plate Assembly
Wet Mate Plug

Connectors Compliant Mounted
SpecTRON 10
Compliantly
Mounted Right
Angled Plug
(PCE-A74)
Diver Mate Option - Wet Mate Plug Connector
Fixed Mounted
Right Angled
Penetrator
(TC1A-266*)
Fixed Mounted
Right Angled
Receptacle
(PCE-B64)
Compliantly Mounted In-Line Plug (PCE-A73)
All connector part numbers

are from the SpecTRON 10
Mk II product range.
Items marked * are in
development.
Compliantly Mounted Dummy Plug (PCE-L10)
Fixed Mounted In-line Receptacle

(PCE-B62)
SpecTRON 10 (Mk II)
SpecTRON 10 (Mk II)
Wet Mate Connectors

10kV (U) 630A
Penetrator
10kV (U) 450A
6/10 (12) kV
6/10 (12) kV
1-200Hz
1-200Hz
630A
(up to 700A possible)
330-520A
3000 metres
(9843 feet)
3000 metres
(9843 feet)
345 bar
(518 bar test)
-5 to 20C

Outboard: Water @
-4C to 20C
-40 to 70C
-40 to 70C
Termination options:
Right angle & in-line
Penetrator Termination Kit
Fixed Mounted In-Line SPO

Flange Penetrator (TC1A-270)
Electrical Spec
Number of Contacts
Voltage Uo/U(Um)
Voltage Frequency
D.C applications)
Maximum Current
Compliantly Mounted low voltage Dummy Plug

(PCE-L13*)
Compliantly Mounted
Parking Plug (PCE-L11)
Water Depth Rating

15
Fixed Mounted In-Line Penetrator (TC1A-263)
Fixed Mounted Parking Receptacle

(PCE-M19)
MUDLINE PUMPING
SYSTEMS
New development Modular UTU which is more compact with

no external compensator. Less project-specific engineering
and qualification. Used as basis for HV controls
UTU (Laggan & Tormore - Quad core from
Typical MUTU harness

assembly example
(3 x Single Phase + SpecTRON 8
Main Housing Internal Compensator
+ 1 x AquaTRON 2 + 3 x 16mm +
SpecTRON 8 ROV Receptacle)

or Gas Compressor
Transformer
umbilical, 2-off cable pairs out to

SpecTRON 5).
ESP
SYSTEMS
MUTU assembly harness

components prior to
packing and
despatch.
Tree
ESP (Electrical
Submersible
Pump)
3 x Single Phase
SpecTRON 5 & 8
Main Housing
Internal Compensator
MTBF: 83,000 hours*
Qualified to Specification: Petrobras
1 x AquaTRON 2 or
1 x Gorilla 1.5 + or
3 x 16mm 2 SIWOKUL
1 x 3 Phase (Triad)
SpecTRON 10
Main Housing
Internal Compensator
Electrical Spec
SpecTRON 10
MUTU
2.9/5kV (5.8kV) 150A
5/8kV (10kV) 350A
6/10kV (12kV) 630A
Number of Phases
3 x Single or Triad
3 x Single or Triad
3 x Single or Triad
Voltage Uo/U(Um)
2.9/5 (5.8) kV
5/8.7 (10) kV
6/10 (12) kV
Voltage Frequency
1-200Hz
1-200Hz
1-200Hz
250A
350A
630A
(@ 4C, 50Hz)
(@ 20C, 50Hz)
(@ 20C, 50Hz)
3000 metres
(9843 feet)
3000 metres
(9843 feet)
3000 metres
(9843 feet)
External Test Pressure Rating
450 bar
450 bar
450 bar
-5 to 30C
-5 to 30C
-5 to 30C
-30C to 60C
-30C to 60C
-30C to 60C
Maximum Current Rating

Water Depth Rating
Note: For the full specification please refer to page 20
16
ecT
MUTU
To S
p
SpecTRON 8
MUTU
RON
10
SpecTRON MUTU 3D Modular Map
SpecTRON 5
ecT
To S
p
To S
or S pecTR
pec ON
TRO 5
N8
3 x Gorilla 1.5 or
3 x AquaTRON 2 + or
3 x 70mm2 FELTOFLEX
RON
1 x AquaTRON 2 + or
3 x 16mm 2 or
3 x 35mm 2 SIWOKUL
Subsea Power Distribution
SpecTRON MUTU 5, 8 &10

(Modular Umbilical Termination Unit)
SpecTRON 60
Penetrator 60kV (U) 650A
Siemens Subsea has achieved yet another first in technological development with the creation of the
SpecTRON 60 penetrator, a vital enabling technology for high voltage subsea electrical distribution systems,
with the capacity to operate in water depths up to 2000 metres. SpecTRON 60 was developed to meet the
ever-growing demand for connectivity between higher voltage umbilical cables and subsea transformers,
making it possible to achieve longer step-out distances and higher power loads required by projects such as
subsea gas compression.
UTU
(Umbilical
Termination Unit)
What makes SpecTRON 60 unique is the sealing and barrier philosophy developed for the penetrator. The
design not only meets the requirements of TD0153, which allows insulation to be the second barrier to sea-
Transformer
Projects: N/A
MTBF: N/A
Qualified to Specification: TD0153
(TRL): 4 - Environment Tested
water, but surpasses it. Having an additional sea water barrier prevents water treeing in the insulation. This is
a specific feature of the SpecTRON 60 design to ensure that the insulation system is never exposed even if the
primary sea water barrier is breached.
1197mm
1008mm
300mm dia.
Interface to
Transformer
197mm dia.
Bulkhead Mount
Lead sheathed subsea

cable - Max 36 / 60 (72.5)kV
70mm to 400mm
60kV Penetrator Development

Team
189mm
SpecTRON 60
Penetrator
60kV (U) 630A
Voltage Uo/U(Um)
36/60 (72.5) kV
Voltage Frequency
D.C applications)
0-200Hz
Electrical Spec
Number of Contacts
Maximum Current
60kV Penetrator under thermal cycle test.
SUBSEA POWER
DISTRIBUTION
Water Depth Rating

630A
2000 metres
(6562 feet)
10 bar
0 to -30C
-25C to 60C
17
SpecTRON Generic Data Sheet

- Wet & Dry Mate Connectors
Wet Mate Connectors
SpecTRON 5
SpecTRON 8
SpecTRON 10
5kV (U) 200A
8kV (U) 220A
10kV (U) 630A
2.9/5 (5.8) kV
5 / 8.7 (10) kV
6/10 (12) kV
0-100Hz
1-200Hz
1-200Hz
200A
335A (@25C, 50Hz)

220A (@110C, 50Hz THR only)
220A (@90C, 50Hz TCP only)
630A
Maximum Test Voltage
10.1kV rms
20kV rms
24kV rms
Minimum Breakdown Voltage
>25kV rms
>30kV rms
>36kV rms
Electrical Specification
Number of Contacts
Voltage Uo/U(Um)
Voltage Frequency
D.C applications)
Maximum Current
Wet Mate Connectors

SpecTRON 5
SpecTRON 8
SpecTRON 10
5kV (U) 200A
8kV (U) 220A
10kV (U) 630A
1330 metres
(4364 feet)
3000 metres
(9843 feet)
3000 metres
(9843 feet)
25 Years
25 Years
(10 years TH
Receptacle)
30 Years
ROV,
Tubing Hanger,
Diver & Tree Cap
ROV,
Tubing Hanger
& Tree Cap
Stab / ROV & Diver
<640 Newtons
<750 Newtons
2kN per phase
Tubing Hanger
Receptacle only
Tubing Hanger
Receptacle only
Receptacle only:
130 bar
(200 bar test)
Weight (in air) approx.
ROV Recept: 13kg

ROV Plug: 15kg
TH Conns: 10kg
Tubing Hanger
Receptacle: 27kg
Others: <20kg
Receptacle: 33kg
Plug: 30.5kg
Weight (in water) approx.
ROV Recept: 10kg

ROV Plug: 12kg
TH Conns: 7kg
Tubing Hanger
Receptacle: <22kg
Others: <17kg
Receptacle: 29kg
Plug: 26.5kg
Connector Body Material
Super Duplex
316L Stainless
Steel or
Super Duplex
316L Stainless
Steel or
Super Duplex
Mechanical Specification
Water Depth Rating
Submerged Design Life

Connection Method
Mate / Demate Forces

Wet Mate Connectors

SpecTRON 5
SpecTRON 8
SpecTRON 10
5kV (U) 200A
8kV (U) 220A
10kV (U) 630A
-4C to 110C
TH Conns: 200A at
ambient of 80C
4C to 40C ROV
4C to 110C THR
4C to 90C TCP
-5C to 20C
-40C to 70C
-30C to 60C
-40C to 70C
Cathodic Protection Required
No
Yes (for 316L SS Conns)

No (for Super Duplex
Yes (for 316L SS Conns)

No (for Super Duplex
Conns)
Conns)
Environmental Specification
18

- Penetrators
Penetrators
Number of Contacts
Voltage Uo/U(Um)
Voltage Frequency
D.C applications)
Maximum Current
SpecTRON 5
SpecTRON 5
SpecTRON 8
SpecTRON 10
SpecTRON 60
5kV (U) 200A
5kV (U) 200A
8kV (U) 220A
10kV (U) 450A
60kV (U) 650A
(API Flange)
(Spool Mount)
2.9 / 5 (5.8)kV
2.9 / 5 (5.8)kV
5 / 8.7 (10)kV
6 / 10 (12)kV
36 / 60 (72.5)kV
1-100Hz
1-100Hz
1-200Hz
1-200Hz
5-200Hz
200A
200A
(@25C, 50Hz)
330-520A
630A
335A
220A
(@90C, 50Hz)
Maximum Test Voltage
10.1kV rms
10.1kV rms
20kV rms
24kV rms
144kV rms
Minimum Breakdown Voltage
>25kV rms
>25kV rms
>30kV rms
>36kV rms
>200kV rms
Penetrators
SpecTRON 5
SpecTRON 5
SpecTRON 8
SpecTRON 10
SpecTRON 60
5kV (U) 200A
5kV (U) 200A
8kV (U) 220A
10kV (U) 450A
60kV (U) 650A
(API Flange)
(Spool Mount)
3000 metres
(9843 feet)
2600 metres
(8530 feet)
3000 metres
(9843 feet)
3000 metres
(9843 feet)
2000 metres
(6563 feet)
25 years
25 years
25 years
30 years
25 years
N/A
N/A
N/A
N/A
N/A
300 bar
(450 bar test)
260 bar
(520 bar test)
300 bar
(450 bar test)
300 bar
(450 bar test)
N/A
345 bar
(518 bar test)
260 bar
(520 bar test)
345 bar
(517 bar test)
345 bar
(518 bar test)
10 bar
Weight (in air) approx.
26kg
10kg
12kg
30kg
132kg
Weight (in water) approx.
22kg
7kg
9kg
28kg
95kg
Connector Body Material
Super Duplex
Super Duplex
Super Duplex
316L Stainless
Steel or
Super Duplex
316L Stainless
Steel or
Super Duplex
Water Depth Rating
(metres)
Submerged Design Life

Connection Method
(Outboard pressure high)

Penetrators
SpecTRON 5
SpecTRON 5
SpecTRON 8
SpecTRON 10
SpecTRON 60
5kV (U) 200A
5kV (U) 200A
8kV (U) 220A
10kV (U) 450A
60kV (U) 650A
(API Flange)
(Spool Mount)

Outboard: Water @
-4C to 20C
-4C to 110C
4C to 90C

Outboard: Water @
-5C to 20C
0 to -30C
-40C to 70C
-40C to 70C
-30C to 60C
-40C to 70C
-25C to 60C
Cathodic Protection Required
No
No
No
Yes for 316L

No for Super
Duplex
Yes for 316L

No for Super
Duplex
19

MUTU (Modular Umbilical Termination Unit)
Entry Specification
SpecTRON 5
SpecTRON 8
SpecTRON 10
2.9/5kV (5.8kV) 150A
5 / 8.7kV (10kV) 350A
6/10kV (12kV) 630A
1 x Triad (To Be Developed) or 3 x Single Power Core
Umbilical Entry Configuration
To Be Developed
To Be Developed
To Be Developed
Umbilical Power Core Outer Diameter Size Range
19mm - 49mm
19mm - 49mm
19mm - 49mm
Umbilical Power Core Semi-Conductor Diameter size range
15mm - 40mm
15mm - 40mm
15mm - 40mm
Umbilical Triad Cable Size Range
SpecTRON 5
SpecTRON 8
SpecTRON 10
2.9/5kV (5.8kV) 150A
5 / 8.7kV (10kV) 350A
6/10kV (12kV) 630A
1.5" Gorilla or 2" Aquatron
2" Aquatron
1.5" Gorilla or 2" Aquatron
Exit Cable Type
Siwokul (Unscreened)
Siwokul (Unscreened)
Feltoflex (Screened)
Exit Cable Size
16mm
35mm
70mm or 150mm
6.6/7.2kV
13.8/15kV
6/10kV
Exit Specification
Number of Exit Hoses
Exit Hose Size
Number of Exit Cables
Exit Cable voltage Rating
Housing Material
Minimum number of seawater barriers
Compensation Method
Weight in Air (excluding umbilical / harness) 3 x Single Phase
Weight in Air (excluding umbilical / harness) Triad
Weight in Water (excluding umbilical / harness) 3 x Single Phase
Weight in Water (excluding umbilical / harness) Triad
SpecTRON 5
SpecTRON 8
SpecTRON 10
2.9/5kV (5.8kV) 150A
5 / 8.7kV (10kV) 350A
6/10kV (12kV) 630A
316L Stainless Steel (UNS S31603) or Super Duplex (UNS S32550/UNS S32760)
2
Internal Diaphragm
Internal Diaphragm
Internal Diaphragm
86kg (3 X Single Phase)
To Be Developed
To Be Developed
To Be Developed
To Be Developed
To Be Developed
To Be Developed
To Be Developed
To Be Developed
SpecTRON 5
SpecTRON 8
SpecTRON 10
2.9/5kV (5.8kV) 150A
5 / 8.7kV (10kV) 350A
6/10kV (12kV) 630A
3 x Single or Triad
3 x Single or Triad
3 x Single or Triad
Voltage Rating: Uo/U(Um)
2.9/5(5.8)kV
5/8.7(10)kV
6/10(12)kV
Maximum Current Rating
200A (@4C, 50Hz)
350A (@4C, 50Hz)
630A (@10C, 50Hz)
1-200Hz
1-200Hz
1-200Hz
HVac Test Voltage - Qualification (4Uo)
11.6kV
20kV
24kV
HVac Test Voltage - Routine (2.5Uo)
7.25kV
12.5kV
15kV
Breakdown Voltage (>6Uo)
>17.4kV
>30kV
>36kV
Number of Phases
Frequency
Insulation Resistance
Partial Discharge
Contact Resistance
Voltage Impulse Withstand
>10 G
>10 G
>10 G
<10pC @ 5.8kV (Um)
<10pC @ 8.7kV (1.73Uo)
<10pC @ 10.4kV (1.73Uo)
<0.1 m
<0.1 m
<0.1 m
60kV (3.6/6(7.2)kV level)
75kV (6/10(12)kV Level)
75kV (6/10(12)kV Level)
SpecTRON 5
SpecTRON 8
SpecTRON 10
2.9/5kV (5.8kV) 150A
5/8kV (10kV) 350A
6/10kV (12kV) 630A
3000m (9843 feet)
3000m (9843 feet)
3000m (9843 feet)
External Test Pressure
450 bar
450 bar
450 bar
Working Temperature
-5C to 30C
-5C to 30C
-5C to 30C
Storage Temperature
-30C to 60C
-30C to 60C
-30C to 60C
25 years
25 years
25 years
20 bar / min
20 bar / min
20 bar / min
Water Depth Rating
Design Life
Deployment / Retreival Rate
20
Aftermarket Services
Siemens Subsea are recognised throughout the global subsea oil and gas
industry as leaders in the design, manufacture and installation of reliable subsea
electrical and optical connection systems.
Our Aftermarket Services Group provides a range of post-sales support
Capabilities
to the industry. We have a dedicated Field Service team of 22 qualified

and fully-trained UK installation engineers along with teams based in
Brazil, USA and Malaysia, whose expertise is utilised around the world,
supporting our customers at both onshore and offshore locations.
Termination, installation and test of the complete connector range

24 hour access to inventory for spares and emergency scenarios
Priority Service Response mobilisation within 24 - 48 hours
Fully equipped vehicles and installation containers for large
on site project requirements

On-site system interrogation and applications advice
Our Aftermarket Services
Connector installation and test
24 hour 7 days a week telephone emergency response service
Offshore deployment support
Paperless documentation system available to complement hard

copy project records
Installations assured by warranty
Spares and inventory management

Investigation support
Condition reports / inspections
Umbilical test
Test connector hire
Global Capabilities
Our UK based service team has extensive experience of
installing the full range of connectors at onshore and
offshore locations around the world. Additionally, we
provide growing and dedicated in-country support utilising
locally based personnel. This not only provides focused incountry resource but also offers indigenous workforces
where local content is required. In country support is
available in the UK, Europe, USA, Brazil, West Africa and
Malaysia.
Service Team Profile

Over 20 years experience in the provision of onshore and
offshore support on a global basis. Today, our installation
engineers boast a combined experience of over 100 manyears and we continue to grow in order to meet market
demand. Only our engineers are certified for the
installation and test of the Siemens subsea connector
range, ensuring the highest possible electrical performance
throughout the connector life time.
22
February 2013
Siemens Subsea - UK
Subsea Excellence Centre
Ulverston, Cumbria, LA12 9EE, UK
Tel: +44 1229 580 500 - Sales Fax: +44 1229 586604
E-mail: connectorsales.gb@siemens.com
Siemens Subsea - USA
6360 West Sam Houston Parkway North
Houston, TX 77041, USA
Tel: +1 713 983 4900 - Fax: +1 713 983 4959
Siemens Subsea - Brasil
Rua da Quitanda, 50 - 21 Andar Centro
Rio de Janeiro, Brasil, CEP: 20011-030
Tel: +55 21 3503 9100 - Fax: +55 21 3503 9102
Siemens Subsea - Malaysia
41 Jalan Mega 1/6, Taman Perindustrian Nusa
Cemerlang, 81550 Gelang Patah, Johor, Malaysia
Tel: +60 7556 3330 - Fax: +60 7556 3321
www.siemens.com/energy/subsea

$SSHQGL[
$33(1',;
7HOHG\QH2',VUHOHYDQWSURGXFWVDQGTXHVWLRQQDLUH
Client:
Project:
Project
Number:
DocumentTitle:
ORECATAPULT
25001401
TeledyneODIQUESTIONNAIRE
Connector1
Pleaseusethefollowingcolumnstostatethewetmatepowerconnectorsthatyouarecurrently
producingordevelopingwithavoltagerangeupto33kV.Pleaseprovidespecificationsheetswhere
possibleandstatewhethereachconnectorisfullyoperationalorinadesignorteststage
Connector2
1.0/1.7(2.0)kVWetMate
Connector3
Connector4
4/7(8)kVWetMate
HighTemperature
G2WetMateConnector
Connector5
6/10(12)kVWetMate
Connector6
8.7/15(17.4)kVWetMate
HighTemperature
8.7/15(17.4)kVWetMate
Doyouhaveplanstodevelopadditionalwetmateconnectorsinthefuture?Whichmarketareasare
youtargetting:Wave,TidalorOffshorewind
Wave,Tidal,OffshoreWind,Oil&Gas
FluidCompensated
FluidCompensated
Oil&Gas
Oil&Gas
Pleaseprovideabriefoverviewoftheconnector(e.g.Oilfilledsystem)
FluidCompensated
FluidCompensated
FluidCompensated
FluidCompensated
Electricalspecificationanddimensions
Numberofphases/contacts(i.e.Forconnectionofthepowercores)
4Wayor4Contacts
3Phase
3totallyisolatedphasescombinedin1
connector
3Wayor3Contacts
3Phase
connector
3Phase
connector
Outerdiameter
(mm)
Recept:91max
Recept:91max
TBD
Recept:182max
TBD
SuitableElectricalconductorcrosssectionalarea
(mm2)
Needtoconfirm
Needtoconfirm
TBD
NeedtoConfirm
TBD
Voltagefrequency
(kV)
(kV)
(kV)
(Hz)
Expectedelectricallosses
(W)
Currentrating
(A)
Voltage
U
Uo
Um
Fiberoptic
FOcapacity(MaxNumberoffiberopticcores)
Characteristics
Maximumopticalattenuation
MaximumReturnloss
(#)
(singleormulti
mode)
dB
dB
1.0
1.7
2.0
5060Hz
3.6
6.2
7.2
5060Hz
4.0
7.0
8.0
5060Hz
6.0
10.0
12.0
5060Hz
3Phase
connector
TBD
TBD
8.7
15.0
17.4
5060Hz
8.7
15.0
17.4
5060Hz
TBD
TBD
TBD
TBD
TBD
60
175
220
250
220
TBD
220
NoFiber
NoFiber
NoFiber
NoFiber
NoFiber
NoFiber
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
IstheconnectorequippedwithaFiberopticloopbacksystemtoallowtestingofthefibreopticsbefore
theconnectorismated
N/A
Mechanical
<125lbs
Mating/dematingforce
N
NeedtoConfirm
Weightinair
kg
OtherConsiderations
Designvalidationandcertification

Yes
Designlifereliability
(year)
Expectedfailurerate
(#/year)
Numberofpossiblematedematecycles
(#)
N/A
N/A
N/A
N/A
N/A
<150lbs
NeedtoConfirm
TBD
NeedtoConfirm
<500lbsROVMateable
NeedtoConfirm
TBD
NeedtoConfirm
TBD
NeedtoConfirm
Yes
25
0
100
InProcess
25
0
100total/20inWater
InProcessat250AmpLevel
10
0
100
InProcess
25
0
100
InProcess
25
0
100
10
0
100
Whatarethemostextremeoperatingconditionsthattheconnectorcapableoffunctioningin?
(e.gWaterdepth)
10,000ftWaterDepth
Designedfor40DegreesC
10,000ftWaterDepth
8,000ftWaterDepth
UtilizesTOGCeramicTechnology
10,000ftWaterDepth
PlugSidedesignedfor80DegreesC
Receptsidedesignedfor25DegreesC
10,000ftWaterDepth
10,000ftWaterDepth
UtilizesTOGCeramicTechnology
Mostofwaveandtidalsitespossessarockyseabedleadingleadingthatcouldleadtoabrasionrisksif
theconnectorisfreetomoveontheseabed.Isthereanyprotectionrequirmentsinregardwiththis
issue?(e.gmatressing,lifejacketsystem,additionalweigth..)
Notatthistime.
Wouldneedtoaccesseverydeployment
location.
Notatthistime.
location.
Notapplicableforthisconnector.
Notatthistime.
location.
Notatthistime.
location.
Notapplicableforthisconnector.
Doestheconnectorcomewithbendstiffenersorabendrestrictorsystem?
Canbeapplied
Canbeapplied
Canbeapplied
Canbeapplied
Canbeapplied
Canbeapplied
Dependentoncustomersrequirements.
Parkingpositionsandtestconnectorscan
besupplied
Parkingpositionsandtestconnectorscan
besupplied
Parkingpositionsandtestconnectorscanbe Parkingpositionsandtestconnectorscanbe Parkingpositionsandtestconnectorscanbe Parkingpositionsandtestconnectorscanbe
supplied
supplied
supplied
supplied
Canbeorderedtoday
Canbeorderedtoday
Available2015
Whatistheexpectedconnectorcost
()
Isthiscostlikelytovarysignificantlydependingonthepurchaseorder(e.g.From1connectorto50
connectors)
Arethereanyrequiredspareconnectorcomponents
andwhataretheassociatedcosts
Whatistheproductavailabilityandleadtime?
Whatarethewarrantyprovisionsprovidedwiththeconnector
Canbeorderedtoday
Available2015
Available2015
NAUTILUSTM SUBSEA POWER

CONNECTOR SYSTEMS
ELECTRICAL PRODUCTS
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Patent #7,959,454
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One-Way
Three-Way
Na u t ilu s T M S u b se a Powe r C oonne

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6/ 10 ( 12) k V 220A X *
* X = 1 or 3
I nnovat i ve S u bs e a P owe r ROV We t - Mat e a ble C onne ct or S y st e m s d e s ig ne d for u se in

de e p s u b se a pu m pi ng , pr oc e ss ing & boos t ing app li ca t ions whe r e hi g h pr es su r e a nd
t e m pe r at u r e pe r for m a nc e and s u r vivab il it y a r e m a nda t or y.
FULL LINE OF
Trends in subsea oil & gas production are
independent electrical barriers, each socket
ELECTRICAL PRODUCTS:
moving towards deeper water and longer step
contact features unique dual redundant oil-filled
U >TM Connectors
out distances. These trends drive demand for
chambers providing enhanced mechanical
Standard and Chemically
higher power equipment and higher power
barriers.
,i>
,
delivery and distribution capabilities subsea
Ui
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with high pressures and temperatures.
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Teledyne ODIs New Subsea Power Electrical
allowing motor operation on dry land or deep
Connector
water applications.
Cable Termination
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Systems,
featuring
wet-mate
connectors (WMCs), electrical flying leads

(EFLs), and cable terminations, are designed
with the benefit of advanced material science
ELECTRICAL PRODUCT
testing
DATA SHEETS:
and redundant sealing systems for reliable
To access the electronic version

>`Vwi>ii
and
certification
with
insulation
Since each phase is fully shielded, the

connector system can be operated wet or dry,
An ODI ROV Shuttle Assist Mating System

is incorporated into the design to aid in the
mating and demating operation to reduce
ROV mating time.
performance in long-term harsh environments.
The Subsea Power Connector System can be
The wet-mate connectors are designed based
configured as a 1 or 3 pin system.
on ODIs field proven Nautilus technology.
level, please visit www.odi.com
The connection systems are tested beyond
ODI literature on demand.
industry standards and in addition to two
Te l e d y n e O D I i s t h e w o r l d l e a d e r i n s u b s e a e l e c t r i c a l a n d f i b e r o p t i c
interconnect systems for offshore oil and gas, defense, oceanographic,
and telecommunication applications.
Nautilus
Subsea Power
Connector
Systems
TM
G ENER AL S P EC I FIC ATIONS

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CONNECTOR SYSTEMS
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A wet-mateable power connector suitable for medium power applications.
FULL LINE OF
NautilusTM SP G2 is designed to provide a
voltages are in excess of 100 kVDC while
ELECTRICAL PRODUCTS:
subsea, wet-mateable connection between
aggressive long-term testing has validated
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components requiring high voltage and/
the products performance safety margins
or high current. The contact and seal
over the design life.
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ODIs
experience
the
industry-
NautilusTM SP G2 is designed to provide
standard NautilusTM electrical wet-mateable
connector providing a reliable sealing and
subsea power connectors building on
mating mechanism throughout the life of
Teledyne ODIs 20 years of experience in
the connector.
wet-mateable
flexible,
high
reliability
connectors.
solution
Its
to
pressure-
balanced, oil-filled design has allowed

Nautilus
TM
Advanced
ELECTRICAL PRODUCT
with
SP
G2
is
designed
Materials
Science
using
it to be qualified for use anywhere in the
&
ocean and the sealing mechanism permits
Materials Certification processes and is
DATA SHEETS:
mating in harsh subsea environments. The
qualified under the guidelines of industry
NautilusTM SP G2 product utilizes Teledyne
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standards for medium voltage connectors
ODIs standard Oil-Filled Hose to create
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to
performance
medium voltage electrical assemblies and
life. The qualification has shown that
has demonstrated a high reliability level
significant safety margins exist in all of the
based on accelerated life testing.
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the
25-year
connectors ratings. Electrical breakdown
G ENER AL S P EC I FIC ATIONS *
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Subsea Power
G2
TM
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1. 7 k V 60 A 4
60 Amp Nautilus connector designed for applications with increased electrical current
requirements.
RELATED PRODUCTS:
The new ODI 4-Way, NautilusTM 60 Amp
helium leak, turbid conditions mating, and
U >
iVq
connector offers a solution to subsea systems
misaligned mating.
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requiring
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Assembled Cable Termination

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electric solenoids, small pumps,

systems.
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60-amp
connector
features
patented, high-reliability Nautilus

with
dual
independent seals
TM
the
design
and oil
reservoirs, providing two separate barriers.

Each pin enters a reservoir via a shuttle pin
and dual wiper seal assembly, designed to
configurations are available.
simultaneously clean and seal the pin from

The receptacle connectors feature pressure-
water or silt.
balanced technology with environmentallyare
Nearly 100,000 NautilusTM connectors
ELECTRICAL PRODUCT
designed for higher-temperature use (up to
have been delivered, accumulating more
DATA SHEETS:
104F operational temperature).
than 4 billion service hours with reliability
To access the electronic version
The 60 Amp connector in ROV and Stabplate
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configurations
friendly
compensating
fluid,
and
greater than 99.90%.
level, please visit www.odi.com

standards
are
and
qualified
customer
industry
For more detailed information and design
specifications,
specifications contact Teledyne Oil & Gas
to
including electrical performance, thermal

shock, mechanical shock and vibration,
at oilandgas@teledyne.com.
Nautilus TM
60 Amp
Connector
CONTACT:
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G ENER AL S P EC I FIC ATIONSS*

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$SSHQGL[
$33(1',;
0DQXIDFWXUHULQWHUYLHZV6XPPDU\0DWUL[
2.8
85
400
810
630
29
HybridConnector
33kVConnector
ConnectorType
Product
(Orange=developmentstage
Green=Commerciallyavailable)
Maximumnumberoffibreopticunit
[#]
Maximumopticalattenuation(per
mattedpair)
[dB]
Minimumreturnloss
[dB]
250
NotSpecified
Cost
[k]
2*4SMorMM
<0.25
40SM,30MM
36SMorMM
<0.5
40
11kV
HybridConnector
12,000
NotSpecified
<640
13
1000
11
240
36
1,000
SpecTRON8
(8kV)
SpecTRON10
(10kV)
120+6,000/dayforthe
installationtool
10 (will be delivered by
the specific installation
tool)
35
145
250
24
95
1.1
800
300
80+6,000/dayfor
theinstallationtool
Notspecified
45
25
24SM
UpgradedversionofBlackPowerConnector
HybridConnector
OpticalorHybridConnectors
Noopticalconnectorson
offer
2035
Not specified
Not specified
70
2.5or3.3
300
6or8
Upto300
NotCertifiedYet
GreenPower:1kV
20kVconnectortestedfor50mating/demating
operations
<0.12
NotSpecified
<2,000
32
120
8.7
630
10
150
150+
20
CENELECHD629.1andIEC
605024
Testingperformedin
accordancewith:API6A,
API11S6,IEC60502
standards
30
BlackPower:20kV
OceanPowerproducts(6
and8kV)
Powersea
RMSpumptools
ElectricalorHybridConnectors
3pinelectricalconnector
<0.25
4SMorMM
FoeTRON
OpticalConnector
NotSpecified
<750
32
115
3.3
300
35
Notspecified
25
Designandqualifiedtocustomerspecific
specifications.
Maximumof185
Notspecified
Siemens
1or3pinElectricalconnector
SpecTRON2
(2kV)
Various
Theoreticallyunlimited
Expectedtobe
15betweenoilchange
around50(No
and30matings
testshavebeen
between
performedsofar)
refurbishment
25
RequiredMating/dematingforce[N]
Approximateconnectordrymass[kg]
Rangeofsuitablecorecrosssectional
areas
[mm2]
NominalVoltageU
[kV]
Currentrating
[A]
OperatingPowerascalculatedby
WGK
[MW]
ApproximateConnectorOuter
Diameter[mm]
Maximumnumberofmatingandde
matingoperations
[#]
25
ConnectorLifetime
[year]
Seatestingwitnessed
byDNV.EN/CEI/IEC
605024compliant
11kV
Notcertifiedyet
Hybrid
Hybrid
MacArtney
SummaryMatrix
DocumentTitle:
33kVConnector
DesignValidation/Certification
ConnectorType
Product
(Orange=developmentstage
Green=Commerciallyavailable)
HydroGroup
ORECATAPULT
25001401
Client:
Project:
ProjectNumber:
NotSpecified
<2,200
Not specified
182
3.5
250
10
NotSpecified
>100
25
NotSpecified
Notspecified
4.6
220
15
Not
specified/Not
qualifiedyet
NoDatawereprovidedinregardstooptical
connectors
NotSpecified
<700
Not specified
91
1.5
175
6.2
Hybrid
3pinelectrical
SEACON
45
<0.5
4(possibly6)SM
orMM
6.6kVconnector
HybridConnector
5060
Not known yet
Not known yet
150-180
2.3
250
6.6
0.3
60
3.3
50
<0.2
Hydralight
Optical
Connector
NotSpecified
Notspecified
Upto120
>100
25
SEACONandIEC60502
Nautilus(10kV) 15kVconnector 6.6kVconnector CM2000(3.3kV)
IndustrystandardNautilusTM
electricalwetmateableconnector
NautilusG2
(6.2kV)
TeledyneODI
MECONWM
36/500
NotSpecified
Not specified
790
400
20.8
500
30
From50to300
Noopticalconnectorsonoffer
NotSpecified
Not specified
1900
610
25
1800
10
From240to2000
TheoreticallyunlimitedReplacement
ofthemetalsealevery10mate/de
mates
25
IEC60502andStatoilspecification
TD0153
MECONWM
12/1800
3pinelectrical
GEOilandGas

Wet Mate Connector Study

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2.0SUMMARY AND CONCLUSIONS

3.0WET MATE CONNECTOR BACKGROUND

Voith Hydro Ocean Current

Open Centre turbine 2.2MW

Scotrenewables Tidal Power SR250

Neptune Renewable Energy Proteus

Marine Current Turbines

Billia Croo, EMEC

Billia Croo, EMEC

Fall of Warness, EMEC Unknown

Dry power cable connection

Fall of Warness, EMEC Assumed to be 11kV Unknown

Assumed to be 11kV Unknown

Fall of Warness, EMEC

Fall of Warness, EMEC

Andritz Hydro Hammerfest

4.0AVAILABLE CONNECTORS AND THEIR SUITABILITY FOR THE

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Power Connectors for

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POWER CONNECTORS FOR TOPSIDE AND SUBSEA APPLICATIONS

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6/10 (12) kV, 1600 A, 200 Hz

Dry-mate cable termination

Differential Pressure Rating:

Offshore Power Connectors

POWER CONNECTORS FOR TOPSIDE AND SUBSEA APPLICATIONS

POWER CONNECTORS FOR TOPSIDE AND SUBSEA APPLICATIONS

Offshore Power Connectors

18/30 (36) kV, 900 A for depths to 2000 m

Offshore Power Connectors

POWER CONNECTORS FOR TOPSIDE AND SUBSEA APPLICATIONS

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