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RETHINKIN
G
RECYCLING
TABLE
CONTENTS
PCW ISNT
ALWAYS PC
9
PICKING
APART
OUR TRASH
4
FOUR
QUESTIONS
10
SINGLE
STREAM
RECYCLING
15
THE BEST USE
OF RECYCLED
FIBER
27
SAPPIS
ENVIRONMENTAL
COMMITMENT
32
KNOWLEDG
E IS POWER
35
CREATIVIT
Y MATTERS
For decades, recycled content was the goto attribute for making environmentally
THOMPSON, PhD
PCW ISNT
ALWAYS PC
FOUR QUESTIONS
Why
is
it
important
to
recycle paper?
e
d
u
c
a
t
i
o
n
.
I
n
o
t
h
e
r
airto avoid methane generation. The same is true for the ber in
paper products. By keeping these materials out of landlls, the ber
can be put to use and avoid methane formation.
w
o
r
d
s
,
p
e
o
like bathroom tissue and towel), all of Sappis coated fine papers
work and in public venues. Or worse yet, we may not have access
to recycling at all.
up from 63.5% in 2010 and 33.5% in 1990. Digging deeper into the
data reveals that the recovery of printing and writing grades lags
behind that of other products, like corrugated containers. As an
recycling facilities.
What is single
stream
recycling?
IN MANUFACTURING, SELECTION OF
MATERIALS
must balance economic and environmental
considerTHE TERM SINGLE STREAM RECYCLING IS
used to refer to collection processes where
recyclable
materials are comingled, or all placed in a single
bin. By contrast, some recycling programs are designed to
f
o
post-consumer waste.
o
t
Unfortunately, it is an oversimplied notion to
p
universally promote maximizing recycled ber in all paper
products. Paper is not monolithic; certain paper grades and even r
certain mills are better suited for using recycled ber than others. i
n
There are vast dierences between processing recycled ber for
packaging applications versus doing so for premium papers. Some t
recycling facilities.
to
o
f
impact.
t
h
o
s
p
on-site from wood. Recycled bers are lower in strength than virgin r
ber and as a result there are physical limitations to how much
o
16%.
Its time
to
recycle
yo
thinkin
g.
to
your
g.
In 2010, Americans on
average produced 4.43 pounds of trash for every man, woman and
child in the country, every day. Of the 250 million tons generated,
we managed to compost
or recycle roughly 85 million tons of Municipal Solid Waste
(MSW)
FOOD SCRAPS
13.9%
TOTAL MUNICIPAL SOLID WASTE
GENERATED IN 2010
250
MILLION
TONS
YARD TRIMMINGS
13.4%
METALS
9.0%
WOOD
6.4%
PLASTICS
12.4%
8.4%
8
RECYCLING
PICKING APART
OUR
TRASH
u
m
b
e
r
o
n
e
r
e
a
s
o
n
t
o
r
e
c
y
c
l
e
p
a
p
e
r
i
s
t
o
a
v
o
i
d
includes
compute
everything from
products
food scraps to lawn
waste to old tires
and
88.1
121
.1
over
year
160
millio
n
tons
per
since
1990.
151.
6
208.
3
MSW
RECYCLI
NG
RATES
242.
5
249.
9
6.4%
1960
6.6%
1970
19.6%
1980
16%
28.6%
1990
2000
PAPER
AND
PAPERBOARD
HOW IT HAPPENS
SINGLE
STREAM
RECYCLING
GLASS
TOGETHER IN
ONE BIN
CUR
PIC
THINKING FORWARD
A wide range of materials
can now be recycled, but
there is still a long way to
go to increase participation
and
effec-
tiveness
recycling
programs.
impor-
tantly,
of
More
every
municipality
PLASTICS 1
7
t
o
recycling facility to
learn specically which
materials are acceptable for
recycling and just as
importantly, which
materials are prohibited.
Where access to recycling is
not available, encourage
your local community to
consider offering services.
programs and
cost savings that result from single stream
decidedly
outweigh
some
of
its
downstream drawbacks.
EXPERT INSIGHT
CARDBOARD
BALED SOLD
Kevin Roche of ecomaine, a single
SEPARATED
stream recycler, takes a moment
to walk us through the single
stream recycling process.
SIZING IT UP
The next piece of equipment
is a cardboard separator,
So anything newspaper-size or
NEWSPAPER,
OFFICE PAPER &
which basically
MANUAL
QUALITY
BALED
MAIL SEPARATED
STEEL & TIN
SEPARATED NUMBER CRUNCHER
SOL
D
CONTROL
BALED
SOLD
CLEAN BREAK
A glass separator breaks the
BALED
SOL
D
particulate material.
seven plastics.
FAST EDDY
A
n
y lifting L
it over A
the
N
conveyo D
r and
F
droppin I
g
L
L
it into its own bin.
1ST
PRE-SORT
DISK
SCREENS
2ND
PRE-SORT
COMBINATION
NEWS SCREENS
SCREEN ALL ABOUT IT
GLASS
MAGNET
OPTICAL
SCANNER
MANUAL
SORT
EDDY
CURRENT
WHATEVER IS
LEFT OVER
LIGHT
PLASTICS
SEPARATE
D
BALE
D
ALUMINUM
SEPARATED
Unfortunately, certain
materials
cannot be recycled despite our
best
efforts. After recycling,
t
incineration for energy production is h
SOL
D
GLASS
SEPARATED
MANUAL
WATER
QUALITY
wind up in a landfill, so please
recycling bin. Instead, take them to a grocery store that accepts and
OPTICAL
MISTER
CONTROL
PLASTIC BAGS
SEPARATED
LANDFILL
NON-RECYCLABLES
SEPARATED
RESIN IDENTIFICATION CODES
Resin codes help recyclers sort plastics based on their
RIGID PLASTICS
BALED
SEPARATED
SOLD
BALED
SOLD
POLYETHYLENE
HIGH DENSITY
POLYVINYL
TEREPHTHALATE POLYETHYLENE
CHLORIDE
polymer type. Different types of plastics are found Plastic beverage Shampoo and
Cooking oil
in
bottles and food cleaning bottles, bottles,
household waste, and not every facility recycles all jars.
toys, shipping
pipes, fencing,
types.
containers.
medical tubing.
Be sure to check with your local recycling program
PAPER
SEPARATED
CERAMIC
SEPAR
LOW DENSITY
POLYPROPYLENE POLYSTYRENE
POLYETHYLENE
Medicine bottles, Disposable cup
Grocery and
bottle caps,
and utensils,
3garbage bags,
automotive parts.foam food
ga
shrink-wrap.
packaging.
re
w
bo
Paper Recovery
WHY WE NEED TO RECYCLE
Did You
Know?
14,00
0
Paper, in particular, is an
important
materials in the US. As you can see, regardless
railroad cars.
71.3
31.
0
22.4
11.5
81%
Paper and paperboard
62.5%
PAPER &
PAPERBOARD
8.2%
35.1%
recovery has
increased 81%
between 1990 and
27.1%
PLASTICS
METALS
GLASS
25x
Methanewhich
can
be
generated
by
paper
decomposing in landlls
50
Millio
n
The amount of wood and paper
Americans trash every year holds
the energy potential to heat 50
million homes for 20 years.
3.3
cubic yards
3.52
Every short ton of mixed paper that
is not sent to landll avoids 3.52 metric
tons of CO 2 equivalents.
5.
Material Acquisition
34.
End of Life
44.
Manufacturing
1.
Life cycle analysis has shown that the
268
Distribution/Use
16.
Printing and
Converting
Millio
n
87.
(268 million) of
Americans have access to curbside
or drop-off paper recycling programs.
33
8
JOHNNY GOLD
THE NEWARK GROUP
pounds
Rethinking Recycling
1
3
14
RESPONSIBILITY
THE BEST
USE OF
RECYCLED
FIBER
PRINTING AND
PAPERBOARD
20%
4%
WRITING
32
%
not collected
27
%
lost during
processing
76%
total yield
15
RECOVERED FIBER
Processing by Grade
UNDERSTANDING YIELD
products. POST-INDUSTRIAL
Converting and printing
a
certai
n
perce
ntage
of the
paper
fiber
is lost
the use of the term
recov ered ber over
scrap,
newsstand
waste to acknowledge
that this material is a
valuable resource. To
be
considered recycled it
must be repulped.
Paper
cannot simply be recut
or repackaged to count
as recovered-content
paper. Furthermore,
recovered ber does not
include forest residues
such as sawdust
and wood chips from
forestry operations.
POST-
CONSUMER
And the more miles you put on, the more you
16
SCRA
P
PAPE
International, All
recovery systems lose R
BROKE
yield
scrap
R
from papermaking.as
damaged stock and
PAPER
Paper and paper lose.
COATING
PACKAGINGMATERIALS
NOW YOU
FINISHIN
G
REELING
CALENDERIN
G
COATING
HAVE A NEW
PAPERBOARD
PACKAGE
DRYIN
G
WATE
R
WATER
TRANSPORT
PULPIN
G
PROCESSING
AND
PULP
SHEET
PRESSIN
G
TO INTEGRATED
MANUFACTURER
PACKAGING
FACILITY
TRANSPORT
TRANSPORT
TO PULP
FORMING
AND
CONTAMINANT REFINEMENTGLUE REMOVAL
SCREENING
WATER
FIBER LOSS
REMOVAL
CONTAMINANT
AND FIBER LOSS
REMOVAL
AND FIBER LOSS
PACKAGING
CHEMICALS
AIR AND
WATER DISPERSANTS
SURFACTANTS
NOW YOU
FINISHIN
G
PULPING
SCREENING
DRYIN
G
CLEANING
PRESSIN
G
DEINKING
WATE
INK SLUDGE
REMOVALRAND FIBER
LOSS
BLEACHING
BLEACHIN
G
WASHIN
G
TO PAPER MILL
HAVE CLEAN
RECYCLED PULP
WATER
WATER
REPULPING
DYES AND
PULP
REFINEMENT
PROCESSING
AND
WATER
VIRGIN FIBER
STOCK
BLENDING
SHEET
FORMING
PRESSIN
G WATER
SCREENIN
WATER
G FIBER LOSS
COATING
PACKAGINGMATERIALS
NOW YOU
HAVE A CLEAN
SHEET OF PAPER
FINISHIN
G
REELING
CALENDERIN
G
COATING
DRYIN
G
WATER
COATED FREESHEET
Glossy
magazines
ifferent types of
recycled
c
o
r
p
o
r
a
t
e
b
r
o
c
h
u
r
e
s
common uses.
Pulp Substitutes
UNCOATED FREESHEET
COATED MECHANICAL
Lightweight magazines,
catalogs, coupons and inserts
papers from mills, print shops and converters. The highest quality recycled
ber, often used in place of virgin ber.
Mixed Paper
Broad category of mail, telephone books, paperboard, specialty grades,
magazines, catalogs and all grades
in paperboard, tissue
Newspapers
Old newspapers, white blank news, mixed groundwood and coated
groundwood. Often used to make recycled newspapers, paperboard and tissue.
Old Corrugated
Unbleached and colored kraft
PACKAGING CONVERTING
Product labels, gift-wrap
and multiwall bags CONTAINERBOARD
Most brown shipping
containers including
Unrecyclable
Some products such as tissues and
paper towels cannot be recycled for further use
in the ber cycle.
18
THE CONTENT OF
COATED PAPER
In coated papers,
roughly one-third of the
the amount of
recycled ber that can be
product is comprised of
in stark contrast to
folding,
PULP SUBSTITUTE
Scraps from the
binding and
everyday use. Because
to the rigors or
quality demands of high-
papermaking and
converting processes at
paper mills
UNCOATED
MECHANICAL
Telephone books,
circulars and
magazine inserts
NEWSPRINT
Low-cost
paper used
in newspapers and
advertising materials
Fiber Physics
HOW BEST USE TRICKLES DOWN
paper towels
19
re-pul
additi
28 spe
traded
consid
recycl
coated
boxbo
D
E
3.43
CRADLE-TO-GATE CARBON
FOOTPRINT
OF
COMMON
WOOD PULPS USED IN PAPERMAKING
(kg CO
2 eq/dry kg of pulp)
These life cycle estimations
illustrate the carbon footprints of
different pulp sources. Industry averages
are not necessarily representative of specic
suppliers and in all cases we recommend
seeking out primary data sources.
PURCHASED
TMP
1.65
PURCHASED
BLEACHED
KRAFT
0.99
SOMERSET
SYNERGY PULP
0.77
20
INDUST
RY
AVERAGE
2.2
SAPPI CO 2 EMISSIONS WITH AND
WITHOUT RECYCLED FIBER
(kg CO2 eq/kg of paper)
Adding recycled ber to papers
made at Sappis Somerset and Cloquet
facilities actually raises the carbon footprint
of those papers.
SUMMARY OF FINDINGS
Our analysis revealed that the pulping process in particular is
a signicant contributor to the overall carbon footprint of a paper product.
Generally speaking, kraft pulping has a lower carbon footprint than mechanical
processing and deinking processes due to their greater need for electricity, which
usually does not come from renewable sources. The footprint estimations on this
page reect emissions associated with every step in the papermaking process from
material acquisition all the way through the nished pulp product. For virgin bers,
this includes wood procurement and the pulping and bleaching chemicals; for
deinking pulps, this includes recovering, sorting and processing waste paper. The
analysis also includes the impact of materials (like pigments and binders) used in
the nished paper products.
SAPPI
COATED
PAPER WITH
RECYCLED
CONTENT
1.36
SAPPI
PRODUCT
CONTRIBUTION
COATED
PAPER
COMPOSITION
BY WEIGHT
1.17
TO
CARBON
FOOTPRIN
42%
VIRGIN FIBER
50%
NON-SAPPI
12%
VIRGIN FIBER
10%
RECYCLED FIBER
6%
25%
PIGMENTS
30%
13% 8%
OTHER
4%
21
Best Use
HOW THE GLOBAL FIBER TRADE AFFECTS USE
turn to using
n
virgin fiber. But t
22
OTHER
2,634)
5%
BOXBOARD
(6,046)
11%
52.8
MILLION
TONS
22,174)
42 %
CONTAINERBOARD
( 15,993)
30%
NEWSPRINT
1,836)
(
PAPERNOMICS
TISSUE
As countries and economies continue to grow
too will their need for
4,084)
3%
23
201
0
A RISING DEMAND
WORLD RECOVERED
1995
PAPER DEMAND
(Million tonnes)
CHINA
OTHER WORLD
OTHER ASIA
JAPAN
WESTERN
EUROPE
NORTH
AMERICA
IN PRACTICE
SAPPIS
ENVIRONMENTAL
COMMITMENT
Holistic Responsibility
SEEING THE FOREST THROUGH THE TREES
Everything in the world is interconnected. Thats why you cant look at your
product or service in a vacuum. At Sappi, we take a holistic view of the paper
and printing industry. Our sphere of inuence and impact extends well beyond our
mill gatesfrom materials acquisition through manufacturing, use, disposal and
reuse of our products.
RESPONSIBL
RESPONSIBLE
RESPONSIBLE
RESPONSIBLE
E
SOURCING
MANUFACTURING
DISTRIBUTION
DISPOSAL
100. of Sappi ?ber is
When it comes to responA paper manufacturers
network by becoming a
SmartWay is a collaboration
recycling
fuel.
paper.
as the
27
1
3
5
4
6
Sappi Mill
Eorts
FINDING
WAYS TO
REDUCE
OUR WASTE
At
Sappi,
we
dont
like
waste.
In fact,
we
hate
waste
so
much
that we
take
every
step
TIRE-DERIVED FUEL
renewable energy
used
throughout the mill.
Scan the QR code to
learn more.
RECYCLABLES Recyclable
paper, card- board, wood
and metal are separated
for recycling in the
sorting area at
Sappis
Somerset Mill.
WATER TREATMENT
WOOD
YARD
Biomass boilers use
scrap wood and shavings
to provide a
renewable source of
energy while reducing
greenhouse
UNIVERSAL WASTE
RECYCLING
A range of different
light
bulbs is collected at
Sappi facilities.
for recycling.
is essentially recycled
is
back
29
CODMAN ACADEMY
Founded in 2001, Codman Academy is a collegepreparatory charter public school serving at-risk students in
Bostons Dorchester neighborhood. Sappi has long been a
sponsor of the community-based school, helping sponsor class
trips and school-based recycling efforts. Its been a wonderful
partnership for us, says Dawn Leaness of Codman Academy. And
were so excited that its been around since pretty much the
beginning and that each year it continues to grow stronger.
DAWN LEANESS
CODMAN ACADEMY
E-WASTE
in one instance
providing
process system
analysis that led to a
to become a self-sustaining
ALTERNATIVES Founded in
time in a
30
on its own.
RECYCLEMANIA
moti- vate their campus. Winning schools receive a trophy made of (what else?)
recycled materials.
a
and awareness at the Sappi Westbrook Paper Mill. Cost of admission
was one
nonperishable food item per person, donated directly to local food
pantries for families in need. The event focused on creating awareness and an outlet for
items not commonly recycled through curbside programs. Participants were provided the
opportunity to recycle condential documents, sneakers, CDs and DVDs, small electronics and
MARTY DUGGAN
Sappi
eyeglasses. Additional activities ranged from birdhouse building to a bike rodeo structured to
teach safe riding skills. Sappis foresters were also on hand sharing information on the
importance of responsible forestry.
BETTER PRACTICES
/BETTER PLANET
Working with the American Forest and Paper Association, Sappi helped
in the development of Better Practices, Better Planet 2020 an extensive set of quantiable
sustainability goals for the paper industry, with a commitment to transparency and progress.
The largest sustainability program of its kind for any major US manufacturing industry, Better
Practices, Better Planet 2020 sets specic and challenging goals for improving paper recovery
and recycling, increasing energy efciency, reducing greenhouse gas emissions and promoting
sustainable forestry practices while striving for safer workplaces for employees.
31
TAKE ACTION
KNOWLEDGE
IS POWER
So how do you become a responsible paper
purchaser? The most important thing is to do your
homework. Reading this journal is a great rst step.
Everyone along the supply chain, including
consumers, procurement officers, graphic designers,
printers and paper distributors, should educate
themselves on where their paper is coming from and
what went into sourcing, producing and transporting
it. Its impor- tant to note that industry averages
performance is rarely representative of individual
products or even companies. So call the paper
company. Inquire about their mill practices and any
certications they might hold. Ask about their
GREEN GUIDES
In October of 2012,
the US Federal Trade
hundreds of
consumers, advocates
POST-CONSUMER RECYCLED FIBER (PCRF) accounts for any material that was once in
the hands of a consumer. PCRF includes direct mail pieces, magazines, catalogs,
revised
newspapers, cardboard boxes and other paperboard packaging materials that would
the manufacturer.
of
Environmental
Marketing
RECYCLE!
Life cycle analysis has shown
that the end of life how a product is
disposed of contributes nearly as much
to the carbon footprint of a product as
the manufacturing process. We try to
get the message out for people to check
their local recycling instructions by
reaching out to their government to see
the systems regulations, says Anne
truthful
and nondeceptive.
KNOW
PRODUCT
CLAIMS
can be
33
BECOME AN ADVOCATE
CREATIVIT
Y MATTERS
FOR YOU TO USE
If any of these
recycling logos tickle your
fancy, visit sappi.com/eQ to
download the digital versions
in your preferred language
and use them to encourage
recycling on your next
creative project.
RECYCLING IS A
SOUND ECONOMIC,
SOCIAL AND
ENVIRONMENTAL
PRACTICE.
eQ ONLINE
From this eQ Journal series, to
eQ Insights (Sappis white paper series on topical sustainability issues
in the
paper industry), to the eQ Tool (Sappis interactive sustainability tool), everything eQ is online and in one
placeyour trusted source for guidance and thought leadership around environmental responsibility. Youll nd
a wealth of fact-based information and tools for making better paper choices. And with our eQ blog, The
Environmental Quotient
, you can instantly share your thoughts and ideas with your peers to gain new
insights
and help elevate the eQ of our entire world.
Visit sappi.com/eQ
36
Acknowledgments
We extend our sincere appreciation to the
following individuals for providing their
insights
and
comments
through
personal
Packaging
Coalition,
Production Notes
FRONT COVER
Opus Gloss Cover 120lb/325gsm, 4-color
process, plus multi-level sculptured emboss and
overall satin aqueous.
to
keep
this
journal, give it to a
friend or place it in
a recycling bin.
Thank you.