RUNGTA COLLEGE OF ENGINEERING & TECHNOLOGY

DEPARTMENT OF MECHANICAL ENGINEERING

(APPROVED BY AICTE NEW DELHI)

RAIPUR (CG)

COMPUTER AIDED DESIGNING &

MACHINING LAB

PREPARED AS PER SYLLABUS PRESCRIBED BY:

CHHATTISGARH SWAMI VIVEKANAND TECHNICAL UNIVERSITY, RAIPUR

RUNGTA COLLEGE OF ENGINEERING AND TECHNOLOGY,RAIPUR

DEPARTMENT OF MECHANICAL ENGINEERING

CAD CAM LAB

AT A GLANCE

NAME OF LAB INCHARGE: Mr. MORRISH KUMAR

NAME OF LAB ASSISTANT:
LOCATION

FLOOR AREA

TOTAL INVESTMENT OF THE LAB

GB-11

1200 SQ FEET

Rs. 22,62,500/-

NO. OF EXPERIMENTS TO
PERFORM

LAB UTILITY

HRS./WEEKJLLJLLL

ODD SEM.

8 HRS/WEEK

10
LIST OF DOs &
DONTs

MASTER LAB
MANUAL

NO. OF EDUCATIONAL CHART

SDDS

AVAILABLE

AVAILABLE

NIL

EQUIPMENTS
30 COMPUTERS WITH UNIGRAPHICS
NX AND PRO ENGINEERING
SOFTWARE INSTALLED

FUTURE PLAN
ONE NEW EXPERIMENT WILL BE
INCLUDED EVERY YEAR

RUNGTA COLLEGE OF ENGINEERING AND ECHNOLOGY,RAIPUR

DEPARTMENT OF MECHANICAL ENGINEERING

CAD / CAM LAB

Semester: 7th

Code: 337723 (37)

Total practical periods: 24
Total Marks in end Semester Exam: 40

LIST OF EXPERIMNETS (PRESCRIBED BY C.S.V.T.U.)

S.N.
1
2
3
4
5
6

LIST OF EXPERIMENTS (Minimum 7 experiments are to be performed)

REMARK

Introduction & different features of the CAD Software

2-D Drafting
3-D Modeling
3-D Advanced Modeling
Assembly modeling
Feature Modification and Manipulation

Detailing

Sheet Metal Operations

Surface Modeling

10

One Dimensional problems of Finite Element Method.

NOTE: (1)

Marked experiments have been identified and made ready to perform.

(2) Remaining experiments will be added as per growth plan of the lab. It is
proposed to introduce minimum one experiment every year.

S.N.
1
2
3

LIST OF EXPERIMENTS (Minimum 5 experiments are to be performed)

REMARK

To prepare part programming for plain turning operation.

To prepare part programming for turning operation in absolute mode.
To prepare part program in inch mode for plain turning operation.

To prepare part program for taper turning operation.

To prepare part program for turning operations using turning cycle

To prepare part program for threading operation.

To prepare part program for slot milling operation.

To prepare part program for gear cutting operation.

To prepare part program for gear cutting using mill cycle.

10
11
12
13

To prepare part program for drilling operation.

To prepare part program for multiple drilling operation in Z-axis.
To prepare part program for multiple drilling in X-axis.
To prepare part program for multiple drilling in X and Z axis using drilling cycle.

NOTE: (1)

Marked experiments have been identified and made ready to perform.

(2) Remaining experiments will be added as per growth plan of the lab. It is
proposed to introduce minimum one experiment every year.

RUNGTA COLLEGE OF ENGINEERING ANDTECHNOLOGY,RAIPUR

DEPARTMENT OF MECHANICAL ENGINEERING

CAD CAM LAB

List of DOs & DONTs.
DOs:
First read the manual of assigned experiment carefully then accordingly do
the experiment.
Before switching on the supply, get all the connections checked, by the
Faculty-in-charge/Lab in - charge of the lab.
Always use proper rating instruments.
After the supply is switched on, Maintain safe distance from the rotating /
reciprocating / oscillating elements.
For any abnormal working of machine or equipment, switch off the supply
at once and consult the Faculty-in-charge/Lab-in-charge immediately.
Switch off the supply mains after performing experiment.
Maintain silence and proper discipline in the lab.
Take the reading without parallex error
DONTs
Do not come very close to any machine or any rotating part.
Dont use metallic pen while observing the instrument reading.
Dont leave the unwanted wires / tools / items near experimental setup.
Do not tamper the instruments in the Lab, and do not disturb their settings.
Do not wear loose clothes while performing the experiments.

SAFETY FIRST

CAD/CAM
LAB MANUAL

DEPARTMENT OF MECHANICAL ENGINEERING

RUNGTA COLLEGE OF ENGINEERING & TECHNOLOGY

(APPROVED BY AICTE, NEW DELHI)

RAIPUR (C.G.)

RUNGTA COLLEGE OF ENGINEERING AND TECHNOLOGY, RAIPUR

DEPARTMENT OF MECHANICAL ENGINEERING

CERTIFICATE

This

is

to

certify

that

Mr./Ms.

____________

__________________ has satisfactorily completed the required

number of experiments in CAD/CAM Laboratory as per syllabus
of B.E.

Seventh

Chhattishgarh

semester
Swami

Mechanical , prescribed by
Vivekanand

Technological

University , for the academic session ____________

Signature of Head
Date:

Signature of Teacher
Date:

LIST OF EXPERIMENTS
CAD (MINIMUM FIVE EXPERIMENTS)
1. Introduction & different features of the CAD Software
2. 2-D Drafting
3. 3-D Modeling
4. 3-D Advanced Modeling
5. Assembly modeling
6. Feature Modification and Manipulation
7. Detailing
8. Sheet Metal Operations
9. Surface Modeling
10. One Dimensional problems of Finite Element Method.
(These exercises may be performed by any of the following Advanced CAD Software)
CAM (MINIMUM FIVE EXPERIMENTS)
1. To prepare part programming for plain turning operation.
2. To prepare part programming for turning operation in absolute mode.
3. To prepare part program in inch mode for plain turning operation.
4. To prepare part program for taper turning operation.
5. To prepare part program for turning operations using turning cycle.
6. To prepare part program for threading operation.
7. To prepare part program for slot milling operation.
8. To prepare part program for gear cutting operation.
9. To prepare part program for gear cutting using mill cycle.
10. To prepare part program for drilling operation.
11. To prepare part program for multiple drilling operation in Z-axis.
12. To prepare part program for multiple drilling in X-axis.
13. To prepare part program for multiple drilling in X and Z axis using drilling cycle.
LIST OF EQUIPMENTS/MACHINES REQUIRED
1. Computer Numerically Control Lathe Trainer.
2. P-IV (IBM) 2.6 GHz, 80 GB HDD,256/512 SD RAM(As Compatible with CAD
Software) 52 X CD RW, 1.44 MB, FDD, 17 Colour Monitor, Laser Scroll Mouse.
3. Softwares Pro-E, Solid-work, CATIA, ANSYS,UNIGRAPHICS NX.
4. CNC Controlled Milling Machine.
5. CNC Controlled Drilling Machine.

INDEX OF EXPERIMENTS :
CAD LAB
S.
No.

NAME OF THE EXPERIMENT

Introduction & different features of

the CAD Software.
2-D Drafting

3-D Modeling

3-D Advance Modeling

Surface Modeling

Date of
Exp.

Date of
Sub.

Remarks &
Signature

Date of
Sub.

Remarks &
Signature

CAM LAB

S.
No.
1
2

3
4
5

NAME OF THE EXPERIMENT

To prepare part programming for
plain turning operation.
To prepare part programming for
turning operation in absolute
mode.
To prepare part program for
threading operation
To prepare part program for
drilling operation.
To prepare part program for
multiple drilling in X and Z axis
using drilling cycle.

Date of
Exp.

EXPERIMENT 01
OBJECTIVE: Introduction & different features of the CAD Software
DESCRIPTION OF UGS NX 5.0:
UGS
NX
VERSION

:
:
:

UNIGRAPHICS SOLUTIONS
NEXT GENERATION
5.0

INTRODUCTION

NX is an interactive Computer-Aided Design, Computer-Aided Manufacturing, and ComputerAided Engineering (CAD/CAM/CAE) system. The CAD functions automate the normal
engineering, design, and drafting capabilities found in today's manufacturing companies. The
CAM functions provide NC programming for modern machine tools using the NX design model
to describe the finished part. The CAE functions provide a number of product, assembly, and
part performance simulation abilities, across a broad range of engineering disciplines.
NX functions are divided into "applications" of common capabilities. These applications are
supported by a prerequisite application called NX Gateway. Every NX user must have NX
Gateway; however, the other applications are optional and may be configured to meet the needs
of each individual user.
NX is a fully three-dimensional, double precision system that allows you to accurately describe
almost any geometric shape. By combining these shapes, you can design, analyze, and create
drawings of your products.
Once the design is complete, the Manufacturing application allows you to select the geometry
describing the part, enter manufacturing information such as cutter diameter, and automatically
generate a cutter location source file (CLSF), which can be used to drive most NC machines.
HOW TO START THE SOFTWARE
START
SHADED VIEW (UGS)

WELCOME NOTE

NEW FILE (Give the name of file)

GATEWAY

SELECT MODELING

OK

1) STARTING THE SOFTWARE

2) SHADED VIEW

3) WELCOME WINDOW

4) GATEWAY (GIVE THE NAME OF NEW FILE HERE.)

5) MODELING ENVIRONMENT

BASIC OPERATIONS
BASIC MOUSE OPERATIONS

The following table describes several ways to use the mouse to interact with NX dialogs and
windows.

Click = Left mouse button

Middle mouse button = Middle mouse button, or the wheel

Right-click = right mouse button

To

Use

Select menus and select options in dialogs.

Click

Cycle through all the required steps in a dialog (in

green) prior to clicking the OK or Apply button.

Click the middle mouse button

Perform equivalent of OK or Apply button (in

green) after all required steps have been satisfied.

Click the middle mouse button

Cancel

Press Alt + middle mouse button HP: Extend Char +

middle mouse button

Display Cut/Copy/Paste popup menu

Right-click in a text entry field

Select contiguous items.

Shift + Click in a list box

Select or de-select non-contiguous items.

Ctrl + Click in a list box

Zoom while the point under the cursor remains

static.

Rotate the mouse wheel.

Launch the View Popup

Right-click on the graphics area but not on the model,

or press Ctrl + right-click anywhere in the graphics
area.

Launch an object-specific popup.

Right-click over the object.

Invoke the Default Action for an object.

Double-click over the object.

Rotate a view.

Press and drag the middle mouse button in the view.

Pan a view.

Drag the middle + right mouse buttons, or Shift +

middle mouse button, in the view.

Zoom into a view.

Drag the middle + left mouse buttons, or Ctrl + middle

mouse button in the view.

MOUSE WHEEL ENVIRONMENT VARIABLE

To specify the mouse wheel's behavior in the graphics window, you can set the
UGII_MOUSE_WHEEL environment variable. The system supports the mouse wheel on
Windows only.
The following table describes each setting and the resulting mouse wheel behavior.
UGII_MOUSE_WHEEL

Description

Undefined

Same as UGII_MOUSE_WHEEL=1.

Disables the mouse wheel in the graphics window. Does not affect its behavior
elsewhere in NX or in other applications.

To zoom in, scroll the mouse wheel toward you; To zoom out, scroll away from
you. The default.

To zoom in, scroll the mouse wheel away from you; To zoom out, scroll toward
you.

KEYBOARD

You can perform most actions with both the mouse and keyboard. This allows you to select the
appropriate input device for each task or the device with which you are most comfortable.
Although the mouse is the primary means of interaction, you can also perform most interface
actions from the keyboard
CONTROLLING DIALOGS USING THE KEYBOARD

To navigate through the active window in NX, use the keyboard controls in the following table:
To:

Do This:

Advance through each dialog control in a dialog.

<Tab>

Move backward through each dialog control in a dialog.

<Shift><Tab>

Move the focus to individual elements within a dialog control, such as options on a Arrow keys
pull-down menu.
Activate the OK button in a dialog, if a text field currently has focus.

<Return> Key

Accept the active button in a message dialog.

Space Bar/<Return>
Key

Interactive Abort (limited usage).

<Shift><Ctrl>L

Quiting from any command

<Esc>

Nearest 2 D View

<F8>

Trisometric View

<Home>

Isometric View

<End>

Top View

Ctrl + Alt + T

Front View

Ctrl + Alt + F

Right Hand Side View

Ctrl + Alt + R

Left Hand Side View

Ctrl + Alt + L

VIVA QUESTIONS:

Ques.1. What is UGS NX5. Explain it briefly.

Ques.2. What are the advancements in this software as compared to other
designing softwares.
Ques.3. What are the alternate shortcut keys for performing Zoom in/out and
Pan functions?
Ques.4. What is the extension name of files prepared in NX5. Can it be
modified?
Ques.5. What is difference between isometric and trisometric view. Give their
shortcuts also.

EXPERIMENT 02

OBJECTIVE: To implement 2 D Drafting.

DESCRIPTION OF 2-D DRAFTING
This feature of NX provides two dimensional environment to draw sketches and with the help of
this, three dimensional models can be generated.
In 2 D Drafting, the sketcher curves and corresponding tools can be drawn and used using
various options.
After the sketching, constraining is done
Following are the sketcher curves and related tools.
How to start the sketcher tool:-

Sketcher tool:-

Tool functions
1
2
3
4
5
6
7
8

Line
Profile
Circle
Arc
Quick Trim
Make Corner
Fillet
Rectangle

9
1
0
1
1
1
2
1
3

Studio Spline
Inferred
Dimensions
Constraints
Show all
Constraints
Show/Remove
Constraints

for making lines

for making continues lines & making tangent arc
For making circle using two method 1. by center 2. by three points
For making arc using two method 1. by center 2. by three points
For erase the curve within boundary
Extends or trim two curves to make a corner
For making fillet between two or three curves
For making rectangle using three method 1. by 2 points 2. by 3points 3.
from center
For making spline by points or poles
For giving dimensions to constraints
For giving relationships between curve or axis geometric constraints
For showing all the geometric constraints
For remove the geometric constraints

1) Profile
Creates a series of continuous lines and arc in strings mode, that is the end of last curve
becomes the beginning of next curve.

2) Line
Creates lines with constraint inferencing

3) Arc
Creates an arc through three points or by specifying center and end points.

4) Circle
Creates a circle through three points or by specifying its center and diameter.

5) Rectangale
Creates a rectangle using any of three different methods
1).by two points 2). By three points 3). By center

6)

Constraints tools
Adds geometric constraints to sketch geometry. These specify and maintain condition for
or between the sketch geometry

7) Dimensions
Creats a dimensional constraints by inferring the dimension type based on selected
objects and the cursers location.

An Example of 2d drafting, constraining :

1) Select profile and make the rough sketch as shown below:

2) Give all geometrical constraints , for example vertical, horizontal, equal, etc. as shown:

3) After giving all the geometrical constraints, following sketch will obtain:

4) Give all dimensional constraints to fix the sketch, as shown:

Viva Questions
1. What is difference between line & profile tool.
2. Why constraint is important.
3. Why we generally dont use fixed, constant line & constant angle
constraints.
4. How to remove the constraints.
5. In which color fully constraint sketch show.

EXPERIMENT 03
OBJECTIVE: To implement 3-D Modeling.
DESCRIPTION OF 3-D MODELING
NX Modeling provides a solid modeling system to enable rapid conceptual design. You can
create and edit complex, realistic, solid models interactively. You can change and update solid
bodies by directly editing their dimensions or by using other construction techniques.
STARTING WITH A SKETCH
Use the Sketcher to freehand a sketch, and dimension an "outline" of curves. You can then sweep
the sketch using Extrude or Revolved Body to create a solid or sheet body. You can later refine
the sketch to precisely represent the object of interest by editing the dimensions and by creating
relationships between geometric objects. Editing a dimension of the sketch not only modifies the
geometry of the sketch, but also the body created from the sketch.
TYPES OF MODELING:
1) SKETCH BASED
In this type of modeling we use sketches in 2-D environment after then, we will convert in 3-D
environment.
2) FEATURE BASED
In this type of modeling, there is no need to draw any sketch, because NX-5 provides special tools for
making 3-D model, for example hole, blocks, cylinder, cone, spheres, etc.
3) SURFACE BASED
In this type of modeling. Some complex problems that cant be solved by above two methods can be
done through this method.

NECESSARY TOOLS TO BE USED

S.No
.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Name of tool
Extrude
Revolve
Swept
Tube
Boss
Pad
Block
Cylinder
Cone
Sphere
Unite
Datum plane
Draft
Edge blend
Chamfer
Shell
Emboss sheet
Hole
Trim body
Extracts

Function
Creates a feature by extruding a section along a vector
Creates a feature by revolving a section about an axis.
Creates a body by sweeping a section along one or more guides.
Creates a solid body by sweeping a circular cross section along a curve
Adds a cylindrical boss on a planar face of a solid body.
Adds material to a solid body
Creates a block by defining corner location and dimensions.
Creates a cylinder by defining axis location and dimension.
Creates a cone by defining axis location and dimension.
Creates a sphere by defining centre location and dimension.
Combines the volume of two or more solid bodies into a single body.
Creates a datum plane used to construct other features.
Modifies faces by changing the angle relative to a draw direction.
Round sharp edges between faces. The radius can be variable or constant
Chamfers sharp edges between faces.
Modifies a solid body by applying wall thickness and opening selected
faces.
Modifies a sheet body, by adding faces of a solid body.
Adds a hole to a solid body with counter bore & countersink options
Trims off a portion of a body using faces or a datum plane.
Creates a body by copying a face, a set of faces or another body.

PROCEDURE:
Steps for extrusion
1) Firstly draw a sketch in which, the modeling operation is to be performed.
2) For drawing the sketch, select the sketch tool and then select (Xc,Yc) plane for front
view and then press ok. Sketcher environment will appear.
3) Now draw the sketch and do the constraining and dimensioning to fix the position of
sketch in work bench as shown below and then click onFinish Sketch.

4. 3-D environment will appear.

5. Click on extrude tool, extrude operation window will appear.

6. Enter the value of distance as width of the object, and then click on ok, to get the
finally extruded object as shown below.

Steps for Subtraction Boolean operation.

7. Select the plane on which subtraction is to be done.
8. Click on sketch tool and draw the required sketch on that plane with proper dimensions
and fully constrained, then click on Finish Sketch.

9. Click on extrude tool.

10. Select the Boolean operation (create, unite, subtract, intersect), that have to be performed.
(Suppose we are selecting subtraction.)

11. Enter the value of distance, which is required to perform the required Boolean operation,
and then click ok.

VIVA QUESTIONS:
Ques.1. Explain different types of constraining.
Ques.2. How to exit from the sketcher environment?
Ques.3. What are the different types of Boolean operations?
Ques.4. Explicate types of limits in extrude operation window.
Ques.5. What are the necessary points that should be taken in consideration,
while selecting the sketch for extrusion?

EXPERIMENT 04
OBJECTIVE: To implement 3D Advanced Modeling.
DESCRIPTION OF 3D ADVANCED MODELING
There are some extra features in 3 D advance modeling methods such as selection intent
Using selection intent is in advanced modeling.
It is the best tool example for advanced modeling.
Selection Intent has the following enhancements:
A Chain within Feature
command is added to the Selection Intent options on the Selection
Bar, that indicates the scope of chaining. This command is also available on the shortcut menu
for valid objects.
In the context of already created geometry, using the Chain within Feature command limits the
chaining to collect curves only from the feature of the selected curve.
The Stop at Intersection and Follow Fillet commands, available as Selection Intent options on
the Selection Bar, are also now available on the shortcut menu as object-specific commands.
If you deselect objects while editing curves or faces, smart deselection captures the intent of
deselecting objects in the chain. These removed objects are displayed in a Removed Objects
subfolder, in the Chain folder under Section, in the detailed view of the Dependencies panel in
the Part Navigator.
The Stop at Intersection start and end limits are shown in the Intersection Limits subfolder, in
the Chain folder under Section, in the detailed view of the Dependencies panel in the Part
Navigator.
Selection Intent now provides better error reporting messages and warnings while updating
features. The messages provide better feedback about the errors propagated while revalidating
the design intent rules during feature update.
Why should I use it?
Use the Selection Intent options, to select and group multiple curves, edges, and faces, with rules to
define their use when creating and editing features.
Where do I find it?
The Selection Intent options are available on the Selection Bar while creating or editing a feature that
supports selection intent.

PROCEDURE:
1) Make complete sketch and constraint it fully. Give all dimensions and relations with axis.

2) Start extrude tool and start toolstop at intersection.

3) Take connected curve and select the outer sketch.

4) Give symmetric valve for making solid on both side of the sketch.

5) Take wireframe to show inside sketch.

6) Choose stop at intersection and then start extrude tool, and give symmetrical value for
subtracting both side of the sketch.

7) Choose stop at intersection and then start extrude tool, and give symmetrical value for
subtracting both side of the sketch.

8) This is a Final object with single sketch.

Viva Questions:

1. What is difference between 3d modeling & 3d advanced

modeling?
2. If we dont use the stop at intersection. Then what will happen?
3. What is function of stop at inter section.
4. What is deference between single curve & connected curve.
5. Difference between subtract and intersect.

EXPERIMENT 05
OBJECTIVE: To implement surface Modeling.
DESCRIPTION OF SURFACE MODELING
In this type of modeling we use that kind of problem that can not be solved by the sketch based
modeling and feature based modeling.
This is used only in special purpose
In the surfaced modeling following tools are used:-

COMMONLY USED TOOLS ARE:S.N

.
1
2
3

TOOL

Ruled
Through Curves
Through Curve
Mesh
4 Swept
5 Bridge
6 N -sided surface

FUNCTION
create a body between two section
create a body through multiple section
create a body through a mesh of section in one direction and guide
in another direction
create a body by sweeping section along one or more guides
create a sheet body that joints two faces
create a surface enclosed by a set of end-connected curves

PROCEDURE OF SURFACE MODELING :

1) Take a rectangle for base.

2) Take a plane for making circle parallel to rectangle plane.

3) Select sketch tool and select plane ok.

4) Make circle in the plane in such a way that, the centre of circle and intersection point of diagonals
of rectangle both lie in the same point.

5) Start the tool ruled and give the desired values, in order to complete the modeling.

Viva Questions:
1) What is surface modeling?
2) Why it is used?
3) Difference between ruled and through curves tool.
4) If the loop is not closed then what will happen?
5) What is the color identification for solids and surfaces?

INDEX OF EXPERIMENTS :
CAM LAB

S.
No.

1
2
3

NAME OF THE EXPERIMENT

To prepare part programming for plain
turning operation.
To prepare part programming for turning
operation in absolute mode.
To prepare part program for threading
operation

Date of
Exp.

Date of
Sub.

Remarks &
Signature

4
5

To prepare part program for drilling

operation.
To prepare part program for multiple
drilling in X and Z axis using drilling
cycle.

CNC LATHE
INTRODUCTION
AIM OF LEARNING CNC OPERATIONS
1. TO GET FAMILIAR WITH BASIC OPERATIONS OF CNC MACHINES.
2. TO KNOW THE THEOROTICAL & PRACTICAL CONCEPTS OF CNC MACHINE.
3. TO LEARN BASIC CONCEPT OF CNC PART PROGRAMMING.
4. TO UNDERSTAND THE BASIC WORKING PRINCIPLE OF CNC SYSTEM,
ELECTRONIC, SOFTWARE, MECHANICAL SYSTEM.

SAFETY PRECAUTIONS
1. Never attempt to machine a work piece without first checking the
operation of the machine. Before starting a trainer, ensure that the
trial run is ok by operating the machine with neither a tool nor work
piece mounted.
2. Coordinate setting is very important factor while operating the CNC
trainer. Incorrect coordinates may damage the tool, the machine, or
user.
3. Before giving numerical input command determine the current
position of the tool & work piece & ensure the axis, direction &
command have been specified correctly & the entered values are
valid.
4. It is very dangerous to touch any rotating part of the machine
NEVER attempt to remove swart whilst the machine is in motion.

FRONT PANEL INDICATIONS & SWITCHES

INDICATIONS:
- Mains ON (Red `ON lamp)
When the key switch is turned ON, this lamp will glow.
- Spindle ON (Green lamp)
It will glow when the spindle is turned ON to move in turned forward direction
through program or in JOG mode.
- Coolant ON (Green lamp)
When coolant motor is made ON through M07 or M08 command, this lamp will glow.

- Emergency Stop (Red lamp)

This lamp will glow when somebody presses the Emergency stop switch on front
panel. It indicates that there is no power supply to the machine motors & other circuit. If
you run the program you will get Power Failure message.

SWITCHES
1) Mains ON switch:
This switch is used to turn on the main supply. Now the computer is to be started.
2) CNC ON Switch:
This switch will start the supply to the stepper motor, Spindle motor & other electronic circuits. But
remember to switch ON this only after the PC is started.
3) Emergency Stop Switch (Red colour):

This is a Press-To-Lock switch. These will cut-off the machines supply but the
computer will not be off.

PART PROGRAMMING CODES

LIST OF G CODES
CODE
G00

FUNCTION
RAPID POSITIONING

G01

LINEAR INTERPOLATION

G02

CLOCKWISE CIRCULAR INTERPOLATION

G03

COUNTER CLOCKWISE CIRCULAR INTERPOLATION

G04

DWELL IN SECONDS

G20

INCH PROGRAMMING

G21

METRIC PROGRAMMING

G28

AUTO. RETURN TO REF. POINT

G70

FINISHING CYCLE

G71

STOCK REMOVAL IN TURNING

G72

STOCK REMOVAL IN FACING

G73

PATTERN REPEATING CYCLE

G74

PECK DRILLING CANNED CYCLE

G81

Drilling Cycle

G90

DIAMETER CUTTING CYCLE

G92

THREADING CANNED CYCLE

G94

FACING CANNED CYCLE

G96

CONSTANT SURFACE SPEED ON

G97

CONSTANT SURFACE SPEED OFF

LIST OF M-CODES
CODE
M00
M01
M02
M03
M04
M05
M08
M09
M13
M14
M30
M98
M99

FUNCTION
PROGRAM HAULT
OPTIONAL PROGRAM STOP
PROGRAM END
SPINDLE START CLOCKWISE
SPINDLE START ANTICLOCKWISE
SPINDLE STOP
COOLANT ON
COOLANT OFF
SPINDLE CLOCKWISE & COOLANT ON
SPINDLE ANTI-CLOCKWISE & COOLANT ON

PROGRAM END & REWIND

START OF SUBROUTINE
END OF SUBROUTINE

LATHE MACHINING EXERCISES

Experiment 1
Aim:-

To prepare part programming for plain turning operation & to make the job by
Following specification.

Material
Length of job
Spindle speed
Initial Taper
Final Taper

Aluminum
40 mm
3000 rpm
25
21

Procedure:-

Prepare the part program for the work piece.

Load into the CNC software, and make the trial run.
Turn on the key switch
Open the encloser
Tight the job in the chuck
Close the encloser
Turn on the spindle in forward direction
Adjust the positioning of the toll by pressing the arrow keys
Write the following program.

Program:#BILLET X25 Z40

M03 S3000
M06 T0401
M04 S3000
G01 Z1 F100
G01 X0
G01 Z-8 F20
G00 Z30
M06 T0101
M30

Experiment 2
Aim:- To prepare part programming for turning operation in absolute mode & to make the
specification.
Material
Length of job
Spindle speed
Initial Taper
First Taper
Final Taper

Aluminum
40 mm
3000 rpm
25
21
17

Procedure:

Prepare the part program for the work piece.

Load into the CNC software, and make the trial run.
Turn on the key switch

job by following

Open the encloser

Tight the job in the chuck
Close the encloser
Turn on the spindle in forward direction
Adjust the positioning of the toll by pressing the arrow keys
Write the following program.

Program:#BILLET X25 Z40

M03 S3000
G01 X25 Z0 F100
G90 X24 Z-20 F30
X23
X22
X21
G90 X20 Z-10 F30
X19
X18
X17
G00 X30
G00 Z20
M30

Experiment 3
Aim:- To prepare part programming for threading operation & to make the job by
following specification.
Material
Aluminum
Length of job 30 mm
Spindle speed 20600 rpm

Procedure:

Prepare the part program for the work piece.

Load into the CNC software, and make the trial run.
Turn on the key switch
Open the encloser
Tight the job in the chuck
Close the encloser

Turn on the spindle in forward direction

Adjust the positioning of the toll by pressing the arrow keys
Write the following program.

Program:#BILLET X33 Z30

M03 S2000
M06 T0501
G01 X32 F300
G01 Z1
G92 U-0.2 W-15 F1
U-0.4
U-0.6
U-0.8
U-1
G00 Z15
M30

Experiment 4
Aim:- To prepare part programming for plain drilling operation & to make the job by
following specification.
Material
Aluminum
Length of job 40 mm
Spindle speed 3000 rpm

Procedure:

Prepare the part program for the work piece.

Load into the CNC software, and make the trial run.
Turn on the key switch
Open the encloser
Tight the job in the chuck
Close the encloser
Turn on the spindle in forward direction
Adjust the positioning of the toll by pressing the arrow keys

Write the following program.

Program:#BILLET X25 Z40

M03 S3000
M06 T0401
M04 S3000
G01 Z1 F100
G01 X0
G01 Z-8 F20
G00 Z30
M06 T0101
M30

Experiment 5
Aim:- To prepare part programming for multiple drilling operation in X and Z axis using drilling cycle &
to make the job by following specification.
Material
Aluminum
Length of job 40 mm
Spindle speed 3000 rpm

Procedure:

Prepare the part program for the work piece.

Load into the CNC software, and make the trial run.
Turn on the key switch
Open the encloser
Tight the job in the chuck
Close the encloser
Turn on the spindle in forward direction
Adjust the positioning of the toll by pressing the arrow keys

Write the following program.

Program:#BILLET X25 Z40

M03 S3000
M06 T0401
M04 S3000
G01 Z1 F100
G01 X12.5
G01 Z-8 F20
G00 Z30
G01 Z1 F100
G01 X-12.5
G01 Z-8 F20
G00 Z30
M06 T0101
M30