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Commercial Heating

Condensing 11kw 680kW


Atmospheric 56kw 289kW
Cast Iron Pressure Jet and Forced Draft 32kW 650kW
Industrial Steel Shell 92kW 19.5MW

Ferroli Limited I Sales: 0843 479 4790 I commercial@ferroli.co.uk I www.ferroli.co.uk

Commercial Heating

Commercial Boilers
Pressure Jet Boilers
Atmospheric Boilers
Condensing Boilers
Index
Wall Mounted

Floor Standing

Econcept 51A

Page 4

Energy Top

Page 6

Econcept 101

Page 8

Energy Top

Page 10

Flue Accessories

Page 12

Quadrifoglio

Page 14

Pegasus N

Page 16

Atlas A

Page 18

GN2 Range

Page 20

GN4 Range

Page 22

Prextherm RSW Quadra

Page 24

Prextherm RSW Tonda

Page 26

Prextherm RSH Quadra

Page 28

Prextherm RSH Tonda

Page 30

Industrial Heating Vapoprex LVP

Cylinders

FERROLI LIMITED
Ferroli began producing heating appliances and equipment in Italy
during the 1950s. Today, the company is still family-owned but now
operates ten ultra-modern factories in Europe, employing over 2,500
people and producing a wide range of wall hung, cast iron and welded
steel boilers, making Ferroli one of the largest and most successful
heating appliance manufacturers in the world.

Page 32

Vapoprex HVP

Page 32

Vapoprex 3GF

Page 32

Vapoprex 3GN

Page 32

Prextherm RSW/RSH

Page 33

Prextherm T3G

Page 33

Prextherm T3G ASL

Page 33

Prextherm ASH/ASL

Page 33

Prextherm 3GN AS

Page 33

Prextherm 3GF

Page 33

Aquacyl Twin Coil

Page 34

FERROLI COMMERCIAL AND INDUSTRIAL BOILERS


The commercial and industrial boiler range covers wall hung and floor
standing steel and cast iron designs, condensing, atmospheric, pressure
jet units, gas and oil models. Outputs range from 50kW to 14,000kW.
Other products include heat pumps, cylinders, solar heating and
plate heat exchangers. Ferrolis UK warehouse, backed by its huge
manufacturing facility in Italy, offers delivery ex-stock for most smaller
boiler models and for all frequently used parts. It also assembles and
commissions sectional boilers in the UK to suit particular requirements.

PRODUCTION
The division, ISO 9001 certified by TV SUD, operates in production facilities
covering twenty thousand square metres, including the factory, technical and
design offices and management-sales departments. Ferroli Industrial Heating
adopts a project approach: a team of professionals that can satisfy all
customer needs, the best technology applied in the production department
and the use of materials and processes compliant with EN standards mean
that all products are CE marked and approved in various foreign countries.
The manufacturing flexibility of the Ferroli facilities allows the company to
respond to a vast variety of market demands, from simple heating systems to
sophisticated installations for district heating and serving production plants.
Specialist engineers and technicians conduct level two non-destructive testing
(ultrasound, X rays, liquid penetrants) and various welding procedures qualified
by the Italian Welding Institute, according to the standard EN ISO 3834,
involving all the welding featured in our projects, including submerged
arc and TIG welding, welding with basic electrodes and flux-cored welding.
The investments made have allowed a high level of automation to be
reached in the cutting and welding process.
ENERGY SAVINGS, QUALITY AND EFFICIENCY
The current national and international energy market situation requires
constant attention in order to achieve and maintain high efficiency in the use
of thermal energy. Our generators are designed with large heat exchange
surfaces and are fitted with heat recovery units and economisers. These
features considerably increase efficiency and at the same time significantly
reduce both heat loss and running costs. The Ferroli systems also have a low
environmental impact, complying with even the strictest standards in terms
of atmospheric emissions and efficiency parameters.
TECHNOLOGY AND RESEARCH
Technology, research and special care paid to quality are the elements that
define the entire manufacturing procedure of the Industrial Heating Division.
Ferroli Industrial Heating implements an advanced design system, with a
3D drawing program, selects very high quality raw materials and accessories,
and pays meticulous care to every phase in construction, using specialist
personnel with proven experience and the most modern cutting and welding
equipment. Intelligent and effective management of the entire heating plant
is one of the crucial aspects of all modern companies that want to rationally
exploit the heat generated by their boilers.
SERVICE
Ferroli Industrial Heating guarantees its customers a high level of service.
The quality of our service is a decisive factor in every sale and every stage in
after-sales support. The company implements ongoing training to ensure the
maximum professionalism of our service centres, our technicians and our
installers. The company can provide service on systems and products
in all situations. This ability to serve the customer in relation to any type of
need that may arise has made Ferroli Industrial and Commercial Heating the
benchmark in terms of Customer Satisfaction.

Econcept 51A Wall mounted


Wall mounted modulating condensing boiler for heating
with premix burner with very low emissions

Modular, premix, condensing


heat generators, with very
high efficiency and very low
polluting emission, operating
on natural gas or LPG.
These generators have been
designed to be installed in
modular configurations, (up
to five) to extend the benefits
of high-efficiency heating to
larger applications.

Features and Benefits


Modulating high efficiency premix condensing boiler for heating installations
Modular installation without the need of additional controllers
Microprocessor controls
Independent external switching of controls to maximise efficiency
Hot surface ignition with independent flame detection probe
Low water pressure protection switch
Independent internal 6 bar safety valve

2 year

Can be used on pressurised systems or open vented systems where min. 1 bar is available

parts & labour

Guarantee

Modular boiler control The Econcept 51A is ready for modular application. The heat output
of the various modules can be optimised according to the heating load of the system

Technical specifications
Econcept 51A
Heat input in central heating operation

max.

kW

49.8

min.

kW

11.2

Heat output in central heating

max.

kW

48.8

operation (80-60C)

min.

kW

11.0

Heat output in central heating

max.

kW

53.0

operation (50-30C)

min.

kW

12.0

Operating pressure

max.

bar

6.0

min.

bar

0.8

Height

mm

720

Width

mm

630

Depth

mm

380

3/4"

All connections
Water circuit content
Max outlet temperature
Index of protection

10

95.0

IP

X5D

V/Hz

230/50

Power input

190

Empty weight

kg

57.0

Power supply voltage

Type of appliance

B23

Efficiency
Efficiency (80-60C) Pmax

Efficiency (50-30C)

Efficiency 30% (30C)


NOx class

98.0

Pmin

98.5

Pmax

106.4

Pmin

107.5

109.0
5

PUMP ACCESSORY KIT (Code 042034X0)


For the advanced management of an external
hot water cylinder the boiler can be fitted with
a special kit which allows the pump for the hot
water cylinder and the return connection to be
housed directly in the boiler. The electronic
board manages priority of the hot water cylinder,
switched by the cylinders control stat. When the
cylinder is satisfied the boiler automatically
returns to heating mode.
TRAVERSE FLAME CERAMIC BURNERS
The ECONCEPT 51A modules feature premix
ceramic burners with reverse micro-flame, each
made up of six plates fastened via a special
gasket to a metal frame capable of absorbing
thermal expansion. These burners have very low
polluting emissions, both NOx and CO2.
HEAT EXCHANGERS
The heat exchangers design, build and
materials ensure high efficiency, constant
performances reliability.
CASCADING OPERATION
The ECONCEPT 51A series modules have been
developed for connection in series to make up a
single heat generator that, in steps of 50kW, can
have a total output up to 250kW. Each with
electronic programming to ensure the optimum
operation from 11kW to 250kW.

Control board
Each ECONCEPT 51A is fitted with a user friendly
multi-function display panel, which controls all
basic operations. It will control up to five
combustion units and handles the central heating
pump plus a second pump or diverting selector
valve for the hot water storage cylinder.

Energy Top Wall mounted


Wall mounted heat generators featuring a premix burner, condensing
operation, very high efficiency and very low polluting emissions.

Suitable for heating only systems,


featuring high energy savings
and are environmentally-friendly
(4 star energy rating). Cascading
connection of multiple generators
can be performed using special flue
gas and water circuit accessories.
The models are configured for
operation on natural gas but can
be converted to LPG using a special
conversion kit.

Features and Benefits


Modulating high efficiency premix condensing boiler for heating installations
Modular installation without the need of additional controllers
Microprocessor controls
Independent external switching of controls to maximise efficiency
Hot surface ignition with independent flame detection probe
Low water pressure protection switch
Independent internal 6 bar safety valve
Can be used on pressurised systems or open vented systems where min. 1 bar is available
Modular boiler control The Energy Top W is ready for modular application. The heat output

2 year

of the various modules can be optimised according to the heating load of the system

parts & labour

Guarantee

Unique spiral corrugated heat exchanger

Technical specifications
W80

W125

Output and Efficiency


Heat input, central heating

Heat output, central heating

Efficiency

max.

kW

75.0

116.0

min.

kW

17.0

25.0

max. (80 - 60C) kW

73.5

113.7

min. (80 - 60C) kW

16.7

24.6

max. (50 - 30C) kW

79.5

123.0

min. (50 - 30C) kW

18.3

26.9

Pmax (80 - 60C) %

98.0

98.0

Pmin (80 - 60C) %

98.5

98.5

Pmax (50 - 30C)

106.0

106.0

Pmin (50 - 30C)

107.5

107.5

30% (30C)

109.0

109.0

Efficiency class Directive 92/42 EEC


NOx class
Central heating operating pressure

max-min.

bar

6-0.8

6-0.8

Central heating temperature

max.

95

95

40

40

litres

Max exchanger t
Water content
Electrical specifications
Index of protection
Power supply voltage
Power input (not including the pump) max.

IP

X5D

X5D

V/Hz

230/50

230/50

95

200

Structural characteristics
Weight

kg

46

51

Height

mm

900

900

Width

mm

445

445

Depth

mm

430

430

Outlet/return fittings

inches

11/2"

11/2"

Gas fitting

inches

1"

1"

Losses through the stack with burner ON at Pmax-Pmin

2.2-1.3

1.8-1.3

Losses through the casing with burner ON at Pmax-Pmin

0.2-0.2

0.2-0.2

Losses through the stack with burner OFF

0.03

0.02

FURNACE
The new total premixed air-gas
combustion unit with variable speed
fan, pneumatic gas valve and cylindrical
metal fibre burner allows a range of
modulation that, depending on the
model, can extend from 11 to 100% of
rated output, with efficiency exceeding
107%. The very low emissions NOx
and CO2 as well as minimising the
environmental impact, also ensures the
heat exchanger remains clean over
time, reducing maintenance.
ELECTRONIC CONTROL
The evolved electronics on ENERGY
TOP can manage situations in which
multiple heat generators are used in
cascade, minimising the configuration
and commissioning operations.
CASCADING OPERATION
Multiple generators can be linked.
The models are factory configured
for operation on natural gas and
can be converted to LPG using a
special conversion kit.

Water circuit

Combustion data

Losses through the casing with burner OFF

0.4

0.4

Flue gas temperature at Pmax-Pmin

(80/60)

65-60

67-60

(50/30)

43-33

45-34

Flue gas flow-rate at Pmax-Pmin

kg/h

126.2-30.1

195.2-44.3

Condensate flow-rate at Pmax-Pmin

kg/h

8.7-2.0

13.5-3.2

CO2 at Pmax-Pmin (G20)

9.0-8.5

9.0-8.5

CO2 at Pmax-Pmin (G31)

10-9.2

10-9.2

CO weighted

mg/kWh

35.0

35.0

NOx weighted

mg/kWh

29.0

29.0

Econcept 101 Floor standing


Floor standing, modulating condensing boiler for heating with dual
heat exchanger and double premix burner with very low emissions
Modular, premix, condensing
heat generators, with very
high efficiency and very low
polluting emission, operating
on natural gas or LPG.
These generators have been
designed to be installed in
modular configurations, (up
to five) to extend the benefits
of high-efficiency heating to
larger applications.

Features and Benefits


Modulating high efficiency premix condensing boiler for heating installations
Vertical modular structure with built-in manifold pipework
Dual heat exchangers with independent microprocessor controls
Independent external switching of controls to maximise efficiency
Hot surface ignition with independent flame detection probe
Low water pressure protection switch
Independent internal 6 bar safety valves

2 year

Boiler manifold can be bolted directly together; minimises use of space and installation time

parts & labour

Guarantee

Can be used on pressurised systems or open vented systems where min. 1 bar is available
Modular boiler control The Econcept 101 is ready for modular application. The heat output
of the various modules can be optimised according to the heating load of the system

Technical specifications
Econcept 101
Output max/min.
Heat input

kW

99.6/11.2

Useful heat output 80C - 60C

kW

97.6/11.0

Useful heat output 50C - 30C

kW

106.0/12.0

80C - 60C Full load

98.0

50C - 30C

106.4

Part load (30%)

109.0

TRAVERSE FLAME CERAMIC BURNERS


The ECONCEPT 101 modules feature
premix ceramic burners with reverse
micro-flame, each made up of six plates
fastened via a special gasket to a metal
frame capable of absorbing thermal
expansion. These burners have very low
polluting emissions, both NOx and CO2.

Efficiency (net)

NOx emissions
Class

Gas supply (natural gas G20)


Supply pressure

mbar

20.0

Flow rate max/min

m3/h

10.54/1.19

Supply pressure

mbar

37.0

Flow rate max/min

kg/h

7.8/0.88

Maximum operating pressure

bar

Hot water content

litres

12.8

Height

mm

1650

Width

mm

704

Depth

mm

410

Weight (empty)

kg

150

HEAT EXCHANGERS
The heat exchangers design, build and
materials ensure high efficiency, constant
performances reliability.
CASCADING OPERATION
The ECONCEPT101 series modules have
been developed for connection in series to
make up a single heat generator that, in
steps of 50kW, can have a total output of
around 500kW. Each with electronic
programming to ensure the optimum
operation from 11kW to 500kW.

Gas supply (LPG G31)

Central heating

Dimensions, weights, fittings

Gas fitting

DN50

Central heating fittings

DN80

Power supply
Max power input

Power supply voltage/frequency

V/Hz

Index of protection

IP

380
230V/50Hz
X5D

Energy Top Floor standing


Floor standing cabinet heat generators featuring a premix burner,
condensing operation, very high efficiency and very low polluting emissions
Suitable for heating systems only,
featuring high energy savings
and are environmentally-friendly
(4 star energy rating).
Cascading connection of multiple
generators can be performed
using special flue gas and
water circuit accessories.
The models are configured
for operation on natural gas
but can be converted to LPG
using a special conversion kit.

Features and Benefits


Low emissions NOX and CO2
Individual and multiple configurations
4 star energy rating
Painted steel insulated cabinet, with reversible door (left-right) for B80 and B125 units only
Natural gas and can be converted to LPG using a special conversion kit
The range features four sizes, two with single burner and two with double burners
Cascade configurations suitable for different types of flue options
Boiler manifold can be bolted directly together; minimises use of space and installation time
Can be used on pressurised or open vented systems where min. 1 bar is available

2 year

parts & labour

Guarantee

The water circuit in cabinet modules, compared to the wall-hung versions, is already included as
standard with all the components required for complete and correct installation in the boiler room.
Each unit is connected to the central heating outlet and return water manifolds via 3-way on-off
valves with atmospheric discharge and fixed speed pump.

10

Technical specifications
B80

B125

B160

B250

Output and Efficiency


Heat input, central heating

Heat output, central heating

Efficiency

max.

kW

75.0

116.0

150.0

232.0

min.

kW

17.0

25.0

17.0

25.0

max. (80 - 60C) kW

73.5

113.7

147.0

227.4

min. (80 - 60C) kW

16.7

24.6

16.7

24.6

max. (50 - 30C) kW

79.5

123.0

159.0

246.0

min. (50 - 30C) kW

18.3

26.9

18.3

26.9

Pmax (80 - 60C) %

98.0

98.0

98.0

98.0

Pmin (80 - 60C) %

98.5

98.5

98.5

98.5

Pmax (50 - 30C) %

106.0

106.0

106.0

106.0

Pmin (50 - 30C) %

107.5

107.5

107.5

107.5

30% (30C)

109.0

109.0

109.0

109.0

Efficiency class Directive 92/42 EEC


NOx class

Central heating operating pressure max-min.

bar

6-0.8

6-0.8

6-0.8

6-0.8

Central heating temperature

95

95

95

95

40

40

40

40

litres

13

15

26

30

max.

Max exchanger t
Water content
Electrical specifications
Index of protection

IP

X5D

X5D

X5D

X5D

V/Hz

230/50

230/50

230/50

230/50

285

390

570

780

Weight

kg

110

115

190

210

Height

mm

1700

1700

1700

1700

Width

mm

500

500

1000

1000

Depth

mm

450

450

450

450

Outlet/return fittings

inches

DN100

DN100

DN100

DN100

Gas fitting

inches

DN65

DN65

DN65

DN65

Losses through the stack with burner ON at Pmax-Pmin

2.2-1.3

1.8-1.3

2.2-1.3

1.8-1.3

Losses through the casing with burner ON at Pmax-Pmin

0.2-0.2

0.2-0.2

0.2-0.2

0.2-0.2

Losses through the stack with burner OFF

0.03

0.02

0.03

0.02

Power supply voltage


Max power input (not including the pump)
Structural characteristics

Water circuit

Combustion data, single furnace


Type of appliance B23 B23 B23 B23

Losses through the casing with burner OFF

0.4

0.4

0.4

0.4

Flue gas temperature at Pmax-Pmin (80/60)

65-60

67-60

65-60

67-60

Flue gas temperature at Pmax-Pmin (50/30)

43-33

45-34

43-33

45-34

Flue gas flow-rate at Pmax-Pmin

kg/h

126.2-30.1

Condensate flow-rate at Pmax-Pmin

kg/h

8.7-2.0

13.5-3.2

8.7-2.0

13.5-3.2

9.0-8.5

9.0-8.5

9.0-8.5

9.0-8.5

CO2 at Pmax-Pmin (G20)


CO2 at Pmax-Pmin (G31)

195.2-44.3 126.2-30.1 195.2-44.3

10-9.2

10-9.2

10-9.2

10.-9.2

CO weighted

mg/kWh

35.0

35.0

35.0

35.0

NOx weighted

mg/kWh

29.0

29.0

29.0

29.0

11

Flue Accessories
and cascade options for the Energy Top and Econcept ranges

Various solutions are


available for the air
intake and flue gas
outlet for the Energy Top
and Econcept cabinet
models. Modules can
be linked in line
modular form and even
in opposing (front to
back) configurations.
IN LINE

Connection with flue gas manifold

OPPOSING

12

Flue gas manifold kit, dia. 200 mm,


grey PPs (L=600 mm) for cascading
configurations complete with backflow
preventer valves, stubs, gaskets and brackets

Similar arrangements are


available for the wall mounted
options where self supporting
frames, cascade flue options
and manifolds are available.

Condensate drain trap kit complete with


fastening brackets
Starter kit self-supporting frame for individual
boiler complete with support brackets
Self-supporting frame extension kit for individual
boiler complete with support brackets
Water connection kit for cascading complete
with on-off valves and fixed speed pump
Flange kit, containing: 3 blind flanges,
3 perforated flanges, gaskets
Water manifold starter kit for individual
boiler, DN65 (21/2") with ISPESL safety
devices (excluding safety valve) and gas
manifold, DN40 (11/2" )

Concentric flue options

Part number

80/125mm Vertical adaptor (Econcept 51A only)

1KWMA74Y

80/125mm Vertical adaptor (Energy Top W80 and W125 only)

041007X0

80/125mm Concentric horizontal terminal 1000mm

1KWMA58W

80/125mm Concentric extension (M/F socket) 1000mm

1KWMA59W

80/125mm Concentric extension (M/F socket) 500mm

1KWMR43A

80/125mm Concentric 45 bend (M/F socket)

1KWMA72W

80/125mm Concentric 90 bend (M/F socket)

1KWMA73W

80/125mm Vertical terminal cowl only

1KWMR12A

125mm Wall seal

1KWMR09A

125mm Flue support bracket

1KWMR49A

80/125mm Concentric roof terminal (1145mm total length)

1KWMA81U

Pitched roof slate for use with 010026X0

1KWMA82U

Two pipe options


1KWMR54A

80mm Pipe extension (M/F socket) 1000mm

222952

80mm Pipe Extension (M/F socket) 500mm

ZU00008115

80mm 45 bend (M/F socket)

222954

80mm 90 bend (M/F socket)

222955

80mm Terminal only (no slate available)

1KWMR47A

80mm Wall air intake terminal

1KWMA85A

80mm wall flue terminal

1KWMA86A

80mm Flue support bracket

1KWMR48A

2 Pipe 80mm connection roof terminal, single exit.

Water circuit compensator kit

010026X0

Flat roof tile for use with 010026X0

2 Pipe 80mm Flue adaptor kit complete

Water manifold extension kit for individual


boiler, DN65 (21/2" ) and gas manifold,
DN40 (11/2" )

Also available are a range of individual


flue accessories. Show here the 80mm
Terminals for direct connection.

010027X0

Flat roof tile for use with 010027X0

1KWMA81U

Pitched roof slate for use with 010027X0

1KWMA82U

13

Quadrifoglio
Vertical condensing module in stainless steel

Suitable for operation with large


water flow requirements. Ideal for
multizone heating circuits operating
simultaneously in combination with
centralised production systems for
domestic hot water. The possibility to
adopt a practically unlimited T (max
60C) facilitates the combination with
variable speed pumps.

Features and Benefits


Huge water content copes with extremely low water pressure
Patented stainless steel cloverleaf-shaped heat exchanger
Available in three models up to 299kW/530 litres
Lowest possible NOX and CO2 emissions
Extremely energy efficient for big fuel cost savings
Innovative design for clean operation and long-term durability
4 star energy rating
Can be used on pressurised systems or open vented systems where min. 1 bar is available
Remote monitoring and adjustment of boiler by remote control

2 year

Built in electronics for cascade configurations

parts & labour

Guarantee

14

Technical specifications
125

220

320

116.0

207.0

299.0

Output and Efficiency


Heat input, central heating

Heat output, central heating

Efficiency

max.

kW

min.

kW

23.0

41.0

62.0

max. (80 - 60C) kW

114.0

204.0

294.5

min. (80 - 60C) kW

22.5

40.2

60.8

max. (50 - 30C) kW

123.9

221.0

319.3

min. (50 - 30C) kW

24.8

44.2

66.8

Pmax (80 - 60C) %

98.3

98.5

98.5

Pmin (80 - 60C) %

98.0

98.0

98.0

Pmax (50 - 30C) %

106.8

106.8

106.8

Pmin (50 - 30C) %

107.7

107.7

107.7

30% (30C)

109.6

109.6

109.6

Efficiency class Directive 92/42 EEC


NOx class
Central heating operating pressure

max-min.

bar

6-0.8

6-0.8

6-0.8

Central heating temperature

max.

95

95

95

litres

265

380

530

IP

X0D

X0D

X0D

V/Hz

230/50

230/50

230/50

200

260

370

Weight

kg

280

400

500

Height

mm

1750

1820

1850

Width

mm

660

780

900

Depth

mm

720

870

1020

Outlet/return fittings

inches

DN50

DN65

DN65

Gas fitting

inches

1"

1"

11/4"

Losses through the stack with burner ON at Pmax-Pmin

1.7-1.3

1.7-1.3

1.7-1.3

Flue gas temperature at Pmax-Pmin

(80/60)

66-60

67-61

67-61

(50/30)

43-32

45-31

45-31

kg/h

1189.6-39.9

338.4-71.1

488.8-107.5

30.0-2.0

40.0-2.0

35.0-3.0

CO weighted

mg/kWh

6.0

8.0

20.0

NOx weighted

mg/kWh

37.0

38.0

26.0

Water content
Electrical specifications
Index of protection
Power supply voltage
Power input (not including the pump) max.
Structural characteristics

Water circuit

Combustion data

Flue gas flow-rate at Pmax-Pmin


CO2 at Pmax-Pmin (G20)

ELECTRONIC CONTROL
QUADRIFOGLIO generators are
equipped with evolved electronics,
for complete control of the boiler
and connected accessories.
Boilers operation is easily
monitored by the wide single-view
backlit display and settings can be
easily made through the keypad.

15

Pegasus N
Gas-fired cast iron floor boiler with atmospheric burner

High efficiency
cast iron floor
standing boiler
with atmospheric
burner for the
production of
hot water for
central heating
installations.

Features and Benefits


A range of outputs from 67 to 289 kW
Stainless steel main burner
Double body gas valve with shut-off devices controlled by the regulating and safety thermostats
Flue gas safety thermostat
Electronic ignition with ionising flame regulation with reset button and intermittent pilot burner
Main switch
Temperature/pressure gauges

2 year*

Regulating thermostat

parts & labour

Guarantee

Safety thermostat
Automatic air vent valve
Pressure stabiliser and gas pressure gauge
Drain cock
Flue gas test point on flue gas chamber

16

Technical specifications
Pegasus N

F2 67

F2 87

67

87

107

119

136

153

170

187

221

255

289

Btu x1000

228

297

365

406

464

522

580

638

754

870

986

kW

73

95

117

131

149

168

187

206

243

280

317

Btu x1000

249

324

399

447

508

573

638

703

829

955

1082

Design Flow rate at 82C/71C litre/sec

1.45

1.89

2.32

2.56

2.90

3.30

3.67

4.03

4.76

5.49

6.23

Minimum flow rate

litre/sec

0.46

0.59

0.73

1.02

1.16

1.32

1.47

1.61

1.90

2.20

2.50

Boiler water content

litres

19

24

29

38

42

46

50

54

62

70

78

Maximum working pressure

bar

11

10

11

12

14

16

18

Heat output

kW

Rated heat input nett

Sections

F2 107 F3 119

F3 136

F3 153 F3 170 F3 187 F3 221 F3 255 F3 289

Dimensions A

mm

760

930

1100

930

1020

1100

1190

1270

1440

1610

1780

mm

100

110

120

133

148

148

173

173

173

198

198

mm

180

200

220

220

250

250

300

300

300

350

350

mm

42

42

42

50

53

58

60

58

57

62

66

mm

32

32

32

42

45

43

46

44

45

46

49

mm

760

760

760

1050

1050

1050

1050

1050

1050

1100

1100

Connections a1

11/4"

11/4"

11/4"

2"

2"

2"

2"

2"

2"

2"

2"

a2

11/4"

11/4"

11/4"

2"

2"

2"

2"

2"

2"

2"

2"

a3

3/4"

3/4"

3/4"

1"

1"

11/2"

11/2"

11/2"

11/2"

11/2"

11/2"

10

10

11

13

15

17

Principal gas nozzles

no.

Elec. power supply

V/Hz

Total power input

Watt

30

30

30

32

32

60

60

60

60

60

60

Weight (with packaging)

kg

275

333

390

470

530

575

625

665

760

875

945

230/50 230/50 230/50 230/50 230/50 230/50 230/50 230/50 230/50 230/50 230/50

PEGASUS F2 N

PEGASUS F3 N

760

KEY
a1 central heating return inlet
a2 central heating flow outlet
a3 gas input

17

Atlas A
Floor Standing Boiler

3 pass-flue floor standing


boiler, only heating,
for oil or gas jet burner.

Features and Benefits


New compact design
High efficiency cast iron boiler body
Silent operation thanks to low flues turbulence
Widely copes with requirements for 2 stars efficiency according to directive 92/42 EEC
New analogue control panel with smart fume cover
Control board includes thermometer and pressure gauge, ignition switch, safety thermostat with
manual reset and temperature setting knob
Optional range of one and two stage* burners to be easily fitted, both for gas or liquid fuel
* Two stage only available on Atlas A 95

2 year*
parts & labour

Guarantee

Equipped with a user-friendly,


control panel.

18

Technical specifications
Atlas A

32

47

62

78

95

Max thermal output

kW

32

47

62

78

95

Max thermal capacity

kW

34.9

51.6

67.7

85.6

103

Water content

litres

18

23

28

33

38

Efficiency Pmax (80 60C)

91.7

91.1

91.5

91.1

92

Max. heating operating pressure

bar

Dimensions

mm

400

500

600

732

832

mm

115

115

115

115

115

mm

120-130

120-130

120-130

120-130

120-130

127

166

205

244

283

X0D

X0D

X0D

X0D

X0D

Empty weight

kg

Number of sections
IP protection rate

IP

500

850

626

3
2

105

145

145

105

KEY
1 system delivery 11/2"
2 system return 11/2"
3 heating system drain cock 1/2"

19

GN2
Gas, oil or dual fuel, cast iron, free-standing boilers

High efficiency heat


generators for the
production of hot water
for central heating
installations serving
medium to large
residential or industrial
premises. The GN range
of boilers is available
for pressure jet oil,
forced air gas or dual
fuel with a range of
burners for ON/OFF or
high/low operation.

Features and Benefits


Ferroli boilers are manufactured from high quality cast iron and are designed for a reliable
long life with a 10-year manufacturers material guarantee on the cast iron work
All GN models are suitable for natural gas, LPG or oil-fired pressure jet burners, with a dual fuel option
The GN range is a highly efficient boiler with on/off, high/low or modulating burner operation
We can also supply pre-mix burners which are fully modulating, low NOX and quiet
High efficiency, reduce fuel consumption
Boiler body is insulated with high density mineral fibre to minimise heat loss from the heat exchanger
GN2 models have a double-pass heat exchanger
Designed for use with fully pumped indirect systems operating at working pressures up to 6 bar at
90C flow temperature

2 year*
parts & labour

The pre-wired control panel is housed in a stylish casing and incorporates: on/off illuminated

Guarantee

switches; high/low thermostatic control with limit thermostat (manual re-set); and a
temperature and pressure gauge
Front access for ease of maintenance and minimum side clearance required
Suitable for modular installations

20

Technical specifications
Number of sections
Delivered heat output

Heat input

05

06

07

08

09

10

11

12

13

14

max.

kW

90

108

126

144

162

180

198

216

234

252

min.

kW

73

87

101

115

129

143

157

171

185

199

max.

kW

98.8

117.4

136.9

156.5

176.0

195.6

215.2

234.7

254.3

273.9

min.

kW

80

95

110

125

140

155

170

185

200

215

litres

49

57

65

73

81

89

97

105

113

121

litres/sec

1.95

2.35

2.74

3.13

3.52

3.91

4.3

4.7

5.01

5.47

mb

2.8

3.4

4.8

6.5

8.5

11

13

16

19

23

litres/sec

1.07

1.29

1.5

1.72

1.93

2.15

2.36

2.58

2.79

3.00

Water content
Design flow rate @ t 11C
Water pressure loss @ t 11C
Design flow rate @ t 20C
Water pressure loss @ t 20C

mb

0.5

0.8

1.8

2.2

2.6

3.2

4.0

4.5

Water pressure max

bar

2.1

2.1

2.1

2.1

2.1

2.1

2.1

2.1

2.1

2.1

litres/sec

0.72

0.86

1.0

1.15

1.29

1.43

1.58

1.72

1.86

2.0

10.46

12.28

14.49

16.56

18.62

20.70

22.77

24.84

26.91

28.98

Static head min


Flow rate min

Input gas rate max

m /h

Working pressure boiler gas

mb

20

20

20

20

20

20

20

20

20

20

Max gas inlet gas pressure

mb

25

25

25

25

25

25

25

25

25

25

Draught required @ boiler flue outlet

mb

0.02

0.02

0.02

0.02

0.02

0.02

0.02

0.02

0.02

0.02

Pascal
Burner pressure

as Burner manufacturers data

Flue gas volume @ NTP

m3

140

159

196

218

247

273

305

326

370

402

Flue gas temperature

220

220

220

220

220

220

220

220

220

220

mb

0.3

0.31

0.32

0.33

0.34

0.36

0.37

0.38

0.39

0.40

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

Boiler flue gas resistance


Electric supply 230v 50Hz
Combustion chamber

p mbar

Combustion chamber volume

litres

63

77

91

104

118

132

146

160

174

187

Dimensions

Height

mm

1196

1196

1196

1196

1196

1196

1196

1196

1196

1196

Width

mm

600

600

600

600

600

600

600

600

600

600

Depth

mm

647

757

867

977

1087

1197

1307

1417

1527

1637

Blast tube diameter

mm

130

130

130

154

154

154

154

154

154

154

Flue diameter

mm

180

180

180

200

200

200

200

200

200

200

Fittings

Water flow/return

DN80

Drain cock

inches

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

Gas inlet connection


Weight
Clearance

as Burner manufacturers data


kg

310

361

412

463

514

565

616

670

725

780

Front (min)

mm

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

Rear (min)

mm

800

800

800

800

800

800

800

800

800

800

Side (min)

mm

200

200

200

200

200

200

200

200

200

200

21

GN4
Gas, oil or dual fuel, cast iron free-standing boilers

High efficiency heat


generators for the
production of hot water
for central heating
installations serving
medium to large
residential or industrial
premises. The GN range
of boilers is available
for pressure jet oil,
forced air gas or dual
fuel with a range of
burners for ON/OFF or
high/low operation.

Features and Benefits


Ferroli boilers are manufactured from high quality cast iron and are designed for a reliable long
life with a 10-year manufacturers material guarantee on the cast iron work
All GN models are suitable for natural gas, LPG or oil-fired pressure jet burners, with a dual fuel option
The GN range is a highly efficient boiler with on/off, high/low or modulating burner operation
We can also supply pre-mix burners which are fully modulating, low NOX and quiet
High efficiency, reduce fuel consumption
Boiler body is insulated with high density mineral fibre to minimise heat loss from the heat exchanger
GN4 has a triple-pass heat exchanger for maximum heat transfer and ultra-high operating efficiency
Designed for use with fully pumped indirect systems operating at working pressures up to 6 bar at
90C flow temperature

2 year*
parts & labour

The pre-wired control panel is housed in a stylish casing and incorporates: on/off illuminated

Guarantee

switches; high/low thermostatic control with limit thermostat (manual re-set); and a
temperature and pressure gauge
Front access for ease of maintenance and minimum side clearance required
Suitable for modular installations

22

Technical specifications
Number of sections
Delivered heat output

Heat input

07

08

09

10

11

12

13

14

max.

kW

200

250

300

360

420

480

560

650

min.

kW

120

150

180

215

250

290

330

390

max.

kW

217

270

324

388

452

516

600

695

min.

kW

128

160

192

229

266

309

352

416

litres

143

163

183

203

223

243

263

283

litres/sec

4.32

5.39

6.46

7.75

9.08

10.4

12.1

14.1

66

99

139

178

215

254

292

331

2.58

2.7

3.3

3.87

4.53

5.17

6.03

7.0

Water content
Design flow rate @ t 11C
Water pressure loss @ t 11C

mb

Design flow rate @ t 20C

litres/sec

Water pressure loss @ t 20C

mb

20

30

42

54

65

77

88

100

Water pressure max

bar

2.1

2.1

2.1

2.1

2.1

2.1

2.1

2.1

litres/sec

1.73

2.16

2.6

3.6

3.12

1.16

4.85

5.63

m3/h

20.28

25.23

30.28

36.26

42.24

48.22

56.07

64.95

Static head min


Flow rate min
Input gas rate max
Working pressure boiler gas

mb

20

20

20

20

20

20

20

20

Max gas inlet gas pressure

mb

25

25

25

25

25

25

25

25

as Burner manufacturers data

Burner pressure
Flue gas volume @ NTP

318

393

468

558

646

734

848

977

Flue gas temperature

200

200

200

200

200

200

200

200

mb

0.02

0.02

0.02

0.02

0.02

0.02

0.02

0.02

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Length mm

880

1010

1140

1270

1400

1530

1660

1790

mm

500

500

500

500

500

500

500

500

litres

161.3

185.1

208.9

232.8

256.6

280.4

304.3

328.1

Height

mm

1193

1193

1193

1193

1193

1193

1193

1193

Width

mm

850

850

850

850

850

850

850

850

Depth

mm

1040

1170

1300

1430

1560

1690

1820

1950

Flue diameter

mm

180

180

250

250

250

250

250

250

Draught required @ boiler flue outlet

Pascal
Electric supply 230v 50Hz
Combustion chamber

Combustion chamber volume


Dimensions

Fittings

Water flow/return

DN80

Drain cock

inches

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

as Burner manufacturers data

Gas inlet connection


kg

940

1050

1170

1270

1400

1510

1630

1740

Front (min)

mm

1000

1000

1000

1000

1000

1000

1000

1000

Rear (min)

mm

800

800

800

800

800

800

800

800

Side (min)

mm

200

200

200

200

200

200

200

200

Weight
Clearance

23

Prextherm RSW Quadra


Pressurised steel boilers

The PREXTHERM RSW


Quadra series heat
generators are
pressurised combustion
boilers with flame
reversal in the
combustion chamber
and three flue
gas passes.
18 models
available from
92 to 1890kW

Features and Benefits


The shape design of the heat exchanger ensures an optimum ratio between the combustion
volumes and the heat exchange surfaces
The materials used ensure the long life of the boiler
New turbulators improve the heat exchange of the flue gas and at the same time ensures a lower
pressure drop
A baffle plate has been fitted at the central heating system return inlet to improve the circulation of
cold water towards the bottom of the boiler. This solution ensures more uniform distribution of the
heat exchange fluid across the boilers heat exchange surface, achieving maximum heat exchange
with less stress on the walls
The tube bundle has been positioned above the combustion chamber, so that the flue gas is always
discharged into a hotenvironment, preventing condensation forming
The burner is not aligned with the combustion chamber, but rather has been moved downwards.
This assists the reversal of the flame, reduces the pressure drop on the flue gas side and as a
consequence extends the operating range of the generator
The combustion chamber is completely cooled (even at the rear), to ensure a greater heat exchange
surface and improve the distribution of the heating load across the walls
The steel body is completely lined with an 80mm thick layer of glass wool, in turn covered by a sturdy
layer of tearproof material
The door can be hinged on the right-hand or left-hand side, has a double door stop with a newconcept locking and centring system. The door lining in the Quadra is made from ceramic fibre

24

Technical specifications
Heat output

Heat input

92

107

152

190

240

300

350

399

525

600

720

820

min.

kW

60

70

100

137

160

196

228

260

341

390

468

533

611

max.

kW

92

107

152

190

240

300

350

399

525

600

720

820

940 1060 1250 1480 1600 1890

min.

kW

64.3

75

107.3 147.4 170.9 209.5 242.5 277.5 364.5 417

502

566

651

kW

99.5

116

165

206

261

326

378

432

567

648

777

881

1011 1140 1359 1608 1736 2054

dm3

120

120

185

185

235

300

360

365

405

465

735

735

max.
Water content
Energy marking (Directive 92/42 EEC)
Efficiency at Pn max (Tm 70C)

940 1060 1250 1480 1600 1890


689

813

731

962

1040 1229

884 1046 1128 1336

850 1250 1250 1500 1500 1630


92.48 92.00 92.30 91.95 92.25 92.05 92.51 92.30 92.50 92.56 92.71 93.10 92.95 93.05 92.00 92.03 92.15 92.01

Efficiency at Pn min (Tm 70C)

93.33 93.20 94.30 92.99 93.60 93.50 95.25 93.70 93.55 93.49 93.30 94.20 93.80 96.20 93.20 93.48 93.55 93.51

Efficiency at 30% Pn max (Tm 50C)

93.95 93.65 94.50 93.46 94.24 94.12 95.50 94.19 94.15 94.32 93.60 94.40 94.20 96.75 93.41 93.68 93.80 93.76

t smokes-environment

gas

CO2

gas

CO2

oil

Specific Thermic load

mW/m2h

Volumetric Thermic load

mW/m2h

150.9/105.9 161.5/118 161.6/119 167.1/115.7 162.5/109 167/115 159.9/97.9 161.5/113 159.4/115 157.9/108.9 157/120 148.2/100 153.8/105 151.6/96.7 179.6/121 176.3/108 173.6/107 176.7/107
10
13

10

10

13

13

10

10

13

13

10

10

13

13

10
13

10

10

13

13

10

10

13

13

10

10

10

10

10

10

13

13

13

13

13

13

34.3

36.8 32.3

40.4 41.3

42.2 41.1

44.3

47.7 46.1

42.3 48.2

47.0

39.2

46.2

44.8

48.4

51.0

1.10

1.28 1.17

1.47 1.53

1.48 1.45

1.35

1.26 1.20

1.25 1.42

1.44 1.26

1.51

1.34

1.44

1.58

Shell loss*

1.3

1.3

1.2

1.1

1.0

1.0

1.0

0.9

0.9

0.8

0.8

0.7

0.6

0.6

0.6

0.6

Loss at chimney burner on

6.22

6.7

6.7

6.95 6.75

6.95 6.49

6.7

6.6

6.54

6.49

6.1

6.35 6.25

7.4

7.37

7.25

7.39

Loss at chimney burner off **

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

bar

t 10C p mbar

11

20

12

17

40

48

43

40

51

32

40

51

65

86

110

110

100

Working pressure
Water side pressure drop

t 20C p mbar
Combustion chamber

Internal

mm

Length

mm

Volume

m3

13

16

12

16

10

18

16

20

25

32

32

29

390

420

420

420

488

488

538

638

638

686

686

686

776

776

830

830

830

700

700

920

0.09

0.09 0.14

920 1170 1135 1385 1395 1385 1660 1670 1670 1854 2104 2250 2500 2500 2500
0.14 0.17

0.22 0.26

0.32

0.45 0.54

0.62 0.62

0.70 0.90

0.90

1.20

1.20

1.30

33

33

37

6.5

6.8

2.9

2.9

4.7

4.7

5.8

7.1

8.5

11

13

17

17

20

27

27

0.5

0.7

1.2

1.2

2.3

3.3

3.5

4.4

4.3

4.8

4.5

5.6

5.4

6.5

gas

Kg/h

150

175

249

312

394

492

571

652

856

979

oil

Kg/h

159

186

264

331

418

522

606

692

909 1039 1252 1411 1617 1825 2176 2576 2781 3290

kg

260

260

350

350

440

480

550

590

860

Height

mm

925

925

980

980

980

1100 1100 1100 1250 1250 1400 1400 1400 1580 1580 1730 1730 1730

Width

mm

760

760

810

810

810

950

Length

mm

1046 1046 1296 1296 1516 1546 1816 1817 1838 2098 2158 2158 2398 2420 2420 2722 2722 2722

Boiler weight (empty)

Connections

2
390

p mbar

Flue gas side pressure drop

Dimensions

0.7

Surface total

Flue gas flow-rate

1.0

950

950

970

1179 1329 1523 1720 2050 2426 2620 3099

1250 1250 1420 1580 2250 2650 2700 2850

1060 1060 1260 1260 1450 1450 1530 1530 1530 1530

T1

DN

2"

2"

21/2" 21/2" 21/2" 21/2" 21/2" 21/2"

80

80

100

100

100

125

125

150

150

T2

DN

2"

2"

21/2" 21/2" 21/2" 21/2" 21/2" 21/2"

80

80

100

100

100

125

125

150

150

150

T3

DN

11/4" 11/4" 11/2" 11/2" 11/2" 11/2" 11/2" 11/2"

2"

2"

3"

3"

100

100

100

T4

DN

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

11/2" 11/2" 11/2"

T5

mm

200

200

220

220

220

220

220

220

250

250

350

350

350

400

400

450

21/2" 21/2" 21/2"

450

150

450

* Air Blocked, temperature 20C


** Combustion air closed
W

L
T3

T3 - T1 - T2

T1

T2

T2 - T1 - T3

KEY
T1 Central heating flow outlet

Vjltkm
Rjl

Pfdjlcrjq yjvth

Ntgkjghjbpdjlbntkmyjcn
m

Gjktpyfz Ntgkjdfzvjoyjcnm

Vfrc= hf,jxtt lfdktybt

Vfrc= hf,jxfz ntvgthfnehf


J,mtv rjnkjdjq djls

Jg htccj djxyjt l fdktybt#Lfnf

' ktrnhjgbnfybt

T5

T5

T2 Central heating return inlet


T3 Expansion vessel attachment

H
T6

T4 Boiler drain
T5 Flue attachment
T4

T4

T6 Burner attachment fitting

25

Prextherm RSW Tonda


Pressurised steel boilers

The PREXTHERM RSW


Tonda series heat
generators
are pressurised
combustion boilers
with flame reversal
in the combustion
chamber and three
flue gas passes.
7 models available
from 2360 to 6000kW

Features and Benefits


The shape design of the heat exchanger ensures an optimum ratio between the combustion
volumes and the heat exchange surfaces
The materials used ensure the long life of the boiler
New turbulators improve the heat exchange of the flue gas and at the same time ensure a lower
pressure drop
A baffle plate has been fitted at the central heating system return inlet to improve the circulation of
cold water towards the bottom of the boiler. This solution ensures more uniform distribution of the
heat exchange fluid across the boilers heat exchange surface, achieving maximum heat exchange
with less stress on the walls
The tube bundle has been positioned above the combustion chamber, so that the flue gas is always
discharged into a hotenvironment, preventing condensation forming
The burner is not aligned with the combustion chamber, but rather has been moved downwards.
This assists the reversal of the flame, reduces the pressure drop on the flue gas side and as a
consequence extends the operating range of the generator
The combustion chamber is completely cooled (even at the rear), to ensure a greater heat exchange
surface and improve the distribution of the heating load across the walls
The steel body is completely lined with an 80mm thick layer of glass wool, in turn covered by a sturdy
layer of tearproof material
The door can be hinged on the right-hand or left-hand side, has a double door stop with a newconcept locking and centring system. The door lining in the Tonda has a double cement lining plus
an extra layer of insulating material

26

Technical specifications
Heat output
Heat input

2360

3000

3600

4000

4500

5000

min.

kW

1535

1950

2340

2600

2926

3251

3902

max.

kW

2360

3000

3600

4000

4500

5000

6000

min.

kW

1668

2113

2536

2819

3165

3515

4215

kW

2565

3250

3900

4334

4868

5407

6483

dm3

2150

2600

2950

4500

4950

6250

7000

92.00

92.30

92.31

92.30

92.45

92.47

92.55
93.50

max.
Water content
Energy marking (Directive 92/42 EEC)

6000

Efficiency at Pn max (Tm 70C)

Efficiency at Pn min (Tm 70C)

93.20

93.51

93.72

93.51

93.40

93.30

Efficiency at 30% Pn max (Tm 50C)

93.65

93.76

94.21

93.76

94.05

93.90

94.35

gas

179.1/120

172.5/113

172.3/114

174.7/113

171.4/105

171.4/106

169.2/109

10

10

10

10

10

10

10

t smokes-environment
CO2

gas

CO2

oil

Specific Thermic load

mW/m2h

Volumetric Thermic load

mW/m2h

13

13

13

13

13

13

13

52.4

49.1

52.9

45.4

46.3

45.0

43.7

1.22

1.16

1.21

1.14

1.18

1.12

1.20

0.5

0.5

0.5

0.4

0.4

0.4

0.4

Shell loss*

Loss at chimney burner on

7.4

7.2

7.19

7.3

7.15

7.13

7.05

Loss at chimney burner off **

0.1

0.1

0.1

0.1

0.1

0.1

0.1

bar

150

145

190

250

280

200

215

Working pressure
Water side pressure drop

t 10C

p mbar

t 20C

p mbar

42

45

61

70

80

55

65

Combustion chamber

Internal

mm

980

1130

1130

1174

1174

1278

1278

Length

mm

2750

3000

3300

3300

3300

3300

3300

Volume

m3

2.10

2.80

3.20

3.80

4.10

4.80

5.40

Surface total

m
p mbar

Flue gas side pressure drop


Flue gas flow-rate

Connections

61

68

88

97

111

137

7.5

8.2

9.5

10.5

10.8

12.0

gas

Kg/h

3870

4904

5884

6539

7344

8158

9781

oil

Kg/h

4108

5205

6246

6941

7795

8660

10383

kg

3900

5300

5800

7500

8000

9600

11500

Height

mm

1950

2140

2140

2325

2325

2525

2525

Width

mm

1610

1800

1800

1980

1980

2180

2180

Length

mm

3232

3446

3816

4086

4436

4458

4958

Boiler weight (empty)


Dimensions

45
7.2

T1

DN

150

200

200

200

200

250

250

T2

DN

150

200

200

200

200

250

250

T3

DN

T4

DN

100
11/2"

125
11/2"

125
11/2"

125
11/2"

125
11/2"

150
11/2"

150
11/2"

T5

mm

450

500

500

600

600

650

650

* Air Blocked, temperature 20C


** Combustion air closed
L

W
T1 - T3 - T2

T1

T3

T2

T2 - T3 - T1

KEY
T1 Central heating flow outlet

Vjltkm
Rjl

Pfdjlcrjq yjvth

Ntgkjghjbpdjlbntkmyjcn
m

Gjktpyfz Ntgkjdfzvjoyjcnm

Vfrc= hf,jxtt lfdktybt

Vfrc= hf,jxfz ntvgthfnehf

T2 Central heating return inlet

J,mtv rjnkjdjq djls

Jg h tccjd jxyjt lfdktybt#Lfnf

' ktrnhjgbnfybt

T6

T5

T5

T3 Expansion vessel attachment


T4 Boiler drain
T5 Flue attachment

T4

T4

T6 Burner attachment fitting

27

Prextherm RSH Quadra


High efficiency pressurised steel boilers

The PREXTHERM RSH


Quadra series heat
generators
are pressurised
combustion boilers
with flame reversal
in the combustion
chamber and three
flue gas passes.
12 models
available from
92 to 940kW

Features and Benefits


The shape design of the heat exchanger ensures an optimum ratio between the combustion
volumes and the heat exchange surfaces
The materials used ensure the long life of the boiler
New turbulators improve the heat exchange of the flue gas and at the same time ensure a lower
pressure drop
A baffle plate has been fitted at the central heating system return inlet to improve the circulation of
cold water towards the bottom of the boiler. This solution ensures more uniform distribution of the
heat exchange fluid across the boilers heat exchange surface, achieving maximum heat exchange
with less stress on the walls
The tube bundle has been positioned above the combustion chamber, so that the flue gas is always
discharged into a hotenvironment, preventing condensation forming
The burner is not aligned with the combustion chamber, but rather has been moved downwards.
This assists the reversal of the flame, reduces the pressure drop on the flue gas side and as a
consequence extends the operating range of the generator
The combustion chamber is completely cooled (even at the rear), to ensure a greater heat exchange
surface and improve the distribution of the heating load across the walls
The steel body is completely lined with an 80mm thick layer of glass wool, in turn covered by a sturdy
layer of tearproof material
The door can be hinged on the right-hand or left-hand side, has a double door stop with a newconcept locking and centring system. The door lining in the Quadra is made from ceramic fibre

28

Technical specifications
Heat output

Heat input

80

90

130

160

200

250

350

450

500

600

700

min.

kW

60

70

100

137

160

196

260

341

390

468

533

611

max.

kW

92

107

152

190

240

320

399

500

600

720

820

940

min.

kW

63.7

74.3

105.8

144.4

168.4

206

272.6

357

407.9

489.8

558.4

638.9

kW

97.7

113.5

160.8

200.2

252.6

336.4

418.4

523.5

627.6

753.6

859.1

982.9

dm3

120

185

235

304

362

337

405

471

735

850

850

1240

94.19

94.27

94.52

94.92

95.02

95.15

95.37

95.52

95.62

95.56

95.47

96.00

max.
Water content
Energy marking (Directive 92/42 EEC)
Efficiency at Pn max (Tm 70C)

800

Efficiency at Pn min (Tm 70C)

95.40

95.50

95.75

95.44

95.71

95.84

96.06

96.21

96.31

96.25

96.16

96.34

Efficiency at 30% Pn max (Tm 50C)

95.42

95.52

95.77

95.75

96.02

96.12

96.37

96.52

96.62

96.56

96.47

96.65

t smokes-environment

gas

CO2

gas

CO2

oil

Specific Thermic load

mW/m2h

Volumetric Thermic load

mW/m2h

112.9/85.6 111.1/83.4 107.8/80.1 101.1/82.7 101.1/79


10

10

10

10

98.2/76.8 95.5/73.6 92.2/70.3 92.2/70.3 93.5/78.4

10

10

10

10

10

97.8/75.8 93.8/71.9

10

10

10

13

13

13

13

13

13

13

13

13

13

13

13

31.7

22.7

26.2

26.3

28.2

35.5

36.2

38.4

35.2

36.0

41.0

34.8

1.08

0.81

0.94

0.91

0.97

1.05

0.92

0.96

1.01

1.07

1.22

1.09

Shell loss*

1.3

1.3

1.2

1.1

1.0

1.0

0.9

0.9

0.8

0.8

0.7

0.7

Loss at chimney burner on

4.51

4.43

4.28

3.98

3.98

3.85

3.73

3.58

3.58

3.6

3.83

3.65

Loss at chimney burner off **

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0.1

bar

t 10C p mbar

11

20

12

17

40

48

40

51

32

40

51

65

Working pressure
Water side pressure drop

t 20C p mbar
Combustion chamber

13

12

16

10

18

16

20

390

420

420

420

420

488

638

638

686

686

686

776

920

920

1170

1170

1135

1385

1660

1670

1670

1854

2104

0.14

0.17

0.22

0.26

0.32

0.45

0.54

0.62

0.70

0.70

0.90
27

Internal

mm

Length

mm

700

Volume

m3

0.09

2.9

4.7

5.8

7.2

8.5

11

13

17

20

20

p mbar

0.7

1.2

1.2

2.3

3.3

3.5

4.3

4.8

4.5

5.6

5.4

gas

Kg/h

156

182

258

321

405

539

670

838

1005

1207

1376

1574

oil

Kg/h

161

186

264

329

415

553

687

860

1031

1238

1411

1615

kg

260

350

350

440

480

550

860

970

1250

1250

1420

1580

Height

mm

925

980

980

1100

1100

1100

1250

1250

1400

1400

1400

1580

Width

mm

760

810

810

950

950

950

1060

1060

1260

1450

1450

1450

Length

mm

1046

1296

1516

1546

1816

1817

1838

2098

2158

2398

2398

2420

T1

DN

2"

21/2"

21/2"

21/2"

21/2"

21/2"

80

80

100

100

100

125

T2

DN

2"

21/2"

21/2"

21/2"

21/2"

21/2"

80

80

100

100

100

125

T3

DN

11/4"

11/2"

11/2"

11/2"

11/2"

11/2"

2"

2"

21/2"

21/2"

21/2"

3"

T4

DN

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

3/4"

T5

mm

200

220

220

220

220

220

250

250

350

350

350

400

Surface total

Flue gas side pressure drop


Flue gas flow-rate

Boiler weight (empty)

Dimensions

Connections

* Air Blocked, temperature 20C


** Combustion air closed
W

L
T3

T3 - T1 - T2

T1

T2

T2 - T1 - T3

KEY
T1 Central heating flow outlet

Vjltkm
Rjl

Pfdjlcrjq yjvth

Ntgkjghjbpdjlbntkmyjcn
m

Gjktpyfz Ntgkjdfzvjoyjcnm

Vfrc= hf,jxtt lfdktybt

Vfrc= hf,jxfz ntvgthfnehf


J,mtv rjnkjdjq djls

Jg htccj djxyjt l fdktybt#Lfnf

' ktrnhjgbnfybt

T5

T5

T2 Central heating return inlet


T3 Expansion vessel attachment

T6

T4 Boiler drain
T5 Flue attachment
T4

T4

T6 Burner attachment

29

Prextherm RSH Tonda


High efficiency pressurised steel boilers

The PREXTHERM RSH


Tonda series heat
generators
are pressurised
combustion boilers
with flame reversal
in the combustion
chamber and three
flue gas passes.
6 models available
from 1060 to 3000kW

Features and Benefits


The shape design of the heat exchanger ensures an optimum ratio between the combustion
volumes and the heat exchange surfaces
The materials used ensure the long life of the boiler
New turbulators improve the heat exchange of the flue gas and at the same time ensure a lower
pressure drop
A baffle plate has been fitted at the central heating system return inlet to improve the circulation of
cold water towards the bottom of the boiler. This solution ensures more uniform distribution of the
heat exchange fluid across the boilers heat exchange surface, achieving maximum heat exchange with
less stress on the walls
The tube bundle has been positioned above the combustion chamber, so that the flue gas is always
discharged into a hotenvironment, preventing condensation forming
The burner is not aligned with the combustion chamber, but rather has been moved downwards. This
assists the reversal of the flame, reduces the pressure drop on the flue gas side and as a consequence
extends the operating range of the generator
The combustion chamber is completely cooled (even at the rear), to ensure a greater heat exchange
surface and improve the distribution of the heating load across the walls
The steel body is completely lined with an 80mm thick layer of glass wool, in turn covered by a sturdy
layer of tearproof material
The door can be hinged on the right-hand or left-hand side, has a double door stop with a newconcept locking and centring system. The door lining in the Tonda has a double cement lining plus
an extra layer of insulating material

30

Technical specifications
Heat output
Heat input

900

1100

1300

1600

2000

min.

kW

689

813

962

1229

1535

1950

max.

kW

1060

1250

1480

1845

2360

3000

min.

kW

719.9

848.2

1004.4

1291.2

1603.1

2033.7

kW

1107.6

1304.2

1545.2

1930

2464.7

3128.8

dm3

1490

1490

1620

1925

2600

2920

max.
Water content
Energy marking (Directive 92/42 EEC)

2600

Efficiency at Pn max (Tm 70C)

95.72

95.86

95.8

95.60

95.77

95.90

Efficiency at Pn min (Tm 70C)

96.41

96.55

96.46

95.80

96.39

96.59

Efficiency at 30% Pn max (Tm 50C)

96.72

96.87

96.81

96.50

96.78

96.91

t smokes-environment

gas

94.4/72.5

91.3/69.3

92.7/70.6

97.1/77.3

95.5/73.4

92.7/70.6

CO2

gas

10

10

10

10

10

10

CO2

oil

Specific Thermic load

mW/m2h

Volumetric Thermic load

mW/m2h

13

13

13

13

13

13

32.1

37.8

40.0

41.0

38.6

44.1

0.93

1.08

1.18

0.92

0.88

0.97

Shell loss*

0.6

0.6

0.6

0.6

0.5

0.5

Loss at chimney burner on

3.68

3.54

3.60

3.80

3.73

3.60

Loss at chimney burner off **

0.1

0.1

0.1

0.1

0.1

0.1

bar

t 10C

p mbar

86

110

100

150

145

190

t 20C

Working pressure
Water side pressure drop
Combustion chamber

p mbar

25

32

29

42

45

61

Internal

mm

776

830

830

980

1130

1130

Length

mm

2250

2500

2500

2750

3000

3300

Volume

m3

1.20

1.20

1.30

2.10

2.80

3.20

Surface total

m
p mbar

Flue gas side pressure drop


Flue gas flow-rate

Connections

33

37

45

61

68

6.5

6.8

7.2

7.5

gas

Kg/h

1774

2088

2474

3091

3947

5010

oil

Kg/h

1819

2142

2538

3171

4049

5140

kg

2250

2650

2850

3900

5300

5800

Height

mm

1730

1730

1730

1950

2140

2140

Width

mm

1530

1530

1530

1610

1800

1800

Length

mm

2722

2722

2722

3232

3446

3816

Boiler weight (empty)


Dimensions

33
6.5

T1

DN

150

150

150

150

200

200

T2

DN

150

150

150

150

200

200

T3

DN

T4

DN

100
11/2"

100
11/2"

100
11/2"

100
11/2"

125
11/2"

125
11/2"

T5

mm

450

450

450

450

500

500

* Air Blocked, temperature 20C


** Combustion air closed

W
T1 - T3 - T2

T1

T3

T2

T2 - T3 - T1

KEY
T1 Central heating flow outlet

Vjltkm
Rjl

Pfdjlcrjq yjvth

Ntgkjghjbpdjlbntkmyjcn
m

Gjktpyfz Ntgkjdfzvjoyjcnm

Vfrc= hf,jxtt lfdktybt

Vfrc= hf,jxfz ntvgthfnehf


J,mtv rjnkjdjq djls

Jg h tccjd jxyjt lfdktybt#Lfnf

' ktrnhjgbnfybt

T2 Central heating return inlet


T6

T5

T5

T3 Expansion vessel attachment


T4 Boiler drain
T5 Flue attachment

T4

T4

T6 Burner attachment

31

Industrial Heating
Ferroli Industrial Heating offers a range of
boilers for markets worldwide, with outputs
varying between 100 and 19500kW:
generators for the production of hot
water, superheated water and steam
(with flame reversal and 3 flue passes)
solid fuel generators for the production
of hot water, superheated water and
saturated steam

Steam Generators
Vapoprex LVP
Steam output from 150 to 3000kg/h
Low pressure steam boiler with three flue passes, two in furnace.

Vapoprex HVP
Steam output from 150 to 5000kg/h
Medium pressure steam boiler with three flue passes, two in furnace.

Vapoprex 3GF
Steam output from 1700 to 8500kg/h
Medium pressure steam boiler with three flue passes.

Vapoprex 3GN
Steam output from 2000 to 28000kg/h
Medium pressure steam boiler with three flue passes.

32

Hot water boilers

Hot Water Prextherm RSW/RSH


Heat output from 92 to 3600kW
Hot water boiler with three flue passes, two in furnace.

Prextherm T 3G
Heat output from 1200 to 19500kW
Hot water boiler with three flue passes, two in furnace.

Superheated water boilers


Prextherm T 3G ASL
Heat output from 1200 to 6000kW
Superheated water boiler max temperature 140,
with three flue passes.

Prextherm ASH/ASL
Heat output from 160 to 3500kW
Superheated water boiler with three flue passes,
two in furnace.

Prextherm 3GN AS
Heat output from 1400 to 19500kW
Superheated water boiler with three flue passes.

Prextherm 3GF
1400 to 3000kW
Superheated water boiler with three flue passes.

33

Aquacyl Twin Coil


High quality stainless steel hot water cylinder
for use on unvented hot water systems

Aquacyl twin coil cylinder is ideal


for solar water heating.
The lower coil can be heated by
energy from the solar collector.
If hot water is required at a higher
temperature than can be achieved
by solar energy alone, then a Ferroli
High Efficiency boiler fires and heats
the upper coil to boost the water
temperature. Alternatively the
cylinders electric immersion
heater(s) may be used to boost
the hot water temperature.

Features and Benefits


Twin coil for fastest heat recovery
No anode
Easy to install
Easy to commission
Simple electrical installation
Stylish appearance
Long life stainless steel body
Low density, low HCFC insulation ensures optimum efficiency
Easy to adjust immersion heaters
No internal expansion bubble to maintain
All pipe and electrical connections are possible from cylinder front
25 year guarantee plus nationwide cover from our own service engineers

Special features

Two 3kW immersion heaters fitted as standard (optional 6, 9 and 12kW heaters available)
6kW titanium heaters available for hard water areas or for customers with bore holes

34

Technical specifications
875170

875200

875250

875300

875510

875000

Storage capacity

litres

170

200

250

300

500

1000

Overall diameter

mm

510

554

554

554

660

820

Overall height

mm

1200

1120

1330

1650

1835

2314

Overall height with expansion vessel on top

mm

1480

1400

1330

2110

FM

FM

Weight when full

kg

220

250

310

360

556

1185

Primary flow/return connections

3/4"

3/4"

3/4"

3/4"

1"

1"

Cold feed/hot draw off connections

3/4"

3/4"

3/4"

3/4"

1"

1"

Maximum water supply pressure

bar

12

12

12

12

12

12

System operating pressure

bar

Expansion vessel charge pressure

bar

Expansion relief valve set pressure

bar

Temp and pressure relief valve set pressure

bar

Temp and pressure relief valve lift temperature

90

90

90

90

90

90

Maximum primary work pressure

bar

Annual

Annual

Annual

Annual

Annual

Annual

Recommended maintenance
Immersion heater 3kW 230/240V L= 355mm

FM = Floor Mounted

Ferrolis Aquacyl cylinder range is


easy to install and commission.
Each model is supplied complete
with all necessary temperature and
pressure expansion valves and vessels.
The Aquacyl cylinder vessel has a 25 year
manufacturers guarantee as standard.

35

Designed and produced by GS2 Design

Your local Ferroli stockist

Ferroli Limited
Lichfield Road, Branston Industrial Estate
Burton on Trent, Staffordshire, DE14 3HD
Sales
Servicing
Technical
Fax:

0843 479 4790


t: 0843 479 0479
t: 0843 479 0479

t:

commercial@ferroli.co.uk
e: service@ferroli.co.uk
e: technical@ferroli.co.uk

e:

0843 479 0081

Calls to these numbers are charged at the national rate.

www.ferroli.co.uk

Whilst every effort is taken to ensure the accuracy of the information contained within the
brochure, the details are offered in good faith and Ferroli Ltd. accepts no liability for matters
arising as a result of errors and/or omissions.
The information in this brochure was correct at the time of printing, however specifications
and designs may be changed owing to Ferrolis policy of continuous product research and
development. The technical specifications in the product instruction manual supersedes
and should always be referred to during installation and maintenance.
Reproduction of this publication, or any part, is not permitted without the written consent of
Ferroli Ltd. Please contact our Marketing Communications via marketing@ferroli.co.uk for
further information. The statutory rights of the consumer are not affected.

en

e r g y s a v i ng

Commercial/V4/06.13

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