Sei sulla pagina 1di 186

AVeo

PP~RTS

LveoMINo

L 01 G

LI 0- 3 20

0-320, 1 0 -320
SERIES
AIRC RAFT

ENelNEs

~l,s.nlNo
PC-10I3

.lul.l.*

Price O12.00

April

1970

Avco

LVCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY PARTS

0-320,

IO-

320,

LIST

LIO-320 SERIES

INT R.ODUCTION

i.

GENERAL.
This illustrated

parts catalog lists and describes all procurable parts for the Avco Lycoming engines listed

herein.

2. SUPERSEDURE SECTION.
This section lists part numbers in numerical sequence, first by superseded number to the
new, or superseding
part number. The second portion of this section lists the superseding, or new part number to the old or superseded

number.

3.

GROUP ASSEMBLY PARTS LISTS.


This

catalog

is laid out in

graph format indicating engine model number

on

each text page.

The sections of this


in the order of

catalog divide the engine into various assemblies and related parts. These parts are listed
engine assembly at the factory. Illustrations are on the page directly opposite or beneath the part

description.
The "Figure Reference Number" column (with heading "REF") provides
parts not numbered in this column are not illustrated.

cross

reference to the part illustration.

Those

The "Part Number" column contains the Avco

Lycoming, AN, MS,

or

vendor part number.

The "Description" column provides description or dimensional information required to describe the
part. Subcolumns are employed here to differentiate parts of assemblies or sub-assemblies. Notes
appearing in the text
should be checked prior to ordering parts. All references to Avco Lycoming Service
Bulletins, Instructions and
Letters should be fully observed. The letters (STD) appearing beside the part description means this
part fits an
engine manufactured with the Standard cylinder base flange. The letters (WCF) means this part fits an engine
manufactu.red with the wide cylinder base flange. When neither appears in the description column, the part is
applicable to either configuration.
The

"Quantity PerAssembly" portion

plete the assembly

of the text page indicates

by modelnumber

the

quantity required

to

com-

that page.

on

4. SERVICE REPLACEMENT SET SECTION.


This section
tained in kits

consists of the seal and gasket set applicable to the 0-320 series engine. Individual parts
also listed in the group assembly parts list and may be procured separately.

con-

are

5. VENDOR ITEMS SECTION.


This section consists of assemblies produced by manufacturers other than Avco
Lycoming, for use
Lycoming engines. Numbers in "Part Number" column are those of the particular vendor. Parts for these
blies can be obtained by ordering from Avco Lycoming, Williamsport, Pa.
6.

Avco

assem-

NUMERICAL INDEX.

This section lists all part numbers contained in the group assembly parts List (Sections
numericalsequence. Column headings are self-explanatory.
7.

on

1 thru

7),

in

alpha-

INSTRUCTIONS FOR ORDERING PARTS.


Use of this

spection of the

catalog
name

serialnumber suffix

is keyed to engine modelnumber. The model number can best be determined


by visual inplate located on the oil sump. Series of engines identified by the letter "A" following the
manufactured with the wide cylinder base flange. Example: 0-320-A, Serial Number
are

L-12093-39A.

or

After engine model number and type cylinder flange is determined, look in the Table of Contents for the
part,
for the assembly on which it would normally be found. If the part number is known, look in the numerical

index
8.

fl

(Section 10)

in the back of the

catalog.

The illustrations

can

also be used to aid in

finding

the

part.

OPTIONALITEMS.

Those optionalitems, such as electrical system components, vacuum and hydraulic dual drives etc., are catalogued by engine model number as the engine was assembled at the factory. See appropriate Service Instructions
for further information. Use the illustrations to aid in determining the option
you desire.

AVCO

LVCOMING

AIRCRAFT ENGINE GROUP ASSEIVIBLY: PART~S:LIST.


0

320,

IO-

TABLE

320,

LIO- 320 SERIES

OF CONTENT3

SECTION

PACE

INTiZOI)UCTION

.,.,...,1

TABLE OF CONTENTS

.ii

SUPERSEDURE SECTION

,Iv

r.

Crankcase, Crankshalt and


Crankcase Assembly.

Camshatt
1-1

Crankcase Related Parts


Crankshaft Assembly

1-2

1-3

Connecting Rod
Camshaft

Crankcase

1-4
.1-4

Attach;ngPa;ts

.1-5

Support Assembly,Starter Ring Gear

Accessory

1-6

Idler Shafts

1-6
1-6

Propeller Flange and Spacer


Fuel Pump Drive and Idler Gears
a.

Accessory Housings andDrives


Accessory Housing Separate Cam Gear
Accessory Housing Integral Cam Gear
011 Pump

Accessory

2-1

2-2
2-3

Housing Atlachibp Paris:

.2-3

Oil Cooler and Oil Filter

2-4

Vacuum Pump Drive.


Dual Drlve,lracuum Pump and

2-5

H;draulle Pump:

.2-5

Dual Drive, Vacuum Pump and Propeller Governor.


Propeller Governor Drive Shaftgear

2-5

2-8
2-s
2-6
2-6

Cover, Vacuum Pump


Cover. Vacuum and Hydraulic Pump
Cover, Fuel Pump
Propeller Governor i)ri;e
Cover, Governor Drive.
Cover, Governor Drive Adapter
Sump Assembly

;9dapter

.2-7
2-7
2-7

2-8

Sump Assembly
3.

2,9

Cylinder, Piston and Valve Train


Cylinder, Piston, Ring and Valve Application
Cylinder Assembly

3-1

3-2
3-2
3-2

Valve Seats and Guides


Spark Plug Inserts

Valves, Springs

and

Plunge;s:

.3-3

Shroud Tubes
Valve Rocker Assemblies
Valve Push Rods
Valve Rocker Drain Tubes.
Intake Pipes

4.

3-3

3-4
3-4
3-4
3,4

Ignition System
Magnetos
Unshielded Harness

4-1
4-2

L;coming

Assy.,5MM, Avco
Assy.,Scfntilla, -1200 Series Magnetos
Harness Assy.,Scintilla, -200 Series Magnetos.
Harness

.4-3

Harness
Harness

4-5

Assy,,Slick

4,6
4,7

Spark Plug

b.,,.

Electrical System
Gene rater/Alternator

Brackets, Standard

C y If nder

Flange Engines

Generalor/Alternator Brackets,Wfde Cylinder Flange Engines.

5- 1
5-2

avco

A;IRCRAFI;

IE~iCINE GROUP ASSEMBLY

~Qac? 10_,320, LIO-320


TABL;E

OF

SERIES

CONTENTS

(CONT.)

S~CTION
5.

PAGE

ElectricalSystem

(Cont.)

Ge ne rator/Alte mat or

Generator/Alte rnator

5-3
5-4

Drive Belt.

Starter

5_4

Ma6~etic Switch
Voltage Regulator
6.

PARTS

Fuel Induction

5,q
and

Relay

5_5

System

FuelPump
Carburetor

6,2
6_3
6,q
6_5

FuelInjector
Fuel Injection Tubes.
Priming System
7.

Cooling Baffles, Exhaust, Oil Gage


Oil Line
Intercylinder Cooling Baffles
Exhaust Flanges and Gaskets
Oil Level Cages
Propeller Governor Oil Line

8.

Service Replacement Set Section.

9.

Vendor Accessories
Delco- Remy Generator

and

Propeller Governor

7,2
7,3

7,4

Delco-Remy Alternator.
Prestolite Alternator
Prestolite Starter.
Bendix Scintilla
-20 Series

-i.

FuelP;mI;

Marvel-Schebler Carburetor
Bendix Fuel Injector.

10.

g_Q
8_4

Magnetos:

-200 Series.
-1200 Series

Lear-Siegler

8_2

NumericalIndex

9-5
B-B
8-7
;9-8
.9-8
9,10

,10-1

iii

LIST

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

AVCO LYCOMING PARTS CATALOG


O-

320, 10-320

AND LIO-320 SERIES

SUPERSEDURE SECTION

;t~

t3

PARTS

LIST

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

PARTS

LIST

SUPERSEDED PARTS

SUPERSEDED

SUPERSEDING

SUPERSEDED

SUPERSEDING

P/N

P/N

P/N

P/N

180G

72378

69472

73414

179B

72053

69529

72877

STD-189
STD-336
STD-998

69530

72058

69533

74230
72500

45663

73726
72075
72091
62224

60007

74667

71010

75722

60069

73346

71019

72501

60131

71973

71026

72502

60828

72198

71118

71840

60861

76028

71119

71841

60869

71596

71692

72153

60984
61152
61154
61164

76354
75072
77309

71693

71844
76529

61167
61246
61278
61352

68974
75906
74996
73818

61388
61476-5
61502

62833
78030-S
71398

61654

73246

61667

69787
69952

71714

76210

71840
71841

75183

71844
71879
71939
71950
71969
72059

73149
76940
74673
74646
75188
74068

72220

74065

72362

77965

71397

72373

75767

61864

73817

72387

76517

62831

72205

72394

78728

65060

66224

74241

65074

78524

72446
72454

65331

71909

72454

73998

65427

76994

72462

76212

66144

72078

73360

66220

71913
69377

72525
72625
72871

72000

72057

73048

77034

73729

73049

LW- 10124

68327

LW- 10077

73115

LW- 10076

68509

72454

73160

68512
68513
68519

74989

73149

LW-10799
75361

74989
69444
75545
72079

73196
73817

72829

73820

78292

66734
67904
67975

68531

68613
68634
68710
68749
68751
68759
68769
68867
68923
68987
69000

72970

74059
74061
74061
74083
74092
74322
74386
74530

72498
77857
72230
69679

73317

74167
74414

74591

72150
75772
75153

74593

75184

73857

73938

74059

75413
68512
68513
LW- 10828
76211

76026
75278
75089
LW- 10475
74732

75735

74667
74904

78027

69097
69098

75736

75009

77547

69158

72231

75028

75012

69161
69315
69451
69470
69470-1
69471

75924

75044
75044
75065
75067
75148
75210

75317

73231
75944
73412
73411
73413
iv

76691

75042
75010
75011
75246
77044

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

PARTS

LIST

SUPERSEDED PARTS
SUPERSEDED

P/N

SUPERSEDING

SUPERSEDED

SUPERSEDING

P/N

P/N

P/N

75317
75674

75868

76907

LW- 10729

77526

76954

78206

75709

78368

78542

75854

75907

76991
76992

76082

77597

76995

78540

76163
76290
76436
76588
76590
76602
76721

77808

77096

78547

78290

77344

76628

77345

78308
LW- 10185

78217
78220
78221
LW- 10389

77346

76722
76726
76855

LW- 10388

76871

LW- 10400

LW-10390
78546

78539

77347

78312
LW- 10179

77470

78310

77751
78206
78218

78314

78219

78228

LW- 11062

78226

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY PARTS

LIST

SUPERSEDED PARTS
SUPERSEDING

SUPERSEDED

SUPERSEDING

SUPERSEDED

P/N

P/N

P/N

P/N

62224

45663

74230

62833

61388

74241

72446

66224

65060

74414

68867

68512

74061

74646

71950

68513

74061

74667

60007

68974

61167

74673

71939

69377

66734

74732

74593

69444

68519

74989

68512

69533

69679

68751

74989

68513

71397

61667

74996

61278

71398

61502

75010

75065

71596

60869

75011

75067

71840

71118

75012

75028

71841

71119

75042

75044

71844

71693

75072

61152

71909

65331
66220

75089
75153

74530

71913
71973
72000

60131

75183

71840

72871

75184

71841

72053

75188
75246

71969

72057

179B
67904

72058

69530

75278

74386

72075

STD-336

75317

75044

72078

66144

75361

72079

68613

75413

73149
74059
68531
71010

69000

75148

72091

STD-998

75545

72150

68923

72153

75722
75735

69097

72198
72205

71692
60828
62831

75736

69098

75787

72373

72230

68749

75772

68987

72231

69158

75868

75317

72378
72454
72498
72500
72501

180G

75906

61246

72502

68509

75907

75854

68634

75924

69161

69787

75944

69451

71019

76026

74322

71026

76028

60861

72829

73817

76210

69952

72877

69529

76211

74092

72970

61164

76212

72462

73149

71844

76354

60984
72387

73231

69315

76517

73246

61654

76529

71714

73317

68759

76628

76436
74904

73346

60069

76691

73360

72525

76940

71879

73411
73412

69470-1
69470

76994

65427

73413

73729
73817
73818

69471
69472
STD-189
61975
61864
61352

73857

73938
73998
74059
74065
74068

72059

74167

68769

73414
73726

77034

73048

77044

75210

77309

61154

77526

75674

77547

75009

77597
77808

76082

72454

77857

68710

72625

77965
78027

72362

78030-5
78206
78217
78220

61476-S

72454
73196

72220

vi

76163

74667
76954
76588
76590

AVCO

LVCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY PARTS

LIST

SUPERSEDED PARTS
SUPERSEDING

SUPERSEDED

SUPERSEDING

P/N

SUPERSEDED

P/N

P/N

P/N

78221

76602

78728

78228

78218

LW- 10076

73115

78228

78219

LW- 10077

68327

782 90

76290
73820

LW- 10124

73049

78292

LW- 10179

77347

78308

77344

LW- 10185

77345

78310

77470
77346

LW- 10388

76722

LW- 10389

76721

76855

78312

72394

78314

77751

LW- 10390

78368
78524
78539

75709

LW-10400

76726

65074

LW- 10475

74591

76992

LW- 10729

76907

78540

76995

LW- 10799

73160

78542

76991

LW- 10828

74083

78546

76871

LW- 11062

78206

78547

77096

vii

Lycoming
652 Oliver Street

Williemsport Plant
Textron LycominglSubsidiary

Williamsport,
of Textron Inc.

PA

17701

U.S.A.

7171323-6181

TECHNICAL PUBLICATION
SUPPLENIENT
SUPPLEMENT No.

ENGINE MODEL

PUBLICATION No.

0-320, 10-320 and

SSP-488

PUBLICATION DATE

PC-103

LIO-320 Series

April,

1970

This supplement is arranged in the same basic format as the original parts catalog
Insert in front of catalog for useage of subject matter.

August, 1988
Page 1 of 1
Figure 1-3, Crankshaft Assembly

Superseded
Engine Model

Propeller
Bushings

Superseded
By

Engine
Model

Propeller
Bushings

3/8 inch

0-320-A3A**

7~6 inch

0-320-A1A

3/8 inch

0-320-A3A**

7/16 inch

0-320-A18

3/8 inch

0-320-A38**

7/16 inch

0-320-81A

3/8 inch

0-320-83A**

7/16 inch

0-320-818

3/e inch

0-320-838**

7/16 inch

0-320*

Le"e

Designation

Same

as

0-320-A1A.

Parts for this

engine

are

currently

listed in PC-103 Parts

Catalog

dated

April,

1970.

NOTE
This

supplemental parts list and illustration provides


superseded engine models.

an

engine parts comparison

between

cur-

rent and

All

are the same as


parts for engine models in the above chart marked with an asterisk
parts for the superseded engine models with the exception of the CrankshaftAssy. and pro-

peller mounting bushings and locations.

SECTION

C RAN KCAS E,
CRAN KSHAFT AN D
CA NI S HA FT G RO U P

AVCO

LYCOMIN~

AIRCRA~T EN~INE ~ROUP ASSEMBLY

AVCO LYCOMING PARTS CATALOG


O-

320, 10-320 AND LIO-320 SERIES


SECTION 1

CRANKCASE, CRANKSHAFT AND CAMSHAFT

PARTS

LIST

QTY.
REF.

PART

NO.

NUMBER

DESCRIPTION
1

PER
ENG.

Page 1-1

4
5

CRANKCASE ASSEMBLY

50- 15

STD- 1339

STUD, 112-20 x 1-7/8 in, long


STUD, 3/8-16 x 1-5/8 in, long
STUD, 3/8-16 x 2-3/4 in. long
BUSHING, Gov. drive idler shaft
PLUG, Alien, 1/8-27 NPT
PLUG, Alien, 1/16-27 NPT

68316

STUD, 5/16-18

38-13

38-22
72158
8

LW- 11026

1102

(Driven height

1-11/16

in,

long

of studs 0. 96-1. 00 in. for

crankcase service

assembly)

For all other parts applicable to IO-320-D1B use


column under IO-320-C1A except figure reference

numbers

6, 7, 17 andl8.

I-I

8
16
1

1
5

1
4

CRANKCASE ASSEMBLY
qU

SECTION

0-320

PAGF

1-1

PART

REF.

NU.MBER

DESCRIPTION

178217*

1 CRANKCASE ASSY.

STD

111

78222*

I 11~1 illl

zsazs*

II

Illll~il illll

_.J.C~KCA$B

78223"".
78220**

~SY1..,.- WCF.__
C~ASE ~8Y.
$TD.,

II II
1

17~**

II II

-~F

28221+

-.~B..
C~ASE, .ASSY...T..~F
CRANKCASE .ASSY.e..~F (~e 1)_

78224t
~11025+
LW-.11D18+

.ICRANKCASE ASSY.-WC.F
-11252+...) C~KCASEASSP..,,-, WCP(Note 2)
CRANIZCASE
(~ote II
W-llD62**.,,I CRANKCASE GSSY,,..-WCE(Note 31

...1..(STn-557.

lang.lal 21a12112L21::2121i 2..121..21..2.1....2I, 21 zl

STUD, lj/2-13 x9-11/16in.long _

69371.

2..175154

.I

2,.1""134

.I,

15154.

la25-B
38-19
-14,

5
5
6.. 1 695,78$

12

12111::21:: -i:[: :2: C1Pr.12:1:2

..2

125302C

1611

212121

69796

12
12

I.....I.....L.....I

121

zl,..%

_.I.......DOWEL,. C,rankcase_thru.stud -WCE

~._ls12sl___;l
67528

]16116

21..2.I...z..l...al.2,1

1~51..51.. 51 51 .51.51.. 511I5J1_11511115:1: :-51::5:I:15:[


seal..

11

1 1161 1161

$TUD,.U2-.2a.x:19-..~ISin..langl/ezz.Npr_.....

12

21.,121 a

21 2

sTD,.

..6.]75155(!....

STUD,.1/2-13 x9-.ZJ8.in,.long ISTD I 1 1_1 1 1


STun,,1/2-13 x9-11/16.in.
.2
.STUD, 1/2-.13 x 9- Z/Win., long STD
STUD,.1/2- 13x10. 02 in..long- WCF
2
STUn,lJ2-13 x l-S/4in.longs STD
81.81 81 8
STUD, 1/2- IS xl-~in. long STD
STaD,..1/2-.30 x2,..oa in..,long WC F
8
STUD, 3/8,,16 xl-l/ain..lmg -,STD 11611
6,116116
.8TaD, 3/8-16x l-,BLUn,.long-.STD
3/8-,16 x 1-3/14~in,.lang- ~F
161 1161161
STUD, Va-aa xl(l-17/64 in.long

I
1

50-14
59-15

.1

S~, 1/2-.13x1Qr.1/92 in.,,iong~WCd

661,34

9
4

16-18x1-5

.~L,
.~L,

l~g
in.!~g
~asi_ng,WCF

8
2

8
2

5[:-5

11

21212
11111

212

11

111

61616
2
2 2

11

21

121212

61 61 6

WCF

69796

~F

........Soo Note,.l)
12

....__I.....

ba~g~ote II_

...Y.,. 16145_3

-~D

13

44r29_he.licail.r8/8

in,
1
~F

Sin,.lang.-JNCF
_~2..
19

616
212

1 21,21_212j 21 21 21 2111:i

11 11......1....1111 1

._(.II

111 11----1---1-1I- I-1..L....1. ...11 11. ~1..11_11..11

-WCF,.,.

NP_T,.~Allen
71032*
___

___20__

212 1

619*

21

*-Conical

~_,,,8ne

273.

1;

grouisiPra

acajustakle.ailpresswse.re.lief

115~
.athers..use..

nnlonger

ReC._6,.75

13

]111

111

81818

.1

818

SLCIION

~h

4U

REF.

PART
NUMBER

DESCRIPTION

41_4

~-..8TP...

41 41 4
4

STD

4
._..

Cr;snkshaff.,,,,

Bkah~t[.___.,,
3

76940*+

73952**

STD- 1919**

STD-160**

with 77377
4- 20

IWASHE~,

xg~6 ~n_.lpng_

11111

11111

11111
61 61 6
6
6

61 61 6
61616
6
6

~_

4lock

.090

1111111

sectlon_x15L320D~

II II II 1( II II II II 1[ 111

II 11 1)11 11
616161
6 6
6
6

_~

II II II 11 II

11

......___

_..._.

__...._

10
11

valve

lieS v~ve,,.._,,
12

I S~42

~_

..._...

STD-42
STD-1

re

11111

177808#

is not

II II

II II

..ll.ll._rL..ll.rl...U__l_.l..rl..rl..

4..]

I..ll..r.l_LI_.LI _11..1I..~.... II_1.I...II.....YJI.._1


1

..,.._.1_1,1 11-1-11--11-1
1

II II II II II 1] II II U_.1,L.I
1

ii II II II II II

11

GASKET

15

11

1 11 .11.11. 11.
1 l[r

12
13

~8

~..81_818

II 1

II

1
11

111
11

111111111

111111111

11

II

II II 1

II II II 1

II

machinedforsixes,

Use these ~artgwhen_s_i_x,

c-

320-

Page 1-2
2

77044
72075

BEARING, Cranlfshaft front


SEAL, Oil, 0. 090 in. section
For all other

2
x

0. 47 in. ID

parts applicable to IO-320-D1B use


except figure reference

column under ZO-320-C1A

numbers

apply.

3**, 4**,

5** and

6**,

14 and 16 do not

CRANKSHAFT ASSEMBLY

SICTIDN

10-320

0-320 SERIES

PART

REF.

NUMBER

DESCRIPTION

~SY., (750~_Notel-

75010*

I1I1

STD
1

750*

1A

75011**

1A

75011**

1B

7501i+

1B

75~I2+

11

11111

11111

111

111

II

WCF

111

111

111

111111

(75007)~ote l_r
STD

1111

WCF

11111

11

11111111

111

111

111

111

_I: ::::~:_I
STD
WCF
WCF
WCF

IIIIIIIIIIIIIIIIIII

1E

LW-10496**

CRANKSHAFT ASSY

STD-1211

q~G,

~p- lp65

72066#

72066#

72065ft

72065#

72067ft
72067#
72063#

720638_

;1

72067ft

72063#

II

Note 1-WCF

5
5

1~ lI..1.l..rl..1l 1,I,1l..lL11 11.1.1..,!1..11 1] 11...1]....11.11..!1.~111


1 1111 11
11
...11 11_..1

1_~.1,...11 ..!1. 1__1.,.1,,,,,11._11._..L.1.1.....1


I I .ll,..d. .I 1~..1....1...11.

.1 1LTL_..I.. .1.1
1. ?.1.......1......1. 11 ~1_11.......1..11. 11.1_

Pr~eWer fl~ge STD


~11 I 1 !I..?L..)1,,,...I- I...TI..U 1
~ange-WCF. I_ ;1_11 1
-ST9
1.515151_1 1_1~51...5
51

~ge _ STD

I I ~3_L3 13
__

151

151

151

3l~al 3
1_1_1 1...31..1

151

151515

.31 .1... 1.. 31

1.1

1 .31

See Note 3

_1

~F __1_1

I I

I_[ ~1

]__II I I

151 1

1 15

6_]~72064#
6
7206~
6

R86~.

.1._BUS~NG,PrspelLr._flange

L2;

See Note 3
7

7
8

6_510
61_510
71577

)-~8.5
._pe_t.il
68864 and 72049.

...I111

611_55_

10

81158

11

STD-847

LOCKPLATE. Crankshaft near


SCREW. 5/16-24x1. 00 in, lone:

t_.

II
I 1

111

II

111

_L_.1..,, 1C.

or

Controllable aitch orooeller. 7/16-

-.Cantrollable
20

Page 1-3
Use c6lumn under

model

engines.

IO-320-D1A for IO-320-D1B

LIO-320

P"GE

1-3

LI:CI~:I

0920, 10-320, LIO-320 SERIES

Lycoming

Wllliamsport Plant

PARTS CATAU)G

STANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES

CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP


CRANKSHAFT AND RELATED PARTS

QUANTITY PER ASSEMBLY

FIG.

PART

REF.

NUMBER

0-320, O-320-A1A,

DESCRIPTION

A1B, B1A and B1B

113
1

68864*

1 STD-1211

CRANKSHAFT ASSEMBLY

PLUG, 2.00 dia. expansion

BUSHING, Propeller flange, index

72066-3

1 72067-3

BUSHING, Propeller flange

72068-8

BUSHING, Propeller flange, short

61510

PLUG, 1-3/4 O.D.

No

longer available.

Order Crankshaft

Instruction No. 1098 for bushing

Assembly

Part No. 75011

as a

to latest edition of Service

replacement. Refer

appiication.

~Q

(9

77

NO. 1-----\~

CRANKPIN

CT-~O

Q
4

SSP-488

Page 1 of 1

REF. I-B

gi
68~
3
TOP

L--TOP

CENTER

No. I CR~LNKPIN

CENTER--i

NO.I CRANKPIN

5
REF. I

Figure 1-3. Crankahaft Assembly

REF. IA.

IC, ID,BIE

CONNECTIND ROD iwo


:3~0 SERIES

i"R1
iil:li
I

DLSCRIPTIO*!

NUMOER

78010-8

CONNECTING ROD iSupereedos

am7ss

CONNECTING ROD (Sugersodsd i~y

6L470-)
780B0-a)
DUSMNe connsrtmr

858LB

78027

74661

74846

EP313
18897

8
i
1

losse

C*MSHAFT,lnts~ral

B~IF

ChMSB~FT?188Y.

BBb"
9

DOWEL
Camsil~ift

LIOCXPLIITE 5/10 bplt

ii
it

rad

BOLT, Cun.gotinp lad iuse with


78080 rsd)
DOLT, Connsotjnp rqd. (Yse with
sills rsm
NilT,conneetm% rad
BEARING, CanneElbs rad
CAMSHRFT, LtBBFBI Bear
cCMlghST. $terral Bear

1791"

BOLT, 8/10-24
hYndarpjre M03. MOB
M

M10.

Uee fhsaeesrl8 fur eams"alts


lor688Wl!"oullllBgFi11 ge~Fs,

I--~se ,-g e

1~
12

Fleure I-i. cmneeuna Rad and Cemallan

1-I

Page 1-4
Figure references No. 1, P/N 61$76-S and No. 3,
74667 do not apply to IO-320-D1B model engines.

P/N
6

78717

CAMSHAFT ASSEMBLY
NOTE

Figure reference numbers 7 thru 12 do not apply


engines.

to IO-320-D1B model

Page 1-5
1

AN6- 34A

STD-33

STD-8

STD- 160

STD-1411

7
10

AN960-616L
76220

BOLT, Hex. hd., 3/8-24 x 3-37/64 in. long


WASHER, Plain, 3/8 in.
WASHER, Plain, 1/4 in.
WASHER, Internallock, 1/4 in.
NUT, Plain, 1/4-20
WASHER, Plain, 3/8 in. (thick). Max. 3 pcs.
STUD, 1/2-20 x 10-45/64 in. long
For other crankcase attaching parts except those
listed above, use column headed IO-320-D1A. Item 10
does not apply to IO-320-D1B model engines.

-bPISEE~

1
2

19

12
9
AR
4

CRANKCASE ATTACHING PARTS


O

srcrlas

10

320 SERIES

LIO-32O

320

YAGI

1-5
PART

REF.

NUMBER

STD-1197
STD-33
STD-33
STD-678
STD-596
STD- 1414
STD-8
STD- 160
STD-1411

STD-

1
1
1
1
1

2
2
2

DESCRIPTION

24

BOLT

3/8
8lock

W
W

2
4

3in. 1
lain- STD

NUT. 3/8-24 lain


4-20 x 1BOLT
4
WAS
4-20

NUT

BOLT

4-20

2
4

WCF
2

lain
x 1-3/4 in. ~STD

8 8 8
1611611611

in. 1

4 lock

WAS

8
16

11
2 2

1611611611
8

1611611

8
8

8
2

1611

16

16

11

11

11

x-c^

STD-2084
STD- 160

WAS

4 lock- STD

STD- 180

4 lock- WCF

STD- 1411

NUT

4-20

-STD

STD- 1411

NUT

4-20

-WCF

STD- 1215

BOLT

1419

LT

BOLT

B
6

1416

1409

STD- 1205

33

24

3/8

STD~

873
STD-33
60803

NUT. 3/8-24

STD- 2090

NUT

8
9
10

3/8

10
11

77907
76220
76220

SP
BOLT
BOLT

11

3
3

33

33

11

2-3/16 in.

-STD

11

11

1
2

1
2

-STD
-WCF

-WCF

bolt

3
1

1
2

1
2

2
1

noseof

WCF
33/64 ID x 7/8 in. OD
20 x 10. 7 in.
-WCF
20 x 10. 7 in.

crankcase
10

maximum of 9

20

24
s

NUT

BOLT

II

3
F

I~

4-

WAS

-WCF

BO

4-20x1-

160
STD-8

11

STD

5
5

2
2

ii

,~:n r

44322666
STANDARD CRPhlKCASE

r:2

1T

Vs

&p

cr

ai~

_rV

L_

L~.L

f--t
10

2
2

lili

a~

22

2
2

211

WIDE CYUNDER FLANGE CRANKCASE

Figure 1-5. Crankcase Attaching Parts

22
2

SUPPORT ASSEMBLY AND IDLER SHAFTS

SrCTIOH

II~SEMBLY

pier
1-6

NUP~RB:R

DESCRIPTION

68867

68867

SUPPORT ASSY..Starter rine: eear


WCF
10/12 Ditch. 1. 91:1 drive

68942*

SUPPORT ASSY..Starter

74414

10/12 Ditch. 1. 91:1 drive

II

STD

II

4 Ditch. 1. 91:1 drive

STD

II

II

4 Ditch. 1. 91:1 drive

WCF

12 Ditch. 1. 91:1 drive

STD

1 SUPPORT ASSY..Starter
I

II. II

II

II

II

II

L1

Starter
4 Ditch. 3. 25:1 alt. drive

1
1

II

WCF

111

11

76899

3. 25:1 alt. drive- WCF

3. 25:1 drive- WCF

16944

-10552

1 SUPPORT ASSY..Starter
4 Ditch. 3. 25:1

60882

_~..8.
2

ILW-10551

45688+
ISTD-33+

IWASHER. 3

1888390
68757P
ISTD-1199C
1887534
72079C
1720785
STD-1791C

1 GEAR. Camshaft
1 SHAFT. Tachometer
IPIN.B/16dia.
I SPACER. Tach. shaft
1 SLINGER. Breather
1 LOCKPLATE. 5/16 bolt
IBOLT.5/16-24x.66 lone

75158
71646
STD- 1926
ISTD-1410

WCF
SHAFT. Crankshaft idler
1 LOCKPLATE. 5/16 bolt
WCF

7
8
9
10
11
12
13

15

18
5

16
17

68749
73817

ISTD-705

GEAR. Starter rine 12/14

BOLT. 5/18-18 x.67 lone

I II II
I1I1
I II II
I1I1
1I1
a

1414

WCF

INUT.S/1B;lsolain- WCF
6TD
SHAFT. Crankshaft idler
STD
LOCKPLATE. 1/4 in. bolt
I SCREW. 1/4-20 x.69 lone
STD

1
1

111111111

11

1111111
11111111111
21 21 21 21 21 a 21 2
4 41414141 41414
11

11

2
2

2
2

11

41 4

21 21
2121

1 21 21 21 21 2
1212121212

2
21

1212

3131
1111

1313131313
1111111111

31

1313

I
I

1
1

12
12

212

2
212 2 2 212121
212 2 2 2 2 2 212121
41 41 41 41 41 41 41 41 41 41

12121
12121
1 41 4

1
1

I
I

Less sDinner holes.


Reauired when

no

starter

is used.

For fixed Ditch installation


Use on all
removable camshaft

Use

all
camshaft and

on

NOTE
nears have 122 teeth.
14 Ditch rinn nears have 149 teeth.
See latest Service Instruction No. 1121

10/12 Ditch rin~

and 1141.

PTY.

PART

NUMBER

DESCRIPTION
1

PER

ENG.

Page

1-6

NOTE

Figure reference numbers 3- thru 13 do not


to IO-320D1B model engines.
Use column headed IO-320-DiA for all
listed on Page 1-8.

apply

otherparts

~ZrI

Figere I-i. Support Assembly and Idler Shafts

10

14

11

12

13

*ND IDLER GE*AS

FUEL PUMP

~55anBLY

16380

P~RT
NUMBER

REF

II

1ZaSP

izaaas

I STD-1PS
111131

DESCRIPTON

I SWET, FYel Bum~ iPlel rpar- WCE


I LoCXPWUIE.l/aln. Doit- WCF
16~R6W I/n-ao ii lulbm,lona rep
ICE~RA98Y., Fuelgumplllerr WCF
BU9HME, CrsnLs~lt Ldler

1713391

t~

eslsel

~ear

WCE
GEAR WSY., Cronksiinftfdlar -YICE
WCE
DUSBI1IE9r~inkshBlt iblor
W~E
SH~LETOEhRPYelWmll ddYB
WCF
OliSl(eT.ruelnump adaasr
WCF
drive
C~T4r
.l/li". Long- WCF

FuepumP
IdbF

plain

STD
WCF

ldl~r
su~8PE.crmnsllait idler

977
WCX

Page 1-7

I_II

I Flyre

relerenec numbers 6 thru 7 and Listed is columo


are the only parts Listed on Page 1-7

headed 10-320-D1A

applicable

to IO- 320-D1D model

9\
~3P-

T7

13

i
14

12

11

Figure 1-7. Peel Puml Drives and Id~r Oanrs

enblilles.

1-7

SECTION

ACCESSORY

HOUSING AND
RELATED PARTS

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

AVCO LYCOMING PARTS CATALOG


O-

320,

IO- 320 AND LIO-320 SERIES

SECTION 2
ACCESSORY HOUSING AND DRIVES

PARTS

LIST

ACCESSORY HOUSING

SEPARATECAM GEAR

SECTION

-320 SERIES

10-320

REF,

NUMBER

DESCRIPTION

h~sSpp....,.
_

___IEl

1L._11._11 II II II 1

11 II II II II

S4LN-20 and

ll...Y._...1_11 11

1.1.-

I 11 1111

.i~pulee

1_1__1:1::-r7:_11 "It~ I-i

imgulseS4L1Y-~

72506~

__,__Cc4CC
21.magsetss_)

II

II

200
1

74515**

75919*
21

ACCESSORY HOUSING
PART NUMBER

PARTZS
2
2
3

4
4
5

5
B

75888
75888
61238
40
61238
69943
6
1

12

2
2

STUD
STUD

4-20x14in,
4-20 x 2, 78 in,

4-20
4_0
4_20

3-7/8

2, 78 in.

1-3/8

16-18

14

3
3

1
2

4
31 3

in,

1-

II 1

21 21 2

16-18x1-5

I STDSTD- 1102
73117

LIO-320

Pace

2-1

PART

pLU

8-27 NPT, Afl~i


breather
5/16-18 x4;3
in,

bre~r, oil
RIVET,,ISx
x

2 in,
8 in;

seal
x

*-AN

Use 745

3/4 in,

11

11

11

11
1

li[1l1lr 11 11 I
1 II II 1111-~I
1 11 1111~7 11
I Ilrrrrr~-i
I II II I[ilT

1
1

II

16

14

~np,
II

\p~ll

~o

o
s~

~\t7

o)l

19

Y2

Figure 2-1. Accessory Housing

Separate

Cam Gear

ACCESSORY HOUSING

INTEGRAL CAM GEAR

IsrcrloH

0-320 SERIES

10-320

LIO-320

PAGE

2-2
PART
REF.

NUMBER

DESCRIPTION

73818

GASKET

76103

ACCESSORY

Accessory housing

impulse
1

HSG;.:(Plain

S4LN-21

76105

magneto)
impulse

76104

76104

76106

76106

76107

76108

1 11 ii

I II il~li

111

II

1111

Illlli

SLN-

I i

ACCE~

.i~!se

1 ii 11

2lmagnetos)
1

SQLN-20 and

(Plain

S4LN-21

S4LN-20 and

magneto,vacuum
I

I11

~ive)-WCF
I
IPlain S4LN-20 and
magneto, Vacuum
gov.~al drive)- STD

II

II

III

STD

(P~in

S4LN-20 and

ma~eto,

vacuum

S4~-2d:and
magneto, vacuum
apd prpp.g~.dual drive)-WCF
~G., (S4LN-2P0 and
S4LN-204

magnetQ)- STD

111

11[1

~C., (S4~-200 and


vacuum

~al
1

761.0

176111

drivel.~..

(P,lainS4~-20
impulse .S1LN-almay.
ACCE8S~.HSG., (S1LN-,aOQand.

and

II, ..1
1

(Tw0 impulse S4CN21~gnetgS)

76116*

76113**

7$927

im~lae

$4~--1:-

21

1.

~CESSgeY ~G1, (P!dn S4~-2e ~d


impu~s41N-.zlmagneto)_
IACC~SORYIISG., (~chingd for VgCUfuelpulnpp~,gov1

IL~10165+

$4~.2 l~etqsL_

-19501

impulse~%RN-

W- 11165+

~G., (Two I
21.

ACCESSORY HOUSING
PART NUMBER

HOUSING RELATED P
2

61400

a
4

75888
75888
61238

69740

5
5

61238
69943

61261

67528

7
8

61668
1668

STUDZ

STUD

2-3/8~,
1-1/2

61261

STUD, 5/16-18

1-

10

61265

14

784

16

1102
117
C-38
31C-40

17

1006

15

16

18

19

75626

3131_31313L3131~3

1 212)2

212

2 2
111

1
2

2
2

1~2

2222

2
x

13

Il:lll[~[i

STUD

6-18

12

I1I

long
4-20x1-3/8in.
~15L16-18 x 1-1/2 in, long
5/16-18 x 1-5/8 in,
STUD, 5/18-18 x 1-1/2
in.

6ii61

11

212

_s_Tggl tl_zp_xa.78

1265
ICD-zz
Ilaz

13

4-20~a,78i_n,_le_ng

5/16-18

11

~STUD,_1L, 20xl-4ljtin,!ong~

2
2

~_

in.

Zin.

~2,19
x_a.
.._.p_Iv
n~tniin.

long

long___

lonP

~,5/16-18x2.19 inllong~

I.I

11212

12

STUD 5

PLUG, 1/8-27 NPT,~n


PLUG, 3/8-18 NPT,A?len

pt

11111

TUBE

~UD,5LF6-!8

in.

SUTD, 5
RING, Oil seal

IPLUG,5/8ODx

4
11

e~,lng

189

11

!1_1.1_..1..1

76119

IsEc~Jiorji
Standard
320-B

linder

onl

ACCESSORY HOUSING AND DRIVES

Page

2-2

and

Use column headed IO- 320-D1A for IO-320-D1B model

engines.

15

~514,

P\ ~llo
o

o
o
o
7

O
O~-

2V18/

2
17

Figure 2-2. Accessary Housing

Integral Cam Gear

OIL PUMP AND ACCESSORY HOUSING ATTACHING PARTS

Isrcrlos

0-320 SERIES

10-320

LIO-320

PbC

2-3
PART

REF.

NUMBER

DESCRIPTION

76354

I II I

Oilpump

F1,~11...11 II II II II II II II II II II II II II

i 11 11111111 11 :II II 11 111111 11 Illlilll illl

~10_491
1

160328_

PM,,..L_dia-x_l,PO l~g...
PI[N,.,13.~a.Hllz in. ~ng
~c,..Vns,arNPr, Albn_.

_I

.drive~
mp,~rivlng

......B,

.....,..8;;,

.1~4.,...

9~

l,,gump,driuen
plain_~

I,STnr3.5
BTI~-,llao

I II II II II

.....1...1.1 ...!I 1111~I 11[, 1I:1I :::xl::il:-illll- rI::JI~::[:l[:::J:11 :::::Jlld1-:l


~1 II 11_1111 LI 1111 Ill
.1
_I 11 1111.11..1 11.1111-11 .11...11.....11...61 11...11.11..11.11 11.1
_I 11 1( II 11 1111,,,11 11 11.1
111
1 31 31 91 51 31. 91 31 .31 al 3131 3
3
31 31 3( 31_1_31. 31 31_31_9191 91.31...31...91 91 51.513.15

~2Q..loged,.,
driYe,ojl

1612-5

1 II II II II II II II II

11111[11 11 11..1(.11 11 111

ACCESSORY .HOUSING

10
10

STD-8
STD- 160

to

sTD- 1204

11

STD-8

BOLT
W

11
11

STD- 160

WASHER. 1/4 lock

10
lock

long
4p?~

STD- 1414

in.long

1101101101101101 1011011011

1011011011011011
10110110
1011

in

_1; 2121212112[

21.21.21..212]

21

21 2

1
1
1011 10110
1011011
11
10
10110
1011011011011011 1 1011
1
10
21 21 2 21 2121 2 2
2
2
2
a 2121 a zl 21 zl 2 a
a
a 2
2 21 21 2 21 21 21 2 21 21 21 21 2 2

1
1

1(

101101 1

Page 2-3
78528
3

STD- 1339

78532
78530
77272

6
4
5

75288
77313
STD- 1973

STD-35

STD- 1420

61165

10

STD-8

10

STD- 160

10

STD- 1204

Ii

STD 1414

Ji

BODY

ASSEMBLY,

Oil pump

PLUG, Alien hrl., 1/16-27


IMPELLER

1
NPT

ASSEMBLY, Oil pump driven


SHAFT, Oil pump idler
IMPELLER, Oil pump driven
SHAFT, Oil pump drive
IMPELLER, Oil pump driving
KEY, Woodruff, 1/8 x 3/4 dia.
WASHER, Plain, 5/16 in.
NUT, Slotted, 5/16-18
SEAL, Tachometer drive, oil
WASHER, Plain, 1/4 in.
WASHER, Internaliock, 1/4 in.
BOLT, Hex. hd., 1J4120X 15/16 in. long
BOLT, Hex. hd., 1/4-20 x 1-1/2 in. long

1
1
1
1

1
1

3
3
1

12
12
10
2

91~9

6;
P

2--~

10

Q
6

~o

~3f
Figure 2-3. Oil Pump and Accessory Housing Attaclung Parts

OIL COOLER AND FILTER


I I

Isrcrlar

Yr~3CMCILY

~I

WOr
2-4

PART
REF.

NUMBER

DESCRIPTION
~screen

82815*_~

II

a~ oil

294~............1

SC;REEN ~.,.Oil Dres,~e..,.


.63m_.
..GAISKET,.88 OD x,63 TD

.,..._...1...U._..U LI....1L.U.~II. !I.-1.L.11..11.

II_1L.rl..ll

I1 .11._11_1. 1

I.._rl,,ll,_ll 1I_.,~C.ILII.. d. ~11..1_..111 .rl...)

1 21 2

.;;._._.L3.1_91._ ..1_1.3L3
.._2

........__

76510

__~__1 11._1

ii.

GASKET,

11 II 1[ II_II II

II II II II

II II II

II II

11

to

11

78691

GASKET Filter
and_adapteb
I............

_~___

Il_tL11_11~11 11 1111 11 II 1[ Ij II II I

.12....i,B4~e48.,,._.__1
13

6436636

14

6436638

1_

16435683

Is

5579983

17
18
19

6436624

20

21

25C10-P03
STD-1411
STD- 160
STD-8
STD- 1856

I II 1
1111

GASKET, Rubber

II II 11 II II 1 II II II II II
11111 1111111 111111111
1 i 1 111111111

I1I1

I111

STUD,Center

II II 1/ II

II II

II

II 1

11 II 1[ 11 II II III II II II II II II II II

11

11111111111

11

11111111111111111

NUT, 1/4-20 alain


WASHER, 1/4 lock
WASHER, 1/4 olain
SCREW, 1/4-20, self-lockina

I 1

I II

11

11

1414
13 3

II II II II II II II II II II 1 II II 1
1 1
11111 1 1111111111111 11111111111
41414141414 4141414141414141414 4

3131313131313

1111

3131313

~r

II II:1I-III :II:_1LiT:Z:T::il-:: it:: iT

23

313131313

--:~l:il

24

25.__169436~
26
624165!

ii beil:-IJ_11 ilil;i

1 SP~S, Oil cooler bvoass


IPL~GFR,Oil coolerbvpass

I1I1
I1I1

]1I1[~_I

I II:1[ ii

11111

1111

27

I1I1I1

~lcoolertnht hose
28
29
30

31
32
33
34

ISTD-294
71620
AN901-8A
AN777-8D
71623
AN844- 10D

~..1
~beconnection Seal

~15

1..1 1_11_.1I

II

I II II

11

II

1 WASHER, Oil
ELBOW, Pine thread, 5/8 in,ID
45"

1II~L7 I IILIL1I111-II:III: I:lllll~_i

_~_1

171140

*_

oil

Page 2-4
8

LW- 10289

VALVE

ASSEMBLY, Temp.

control oil cooler

by-pass

NOTE

Figure reference numbers 10 thru 22 do not apply


to IO-320-D1B model engines as shipped from the

factory.
For all other

e~ngi?es

listed

parts applicable to IO-320-D1B model


on Page2-4 use column headed IO-320-D1A.

VACUUM PUMP DRIVE ADAPTER AND DUAL DRIVES


4UA
0-320

Is~crlow

SERIES

i1O:320

10-320

PAGL

2-5
PART

REF.

NUMBER

DESCRIPTION

61183

61098*

STD- 1774*

4
5

STD-208*
72970*

71586*

70347**

70348+

I~KET, Access~y adapter


iJ4

STUD,1/4-20 x 3. 63 in. Long


i
POWEL,1J4~a: x112 in.long
IGE~ ~Y.,AccegSory dri~
W~HER,Accy.drive gear
1

STD- 2072

"O"

69316~
16~73QF

static seal

1715~C

I~

18_~173231!

driyen

.I ...CO~RASSX.,Vacuum hyd. ddve

18~-208!_

C~ER

1~

1
69942+

26~
27

ISTD-1339F
29__ISTD-1102+
29
1STD-1339**
30
ISTD- 1774+

.ISTD-s~
I$TD-160~

Vacuum

SEAL, Oil
SEAL,,.QI1....

16992a+...~..
ISTD-~GC
411110~E

S~FT,AcCessory

II

II II ilil:11 Ilili[il Ililil ii Ililil

111

II

1111

I II II ii :il ::II II II Ilil II illl II ii II i] ii II II ii

I ii

II

I 11

II

I
I
1
1
I

I1I

II
1

II

1
1

1
1

1
1

1
1

1
1

111
1

111

1
1

1
1

III

I II
:I II

I
I

I
I

1 1111
I II it

1
I

Iii
I~li

31

13

31

121

12

1 2

I II

I I

I ii i

)1

II

II

II

13

II

II

II

I
1
i

I
I
1

I II ii
1 21 21
11111

I
1
1

1
1
I

i I
12
11

I
I

I
I

II
I 1

II

II

II

I 1

I11.1

1111

III

I1I

I1I1II

Iii

II
II

11

L
1

12

II
II

I
I

I
I

1
II
II

II

11

II

21

1 I, .1
1

idler

I1I

III

I II i

II !I

I iii

1
1L?6-27 ~T, Alien.
PIN,l/s ~alxl/4in. long

1_
1 21 1 1 121 21 1 1 12
1 21 1 1 12121
1~12
.IzI I I I 21 21 I I~ 12
1L1 1[ I I II II II I i
____I 11 1_11111 1 I II
I1I 1 I I 1)1

~HER,

._

1_1-3_1--_1_ .1._13 13
_

IWA~R,1J% bck

I
~x

IL2

131
1 31

13

[3j~3[1

31

13

in,OD

dr~esupp0rt

IWASHER, 1/4,,,lock
.ISTD-1215:.... I.BOLT,.ld4-aO x I-1L4.in. long_
69827+

111

1111

msoC

.63.,,

1
1

I[_1

D~EL,.OS dia. x.34 long


ELUG, 1/16- 27N~,Allen

ISTB-IA11J~UT, 1~,29, el~n


1 STD- 8C
Q5 ISTP-10~
rp,lell~
INUT,M4-20p!~lin
37
ISTT)_8+.
3Q~
40

II

~g
STUD
2pxl. 53in, ~g
S~D, 1/4-20 X 1. 84 in,
in.

34

STD-~10+

11 II ii 11 II 11 II II II II illl II II

~d pros

33

38

.............1,,,1

s~g 1/4-2ox 1. 53

693!8~
ST~B38C

2B

.U,.,,,,,,
32~

II

gear

1
1

24

II

I II
1:21
]II

cover

69942**

II 1
1 1

1
idler
gear

23

II

I1I

drive

GEAR

Is

21

pump

andhyd~licpump
D~E ASSYI,Va~um pump
drive
andprqp:
accydrive
1/4-20x1153 inlong

161262C

42"".

1
1

DUAL

13171596~
15

long

GE~ ~SY.,VacUum pump driven


]WASHER,A~egsOry drivengear

lo...16Q724C
11....,.,1;66145~
..12
1693196
.14

in.

OIL SEAL

8169725(
4.

ADAPTER ASSY.,Vacuum pump

Governar..clRacer
IACER,,Gavernor

_____

111_ I
~I II 1

(II _1

1_11
1~1 II II i I_j II
I I 1111..1 .~.I_ I 1

ii

t-. Vacuum .pumponly,

*_x,_Vacuum,, pump, andhydraulic

+..~.Y.acynm pump.

L--,..IXlal,,drive ..(either.hydra~lic. pump

only,_._.

Page 2-5
Use column headed IO- 320-D1A for IO-320-D1B model

engines.

II
1
1

II

I 1

PROPELLER GOVERNOR DRIVE AND COVERS


QU
0-320 SERIES

Irrtrlol
10-320

i1O-320

P"G.

2-6
PART

REF.

NUMBER

DESCRIPTION

_I I I I 1 21 21 j I 1 2
II1I1_I1I1I1I.I _illl_ll:::::l:::ill:1:C:~_:[:_:4
1 i I I 1 21 21 1 :I ~I P
andh~.pump
II
1 _11:_11

1
1
2

83~**_

643_()1;*

STD- 8*

STD- 8**

STD- 160*

STD- 160*+

STD- 1411*

1 41 41 1 41 PI 41
1 1 i 81 81

1_1

STD- 1411**

1 41 41

11I?

60430
68593**

STD-8

_hy_dr.~p

WASHER, 1/4 lock

41
I
I

Isla

1414141
I
Islsl

411 41 41

to
II
12

SPACER.

sTD- 160
STD-1411
8313

14141

1414141414

1 41

1 41 41

1 4141 41 41 414

1 41
1 8

-4141~41

14

6043~

...15~

IS~95

14

141414141

14

141414

41
4

141 4141

41 41 41

11

41
4

ii iii

Sael59

__

68317+

23

71596+

14141

4]%

...1.~HF;R,.5/16.plain
._

I _Il_llflll_l_lll~lllI
_...I..Z

__..._..

22

11111111

11 II 11 11..1. .II...1......L1I 1] ....1. .1.. 11-11 .r I rl. I

[~LILI h,L~;1111 11,..,11.3.

21

11111

ANfuel eump.drive
4elpump dkive

19
STD-33

Gne96.................

20

I1~11I111

41

41 4
41 4

.12_ .I$I~B=1419_..1 MUT,J~G-ls.glain..


16

1414141
lock

13

114111 I__:11CI:::1I:::::l

II II II 1
141414141

Vacuum_pu~pstud

NUT,~-20 pl~n

1 1I:1I ii 1T il~l

141
141
I
118

1.11.11 11__111?11,11_. lr 11:


1

x
_

.11.1

11..11.,. 11,,.11. ii. II.,

2 1 21,..,21 a,I_.zi 21 ..21 a

3/4.~,. 1~

~1..1_1...I .11 11
j _II_ I_ j[ E1

24

~J

,q42thick_
_

-..aa

-I-11--I--]I~1111

Il l:l-: -:C:-l:-111:I11111:iC: :I:_l_: : l: l _: :I:-: -I-: 1

~al.ddve

_......,....

PART

NUMBER

QTY.

DESCRIPTION
1

PER

ENG.

Page 2-6
Use column headed

IO-g2O-:DIA

for IO-320-B18 model

engines.
NOTE

Figure reference numbers 6 ttlSu 117 on.Page 2n6 ~O

apply to IO-320-D1B mod~l engines


factory.
77875
77876
77874
77872
STD-19
STD-798
73249
73350
7825$
73252
NIS9045-111
70455

70454

as

shipped

GEAR, Propeller governor driven


SHAFT, Propeller gov. id~ler gear,
GEAR ASSEMBLY, Prop. gov. idler
BUSKLNG, Prdp. gov, idler gear
W3WEIL, 0. 0907 dia. x 7/32 in, long
DBWEI,, 0,09 dia. x 9/32 in. long
WASMER, Thrust
W~BER, Thrust

1
1.

1
2
1
I

AR

TPT,rust

WASH[EBS,

AR
iBR
41

ahh-ust

PIN, Spring, 11/8 in, dia. x 1-3/a in, long


GASKET, 7/8 in, FD x 1-1/8 OD x 1/16 in,
PLUG, 3/4 in. hex. hd., -16 thread

not

from the

thl.ck

Ilii

VACUUM dND HYDRAULIC PUMP


DUAL DRIVE COVERS

VACUUM PUMP
NO DUAL
DRIVE

81%,8

$1P~
L___eI

GEARED FUEL PUMP

COVER---\,,K
L__

OI~IC*W .L~L.UIP

COYEF--i_$~$(6
--=8-

i$l
2J
:!4

Figure Z-6. Propeller Governor Drive and Covers

PROPELLER GOVERNOR ADAPTER AND COVERS

]IECTIOH
10-320

b-320 SERIES

LIO-320

PbC~

2-7
REF.

PART
NUMBER

DESCRIPTION

ASSY.,PFop:g~Fnor
1

drive- STD
1

755_3"

75545**

drive- WCF
ADAPTER ASSY

75545**

75722+

68315

111

11 1

III

II

11111

ADAPTER ASSY..Proo. ~overnor


drive- STD

III

III

II

STD- 1102

67556

STUD, 5/16-18 x2 in. long (use in


75153 or 75722)

88318

STUD. 5/18-18

STD- 1774

STD-35

use

in

11

III

4141

1 4

4141

11

414

111
4141

14

4141

14

4141

1 4

I Lrl

.1

i 1 11~11
1....1. II. II

1
1

75545)

_L__::~ -:__::::::_::_r_l::::1
1 NUT. 5/16-18 Dlain
ICOVER, Governor drive
1 GASI~ET. Governor drive

II

II

II

II

11

111

41.~1.. 1 4

14

41

141

14

41

141

14

14

11

II
II

I
I

I
I

1
1

1111
1111

111111

41-%1---1--41-$1--- 1-

5/18
5/16 lock

141

13

14141

COVER,Governordrive adaoter- STD

I II II

I II II II

141 4

-1.4
I

I II II II

1321

1321321321
4 41

14

1
1

1
1

I 1

--I..., ;I., LC---C--

I_-III.U,.1,I,;;,L.1.
IWASHER. 5/18 olain

4141

.U-PI-P 1. ..I-.P1..41..-- 14

.--l~.d1LUl- I-..I.I.I.,,I-I-J-J..-1.U.~..-I--.
35*

1-11/16 in.

5/18 lock

69106P
69551C

III

]_
~1 ..1...1.1...1 L.~11...11.....1.1.1..,.

9
10

Pr~_governoF
drive- WCF

410

1..~1_.._1_1... 1.1_.1

drive- STD
1

Prep.~ernor

L-11- I--I---11I1

I...1.,V.~ ..1...~1..,I.,I ..C

1321
132
14 4 41,1 ..~..L._1,..4.L._..1...

1.11. Il,...r

1.41._. I_ 1

.1~41_41...4

.Lal._._l....L.41.....

1_.1.. 141

41.~L4.1.41_41__ I,._.,.L__l..,tt.

*_

AN

e~overnor

Colonial installation.

n no

ernor or

adaoter is used.

Page 2-7

Figure re~erence numbers 1 thru 8 are not. applicalrie


to l0-320-D1B modelengines. Use all figure reference
numbers 9 thru 18 on IO-320-D1B modelengines, if
required.

Irrrrlou

SUMP ASSEMBLY
10-320

0-320 SERIES

LIO-320

P"GE

2-8
PART

REF,

NUMBER

r__[_68972..~
2
2

69370
69370*

7236_2**

72362*+

61376

DESCRIPTION

1 GASKET,~! sup?p

I II 11 1_1_11_11_1]_11 11111

SUMP ASSEMBLY t Oil

STD

SUMP ASSEhllBLY, Oil

WCF

11111

111

111

11

..._...

1_1_.11 11 _.11.1..1.1 1.11.....1...1


_I
1 _111_11

WCF

~F
4

CONNECTION. Intake

61377

21a

44

444

8411~2 .._._..._......1..

444

1.1--1long__

_1__61_6

_...._..._...._._

..1~21. .2_121 __21_2L;211_21_%1~Z

1.-21-2 1-2,1-.2-1-21-21,-21L-212
I 21,f.1.~2_1.21
__._9._.
9

STD- 160

WASHER; 1/4 lock

112112112112112112112112112112

9
~__

112112112~[j21 E2_1_2_112[121~2]_12_

to

60820

~ontube

11

11

11

61381

ASSY. .Oil suction

12

STD- 1227

11
2
2

11
2 2

13

STD- 1433

14
15

STD-8

16

STD- 1409
STD-68

61378
18
19

NUT. 1/4-20 slotted


PIN, 1/16 dia, x
1 SCREEN. Oil suction

1
1
2

11111
11111
21212

21~2

2
2

2
2

2
2

11

11

2121212 2
21212 212
11111 111

I1I1

11

11111

2
2

2
2

2
2

STD- 1945
61358

61548

111
111

L~
INAMEPLATE

111

Larae inlet chamfer. Use carburetor 69250.


t*

Straiaht riser. Use carburetor

Vertical inlet fuel iniector.

Use

Papi:
T~is ~ge

~s PI~ apply

to

IO-320-DiB

model

engfnes.

16

II

12
e,

\---14

r9

17

0-"
Cb--

Figure 2-8. Sump Assembly

21

SUMP ASSEMBLY

ISFCTION

0-320 SERIES

10-320

LIO-32O

P"Gt

2-9
PART
REF.

NUMBER

DESCRIPTION

1168972

740_83*

74083*

2;
3

LW-10751**
74513+

76299+

70482

69602

61400

SUMP ASSEMBLY.

PL

PL7~

lz~Jsm-8..
.IZ,..,,,ISTB-1SO.
,13
a4
14

1 11111111111111111
1

Oil
41 4

41 41 41 41 41 41 41 4

111

4
4

Bljp,5/16-18x 1-1,!2
5/16-18 X 3.

STD-551

STD- 1204

II

in, long~_

STD-SI
lloz

CONNECTION
CONNECTION. Intake pipe
STUD. 1/4-20 x 1-3/16 in.-

61850

lb

1111

WCF

slzsl

10

Oil-

7..1.~68437
8

,I

Oi! s~p
Oil -STD
SUMP ASSEMBLY, Oil
WCF

2
Alien

11

Alien
BOLT, 1/4-20,x 15/16 in. t~g

21

I
IWASHER,,,l~.laclr

1 S~-8

plais-.8LID pnb

141..
.160

x15/16

in, long

1.5..
1411.
17

18
19
20

14

-::1:I:~

STD-111
69335

GASKET. 1.

61548

NAMEPLATE

STD- 1901

DRIVE STUD No. 4

1. 00-20 thd.

19

I~g

~_1

ocal mountina. For


carburetor.

use

11

11

Ili

1
11
1
11
41 41 4 41 41 41 41 4 4

with

Rear inlet fuel iniection.

Page 2-9
2

LW- 10830
78914

STB- 1204
STD- 1419

SUMP

ASSEMBLY, Oil
CONNECTION, Intake pipe
BOLT, Hex. hd., 1/4-20 x 15/16
BOLT, Hex. hd., 1/4-20 x 1-1/8

1
4
in.

in.

long
long

For all other parts listed oh Page 2-9, which are


I;
to IO-320-D18 modelengines, use column
headed IO- 320-D1A.

ilpplicable

14
2

111\

gl

9~9

dB-L

14

15

6-10

6-

-II

,o

Figure 2-9. Sump Assembly

SECTION

CYLINDER, PISTON
AND VALVE TRAIN

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLV

AVCO LYCOMING PARTS CATALOG


O-

320,

IO- 320 AND LIO-320 SERIES


SECTION 3

CYLINDER, PISTON AND VALVE TRAIN

PARTS

LIST

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

LIST

PARTS

with

0-320-A,
O- 320-A,

71840(=

71840C
71841P

74468N

IO-320-B1A

75042N*

O-320-B,

71844P
71844P

71969C
71969(3

top
ring
74673
71556
74989
68513

74673

68513

75089

71594FW

2nd

oil

exhaust

intake

with

ring

ring

valve

valve

thiskit

71556

73998
72454

75088
75068

73938
73938

None
None

74989

73857

75068

73938

None

68512

72454

75068

73938

None

68513

69457

74541

73938

None

74989

74989

73857

74541

73938

None

71556

71556

72454

74541

73938

None

75089

14673

74673

73998

74541

73938

None

75089

74241

74241

73857

74541

73938

None

75089

74241

74241

73857

74541

73938

75403

75089

74241

74241

73857

74541

73938

75401

75413

74241

74241

73857

75068

73938

77462
None

75413
74059FW

-F

73149N

71841P

this

piston

-E

0-320-A,-E
0-320-A, -E
O- 320- B, -D
O-320-B,-D
0- 320- B, -D
O- 320- B, -D
O- 320- B, -D

this

this

this model

on

this

this

this

cylinder

and

use

this

with

75413
74059FW
71594FW

-D and LIO-320-B

service

See Note
See Note

IO- 320- B, -D

75042N*

0-320-E2A,-E2C
IO- 320-E2A

75044N*

O-320-B,-D
O-320-A,-E
O- 320-A, -E
O-320-A,-E
0-320-A, -E
O-320-B,-D

75183(=

75183C
75184P
75184P

75188C

O- 320-

75188C
75317P*
75361N

B, -D
O-320-A,-E

75089

74241

74241

73857

74541

73938

75413

74673

74673

73998

75068

73938

76500

74059

71556

71556

72454

75068

73938

None

75413

74989

74989

73857

75068

73938

76658

74059

68513

68512

72454

75068

73938

None

75089

74673

74673

73998

74541

73938

76236

71594FW

71556

71556

72454

74541

73938

76234

74059FW

68513

68512

75068

73938

None

75089

74241

74241

74541

73938

75413
74059FW
75413

74989

74989

75068

73938

76235
76659

68513

75068

74673

68512
74673

72454
73857
73857
72454
73998

75068

73938
73938

75089

74673

74673

73998

74541

73938

78513
76239

71556

75068

73938

None

76081

73938

74541

73938

76449
78515

74541

73938

78516

75068

73988

None

75907(=

0-320-B,-D
O-320-A,-E
O-320-A,-E
O-320-A,-E
O-320-B,-D
O- 320-A, -E

76086N*

IO-320-C1A and LIO-320-C1A

74059FW
75089

77476P

75089

77476P

O-320-B,-D
O- 320- B, -D

71556
74241
74989

71594FW

68513

68513

72454
73857
73857
69457

75854C*

O-320-A2B

75413

74673

74673

73998

75868P*
75868P*
75907C*
75907C*

Wide

-Chrome

-Plain

-Nitrided
Full

NOTE:

P/N

P/N 75413 are interchangeable singly or in sets


longer available. Pistons and rings are available in
plain cylinder barrels only.

Piston

74059 and
no

See latest edition of Service Instruction No.

7/16"

See Note

See Note

Wedge Rings

Piston 74059 is
in

74989

See Note

Cylinder Flange.

FW

74241

None

See Note

exhaust valves

are no

with proper ring combination.


oversize P10 and P20, for use

1037

longer available. See latest

edition of Service Instruction No.

SECTION 3

CYLINDER, PISTON AND VALVE TRAIN


Page 3-1
Use all columns

opposite

first

listing of cylinder assembly,

P/N

75042-N far IO-320-D1B modelengines. On illustration page use light piston pin, P/N 69650 and P/N 60828

piston pill plug

for IO-320-D1B model

3-1

engines.

1136.

Avco

LYCOMINB

AIRCRAFT ENGINE GROUP L\SSEM.LY

PARTS

LIST

320, 10-320, LIO-320 SERIES


3-1- PISTON ANO RINGS

0-

REF

PIIRT

NO

NUMBER

9TY

DESCRIPTION

See chart

opposite

part

numbers

5*

77851

69650

60828

72198

for

U5n06

PISTON

See chart

RING, Piston, top


RING, Piston, 2nd
RING, Piston, oil regulating
PIN, Piston (heavy)
PIN, Piston
use with plain or nitrided
PLUG, Piston pin
cylinder assemblies
use with chrome cylinder
PLUG, Piston pin

opposite for

assembhes
O-S20-A and -E

MODEL

PER
eNCI

model

application.

4
8
8

(low compression) only.

5
Figure S-1.

Piston and

Rings

CYLINDER ASSEMBLY

ILCTION

0-32-bERIES
PART

REF.

NUMBER

DESCRIPTION

STD

1
1

75183

75184

75188

75361

75868

CYLINDER ASSY

75907

CYLINDER ASSY..Chrome

76086

172057*

CYLINDER

(super~e

15044)

STD
Chrome

166796-P10
1692601P10

l,srasl

..8.,,,1,S~1872

141

14141

141

14141414141

14114

14
I

1414

III

111

1 41 41 41

14114

1,1.141 41 414141

IP114141 _I

I1

Slain LSupersedeg

.1...1 41

1 41

1 4

WC F

1.. ..SE;~,

1 41 41P141 41.41 .41 41 41 414141 41 41 41 41 41 41 41

~ntake.valve

1. .....8EAT,gxhaustslla~ve,.
.1 41 41.41
I...., GV1[DE,.,nntake v~e..
1 41,,41.41
valve
See Note
1
1 41 .41 41
1. INGERT,Spark plug(shortreach)
1 81 8,1 81
i
INSERT, Spark..glug(l~g reach..
1-1/2 in, long ..1..81 81 81
.I
.__.

.1

..INSERT,,ILB-,%?

helicoil- WCE..
..1
helicoil.STn....
~F.,,......
INsER.T,r/s-,2?,,heli~eil.06
~B

s.l~n-laz2.
9_ .1.685,10
10. .I.AN823-6R
...LZ.,, 1 6661~

141

(supe r~de

._.

(supergedes

75311_) -_~CF

78239**

141 41

STD

73148~718441-STP

CIY~NI)Ee ASSY.,Pl~n (supergedeg

7184)_

1,22058*
160028"

III

~S%,Chrome It

1~40),-

..3
4

LIO-32O

74468
15042

10-320

1 81

I,

41 411..41 41 81.41..41 41 41 41 41 41
41 U41,.,41....4J 4(.4.1..,41.~4141. 41 41..41
4141_1441 4141..4181 .41 4141 $1 .41
81 81 8181. 81 81.81..81 81 81 81.81 81

41
41
41
81

81.81.8,1,,.8181 81.81,,,,8C81..,8) .81,.81.81 81 81


1 81.. 1..1.81. 1..81 .1..81. 81. 1. 81,181

41 41 4
41 41 4
41 41 4
81 8 8

8
8

...I,.
_L

flaredtube.
_

....._1.%1 4.1.,41414141 41_41,,.41,..41.4(. 41 41 41 41 41 41 41 41 4


116,116116 116,1,161.16 116C16,11611S.1.161.161 161161161161161161 16 1161

1161161161161 161

..__

",..-..~ls ..in~e rsize.P1O,.P2P


P30.

.995, R~agd.

POB.and

+.~lakle..ia

~...wben primerline
t,ubes.arenot installe..
......,,..__..NOT~;_._,
?4a8eexhaust.valve..guide.swpersedes,,
liable at Avca

Lycaming for.~8e engines..still.equip_~

.I, pod witb,.Z/lb:

inch.exhaust valves..

guide..is
IO......._

REF.

QTY.

PART
NUMBER

DESCRIPTION
1

PER

ENG.

Page 3;2
68510

STUD, 1/4-20
For all other
listed

above,

1-1/16

in.

long

cylinder assembly parts, except that


column headed by IO-320-D1A for

use

IO-320-D1B model engines.

II

PACE

3-2

It
7

~eb

Figure 3-2. CyUnder Assembly

VALVES AND PLUNGERS

rterloa

TI

PART
NUMBER

REF.

DESCRIPTION

VALVE, Intake
VALVE, Exhaust

73938

75068

74541*

76081*

65567

76994

65441

74554

LW- 10077

LW- 10076

60009

VALVE, Exhaust,inconel
SP~C, Valve,inner
SPRING, Valve, outer
SEAT, Valve spring, lower, intake
SEAT, Valve sp~ng, lower, exhaust
SEAT Val~spring,upeer, intake
SE~, Val~ spring, upper, exhaust
~Y, Valve. intake

10

MS13997-3

11

II

]414

41414141414141

14

14

81

18

41

41414 414 4 4 4141414141414


41
1
I
I
I
I
I
I
1
14141414

8181818

818

81818

818

818

41

41 41

41 4

41

41 41

414

41 4

41 41 41 4
41 41 41 4

41 41

81818

KEY. Valve. exhaust

MS13998-3

CAP,palve

8
4

81818
8181 8

414

41414

8181 8181 818


414141414 4

12

78290

81

81

65074

81818

81 81 81 8 8
818 8 818

13

81818

14

75772

ASSY., Hyd.tappet
SOCKET Pushrpd, ~d. tappet
TUBE, Pushrod, Qhrpud.

15

69345

Is

68517

17

68518

is
19

STD-1411

20

70310

60053

LIO-320

10-320

0-320 SERIES

PLUNGER

41

41414

8181818181818

81

81818

1 81 81 81 81 81 81 81 81 81 81 81 81 81 81
41

spring

41. 4.1 ..41 41 41 el 4,1 41

81818

s1sl 81

1 81 818181 81 81 81 81 81 81 81 81 81 8181 81 81 81 81
LOCKPLATE. Shroud
INUT,1/4-20 plain
SEAL,Shr0ud tube
1 SEAL. Shroud tube
These

i/16

~elL2

41 4

tube

414

41414
41414

8
41

4
8

414

41414

8
41

414

41414

41

141414

1 81 81

81 8181 81 81 81 8181 81 81 81 8181


81 8 81 81 81 81 81 8181 8 8 8 8

81 8
81 8

141414

inch valves.

41 4

81

1 81

The

nolonger
stalle_c! 7/16

inch exhaust valves are

available.

inch exhaust valves must be serviced

dparts which
frqmAvco Lycoming.
6

65441

1 8532

17205(3
11

exhaust

SEAT
.....1. Val~

exhaust

I,KFY,Valvs,e~St
exhaust

62388

41 4

41 41 4

41

41 4

41~414
4 41 4 4
.1 81 81.,81 181 8181 .8181 81 8)81 818181 8181 81 81 81

41

1 81

1 41 4141 41 41 41 ii 41 41 41 41 41 41 41 41 41 41 41 41 41

1 41

8
4

Page 3-3
3

LW- 11795

LW- 11800

13

14
19

78524
68987

SPRING, Valve, inner


SPRING, Valve, outer
SOCKET, Push rod, hydraulic tappet
TUBE, Push rod shroud

62922

SEAL.

Shroud tube

For all other related valve parts use column beaded


IO- 320- D1A for IO-320-D1B model engines.

---I

8
8
8

PGE

3-3

Isrcrlan

INTAKE PIPES AND OIL DRAIN TUBES

ROCKERS. PUSH RODS.

UANTITY
0-320

LIO-32O

10-320

SERIES

3-4

PART
REF.

1
1
1
1

DESCRIPTION

NUMBER

73411

173412

1 ROD ~SY.,Push
1 ROD GSSY.,Push

173413

173414
169444

160598

Total
of
8

~AS$Y.,Push
ROD ASSY.,Push

required

ROCKER ASSY.,Valve, intake


BU$MNG, Valve rocker intake

174636*

1 ROCKER ASSY.,Valve,

114637
160401

BUSHING, Valve rocker,


1
ISHAFT,Valve rocker

175906

IGASKET, Rocker

161247

1STD-1925

10

171481

IRING, Oil seal

11

169531
174327

IPLATE,Cylinder
1 PL~E, Cylinder

11,

box

exhaust

exhaust

cover

COVER, Rocker box


SCREW, 1/4_20 x 5/8

in.

74484
16
17
18

5~684
S~347

19

STD- 1924
6875

only
(top side,

holddown- STD

hold down

2 cyl.
STD only
1 NUT, 1/4-20 NF3, cyl. hold down
INUT, 3/8-24 NF, cyl. hold down
1 NUT, 3/8-24 plain WCF

19

~sq

19

68761

zo
20
20

20
20

613~
61363
61365

6_1_365
B1SBP_~

20
20

74084

WCF
NUT, 1/2-20 plain
1 PLATE, Spark plug, long reach,

22

i NIPPLE, Straight, 3/8


1 HOSE, 3/8 in. ID x 1-13/16
CLAMP, ~S$, 3/4 IDx. 56

24

71973

41414141414

41 4

41

41414

414141414

41 41

4141414

41414

41414

41414

41414

414

41414

41414

414

41414

414
41414

4141
81 81

2-1/4

414

414

81

81

16

161161

116

16

16

161161

116

16

161161
161161

41
1
I

41

41

41

41

141414

41
41

1
1

41 41 4
141414
141414

1241

124124/2412412
41

41

1 7

II

161161

116

161161
1
I
I
1161161161161161161
116116116116116116

1
1

116
116116116116116

41

41 41

41 41

41

41

41 41 4
41 4 4

41 4

41

41

41

41

818

818

818

81818

81

81

111

11111

111

1111

111
111

11111

81818
11111
11111

111

21 21

21

21

1 21

1212

212

21

12

111

II

3 and 4

-STD

ID

WCF

I111

111

111

11111
1

1I1

1
1

111

long

111
1

74887
STD-2090

11611

II

I
I
1

1
I
I

I
1
I

I
I
I

I
I
1

I
1
I

I
I
I

14

414

1111
1111
2121

1
1
1

II
II
1 2

12

11

I
I
I

41

111

I
I
1

41

I
I

1
1
I

14
14
I I

41

1414
41414

I
4

1212

1212

21

14

41414

414

81

414

818

9/16
I

8181

41414

414

41

1414

41414141414141414

414

41

1414

818

81818

818

81

1818

ale

81818

818

slala

alslsls

414

414

Is 8
Is 8
Isl

818

sis

sis

1
4

81

81

18
414

14
14

81 8
sl 8

Page 3-4

15

161161161161161
4

in.

41

41

9/16 in.

FLANGE,Inta~ pipe, upper


G~KET, 2 v~t flange
1/4 plain

1/4 Ipck
x 1-1/4

~Se, 1-7/8

41 41 41 4

caution

1PIPE,Intake- STD
WCF
IPIPE,
1 PIPE,Intake, no. 1 and

1- 3/4 in. ID

41 41

)16116116 1161161161161 161161161161161161 16

wide

wide

73346

414141414

41414

wide

23

41414

4
4

1 41

ASSY.,Oil drain, cyl. no.


TUBE ASSY.,Oil drain, cyl. no.
TUBE ASSY.,Oil drain, cyl.no.
IPIPE,Intake,nq. 1 andno.2cyl.
PIPE,Intake,no.l andno.%cyl.
STD
PIPE,Intake, no. 3 cyl.
WCF
IPIPE,Intake,nO. 3 cyl.
STD
IPIPE, Intake, no. 4 cyl.
WCF
IPIPE, Inta~, no. 4 cyl.

_I~MP,

22

414

long

in.

TUBE

LAMP, ~se,

414

41414

STD

I~SE,1-3/4IDx2. 190Dx1-3/410ng

21

4141414

I I I I I I I i I 1 I I I I I
116116116 116116116116/ 161161161161161161 16

no. 2 cyl.
745~
_20__11_4522
1 PIPE, Intake, no.3 and no. 4 cyl.
21
STD-11PG :IHOSE,1-1/2 IDx1-7/80Dx1-1/2 long

20

STD

hose

1
I

no.

12
171133
.13. 21154
14.. 1383-B
..15 .ISTD-2a90

124124 124124124124124124124124124124124124124124124124124

long

SPAeER, 33/64 ID x 7/8


NUT, Plain, 1/2-20

019

3/8

in. thick

For all other related push rod and intake pipe parts
column headed IO- 320- D1A for IO-320-D1B model

engines.

PAG~

18
use

4
8

15

10

~-12

"-7~-;-d
1

i
6

324

~24

t
22

21

22

26

~--27

Figure 3-4. Roebre,

Push

Rods, Intab Pipes and 011 Drain Tubes

1"

SECTION

IGNITION SYSTENI

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

AVCO LYCOMING PARTS CATALOG

0-320, 10_320 AND LIO-320 SERIES


SECTION 4
IGNITION SYSTEM

PARTS

LIST

SECTION 4

IGNITION SYSTEM

Page 4-1
1

95896
75897

MAGNETO, S4LN-1209
MAGNETO, S4LN-1227, Impulse coupling
magneto related parts use column headed
75897 for IO-320-D1E model engines.

For all

P/N

1
1

M*ONBT(s
"L

(-1
.IEF

P*RT
NUMBLR

711sa

DEICRIPlloN

M*ONETOI ImpYlss cqupllny.


I
1

i Illi

MIICNET4SPLN-20

iii

Iii

ii

SILN-II

hUONBTO. Impuisp ELXIPIIOL SILN-11


M*ONETO. Lmpubs cDupll"L SILN-II

112514

1 M*DNETO,

SILN-IOI- STD

bral~i
STD

I
r

:::_._I ~NeT4 S4LN- Ils:L


MIOIIETO,ime~Li(nS,
8~LN-la27

Illpsal~ ~NETO,SILN-I._WCF
2l.~uilh iaad

IILW-111ISI~ETO.
Ilmamtuwltheler.

I_jZ1JDl_l~,lmpuleo

LUOWETO PIRT NUMBER

~CTw_

Ikpls~n
~488Y..

_i~.U 2JI_I_I~ILIUa

T!i
a

UNSHLELDED IGNITION HARNESS

nrF

Panr
NUMBER

73120

liinor

OLSCR PTION

1 C*BLE AND

TUTE ASSY

.Ipition.

unshlelded- STD

1
1
3
1

1
1

73719

41884

PLATE A9SY..lenition,
unahieilsd- WCE

CPBLE,Sllarl

18716
73145

EYELET

8168

SLEEVE

ebg

LOCKCLIP

STD-857

14RO~T.;2719

88873
1S2(B

BISSI

sis5s
LO

73145

ii

72361

ii

7lsls

L3

STD-S53

14
11

CABLE liND

PL*TLdpaF* eiYg
K~I *8SY-

.Sbie

le~itlon cable

PUTE.lg.ilion cable YutlOt


OnOMMET, ignitlell cable

EYELET
1
1
SCREW. No. ID-SI
i camp. I-lja IO with.34ala. 9f(Bet
i/I m.lgng
I SCREW. Nc. 8-33

1*N385-83aC
181385
1 CLIP,lgolfion eBD(B
S"-"

18
18

yia5o8-nl8-1zl scnew.liezo

STo
n 3/4 in.lone
IblAoo-llo-lsl scilew. IIP-ZP nl. 13 in.lung
IsTo-mli
I NUT. 1/488 pgn
EaDLe (feO leads)

I 11

Page 4-2
This page does not

apply

to 10-320-D1B model

engines.

to

II

~cs

_I

~Y

I
I

L
6--14

,17

13
12

PIs pr~
Is

sb

~9

FiBUre P-a. Unshleldedlgnlilon Holness

Y. IGNITION. S

VCO LYCOMING 5MM

ILCTION

0-320 SERIES

10-

20

LIO

320

PbCE

4-3
PART

REF.

NUMBER

DESCRIPTION

78539

CABLE

78539

CABLE

78540

CABLE

78540

CABLE

CI

~SY.,Ignition shielded,

5mm

ASSY.,I~ition shielded,

5mm

STD

111

WCF

11111111

11

11

11

ASSY.,Ignition shielded, 5mm,


STD

ASSY.,Ignition shielded, 5mm,


lig~weight WCF
CABLE ASSY.,I1Snjtion shielded, 5mm,

78542

Lcoloniall- ~p
78546

CABLE

78547

CABLE ASSY

1111

ASSY.,Ignition shielded, 5mm,

WCF
120 se~eg magnetos
,Ignition shielded,

5mm

STD

78547

CABLE ASSY

,Ignition shielded,

5mm

WCF

1
a

71489

1
8

76755

LUG, Grommet
COLLAR,Silicqne

76757

NUT.1. 5/8-24

LW- 10389

(for 78539)
EL~,70, bottom (for 78540 and
78546)
EL~, 0" top (for 78540 and
78546)
eL~ 700 (for 78542 and 78547)
ELBOW, 1100, (for 78542 ~d785P7)

LW- 10389

LW- 10390

-10389
LW110388

76923

ELBOW, 70"

4
6

Elbows

72 in.

Length
48 in.

70"

Silicone Insulation

90"

Spark Plug

110"

.63

Nut

.75
See Service Instruction No.

76923

Example:

7~

767531
176154

ILW-10400

72

1; I
Braid

ret~ning

SCEEVE,;S~Ld

~I

S,~E

116852
1;0
1766,48
.11_173245
:1.
76853
__

t 41

1212

iii

11611611611611e1161161161161161161161161161161161161161161

116)16)

1_818181-,.81 81 8181 81818181181818181 81 8181 81

I sl

1212

8181

1818

1212

41 41 .41 41 41

21

21212121212

21

2121

0mmet

1
1

G~T, Uagneto;

1
1_

T~,
PLATE,M_agneto

I_

111 1
.1818

_:

?23,1

self-loc~g

:ISCBFW,..~e ~32, self-locking


4N365-632CINUT,No.

IWASHER,,1M.Rlain
lock

~LCRE_U1,1/4-.aDx.

212

III

818

818.1818

21

1:1111:1

41i:41 41 41 4

41 414

1.11
4

1212121

lal.l
8181818

II

II

II 1

1212

21

111211112

41 4

41

1 41

1414141

1414

1,81:8.181

I
I

i
1

181
41 4

I
I

1
I

1414
I 21 21

1 21 21

1131

12121

a
2

...I. 1

12

.:1

1,,,13,,,in.. long_-.,
...I

212

2121 21:1 121 21

11

..I,..B I..a.l..a I..al_a.l....al.. zl 21 ..21....21~.21.-21 zl 21._1..21 z,l .al

_..

I.

in, hng- STe

wire).
dig,(twawirel
dip, (four.wire)~..
ZIP.STRAP......

)1611

1]2

1414
1
,4 41::414141414141 41 I::Y1 4141
4~,4141-414141:4141 4 41
1414 4
1414141
1
1 21 21 2:1-21 aLL~121:21 :2121_21.2.1 21 21 I at a 21
I
:::-;:i I al zl 2121. 2C 2-1 21 21 21.21 21 21.21 21131 21 21 21131
1,21,21.21:21 21.2;1.2 212121:21212121 ]21 2121 1

cable

3~

1-.1-::1

[:4j 41 41 4
4 41 41 4
1818t(~lsl:sl sl sl:lslis-l sl 81 ali 81

~D- 55~..,,

212

I II II II Ij !I II 1[ 11 11,1111 11 II
1212 212121 2121212121212121 21

OUT4ET
1
c~b (topbads)~l
,34 ~a. offset
with .34dia. offset

71913

8
2

~gneto

40289

-_._..._CsTn-s:

1212121212

7672

1153

63

:::::1- ._11141:.4114[ 411~ 41 41 41414:141 41 4141 41 41 41 41 41

to

12

110

1.

.I,.I

1.1 ....1. ~.1... I


I

1
11

II II

1_1 i

1 6(

[1

~_

REF.

PART

NO.

NUMBER

4TY.

DESCRIPTION
1

PER

ENG.

Page 4-3
78546

IGNITION
head

HARNESS,

1200 series mags.,

straight

valve

For related ignition harness parts use column headed


TO-320-D1A for IO-320-D1B model engines.
NOTE

Following is a complete listing of harness attaching


parts, which differs somewhat from basic catalog.
76734
68604
71824
73050
STD-8
40239
STD- 160

AN500-416-12
STD-696

ZIP STRAPS

CLAMP, Rubber dip, i-wire


CLAMP, Rubber dip, a-wire
CLAMP, Rubber dip, Cwire
WASHER, Plain, 1/4 in.
PROTECTOR, Ignition cable (top leads)
WASHER, Internallock, 1/4 in.
SCREW, 1/4-20x3/4in. long
WASHER, Plain, 1/4 in., thin

2
2

1
8
4

4
4

AR

a,

bT"r! r:

12
,II

to

Figure 1-3. Shielded Ignition Cable

Aveo Lyeomlng 5MM

HARNESS

ASSEMBLY,SCINTILLA,

-1200 SERIES MAGNETOS


0-320

Inrcrloa

SERIES

10-320

LIO-320

PAGL

4-4
paftT

REF.

NUMBER
LW-

DESCRIPTION

620505-11

15

10-320610-72
lo- 320610-58
10- 320610-91
10-320610-72
10-320610-75
10- 320610-59
10-320610-87
10- 320610-75
10-349661-1
10-349224
10-163011
10-163012
10-209328
10- 320412-1
10-320411

Is

10-91431-8

17

10-13799

18

a
3
4
5
6

7
8
9
10
11
12
13
14

HARNESS ASSY.,Ignition, Scintilla,


-1200 Series magnetos

LE~
LEAD
LEAD

LE~
LEAD
LEAD

LEAD
LEAD

ASSY.

ICyl.
~SY.,CyL.
ASSY.,Cyl,

ASSY.,Cyl,
ASSY.,Cyl.
ASSY.,CyL,
~SY.,Cpl.
ASSY.,Cyl.

no.

3B

1
1

no.

1T

no.

3T

no.

2B

no.

4B

no. 2T
no. 4T

1
1
1
1

1111

11 II

GROMMET

II
2

FERRULE
EYELET
CABLE TIE

CLAMP

SC~W

2
6

NUT

10- 78916

BRACKET

19

101320461

PLATE

10- 163007

GROMMET

21

10-320297-3

CLAMP

;110-320298-a
1 10-~P2e7-1

CLAMP

22
24

1B

PLATE

20

23

no.

~AMP
CLAMP

25
26

10- 320471

27

10-320297-1

CLAMP

28

10- 320298-3

CLAMP

10-320318

sTD,le25

3
1

II

5/8 in.lonp

STD-1916
STD-160

x1.13 in. 1011g

STD-1411

STDr 1874
40239

7/8 in. !ong


cpble (top le~)

Page 4-4
These pages~ do not

apply

thru 4-6

to IO-320-D1B model

engines.

2?
26

IS

Is

17

17

26
22

j
25

25

14

17

2,2
17

28

20

U~V ,16

26 ---FC-c3

15

17

13
25

23
4 -----(1

II

II

II

21

27

L.1

25

-44--(

11

21------QCj
7
3

II

i i

10

Figure 4-4. Harness Assembly, Scintilla -1200 Series Magneto

24

~j--23

HARNESS ASSEMBLY. IGNITION. SCINTILLA. -200 SERIES MAGNETOS


0-320 SERIES

IrtCrlohl
10-320

LIO-32O

P"G~

4-5
PART

REF.

NUMBER

DESCRIPTION

LW-620326-2

110-32d6i0-72

10- 320610- 60

10- 320610- 79

10- 320610-69

10_

lo- 320610-87

10- 320610-68

lo- 320610- 82

HARNESS

ASSY.,I~ition, Scintilla,
-~ddseries m~oetog

320610-781

9 ..1!P-35936-6

Cyl.no. 1B
LE~ ~SY. Cyl. no. 3B
LE~ ASSYI, Cyl. no. 1T
LE~ASSY. ,Cpl. no. 3T
LE~ AS~:,CyL. no. 4T
LEAD ~SY1., Cyl. no. 2T
LE~ ~Y.,Cyl. no. 4B
Cyl.no. 2B
SCREW

10

10-90404-4

NUT

11

10-320283

CLAMP

12

10-320297-2

CLAMP

13

10- 3202 98- 1

14

10-520471

15

10-320298-2

CLAMP

16

10-320050

GROMMET

17

10-320394

18

10- 320300-1

PLATE
CLAMP

CLAMP

TUBING,SpiraL

19

10-91431-8

SCREW

20

10-13799

NUT

21

10-89027-4
10-163011

BRACKET

22
23

10-163012

EYELET

24

10- 320412-3

CLAMP

25

10-320411

26

101209328

27

10- 320297-2

28

FERRULE

SCREW

72351

self,loc~g

STD- 1874

29

30

T~, C~le
CLAMP

40239

10_2326

1~-20?r ~in. ~g
Igniti@n c~!e Ltop?eadg)

22

28

17

11

14

24

a
4

13

14

it

11

14

!3
18

32621

:45~

r:

14

20

ii

I
I~

"~5f:
27

30
29

10

Figure 4-5. Harness Assembly, Scintilla -200 Series Magneto

II

HARNESS ASSEMBLY. IGNITION. SLICK

ILCTION

AN
10

0-320 SERIES

REF.

PART
NUMBER

77743

Slick
1

"a~eto
71745

II~itiqn, left,

HARNESS ASSY.

Slick
1

magneto
no.

B-3

no.

T-3

no.

B-l

ASSY.,CyL. no.
ASSY.,Cyl.no.
ASSY.,Cyl. no.
ASSY.,Cyl. not

T-l

T-4

B-4

T-2

no.

B-2

M-1735-22

LEAD ASSY.

1
2

M- 1735-32

LEAD

M-1735-29

Cyl.

AS~.,Cp1.
LE~ ASSY1,Cyl.

M- 1735-38

LEAD

M-1735-29

LEAD

M-1735-23

LEAD

M-1735-36

LEAD

LE~

M-1735-30
M-1671
M-1677

SLEEVE

M- 1455

SPRING

M-1498

ELECT~DESCREW

M- 1458

10

M- 1673

NUT

11

M-1738

SLEEVE

76734

FERRULE

ZIEST~

6
1

2
4
0-

Figure 4-6.

Harness

Assembly, Ignition, Slick

LIO

320

P"O

4-6

DESCRIPTION

~SYI, Ignition,right,

~ESS

320

SPARK PLUD
QUINTITY PER
0320

iilEllOl
h85EMBLY

5ER ES

lo-:

47
PIIRT
REF

NUMBER

DESCRIPTION

LL82-L3

SPARK

LLII-YI

SPARK PLUG. Short


COrmplon M41N

1182-83

SPARK PLUG, Short roacil, sh~elded,

1182-33

SPARK PLUG, Short reach, siuelded,

1182-F9

SPARK PLUG. Short reach. sllleldgd.


AC SROB

i18Z-P2

SPARK

il8lFS

1 LL82-N3

ilsa-nz

1182-TP

1la2-un

Aufonle SHZOA
SPARK PLUO,Sbort reach, slelded.
huf~lle Sn-1S

1182-55

SPARK

PLUDiShort Ioaoh, unshielded,

AC A-88

CllampiQn REM4OL
AC S-88

PLUD, Short reach. shielded,


AC SRBIP
SPARK FLUE, Short reach, shielded,
hUtolifC PHa6
SPARK PLUG. Short rerrh, sllleldod,
chTmplOn REM38P
SPARK PLIUO,Snort nneh. shielded,
Cnrmplon EM42E
SPARK PLUG,Short reach, shieldod

FLUE, Shorl reich, shielded,

*utolitr,SH-Lb,

Cessna craited

ilBZN4

SPARK PLUG. LunG reach, shielded.

1182MP

SPARK PLUD, I.ong reach, shielded.


AC L71

Chaml)lOnREB-37E

O~LSKETI SVRar( pluB


NoTE

latest Service Instruction

No.

10P2.

CIIUTION

on

lunt reach iluga in my EylUnleSB ldentliled UY yellow paunt


the fm. above thp.arrb PIY. hole,

Page 4-1

not Use

Use oalumn headed

sng(nen,

npYre 4-7. Sparl Pleas

IO-SPO-D1A for IO-320-D1B model

SECTION

ELECTRICAL SYSTENI

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY PARTS

AVCO LYCOMING PARTS CATALOG


O-

320,

IO- 320 AND LIO-320 SERIES

SECTION 5
ELECTRICAL SYSTEM

LIST

ALTERNAT

SECTIOH

ORBEA~

4
10

0-320 SERIES

320

PART
REF.

DESCRIPTION

NUMBER

BRACKET, Gener~or,

69113

for

generator

for

generators

68764
1

69452

Generator,

68870

BRACKET t,..
Generator,
68871
Alternator
BRACKET 1

II

2
3

76273
~8
STD- 2084

BOLT

BOLT

STD-1215
STD-1817
STD-1411
80733*

to

~TIj; 681~*

II

STD-713+
STD-1834**

12

BOLT.
NUT

14
16

~__1_7
__18
19
20

21
22
23

STD-35**
STD-33+
STD-872+

111

313

II

111

11

11

11

313

11111

11

31

II

111

33

33

11

11

~x.34
P~, Cotter,.OG

11

313

31~3

11

11

11

11

11
2

ID

dia.

l~in.long

i121212[2121 21

dia.

3/4 in. long

2lil 21
ill 1 1

r.~06 long

~T, 5/.6-18

1. 36

long
x 2. 28 long
pl~n

NUT,

sueorrt

11

II

1121

12

11

11

11

111

11,1

1
2

111

II

1
1
1 1 1 111 1
I
11 11 11
11
11
11
11
11
11
11
11
11 11 11
11 11
11 11 11

11

11
34 ID

III

11

11

WASHE

in.

1 31 3
1
1

3!4

69951

74323
76028
74325
STD- 1727

35

STD- 1420

11

1I1I1I1I1I1

long

4-20

183

111

1-114~. long
5 16-18 x 3/4 in. long
4-20p~in

4- 20 xI-

13
3

11111111

1
1I1
11
3

4
5

Ilillli(lllll

fo~generator

....._.....

II 1

11

11

24x3,~

24

69~2

111
1
1

11

11

111

II

111111111

I II

1
1

and

68870.
GPnnrator brackets.

For gene ratorBrac~ts69113

an~d

_...

~_,.

SECTION 5

ELECTRICAL SYSTEM

_1:-

Page 5-1
This page does not

apply

to IO-320-1)1B model engines.

LIO-320

pact

5-1

GENERATOR/ALTERNATOR BRACKETS.

I~LETION

WIDE CYLINDER FLANGE ENGINES

REF.

PART
NUMBER

1?$19

75_511

1.2

110419

75512

173383

B~KET, Gener~or,
~Or,

1 ~I II

front

_..16
_..16
17
17
17
18
19
20

21
22

ar
_

11111111111

1
I

141 14141-1
1 111 11 II 1

21

LOCKPLATE

I ~LT115/16-18 x.94 in. long


I ~LT,5/16-18.x 1. 16 in. l~g

..I STD-1836*

12653SC

I
1,

I 21

111

II

1. 2
1 2

1.21...21

al I

1 21 21 21

11

II

11

1 2
1 .II II .I

21
111

1 .2.1

121_ 1 21~ 1 ~21

21

1 _III._I. 11 II . 1 .1,.,11. 1. 1,1. ..1.1.1,

1.11.1

33(for74324)_
58 (~r 76533)
BO~, ~-Zx 11 33 (for77756)

AN6- 14
AN6- 12

.1

1 II

I II

I 11,.) 1111 11.111

I..1I.,,1..1 .I...LI,,..11

....1~.....1......-1- -1 ...1.---1-1-1

II

111

111111

11

1
1

II
1

II
1

3/8pl~n

STD- 33#

ISTD-33
STD- 872
STD- 713
74325+

NU~-24 slotted

ch~_

LINK,

111111

1 LINK, Alternator adjusti?lg


~juSting

II

II

21

1212

IST~

X,91~? long

__

HER,IS/lr?p~

~751#
STD-I889#_

1_1_1

1 ..1._1.. I

I.j.._,,.l,..

~11.]52IDx1,

1
2

1 11..1

1 -1-11---1- 1-- 11---1--1.1.~-- 1- -1 11---1 11 -11 .114_.,1.11


I _I?JJ

I U---I-I.C-I

I---1C-ll 11-rl-1
1

___

1_1~

1. 1.~ 1

1.. 1..,,..1._1. . 1 ~.I

1 _1..._1_~1., ..1

1....:1.....1~.....

1,,1.2

1,..1.4

11

PULLEY AND SHAFT ASSY.

32

78S29#~

II

NSLT,

78639ft

_Dx,3 ID
OOin,~

STD- 1727#
STD- 676#

_I

11

1/321ong__

s;rD-sssii

.~.-.I--11
_~_I
_I

ISTD-1727
_

33

1 21 1

14~ -141 1 41411 41 14


111 1 1111-1 11 1 1111

.Ill.

__

31

121_121 ~2121

1111

3.

AN6-32

2P~::jST_D,35

30

1 21 21 1

1 21

BRAC,KE;T,,,ALte cnator

LW- 10729&

28
29

1 2121

21 21

23

27

11

1. 1.11. 1 1111 ..1,. I .II ....,1.11...) .IC11, ..I .1,(

.I.BRACKET, Alternator

22

26

11

1111

111

..]BTD-.181Zt* I BOLT, 5/16-18 x 3/4.in.long


4524+
IBRACXGTIAlternator.

76818

25

1111 1111

1.77118**

22

13

I 11

rear

I ~T, 5/16~,18x 1. 91 in. 1~


i BO~T1.5/16rlS.x..L,.16 in, ~g
.I,BTD-,18SI" I BOLT, 5/16-18 x 2, 28 in. long
6
_ITn-29033t I BOLT, 5~6-18 x 1, 28 in, long
7
1.8Tnr55
.I WASHER,, 5/16plain
STD-,142~,
NUT,5L16-18sl~d
.I.EII\T, Ctter,.US.dia,x 1/2 in, long,
.....9 ..I.ST~68
76(128
.19.
I, W~, nerater~ adju sting
IBOLT, 5/16,18,,x 3/8 in. long
.2.,1_ 1STD,la17
STn- 1227
IWASBEBPlai*,./$ OD x, 34ID
ASHERI.5/1Bplain.
...14
~..15

front

STD-,1851
._

I II II

I----l---C-l

I--1--I---I 1 -1--1----1---1

I1

1---1--1----1

1 21

~LBE4WING

18625-~_1

i _I_I_.I

1 ..1-..1,--1--1

I----C---l---l

1 --1--1-1- -1

_4.._.~#_...,,,._.1.,

35~LZ6788#__

.1.... .1- i

I--l---L---l- I

-I----C-l -I

-I---C- I-- 1

1--1-----1

IY1(1

i_n,Iong
..._.._.

40

76534

41

~_3_3__

42

S_TP,~2

~,1.;13

1
__

~__

99

~1__1_1..1._. 1.. 1..U_. 1..._.I.1I_~. 1....L


1_1_1 ~L_111 I----L-~-C---J-1I- -1- 1-4- - 1- 1C.11--_1-I. -C. l.,l.
....C.1
..1...11,1 1 1..1-1.---1-- -1--11 -1-~-1---1--1- 11--1- 4,.11.11,11-1-1 -1-1--1 -I1

.._.__.....__..I.. --I--zI---I-l .21...-l...,.l..al- -I-%I---I--C-2-C-I

-21-21-2.C-2.1-...2 .C.21 I-- -I--21 21-2

T._.,spe
on

For 24~A

and2~,5eA genera

tors only.

~4_or_lzv- 70A_P_eL~ a~mator,

I~

40A_pr_es_tolite_
For 10-920 engines

Page 5-2

on

NOTE

_.._.__..

Use when mounting Prestolite 12V-70

..I_..C.._~:

12V-50A, 12V-60A and the 12V-60A


pulley.

alternator with idler

PLGL

5-2

DESCRIPTION

4::lara-ls38
5

LIO-3

10-320

0-320 SERIES

Figure referende numbers 1 thru 15 do not apply to


IO-320-D1B model engines. For figure reference
numbers 16 thru:45 use oolumn headed IO-320-D1A
for IO-320-D1B model engines.

24

I,,

,3

,3

hiiii

4043

116

18

134

30

17

33 35

L------

29

28

C3B

C37

21~
44

45

rl~b

8,k 9,
r-

,I

f,

Figure 5-2. GenerataRALLernator Bracket

Wide

-~15

Cylinder Flange Engines

ii

IOECTIDN

GENERATOR AND ALTERNATOR


0-320 SERIES

PART
NUMBER

REF.

eelCO-Remy

6767""

68765

II

1101899
1

12V-

II

II

.171980

1..172.695
2

174319

2-

124816

76496

78308

.........I.

I 11

1 GENERATOR, 24V-40A, DelcoR,e my


1105052,,,.@$e, bracket 70419) WCF
.I.GENERATOR, 24V-50A, Delca-Remy
I, lla505,5..(use bracket 79419)
I ALTERNATQR,.1IV- 70A, Delco-Remy
IlaO71Z,(Nate.l).

1. I

I.ALTERNATOR,24V-50A, Delco-Remy
.I .1100218.(Note 2)

II

.1.11 .111

1,11.11

111..11 111111

11-11

1.1 ...I-I

I--I

I -I

I -I II II

11,1,.. 11

111

1.1

II

I,

II

1.

I .I II

I II I II II

I- I II

1 111-11-11

I II

I II

11 CI

1 II 1111 II

Prestolite
A~

50A, DelcO-Remy_~

1
llole15

..1

II

35A, 9elco-Remy

_1..11 .11 11 11.11 11 I1I,, Ilrl


IlolaQ0
1 GENERATOR,1AV-15~ Delc0-Remy
1101901 (use brac~t 69452) -STD... I.1I 11
1 1 .11 1 11 II 11

1i1744+

5-3

DESCRIPTION

687683

PGL

LIO-3

10-320

8105A use

178310~

bracket76533)-WCF1

1~-eoa Prektelite
bracket76533) WCF
12V-70A, Prestolite

ALX-8403- WCF

78312

178314F

2~-50A, Prestolite
bracRt ?65331 r ~F;1
24V-70~ Prestolite

1 I

I 1

I II

1 111

1 11

111 1111

I~ 1~1 I;

1.11111,

I,il.lr

1_11~1
1

II 1

ALU-8403- WCF

11111

11

111

~-40AIPrestolite
1

ALE-6406

12V-5P~

78403

1 78405C

78407C

Pre

1 III

ALZ-8401LusebPacket 76533)
ALTERNAT~,12V-50A, presto~te
E0O2bQ41 LB (Note 3)
1~-60A, Prestplite
1

I?s4oaC..

1 II I II 11 ~1
II

ALY-8403- WCF
2

II

I 1

1-- 11- I-1


II II II

I II

II

111111 1.1.111--1 11 11-111

11

I 1

II

1!111 111 11 1111 11

11111 11 II

1.1111111111,,.1~11

III

III

ALTERNAT~, 12V- GOA,preStplite

I 11

111 11 1

111

111

ALY_8~5
2. _1

40A, $reStolite~
(Flp~3)
12V-50~ Pregtolite

......1
2

1-:11111111-1

111--11-1--11111-111.1111-11.1..1.-...1.

1~_111

1 11--1-11---1 1111---1-1-1 --11 11-11-11--1

1 1--1111- 11
1. 1.11

~$restolite

LW-

EQ-2D951 Note 3)

..I,

I II

.1.11 II.... I

I _11..._1 .11

I .11.11... i. 11 11.1_1, 11..11

I ii

I II II. .I

1 11...1.11. 1 1111.,,,1..11. 11 Il-ll1C- I

12V-~A,,,.

?4880.

Delco_Remy Note 1)
2~-50A,

75220

2)
3

174863

74878
78881

111, I. Illtl. .l...,i .11

25:1
F~ &.~FLE ASSFMBLY
AlteS~Ob

PU~EY, Allernator,

._._

ou~terminal (forgcestc?lib

111..1,.1.1 11

],.1.1~.1 1.1.11

I .1.. 11.~.1 II

I 11.11 II II II

1 -1111---1 11 11--1111--11

1. I

I II II li II
III 1) .1/1

1 -1 -11111 11 II

when

II. 1..11 11_1._,1,,1.1_1 .1,1 _.. 1.~. 11.. .1.1. .1. 11.. 11.. 1. 1. .11..11.., ,.,1

....,I,,.,.L-l

fors_t~r Cyl
cylinder

inder

flae~.

forwi~ cylr
indey f~ge.
+_

Uae..bra_c~t 694~, 7019

15.111

and 75112.
Use
765~
adjust~. $rac~L77756 and 7?75?,

-,,Eor singleengine installation


1,1352.

use

NOTE,,1
Part of,74880Alternator.Assemhly.
~TE; 2
Part of 2522(1 Alternator. Asse mbly.
_

_,,.,;

.........._NOTE 3.
P,a~sfor..these. alternator s, maybe
tained~direct..from Prestolite.

5-3

78403

ALTERNATOR

egaPoitarl:52

ASSEMBLY,

12v-50 amp.,

9.

2
z

4
Figure 5-3. Generator and ALternator

linl0*

(lil

3-4
PIIRT

REF

NUMBtll

80886

DESCRIPTloN

i.

PL:1 Liess

driYB- i.

81:1(IPY-

1 eEIiT,Fallelator drive
thul a4y_iioA)

71379

1 BELT.Oeneratol
4aA andili

REIS, AltsmTror dove Lillloui idler


1PS18

eFIS, AlteFnetor drive (wlll idlPr

8uasu)

118113

STARTER.12Y. 10-12 plteil. Plesfailto


h8taOl
1 STARTER, 12Y, 12-14 aac,l. prestame

IPBala

ISTARTEB,IPY, 12-14 PiOh.

MZ-4aO8

LW-IPSIB

Prestollte

I STARTER, I2y,

1219 DLtch. 3. 38;1 111


tomd reduction. reverse rdrtian.
Prestollis MZ-1218

ISTP-BS

I WASHER, 6118 8ggl


WI1SHBR, 5/10 loEk

Izoa
Ilasll
1410

18775

BOUII, 8/18-18
noL7. 0/18; is
I NUT.

1.09 long

I, la tale

ijlb~plal"

smTcH, Mngl,eLlo.

12 vplt

1 9WITCH, Mpensfle.

21 uoll

Use with starter 78110


1

une Ullth starter

70all,

78211 nld

Lwlaaae:
Srsldesi e4111en DlpsrYice Ilatrucilon
NP 1154 Lor model ippllclllon.

II

k
s~g

Figure 5-4. Oenerator/Aliernpfor Drive Ball,Starler Rnd Suileh

Page 5-4

76026
76211
LW- 12083

BELT, Alternator drive, 3/8 in.


STARTEIF1, 12 volt, 12/1(1 pitch, 3. 38:1,

1
internal

reduction

SWITCH, Magnetic

For all other parts except those listed above, use


column headed IO-320-D1A for IO-320-D1B model engines.

VOLTAGE REGULATOR AND RELAY

SECTIOH

___

ASSEMBLV

4UANTITYPER

10-320

0-320 SERIES

LIO-32O

5
P"GE

5-5

REF.

PART
NUMBER

DESCRIPTION

12V-35A,

62833

n~1118704

63626

1 II II 1] II 11!1 _1II 111

5A, paral

gE~

I II

ling,

Illlllj

I---I-1I1

I 1 I

I_C ~11

2~1251\, n0n~myll 18799


1 1 II
paral~!co-pemy 1118976

ssa72_
71_35_0_
717_45

Fen-_
___

I1I
1

1119246

72~5_

1 II 1]~1 1-11----1--1

Vo!~e,l2V-

72077

I 1

1_111~/1 11_1

non_

Ren?y

1119226
_

74291

Full
~11

LW- 10179

t~-

I II 11_

11 111111 11

111 !1 I

1 _111

I~

.11

111

111

111

111

II]

III 11

L1 11

111

111 11

.YSF- 1,403

..~ator,.p
~-10185

VSF-7203

11I

1II.U

1I~I,1

111 11111111 1 I

II

1-11--1-11 -1--1 -I--1-1I ---;;l-bl---l Il-LI- 1-4--4 11-1111--1 1

I--1

723 11*

11192_73_

~921...

1_111 --1-1I-1I-1; I----1C-l -Il--l1J-!


LW-11139*

~,I 1-11- 1-1 -11-1- 111- -1- 11; --1-1 -

V--I 111-1-_1111-II

~11 111 11 11_111

~.3 IPat,,._._l ~cv LATOR. 2_4~ ~L! yan~tqr,


.for

ca.

11

II 1

II

I II

~I_ .I..U._11.....1,1 _U..1.L.1

;I

111...1.1. 11,. 111

I 1

_.~,Ks&.wihPre stp~_._
I I

II II II II 1 I

:weIu~rep. S86,26~._.

74661
I RELAY. Overvoltae~e. 24

1. I

~1.1I...11._..L .1.L11.1.1.. 11.1

ling

equipment,

Page
LW- 10185

18059

REGULATOR, 12 volt,
RELAY, Overvoltage,

5-5

full transistor

12 volt

SECTION

FUEL INDU CTION

SYSTENI

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

AVCO LYCOMING PARTS CATALOG


O-

320, 10-320

AND LIO-320 SERIES

SECTION 6
FUEL INDUCTION SYSTEM

PARTS

LIST

REF.

PART

ko.

NUMBER

4TY.

DESCRIPTION
1

PER

ENG.

Page 6-1
1

60096

75247

STD-33

STD- 1882

75686

GASKET, Fuelpump
FUEL PUMP, Dual diaphragm
WASHER, Plain, 3/8 in.
SCREW, Socket hd., drilled hd., 3/8-16 x 1-9/32 long
ELBOW, 5/16 in. tubing, 9/16-18 adjustable 90"
(Assemble aft approx. 25" above centerline of fuel pump

inlet)

1
2
2

1
NOTE

Parts listed above

on

to IO-320-D1B model

Page 6-1
engines.

are

only parts applicable

FUEL PUMP

panr
nEF

NUMBER

DESCRIPTON

751~6

PUMP, Fuel.low

751~7

phragm
PUMP, Fuel. high pressure, dual dlaphragm

81)088

GI~MT,

STD-33

Wi~HEA.a/Bpisin

STo-zola

.00
wAsHEn, 3/P 00 1.38 m
SCREW, 3/8-16 x i. 28 in. long
PLUNGER. Fuel pimp, long

sTo-l8sa
615(1
75135

65008

180088
ISTD-33
sTo-issz

LO
LO

178188
176(81

to

ILW.iilee" 1

ii

IZ

L691-C

13

LW-107881
i STO-3i

13

i STD-SS

i~

sro-n7i

17

1
i
1
i

18

STD-SS

Is
16

18

STD-~7S

20

isro-l~lo

ZL

1755011

GASKET.

15241
23

1 hW-20112-B

cauer

WhsHER,
NUT, 5/16-18 plain

ASSY hieI pump, dual dlBphrrBm


LY-II^BBIUIB
PUMP FYsL I~- pressure

KLT

iD)IPTTERltraaiet thd. Eanedoi

iuso.3ieal.tubae

115908+

175505

18188

P~I::

175505

za

pump

SPACER. Fuel pump stud


COYER. AN fuel wmp dnve
GIWL(ET. AN IueI auml, dnuo
I WAgHEB,

Ms-2ss12-6
21

Fuel pump

WA9HER, 5/L6 plain 1C,


or LW-111B6)
wnssen, s/a ieca
NUT. 5/16-18 pin

75118
22

PUMP. Fuel. Lear-Siegler RG-L1SBOD


PUMP, Fuel, Lasr-SbglLr RO-L7980K

1 SP*CPR. Fuel pump insulating


WMHERI6/18 plain lier pump 78188)

sro-mlo

75810
80431
L68I-C

thlc~

SFAL, oil, 5/61 dis, x LS/3a in.ID


COYER, DiaphreSm fuel pump drive
CASKET. Fuel pump drive eover
WIWHER. 5/8 plain
BOLT, 3/8-18.3/4 in.long
PUMP, Fuel, Lear-Siegler AO-Lls80~

MS19512-B

Fuel pYmp

BAFFLE ASSY.,Fuel pump


ELsaw. 1/16 tubing, 8/16-18

75666

pressure, dual dlil-

MT ASSY

1
1

Fuel Dump, Dual diaLrgm,

Y-PB(IIUFB
PUMP. Fuel, hi-pressure
AD*PTBR, Straight thd eonn8eter
~O

RING, 3/8 dla tubing

Use with tuel pump 75a(Zunly.


I

Use

insulating

Kit 75508

or

LW-1~788
LW-11I66.

i~pacer

with fuel pumpllBPBB

or

75507laused to

rs-

plrS dllphra~m fueLpumps with taper


ed thread conosetions.

j;-9

r
i;

SI

Figure

8-L

Fuel

Pump

CnnBURETOR
0320

SEAIES

ail

6-2
PI~RT
RLF

NUMBER

DE5CR(PT ON

86214

00250

89250

CWIBURETOR,

72584

Myruci-ScheblOF 10-3618-12 (stand


sump) WCF
CAABURETOA, Model Mn-ISPb,
M~ryel-Scheblcr 30-3878131(strai~hl

72394

CIRBURETOn.

GASKET,CIrburetOr
cAnsunx:Tolt, Model Ma-nspA,
M8ruol-Schller 103078L2(stgndSTD
lld aYmn)
Model

MA-(SP*I

~rd

riser

sumlli

STD
Model MA

Marvel-Sdlrbler L0-3(78
2

77270

TisaF sump)
CARBURETOII,

WCB

Model

Mlrve~-sehebler
riser

sump.

10-(9L~

6-~n

leaner

(slnrgllt

setillls)-

wcr
2

78718

LW-1I222

CMDURETORI

Model

M~-PSP*.

Mrrvsl-S~"pbleF 10-5009

C~RBUREmB.

Model

WCF

M~-ISPA.

105062 (IO thTOttlO

posltioni
WASHEA. S/IB pin"
NUT, S/LB-1s
LOC"NUT. 5/15 PTIIIY1
rrm

35

1703

ulo

This BFlrure~or

engmeered to
roughness;lf cruise.nd to
provide smooth ilpaelerllion in hot
ellmin?lte

Fags 6-2

weather.

This page does not

3
4~Q

/C
5

~igure 0-2. Carburetor

apply

to IO-S20-D18 model

engines,

SICTIOH

FUEL INJECTUR
quANTI

6
10-320,

0-320 SERIES

DESCRIPTION

NUMBER

~54

1,,
[7~82
_..1

PJN

]FUELWJECTOR,Benclix P(N

_
__

68316

II

25243281

1
1

inje Ctor

IEL~W ASSY.,Thrpttle body


.STBDD, 5/16-18 x 1-11(18 in. long
I~WASfIER,B/II plain

lock

5/16-~IBplain
I SPAC,ER, Fuel injector
INOBZ~, Injection

13. _124151

~INOZXLE ~SY.,Manifpldl

~11,75218
17175548""

__

14
.14.

Beedix P/N 25243~353, 62-430 throttle lever angle, Pever-

1 8~-415
1.6~-1410

_____19
L.I

74207

p~

1.,~R-17633

__

_1.66224
ISTB-35
4_
5__. 1

3__

ssd~fueland alternate outlet


P~1 injector

66224
_

P/N 2524387-

I
2

I_ I

FUEL TNJECTOR, Bendix P/N 25242423, 52"-48" throttle lever angle

127269

1__

2524145

._

air bhleed

I.MANIFO~ ASSY.,Fuel
~I.,MANIFOLD.ASSY., Fuel
Feel~manifold (for manifold

.752_78)

..;BkACgET,.Euel...manifold.(far.
~....1....77548)

manifpld
1

.;.,.,_..........

......C~;RACKET,.Fuelmanifold
_,16...,,I.STD-.251

._

STD only

......I..WASHE R,,,No., IO,. lock_


~a

in, lone

_........

.....,I,,_BOLT,1/4;_2~,,.x.lja
-1.STn-1891

.1L4-,aa~4.a7

in..lone
in, long

injector~77543,

~CF

STD.

74534

Or

77597 with fuel manifold inverted.

Page 6-3
Use column under IO-320-D1A for IO-320-D1B model
.__.__._.

engines.

P"GE

6-3

PART

REF.

LIO-3

FUEL INJECTION TUBES

IEETION

PER

QUANTITY

ASSEMBLY

10-320

0-320 SERIES

LIO-320

P"GE

6-4
PART

NUMBER

REF.

173963

73786

MS21919F12

TUBE

cylS.

73650

STD-860

STD-425

1STD-67P
174732

8
8

..174586

75251

74543

116517

15252

no.

manifold to

nozzle,

1 and 3

1 TU~ ~SY.,FueL manifold to nozzle,


cyls. no. 2 and 4
CLIP, 3/4 ID for 3/16 in, dia. screw
1 CLIP, 1/4 ID for 1/4 dia. screw
I SCREW, No. 10-32 x 5/8 in. long
WASHER, No. Iq plain

1 HOSE ~SY.,Fuel pump to injector


1 HQSE~SY.,Fuel pump to injector
1 HOSEASSY.,Fuel pump to injector
1 HOSE ~SY.,Fuel pump to injector
1 ELB~, 1/4 tubing, 9/16-18 adjustable
90 Lfuel pump outlet)
SEAL,Qil,5/64dia.x 15/321n.ID
1
I ELBOW, 1/4 tubing, 1/4 NPT, 90"(fuel
pump outlet)
1 REDUCER, 1/4 tubing 3/8 tubing,
(fuel pump outlet)
j
SEAL, Oil, 5164 dia. x 15/32 in. ID
BRACKET Support clamp
BRACKET, Support clamp
CLAMP,1~ jn.ID for 1/4 dia. screw
I
SCREW, No. 10-32 x 5/8 in. long
WASHER, No. Ip plain
I NUT, NO. 10-32 self-locking

IAN822-4-4
AM919-6

10

MS29512-6
72815

11

73152

12

ASSY.,Fuel

I NUT, NO. 10-32 Self-locking


1 HOSE ~SY., Fuel pump to injector

MSa9512-6
.9

DESCRIPTION

73971
STD- 860

STD-425
STD-670

SCREW, 1/4-20

STD-460
STD-8
STD- 160

WASHER, 1/4

x13/4

in.

11

II

II

1111

I_I

111

1.1

111111

II

long

pl~
loclt

STD-1411

NUI; 1/F20 plain

13

74532

HOSE

ASSY.,Injector:to manifold::

13

73970

HOSE

ASSY.,Injector

13

73974

14

73136

~E ASSY.,Injector to
BRACKET, Extension (prevents interference of injector to manifold hose

to

saiith Sump and crankcase, attached

738?1Clamp)

11

1,111,.,1

1.1

II

to

111

11,1.11111.11111

10

manifold:
m~ifold

6
5

2
13

;ct 5;
a~6

14
8
c

ff-

II

LC

12

1!11

,II~I
/c--\II
I

6
3

Figure 6-4. Fuel Injection Tubes

Page 6-4
1

LW- 12098-200

TUBE
No.

LW- 12098-1-134

72036

STD- 860

STD- 670
LW- 12145
13136

ASSEMBLY,

1 and 3

TUBE

(20

Fuel manifold to

nozzle, Cyl.
2

long)

in.

ASSEMBLY,

Fuel manifold to

nozzle, Cyl.

No. 2 and 4

CLIP, 3/4 in. ID for 3/16 in. screw


SCREW, Fill. hd., #10-38 x 5/8 in. long
NUT, Self-locking, #50-32
CLIP, 1/8 in. ID for #10 screw
BRACKET, 90"

4
6
6
2

2
those

parts

For all other fuel

injector plumbing, except

listed

column listed under IO-320-D1A for

above,

use

IO-320-D1B model engines.

PRIMING SYSTEM
QunNTI
O

Irrerlol

6
320 SERIES

10

320

LI0-320

P"GE

6-5
PART

REF.

NUMBER

DESCRIPTION

O~

16-11/16

61581-9.

in.

61581-2

61581-3

Iqng, cylg, n. 1 and 2


TUBE ASSYl,prjmer,ll- 1~16 in. I
cylStno.3and,4
TUBE ASSY. Primer, !0-5/16 in. long,

61581-3

TUBE

62254

71909

~L!g, 3L/t@ID,fpy1/4 dia.


Iewith 1/4

..._

intermediate

STD

ASSY.,~mer, 10-5/16

in.

1
screw

1
4

444

SCR~, Nq.6-32 x 1/2 in.~g


NUT No 6-32 self-lockipg

TE~E,Union,l/B;

l/p_in.~a.

off-

set

553

AN365-_20

STD-853
7422 5

.I

rimer

STD-1102
r..

in. dia.ff4

with

444

C~, 1-3/4

719)9

l~g

intermediate- WCF

....5

3
4

41 41~8

~G,1/8-27NPT, ~2en (asse~l_ed


in cylinder~ heads

n~

equig~witheriming system)

Page 6-5
1102

PLUG,

Alien

head, 1/8-27

NPT

11

TII

Figure 6-5. Priming System

L7

SECTION

COOLING BAFFLES,
EXHAUST, OIL GAGE
AND PROPELLER

GOVERNOR

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY PARTS

AVCO LYCOMING PARTS CATALOG


0-

320,

IO- 320 AND LIO-320 SERIES


SECTION 7

COOLING

BAFFLES, EXHAUST,

OIL GAGE

AND PROP GOVERNOR OIL LINE

LIST

lNTERCYLINOER CWWNG II~FFLES


O

REF

NUMBtR

t~

SCR,S

I)ISCRPTON

72150

I*FFLE

7als3

12589
718L1

BAFFLE
InfeFlyllnder
8*FFLE*SSY., iniorcylmdol.
RETUN4PII InrrEyllndlP ilRlilo

11610

HOOK III1BTEYLl"doT

A99Y..

Lnf orcylinder

~:g
WCF

CIIIE IPLBIII.F

Page 1-1
Use column under IO-320-D1A for I0320-D1B model

engines.

0-540-A,B,E SERIES,FIL\5
MODELS
FipFe 7-L. Inte~syilnder Coolng Bd(les

"Ello*

AND G*SKET
PCR

~SSEMBLV
LIO-

P~IRT
REF

DESCR PTION

NUMBER

Elange-

14/414

STD

WCF
GI\JKET, Flhauillmge
STD
FLANGE, ExnTUIL, Btmiass
WCF
FWLNDE. E.haual, sia~nless
W~HER.

WASHERI

I
2
2

ism-tale

:I:~ $:t:

Nar. s/ll-la elal.

Fags 1-2
Use column under IO-320-D1A model

8
8

engines for 10- 320-

D1B model engines.

~S;a
3
4

II,

---~D

ngure 12. Elhauat Flpu~go rnd Gashot

LEYEL 0*OE9
~UhNT TY

I
PLR

r.n

o*

nSSEMsLY
10-5

79
PIIRI
NYMaER

RE~

1173a

75736

1 TUSE,

1175738
2
176738
z

115787

DESCRIPTION

TUAE, Pillevel gr%e, illOlL- 950


Oil level grgs. silori- WCF
TUSS, OilleYel gego; Ipng- 9Td

1 Tuae, Oil

75787

level glge,

TUDE. O11IeveI gage,

ihng

WCF

illlPnnedirie:-

STD

1 TUaE,ojl

ISVBi BilbF(

lntelmeol;lte

WCF

TUsilbil

level gilge.

6 Lllcil
oil level grgS,

runl

a?:Y..
inches Lpng

17~88

llp85

112912

15.13

wltil tulm

RING, Pjl leYelgrpe CBC


75787 yr 16898)

With tube

RING, Oii level glgs iYsa with tube

I7sali

4/

82231

o*os

assu.,Oii level (use

with iulio

75785)

5-111"318

174817

G*-E

~Y,011

IsYei

~e with

Level

("BP with hl~

i~bs

157871
5

114525

/OIICIE

nssu..Oli level (ure alth tube

375281
GPOE k~SY

011 level

(YBLWlth fu~

7a6a6i
GAGE
74088

72841

~.Oilbvel

1 RMgWlleuelsago:
1
PLUO,PII level gage Bol
eerie .F 11661j
DOYIEL,.lg~ia,

in:ios tior

p6pe?482si
7421_7

RDIO.PIYB. Dil level

6868,

(foF

B6BB

21i23J
RMOlglg.BB.PYBlllnS seel. cror

Pnge 1-3

UBB column under Ia920-D1*


moOl
IO-320-D1B model engines.

5
7
4

cCi~b
2
r

FigulB 7-3. Oil LBvel Dag8s

engines ior

PROP. GOYEPJIOA OIL LINE

irn ~n

103Po

REF

P~RT
NUMBER

I
OESCR(PTION

Pyl gover"or Oil lille

TUBEASSY
STD

71011

TUBE

118SY..ProR rovernor

(CaionQlinslSllltion)
1

1710)2

TUBE *SSY;

oil

line.

STP

prol~ governor oil line

STD

108804

11821
751811

WASHER, 1/4 al.n


9TD
cLm, 5/18 lo,ler i/a (i;i. 6(FOW~ STq
STD
CLIP, 3/8 m, tor i/a dial BErOW

ITUBE dSSY,,Plos,

governor oil line

WCP
j

175180t

TUBE

ASSY.,PrOll governOr Oil line

WC~3

1151301

ITUBE ASSY.,Proll.

governor ulL line

WCT
n

ISTD-1830

HOSE, 3/8 m 11, 00

I
71821

CUp.

8:

w,,

1 31

LYb~x 1/9 NPT.POn


1ELnOw, 3/8 Lube:x 1/4 "PT, 801- STD
IELBOW.3/S iubex 1/4NPT.901-WC71
1 ELBOW, 5/8 Lube, 9/18-18 IIFlghl thd
(5 ndludsp*- WCF

1 LI Il

W~HEn,S/le ~lain
W*SHER, 1/18 loe*D

18TD-1838

IAN822-s-lq(lELBgW.s/L6

10

1STD-708(
l9TD-7000
7~0791

WCF

WCB

I BOLT, 5/18-181 Sllqng-WCX

io

WCF

o ioNe

75739:

NIPPLE, 1/8

tube,

S/LB-1B straight

LhFeild- WCF

M82851aB

1011 RIND

as elbuu alBPYeFnPF

dBlleT

lor

senePdor or allpmsLor malallation.


1

-5/8

at

goyer"qlBdBpior (o

Generatori"aiallatlo".
t

P5 Llbou TtBoYOFnor

foF

SlipmS~OF I"BLalh~lo";
C- ~hsaembled

in

risht

Page 1-4
*8sombledin elos

ldSl1t~r.

governor

Page 1-4

is not

applicable

to IO-320-D1B model

Le-lo

sJ
9~

/r

FI~YP 7-(. Propller Oovsmar Oil

Line

engines.

L0320

""I

SECTION

SERVICE

REPLACENIENT SET
SECTION

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

AVCO LYCOMNG PARTS CATALOG

0-320,

10-320 AND LIO-320 SERIES


SECTION 8

SERVICE REPLACEMENT SET SECTION

PARTS

LIST

AVCO

LYCOMING

PARTS

AIRCRAFT ENGINE GROUP ASSEMBLY

LIST

0-320
SERVICE REPLACEMENT SET SECTION

Part Number
69371-1

Part Name

ALL MODELS

SEAL AND GASKET SET

Consisting

of:
Governor Drive

72053

Gasket

8313

Gasket

16

60053

Seal

60096

71973

Casket- FuelPump
Gasket- Intake Flange
Gasket- Carburetor

Vacuum Pump
Shroud Tube

60592

76940

60820

74068

Ring

61165

61173

Tachometer Shaft
Seal
OilPressure Housing
Gasket

61183

Gasket

75906

Gasket

Rocker Box Cover

73818

Gasket

Accessory Housing

77377

Seal
Gasket

Crankshaft Oil
Oil Suction Tube Flange
Oil Level Gage Seal

Accessory Adapter

71481

Gasket- Oil Sump


Gasket
Hydraulic Valve
Gasket
Magneto Adapter
Exhaust Flange
Gasket
Gasket- Carburetor
Seal- Oil

68315

Gasket

70310
STD-208
STD-294
72075

Seal

68972
81531
62224

65321

66224

1
2

Accessory

Seal- Oil
Ring- OilSeal
Gasket- Annular

2
1

61523

Container

69551

69720

Gasket
Gasket

69827
STD-548
66224

74065

61156

72078

Accessory Pad Cover


Dual Accessory Drive

Gasket- Carburetor
Oil Level Gage Seal
Ring
Crankshaft Gear
Lockplate
Camshaft Gear
Lockplate
Crankshaft Idler Gear Shaft
Lockplate
Shroud Tube
Lockplate

73817

68518

Gasket

76691
STD-111
STD-213
1691-C
69164
71646

72312

Ring- Oil Seal

73383
74524

Lockplate
Ring- Oil Seal

78292
76510

Gasket- Magneto
Gasket

1
1

1
2
1

Cover

Governor Spacer
Seal- Oil
Gasket

Adapter

Seal- Oil
Gasket- Annular

72091
STD- 1045

Drive

Shroud Tube

Gasket
Seal
Gasket
Gasket

Lockplate

8-1

SECTION

VENDOR

ACCESSORIES

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLV PARTS

AVCO LYCOMING PARTS CATALOG

0-320,

IO- 320 AND LIO-320 SERIES


SECTION 9

VENDOR ACCESSORIES

~ggb;t

LIST

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

O-

320,

SECTION 9

9-1

IO-

320,

PARTS

LIST

LIO- 320 SE RIES

VENDOR ACCESSORY SECTION


DELCO-REMY GENERATORS

9TY.
REF.

PART

NO.

NUMBER

1101899
1101900

1101901
1101905

1101915
1105052
1105055

DESCRIPTION
1

GENERATOR,
GENERATOR,
GENERATOR,
GENERATOR,
GENERATOR,
GENERATOR,
GENERATOR,

MODEL

PER

USAGE

ENG.

12V-20A, Avco Lycoming


12V-25A, Avco Lycoming
24V-15A, Avco Lycoming
24V-25A, Avco Lycoming
12V-50A, Avco Lycoming
24V-40A, Avco Lycoming
24V-50A, Avco Lycoming

68784

68767
68765
68871

1
1

71744
71980

72695

1927842

ARMATURE

1928664

ARMATURE

1928648

ARMATURE

1930314

ARMATURE

ARMATURE

ARMATURE
ARMATURE

1945122
1945105
1952240
1928813
1925031

1917288

FIELD COIL SET

FIELD COIL SET

1929703
1945098
1952237

1943590

1952232

1925832

1945101
954162

900529

954143

954162

900529

1908999

1906984
1906931
1903720

1
1
2

8
9
9

10
10

11

1908829
1850759
1944373

16

1908843
1927844
1952245
1909159
1858749
1914186
1858749
1858751
1908844
1908680
1886685
1916747
1914618
1939902
1918004

17

1910131

17

1962896

18

1861591

18
19

1914198
1886684

19

809062

12

12
13
13

13
14

14
15
15
15

16
16
16

1927843

FIELD COIL SET


FIELD COIL SET

FIELD COIL SET


FIELD COIL SET

FRAME, C. E.
FRAME, C. E
FRAME, D. E
FRAME, D. E.
BEARING, Ball
BEARING, Ball
BEARING, Ball
BEARING, Ball
BEARING, Ball
PLATE, Brush

(2
(2
(2
(2
(2
(2

coils)
coils)
coils)
coils)
coils)
coils)

B,

A, B, C, D,
F, G
A, B, C, D,

1
1

E
E

C. E.

C. E.

D. E.

F, G
A, B, C, D, E
F, G
A, B, C, D

D. E.

D. E.

F, G
B, C, D, E
B, C, D, E

A,
A,
F,
A,
F,
A,
F,

BRUS H

BRUSH

SPRING, Brush
SPRING, Brush
ARM, Brush
ARM, Brush

PULLEY

TERMINAL STUD AND LEAD

1
1
1
1

A, B,

TERMINAL STUD

TERMINAL STUD AND LEAD

TERMINAL STUD

A, B, C, D, F,

TERMINAL STUD

THRU BOLT

THRU BOLT

THRU BOLT

B, C,
D, F,

SHOE POLE

SHOE POLE

B, C, E

SHOE POLE

SHOE POLE

BAND, Cover
BAND, Cover
COLLAR, Space, outside, D. E.
COLLAR, Space, outside, D. E.
DOWE L PIN, C. E. and D. E.
DOWE L PIN, C. E. and D. E.
COLLECTOR, Static

F, G
A, B, C, D,

2
2
2

PLATE, Bearing retainer


PLATE, Bearing retainer

9-1

B, C, D,

B, C, D, E
G

A, B, C, D, E,
C

2
2

A, B, C, D,

1
1

F, G
A, B, C, D, E
F, G
A, B, C, D, E,

AVCO

LYCCMING

AIRCRAFT ENGINE GROUP ASSEMBLY

PARTS

LIST

0-320, IO- 320, LIO-320 SERIES


SECTION 9
VENDOR ACCESSORY SECTION
9-1- DELCO-REMY GENERATORS (CONT.

QTY.

REF.

PART

NO.

NUMBER

DESCRIPTION
2

1920738

1916748
1914491
20
20

200362

to brush (L.
TERMINAL, Clip
to brush
TERMINAL, Clip
TERMINAL, Clip to brush (R.
WOODRUFF KEY, D. E.
RING, Static collector

455613
21

124545
1920734

20
3

17

10 9 8

I,

H.

B,

A, B, C,
E, F, G
A, B, C,

II

2
a

Bcpe

9
B

21

mQ

o~a

12

OiiO

I~

A, B, C, D,

00

ea

13

Lj

USAGE

ENG.

Spring, D. E.
COLLECTOR, Spring, D. E.
COLLECTOR, Ring, D. E.
INSULATOR, Field coil
INSULATOR, Field coil
INSULATOR, Field coil

1952244

MODEL

PER

COLLEC TOR,

1952241

1912073
200242

14

16

1
19

Figure 9-1. Delco-Remy Generator

18

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

O-

320, 10-320, LIO-320

PARTS

LIST

SERIES

VENDOR ACCESSORY SECTION


DELCO-REMY ALTERNATORS

SECTION 9
9-2

4TY.
REF.

PART

NO.

NUMBER

1100717

DESCRIPTION
1

MODEL

PER
USAGE

ENG.

ALTERNATOR, 12V-70A, Avco Lycoming 74319

74816

24V-

ALTERNATOR,
FRAME, S. R.

50A,

Avco

Lycoming

1100718
1964858
1964512

ROTOR ASSEMBLY

1964221

ROTOR ASSEMBLY

1961531

STATOR ASSEMBLY

1959531
1959917

STATOR ASSEMBLY

DIODE

DIODE

BRUSH HOLDER AND BRUSH ASSEMBLY

SPRING, Brush
BEARING, S. R. E
BEARING, D. E.
TERMINAL PKG.,Battery
TERMINAL PKG.,Ground
TERMINAL PKG.,Diode junction

13

1964354
1964353
1965276
1964117
7451326
905920
1959832
1959833
1959834

14

1963213

BEARING RETAINER ASSEMBLY

4
5
6
7

8
9
10

11
12

15

1953211

16

1959991
1961521
1959455

17
18

FRAME,

E.

D. E.

1
1
1
1
1

Inside

COLLAR,
COLLAR, Outside
THRU

1
4

BOLT

CAPACITOR
Stater lead terminal

19

1959532

CLIP,

20

1964858

HEAT SINK ASSEMBLY


COLLECTOR AND SPRING ASSY.,D. E.
INSULATOR, Capacitor terminal screw

RETAINER AND FELT, S. R. E.


RING, Collector, D. E.

SPACER, D. E.
SPRING, Capacitor retaining

1952241
1959389
21

22

1959790
1952244
1961523
1960750

9-2

1
1
1

AVCO

LVCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

22
18

21

?~21

S"9

20

ib

LIST

1 12

j
io

ii;-i

gPJ~""

13

17

19

II

\i

14

PARTS

15

10

~r

16

Figure 9-2. Delco-Remy Alternator

AVCO

LYCOMING

AIRCRAFT

ENGINE GROUP ASSEMBLY

LIST

PARTS

O- 320, 10-320, LIO-320 SERIES


VENDOR ACCESSORY SECTION
SECTION 9
9-3
PRESTOLITE ALTERNATORS

4TY.
REF.

PART

NO.

NUMBER

DESCRIPTION

USAGE

ALE-8105A
ALE- 8406

ALX-8403
ALT- 8404
ALU- 8403
ALE- 6406
ALZ- 8401
ALY- 8403
ALY- 8405

P90-2014

ENG.

12V-40A, Avco Lycoming


12V-40A, Avco Lycoming
12V-70A, Avco Lycoming
24V-50A, Avco Lycoming
24V-70A, Avco Lycoming
12V-40A, Avco Lycoming
12V-50A, Avco Lycoming
12V-50A, Avco Lycoming
12V-60A, Avco Lycoming
BEARING AND SEAL PKG.,S. R. E.

ALTERNATOR,
ALTERNATOR,
ALTERNATOR,
ALTERNATOR,
ALTERNATOR,
ALTERNATOR,
ALTERNATOR,
ALTERNATOR,
ALTERNATOR,

76496
78308
78310

78312

78314

78401
78403
78407
LW-10372

BRUSH HOLDER ASSEMBLY

B, C, D, E, F, G, H, J
B, C, D, E, F, G, H,J

BRUSH

BRUSH

B, C, D, E, F, G, H,

ALU- 1045A.
ALE- 1012CS

ALE- 1012NS

ALA- 19S

ALE- 1062

ALU- 1062A

ALU- 1062D

SET, Service
SET, Service
SPRING SET, Brush
COVER, Slip ring end
COVER, Slip ring end
COVER, Slip ring end

B, C, D, E, F, G, H

B, C, D, E, F, G, H,J
A, B, D
C, E, F, G, H, J

Drive end

B, C, D, E, F, G, H, J

Roller
HEAD ASSEMBLY, Slip ring end
HEAD ASSEMBLY, Slip ring end
HEAD ASSEMBLY, Slip ring end

B, G, H,
C, D, E,

RECTIFIER, Negative

NUT AND WASHER PKG.

EYELET PKG.

PU- 1605

PU- 1605A

FAN, Ventilating
FAN, Ventilating
HEAD ASSEMBLY,

ALE- 1003E
ALE- 1003N

X-3416

HEAD ASSEMBLY, Drive end


BEARING, Ball SAE No. 203

X-3417

BEARING,

ALE- 1002 LS

ALK- 1032BS
ALK- 1032CS

XA- 9445
P90- 33

11

ALE-$

11

ALE- 1054C

12

PU-672

13

XA- 943B

P90-818

10

PLATE,
PLATE,

Rectifier mounting
Rectifier mounting
Drive

PULLEY,
RECTIFIER, Positive
Drive end

B, C, D, E, F, G, H, J

1
3

14

GR- 32

RETAINER,

15

ALE-2016

ROTOR ASSEMBLY

15

ROTOR ASSEMBLY

B, F, G, H,

ROTOR ASSEMBLY
ROTOR ASSEMBLY

D,

17
17

ALE-2073S
ALH-2028S
ALU-2028S
ALD-21
ALE-20082
ALE- 2008AD

17

ALE- 2008AB

17

15
15
16

17

17
18
18
18
19

MODEL

PER

A
J

Rotor shaft

STATOR ASSEMBLY
STATOR ASSEMBLY
STATOR ASSEMBLY

B,
C,

ALE-2008AA
ALE-2008AG
ALE-2008AE
P90- 356A
P90-2030
P90- 506

STATOR ASSEMBLY
STATOR ASSEMBLY

STATOR ASSEMBLY
TERMINAL STUD AND PARTS PKG.

H, J

TERMINAL STUD AND PARTS PKG.


TERMINAL STUD AND PARTS PKG.

B, C, D, E, G, H, J

ALA- 20FS

THRU BOLT PKG.

SPACER,

19

ALA- 20JS

THRU BOLT PKG.

1
1

19

ALA- 20GS

THRU BOLT PKG.

9-3

F
E

B, F, G, H, J
C, D, E

L\VCO

LYCOMINC,

AIRCRAFT ENGINE GROUP ASSEMBLY

is

LIST

17
15

14

~3

11111)

1(((10

PARTS

i
I

T
Is
8

11

13

Figure 8.i. Pr..toUte Alternator

12

10

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

O-

LIST

PARTS

IO- 320, LIO-320 SERIES


VENDOR ACCESSORY SECTION
PRESTOLITE STARTERS

320,

SECTION 9
9-4

QTV.
REF.

PART

NO.

NUMBER

MODEL

PER
USAGE

M24204

DESCRIPTION

MZ4206
MHB-4001
MZ-4216
EBB- 124A

STARTER,
STARTER,
STARTER,
STARTER,

ENG.

12V,
12V,
24V,
12V,

Avco
Avco
Avco

Lycoming
Lycoming
Lycoming
Lycoming

76210

76211
76212

LW-10556

BENDIX DRIVE

Avco

EBB-75A
EBB- 142A

BENDIX DRIVE

B, C

BENDIX DRIVE

MZ-24A

BAND, Cover
PLATE, Retainer
SHAFT, Bendix drive

GEAR

HOUSING ASSEMBLY, Gear

MZ-393
MZ-394
MZ- 396
MZ- 1390
XA- 997

XA-998

BEARING, Needle, 1/2"


BEARING, Needle, .812"

4
5
6

MZ-2385

10

MZ-2397
MHB-2397
MZ-2380

10

MZ-2399

10

FRAME AND FIELD ASSEMBLY


FRAME AND FIELD ASSEMBLY

1
1

1
1

B,
B,
B,
B,
B,
B,

C,
C,
C,
C,
C,
C,

B, D

ARMATURE

ARMATURE

B, D

MHB-2399

ARMATURE

11

MZ-2002U

MZ-2400

11

MHB- 2400

HEAD ASSEMBLY, Commutator end


HEAD ASSEMBLY, Commutator end
HEAD ASSEMBLY, Commutator end

11

12

MZ- 198
PS- 1435

SPRING SET, Brush


HOUSING ASSEMBLY, Pinion
HOUSING ASSEMBLY, Pinion
BEARING, Absorbent bronze

BEARING, Bronze, graphite


BEARING ASSEMBLY, Intermediate
BEARING, Ball, sealed, C. E.

B, C,

13

B, D

B, C, D

B, C,

THRUST WASHER PKG.

16

P90-601
MBG-2012S
MHB- 2012S

THRUST WASHER PKG.

B, C,
A, B,

17
17

P90-876

SET, Service
BRUSH SET, Se rvice
BRUSH

TERMINAL STUD PKG.

9-4

P90-542

15

16

14

15

14

PS- 1432
MG- 77A
MZ-389
MZ- 1236
X- 32 12

13

FRAME AND FIELD ASSEMBLY

D
D
D

nvco

LYCOMIN(j

AIRCR~FT ENGINE GROUP ASSEMsLY

MRTS

LIST

~I
7

-*a,

16

81~B
Is

Figure 9-1. Prestollte Starter

i"7~4aa

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

PARTS

LIST

O- 320, IO- 320, LIO-320 SERIES


SECTION 9
VENDOR ACCESSORY SECTION
9-5

REF.

PART

NO.

NUMBER

10-51360-25
10-51360-29
10-51360- 30
10-51380-45
10-51360-46
1

10-50727Y
10- 157134
10- 357164
10-357165
10-50765
10-3593 7-8

10- 39937-8

10- 81806
2- 161-1

3
3
4

2- 161-2
2- 161-3
2-161-4
2- 161-5

2-161-6

2-161-7
10-52947
10- 52945

10- 90788-5

10- 90788-5

10
11
12

10- 157123Y
10-3503
2- 199-1
2- 199-2
2-

199-3

2- 199-4
2- 199-5
2- 199-6
13

2-202

14
14

10-88543-1
10-88543-5
10-51354
10-35936- 10
10-52917

15

16
17
17

10- 106498

18
19

10- 157135

20

23

10-50737
10- 163374
10-50752
10- 102083

24

10- 50746Y

25

10- 50753

26

28

10-92815-37
10- 160844
10-157158

29

10-357174

29
30

10-382585
10- 14268

21
22

27

10- 52949

BENDIX

MAGNETOS,

-20 SERIES

9TY.
DESCRIPTION
1

MODEL

PER

USAGE

ENG.

MAGNETO, S4LN-21, Avco


MAGNETO, S4LN-20, Avco
MAGNETO, S4LN-21, Avco
MAGNETO, S4LN-21, Avco
MAGNETO, S$RN-21, Avco
HOUSING, Magneto
PLUG, Ventilator

Lycoming
Lycoming
Lycoming
Lycoming
Lycoming

P/N
P/N
P/N

71432

71398

71397
77985

P/N
P/N LW-10518

1
1

COIL

A, B, C,

COIL

CLAMP, Coil core


SCREW, With lockwasher
SCREW, With lockwasher
BEARING, Ball
WASHER, Flat, 0. 0025 in. thick
WASHER, Flat, O. 004 in. thick
WASHER, Flat, 0. 005 in,thick
WASHER, Flat, 0. 008 in. thick
WASHER, Flat, 0. 010 in. thick
WASHER; Flat, 0. 012 in. thick
WASHER, Flat, 0. 0015 in. thick
MAGNET, Rotating
MAGNET, Rotating

KEY, Woodruff
KEY, Woodruff
GEAR, Small
WASHER, Plain (breaker end bearing)
WASHER, Plain 0. 0025 in. thick

WASHER, Plain 0. 004 in. thick


WASHER, Plain 0. 005 in, thick
WASHER, Plain 0. 008 in. thick
WASHER, Plain 0. 010 in. thick
WASHER, Plain 0. 012 in, thick
BEARING, Ball (magnet, breaker end)
CAM, Breaker
CAM, Breaker
WASHER, (Cam screw)
SCREW, With lockwasher
HOUSING, Distributor
HOUSING, Distributor
PLUG, Distributor housing
BLOCK, Distributor
SPRING, Helical thigh tension cable contact)
STRIP, Felt (electrode side)
WASHER, Felt (ring side)
SCREW, Distributor block (with plain and lockwasher)
GEAR, Distributor, large
WASHER, Plain (distributor gear axle)
RING, Retaining (distributor gear axle)
BRUSH, Electrical contact
SCREW, With lockwasher (distributor housing
to magneto housing)
CONTACT ASSEMBLY, (Tungsten)
CONTACT ASSEMBLY, (Tungsten R. M.)
WASHER, Plain (contact assembly!

9-5

A, B, C,

1
AR
AR
AR
AR
AR
AR
AR

A, C, D,

A, C, D,

E
E

1
1
AR
AR

AR
AR
AR
AR

A, B, C,

1
1
1
1

A, B, C,

1
1
4

1
1
3
1

1
1
1
5
1

A, B, C,

AVCO

LYCOMINO

AIRCRAFT

ENBINE GROUP ASSEMBLY

~O

I
i

ee

~L?

22

IC

20

PARTS

LIST

19

21

27

22

II

3~t14

n.. a

Is

11

30

II

II

Figure 9-5. Bendlx Magneto, -20 Series

8,
a

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

O-

320, IO-320,

PARTS

LIST

LIO-320 SERIES

SECTION 9
VENDOR ACCESSORY SECTION
9-5A
BENDM MAGNET~G, -20 SERIES (CONT.

REF.

PART

NO.

NUMBER

10-35936-7

4TY.
DESCRIPTION
1

SCREW,

With lockwasher

(contact

assy.,
2

A, B, C,
A, B, C,

CAPACITOR
CAPACITOR

A, B, C,

A,
A,
A,
A,

10-35936-7
10-35935-5

SCREW,
SCREW,

10-51676
10-163131

With lockwasher

(capacitor)

With lockwasher

10- 102090

SPRING, (Ground terminal)

2-194

10- 16476

10- 52939Y

WASHER, Lock (ground terminal screw)


SCREW, Fil. head (ground terminal)
COVER, Breaker

10- 163136

11)

10-32438

11
12

10-9967
10- 157161

COVER, Breaker
NUT, Cap, round
DISK, Neoprene
SCREEN, Ventilator (breaker cover)
RETAINER, Ventilator screen
WASHER, Ventilator shield
SHIELD, Ventilator (breaker cover)
SCREW, With lockwasher, 0. 438 in, long

12

10- 157160

(breaker cover)
SCREW, With lockwasher,

13
14
15
16
17

10-357078
10-27448
10- 51678
10-4093
10- 163151

18

10-56513

19
19
19

10-59477

10- 163177
10- 163384
8

10-9354

10- 116197

USAGE

ENG.

securing)
1

MODEL

PER

A, B, C,

(breaker cover)
BEARING, Sleeve (drive shaft)
OIL SEAL, (Drive Shaft)
DEFLECTOR, Oil, (drive shaft)
WASHER, Plain (drive shaft nut)

A, C, D,

10-51643
10-90751-19
10- 357012
10- 90500-5

NUT, Drive shaft


PIN, Cotter (drive shaft nut)
PLATE, Identification
SCREW, Drive (identification plate)

A,
A,
A,
A,

~1P

9-5A

27
28
29

WASHER, Plain (impulse coupling)


BUSHING, Impulse coupling
WASHER, Lock (drive shaft nut)

26

E
E

10-51333

25

0. 875 in. long

10-51370
10-51659
10-3793

24

23

10-52903

B, C,
B, C,
B, C,
B, C,

A,
A,
A,
A,

22

20
20
20
21
22

E
E

NUT, Drive shaft


PIN, Stop, impulse coupling
IMPULSE COUPLING, 35" lag
IMPULSE COUPLING, 25" lag
IMPULSE COUPLING, 25" lag
CAM, Impulse coupling
CAM, Impulse coupling
CAM, Impulse coupling
SPRING, Main, impulse coupling
BODY, Impulse coupling
BODY, Impulse coupling

10- 59474
10-59473
10-59471
10-59437
10-59436
10-51324

B, C,
B, C,
B, C,
B, C,

1
1
1

C,

C,

A, C, D,
A, C, D

1
1
1
2

C,
C,
C,
C,

D,
D,
D,
D,

E
E

E
E

nvco

LYCOMINB

AIRCRAFT ENGINE GROUP ASSEMBLY

81

I~

bBO

~-OW8-;

L.

P)r

t19 I
lo

22

LIST

5,

12

PARTS

28

j
K

ii

""Y~
13

~5

24~

B~Tgrf
20

21

22

Figure 9-5A. Bsndin Magnsto, -20 Series

18

19

21

28

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

PARTS

LIST

O- 320, IO- 320, LIO-320 SERIES


SECTION 9
VENDOR ACCESSORY SECTION
9-6
BENDIX MAGNETOS, -200 SERIES

REF.

PART

NO.

NUMBER

10- 163005-2
10- 163045-3

10- 163045-6
10- 160858
10- 157134
10- 157165
10-50765

1
2

3
5

10- 35937-8

10-81806

2- 161-1

2-161-2
2- 161-3

2- 161-4

2- 161-5

7
7

2- 161-6
2-161-7
10-52945
10- 90788-5

8
9
10

10- 157123Y

11
12

10-3503
2- 199-1

12

2-199-2

12

2- 199-3

12
12

2-199-4
2- 199-5

12

2- 199-6

13

2-202

14

10- 88543-5
10-51354

QTY.
DESCRIPTION
1

73360

72524

78955

COIL

CLAMP, Coil core


SCREW, With lockwasher (coil

2
core

clamp)

BEARING, Ball (magnet, drive end)


WASHER, Flat, 0. 0025 in. thick
WASHER, Flat, 0. 004 in, thick
WASHER, Flat, 0. 005 in. thick
WASHER, Flat, 0. 008 in. thick
WASHER, Flat, 0. 010 in, thick

15
17

10-35936- 10
10- 106492

17

10- 106498

18
19
21

10-157135
10-52949
10-50737
10- 163374

22

10- 50752

23

10- 102083
10- 50746Y
10- 50753

20

24
25
26
27
28
29

29
30

10-31282
10- 160844

10-157158
10-382584
10-382585

30

10- 14268
10- 14268

30

10-9858

31

10-35936-7
10-35936-7

31

10- 361624

32

10- 361639
10- 163194

33
34
35

36

1
AR
AR

AR
AR
AR
AR
1

KEY, Woodruff
GEAR, Distributor, small
WASHER, Plain (breaker end bearing)
WASHER, Flat, 0. 0025 in. thick

1
1
AR

0. 004 in. thick


0. 005 in. thick
0. 008 in. thick
0. 010 in, thick
0. 012 in. thick

AR

WASHER, Flat, 0. 012 in. thick


WASHER, Flat, 0. 0015 in. thick
MAGNET, Rotating

Flat,
Flat,
Flat,
Flat,
Flat,

AR
AR
AR
AR

(breaker

bearing)

16

USAGE

ENG.

MAGNETO, S4LN- 200, Avco Lycoming


MAGNETO, S4LN- 204, Avco Lycoming
MAGNET6,, S4LN-204, Avco Lycoming
HOUSING, Magneto
PLUG, Ventilator, magneto housing

WASHER,
WASHER,
WASHER,
WASHER,
WASHER,

MODEL

PER

end

AR

REARING, Ball (magnet, breaker end)


CAM, Breaker
WASHER, Plain (cam screw)
SCREW, With lockwasher
HOUSING, Distributor
HOUSING, Distributor
PLUG, Distributor housing
BLOCK, Distributor
SPRING, Helical
STRIP, Felt (electrode side)
WASHER, Felt (ring side)
SCREW, With lock and plain washer
GEAR, Distributor large

WASHER, Plain (distributor gear axle)


RING, Retaining
BRUSH, Carbon
SCREW, With lockwasher
CONTACT ASSEMBLY, (Tungsten R. H.
CONTACT ASSEMBLY, (Tungsten L. H.
WASHER, Plain
WASHER, Plain
WASHER, Plain
SCREW, With lockwasher
SCREW, With lockwasher
PI~ATE, Breaker insulating
BUSWNG, Insulating

1
1
1
1
1

B,

1
4

1
1
3

1
1
1
1
5

B,

B, C
C

A,

10- 157241

LE:AD,

10-163131
10-35935-5
10- 163136

CAPACITOR

SCREW, With lockwasher


COVER, Breaker

assembly

9-6

INSULATION SHEET
Retard

A,

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

0-

320, 10-320,

SECTION 9
9-6
BENDIX

PARTS

LIST

LIO-320 SERIES

VENDOR ACCESSORY SECTION


MAGNETOS, -200 SERIES (CONT.

QTY.
PART

REF.

NO.

DESCRIPTION

NUMBER

36
37

38
39

40
41
42
43

10-163384
10- 163177

DISK

B,C

NUT, Cap

10-25788
10-27448
10-51678
10-4093

BEARING, Sleeve (drive shaft)


SEAL, (Drive shaft)
DEFLECTOR, Oil (drive shaft)
WASHER, (Drive shaft nut)
NUT, Drive shaft
PIN, Cotter (drive shaft nut)
PLATE, Identification
SCREW, Drive

36

37 39

OIL

17

1
1
1
1
1
2

18 20 26 25 22 19 23 21

31

16

38,a~a
P

B-_

47

15

35

46

5o 4M3
9

40

24

41 42 43

44 45

Figure 9-6. Bendix Magneto, -200 Series

27

cllA.

32I,

10-90500-5

ASSEMBLY, Tach. breaker


SCREW, With lockwasher (breaker cover)

47

USAGE

ENG.

COVER

46

45

MODEL

PER

10-361637
10- 157160

10-163151
10-90751- 19
10-357011

44

14 13 1211 10

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

O-

320, 10-320,

SECTION 9
9-7

REF.

PART

NO.

NUMBER

10-349305-1

LIO-320 SERIES

MAGNETOS,

-1200 SERIES

4TY.
DESCRIPTION
1

MAGNETO, Bendix,

S4LN-

1209,

Avco

Lycoming

75898

MAGNETO, Bendix, S4LN-1227, Avco Lycoming

P/N

75897

10-92873- 302

NUT, Stud and lead contact

10- 9070 1-5

10-349393-2
10-3 593 5-6

WASHER, (Stud, outside)


COVER, Magneto
SCREW, Capacitor securing

10- 349276

CAPACITOR

10-349263

10- 349221

PACKING, (Capacitor mounting)


STUD, Double end (distributor block securing)
WASHER, (Stud securing)
RING, Retaining, (gear axle)
WASHER, (Gear axle)
WASHER, Felt (gear axle)
BLOCK, Distributor
SPRING, Helical
STRIP,Felt
GEAR ASSE MBLY, Large
BRUSH, Carbon
SCREW, (Contact assy.,and coil lead clamp)

10
11

10-92815-37
10-349511

12

10-50752

13

10-349211

14

10-50737

15

10-163374

16

10- 349234

17

10- 160844

18

10- 35936-7
10-5752

19

10- 14268

20

10- 382585

21

10- 35936- 10

22

10-51354

23
24

10- 349243-1
10- 349326

25

10-349219

26
28

10-349271
10-90751- 19
10- 163151

29

10-51643

30

10- 3793

31

10-51659

32

10- 90788-5

32

10-90788-5

33

10- 4093

34

10-51370
10-349359
10-52903
10-51324
10-349357-2
10-92815-62

27

35
36
37
38
39
40

41
42

10-349328
10-349249

43

10-349248
10-349852

44

10-53397

45

10- 349392-2

45

10-349392-6

46
47

10- 349438R
10-353056

48

10- 349247

49

10- 349351-3

49

10- 349351-1

50

10- 349241

USAGE

ENG.

10- 35937- 24

10- 78655

MODEL

PER

LIST

VENDOR ACCESSORY SECTION

BENDM

P/N
10-349385-2

PARTS

SCREW,

With lockwasher

1
screw

8
I
2

4
4

1
1

1
1
4
1
1
1
3

(Not illustrated)
WASHER, (Contact assy.,securing screw)
CONTACT ASSEMBLY, R.
(Tungsten)
SCREW, (Cam securing)
WASHER, (Cam securing screw)

CAM

STRIP, Fish paper


WEDGE, Coil
COIL, Magneto thigh tension)

CLIP CABLE

1
1

1
1
1

PIN, Cotter
NUT, Castellated (drive shaft)
NUT, Castellated (drive shaft)
WASHER, Lock, (drive shaft nut)
BUSHING, Impulse coupling
KEY, Woodruff
KEY, Woodruff

WASHER, (Drive shaft nut)


WASHER, (Drive shaft nut)

1
1

IMPULSE COUPLING

BODY, Impulse coupling


SPRING, Main impulse coupling
CAM ASSEMBLY, Impulse coupling
RING, Retaining (drive shaft end)
WASHER, Flat (flange)
WASHER, Bowed (flange)
SLINGER, Oil
SCREW, (Flange securing)
WASHER, (Flange securing screw)
FLANGE, Short round (without stop pins)
FLANGE, Short round (with 2 stop pins)
STOP PIN, Flange
BEARING, (Magneto drive end)
PLATE, (Bearing retaining)
MAGNET, Rotating
MAGNET, Rotating
GEAR, Distributor, (small)

9-7

1
1

1
1

3
3
1

1
1

1
1
1

A
B

LYCOMING

AVCO

PARTS

AIRCRAFT ENGINE GROUP ASSEMBLY

LIST

O- 320, IO- 320, LIO-320 SERIES


VENDOR ACCESSORY SECTION
SECTION 9
BENDIX MAGNETOS, -1200 SERIES (CONT.
9-7

QTY.
DESCRIPTION

REF.

PART

NO.

NUMBER

ENG.

51

10- 157134

VENTILATOR

52

10-157135

PLUG, Timing
SCREW, (Identification plate securing)
PLATE, Identification
BEARING, Roller
HOUSING, Magneto

53

10- 90500-8

54

10-70616

55

10- 353060

56

10-349394-3

2PP FI~

~8

toFt

is

7/ i
"r

MODEL

PER

USAGE

54

b
30

15
13

28

29

1
2

1
1

iilc~
24

qD---~
17

16

27

25---E~aogael$cf
sa

46

40

26

Br8,P

Q 139pba
41

50

22
21

42

23

19

32

56

44

51

38

37

36

35

Figure 9-7. Bendix Magneto, -1200 Series

33 34

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY


O-

320, 10-320,

PARTS

LIST

LIO-320 SERIES

SECTION 9

VENDOR ACCESSORY SECTION


LEAR-SIEGLER FUEL PUMPS

9-8

REF.

PART

NO.

NUMBER

RG- 17980

QTY.
DESCRIPTION
1

PUMP, Rotary
PUMP, Rotary

RG- 17980D

PUMP, Rotary

power

driven, fuel, Avco Lycoming

power

driven, fuel, Avco Lycoming

power

driven, fuel, Avco Lycoming

76188
76486

MS20995NC32

LOCKWIRE

RA7452

SEAL, Metallic

RB15997

COVER ASSEMBLY

RB15996

SCREW, (Attaching part)


WASHER, Flat (attaching part)
CAP, Valve

AN500A10-22
RA4105

AN501A10- 10
RA7763

SCREW
BALL

RA7363

RB15985

SPRING, Relief valve


ASSEMBLY, Safety relief
PLATE, Identification
SCREW, (Attaching)
PLATE, Instruction
SCREW, (Attaching)
HOUSING, Valve
VALVE, Bypass
SPRING, Bypass valve
GUIDE, Bypass valve

10

13

RA5575
MS21318-1
RA9099
MS21318-1

14

RG15982

15

11
12

20

RA7427
RA7424
RA742 5
RA15981
RA7438
RA7491

21

MS 16624- 1062

22

RB7779-2

22

RD7779-4
RA7 791
MS16625-1112
RA6861
RB16043
RA7493

16

17
18
19

23
24
25
26

27

AR
1

4
1
1
1

VALVE

1
1

1
2
1
2
1

1
1
1

GASKET

PLATE, Thrust
BLADE,Pump
RING, Retaining
SPLINE, Drive
SPLINE, Drive
ROTOR, Pump
RING, Retaining

2
1
1

A,

SEAL

HOUSING ASSEMBLY
LINER

RS16903-55
RA7754

PIN,Straight,headless

BEARING

29

RS 16903-55

PIN, Straight, headless

30

RD7492

RA3485-1
AN932C2

28

31

USAGE

ENG.

74547
RG- 17980A

MODEL

PER

HOUSING,Pump
PLUG, Pille
PLUG, Pipe

9-8

1
1

A,

AVCO

LYCOMING

AIRCRAFT ENGINE

i~ROUP ASSEMBLY PARTS

LIST

11-i
~10

13
12

PT~

(4

(5

16

27

17

26

4I

5T7T8bP9

.1

Figure 9-8. Lear-Siegler Fuel Pump

X)

521i3

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

PARTS

LIST

O- 320, IO- 320, LIO-320 SERIES


VENDOR ACCESSORY SECTION
SECTION 9
MARVEL-SCHEBLER CARBURETORS, MA-4SPA
9-9

4TY.
REF.

PART

NO.

NUMBER

DESCRIPTION
1

10- 3678- 12

10-3878-32
10- 4910
10- 5009
1

10- 3689-1

10-4331
10- 5018
15- 474
15- B107

15-A14

15-A14

16-222

16-224

6
7

16-A16
16- A28

16-A107

17-372

10

24-432

11

36-525
36- 540

1
2

12

16-494
13

36-253

14

34- 78

15
16

24-A60
36-247

17

99-8

17

99-34

18

37-7
47-741

19

47-773
47-806

19
19

21

47-813
78-5
78- 121

22

78- 345*

22
23

78-358
78-A110
78-360

24

82-9

25
26

82-11*
82-11
95-54

27

99-8

27

99-34

28

110- 173

19
20

MODEL

PER

USAGE

ENG.

CARBURETOR, MA-4SPA, Avco Lycoming 69250


CARBURETOR, MA-4SPA, Avco Lycoming 72394
CARBURETOR, MA-4SPA, Avco Lycoming 77279
CARBURETOR, MA-$SPA, Avco Lycoming 78728
BODY ASSY.,Carburetor
BODY ASSY.,Carburetor
BODY ASSY.,Carburetor
SCREW, Throttle body to bowl
SCREW, Throttle body to bowl
SCREW, Pump inlet strainer housing
SCREW, Pump inlet strainer housing
GASKET, Main nozzle
GASKET, Pump discharge check valve seat
GASKET, Strainer housing
GASKET, Pump discharge check valve
GASKET, Power jet
ROD, Pump connecting
SPRING, Pump leather expanding
VALVE ASSY.,Pump inlet check
VALVE ASSY.,Pump discharge check
GASKET, Pump discharge
SEAT, Pump discharge check valve
VALVE, Pump discharge check valve
SPRING, Pump discharge check valve
SEAT, Pump discharge check valve spring
PLUG, Pump discharge check valve
PLUG, Pump discharge check valve
PLUG, Idle drill lower
NOZZLE AND POWER JET ASSY.,Main
NOZZLE AND POWER JET ASSY.,Main
NOZZLE ASSEMBLY, Complete
JET, Power
WASHER, Lock pump strainer housing
WASHER, Special lock, pump inlet strainer
housing
WASHER, Special lock, throttle body to bowl

B, C

A,
C,
A,
C,

1
2
1

A, B,

1
1
1
1
1

1
1

1
1
1

A,
C,

A,

C,

A, C,

1
1

A, B,
A, B

C,D

194-581*

31

229- 587
229-550

PUMP DISCHARGE TUBE ASSEMBLY

16-676
286-1063
286- 1285

KIT,Gasket
KIT,Repair
KIT, Repair

1
1

286- 1550

KIT, Repair
KIT,Repair

part

1
1
1

of repair kit.

9-9

221- 76

Indicates

30

286-1568

29

25

WASHER, Flat, throttle body to bowl screw


WASHER, Lock, throttle body to bowl screw
WASHER, Lock, throttle body to bowl screw
PIN, Cotter, throttle body to bowl screw
PIN, Cotter, pump connecting rod
PIN, Cotter, pump connecting rod
SCREEN, Pump inlet strainer
PLUG, Bowl drain
PLUG, Bowl drain
FLANGE, Retainer, pump inlet strainer housing
PLUNGER ASSY.,Pump (complete)
HOUSING, Pump inlet strainer
TUBE ASSEMBLY, Idle

23

screw

C
A

D
D

AVCO

LYCOMING

AIRCRAFT ENGINE 6ROUP ASSEMBLY

PARTS

12
O-- 93

~h

29

b31

Ij

II

"""i~i

os
2a------~
21
j

Figure 9-9. Marvel-Schebler Carburetor, MA-ISPA

LIST

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

O-

320,

IO-

320,

PARTS

LIST

LIO-320 SERIES

SECTION 9

VENDOR ACCESSORY SECTION


MARVEL-SCHEBLER CARBURETORS, MA-4SPA

9-9A

REF.

PART

NO.

NUMBER

(CONT.

qTY.
DESCRIPTION
1

MODEL

PER

USAGE

ENG.

227-1488

BODY AND BOWL COVER

227- 1656

THROTTLE BODY ASSEMBLY

B, C

227-1929

THROTTLE BODY ASSEMBLY

12- 1094

THROTTLE LEVER AND SCREW ASSY.

12- 798

LEVER

A, B,

13- 828*

SHAFT

14- 190

15-A21

VALVE, Throttle
SCREW, Float bracket, no. 4-40 x 1/4
SCREW, Throttle stop, 8-32 x 3/4
SCREW
LOCKWASHER, Throttle valve,

15-42

15-483*

15-493

15-A297
15-A1

ASSY.,Throttle

ASSEMBLY, Throttle
AND STOP ASSY.,Throttle

1
2
1
6- 32

1/4

20

29-113

SCREW, Clamp, throttle lever, no. 10-24 x 5/8


SCREW, Throttle lever, no. 10-24 x 5/8
SCREW, Pump lever
SCREW, Mixture controllever
SCREW, Control lever
GASKET, Float valve seat
GASKET, Mixture metering valve head
PACKING, "V" block (mixture metering valve head)
GASKET, Idle adjusting needle
GASKET, Throttle body to bowl
GASKET, Throttle body to bowl
GASKET, Throttle body to bowl
GASKET, Strainer assembly
SPRING, Throttle stop screw
SPRING, Mixture metering valve head
SPRING, Idle adjusting needle
SPRING, Throttle opening
CLIP, Venturi retaining

21

30-628

FLOAT AND LEVER ASSEMBLY

21

FLOAT AND LEVER ASSEMBLY

SHAFT, Float lever


PLUG, Idle drill, upper

23

30-759
32- 32
37-7

24

43-564

25

44- 49

26

28

46-A33
46-A2
49- 180

NEEDLE, Idle adjusting


PACKING, Pump stem
VENTURI, Primary
VENTURI, Main
JET ECONOMIZER

B, C

29

55-270

A, B,

30

60-260

31
33

78- 184
78- 184
78-356

34

78-357

34

37

78- A- 109
78-388
82-11
82-11

CUP, Idle adjusting needle


BUSHING, Throttle shaft
WASHER, Mixture controlvalve packing retainer
WASHER, Mixture controlvalve, thrust
WASHER, Horseshoe
WASHER, Special lock, mixture controllever
WASHER, Spe cial lock, mixture c ontrol lever
WASHER, Pump stem packing retainer

38

95- 509

STRAINER ASSEMBLY

39

136-58

10

15-A13

10

15-B108

11

16-224

12

16-A28

12

44- 190

13

16-471

14

16-A222

14
14
15

16-A17
16- B75

16
17
18
19

22

27

32

35
36

16-A36
24-262
24-480
24-A56*
24-A10

155-226

41

155-597

42

233-583

42

233-615

FLOAT VALVE SEAT

43

242-514

VALVE

Indicates part of repair kit.

GASKET ASSY.

ASSY.,Mixture metering
CLIP, Float valve
CLIP, Float valve
WASHER, Special lock, throttle lever
9-9A

A, B, C

1
1
1
1
1
1

A, B
C, D
A, B, C
A, B, C
C, D

1
1

A,

1
1
1
I
1
3

A,
C,

1
1

PIN, Cotter, float lever shaft


PIN, Cotter, mixture controllever

40

78A- 128

BRACKET, Float
LEVER, Pump
LEVER ASSEMBLY, Mixture control
VALVE AND SEAT ASSY.,Float

29- 184
29- 193

1
1
1
1
1

A, B
C,D

1
1

A, B,

1
1

,Matched

A,
C,

B
D

1
1

C,

AVCO

LYCOMING

Is

lir

AIRCRAFT ENGINE GROUP ASSEMBLY

PARTS

~i

~---17

19~

5.

Is-~

23

/~--27

-F~
14

39
5
36~
~o--r

d~"
Figure 9-9A. Marvel-Schebler Carburetor, MA-4SPA

LIST

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY PARTS

LIST

IO- 320, LIO-320 SERIES


VENDOR ACCESSORY SECTION
BENDIX FUEL INJECTORS, RSA5AD1

O-

320,

SECTION 9

9-10

REF.
NO.

NUMBER

2524145-5

FUEL

2524242-3

2524307-3
2524328-3
2524335-3

328617

367828

186739

QTY.

DESCRI~TION

PART
3

INJECTOR, Bendix, Model RSA5AD1, Avco


Lycoming P/N 74534
FUEL INJECTOR, Bendix, Model RSA5AD1, Avco
Lycoming P/N 76082
FUEL INJECTOR, Bendix, Model RSA5AD1, Avco
Lycoming P/N 77260
FUEL INJECTOR, Bendix, Model RSA5AD1, Avco
Lycoming P/N 77543
FUEL INJECTOR, Bendix, Model RSASAD1, Avco
Lycoming 77597
SEAL, Aluminum
PLATE, Identification
SCREW, Self tapping
PLUG, Threaded, 7/16-20
PACKING, Preformed
PLUG, Machine thread

1
1
2
2

132906

951787

2522709

2522712

STRAINER ASSEMBLY

2522710

ADAPTER

951789
P61195
367719
367720
951787
2525185
901200K1
911244
177718
2522022

PACKING, Preformed
PLUG, Taper seat, 1/4-28
ELBOW, Tube 90"
NUT, Universal fitting

11
12

13

14
15
16
17
18

19
20

21
22
23

901200K1
911242
P19821
2522021

1
1

3
1
1

PACKING

SPRING, Helical extension


PIN, Cotter, 1/2 x 1/16 in.
WASHER, Flat
WASHER, Spring
PIN, Straight headed
PIN, Cotter
WASHER, Flat
WASHER, Spring
PIN, Straight headed

1
1
1

1
1
1
1
1

367418
367547

SCREW

25

367544

LINK

26

2522004

27

187313

28

399847

LEVER, Mixture control


NUT, Self locking, hex, 5/16-24
SCREW, Machine, no. 10-24 x 3/4

29

199596

WASHER,

30

SPACER

37

367694

38

2523757

39

951401

40

2520878

41

953516- 10

WASHER, Flat
SCREW, Machine, no. 10-24 x 1/2
PLATE, Mixture
PIN,Spring
BUSHING, Mixture control
WASHER, C
HOLDER, Spring
SPRING, Helical compression
PACKING, Preformed
BUSHING, Sleeve
PACKING, Preformed

36

2525318
188595
79216
2520879
909281K35
2523840
338491

42

2522591

LEVER

24

31
32
33
34

35

LINK

ASSEMBLY,

Idle

1
in.

1
1

Flat

ASSEMBLY,

USAGE

ENG.

10

MODEL

PER

in.

Mixture control

9-10

1
1
1

1
1
1
1
1
1

A, B, C,

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

PARTS

LIS

28

18-~1

17
15-\
16

25-~ Y~

6
9

.r

g14

~1

35

37r

42

24~
23

19------1

h~30

40
10

33

36

20

21---"

~a

Figure 9-10. Bendix Fuel Injector, RSA- 5AD1

39

~----26

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

O-

320,

REF.

PART

NO.

NUMBER

320, LIO-320

LIST

SERIES

VENDOR ACCESSORY SECTION

SECTION 9

9-10A

IO-

PARTS

INJECTORS, RSA5AD1 (CONT.

BENDIX FUEL

qTv.
DESCRIPTION
1

MODEL

PER

USAGE

ENG.

LEVER

A, B,

LEVER

D,

2523718

1
2

2525152
79216

911242

P21818

P22198

6
7

909329K35
2526408

2522326

ASSEMBLY, Idle valve


ASSEMBLY, Idle valve
SCREW, Machine, no. 10-24 x 1/2 in.
WASHER, Flat
SCREW, Machine, no. 8-32 x 1/2 in.
WASHER, Flat
PIN,Spring
BUSHING, Idle valve shaft
PLATE, Idle valve

367757

WASHER

953516- 10
951400

2521974

PACKING, Preformed
PACKING, Preformed
VALVE, Mixture control
PACKING, Preformed
PACKING, Preformed
VALVE, Idle

A, B, C,

2520626

VALVE, Idle

10

11
12
13
14
15
15
16

2525195
951400
2525494

Plain,

2
2

1
1
1
1
1

1
1
1

2537499

NUT,

17

2537500

18

362842

19

911242
2537498

SCREW, Stop
SCREW, Machine
WASHER, Flat
PLUG, Hex, 3/4- 20

21

365533

WASHER

22

2523501

COVER

23

178491

NUT, Self-locking,

24

2529180
2529181

26

2520625

WASHER, Flat
HOLDER, Spring
SPRING, Helical, compression

25

27

2529182

BUSHING

28
29

2529183

BUSHING

2529470
2520652

DIAPHRAGM ASSEMBLY

.20

30

hex,

no.

10-32

1
6

1
1

1
no.

2-56

1
1

31

SPRING, Helical compression


BODY, Regulator (when exhausted
BODY, Regulator

32

367727

SHIM

33

2529188

BUSHING ASSEMBLY

34

2529471

DIAPHRAGM ASSEMBLY

35

2529184

SEAT ASSEMBLY

36

2529294

37

P21819

38

911242

39

48
49

951437
367969
P70249
2523509
367639
P4235
901045K12
2521196
901209K1
900848K36
904269K1

SHIM, Laminated
SCREW, Machine, no. 10-24
WASHER, Flat
PACKING, Preformed

50

40

41
42
43
44
45

use

2523506)

1
1
AR

1
x

1/2

in.

VENTURI ASSEMBLY

1
1
3

TUBE,Impact

VENTURI

VALVE, Throttle
SCREW, Machine,

1
no.

8-32

WASHER

LEVER

PIN, Cotter, 1/16 x 1/2 in.


NUT, Castellated, hex, 5/16-24
SCREW, Machine, 1/4-28

2523432

SCREW

A, B, D,

51
52

P60219

53

909329K35
367631
2521984

SPRING, Helical compression


STOP, Throttle
PIN,Spring
SHAFT ASSY.,Throttle
BODY ASSEMBLY, Main

46
47

54
55

2521976

2520882
2523506

31

ASSEMBLY,

Idle

9-10A

adjusting

1
1

1
1
1

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

0-

320,

REF.

PART

NO.

NUMBER

320,

LIO-320 SERIES

BENDIX FUEL

INJECTORS, RSA5AD1 (CONT.

QTY.
DESCRIPTION
1

2525969

STOP, Throttle
PIN,Spring

909311K35

58

367725

BUSHING,

59

384583

INSE RT

Sleeve

57

44

56

~45

43

23

58
50
55

4652

USAGE

ENG.

57

47 ---s

MODEL

PER

56

48- ~:59

LIST

VEM)OR ACCESSORY SECTION

SECTION 9

9- 10A

IO-

PARTS

33

/BB3

T
2
6
2
5
2
4
I
~
2
8
2
7
T3029
b

3531
34

22

~lr;

38
37

32

53

49----/

3--7,
15

4-7~0

;-s

42

R~9

Figure 9-10A. Bendix F4elInjector, RSA-5AD1

"20

SECTION

NUNIERICAL IN DEX

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

AVCO LYCOMING PARTS CATALOG


O- 320, IO- 320 AND LIO-320 SERIES

SECTION 10
NUMERICAL INDEX

PARTS

LIST

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

O-

320,

IO-

PARTS

LIST

320, LIO-320 SERIES

NUMERICAL INDEX PARTS SECTION


FIG-REF.
PART NO.

NO.

FIG-REF.
PART NAME

QTY.

PART NO.

NO.

PART NAME

QTY.

AN6- 12

5-2-17

Bolt

STD-8

2- 6-9

Washer

AN6- 13

5-2-39

Bolt

STD-8

2- 8-7

Washer

AN6- 14

5- 2-17

Bolt

STD-8

2- 8-8

Washer

AN6-16

5-2-39

Bolt

STD-8

2- 8-9

Washer

24

AN6-32

5- 1-24

Bolt

STD-8

2-8- 14

Washer

AR

AN8-32

5-2- 17

Bolt

STD-8

2-9- 12

Washer

AN365-632C

4-2- 14

Nut

STD-8

2-9- 13

Washer

AN365-632C
AN365-g32C

4-3

Nut

STD-8

2-9- 12

Washer

6- 5-7

Nut

STD-8

2-9- 14

Washer

10

AN380C4-2

2- 3-2

Pin

STD-8

2- 9- 15

Washer

16

AN456AD4-8
AN456AD4-22
AN500-416- 12

2- 1-17

Rivet

STD-8

3-4-25

Washer

2- 1-18

Rivet

STD-8

4-2-16

Washer

Screw

STD-8

4-3

Washer

AN500- 416- 12

4-2-18
4-3

Screw

STD-8

4-3

Washer

13

AN500-416- 18

4-2-18

Screw

STD-8

5- 1-3

Washer

AN500-416- 18

4-3

Screw

STD-8

6-4

Washer

AN777- 8D

2-4-31

Elbow

STD-8

7-4

Washer

AN822-4-4

6- 4-9

Elbow

STD-33

1-5-1

Washer

AN822-5-4D
AN823-6D

7- 4- 10

Elbow

Washer

Elbow

STD-33
STD-33

1- 5-1

3-2-10

1-5-7

Washer

AN844- 10D

2-4-33

Elbow

STD-33

1- 5-8

Washer

AN901- 8A
AN919-6
MS13997-3

2-4-30

Gasket

1- 6-5

Washer

6-4

Reducer

STD-33
STD-33

2- 6-20

Washer

3- 3- 10

5- 1-22

Washer

3- 3-11

8
4

STD- 33

MS13998-3

Key
Cap

STD-33

5-2-18

Washer

MS16625- 1081

1-6- 14

STD-33

5-2-18

Washer

AR

STD-33

5-2-19

Washer

AR

STD-33

5-2-41

Washer

AR

AR
1

MS16625-1125

5-2

MS21919F12

6- 4-3

Ring
Ring
Clip

MS29512-6

6-1

Seal

STD-33

6- 1-3

Washer

MS29512-6

6- 1-23

STD-33

6- 1-8

Washer

MS29512-6

6-4

"0" Ring
Seal

STD-35

2-3-7

Washer

MS29512-6
M- 1455

7-4

"0" Ring

STD-35

2-6- 15

Washer

4- 6-7

Spring

STD-35

2-7-6

Washer

M- 1458

4- 6-9

Ferrule

STD-35

2-7-11

Washer

M- 1498

4-6-8

Electrode

STD-35

2- 7-16

Washer

32

M-1671

4- 6-5

Ferrule

STD-35

2-7-16

Washer

M- 1673

4-6-10

Nut

STD-35

5- 1- 14

Washer

M- 1677

4- 6-6

Sleeve

STD-35

5- 1-21

Washer

AR

M- 1735-22

4-6-1

Lead

STD-35

5-2-7

Washer

AR

M- 1735-23

4- 6-3

Lead

STD-35

5-2-13

Washer

M- 1735-29

4- 6-2

Lead

STD-35

5-2-24

Washer

M-1735-29

4-6-3

Lead

STD-35

5-4-2

Washer

M- 1735-30

4- 6-4

Lead

STD-35

6- 1- 13

Washer

M- 1735-32

4- 6-1

Lead

STD-35

6- 1-13

Washer

16

M- 1735- 36

4-6-4

Lead

STD-35

6- 1- 18

Washer

M-1735-38

4-6-2

Lead

STD-35

6-2-3

Washer

M-1738

4-6-11

Sleeve

STD-35

6-3-4

Washer

STD-8

1- 5-2

Washer

16

STD-35

6- 3-9

Washer

STD-8

1- 5-5

Washer

STD-35

7-2-3

Washer

STD-8

1- 5-6

Washer

STD-35

7- 4-7

Washer

AR

STD-8

2-3

Washer

STD-68

2-8- 16

Pin

STD-8
STD-8

2- 3- 10

Washer

10

STD-68

5- 1- 10

Pin

2-3-11

Washer

STD-68

5-2-9

Pin

STD-8

2-4-6

Screw

2- 4-6

2-9-10

Plug

STD-8

2-4-21

Washer

2-9-17

Gasket

STD-8

2-5-31

Washer

1- 2-6

Washer

STD-8

2-5-34

Washer

STD-82
STD-91
STD-111
STD- 160
STD-160

6-3-17

STD-8

Washer
Washer

1-5-2

Washer

STD-8

2- 5-37

Washer

STD- 160

1-5-3

Washer

STD-8

2-6-3

Washer

STD- 160

1-5-3

Washer

STD-8

2- 6-3

Washer

STD- 160

1-5-5

Washer

10-1

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

PARTS

LIST

O- 320, IO- 320, LIO-320 SERIES


NUMERICAL INDEX PARTS SECTION

FIG-REF.

FIG- RE F.
PART NO.

NO.

PART NAME

PART NO.

QTY.

NO.

PART NAME

QTY.
8

STD- 160

2- 3- 10

Washer

STD-619

1- 1-20

Bushing

STD- 160
STD- 160

2-3-11

Washer

2~STD-669

5-2-29

Washer

2-4-20

Washer

STD- 670

6- 4-7

Nut

STD- 160

2- 5-32

Washer

STD- 670

6-4

Nut

STD-160

2-5-35

Washer

6-4

Nut

STD- 160

2- 5-38

Washer

STD-670
STD-676

5-2-30

Nut

STD- 160

2- 5-42

Washer

STD-878

1-5-1

Washer

STD-160
STD- 160

2-6-4

Washer

STD-684

3-4-16

Nipple
Washer

2- 6- 10

STD-696
STD- 700

2-5-40

STD- 160

Washer
Washer

7- 4- 10

Elbow

STD- 705

1- 6-17

Screw

2- 6-4

10

4
AR

STD- 160

2- 8-7

Washer

STD- 160

2- 8-8

Washer

STD- 705

1- 7-3

Screw

5- 1-11

Pin

5-2-21

Pin

5-2-43

Pin

2-3-2

Pin

1- 1- 18

1
1

2- 2-13

Plug
Plug
Plug
Plug
Plug

STD- 160

2-8-9

Washer

12

STD-160
STD-160

2-9-12

Washer

2-9-14

Washer

STD-160
STD- 160
STD- 160

2-9-14

Washer

10

2-9- 15

Washer

STD-713
STD-713
STD-713
STD-714
STD-783

2- 9- 12

Washer

STD- 783

2-2-19

STD- 160

3- 4-26

Washer

STD- 783

2-7

STD- 160
STD- 160

4-2-17

Washer

2- 1- 12

4-3

Washer

STD- 160

4-4

Washer

STD-784
STD-784
STD- 847

1- 3-11

Screw

STD-160
STD-1SO
STD- 160

5-1-4
6-3- 18
6-4
2- 5-4
2- 5-21
1- 7- 14
6- 3- 16

Washer

6-5-8

Tee

Washer

6-4-5

Screw

Washer

6-4

Screw

Oil Seal

6-4

Screw

Seal

STD-853
STD- 860
STD- 860
STD- 860
STD-872

1- 5-7

Nut

Seal

1-5-8

Nut

Washer

5- 1-23

Nut

2-4-5

5-2-20

Nut

5-2-42

Nut

2-4-24

Gasket
Gasket
Gasket

STD-872
STD- 872
STD- 872
STD- 872
STD-938

2- 5-27

Dowel

2-4-28

Gasket

STD- 957

4-2-5

Grommet

STD-295

4- 7-3

Gasket

STD- 1006

2- 1- 19

3-4-17

Hose

STD-1008

2-2-17

Ring
Ring

STD-347

7-3

Dowel

1-2-13

Gasket

1-2- 12

Washer

Washer

Dowel

6-4

Washer

STD- 1065

STD- 1102

2-8-18
1-3-3
1-4-8
1-1-8

Gasket

6-4-6

STD-1045
STD- 1045
STD-1065

STD-208
STD-208
STD-213
STD-251

STD-294
STD-294
STD-294
STD-294

STD-406
STD-425
STD-425
STD-425

2-4-5

AR
4

1
1
1

Dowel

1
5

STD- 475

2-6-16

Washer

STD-475

2-7-7

Washer

STD-1102

2- 2- 12

STD-475
STD-475
STD-475
STD-475

2- 7- 12

Washer

STD- 1102

2-2-14

2-7-17

Washer

STD- 1102

2-5-29

4- 1-7

Washer

5-4-3

Washer

STD- 1102
STD- 1102

2-7-3
2-9-11

STD- 475

6- 1- 14

Washer

STD-475
STD-475
STD-475
STD-475
STD-514
STD- 548
STD-551
STD-551

6- 1- 19

Washer

STD- 1102
STD- 1102

6-5

Plug
Plug
Plug
Plug
Plug
Plug
Plug
Plug
Plug
Plug

6- 3- 10

Washer

STD- 1196

3-4-21

Hose

7- 2-4

Washer

1- 5-1

Bolt

7- 4-8

Washer

1-6-6

Bolt

1- 1- 13
2- 5-22

Dowel

1-6-9

Pin

Seal

5-4-4

Bolt

2-8-6

2- 3- 10

Bolt

2- 9-9

Plug
Plug

2- 8-7

Bolt

10
6

STD-553
STD-553
STD-553
STD-557
STD- 596

4-2-13

Screw

12

4-3

Screw

Bolt

6-5-6

Screw

1- 1-1

Dowel

1-5-1

Nut

2-8-9
2-9-12
2-9-15
2-9- 12
1-5-7

Bolt

STD-1197
STD- 1198
STD- 1199
STD- 1202
STD- 1204
STD- 1204
STD- 1204
STD- 1204

STD- 425

6-4

Washer

STD- 460

6-4

Screw

STD- 1102
STD- 1102

2- 1-11

STD-1204
STD- 1204
STD- 1205
10-2

2- 1- 13

3-2

2
1
2

1
1

1
2

4
4

Bolt

Bolt

Bolt

AVCO

LVCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY PARTS

LIST

O- 320, IO- 320, LIO-320 SERIES


NUMERICAL INDEX PARTS SECTION
FIG- RE F.
PART NO.

NO.

FIG- RE F.
PART NAME

QTY.

PART NO.

NO.

PART NAME

QTY.

STD- 1211

1- 3-2

Plug

STD- 1623

1- 1- 14

Insert

STD- 1215

1- 5-4

Bolt

STD-1727

4- 1-6

Washer

STD- 1215

2-5-43

Bolt

STD- 1727

5- 1-20

STD- 1215

3-4-27

Bolt

STD- 1727

5-2-12

Washer
Washer

STD- 1215

5- 1-6

Bolt

STD- 1727

5-2-25

Washer

STD-1221

2-6-24

Ring

STD-1727

5-2-28

Washer

STD-1227

2-3

Washer

STD-1763

6-2-5

Locknut

STD-1227
STD- 1269

2-8-12

Washer

STD-1763

6-3-6

Locknut

3-4-22

Clamp

STD- 1774

1- 7-13

Pin

STD-1323

5-4-4

Bolt

2-5-3

Pin

STD- 1339

2- 3-3

2-5-30

Pin

STD-1339

2- 5-28

STD- 1774

2-7-5

Pin

STD-1339

2- 5-29

Plug
Plug
Plug

STD-1774
STD- 1774
STD- 1791

1-4- 12

Bolt

4
4

STD-1409

1-5-6

Nut

1
3

STD-1791

1-6-13

Bolt

STD- 1409

2-3

Nut

STD- 1817

5- 1-7

Bolt

STD- 1409

2- 8- 15

Nut

STD- 1817

5-2-11

Bolt

STD- 1410

1- 6- 18

Nut

STD- 1817

5-2-15

Bolt

STD- 1410

2-6-17

Nut

STD- 1817

5-2-23

Bolt

STD-1410

2-7-8
2-7- 13

Nut

STD-1817

Nut

STD- 1834

5-2-38
5- 1- 12

Bolt

STD- 1410

Bolt

STD-1410
STD- 1410

2-7-18
4- 1-8

Nut

STD-1835

5-1-13

Bolt

Nut

STD- 1836

5- 1-12

Bolt

STD-1410

5-4-5

Nut

STD-1836

5-2-5

Bolt

STD- 1410

6- 1-15

Nut

STD- 1837

5- 1- 13

Bolt

STD- 1410

6- 1-20

Nut

STD-1837

5-2-6

Bolt

STD- 1410

6-2-4

Nut

5-2-4

Bolt

STD- 1410

6- 3-5

Nut

5-2-45

Bolt

STD- 1410

6- 3-11

Nut

7-4-9

Bolt

STD- 1410

7-2-5

Nut

5-2-5

Bolt

STD-1411

1- 5-2

Nut

STD-1838
STD- 1838
STD- 1838
STD-1851
STD-1851

5-2-6

Bolt

STD-1411

1-5-3

Nut

STD- 1856

Screw

Screw

STD-1411

1-5-3

Nut

STD-1856

2-4-7
2-4-22

STD-1411

2-4-19

Nut

STD-1858

5-2-23

Bolt

STD-1411

2-5-33

Nut

STD- 1872

3-2-8

Insert

STD-1411

2-5-36

Nut

STD-1411

2-6-5

Nut

STD-1411
STD-1411

2-6-5
2-6-11
2-8-8
2-8-9
2-9-14
2-9- 14
2-9-15
3- 3- 18
4- 2- 19
4-3

Nut

Nut

STD-1411
STD- 1411

STD- 1411
STD-1411
STD- 1411
STD-1411
STD-1411
STD-1411
STD- 1411
STD- 1411

Nut

Nut

10

Nut

Nut

STD-1872
STD-1874
STD- 1874
STD- 1882
STD- 188$
STD- 1884
STD- 1889
STD- 1897
STD- 1901
STD- 1901

Nut

STD- 1904

6-1-4
2-4-7
2-4-7
5-2-27
6- 3- 19
2-8-21
2-9-20
2-3

Nut

STD- 1916

4-4

Screw

4-4

Nut

STD- 1919

1-2-5

Screw

5- 1-8

Nut

STD- 1924

3- 4- 18

Clamp

6-4

Nut

STD- 1925

3-4-9

Screw

24

Nut

Nut

12

3-2-8

Insert

4-4

Screw

4-5

Screw
Screw
Screw
Screw
Bolt

3
2
3
4
2

Bolt

Drive Stud

Drive Stud

Bolt

STD-1411
STD- 1414
STD- 1414

1- 5-2

Bolt

STD- 1925

4-4

Screw

2- 3-11

Bolt

STD- 1926

1- 6- 17

Bolt

STD-1416
STD-1419
STD- 1420

1-5-6
1-5-5
2-3-8

Bolt

STD-1930

7-4-4

Hose

Bolt

STD-2032

6-1-3

Washer

Nut

STD-2033

5-2-6

Bolt

STD- 1420

5- 1- 15

Nut

STD-2069

5-2-38

Bolt

STD- 1420
STD- 1433

5-2-8

Nut

1-5-3

"0" Ring
Bolt

Bolt

STD-2072
STD- 2084

2-5

2-8-13

STD- 1499

g- 3- 19

Bolt

STD-2084

1-5-3

s~D- 1530

Bolt

3-4-22

Clamp

STD- 2084

5- 1-5

Bolt

STD- 1592

2-6-21

Bolt

STD- 2090

1- 5- 10

Nut

STD- 1592

6- 1-9

Bolt

STD- 2090

3-4-15

Nut

16

10-3

AVCO

LYCOMING

AIRCRAFT

ENGINE GROUP ASSEMBLY

PARTS

LIST

O- 320, IO- 320, LIO- 320 SE RIES


NUMERICAL INDEX PARTS SECTION
FIG- RE F.

FIC- RE F.
PART NO.

Cr

NO.

PART NAME

PART NO.

QTY.

NO.

PART NAME

QTY.

10-13799

4-4-17

Nut

31C-40

2-2-16

Stud

10-13799

4-5-20

Nut

38-13

1-1-5

Stud

16

10-32326

4-5-29

Spring

38-14

1-1-5

Stud

16

10-35936-6

4-5-9

Screw

1-1-15

Stud

10-78916

4-4-18

Bracket

1-1-4
1- 1- 4
1-1-4

Stud

Stud

10- 8902 7- 4

4-5-21

Bracket

38D-17
50-14
50- 15

10-91431-8

4-4-16

Screw

50-16

10-91431-8
10-90404-4

4-5-19
4- 5- 10

Screw

3-4-14

Nut

Nut

383-B
1025-B

1- 1-5

Stud

16
16

10- 163007

4- 4-20

Grommet

1028-B

1-2-10

Ball

10-163011

4-4-11

Ferrule

1691-C

2-6-13

Gasket

10-163011

4-5-22

Ferrule

169 l-C

6-1

Gasket

10-163012

4-4-12

1691-C

6-1-11

Gasket

10- 163012

4- 5-23

Eyelet
Eyelet

Strap

4- 7-2

10-209328

4-5-26

Tie

1182- F3

4-7-2

10- 320050

4-5-16

Grommet

1182- F5

4- 7-2

10- 320283

4- 5-11

4-4-24

10- 320297-1

4-4-27

1182-55
1182- L3
1182-M4

4-7-2

10- 320297-1

10-320297-2
10- 32 02 9 7- 2
10- 320297-3
10- 320298-1

4- 5- 12

1182-N3

4-7-2

1182-N4

4- 7- 2

1182-P2

4- 7-2

4-5-13

1182-T4
1182-U4

4- 7-2

10- 320298-1
10-320298-2

4-4-23

4- 5-15

4- 7-2

10-320298-3

4- 4-28

1182-V1
1182-X2
8313

4-7-1

10- 320298-2

2-6-1

Casket

10-320300-1
10-320328

4-5-18

Clamp
Clamp
Clamp
Clamp
Clamp
Clamp
Clamp
Clamp
Clamp
Clamp
Clamp
Clamp

Spark
Spark
Spark
Spark
Spark
Spark
Spark
Spark
Spark
Spark
Spark
Spark
Spark
Spark

4-4-13

1182- B3
1182-E3

4-7-2

10-209328

2- 6-1

Gasket

4-4-26

Bracket

8313
8313

2-6-12

Gasket

10-320394

4- 5-17

Plate

40239

4-2

Protector

10-320401

4-4-19

Plate

40239

4-3

Protector

10- 320411

4- 4- 15

Screw

40239

4-4

P rote ctor

10- 320411

4- 5- 25

Screw

40239

4-5

Prote ctor

10-320412-1

4-4- 14

45664

4-2-1

Cable

10-320412-3

4- 5-24

4-4-25

3-3-9

Flange
Key

10-320471

4- 5- 14

3-2-4

Guide

8
4

10-320473
10-320610-58
10-320610-59
10-320610-60
10-320610-68

4-5-30

Sleeve

45688
60009
60028
60053

1-6-4

10-320471

Clamp
Clamp
Tubing
Tubing

3-3-19

Seal

4-4-2

Lead

60096

Casket

4-4-g

Lead

60096

Gasket

4-5-2

Lead

60096

Casket

4-5-7

60329

10-320610-69

4-5-4

60398

10-320610-72

4-4-1

Lead
Lead
Lead

2-6-18
6-1-2
6-1-7
2-3-1

10-320610-72

4-4-4

Lead

i0-320610-72

4-5-1

Lead

10-320610-75

4-4-5

10-320610-75

4-4-8

10-320610-78

4-5-5

10-320610-79

4-5-3

10-320610-82
10- 320610-87
10- 3206 10-87

4- 5- 2 7
4- 4-21
4-4-22

3
2
2

1
1

23.2

65. 3

4- 7-1
4-7-2

4-7-2

Stud

Plug
Plug
Plug
Plug
Plug
Plug
Plug
Plug
Plug
Plug
Plug
Plug
Plug
Plug

8
8
8

8
8
8
8

8
8
8
8
8

AR
1

Shaft

3-4-3

Bushing

60401

3-4-6

Shaft

60430

2-6-2

Cover

60430

2-6-2

Cover

Lead

60430

2-6-7

Cover

Lead

60431

2-6-14

Cover

Lead

60431

6-1-17

Cover

Lead

60670

4-2-6

Plate

4-~-8

Lead

Shim

Lead

60733
60746

5- 1-9

4-4-7

2- 3-5

4- 5-6

Lead

10-520610-91

4-4-3

Lead

10- 349224

4- 4- 10

Grommet

10- 349661-1

4- 4-9

Plate

25C-10-P03
31C-38
31C-38
31CD-22

2-4-18

Stud

2-1-15

Stud

2-2-16

Stud

2-2-11

Stud

AR

60747
60803

2- 3-6

1-5-9

Impeller
Impeller
Strap

60820
60828
60882
60886
61098
61155

2- 8- 10

Gasket

3- 1-6

Plug

1-6-2

10-4

1
1

Gear

8
1

5-4

Belt

2-5-2

Adapter

1-3-9

Gear

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLV

PARTS

LIST

0-320, IO- 320, LIO-320 SERIES


NUMERICAL INDEX PARTS SECTION
FIG-REF.

FIG-REF:
PART NO.

NO.

PART NAME

PART NO.

QTY.

NO.

PART NAME

QTY.

2-1-7

Stud

2-1-8

Stud

2-2-7

Stud

61668
61668
61668
61668

2-2-8

Stud

Shaft

61850

2-9-8

Stud

2-5-1

Gasket

62224

4- 1-3

Gasket

2-6-6

Gasket

62224

4-1-3

Gasket

61238

2-1-4

Stud

Gasket

2- 1-5

Stud

62224
62224

4-1-3

61238

4- 1-3

Gasket

61238

2-2-4

Stud

62254

6-5-4

61238

2-2-5

Stud

62281

7-3-4

61247
61260
61261
61261

3-4-8

Cover

62388

3-3-11

7-2-2

Flange

62415

2-4-26

1- 1- 10

Stud

2-4-23

2-1-6

Stud

2-4-1

Housing

61261

2-1-7

Stud

2-4-4

Screen

61261

2- 1-8

Stud

5-5

Regulator

61261

2-1-9

Stud

1-1-9

Retainer

61261
61261

2-2-6

Stud

3-3-13

Stud

2-6-19

Socket
Cover

2-2-7

62417
62815
62817
62833
65007
65074
65098

Clip
Gage
Cap
Plunger
Plug

61261

2-2-8

Stud

65098

6-1-6

Cover

61261

2-2-9

Stud

65321

7-2-1

Gasket

61261

2-9-8

Stud

65441

3-3-5

Seat

61261

3-2-7

Stud

65441

3-3-6

Seat

61262

2-5-9

Stud

3-3-3

Spring

61265

2-1-10

Stud

1-4-2

Bushing

61265

2-2-10

Stud

2- 5-11

Dowel

61265

2-2-11

Stud

65567
65819
66 145
66224

6-2-1

Gasket

61358

2-8- 19
3-4-20

Plug
Pipe
Pipe
Pipe

66224

6- 3-2

Gasket

66224

6-3-3

Gasket

66610

3-2-11

Bushing

1-3-10

Lockplate

Gear

61165

4-1-2
2-3-9

Seal

61173

2-4-3

Gasket

61174
61183
61183

2-3-4

61156
61163

61363
61364

61365
61376
61377
61378
61381
61385
61385
61387
61400

3-4-20
3-4-20
2-8-3

1
4

1
1

1
16

Stud

66734
66734

1-1-2

C onne ction

1- 1- 3

Stud

2-8-4
2- 8-17

Connection

66796-P10

3-2-6

Insert

Screen

1-2-1

Be aring

2-8-11

Tube

1-2-1

Bearing

4-2- 15

1- 1- 12

Dowel

4-3

Clip
Clip

67447
67447
67453

1- 1-11

Stud

1-1-21

Sleeve

87528
67528
67528
67556
68315
68316
68316

2-1-6

Stud

2-2-6

Stud

2- 7-4

Stud

2-7-2

Gasket

2- 7-4

Stud

4
4

2-1-2

Stud

61400

2-2-2

Stud

61400

2-9-6

Stud

61476-8

1- 4-1
1-3-7

Conn. Rod

6-1-5

Plug
Plunger
Plunger

4-2-4

Sleeve

2-8-20

Plate
Plate
Grommet

Plate

4-1

6-3-8

Stud

2- 6-22

S haftge ar

2-8-5

Stud

2-9-7

Stud

3-2-9

Stud

3-1

68317
68437
68437
68510
68512
68513
68517

Kit

68518

3-3-17

Ring
Ring
Spring
Lockplate

4-1

Kit

68532

7-4-1

Tube

6-5-2

Tube

2
1

6- 5-3

Tube

68604

7-4-2

61581-9
61665

6- 5-1

Tube

Assy.

5-5

4-1-2

5-5

Relay

61665

41-2
4-1-4

Gear
Gear

68626
68628

Spacer
Clamp
Clip
Regulator

Tube

68593
68604

2-6-8

6-5-3

Assy.
Assy.
Assy.

68633

2-1-16

Shield

68639

1-4-9

Gear

68639

1-6-7

Gear

61510

61544
61544
61546
61548
61548
61559
61561
61566
61566
61581-2
61581-3
61581-3

61666
61666

1- 7- 6

2-9-19

4-2-9
4-2-8

4-1-4

Adapter
Adapter

1
1
12
1
1

10-5

3-1
3-3-16

4-3

8
4

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

O-

320,

IO-

320,

PARTS

LIST

LIO- 320 SE RIES

NUMERICAL INDEX PARTS SECTION

FIG- REF.
PART NO.

NO.

FIG-REF.
PART NAME

QTY.

PART NO.

NO.

PART NAME

QTY.

68668

1-2-11

Spring

69742

2-5-20

Cover

68749

1-6- 15

Shaft

1- 1- 12

Dowel

68753

1-6- 10

Spacer

69796
69796

1- 1- 12

Dowe 1

68757

1-6-8
3-4-19
3-4-19

Shaft

1-1-12

Dowel

Tube
Tube

1
1

2-5-44
2-5-23

Gasket
Stud

68761

3-4-19

Tube

69796
69827
69942
69942

2-5-24

Stud

68764

5-3-1

Generator

69943

2-1-5

Stud

68765

5-3-1

Generator

69943

2-2-5

Stud

68767

5-3-1

Generator

89951

5- 1- 16

Strut

68769

1-4-7

Camshaft

70310

3- 3-20

Seal

68867

1-6-1

Support Assy.

70347

2-5-7

Dual Drive

68870

5-1-1

Bracket

70348

2- 5-7

Dual Drive

68872

5-5

Regulator

70419

5- 2- 1

Br acket

68939

1-6-3

70419

5-2-2

Bracket

68942

1-6-1

Spacer
Support Assy.

70482

2-9-4

Connection

68759
68760

Assy.
Assy.

1
1

68972

2-8-1

Gasket

70484

2- 9- 16

Screen

68972

2-9-1

Gasket

71011

7-4-1

Tube

68974

2-4-1

Hou sing

Brace

2-7-9

Cover

71023
71032

2- 5-41

69106

1-1-19

Bushing

69113

5- 1-1

Bracket

71133

3-4- 12

Nut

16

69116

7-3-5

71134

3-4-13

Nut

16

69159

1-7-12

Gage
Adapter

71140

2-4-34

69164

1-7-11

Gasket

71349

5-5

69250

6- 2- 2

C arbu retor

71350

5-5

69260-P10

3-2-6

Insert

71397

4- 1-1

69316

2- 5- 14

Gear

71397

4- 1-1

69318
69319

2- 5-26

Shaft
Gear

71398

4- 1-1

2-5-12

71432

4-1-1

69320

2-5-39

Capscrew

71481

3-4-10

69335

2-9-18

Plug

71489

4-3-1

69345

3-3-15

71551

7-3-6

69370

2-8-2

71556

3-1

69373

1-4-5

Spacer
Sump
Bearing

Fitting
Re lay
Regulator
Magneto
Magneto
Magneto
Magneto
Ring
Plug
Gage
Ring

4-1

Kit

1-1-6

Stud

8
2

71571

69376

71574

4-1

Kit

69377

1-1-2

Stud

71574

4-1

Kit

69377

1-1-3

Stud

1-3-8

Tube

69436

2-4-25

Spring

5-4

Belt

69444

3-4-2

Rocker

3-1

Piston

71577
71579
71594
71596

2-5-17

Washer

71596

2-6-23

Washer

2- 5- 13

Washer

2-5-6

Washer

7- 1-3

Hook

7-1-2

Retainer
Bolt

2
2

7-4-6

Clip
Clip

7-4-1

Tube

2-4-32

Washer

1-6-16
1-2-14

Lockplate
Plug

69452

5- 1-1

Bracket

69457
69510
69531
69531

3-1
2-4-2

Ring
Hou sing

3-4-11

Plate

3-4-11

Plate

69532

3-3-8
2- 7- 10

Seat
Gasket

69551
69602

2-9-5

Connection

69603

3-4-21

Hose

69650

3-1-5

Pin

69675

2-4-27

Connector

69679
69719
69720

1-1-6

Stud

2-5-20

Cover

71596
71596
71610
71611
71620
71621
71621
71622
71623
71646
71714

2- 5- 19

Gasket

71744

5- 3- 1

Gene rater

69722

2- 5-25

Stud

71745

5-5

69724

2-5-10

Stud

4-3

69725

2-5-8
2-5-15
2- 5- 16

Adapter

71824
71840

Gear

71841

3-1

Regulator
Clamp
Cylinder
Cylinder

71844

3-1

Cylinder

2-5-45

Bushing
Spacer

71909

6-5-5

2-1-4

Stud

71910

6-5-5

2-2-4

Stud

71913

4-2-12

Clamp
Clamp
Clamp

69730
69731
69737
69740
69740

10-6
a

2-4-29
7-4-2

3-1

1
1
1

1
2
1
2
4
8
1

1
1

1
2

4
4

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

0-320, 10-320, LIO-320

PARTS

LIST

SERIES

NUMERICAL INDEX PARTS SECTION


FIG-REF.

FIG-REF.
PART NO.

NO.

PART NAME

PART NO.

QTY.

NO.

PART NAME

QTY.

73117
73136

2-2-15

Tube

6-4-14

Bracket

73149

3-1

Cylinder

Regulator

73152

6-4-11

73231

2-5-18

Bracket
Gear

Generator

3-3-10
2- 7- 15
3-2-2

Seat
Gasket

8
1

4-2-3

4-3-11

Eyelet
Eyelet
Eyelet

Seat

73245
73245
73245

3-2-3

Seat

73246

4-2-7

Kit

3-4-23

Flange
Magneto
Lockplate
Lockplate

72068

1-3-5
1-3-6

Bushing
Bushing
Bushing
Bushing
Bushing
Bushing
Bushing
Bushing

72075

1-2-7

72077

5-5

72078

1- 4-11

72078
72079
72079
72091
72150
72153

1- 6- 12

71913

4-3
3-1

Clamp
Cylinder

71969

71973

3-4-24

Gasket

71979

5-5
5-3-1

71980
72050
72053
72057
72058
72063

1-3-5

72063

1-3-5

72064

1- 3-6
1-3-4

72065
72066

72067
72067

1-3-4
1-3-5

1- 4- 10

1-6-11
1-2-8
7- 1-1

4-2- 10

1
8
8

73346
73360

73383

73383

5-2-3
5-2-44

73411

3-4-1

Rod

AR

3-4-1

Rod

AR

3-4-1

Rod

AR

73412
73413
73414

3-4-1

Rod

AR

Seal

73650

6- 4-4

Regulator
Lockplate
Lockplate
Slinger
Slinger
Ring

73726
73729
73772
73796
73817

4-2-2

Clip
Lockclip

4-2

Cable

1- 1-17

Nozzle

2-1

2
2

1
1

4- 1-1

1
2
1

4
8

Plate

Assy.
Tube Assy.
Lockplate

2-2

Gasket
Gasket

6-4-2
1-6-16

2
2

Baffle

73818
73818

7- 1-1

Baffle

73857

3-1

Ring

3-1-6

Plug
Regulator

73938

3-3-1

Valve

5-5

73952

1-2-4

Plate

1- 7-1

Shaft

73963

6- 4-1

Tube

72231

1-7-4

Gear

Hose

5-5

6-4-12

72312

7-3-3

Regulator
Ring

73970
73971

6-4-13

72311

6-4- 12

72351

4-2-11

Screw

73971
73972

Clamp
Clamp

2- 1- 1

Hou sing

72351
72351
72362

4-3

Screw

Screw

Sump

74059

Cover

Carburetor

74065
74068

6-4-13
3-1
3-1
7-3-3

Hose

4-5-28
2-8-2
2-7-14
6-2-2

73974
73998

3-1

Fitting
Clamp
Ring

1
4

4-1-2

Gear

2- 1-1

Housing
Housing
Housing
Housing
Housing
Housing
Housing

Magneto

Gear
Baffle
Generator
Bracket

72198
72205
72230

72378
72394
72413
72453
72454
72495
72498
72500

2-4-34
4-3

2- 1-1

72501
72502
72503
72504

2- 1-1

72506

2-1-1
4- 1-1
1-6-2
7- 1- 1
5-3-1

72524

72566
72 569
72695
72815
72829
72842
72847
72877
72970

2-1-1

2-1-1
2-1-1

6- 4- 10

74068
74070

1
1
1
1

1
1

Piston

3-4-20

Sump
Pipe

6- 3- 13

1
1
1

Nozzle

1-4-7

Camshaft

74207
74217
74225

6-3-7

Elbow

7-3
6-5-9
3-2-5

Ring

Nipple

Guide

3-1

7-3

Ring
Regulator
Regulator
Plug

5-1-17

Strut

5-2-37

Strut

5-2-16

Bracket

74325
74325

5-1-19

Link

5-2-22

Link

6-3-15

Bracket

3-4-11

Plate

Support Assy.
Cylinder

5-5

5-5

Body

2-5-5

Gear

74326
74327

73050

4-3

Clamp

74414

1- 6- 1

73117

2- 1- 14

Tube

74468

3-1

10-7

Ring

2-9-2

1-2-9

Elbow

7-3-7
7-4

7-3-5

7-3

Assy.

Ring
Ring
Ring

7-3-3

Lockplate
Plug
Cage

1- 7-2

74083
74084
74151
74167

74230
74241
74291
74292
74314
74323
74323
74324

1
1
1

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

0-320,

IO-

320, LIO-320

PARTS

LIST

SERIES

NUMERICAL INDEX PARTS SECTION


FIG-REF.

FIG-REF.
PART NO.

NO.

PART NAME

PART NO.

QTY.

NO.

PART NAME

QTY.

74468

3-2-1

Cylinder

75302

1- 1-7

Dowel

74494

3-4

Plate

75317

3-1

74513

2-9-3

75361

3-1

74515

2-1-1

Sump
Housing

Cylinder
Cylinder

75361

3-2-1

Cylinder

74519
74521

5-4

Belt

75380

5-2-22

Link

3:4-20

75401

3-1

Kit

74522

3-4-20

Pipe
Pipe

75403

3-1

Kit

74523

7-3-5

75413

3-1

Piston

74524

7-3

Gage
Ring

75505

6-1-22

Adapter

74532

6-4-13

Hose

75506

6-1-21

Kit

74534

6-3-1

FuelInjector

75507

6-1-21

Kit

74541

3-3-2

Valve

75511

5-2-1

Bracket

74543

6- 4-8

Hose

75512

5-2-2

Bracket

74554

3-3-6

Seat

75528

2-4-10

Kit

74588
74636
74637
74646
74661
74667
74673
74732
74804

6-4-8

Hose

75545

2-7-1

3-4-4

Rocker

2-1-20

3-4-5

Bushing

2-2- 18

1-4-4

Nut

75626
75626
75686

Adapter
Plug
Plug

6-1

Elbow

5-5

Relay

75722

2-7-1

Adapter

1-4-3

Bolt

7- 4-3

Tube

3-1

Ring

7-3-1

Tube

6-4-8

Hose

7-3-2

Tube

5-5

7-4

Nipple

74816

5-3-3

Relay
Pulley

75730
75735
75736
75739

75767

7- 3-2

Tube

74842

6-3-12

Spacer

75772

3-3-14

Tube

74878

5-3-4

Fan

75854

3-1

74989

3-1

Ring

75868

3-1

74996
74996

1-7-7

Gear

75868

3-2-1

Cylinder
Cylinder
Cylinder

1-7-7

Gear

75888

2-1-2

Stud

75009

6- 3- 15

Bracket

75888

2- 1-3

Stud

75010
75011
75012

1- 3-1

Crankshaft
Crankshaft
Crankshaft

75888

2-2-2

Stud

75888

2-2-3

Stud

75896

4- 1-1

3-1

75897

4- 1-1

Magneto
Magneto

75042

75042
75044

3-2-1

75906

3- 4-7

Gasket

75068

3- 3-2

Cylinder
Cylinder

75072

1- 7-8

75089

3-1

75135
75153

1-3-1A
1- 3-1B

Baffle

Cylinder
Cylinder
Cylinder

1
1

75907

3-1

75907

3-2-1

75919

2- 1-1

75920

6-1-16

6-1

Valve
Gear
Piston
Baffle

2-7-1

Adapter

75924
75941

4-3

Housing
Spacer
Shaftgear
Tape

75154

1-1-2

Stud

75944

2-4-8

Valve

75154

1-1-3

Stud

75965

4-1-5

Clamp

75155
75156
75158
75165
75166
75167
75183
75183

1-1-6

Stud

Link

1-6-15

Shaft

5-4
5-1-18
5-2- 10

Stud

Link

7- 4-5

Clip

4-3-12

Magneto Plate

7-4-3

Tube

3-3-2

Valve

7-4-3

Tube

8-3-1

3-1

76026
76028
76028
76075
76081
76082
76086
76086

Belt

1-1-16

3-1

3-2-1
1-4-6

Camshaft

76098

1-4-6

Camshaft

76 103

2-2-1

2-2-1

76104
76105

Pump
Pump

76 106

76 107

Hose

76108

6-4-9

Elbow

76110

2-2-1

6-3-14

Manifold

76111

2-2-1

Housing
Housing
Housing
Housing
Housing
Housing
Housing
Housing

3-1

75184

3-2-1

75188

3-1
3-2-1
5- 3-2

Alternator

6- 1-1

75278

76097

75184

75220
75246
75247
75251
75252

1- 7- 10

FuelInjector
Cylinder
Cylinder

Cylinder
Cylinder
Cylinder
Cylinder
Cylinder
Cylinder

75188

1
4

3-2-1

6- 1-1
6-4-8

4
4
4

10-8

3-1

2-2-1

2-2-1
2-2-1
2-2-1

1
1
1
1
1
1
1

AVCO

LVCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

PARTS

LIST

O- 320, 10-320, LIO-320 SERIES


NUMERICAL INDEX PARTS SECTION
FIG-REF.

FIG-REF.
PART NO.

NO.

PART NAME

PART NO.

QTY.

NO.

PART NAME

QTY.

77044

1-2-2

Bearing

77260

6- 3-1

Fuel

Carburetor

1-7-5

Shield

Bushing
Bushing

2-2

77279
77309
77309

6-2-2

1-6-10

Housing
Housing
Housing
Spacer

Shaft

Pump

1-2-3
3-1

77377
77462

Seal

76188

1-6-8
6- 1- 10

76210

5- 4-1

Starter

77476

3-1

Cylinder

76211

5-4-1

Starter

7-3-2

Tube

76212
76220
76220

5-4-1

Starter

6-3-1

FuelInjector

1-5-10
1-5-11
3-1
3-1
3-1
3-1
5- 1-2
2-9-3

Bolt

6-3-15

Bracket

Bolt

77526
77543
77547
77548

6-3-14

Manifold

1
1

76112

2-2-1

76113

2-2-1

76116

2-2-1

76118
76119
76121

76234
76235
76236
76239
76273
76299

1-7-9

Injector

Kit

Kit

77597

6- 3-1

Fuel

Kit

77718

5-2-14

Strut

Kit

77742

4-1

Mag.

Kit

77743

4-6

Harness

77744
77745

4-1

Mag.

4-6

Harness

77756
77757

5-2-16

Bracket

5-2-26

Bracket

1
1

Bracket

1
1

Injector

1
Harness

Assy.

Harness

Assy.

76354
76449
76486
76496

2-3

Sump
Body

3-1

Kit

6- 1- 10
5-3-2

Pump

77808

1- 2- 16

Valve

Alternator

77808

1-2-16

Valve

76500

3-1

Kit

77857

3- 1-5

Pin

76510
76517

2- 4-9

Gasket

1-5-10

Hose

76529

1-2-15
5-2- 16

Plug

Spacer
Sump
Magneto

6- 4-8

1-4-3

Bolt

5-2-40

Shim

1- 4-1

Conn. Rod

5-5

5-5

Relay
Relay

1-1

Crankcase

1-1

Crankcase

76533

76534
76628
76648
76658
76659
76691
76728
76734

1-6-1
4- 3- 10
3-1
3-1
2-4-11
4- 3-9
4-3

Bracket

Support Assy.
Grommet

AR
1
2

Kit
Kit

77907
77965
77985
78027
78030-S
78059
78060
78206
78217

2-8-2

4-1-1

1
1

Gasket

78220

1-1

Crankcase

Sleeve

78221

1-1

Crankcase

78222
78223

1-1

Crankcase

1-1

Crankcase

1-1

Crankcase

1-1

Crankcase

1-1

Crankcase

76734
76753

4-6
4- 3-6

Zip Strap
Zip Strap
Sleeving Ring

76754
76755
76757
76768
76769
76773
76775
76818
76852
76853
76899

4- 3-7

Plate

4-3-2

Collar

78224
78225
78226

4-3-3

Nut

78228

1-1

Crankcase

5-2-35

78290

3-3-12

Plunger

5-2-36

Lockwasher
Locknut

78292

4- 1-3

Gasket

5-4

Switch

78308

5-3-2

Alternator

5-4

Switch

78310

5-3-2

Alternator

5-2-22

Link

5-3-2

Crommet

5-3-2

Alternator
Alternator

4- 3- 10
4-3-12

Plate

1-6-9

Pin

1- 6- 1

Support Assy.

78312
78314
78368
78401

5- 3- 2

Alte mater

76906

5-2-16

Bracket

5-2-37

Strut

5-3-2
5-3-2

Alternator

76908

78403
78405

Alternator

76923

4-3-5

Cable

78407

5-3-2

76927

2-2-1

Housing

5-3-2

76940

1-2-3
1-6-1
4-1-1
4- 1-1
1- 3- 1D
4-1
3-3-4

Seal

78409
78513

Alternator
Alternator

3-1

Kit

SupportAssy.
Magneto

78515

3-1

Kit

78516

3-1

Kit

Magneto

4-3

Crankshaft

Clamp

1
4

Spring

1-3- 1C

Crankshaft

1-2-1

Bearing

78539
78540
78542
78546
78547
78614

76944
76949

76950
76951
76961
76994
76999
77034

AR
1

10-9

4-3

4-3
4-3
4-3
5-2-32

Assy.
Assy.
Cable Assy.
Cable Assy.
Cable Assy.
Pulley
Cable

Cable

1
1
1
1
1
1

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

O-

320,

IO-

320,

PARTS

LIST

LIO-320 SERIES

NUMERICAL INDEX PARTS SECTION


FIG- RE F.

PART NO.

NO.

FIG- RE F.

PART NAME

QTY.

PART NO.

NO.

PART NAME

QTY.

78616

7-3

Cage

LW- 10496

1-3-1E

Crankshaft

78617

5-2-34

Idler Shaft

LW- 10501

2-2-1

Accy. Housing

78626
78629

7-3

Tube

LW- 10518

4- 1-1

Magneto

5-2-33

Bearing

LW-10551

1-6-2

Gear

78639

5-2-31

Pulley

LW- 10552

1- 6-1

Support Assy.

78728

6-2-2

Carburetor

LW- 10556

5-4

Starter

78881
78955

5-3

Extension

LW- 10566

Camshaft

4- 1-1

Magneto

LW- 10647

1-4-6
1- 1- 12

Dowel

5579983
6435683
6436048

2-4-16

Gasket

LW- 10672

5- 3-2

Alternator

2-4-15

Filter

LW- 10729

5-2-22

Link

2-4-12

Nut

LW-10751

6436624

Stud

LW- 10799

Sump
Spacer

6436636

2-4-17
2-4-13

.2-9-2
6- 1- 12

Gasket

LW-11021

1-2-1

Bearing

6436638

2-4-14

Gasket

LW- 11025

1-1

Crankcase

LW- 10076

3- 3-8

Seat

LW- 11062

1-1

Crankcase

LW- 10077

3-3-7
2-2-1

Seat

LW- 11078

1-1

Crankcase

LW-11123

4-3

LW-11139

5-5

LW-11140

5-5

LW- 11145

4- 1-1

LW- 10105

Assy.
Shaft

Assy.

LW- 10124

1-2-1

LW- 10179

5-5

LW- 10185

5-5

Housing
Bearing
Regulator
Regulator

LW- 10372

5- 3-2

Alternator

LW-11165

2-2-1

Spacer
Regulator
Regulator
Magneto
Accy. Housing

LW- 10388

4-3-4

Elbow

LW-11166

6- 1- 10

Pump

i0389

4- 3-4

Elbow

LW- 11222

6-2-2

Carburetor

LW- 10389

4- 3-4

Elbow

LW- 11237

1-1

Crankcase

LW- 10389

4- 3-4

Elbow

LW- 11305

1-1

Crankcase

LW-

LW- 10390

4-3-4

Elbow

LW- 10400

4- 3-8

Ferrule

LW- 10475

6-3-13

LW- 10491

2-3

1
1
1
1

LW- 11357

5-5

Regulator

16

LW-11395

5-3-2

Alte mater

Nozzle

LW- 11396

5-3-2

Alternator

Body Assy.

LW-620326-2

4-5

Harness

LW-620505-1

4-4

Harness

10-10

SUPPLEMENTAL
PARTS LISTS

SUPPLEMENTAL PARTS LIST SSP2872


TO PROVIDE PARTS COVERAGE FOR AVCO LYCOMING
MODEL O-320-D1F and O-320-E1F ENGINES

This

parts supplement

is based

The

under

the

same

departure

are

the

arranged

in the

same

format

as

PC-103,

but it

page and reference numbers listed in PC-103.

appears when O-320-D1F

particular column

column

on

is not

same on

on

the

or

E1F

original catalog

both D1F and E1F

engine parts

are

referred to

page. Parts listed under that

engines unless

Example: Parts onpage 1-7 under column O-320-E2C

otherwise

are

specified.

the same

as

onboth

O-320-D1F and O-320-E1F engines,

Only

parts which

those

than in PC-103
to O-320-D1F

SSP2872

are

or

are

different, new,

listed. Pages in the

O-320-E1F engines

or

require

different

original parts catalog which

are so

PC-103

quantity

do not

apply

designated.

Febru~rv 1973

0-320-D1F,

-E1F WIDE CYLINDER

FLANGE AIRCRAFT EWGI1\JES


SECTION 1

CRANKCASE,
Ref.
No.

CRANKSHAFT AND CAMSHAFT

Qty. Per
E ngine

Part
De sc ription

Number

Model

Usage

Page 1-1
1

LW- 1 102 6

CRANKCASE ASSEMBLY

ST D- 5 5 7

75154

4
8

50-15
38-13
1102

65007

10

61261
67528

DOWEL, Hollow, 1/2 in, dia.


x 39/64 long
2
STUD, 1/2-20 x 10-1/16 in. long
8
STUD, 1/2-20 x 1-7/8 in. long
16
1-5/8
in. long
STUD, 3/8-16 x
4
PLUG, Alien Hd., 1/8-27 NPT
8
Shroud
Tube
Seal
RETAINER,
2
STUD, 5/16-18 x 15/16 in. long
1
1-5/8
5/16-18
x
in.
long
STUD,
2
DOWEL, Crankshaft Bearing
4
DOWEL, Crankshaft Bearing
2
dia.
x
in.
1/2
Ig.
DOWEL, 5/16 in.
INSERT, Hell-Coil, 1/4-20 x 3/8 2
in. long
1
STUD, Drilled, 3/8-16 x 2-1/8
in. long
1
STUD, 5/16-18 x 15/16 in. long
1
PLUG, Alien Hd., 1/16-27 NPT
4
1-11/16
x
in,
5/16-18
long
STUD,
4
STUD, 5/16-18 x 2. 00 in. long

11
12

13

69796
LW- 10647
ST D- 514

14

ST D- 162 3

15

38D-17

16

75156
ST D- 1339
68316

12

67556~
Driven
Driven

Use

Height
Height

for
for

P/N
P/N

D1F,
-D1F,
-D1F,
-D1F,
-D1F,

El F
-E1F
-E1F
-E1F
-E1F

-D1F, -E1F
-D1F, -E1F
-D1F, -E1F
-D1F, -E1F

-D1F,
-D1F,
-D1F,
-D1F,

-E1F
-E1F
-E1F

-D1F,

-E1F

-D1F,
D1F,

-E1F

-E1F

-E 1 F

-D1F, -E1F
-D1F

68316 is .96
1. 00 in.
67556 is 1.31 in.

38 model -D1F engines were manufactured with the 2 in.


only parts listed above for crankcase assembly.

long stud.

Page 1-2
2
3
7

11
15

LW-11021
77044
LW-11997
72075

BEARING, Crankshaft
BEARING, Crankshaft, front
SEAL, Crankshaft oil
SEAL, Oil, 0.090 in. section
15/32 in, dia.

61084
76529

SPRING, Oil pressure relief valve


PLUG, Oil pressure relief valve

-D1F,

D1 F,

E1F

-D1F,
-D1F,

-E~F

-D1F,
D1F,

-E1F

1
1

-E1F

-E1F

-El F

-E1F WIDE CYLINDER


FI;ANGE AIRCRAFT ENGINES

O-320-D1F,

SECTION

CRANKCASE,
Ref.

Part

No.

Number

I(CONT.

CRANKSHAFT AND CAMSHAFT

Qty. Per
Engine

Description

Model

Usage

Page 1-2 (cont.


parts applicable

For other
use

figure

EIF model engines

O-320-D1F,

Page 1-3
1-3
applicable to O-320-D1F, -EIF model engines
parts
page
column under O-320-D1A (WCF) listings. Use illustration Ref. l-B

For all
use

to

reference numbers 8-9-10-12-13.

on

for prop.

LW- 12186

78717

flange bushing locations.


Page 1-4
NUT, Connecting Rod

8
1

CAMSHAFT

For other

parts applicable
O-320-D1A,

to

O-320-D1F,

-E1F model engines

D1F,
-D1F,

E1F
-E1F

use

column under

Page 1-5
5
WASHER, Plain, 3/8 in.
AR
WASHER, Plain ~hick) 3/8 in.
1
3-37/64
3/8-24
x
Hex.
Hd.,
BOLT,
long
4
STUD, 1/2-20 x 10-45/64 in. long

ST D- 33

AN960-616L
AN6-34A

10

76220
For other

parts applicable

column under e320-D1A

O-320-DIF,
(WCF).
to

-E1F model engines

Page 1-6
GEAR, Starter Ring, 12/14

72566

Pitch

-D1F,
-D1F,
-D1F,

-E1F

-D1F,

-E1F

use

-D1F,

parts applicable to 0-320-D1F, -E1F model engines use


column under O-320-D2A except for those figure references marFor other

ked

For all

engines

and 15-16-17.

parts
use

on

this

Page 1-7
page applicable to O-320-D1F, -E1F model

column under O-320-DIA.

-E1F
-EIF

-E1F

O-320-D1F,

-E1F WIDE CYLINDER

FLANGE AIRCRAFT ENGINES


SECTION 2

ACCESSORY HOUSING AND DRIVES

Ref.

Part

No.

Number

Description

Qty. Per
Engine

Model

Usage

Page 2-1

Page

2-1 does not

apply

to

O-320-D1F,
Page

-E1F model engines.

2-2

For accessory housing P/N applicable to O-320-D1F, -E1F model


engines, use column under O-320-D1A. For remaining parts use
column under 76110,

Page 2-3
78528

BODY

STD-l339
75288
LW-12897

78532

STD-35

ST D- 142 0

61165

1
PLUG, 1/16-27 NPT alien hd.
Oil
drive
1
SHAFT,
pump
1
IMPELLER, Oil pump driving
IMPELLER ASSY., Oil pump driven
1
3
WASHER, 5/16 plain
3
NUT, 5/16- 18 slotted
tachometer
1
oil
SEAL,
drive,
12
WASHER, 1/4 plain
BOLT, 1/4-20 x 15/16 long,
10

3
4

10
10

ST D- 8

STD-1204

ASSY.,

Oil pump

-D1F, -E~F
-D1F,-E1F
-D1F, -E~F
-D1F, -E1F
-D1F, -E1F
-D1F,-E1F
-D1F, -E1F
-DIF, -E1F
-D1F, -E1F
-D1F, -E1F

hex, hd.
11

ST D- 1 60

11

ST D- 1414

WASHER, 1/4
BOLT, 1/4-20

-D1F,-E1F
internal lock

12

1-1/2 long,

D1F,

-El F

-D1F,

-E1F

-D1F,

-E1F

hex. hd.
STD- 1973

KEY, 1/8

STD-784

Page 2-4
PLUG, 3/8 pipe, Alien

For other

3/4

dia. Woodruff

O-320-E2D. Refs. 2, 3, 4, 5, 6, 7, 8,
Do not use Refs. 9 thru 22.
43 0-320-D1F engines were built with P/N 72413 (Ref.

parts

use

27,

28 and 34.

34)

Page 2-5
Use column under O-320-D1A and:

77875

77876
77874
ST D- i 9

77872

GEAR, Propeller governor, driven


SHAFT, Prop. gov. idler gear
GEAR ASSY., Prop gov. idler
DOWEL, .0907 dia. x.22 long
BUSHING

1
1

-D1F,
-D1F,

-EfF
-E1F

-D1F,-E1F
-D1F, -E1F
-DlF, -E1F

-E1F WIDE CYLINDER


FLANGE AIRCRAFT ENGINES

O-320-D1F,

SECTION 2

(CONT.)

ACCESSORY HOUSING AND DRIVES

Ref.
No.

Qty. Per
E ngine

Part

Description

Number

73249
73250

73251
73252
MS9048-111
70455

WASHER, Thrust
WASHER, Thrust
PIN, Spring, 1/8 dia. x 1-3/8 long
GASI(ET, .78 ID x 1-1/8 OD x

70454

PLUG, 3/4-16

Us age

-E1F

D1F,
D1F,
D1F,
D1F,
D1F,
D1F,
D1F,

D1F,

-E1F

DOWEL, .09 dia x.28 long


WASHER, Thrust
WASHER, Thrust

mt D- 798

Model

AR

AR
AR
AR
1

-E1F

-E1F
-E1F
-E1F

-E~F
-E1F

.06 thick
hex hd.

Page 2-6
Use column under

O-320-D1A,

References 1 thru 5

only.

Page 2-7
Use column under O-320-D1A
use

P/N

(WCF)

References 9 thru 18

only.

Do not

STD- 783.

Page 2-8
Page 2-8 does not

apply

to model O-320-D1F

or

O-320-E1F

engines.

Page 2-9
2
4

1
ASSY., Oil
4
CONNECTION, Intake Pipe
BOLT, Hex. hd. 1/4-20 x 15/16 Ig. 14
28
WASHER, 1/4 plain
20
WASHER, 1/4 internal lock
12
NUT, 1/4-20 plain
2
BOLT, 1/4-20 x 1-1/8 long, hex hd.
00-20
hd.
hex
thd.,
PLUG, 5/8 x i.

LW- 1082 8

SUMP

78914

12

ST D- 12 04

13

STD-8

14
15

S1D-160
STD-1411
STD-1419

18

LW-12545
For other

parts

use

D1F, E 1 F
D~F, -E1F
D1F, -E~F
D1F, -E1F
D1F, -E1F
D1F, -E1F
D1F, -E1F
D1F, -E1F

column under O-320-D1A.

SECTION 3

CYLINDER, PI[STON, AND VALVE TRAIN


Page 3-1
1

75089

PISTON,

8.50:1

-D1F

O-320-D1F,

-EIF WIDE CYLINDER


FLANGE AIRCRAFI ENGINES

SECTION 3

CYLINDER, PISTON,
Ref.

Part

No.

Number

(CONT.)

AND VALVE TRAIN

Qty. Per
Engine

Description

Model

Usage

Page 3-1 (Cont.


1

75413

74241

74241

74989

3
4

74989

7.00:1

PISI~ON,
RING, Piston, Compression
RING, Piston, Compression
RING, Piston, Compression
RING, Piston, Compression
RING, Piston, Oil Regulating,

73857

-E1F
-D1F

-D1F

-E1F

-E1F

-D1F,

-D1F

-E~F

-D1F,

-E1F

Expander
5

69650

77857

60828
Use above

1
1
4

PIN, Piston
PIN, Piston
PLUG, Piston pin
parts only.

LW-12416
LW-12 417
76943

CYLINDER
CYLINDER

Page 3-2
HEAD ASSY.,
HEAD

Nitrided 4

ASSY.,
GUIDE, Valve, Int~ke
GUIDE, Valve, Exhaust
INSERT, 1/8-27 helicoil taper
pipe thd.
PLUG, 1/8-27 NPT, Alien

77160
ST D- 1872
1102
For other

-E1F

parts

use

Nitrided 4
4

-D1F
-E1F
-E1F

-D1F,
DlF,

D1 F

-D1F,

-E1F

-El F

-D1F,
D~ F,
D1 F,

-D1F,

-E1F

-E1F

column under O-320-D1A.

Page 3-3
3

LW- 11 795

LW- 1 1800

13

65074

13

78524

14

68987

16
17
19

LW-12273
LW- 122 72
62922
For other
on

SPRING, Valve, Znner


SPRING, Valve, Outer
SOCI(ET, Push Rod, hydraulic
tappet
SOCKET, Push Rod, hydraulic
tappet
TUBE, Push Rod, Shroud
SPRING, Shroud tube

parts

LOC KP LAT E

SEAL,

on

Shroudtube

model O-320-D1F use O-320-D1A.

model 0320-E1F

use

O-320-ElA but do not

use

D~

El F

F, E1F

-D1F,-E1F
-D1F, -E1F
-DlF, -E1F

For other

Ref. 15.

E1F

parts

-E1F WIDE CYLINDER


FLANGE AIRCRAFT ENGII~ES

O-320-D1F,

SECTION 3

AND VALVE TRAIN

CYL~LNDER, PISTON,
Ref.

Part

No.

Number

15

STD-2090
74887

For other

(CONT.

Description

Page 3-4
NUT, 1/2-20 plain

SPACER, 33/64
7/8 thick
parts

use

O-320-D1A

ID

7/8

OD

Qty. Per
Engine

Model

18

-D1F,
-D1F,

-E1F

-D1F,
D~ F,

-E1F

-D1F,

-E1F

Usage

-E1F

(WCF) only.

SECTION 4
IGNITION SYSTEM

Page 4-1
1

LW- 349305- 1

LW-349365-3

LW-12 681
For other

S4LN-1209

MAGNETO,
MAGNETO, Impulse coupling
(S4LN- 122 7)
GASKET, Magneto

parts

use

magneto P/N 75897. Do not

use

El F

Reference 3.

Page 4-2
Does not

Page 4-3
TERMINALS, Spark Plug Wire
SPRING, Spark Plug Terminal
COLLAR (Silicone) Spark Plug

LW-10811
LW-10814
2

apply.

LW-10812

8
8

-D~F,
-D1F,
-D1F,

-E1F

-D1F,
-D1F,
-D1F,
D1 F,

-E1F

-E1F
-E1F

Terminal
ST D- 8
ST D- 1 60

AN5 00-416-12
STD-696
For all other
Do not

use

WASHER, Plain, 1/4 in.


WASHER, Internal Lock, 1/4 in.
SCREW, 1/4-20 x 3/4 in. long
WASHER, Plain, Thin

parts except

P/N

those listed

above,

76753.

Pages 4-4, 4-5, 4-6

Do not

apply

use

8
4
4

AR

-E1F
-E1F
El F

column under O-320-D2C.

O-320-D1F,

-E1F WIDE CYLINDER


FLANGE AIRCRAF~ ENGINES

SECTION 4

(CONT.)

IGNITION SYSTEM

Ref.
No.

Part
Number

Qty. Per
E ngine

Desc ription

Mode 1
Us age

Sage 4-7
1
1

1182-B3
1182-B6
Use above

SPARK PLUG
SPARK PLUG

-D1F

-E1F

-D1F,

-DlF

parts only.
SECTION 5
E LECT RICA L SYST EM

Page 5-1
Does not apply.
Page 5-2
Use column O-320-D2A References 16 thru 45

Page
78308
78407a

ALTERNATOR,
ALTERNATOR,

15 O-320-D1F engines
above

12 volt-40 amp
12 volt-40 amp

equipped

with this alternator.

-E1F

Use the

parts only.
Page

5-3

built

were

only,

ST D- 2 15 6

BOLT, 5/16-18

5-4

1-5/32 long,

12 volt

-D1F,

-E1F

D1F,

-E~F

-D1F,
-D1F,

-E1F

hex hd.
LW- 12083
For all other

SWITCH, Magnetic,
parts

use

column O-320-E2B.

Page
LW-10185

REGULATOR,

78059

OVERVOLTAGE

5-5

12 volt

RELAY,

1
12 volt

SECTION 6
FUEL INDUCTION SYSTEM

Use O-320-A2A Refs,

Page 6-1
only.

1 thru 4

-E1F

-E1F WIDE CYLINDER


FLANGE AIRCRAFT ENGINES

O-320-D1F,

SECTION 6
FUEL INDUCTION SYSTEM

Ref.

Part

No.

Number

Qty. Per
Engine

Description

Use O-320-A2A Refs.

Model
Us age

Page 6-1
only.

1 thru 4

Page 6-2
2

78728

CARBURETOR,

Model MA-4SPA

-D1F,

-E1F

Marvel- Schehler 10- 5 009-Wre F


For other

parts

use

O-320-A2A

Pages 6-3, 6-4, 6-5

Do not apply

SECTION 7

COOLING

BAFFLES, EXHAUST,
Page

AND OIL GAGE

7-1

Use O-320-E2D

Page 7-2
Use O-320-D2C

Page 7-3
TUBE, Oillevelgage, intermediate
TUBE, Oillevelgage, long

-D1F

-E1F

GASKET,

-D~F,

RING,
R~NG,

Oil level gage


Oil I.evel gage seal

Oil level gage sea].


GAGE ASSY., Oil level

-D1F
-EZF

72059
74065
74068
72847

-D1F

69116

GAGE

-E1F

2
2

3
3

75767
75736

Use above

ASSY.,

Oil level

parts only.

Page 7-4
Does not

apply.

-ELF

SERVICE REPLACEMENT SETS


MODEL O-320-D1F AND O-320-E1F ENGINES

SEAL AND GASKET SET


PART NO.

DESCRIPT ION

QTY.

PER

ENGINE

72053
8313
62922
60096
71973
60592
LW-11997
60820
74068
61165
61173
61183
75906
73818
68972

61531
62224

65321
66224
71481
68315
10310
STD-208
STD-294
72075

72091
STD-1045
61523
69551

69720

6982 7
STD- 548

66224
74065
61156

76501
72059
69345

LW-12273
72078

GASKET, Governor drive


GASKET, Vacuum pump
SEAL, Shroud tube
GASKET, Fuel pump
GASKET, Intake flange
GASKET, Carburetor
SEAL, Crankshaft oil
GASKET, Oil suction tube flange
RING, Oil level gage seal
SEAL, Tachometer shaft
GASKET, Oil pressure housing
CASKET, Accessory adapter
GASKET, Rocker box cover
GASKET, Accessory housing
GASKET, Oil sump
GASKET, Hydraulic valve
GASKET, Magneto adapter
GASKET, Exhaust flange
GASKET, Carburetor
SEAL, Oil
GASKET, Accessory drive adalrter
SEAL, Shroud tube
SEAL, Oil
GASKET, Annular
SEAL, Oil
RLNG, Oil seal
GASKET, Annular
CONTAINER

2
8

1
4
1
1
I

1
1
1
1

4
1

1
1
4
4
1
4
1
8

1
2

6
2
2

GASKET, Accessory pad


GASKET, Dual Accessory drive
GASKET, Governor spacer
SEAL, Oil
GASKET, Carburetor
RING, Oil level gage seal
LOCKPLATE, Crankshaft gear

cover

GASKET
GASKET
SPACER
SPR~G

LOCKPLATE,

cover

1
1
1

1
1
1

1
1

4
4

Camshaft gear
10

SEAL AND GASKET SET


PART NO.

(CONT.

DESCRIPT ION

QTY.

PER

ENG~NE

73817
LW-12272
LW- 12 795

GASKET

STD-111

GAS I(ET

ST D- 2 13

SEAL

1691-C

GASKET

69164

GASKET

71646
72312

LOCKPLATE

RING,

73383

LOCKPLATE

74524
LW- 12 681

LOCKPLATE,
LOCI(PLATE,

RING,

Crankshaft idler gear shaft

Shroud tube

Oil seal

2
1

Oil seal

MAGNET O GASKET

CYLINDER, PISTON,

AND RING ASSEMBLY KIT

O-320-D1F EMGINES
HIGH COMPRESSION CHROME CYLINDER SET

SET 876239

MS-13997-3
MS-13998-3

STD-1411

STD-1925
60009

62922
60401
61247
LW-11800
65441
LW-11795
LW-10077
LW- 122 73

LW-12272
69345
69444
69650
70310
71195
71481
72198
LW- 10076

KEY, Valve, exhaust


CAP, Valve stem
NZPT, 1/4-20 plain
SCREW, 1/4-20 x 5/8 long, Fill hd., self
KEY, Valve
SEAL, Shroudtube
SHAFT, Valve rocker
COVER, Rocker box
SPRING, Valve Outer
SEAT, Valve spring, lower
SPRING, Valve, Auxiliary
SEAT, Valve spring;
SPRING, Sh~oud tube
LOCI(PLATE, Shroudtube
SPACER, Shroud tube spring
ROCKER ASSY., Valve, intake
PIN, Piston

SEAL, Shroudtube
BOX, Set up
RING, Oil seal, .09 dia. sect. x 4.
PLUG, Piston pin (Alum..i- bronze)
SEAT, Valve spring
11

1
1

lock

6
2
2

1
1
2

1
2
1
1
1
1
1
1
2

84 ID

1
2

SET #76239

PART NO.

(CONT.

DESCRIKTION

QTY. PER
ENG~E

73938
73998"

VALVE,

Intake

RING, Piston, Oil regulating


VALVE, Exhaust (rotator type)
SEAT, Valve spring, lower, exhaust
ROCKER ASSY., Valve, exhaust
RING, Piston, compression

PISTON

GASKET, Rocker box cover


CYLINDER AND HEAD ASSY.

STD-1215

BOLT

60828

PLUG,

SSP-2472

TAG

74541

74554
74636
74673~
75089
75906
LW-12419

Half

Piston pin

1
1
1

(Alum.

2
1

Wedge Rings
O-320-D1F High Compression Nitrided Cylinder Set
SET #75401

73857~t
74241*

LW-12416
All other parts
Half

are

RING, Oil regulating, expander type


RING, Piston, compression

CYLINDER AND HEAD ASSY.

the

same as

in set

#76239,

but do not

use

P/N

72 ~g8-Piston Pin Plug.

Wedge Rings
O-320-E1F Low

Compression Steel Cylinder Sets


SET #76659

68710
73857"
75068

PXN, Piston
RTN CJ,

regulating
VAL~VE, Exhaust (Rotator type)
R~i(J, Piston, compression

74989*

75413
LW-12417
Allother parts
Half

Oil

1
2

PISTON

1
1

CYLINDER AND HEAD ASSY.


are

the

same as

in set

#76239,

but do not

use

P/N

72198-Piston Pin Plug.

Wedge Rings
SET #76659

77857
73857~

74989a

PIN, Piston CHeavy)


RING, Oil Regulating
VALVE, Exhaust (Rotator type)
RING, Piston, Compression

75413

PLST ON

75068

12

1
1

SET #76659

(CONT.
QTY.

PART NO.

DESCRIPT ION

LW-12417

CYLINDER AND HEAD ASSY.

All other parts


Half

are

the

same as

in set

PER

ENGINE

#16239,

but do not

1
use

P/N 72198-Piston Pin Plug.

Wedge Rings
O-320-E1F Low

Compression Chrome Cylinder Sets


SET #78513

68710
75068

PIN, Piston
VALVE, Exhaust (rotator type)

75413

PISTON

SET #78513-A

77857
75068
75413
All other parts

PIN, Piston (heavy)


VALVE, Exhaust (rotator type)
PISTON
are the same as in set

1
1

#76239,

13

but do not

use

P/N 721987 Piston Pin Plug.

SUPPLEMENTAL PARTS LIST


To

provide parts coverage for Model


Lycoming Aircraft Engines

0- 320- E3D Avco

parts list is arranged in the same basic format as Parts Catalog


PC-103. Page numbers here correspond to page numbers in PC-103.
Reference numbers here correspond to reference numbers in PC-103.
This

Where reference numbers listed in PC-103 are not used in this parts
list it indicate s those reference s are not ap plicable to 0- 320- E 3D engine s.
Where parts are listed in this parts list without reference numbers it

indicates those parts

are

not illustrated in PC-103.

allparts, but only those parts listed


0- 32 0- E 3D engine s.
Use

in this

parts list

Where the notation "use column 0-320-E2D" for


appears leg.: Page 1- 7), all parts
apply to e 320- E3D engines.

Where pages in PC- 103

they

are

SSP1573

so

are

not

applicable

for model

particular page
engines also

to 0- 320- E2D

applicable to model 0- 320- E3D engines

designated.

September, 1973

SECTION 1

CRANKCASE, CRANKSHAFT AND CAMSHAFT


Page 1-1

Qty.

Ref.

Part

No.

LW- 11062

1
2
4
5
8

STD-557
75154
50-15
38- 13
1102
65007

10

61261

11

67528

De sc ripti on

No.

12

69796

13

STD- 514

14

STD- 1623

15

38D-17

16

75156

Per

Engine
1

CRANKCASE ASSY.

DOWEL, 1/2
STUD, 1/2-13 x 10-1/32 long
STUD, 1/2-20 x 1-7/8 long
STUD, 3/8-16 x 1-5/8 long
PLUG, 1/8-27 NPT, alien
RETAINER, Shrewd tube seal
STUD, 5/16-18 x 15/16 long
STUD, 5/16-18 x 1-5/8 long
DOWEL, Crankshaft bearing
DOWEL, 5/16 dia. x 1/2 long
INSERT, 1/4-20 hell-coil x 3/8 long
STUD, 3/8-16 x 2-1/8 long, drilled
STUD, 5/16-18 x 15/16 long
dia.x.60 long, hollow

2
2

8
16
5

6
1
1
8
2

1
1

Page 1-2
1
3

7
8

67447
LW- 11997
72075
72091

9
10

72877
102 8- B

11
12
13

61084
STD-425
STD- 1045

15

76529

BEARiNG, Crankshaft
SEAL, Crankshaft, oil
SEAL, Oil, 3/32 sect. x 15/32 ID
RING, Oil seal, 23/64 ID x 3/32 dia.
BODY, Hydraulic tappet
BALL, Il/ls;dia.
SPRING, Oil pressure relief valve
WASHER, No. 10 plain (max. 9)

GASKET, 1-1/4

ID

Page
1
1
1

75010~
LW- 10496"
LW72065~

On

some

1-1/2

PLUG, Oil relief valve

3/32

2
2

8
1
1
annular

AR
1
1

1- 3

CRANKSHAFT ASSY.

CRANKSHAFT ASSY.

CRANKSHAFT ASSY.

BUSHING, Prop.flange
Piper applications.
some Piper applications.

On Beech and

OD

8
1

Page 1-3 (Cont.

Qty. Per
En gine

Ref.
Part No.

No.

72063*

7~i066**

72064~

61510*
61155

10

61156

11

STD- 847

On

some

Description

BUSHING, Prop.flange
BUSHING, Prop.flange
BUSHING, Prop.flange
BUSHING, Prop.flanl5e
PLUG, 1-9/16 dia.
GEAR, Crankshaft
LOCKPLATE, Crankshaft gear
SCREW, 5/16-24 x 1. 00 long

5
2

1
1
1
1

Piper applications.
some Piper applications.

On Beech and

Page 1-4
1
2

78030

78027

4
5

LW- 12186
69373

ASSY., Connecting
BUSHING, Connecting rod
BOLT, Connecting rod
NUT, Connecting rod
BEARING, Connecting rod

76097

CAMSHAFT

65819

ROD

upper

4
8
8

8
1

Page 1-5
1

AN6- 34A

STD-33

STD-33~

STD-678""

2
2
2
3

3
3
5

STD-1414
STD-8
STD- 160
STD-1411
STD-2084
ST~IT 160
STD-~411
STD- 1419

STD- 8

STD- 160

BOLT, 3/8-24 x 3-37/64 long


WASHER, 3/8 plain
WASHER, 3/8 plain
WASHER, 3/8 internal lock
NUT, 3/8-24 plain
BOLT, 1/4-20 x 1-1/2 long, hex.
WASHER, 1/4 plain
WASHER, 1/4 internal lock
NUT, 1/4-20 plain
BOLT, 1/4-20 x 1-3/4 long
WASHER, 1/4 internal lock
NUT, 1/4-20 plain
BOLT, 1/4-20 x 1-1/8 long
WASHER, 1/4 plain
WASHER, 1/4 internal lock

Piper applications only.


Beech applications only.

2
6
2
2
hd.

16
8
8
1
1
1

3
3
3

Page 1-5 (Cont.


Ref.

STD-1416

STD- 8

STD- 1409

STD- 872

STD- 33

AN960- 616L
9

60803

10

LW-11866~

11

76220

~f

Description

Part No.

No.

BOLT, 1/4-20 x 1-1/2 long


WASHER, 1/4 plain
NUT, 1/4-20 slotted shear
NUT, 3/8- 24 slotted
WASHER, 3/8 plain
WASHER, 3/8 plain, thick (max. 3)
STRAP, Lifting
SPACER NUT, Compressor
STUD, 1/2-20 x 10. 70 long

Qty. Per
Engine
3

AR
3
1

AR
1
2
4

Piper applications only.


Page
1

68867"

SUPPORT ASSY., Starter ring gear

10/12 pitch,
1

76944"

76628"*

60882~
72566*~

1- 6

1.91:1drive

SUPPORT ASSY., Starter ring gear


10/12 pitch, 3.25:1 drive

8
9

10
14
15
16
17
18

76121
78368

76118
MS 1662 5- 1081
75158
71646
STD- 1926
STD- 1410

On

GEAR, Starter ring, 10/12 pitch


GEAR, Starter ring, 12/14pitch
SHAFT ASS., Tachometer
PIN, 3/16 dia. x 2. 33 long
SPACER, Tachometer shaft centering
RING, Internal retaining
SHAFT, Crankshaft idler gear
LOCKPLATE, 5/16 bolt x 1-3/4 spacing
BOLT, 5/16-18 x 43/64 long, hex. hd.
NUT, 5/16-18 plain

Piper applications.
applications only.

some

Beech

SUPPORT ASSY., Starter ring gear

12/14 pitch
2

Page 1-7
Use column O- 320- E2D.

1
1

1
1
1

1
1

2
2
3
1

SECTION 2
ACCESSORY HOUSING AND DRIVES

Page 2-1
Not

applicable.

Page 2- 2
Use column O- 320- E2D.

Page 2- 3

Qty.

Ref.
No.

Part No.
78528

STD 1339

75288
LW- 12897
78532
STD-35
STD 1420
61165

5
6

7
8

9
10

STD- 8

10

STD 160

10

STD 1204
STD-1414
STD 1973

11

De sc ription

BODY ASSY., Oil pump

PLUG, 1/16-27 NPT,

Per

Engine
1

alien

SHAFT, Oil pump drive


IMPELLER, Oil pump driving
IMPELLER ASSY., Oil pump driven
WASHER, 5/16plain
NUT, 5/16-18 slotted
SEAL, Tachometer drive, oil
WASHER, 1/4 plain
WASHER, 1/4 internal lock
BOLT, 1/4-20 x 15/16 long, hex. hd
BOLT, 1/4-20 x 1-1/2 long, hex. hd.
KEY, 1/8 x 3/4 dia. woodruff

1
1
1

3
3

1
12

12
10
2

Page 2-4
2

69510

HOUSING, Thermostatic

pressuze
3

valve and oil

screen

5
6
7

61173
62817
STD-294
STD-8
STD- 1856

GASKET, Oil pressure housing


SCREEN ASSY., Oil pressure
GASKET, 7/8 OD x 5/8 ID x 3/32 annular
WASHER, 1/4 plain
SCREW, 1/4-20 x 31/32-1. 00 long, hex. hd.,

75944

VALVE ASSY., Temp. control oil cooler

62417~

bypass
PLUG, Oil

Piper applications only.

1
4
4

slotted

23

cooler

bypass

1
1

Page 2-4 (Cont.


Ref.
No.

24

STD-2 94*

29
30

71620
AN901- 8A
AN777- 8D
71623
AN844- 10D~
72413

31
32

33
34

Desc ription

Part No.

Qty. Per
E6gine

GASKET, 7/8 OD x 5/8 ID x 3/32 annular


BOLT, Oil cooler fitting
GASKET, Metal tube connecting seal
ELBOW, Universal, 75"
WASHER, Oil cooler fitting
ELBOW, Pipe thd. and 5/8 ID hose, 45"
FITTING, Breather, 120"

1
1
1
1
1

1
1

Piper applications only.


Page 2-5
Use column O- 320- E2D.

Page 2-6
Use O- 320-E2D references 1 thru 5

only on Piper applications.


only on Beech applications.

Use O-320-E2D references 6 thru 11

Page 2-7
Not

applicable.

Page
Not

2- 8

applicable.

Page 2-9
1
2
4
6
7

9
10
12
12
14
15
15

68972
LW- 10828
78914
61400
68437
STD-551
STD- 91
STD-8
ST~ 160
STD- 160

STD- 1204
STD- 8

GASKET, Oil sump


SUMP ASSY., Oil
CONNECTION, Intake pipe
STUD, 1/4-20 x 1-3/16 long
STUD, 5/16-18 x 1-7/8 long
PLUG, 1/2-14 NPT, so. hd., drilled
PLUG, 1/2-14 NPT, alien
WASHER, 1/4 plain
WASHER, 1/4 internal lock
WASHER, 1/4 internal lock
BOLT, 1/4-20 x 15/16 long, hex. hd.
WASHER, 1/4 plain

1
1
4

4
4
2
1
8

8
4

14
20

Page 2-9 (Cont.


Ref.
De sc ription

Part No.

No.

WAGHER, 1/4 internal lock


NUT, 1/4-20 plain
BOLT, 1/4-20 x 1-1/8 long, hex. hd.
SCREEN, Oil suction
CASKET, 1. 00 ID x 1-1/4 OD x 3/32 annular
PLUG, 5/8 hex. hd. x 1. 00-20 thd.
PLATE, Name
DRIVE STUD, No. 4 x 3/16 long, rd. hd.

STD- 160

15

STD-1411

15

STD- 1419

70484
STD11
LW- 12545
61548
STD- 1901

16
17
18
19
20

Qty. Per
Engine
8

12
2
1
1

1
1
4

SECTION 3

CYLINDER, PISTON AND VALVE TRAIN


Page 3-1

Qty.

Ref.

Description

Part No.

No.

75413

77857
6082 8
74989
73857

3
4
5

PISTON, 7. 00:1 ratio


PIN, Piston
PLUG, Piston pin
RING, Piston, compression
RING, Piston, oil regulating, expander

Per

Engine
4
4
8
8

Page 3-2
1

LW- 12417

CYLINDER AND HEAD ASSY.

72057

72058
76943
77160
66796
61261
68510
AN 82 3- 6D

SEAT, Intake valve


SEAT, Exhaust valve
GUIDE, Intake valve
GUIDE, Exhaust valve
INSERT, Spark plug, 18- 1. 5 MM
STUD, 5/16-18 x 1-1/2 long
STUD, 1/4-20 x 1-1/16 long
ELBOW, 3/8 flared tube coupling, 45"
BUSHING, Rocker shaft
PLUG, 1/8-27 NPT, alien

6
7
9

10
11

On

66610
1102~

Bt;ech

and

some

Piper applications.

4
4
4
4
4
8
8
4
4
16
4

Page 3-3

Qty. Per
Engine

Ref.
No.

73938

75068
LW- 11795
LW- 11800
65441
74554
LW- 10077

LW- i0076

60009

4
5
6

Description

Part No.

10

MS 13997-3

11
12
13
14
16
17

NIS~3998-3
78290
78524
68987
LW- 13428
LW- 12272

18

STD-1411

19

62922

20

70310

VALVE, Intake
VALVE, Exhaust, rotator
SPRING, Valve,inner
SPRING, Valve,outer
SEAT, Valve spring, lower, intake
SEAT, Valve spring, lower, exhaust
SEAT, Valve spring, upper, intake
SEAT, Valve spring,upper, exhaust
KEY, Valve, intake
KEY, Valve, exhaust, rotator
CAP, Valve stem, exhaust, rotator
PLUNGER ASSY., Hydraulic tappet
SOCKET, Push rod, hydraulic tappet
TUBE, Push rod, shroud
SPRING, Shroud tube
LOCKPLATE, Shroud tube
NUT, 1/4-20 plain
SEAL, Shroud tube
SEAL, Shroud tube

4
8
8
4
4
4

4
8

8
4
8
8
8
4

4
4
8
8

Page 3- 4
Use column O-320-E2D and

15

STD- 2090

NUT, 1/2-20 plain

74887

SPACER, 33/64

ID

18
x

7/8

OD

3/8

thick

SECTION 4
IGNITION SYSTEM

Page 4- 1

Qty.

Ref.
No.

Part No.

77742
1
1

76949
77744
76950

Engine

De sc ription

MAGNETO AND HARNESS ASSY.,


MAGNETO, Right (Slick model

Per

Right

4050)

MAGNETO AND HARNESS AiSY., Left


MAGNETO, Left (Slick model 4051

impulse coupling)

Page 4-1(Cont,
Qty. Per
Engine

Ref,
No.

2
2
3
4
5

61665

GEAR, Magneto, impulse coupling

STD-761
61163
62224
LW- 12706
LW- 12681
76961

COTTER PIN

GEAR, Magneto
GASKET, Magneto adapter and magneto
ADAPTER, Magneto impulse coupling
GASKET, Magneto
CLAIMP, Magneto
WASHER, PZain, 3/4 OD x 11/32 ID x 1/8
WASHER, 5/16 internal lock
NUT, 5/16-18 plain

STIT 1127

STD- 475
.STD- 1410

Description

Part No.

76734

1
1
2
4
thick

4
4

ZIP STRAPS

Page 4- 2
Not

applicable,

Page 4-3
Not

applicable.

Page 4- 4
Not

applicable,

Page. 4- 5
Not

applicable.

Page 4- 6
Use column e 320- E2D.

Page 4;7
1

1182- B6

SPARK

PLUG, Champion EM41E

SECTION 5

ELECTRICAL SYSTEM

Page 5-1
Not

applicable.

Page 5- 2

Qty.

Ref.
No.

Use column 0320-E2D and the

38

STD- 1858

following

BOLT, 5/16-18

on

Beech

29/32 long,

applications only.

STD- 1838

75380
STD-35
STD- 1817
STD- 1727

74323
STD- 1817

STD33
AN6- 14
STD- 33

STD- 872
STD-713
AN6- 13
76534
STD- 33
STD 872
STD713

hex. hd. dr.

The following parts apply to Piper O-320-E3D engines which


with alternators, alternator brackets and attaching parts at Avco

LW- 13039
73383

Per

Engine

Description

Part No.

equipped
Lycoming.

were

BRAG KET, Alte rnator


LOCKPLATE, 5/16 bolt x 1. 00 spacing
BOLT, 5/16-18 x 15/16 long, hex. hd.
LINK, Alternator belt adjusting
WASHER, 5/16 plain
BOLT, 5/16-18 x 3/4 long, hex. hd., dr.
WASHER, Plain, 3/4 OD x 11/32 ID x 1/8 thick
STRUT, Alternator support
BOLT, 5/16-18 x 3/4 long, hex. hd., dr.
WASHER, 3/8 plain
BOLT, 3/8- 24 x 1- 37/64 long, hex. hd., dr. end
WASHER, 3/8 plain
NUT, 3/8-24, slotted

1
1
2
1
1

2
1

1
1
1
1

AR
1

COTTER PIN

BOLT, 3/8-24 x 1-29/64 long, hex. hd., dr.


SHIM, 1-1/8 OD x 13/32 ID x .005 thick
WASHER, 3/8 plain
NUT, 3/8- 24 slotted

1
AR
AR
1
1

COTTER PIN

Page 5- 3
Not

end

applicable.
10

Page 5-4

Qty.

Ref.

Description

Part No.

No.

76210
76211"

STD- 35

STD- 475
LW- 31- 1. 09

4
4

STD- 2 156~
STD- 1410

Beech

STARTER, 12 volt, 10/12 pitch


STARTER, 12 volt, 12/14 pitch
WASHER, 5/16 plain
WASHER, 5/16 internal lock
BOLT, 5/16- 18 x 1- 3~32 long, hex. hd.
BOLT, 5/16-18
NUT, 5/16-18 plain

Per

Engine

1
4

4
1
1

applications only.
Page 5- 5
Not

applicable.

SECTION 6
FUEL INDUCTION SYSTEM

Page 6-1
Use references 1 thru 5

only.

Page 6- 2
Ref.

Description

Part No.

No.
1
2
2

66224

3
4

STD-35
STD- 1410

STD- 1763

72394~
78728

Beech

GASKET, Carburetor
CARBURETOR, (10-3678- 32)
CARBURETOR, (10- 5009)
WASHER, 5/16 plain
NUT, 5/16-18 plain
LOCKNUT, 5/16 palnut

applications.
Page 6-3
Not

applicable.
11

Qty. Per
Engine
1

1
4
4
4

Page 6- 4
Not

applicable.

Page 6- 5
Piper Applications

Qty.

Ref.
No.

Description

Part No,

Beech
1
2
3

Engine

PLUG, 1/8-27 NPT, alien

1102

ASSY.,
cyls. 1 and
TUBE ASSY.,
cyls. 3 and
TUBE ASSY.,
TUBE

61581-9

61581-2
61581-3

Applications
Primer,

16-11/16 long,
2

Primer, 11- 11/16 long,


2

Primer, 10-5/16 long,


2
4

intermediate

1/4
CLIP, 3/16
CLAMP, 1- 3/4 ID with 1/4 dia. offset
SCREW, No, 6- 32 x 1/2 long, rd. hd.
NUT, No. 6-32, self lock
TEE, Union, 1/8 tube
NIP~PLE ASSY., Primer
ID for

62254

719 10

STD- 553

AN365-632C

STD- 853

74225

Per

dia.

screw

4
4
3
4

SECTION 7

COOLINGBAFFLES, EXHAUST, OIL GAGE


AND PROPELLER GOVERNOR OIL LINE

Page 7-1
Use column O- 320- E2D.

Page 7- 2

Qty.

Ref.
No,

Description

Part No.

65321"

1
2

77611"

STD-35

STD- 475

STD- 1410

GASKET, Exhaust flange


GASKET, Exhaust flange
WASHER, 5/16 plain
WASHER, 5/16 internal lock
NUT, 5/16-18 plain

Piper applications.
Beech applications,
12

Per

Engine
4
4

8
8
8

Page 7- 3
Piper Applications

Qty.

Ref.
No.

2
3

5
7

De sc ription

Part No.
75736
72059

74068
69116
72 842
STD- 366

TUBE, Oillevel gage, long


GASKET, Oillevel gage
RING, Oillevel gage
GAGE ASSY., Oil level
PLUG, Oil level ga~e
PIN, 1/16 dia. x 7/16 long
Beech

72059
LW- 12789
75767
77527
72312
LW- 12791
STD 406
74217
74524

1
1

1
1
1
1

Applications

GASKET, Oillevelgage
TUBE ASSY., Oil level gage, 12-13/16 long
TUBE, Oillevelgage
EXTENSION, Oil filler
RTNG, Oil seal, 1. 00 ID x 1/8 section
GAGE ASSY., Oil level
DOWEL, 3/16 dia. x 1/2 long
RING, Plug, oil level gage
RING, Oil level gage bushing
Page 7- 4
Not

Per

Engine

applicable.

13

1
1

1
1
2
1
1

SUPPLEMENTAL PARTS LIST NO.


To

provide parts coverage

for Avco

SSP2771

Lycoming

IO- 320- D1B MODEL ENGINES.

This
format
to

parts supplement
as

the

is not

original publication PC-103.

provide parts coverage by using

catalog.

parts
For

are

The

example:

be referred to

that

the

departure, therefore,

referred to

particular

different,

per

engine assembly.

not

applicable

in this

page

as

is

arranged

listed in the basic

appears when IO-320-D~B

column

this

heading

engines and the only listings present


are

same

under column headed

allparts listedunder

parts that

However, it

on

the basic

catalog

engine
page.

piston assemblyfor IO-320-D~B modelengines may

The

as

in the same basic

necessarily arranged

new or

Any

by IO-320-D1A.

also

apply

in the

means

to IO- 320-D1B model

supplement

parts that require

will be those

different

pages listed in the basic

to the IO-320-D1B model

This

quantity

catalog, PC-103,

engine, will

be

so

designated

supplement.

SSP 2771

PC- 103

November, 1971

AVCO

LYCOMING

AIRCRAFT

ENGINE GROUP ASSEMBLY

PARTS

LIST

IO-320-D1B MODEL ENGINES


SECTION 1

CRANKCASE, CRANKSHAFT AND CAMSHAFT

QTY.
REF.

PART

NO.

NUMBER

DESCRIPTION
1

ENG.

Page 1-1
LW- 11026

50- 15

STUD, 1/2-20

38-13
38-22

STUD, 3/8-16

72158
8

1102
STD- 1339
68316

CRANKCASE ASSEMBLY

1-7/8
1-5/8
2-3/4

in,
in.

long
long
long

16

in.
STUD, 3/8-16 x
BUSHING, Gov. drive idler shaft
PLUG, Alien, 1/8-27 NPT
PLUG, Alien, 1/16-27 NPT
STUD, 5/16-18 x 1-11/16 in. long
(Driven height of studs 0. 96- 1. 00 in.

crankcase service
For all other

1
5

1
4
for

assembly)

parts applicable to IO-320-D1B use


except figure reference

column under IO-320-C1A

numbers

6, 7, 17 and 18.
Page 1-2

77044

72075

BEARING, Crankshaft front


SEAL, Oil, 0. 090 in. section
For all other

2
x

0. 47 in. ID

parts applicable to IO-320-D1B use


except figure reference

column under IO-320-C1A


numbers

3**, 4**,

5** and

6**,

14 and 16 do not

apply.
Page 1-3
Use column under IO-320-D1A for IO-320-D1B

model

engines.
Page 1-4

Figure references No. i, P/N 61476-S and No. 3,


74667 do not apply to IO-320-D1B model engines.

P/N
6

78717

CANISHAFT ASSEMBLY

NOTE

Figure

reference numbers 7 thru 12 do not

to IO-320-D1B model

apply

engines.

Page 1-5
1

AN6- 34A

STD-33

STD-8

STD- 160

STD- 1411

7
10

AN960-616L
76220

BOLT, Hex. hd., 3/8-24 x 3-37/64 in. long


WASHER, Plain, 3/8 in.
WASHER, Plain, 1/4 in.
WASHER, Internallock, 1/4 in.
NUT, Plain, 1/4-20
WASHER, Plain, 3/8 in. (thick). Max. 3 pcs.
STUD,

1/2-20

10-45/64

For other crankcase

long

attaching parts except those


above, use column headed IO-320-D1A. Item 10
not apply to IO-320-D1B model engines.

listed
does

in,

MODEL

PER

1
2

19
12
9

AR
4

USAGE

AVCO

AIRCRAFT ENGINE GROUP ASSEMBLY

LYCOMING

PARTS

LIST

IO- 320-D1B MODEL ENGINES


SECTION

CRANKCASE,

1(CONT.

CRANKSHAFT AND CAMSHAFT

qTv.
REF.

PART

NO.

NUMBER

DESCRIPTION
1

ENG.

Page 1-6
NOTE

Figure reference numbers 3 thru 13


engines.

do not

apply

to IO-320-DIB model

Use column headed IO-320-D1A for all other

listed

on

parts

Page 1-6.
Page 1-7

Figure reference numbers 6 thru 9 and listed


headed IO-320-D1A

applicable

to

only parts listed


IO-320-D1B model engines.
are

the

in column

on

Page 1-7

SECTION 2
ACCESSORY HOUSING AND DRIVES

Page

2-2

Use column headed IO-320-D1A for IO-320-D1B model

engines.
Page 2-3
78528
3

STD-1339
78532

78530

77272

75288

77313
STD- 1973

STD-35

STD- 1420

61165

10

STD-8

PO

STD- 160

10

STD- 1204

Il

STD-1414

ASSEMBLY, Oil pump


PLUG, Alien hd., 1/16-27 NPT
IMPELLER ASSEMBLY, Oil pump driven
SHAFT, Oil pump idler
BODY

IMPELLER, Oil pump


SHAFT, Oil pump drive

1
1

1
I
1

driven

IMPELLER, Oil pump driving


KEY, Woodruff, 1/8 x 3/4 dia.
WASHER, Plain, 5/16 in.
NUT, Slotted, 5/16-18
SEAL, Tachometer drive, oil
WASHER, Plain, 1/4 in.
WASHER, Internallock, 1/4 in.
BOLT, Hex. hd., 1/4-20 x 15/16 in, long
BOLT, Hex. hd., 1/4-20 x 1-1/2 in. long

1
1

3
3
1

12
12
10
2

Page 2-4
8

LW- 10269

Temp. control oil cooler by-pass

VALVE ASSEMBLY,

NOTE

Figure

reference numbers 10 thru 22 do not

to IO-320-D1B model

engines

as

apply
shipped from the

factory.
For all other

engines listed

parts applicable to 1O-320-D1B model


on Page 2-4 use column headed 1O-320-D1A.
Page 2-5

Use column headed IO- 320-D1A for IO-320-D1B model

engines.

MODEL

PER
USAGE

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

PARTS

LIST

IO- 320-D1B MODEL ENGINES


SECTION 2

(CONT.

ACCESSORY HOUSING AND DRTVES

REF.

PART

NO.

NUMBER

QTY.
DESCRIPTION
1

ENG.

Page 2-6
Use column headed IO-320-D1A for IO-320-B1B model

engines.
NOTE

Figure reference numbers 6 thru 17 on Page 2-6 do not


IO-320-D1B model engines as shipped from the

apply to
factory.
77875
77876
77874
77872
STD-19
STD-798
73249
73250
73251
73252
MS9045-111
70455
70454

GEAR, Propeller governor driven


SHAFT, Propeller gov. idler gear
GEAR ASSEMBLY, Prop. gov. idler
BUSHING, Prop. gov. idler gear
DOWEL, 0. 0907 dia. x 7/32 in. long
DOWEL, 0. 09 dia. x 9/32 in. long
WASHER, Thrust
WASHER, Thrust
WASHER, Thrust
WASHER, Thrust
PIN, Spring, 1/8 in. dia. x 1-3/8 in. long
GASKET, 7/8 in. ID x 1-1/8 OD x 1/16 in.
PLUG, 3/4 in. hex, hd., -16 thread

1
1
2
1

1
AR
AR

AR
AR
1

thick

1
1

Page 2-7

Figure reference numbers 1 thru 8


to IO-320-D1B modelengines. Use
numbers 9 thru 18

on

not applicable
figure reference
IO-320-D1B model engines, if
are

all

require d.
Page 2-8
This page does not

apply

to IO-320-D1B model

engines.

Page 2-9
2

4
12

LW- 10830
78914

STD- 1204
STD- 1419

ASSEMBLY, Oil
CONNECTION, Intake pipe
BOLT, Hex. hd., 1/4-20 x 15/16
BOLT, Hex. hd., 1/4-20 x 1-1/8

SUMP

For all other

applicable

parts listed

to IO-320-D1B

4
in.

long

14

in.

long

Page 2-9, which


modelengines, use
on

are

column

headed IO-320-DlA

SECTION 3

CYLINDER, PISTON

AND VALVE TRAIN

Page 3-1
Use all columns

opposite

first

listing

of

cylinder assembly,

P/N

75042-N for IO-320-D1B model engines. On illustration page use light piston pin, P/N 69650 and P/N 60828

piston pin plug

MODEL

PER

for IO-320-D1B model engines.

USAGE

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

PARTS

LIST

IO- 320-D1B MODEL ENGINES

(CONT.

SECTION 3

CYLINDER, PISTON AND VALVE TRA~

REF.

PART

NO.

NUMBER

4Tv.
DESCRIPTION
1

ENG.

Page 3-2
68510

STUD, 1/4-20

1-1/16

in,

long

For all other

cylinder assembly parts, except that


column headed by IO-320-D1A for
IO- 320-D1B model engines.
listed

above,

use

Page 3-3
3

LW-11795

LW- 11800

13

78524

14

68987

19

62922

SPRING, Valve, inner


SPRING, Valve, outer
SOCKET, Push rod, hydraulic tappet
TUBE, Push rod shroud
SEAL, Shroud tube

8
8
8

For all other related valve parts use column headed


1O- 320- D1A for IO-320-D1B model engines.

Page 3-4

15

74887

SPACER, 33/64

STD- 2090

NUT, Plain, 1/2-20

ID

For all other related

7/8

OD

3/8

in.

thick

18

push

rod and intake

pipe parts

use

column headed IO-320-D1A for IO-320-D1B model

engines.
SECTION 4

IGNITION SYSTEM

Page 4-1
1

75896
75897

MAGNETO, S4LN-1209
MAGNETO, S4LN-1227, Impulse coupling
For all

P/N

magneto related parts

Page
This page does not

apply

IGNITION

HARNESS,

column headed

engines.

4-2

to IO-320-D1B model

Page
78546

use

75897 for IO-320-D1R model

engines.

4-3

1200 series mags.,

straight

valve

head
For related

ignition harness parts

use

column headed

IO- 320-D1A for IO-320-D1B model engines.


NOTE

Following is
parts, which

complete listing

MODEL

PER

of harness

differs somewhat from basic

attaching
catalog.

USAGE

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

PARTS

LIST

IO-320-D1B MODEL ENGINES


SECTION 4

(CONT.

IGNITION SYSTEM

REF.

PART

NO.

NUMBER

4TY.
DESCRIPTION
1

ENG.

Page 4-3 (cont.


76734

ZIP STRAPS

68604

CLAMP, Rubber dip, i-wire


CLAMP, Rubber dip, a-wire
CLAMP, Rubber dip, 4-wire
WASHER, Plain, 1/4 in.
PROTECTOR, Ignition cable (top leads)
WASHER, Internallock, 1/4 in.
SCREW, 1/4-20x3/4in. long
WASHER, Plain, 1/4 in., thin

71824
73050
STD-8
40239
STD- 160

AN500-416-12
STD-696

Page 4-4
These pages do not

apply

2
1

8
4
4

AR

thru 4-6

to IO-320-D1B model engines.

Page 4-7
Use column headed IO- 320-D1A for IO-320-D1B model

engines.
SECTION 5

ELECTRICAL SYSTEM

Page 5-1
This page does not

apply

to IO-320-D1B model

Page

engines.

5-2

NOTE

Figure reference numbers 1 thru 15

do not

apply

to

IO-320-D1B model engines. For figure reference


numbers 16 thru 45 use column headed IO-320-D1A
for IO-320-D1B model

engines.
Page 5-3

78403

ALTERNATOR

ASSEMBLY, 12v-50

amp.,

3. 25:1ratio

Page 5-4

76211

BELT, Alternator drive, 3/8 in.


STARTER, 12 volt, 12/14 pitch, 3. 38:1,
reduction

LW- 12083

SWITCH, Magnetic

76026
1

For all other

1
internal

parts except those listed above,

use

column headed IO-320-D1A for IO-320-D1B model

Page
LW- 10185

78059

REGULATOR, 12 volt,
RELAY, Overvoltage,

engines.

5-5

full transistor

12 volt

MODEL

PER

1
1

USAGE

AVCO

AIRCRAFT ENGINE GROUP ASSEMBLY

LVCOMING

PARTS

LIST

IO-320-D1B MODEL ENGINES


SECTION 6
FUEL INDUCTION SYSTEM

QTV.
REF.

PART

NO.

NUMBER

DESCRIPTION
1

ENG.

Page 6-1
1

60096

75247

3
4

STD-33
STD- 1882

75686

GASKET, Fuel pump


FUEL PUMP, Dual diaphragm
WASHER, Plain, 3/8 in.
SCREW, Socket hd., drilled hd., 3/8-16 x 1-9/32 long
ELBOW, 5/16 in. tubing, 9/16-18 adjustable 90"

(Assemble
inlet)

1
2
2

aft approx. 25" above centerline o:E fuel pump


1
NOTE

Parts listed above

on

to IO- 320-D1B model

Page 6-1
engines.

are

only parts applicable

Page 6-2
This page does not

apply

to IO-320-D1B model

engines.

Page 6-3
Use column under IO-320-D1A for IO-320-D:LB model

engines.

Page 6-4
1

LW- 12098-200

LW-12098-1-134
72036

STD- 860

STD-670
LW- 12145

73136

to

nozzle, Cyl.

to

nozzle, Cyl.

1 and 3

TUBE

No.
3

ASSEMBLY, Fuel manifold


(20 in, long)
ASSEMBLY, Fuel manifold

TUBE
No.

2 and 4

CLIP, 3/4 in. ID for 3/16 in. screw


SCREW, Fill. hd., #10-32 x 5/8 in. long
NUT, Self-locking, #10-32
CLIP, 1/8 in. ID for #10 screw
BRACKET, 900
For all other fuel
listed

above,

use

injector plumbing, except

4
6
6
2
2
those

parts

column listed under IO-320-D1A for

IO-320-D1B model engines.

Page 6-5
1102

PLUG,

Alien

head, 1/8-27

NPT

SECTION 7

COOLING BAFFLES, EXHAUST, OIL GAGE


AND PROP. GOVERNOR OIL LINE

Page 7-1
Use column under IO-320-D1A for IO-320-D1B model

engines.
Page 7-2
Use column under IO-320-D1A model

D1B model engines.

MODEL

PER

engines for IO-320-

USAGE

AVCO

LYCOMING

AIRCRAFT ENGINE GROUP ASSEMBLY

PARTS

LIST

IO-320-D1B MODEL ENGINES


SECTION 7 (CONT.
COOLING

BAFFLES, EXHAUST, OIL GAGE


AND PROP. GOVERNOR OIL LINE

REF.

PART

NO.

NUMBER

4TY.
DESCRIPTION
1

ENG.

Page 7-3
Use column under IO-320-D1A model
IO- 320-D1B model

engines for

engines.
Page 7-4

Page 7-4

is not

MODEL

PER

applicable to IO-320-D1B model engines.

USAGE

AVCO

LYCOMING
AV C O

VVILLIAMSPORT

DIVISION

COR PORATION

VVILLIAR~SPORT,

PENNSYLVANIA

17701

SUPPLEMENTAL PARTS LIST SSP9a5

Coverage for Avco Lycoming


AEP8-320 Series Aircraft Engines

To Provide Parts

This parts supplement contains the parts that are used in place of, or in addition
parts listed in Parts Catalog PC-103 for the comparable 10-320 model.

to the

Those parts which set apart the AEIO- 320 models from their
models are the accessory housing, oil sump and associated
is a list of these parts.
Part No.

Desc ription

Qty.

LUI- 14009

ACC ESSORY HSG. ASSY.

LW- 14047

ACC ESSORY HSG. ASSY.

PLUG, 1/2- 14 NPT


ASSY.,Oil
FITTING, Sump- oil suction
PLUG, 1/2-14 alien hd.
FITTING, Sump oil strainer
FITTING, Sump oil return

L~N- 13749
LW- 13755

OIL SEPARATOR

BREATHER TEE

L~7- 13750

OIL VALVE

STD- 551
LW- 13863

LW-13871
zBN932-5
L\rm- 13753
L6~7- 13754

SSP975

SUMP

comparable IO- 320


fittings. Following

Model

Application

AEIQ- 320- E1B


AEIO- 320- E2 B

1
1
1
1

June 1975

SUPPLEMENTAL PARTS

LIST

Coverage for Model


Lycoming Aircraft Engines

To Provide Parts

0-320-E2G Avco

This supplemental parts list is written to provide an engine parts


comparison between the 0-320-E2D as listed in Avco Lycoming PC-103, and
engine model 0-320-E2G. It is written to follow PC-103 page by page and
part by part. Figure reference numbers, part numbers and page numbers

follow exact

changes,

ous

If

or

in

it

parts
this

all

parts applicable

part number

number,
PC-103

construction of PC-103.

denotes

in
a

this
new

to

Where necessary, because of numer0-320-E2G modelengines are listed.

supplement

part,

or

a
figure reference
referenced in PC-103,
engines. If a page in

does not have

part

not

figure

peculiar to 0-320-E2G model


applicable to 0-320-E2G model engines,
supplement.

is

that

are

not

it

is

so

designated

NOTICE

spark plugs listed herein, are those used in current


production only; this listing~does not include additional
spark plugs that are approved for use in these engines.

The

See

latest

edition of Service Instruction No.


all spark plugs.

1042 for

complete listing of

SSP276

February,

1976

O-320-E2G
SECTION 1
CRANKCASE ASSEMBLY

Page 1-1

Qty.

Ref.
No.

Part

CRANKCASE ASSEMBLY
STUD,1/2-13 x 10.02

LW-13812
75154
50-15
38-13
STD-1102

4
5

8
9

STUD,1/2-13
STUD,3/8-16

x
x

in.long

1-7/8 in.long
1-5/8 in.long

PLUG,Allen head,1/8-27 NPT


RETAINER,Shroud tube seal
STUD,5/1ij-18 x 1-1/2 in.long
STUD;5/16-18 x 1-5/8 in.long
DOWEL,Crankshaft bearing
DOWEL,5/16 in.dia.x 1/2in.long
INSERT Heli-coil,l/4-20 x 3/8 Long
STUD, 38-16 x 2-i/8 in.drilled
STUD,5/16-18 x 15/16 in.drilled

65007
61261
67528
69796

10
11
12
13
14
15
16

~Peu Assy.

Description

No.

STD-514
STD-1623
38D-17
LW-13793

comprise crankcase assembly for 0-320-E2G model


gines. O-320-E2G model engines have #1 dynafocal mounting.
Parts

listed

above

2
8
16
5
8

2
8
2
2
3.
1
en-

Page 1-2
1

3
7
8

67447

BEARING,Crankshaft

68763
LW-13792
72075
72091

BEARING;Crankshaft (alternate)
SEAL,Crankshaft,oiL
SEAL,Oi1,.090 in.section x 15/32
RING;Oil~sea1,23/64 in.ID x 7/64
SPRING,OL1 pressure relief valve

61084

11
For

all

other parts,

engines,

use

figure

8
8
in.ID

in.dia.

2
2
1

for 0-320-E2G model


and 15.

except for those listed above,


reference numbers

9,10,12,13

Page 1-3
Use

for all

column headed 0-320-E2D

parts

necessary

for 0-320-E2G.

Page 1-4
1
2
3

4
5
6

78030
LW-~3923
78027
LW-12186
69373
76097
Use

only

ASSEMBLY,Connecting
BUSHING,Connecting rod,upper
BOLT,Connecting rod
NUT,Connecting rod bolt
BEARING,Connecting rod

ROD

CAMSHAFT

above listed

parts for 0-320-E2G model engines.

4
4
8
8
8
1

0-320-E2G
SECTION 1 (CONT.)
CRANKCASE ASSEMBLY

Page 1-5

Qtr
Assy.

Ref.
No.

Part

BOLT,Hex.hd.,3/8-24

AN6-34A

Per

Description

No.

3-37/64 in.long

all other parts, except that listed above,use column headed -E2D
0-320-E2G model engines. Do not use STD-2090 nut or 77907 spacer.

for

For

Page 1-6
15
17

LW-13796
STD-2167

18

STD-2168

idler gear

SHAFT,Crankshaft

SCREW;Hex.hd.,drilled,5716-18

7/8
3

in.long

NUT,Slotted shear,5/16-18

NC-3

For all other parts,except those listed above,use column under -E2D
marked "wFth integral camshaft and gear" and WCF"

Page 1-7
all
-E2D.

For

parts applicable

to

0-320-E2G model

SECTION

engines,use

column headed

ACCESSORY HOUSING AND DRIVES

Page 2-1
This page

is

not

applicable

to

0-320-E2G model

engines.

Page 2-2
For all parts applicable to O-320-E2G model engines use
-B2B and 76103. Stud P/N 61238, 4 pcs. on 0-32-~-E2G.

columns headed

Page 2-3
78528
78532
STD-1339
61174
LW-14260

Do

SHAFL~,Oil pump drive


SEAL,Tachometer drive,oil
in.

STD-8

10
10

STD-160

WASHER;Intemal lock,1/4

ence

in.

figure reference numbers 2 and 6 but all other


numbers under column headed -E2D except those listed

not use

plicable

to

1
1
1
1
1
12
12

BODY ASSEMBLY,OLZ pump


IMPELLER ASSY.,OF1 pump driven
PLUG

0-320-E2G model

engines.

figure
above

referare

ap-

0-320-E2G
SECTION

(CONT.)

ACCESSORY HOUSING AND DRIVES

Page 2-4
Ref.
No.

No.

Part

Qty.
Assy.

Description

PLUG,Allen hd.,3/8

STD-784

Per

in.

Figure reference numbers 9 thru 26 and 34 are not applicable to -E2G


model engines. For all other parts,except that listed above,use column
headed -E2D.
Page 2-5
all parts
-E2D.

For

applicable

to

0-320-E2G model

engines,use column headed

Page 2-6

Only figure
plicable to

reference numbers 1-2-3-4-5 under column headed


0-320-E2G model engines.

-E2D

are

ap-

Page 2-7
For all

parts applicable

to

0-320-E2G model

engines,

use

column headed

-E2D.

Page 2-8
This

page

is

not

applicable

to

0-320-E2G model

engines.

Page 2-9
1
2

4
5

9
15

L~J-13353
72362
61376
61377
68437
STD-551
STD-1411
STD-1419
60820
61381
STD-1227

STD-1433

GASKET,Oil sump
SUMP ASSEMBLY,Oil
CONNECTION,Intake pipe,front
CONNECTION,Intake pipe,rear
STUD,5/16-18 x 1-7/8 in.long
PLUG,Sq.hd. drilled,1/2-14 NPT
NUT, Plain, 14-20
x 1-1/8
in.long
tube
suction
flange
GASKET,Oil
TUBE ASSEMBLY,Oil suction
in.
WASHER,Plain,copper,1/4
BOLT,Drilled end,hex.hd.,l/4-20 x 1-1/2

1
1
2
2

4
1

14
2
1
1
2

in.long
STD-8

STD-1409
STD-1204

WASHER,Plain,l/4 in.
NUT,Slotted shear,1/4-20
BOLT,~/4-20 x .94 Zong,hex.hd.

Ma~c.

2
4
2
16

O-320-E2G
SECTION 2 (CONT.)
ACCESSORY HOUSING AND DRIVES

(Cont.)

Page 2-9
Ref.
No.

Part

Qty.
Assy.

Per

Description

No.

1/2 in.long

STD-68
61378

PIN,Cotter,l/lG

STD-1045

GASKET

61358

3/32 thick
PLUG,.150 hex.hd.,x 1-1/4-12

SCREEN,OL1

in.dia.x

2
1

suction

Annular,l/8

in.ID

1-1/2

in.OD
1

SECTION 3
CYLINDER,PISTON AND VALVE

thd.

TRAIN

NOTE
actual catalog page for proper
parts for 0-320-E2G model engines.
See

cylinder

and

piston

Page 3-1
1

5
6

75413
74989
73857
LW-14068
60828

PISTON,Compression ratio 7.00:1


RING,Piston,top compression
RING,Piston,oil regulating
PIN,Piston
PLUG,Piston pin

4
4
8

Page 3-2
L~T-12417
76943
77160

4
5
9

10
For

68510
MS20823-6D
all

headed

other parts
-E2D.

in.45

4
4
4
4
4

engines,use

column

ASSY.,Plain
GUIDE,Valve,intake
GUIDE Valve,exhaust
STUD,1/4-20 x 1-1/16 in.long

CYLINDER

ELBO~J,Flared
applicable

to

tube

coupling,3/8

O-320-E2G model

Page 3-3
2

74541

LW-1~795

LW-11800
LF~-13323

6
13
14

78524
68987

VALVE,Exhaust,rotator type (1/2 in.stem


dial)
SPRING,VaZve,inner
SPRING,VaLve,outer
SEAT,Valve spring lower,exhaust
SOCKET,Push rod hydraulic tappet
TUBE,Push rod,s~roud

4
8
8
4
8

0-320-E2G
SECTION

CYLINDER,PISTON

(CONT.)

AND VALVE TRAIN

Page 3-3 (Cont.)


Ref.
No.

Part

16
17
19

No.

Qty.
Assy.

Description

LW-13428
L~J-12272
62922

Per

SPRING,Shroud tube
LOCKPLATE,Shroud tube
SEAL,Shroud tube

4
4
8

For all other parts applicable to 0-320-E2G model engines,use column


headed -E2D. Do not use figure reference number 15. Disregard note for
7/16 in.stem dia.exhaust valves.

Page 3-4
6

2~

LW-13790
LW-12892
74887
STD-2090
STD-2174
61363
61365
61364
STD-1146

22

STD-1530

15

18
20

SHAFT,Valve rocker
BUTTON,Rocker
SPACER,0.52 I~ x 7/8

THRUST

4
shaft
OD

3/8

in.thick

NUT,PZain,l/2-20

4
2

PIPE,Intake,cylinders #1 and #2
PIPE,Intake,cylinder #3
PIPE,Intake,cylinder #4

HOSE,1-1/2

in.ID

1-7/8

OD

~-1/2

in.

4
8

long

CLAMP,Hose,~-3/4

ID

For all other parts,except those listed


model engines,use column headed -E2D.

9/16

8
2
18

in.wide

above,applicable

to

0-320-E2G

SECTION 4
IGNITION SYSTEM

Page 4-1
3

For

LW-12681
STD-761
LW-12706

PIN,Cotter,3/32
in.long
ADAPTER,Magneto, impulse coupling

76734

ZIP

all

model

GASKET,Magneto

2
1
1
8

in.dia.x 1.00

STRAPS

other

parts,except those listed above,applicable


engines,use column headed -E2D.

to

0-320TE2G

Page 4-2
This page

is

not

applicable

to

O-320-E2G model

engines.

0-320-E2G
SECTION

(CONT.)

IGNITION

SYSTEM

Page 4-3
Ref.

Qty.

No.

Part

No.

This

page

Description
is

not

applicable

to

Per

0-320-E2G model

Assy.

engines.

Page 4-4
This

page

is

not

applicable

to

0-320-E2G model

engines.

Page 4-5
This

page

is

not

applicable

to

0-320-E2G model

engines.

Page 4-6
This

page

is not

applicable

to

0-320-E2G model

engines.

Page 4-7

PLUG,Champion (EM41E)
GASKET,Spark plug

1182-B6

2
3

8
8

SPARK

STD-295

SECTION 5
ELECTRICAL SYSTEM

Page 5-1
This

page

is

not

applicable

to

0-320-E2G model

engines.

Page 5-2
STD-1858

38

BOLT,Hex.hd.,drilled,5/16-18

29/32

long
For

parts,except that listed above,applicable


engines,use column headed -E2D.

all

model

other

to

0-320-E2G

Page 5-3
0-320-E2G model

engines

are

shipped

without

alternator assemblies.

Page 5-4
1

LW-~4207

STD-2156

STARTER

ASSY.,3.38:1 ratio,12/14 pitch


1

pinion

BOLT,Hex.hd.,5/16-18

1-5/32 in.long

0-320-E2G
5

SECTION

(CONT.)

ELECTRICAL SYSTEM

Page 5-4 (Cont.)

Qty.
Assy.

Ref.
Part

No.

0-320-E2G model

Per

Description

No.

engines

shipped

are

alternator drive belts and


parts,applicable to O-320-E2G
on page
7,use column headed -E2D.

without

All other

magnetic starter switches.


model engines, except those listed

Page 5-5
0-320-E2G model

engines

are

shipped

without

and

voltage regulators

relays.
FUEL

SECTION 6
INDUCTION SYSTEM

Page 6-1
reference numbers
0-320-E2G model engines.

Only figure
to

thru. 5 under column

-E2D

applicable

are

Page 6-2
Use

all

P/N 10-5009,and
carburetor Avco Lycoming P/N 78728,Mauvel-Schebler
other parts under column headed -E2D for 0-320-E2G model engines.
Page 6-3

This

page

is

not

applicable

to

0-320-E2G model

engines.

Use

P/N

1102

pipe plugs.
Page 6-4
This page

is

not

applicable

to

0-320-E2G model

engines.

Page 6-5
1
2
3
4

LW-12098-1-170
LW-12098-1-116
LW-12098-0-100
LW-12293

ASSY.,Cylinders 1 and 2
TUBE ASSY.,Cylinders 3 and 4
TUBE ASSY.,Intennediate
CLIP,Cushion type,3/16 ID for 1/4

2
2
2

TUBE

in.

dia.screw

71909

CLAMP,1-1/2

ID with

other parts,except those listed


gines,use column headed -E2D.
For

all

1/4 in.dia.offset

above,for

0-320-E2G model

4
4
en-

0-320-E2G

COOLING

BAFFLES,EXHAUST,OIL

SECTION 7
GAGES AND PROPELLER GOVERNOR OIL LINES

Page 7-1

Qty.
Assy.

Ref.
Part

No.

For those
-E2D.

Per

Description

No.

parts applicable

to

0-320-E2G model

engines

use

column headed

Page 7-2
Use

column headed

-E2D

for all parts

applicable

to

0-320-E2G model

engines.
Page 7-3
1
2
3

4
5
6

TUBE,Oil level gage,long


GASKET,Oil level gage
RING,OF1 level gage
GAGE ASSEMBLY,Oil level

75736
72059
74068
LW-14758
72842
STD-366

PLUG

Oil

PIN,Z/16

level gage
in.dia.x 7/16

1
1
1
1

in.long

Page 7-4
This

page

is

not

applicable

to

0-320-E2G model

engines.

NOTE

Order seal and gasket kit Avco Lycoming P/N 69371-1


and cylinder,piston and ring kit,P/N 76659 for
0-320-E2G model engines,