CERTIFICATE OF INSPECTION

This produet meets the enterprise standard

KDJ-E SERIES ELECTRIC WINDLASSES

of Q/RKX 06-2004. It has been examined and

accord with the standard and allowed to leave
the factory.

INSTRUCTIONS

Model No:
Inspector:
Date:
PACKING LIST
1. Winch whole machine

1 set

2. Clump weight, hook.

1 set

3. Instruction manual . . . . . . . . . . . . . . . . 1 copy

4. Certificate 6[ Inspection

1 copy

5. Packing list

1 copy

6. Special wrench

2 pieces

Note: Special wrench is only equipped withthe

Teckno-Trading.dk

model which is over 500 kgs.

tlf.: +45 40 40 72 25
www.elspil.com

II- Structure characteristic

I ...
Features and usage
KDJ-E series eleetronie wineh is new produets whieh adopts
advaneed foreign technology.

This produet has the features

of small volume, light weight, convenient installation, reliable

using. It can improve working efficiency greatly.

, the goods hang

in the high building, construetion work, the ideal tool which

unloads and hang the shipping parcels in the quay place ..
Using power supply is a three phases of asov altcmating
current.

The

power source is very convenient.

Produet

is widely

So, this

l.Working environment

lower than - 20C

step

motor,

great

start power , small inertia.

2.Transmission structure: Adopt 3 degree KGV/ planet to

speed-down, the sun wheel and planetary wheel adopt the
advanced steels which have heat treatment, wearable and
durable, long life-span. The gear-box adopts ductility cast

accurate machine tooling again, high precision,

in the following conditions :

temperature

using electromagnetic ally apply the brake ,etc.

iron mould, strong malleability, difficult to rupture, passing

used in lifting equipment.

This produet is unsuitable

NG\V planetary transmission, using wire steel hook and

LMotor : Adopt three phase insulating B grade different

This pro duet is suitable for using in the medium and

small-scale machining one, the warehouse

This produet adopts the three phases different step Motor,

Ol'

small

obstruction.
3.Electromagnetical apply the brake: Adopt the electromagnetie

higher than 40C.

2.The relative temperature is higher than 85% of the places

braking device, select the advanced frietion piece. In case of losing

3.Ihe place has fire hazard, dangerous to explode, full of

electrical power, brake eleetromagne tieally automatic brake

imrnediately, never back [all, safe and reliable.

corrosivity gas.
4.Hang cJouds and melt the metal and poisonous explosive

the reel, fix with the insurance serew, ean guarantee to prevent the

article.
5.Weather ofraining

4.The reel and steel wire rope: The steel wire rope is installed an

outdoors

Ol'

lightning.

6.Ihe using power's voltage is lower than 10% ofnameplate

voltage.

-l -

steel wire rope from coming off, unclamp the insuranee screw, ean
easily change the steel wire rope or adjust the direction of the steel
WIre rope,

-2-

IV, Choice and installation of the cable

1.The specification of the cable concems the life-span of the

perfarmanee of electric winch and the life of motor, It is very

important to read the listed content of following form carefully
before using, can't use the power cord which is lower than
specification listed in the form .
Three phase
380V
Cable line
(mm~

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2200W

3000W

4000W

5500W

7500W

2.5

5.5

2.The listed power cord in the form, its length can't exceed 50
meters, should add the thick of power cord if exceed, in order to
prevent producing tao big voltage to lower in the cable.
3.The three-phase power, after transmitting power. Should
confirm the looks preface first before using, in case that put
upside down and caused danger.
4.Using in building site, must use the cable thread.
5.When the cable thread connects the electricity, must connect
under the master switch, really fix and lock with screw.
6.Each tie-in of the cable line must locked by screw, if becoming
flexible will keep touch badly, and produce the spark, high
temperature etc , and then influence the life of a machine.
7.Cable line must fix with end son , when fixing ,every wire ofthe
cable must connect in exactly , if one ar two come off, will
produce the voltage to lower , will influence the performanee of
the machine seriously.
-4-

8.In order to guarantee the power security when using ,

the outer cover of electric winch must be grounded , its
supply line must add install the cireuit breaker additional
lest creepage .
V ~ Use safely notice
1. This maehine is installed and worked in any workplace,
should regard safety first as the first prineiple.
2.The machine is operated and should be gone on by the
skilled technical staff, the attenbant should know safe knowledge
3.During this maehine is using , personnel ean't be work
and working and do any thing else at hook frame , lift
platform, under the machine or under lifting article.
4.This machine can't alter or install other company's part in,
lest derogate the maehine performanee .
5.The using hang tools (the hang hook, the pulley, steel wire
rope, hanging flower basket ,etc.) should be checke d frequently,
if damage or rupture , should ehange and repair in time ,
so as to avoid the danger.
6.Must operate empty load before using each time, check
the folIowing projeets.
a.Whether the switeh is flexible, ean control rising, drop
and run correctly, and ean stop at any time.
b.whether there are unusual noises while operating.
c.whether the steel wire rope has steel wire ruptures , if
there is a whole seetion burst, please change immediately ,
guarantee the seeurity.
d.Whether the steel wire rope is twines on the rope tube
eorreetly, and keep three cireles at !east, prevent the slip.
e.Whether the fastener of every position of mach in e
beeomes flexible.
-5-

7.Please use according to the operation method of the manual,

please use according to the specification while sending the
power and hanging heavily, overload is forbid , ensure the
safety of personnel and machine.
8.Containedarticle or hanging basket while lifting , can't touch
or pull with hands definitely.
9.Go up each time and move a bit more first while hanging,
after making the heavy object and steel wire rope strain
then hanging.
1O.Duringworking find the apply the brake failure , as heavy
object falling rapidly, should hand press switch rise immediately,
and then press switch hands to drop. After unloading , check
whether there is grease in a level to apply the brake , use
after repairing.
l l.Should not hang the heavy object in sky for a long time, in
case beyond part for ever out of shape and happened accident.
12.Machine this is support carry cargo only, is it forbid to
take person.
13.While changing the steel wire rope, must pay attention to
the head of steel wire rope , so as not to stab personnel
14.Attention : the motor work system of this electric winch is
S3-25% 20min. (one cycle ofwork systelIl: is 20 minutes,
namely work for five minutes, have a rest for 15 minutes,
it is the intermission work. ).
VI ~ Install and experiment
i.In the work place, base on install this machine firm in
hanger Ol' fix .
-6-

)
2.Testing
a.Whether the working voltage of testing installation site
accords with the demand stipulated on the data plate of the
products, lest makes the machine bum out because the power
sends mistake, its voltage should be range in specified value
+ 10%.
b.Whether the circuit ofthe electric apparatus connection
reliable, the direction of the rising and dropping should
according to the direction of the switch.
c.Unload testing ----Hoisting ar lower the number oftimes,
there can't be vibration and unusual sound.
d.The load is testing ---Go up and down rated load for several
times, check machinery its rotate, electric attachment and
connection normal and reliable.
e.when the rated load drops, applies the brake hang in the
air, its gliding amount should not exceed l af the length af
the steel wire rope involved in for less than ane minute1.S%.

Vll ~

Maintenanee

of winch

l.This machine adopts the planet gear to speed down power

of transfer, it is guarantee have good lubricate state, please
put grease to lubricate in the filler hole in every three months.
2. Steel wire rope is for go up and down contained article,
if get rust y or rainwater corrode, please pull out the whole
steel wire rope and wipe the lubricate grease and keep maintain.
3.Theelectric winch should be followed and used the frequent
degree. Overhaul in an all-round way through certain time,
should generally go on once every year.
-7-

VIlI~

Common trouble and method of getting rid of :

Com mon troubles

Hands press the
lifting switch ,
The motor can't
rotate

Mainly reason
l, the power has not put
through
2, wiring is break ar take off loose
3, the switch don't work
#4, The condenser bums out

Method af get rid af

I, put through the power

2, check the wiring and

repair
3, repair or adjust the switch
#4, change the condenser

Short out

=Rectifier damaged

*Change the rectifier

The gliding
amount is tao big
after cutting out

I, The automat ic spring is out

I, change the automatic

spring
2, check ar change the gear
and bearing
3, remove the greasy o f grit
slice
4, lighten load

af shape
2, Grit slice wearing and tearing
3, It is series greasy with the
grit slice

The noise
unusually
increases

Electric leakage

Hands press the

lifting switch big
noise with
motor, the spark
af the switch is
tao big , ean't lift
the height article

4, overload
I, It is bad to lubricate
2, The gear and bearing
damaged after using for a
lang time
3, Fasten position to loose and
take off
I, Do not work in earth ar have
no earth
2, Interior wiring touches the
shell
I, The voltage af the power is
an the low side
2, The input cable seerion is tao
lang tao thin , the voltage
lower tao much
3, The interval is tao narrow
between grit slice and Apply
the brake block
4, The coi l af apply the brake
bum out

I, put more lubricating

grease
2, check ar change the gear
and bearing
3, check whether the
assemble ane fasten ar not
l, check earth ar connect the
earth
2, check ar remove the
interior wiring
I, check the voltage af the
power.
2, check whether the cable
section meet the
requestments
3, change the girt slice Ol'
adjust the interval, keep
O.35-0.45mm ..
4, change the coil af the
apply the brake ,

Note: have take No "#" ahead is suit for single phase electric winch ,
have take the No "*,, ahead is suit for take direct current apply the
brake the line electric winch.

-8 -

Forward

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support disk

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Gear 6006

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flexagonal cylindrical._
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gear 6021

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screr MIOX30
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:~ ,One level anllular gear 11 Joint splinc housing

10 lOne level planet gear
n Oil seal ~5iX~!5X8
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Floer frame

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