Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
April 1997
TOOL
OPERATING
MANUAL
9U-5132 Timing and Fuel System Setting Tool Group
SMCS Code 0782
Table of Contents
Part No.
1U-8869
9U-6273
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9U-6272
5P-8414
136-4588
122-0449
136-4587
6V-3075
9U-5137
(preferred method). . . . . . . . . . . . . . . . . . . . . . . 5
Description
Digital Dial Indicator
Rod Sleeve Extension
Nylon Screw
Clamp Collet
Collet Extension
Rod Sleeve Extension
Collet Extension
Dial Indicator, Metric
Timing Fixture
5P-7276
Container
11
5P-7263
12
9S-8883
13
4C-8753
Extended Collet
14
8T-2684
(alternate method) . . . . . . . . . . . . . . . . . . . . . . . 7
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
15
6V-7918
Wrench (5/8)
16
8S-3675
17
129-8602
Solenoid Driver
18
9U-5138
Set Gauge
19
20
21
22
23
1
6V-3072
5P-4160
9S-9802
1, 3
1, 3
122-0451
1, 3
Foam Insert
Plastic Case
Contact Point, 19.0 mm (.75 in)
Engine Turning Tool
Extension Rod Assembly
Not shown.
Part of 9U-5233 Magnetic Fixture Group.
Additional tooling required, but not part of 9U-5132.
9U-5736
IN
/O
90
10
FF
ON
in/
/A
BS
RO
ZE
/ -
ET
ES
PR
10
90
80
20
70
30
20
80
1 0 1
0
1 0 9
9
1
28
28
37
6
4
4 5 6
5
30
70
37
60
40
50
40
60
10
11
12
14
13
18
16
15
17
Exhaust
Valves
Injectors
Engine
3508
Compression
1-2-6-8
1-2-3-7
3-4-5-7
Exhaust
3-4-5-7
4-5-6-8
1-2-6-8
Compression
1-3-6-7-10-12
1-4-5-6-9-12
2-4-5-8-9-11
Exhaust
2-4-5-8-9-11
2-3-7-8-10-11
1-3-6-7-10-12
Compression
1-2-5-7-8-12-13-14
1-2-3-4-5-6-8-9
3-4-6-9-10-11-15-16
Exhaust
3-4-6-9-10-11-15-16
7-10-11-12-13-14-15-16
1-2-5-7-8-12-13-14
3512
3516
Chart B.
Reverse Rotation (Clockwise) As Viewed From Flywheel End
Cylinders to Check/Adjust
3508
3512
3516
Compression
1-3-4-8
1-2-7-8
2-5-6-7
Exhaust
2-5-6-7
3-4-5-6
1-3-4-8
Compression
1-3-4-6-7-12
1-4-5-8-9-12
2-5-8-9-10-11
Exhaust
2-5-8-9-10-11
2-3-6-7-10-11
1-3-4-6-7-12
Compression
1-2-5-6-7-8-13-14
1-2-3-4-5-6-9-10
3-4-9-10-11-12-15-16
Exhaust
3-4-9-10-11-12-14-15-16
7-8-11-12-13-14-15-16
1-2-5-6-7-8-13-14
Put No. 1 piston at top center (TC) position and make identification for the correct stroke. After top center position for a particular stroke
is found and adjustments are made for the correct cylinders, remove timing bolt and turn the flywheel 360 degrees in the direction of
normal engine rotation. This will put No. 1 piston at top center (TC) position on the other stroke. Install the timing bolt in the flywheel and
complete the adjustments for the cylinders that remain.
88.28
+1.28
88.07
+1.07
87.85
+0.85
87.64
+0.64
87.43
+0.43
87.21
+0.21
87.00
+0.00
86.79
-0.21
86.57
-0.43
86.36
-0.64
86.15
-0.84
85.93
-1.07
85.72
-1.28
Tooling
Section 1, Mechanical
Unit Injector Engines
Chart A.
9U-5132 Timing and Fuel System Setting Tool Group For
MUI Engines
Part No.
5P-4160
Start-Up Procedure
8S-3675
9S-9082
first time.
Disconnect the air inlet system from the
turbochargers.
2.
1U-8869
1.
Description
Contact Point, 19 mm (for digital indicator)
Contact Point, 3 mm
Engine Turning Tool
Digital Dial Indicator (used in preferred method)
9U-5137
Timing Fixture
9U-5138
Set Gauge
9U-5220
Rod Assembly
9U-6272
Nylon Screw
9U-6273
6V-3075
1
NOTE:
Be careful when plate is put against air inlet
opening. Due to excessive suction, the plate
can be pulled quickly against the air inlet
opening. To avoid crushed fingers, do not put
fingers between plate and air inlet opening.
3.
4.
c.
NOTICE
The camshafts must be correctly timed with the
crankshaft before an adjustment of fuel timing is
made. The timing pins must be removed from the
camshafts before the crankshaft is turned, or
damage to the cylinder block will result.
d.
e.
f.
g.
A
IN
/O
m
in
/m
/ -
/A
Momentarily
h.
1.
2.
a.
b.
1
A
IN
FF
/O
ON
m
m
in/
BS
/A
RO
ZE
/ ET
ES
PR
IN
/O
FF
m
in
/m
R
/A
ZE
/ R
5
2
6
3
body.
Rod Assembly.
7.
3.
4.
(5).
(5).
5.
NOTE:
6.
8.
9.
10.
11.
12.
90
10
10
90
80
20
70
30
20
80
1 0 1
0
1 0 9
9
1
28
28
37
37
6
4
4 5 6
5
60
40
50
30
70
40
60
13.
14.
15.
1.
2.
3.
4.
5.
NOTE:
When
90
10
10
90
80
20
70
30
20
80
1 0 1
0
1 0 9
9
1
28
28
37
6
4
4 5 6
5
30
70
37
60
40
50
40
60
6.
fiche).
NOTE:
8.
a.
Example 1:
is 87.50 mm.
9.
10.
0.20 mm.
11.
is 86.20 mm.
through 14.
12.
13.
7.
b.
0.20 mm,
1.
E
AK
INT
T
US
HA
EX
cover (3).
2.
15.
Injector Synchronization
Procedure
Chart B.
Injector Synchronization Tools
Part No.
8T-2684
Title/Description
Qty
synchronization is as follows:
3.
d.
reference point.
4.
Illustration)
5.
Adjust synchronization.
a.
6.
b.
c.
10
2
0
90
10
10
90
80
20
70
30
20
80
1 0 1
0
1 0 9
9
1
28
28
37
6
4
4 5 6
5
30
70
37
60
40
50
40
60
4
E
AK
INT
US
HA
EX
7.
8.
1.
20
30
10
40
50
90
60
70
80
Chart C.
Chart Fuel Setting Tools
Part No.
Title Description
Qty
5P-7263
8T-2684
(.50 in)
9U-6272
Nylon Screw
4C-8753
Extended Collet
6V-3075
2.
11
4.
NOTE:
30
70
40
60
50
0
1 0 9
9
1
70
30
37
28
1 0 1
90
10
80
20
5.
60 4
40
28
37
6 5 4
6
5
10
90
20
80
two plugs, and install pin (5) back into cover (8).
6.
NOTICE
A mechanic with governor and fuel setting training
is the ONLY one authorized to make adjustments
to the engine fuel setting.
3.
1.
2
50
9
0
1 9 0 1 28
3 7
2 8
4 6
37 6 5
5
4
60 40
0
1
50
9
0
1 9 0 1 28
3 7
2 8
4 6
37 6 5
5
4
60 40
0
1
90
10
80
20
7030
10 90
2080
30
70
40
60
90
10
80
20
7030
10 90
2080
30
70
40
60
12
2.
3.
10
10
4.
13
Section 2, Electronic
Unit Injector Engines
NOTE:
manual.
NOTICE
The camshafts must be correctly timed with the
crankshaft before an adjustment of the unit
injector lash is made. The timing pins must be
removed from the camshafts before the crankshaft
is turned, or damage to the cylinder block will
result.
Tooling
All tools listed in Chart A are included in the
9U-5132
Chart A.
9U-5132 Timing and Fuel System Setting Tool Group For
EUI Engines
Part No.
5P-4160
Description
8S-3675
9S-9082
1U-8869
9U-5137
Timing Fixture
9U-5138
Set Gauge
9U-6272
Nylon Screw
6V-3075
method)
camshafts.
the rod is 124.00 mm (4.882 in). If the rod included with the
14
f.
A
IN
/O
g.
m
in
/m
/ -
/A
h.
1.
2.
a.
b.
c.
IN
FF
/O
N
O
m
/m
in
/ -
S
B
/A
O
R
ZE
T
E
S
E
R
P
d.
e.
15
3.
7.
being checked.
(1).
8.
mm step.
4.
necessary.
9.
5.
6.
10.
adjusted.
11.
NOTE:
12.
13.
5
S
B
A
.
C
IN
.
V
E
R
FF
N/
m
in
/m
/A
BS
RO
+
14.
ZE
/ ET
ES
PR
7
8
16
NOTE:
When
80
20
70
30
10
90
be used.
20
80
1 0 1
0
1 0 9
9
1
28
28
37
6
4
4 5 6
5
30
70
37
60
40
50
40
60
5.
3
1
2
4
90
10
10
90
80
20
70
30
20
80
1 0 1
0
1 0 9
9
1
28
28
37
6
4
4 5 6
5
30
70
37
60
40
50
40
60
1.
2.
extension (3).
3.
4.
6.
64.34 mm.
17
7.
0.00
8.
11.
0.20 mm.
0.20
12.
If the dial
0.20
90
10
10
90
80
20
20
80
1 0
70
30
1
1
9
0
0
28
37
60
40
6
4
5
5
9
1
28
37
4
6
50
30
70
40
60
10.
0.20 mm.
30 Nm (120 22 lb ft).
Check the
9.
18
NOTES
19
1997
Caterpillar
NEHS0666
Printed in U.S.A.