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h i g h l i g h t s
Improvement in fuel properties by preheating.
Utilization of heat from exhaust gas.
Performance of preheated Jatropha oil vis--vis diesel.
Lowered ignition delay for preheated Jatropha oil as compared to diesel.
Lower emissions with preheated Jatropha oil as compared to diesesl.
a r t i c l e
i n f o
Article history:
Received 11 April 2013
Received in revised form 4 June 2013
Accepted 18 July 2013
Available online 1 August 2013
Keywords:
Combustion
Heat exchanger
Performance
Preheated Jatropha Oil
Reduced emissions
a b s t r a c t
The viscosity and density of CJO (crude Jatropha oil) were reduced by heating it using the heat from
exhaust gas of a diesel engine with an appropriately designed helical coil heat exchanger. Experiments
were conducted to evaluate the combustion characteristics of a DI (direct injection) diesel engine using
PJO (preheated Jatropha oil). It exhibited a marginally higher cylinder gas pressure, rate of pressure rise
and heat release rate as compared to HSD (high speed diesel) during the initial stages of combustion for
all engine loadings. Ignition delay was shorter for PJO as compared to HSD. The results also indicated that
BSFC (brake specic fuel consumption) and EGT (exhaust gas temperature) increased while BTE (brake
thermal efciency) decreased with PJO as compared to HSD for all engine loadings. The reductions in
CO2 (carbon dioxide), HC (hydrocarbon) and NOx (nitrous oxide) emissions were observed for PJO along
with increased CO (carbon monoxide) emission as compared to those of HSD.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
The rapid depletion of conventional fuel and uctuation of diesel price in the global market have promoted research for alternative fuels for diesel engine. Among the different alternative fuels,
vegetable oil having fuel properties similar to diesel has an acceptable engine performance for short-term operation only [1]. However, long term endurance tests with vegetable oil reported some
engine durability issues such as severe engine deposits, piston ring
sticking, injector choking, gum formation and lubricating oil thickening [2]. These problems are primarily attributed to high viscosity
and poor volatility of straight vegetable oils due to large molecular
weight and bulky molecular structure. Higher viscosity of vegetable oil (30200 cSt at 40 C) as compared to mineral diesel (4 cSt
at 40 C) leads to unsuitable pumping and fuel spray characteristics. For long running, straight vegetable oils are not suitable as
fuels for diesel engines, they have to be modied to bring their
Corresponding author. Tel.: +91 322283161; fax: +91 3222282244
E-mail address: hifjur@agfe.iitkgp.ernet.in (H. Raheman).
0016-2361/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.fuel.2013.07.067
528
decided to choose one such non-edible oil like Jatropha for further
investigation which could provide a suitable substitute for diesel
fuel.
Jatropha oil contains higher percentage of oleic acid (34.345.8)
followed by linoleic acid (29.044.2) and palmitic acid (14.115.3).
The average saturated and unsaturated fatty acids constitute 20.1%
and 79.9% of the oil, respectively. The maturity stage of the fruits at
the time of collection is reported to inuence the fatty acid composition of the oil [9]. Because of the presence of higher percentage of
free fatty acids, it is not desirable to run the diesel engine directly
with Jatropha oil. Therefore an attempt was made to utilize the
heat from exhaust gas of diesel engine to reduce the viscosity of
high viscous oil to improve its engine performance (see Table 1).
Table 1
Fatty acid composition of crude Jatropha curcas oil.
Fatty
acid
Systematic
name
Formula
Structurea
wt.%
Oleic
cis-9Octadecenoic
cis-9, cis-12Octadecadienoic
Hexadecanoic
C18H34O2
18:1
34.345.8
C18H32O2
18:2
29.044.2
C16H32O2
16:0
14.115.3
Linoleic
Palmitic
a
xx: y indicates xx carbons in the fatty acid chain with y double bonds; Source:
[12].
Table 2
Technical specications of diesel engine.
Particulars
Details
Type
Number of cylinders
Bore stroke (mm)
Cycle
Maximum power (kW)
Rated speed (rpm)
Compression ratio
Injection timing ( before TDC)
Injection type
Nozzle opening pressure IMEP at 1500 rpm (bar)
GF3BMG (TV1)
1
87.5 110
4-stroke
5.5, naturally aspirated
1500
15.5:1
24
Direct injection
5.08
Jatropha oil had not been reported. The ignition delay was shorter
for neat rapeseed oil and its blends with diesel as compared to that
of standard diesel. Peak cylinder pressure and maximum heat release rate were decreased with increase in neat rapeseed oil content in blends [7]. Qi et al. [8] reported similar kind of results
using Soybean biodiesel and blends with diesel.
In recent years, several attempts have been made to use the esters of non-edible oils as substitute for diesel. Hence, it was
6
I
13
7
12
8
11
10
9
1.Load bank 2. Air filter 3. Supply cylinder 4. Exhaust gas Analyzer 5. Heat exchanger
6. Measuring cylinder 7. Engine 8. Fuel filter 9. Rotary encoder 10. AC generator
11. Fly wheel 12. Data acquisition system 13. Computer.
Fig. 1. Schematic layout of the experimental setup.
529
Table 4
Comparison of fuel properties of different fuels.
Table 3
Technical specications of the system.
System parameters
Dimensions(mm)
55
40
210
9
15
6
0.9
1219
Fuel type
CJO
PJO (70 C)
Biodiesel from
Jatropha oil
HSD
Density (kg/m3)
Kinematic viscosity, (cSt)
Acid value (mg KOH/g)
Flash point (C)
Caloric value (MJ/kg)
Carbon (%, w/w)
Hydrogen (% w/w)
Nitrogen (% w/w)
Oxygen (% w/w)
890
39.97
28.0
212
38.65
76.45
10.45
3.0
13.12
871
20.48
29.23
38.65
76.45
10.25
2.95
13.1
868
4.80
0.4
39.23
850
2.6
54
42
85.95
12.98
5.15
0.35
530
30
BTE, %
25
HSD
20
CJO
PJO
15
10
25
50
75
100
Engine load, %
Fig. 2. Effect of temperature on kinematic viscosity for Jatropha oil and HSD.
Fig. 4. Variations of BTE for HSD, CJO and PJO at different engine loads.
450
700
HSD
CJO
PJO
400
350
EGT, C
BSFC, g/kWh
600
500
400
300
250
HSD
200
CJO
150
300
PJO
100
0
200
25
50
75
25
Engine load, %
50
75
100
Engine load, %
100
Fig. 5. Variation of EGT for HSD, CJO and PJO at different engine loads.
Fig. 3. Variations of BSFC for HSD, CJO and PJO at different engine loads.
Though the presence of inbuilt oxygen improved the combustion of Jatropha oil, the BTE in general decreased as compared to
HSD. This might be due to combine effect of lower caloric value
of fuel and higher fuel consumption. The maximum BTE obtained
for different fuels as well as HSD was around 29%. At full load
BTE for the CJO and PJO was found to be only 2.44% and 5.18% lower than that of HSD. This might be due to combined effect of higher
BSFC and early combustion.
4.2.3. Exhaust gas temperature (EGT)
The temperature of the exhaust gases coming out of the engine
gives an indication of combustion characteristics of the fuel used.
The EGT increased with increase in engine load for all the fuels
tested (Fig. 5). The maximum EGT was obtained at full load condition for all the fuels tested and was 375, 420 and 418 C for HSD,
CJO and PJO, respectively as compared to 137, 134 and 139 C at
no load condition. The increase in EGT with engine load was
mainly due to increase in the amount of energy released at higher
loads because of the burning of increased amount of fuel which
was injected to meet the extra power requirement to take up the
additional loading; hence more heat rejection to the exhaust gases.
Beyond 50% engine load, higher EGT with PJO and CJO compared to
HSD was due to lower BTE of the engine. The above results are in
agreement with Pramanik [3] in which he has reported higher exhaust temperature for Jatropha oil.
The difference in performance parameters among HSD, CJO and
PJO are signicant at 5% level of signicance indicating the inuence of different fuels on BSFC, BTE and EGT.
4.3. Combustion characteristics
The combustion characteristics of the CJO and PJO were compared with that of HSD in terms of CGP (cylinder gas pressure),
531
ROPR (rate of pressure rise), HRR (heat release rate) and ID (ignition delay). The variations of CGP, ROPR, HRR and ID with respect
to engine loading for the above mentioned fuels are discussed in
the following sections:
4
3
60
HSD
CJO
40
PJO
30
CGP, Bar
50
20
10
CA, degree
0
-30
-20
-10
0
10
(a) No load
20
80
30
HSD
70
PJO
CGP, Bar
50
40
30
20
10
CA, degree
0
-20
-10
1
CA, degree
0
-30
-20
-10
-1
10
20
30
-2
(a) No load
14
HSD
CJO
PJO
12
10
8
6
4
2
CA, degree
0
-30
-20
-10
-2
10
20
30
-4
(b) Full load
Fig. 7. Variations of ROPR with respect to crank angle for HSD, CJO and PJO.
CJO
60
-30
ROPR, Bar/ CA
HSD
CJO
PJO
ROPR, Bar/ CA
10
20
30
532
50
HSD
CJO
HRR , J/ CA
40
PJO
30
20
Load (%)
25
50
75
100
CO (%)
HSD
CJO
PJO
0.106
0.221
0.113
0.081
0.132
0.097
0.044
0.116
0.075
0.037
0.182
0.080
0.066
0.226
0.255
CO2 (%)
HSD
CJO
PJO
3.28
2.94
3.17
4.26
4.06
4.17
5.64
5.54
5.04
7.30
7.21
6.72
8.68
8.98
8.52
HC (ppm)
HSD
CJO
PJO
14
31
12
11
17
17
17
11
12
25
19
14
34
65
43
NOx (ppm)
HSD
CJO
PJO
206
43
131
496
222
362
997
887
711
1670
1273
975
1827
1302
1084
10
CA, degree
0
-40
-30
-20
-10
10
20
-10
(a) No load
160
HSD
CJO
PJO
120
100
80
60
HRR , J/ CA
140
40
20
CA, degree
0
-30
-20
-10
-20 0
10
-40
(b) Full load
Fig. 8. Variations of HRR with respect to crank angle for HSD, CJO and PJO.
chemical delay and hence the overall ignition delay period. The
elevated temperature existing in the combustion chamber at higher engine loads enhanced the fuel vaporization process and reduced the chemical delay and hence the overall ignition delay
period. As the engine load decreased, the residual gas temperature
and wall temperature decreased, which resulted in lower charge
temperature at the time of fuel injection and hence lengthening
the ignition delay period.
The early start of combustion for PJO could be due to a complex
and rapid pre-ame chemical reaction taking place at higher temperatures. Therefore, using PJO reduced the ID period as compared
to HSD. But in case of CJO, the ID was higher at initial loads compared to HSD. It might be due to higher viscosity of oil and lower
engine temperature.
4.4. Emissions parameters
Constituents of emissions such as carbon monoxide, carbon
dioxide, unburned hydrocarbon and oxides of nitrogen were recorded with the help of an online exhaust gas analyzer and are presented in Table 5. The detailed discussions are made in the
following sections:
Fig. 9. Variations of ID with respect to crank angle for HSD, CJO and PJO.
533
5. The exhaust emissions such as CO2, HC and NOx from the engine
when operated with PJO were reduced on an average by 5.28%,
2.67% and 37.2%, respectively as compared to the emissions
when operated with HSD, whereas CO emissions were
increased on an average by 85.63%.
On the whole it can be concluded that the designed heat exchanger could successfully preheated the crude Jatropha oil using
heat from exhaust gas. The fuel properties were improved by preheating and it can be used in the diesel engines without any modication as a substitute for diesel.
Acknowledgement
The authors acknowledge the nancial support made by
Department of Science and Technology, Govt. of India, New Delhi
for carrying out this research work.
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