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ETAMATIC V / ETAMATIC V S
CE - 085 AU 0207
General Information
General Information
1.1
Safety
Safety
2.1
Insofar as reference is made to laws, regulations and standards, the basis for these shall be
the law of the Federal Republic of Germany.
2.2
Safety
Description
Description
3.1
Brief Description
The ETAMATIC V positions up to 4 actuators, according to freely programmable curves, in dependence on a reference input variable. The "V" version has 4 three-step positioning outputs
and the "VS" variant has 3 three-step positioning outputs and a 4 - 20 mA output.
Examples of possible actuators:
Recirculation valve
Up to 20 points (usual 11) can be programmed per channel. The Display is relative between
0 and 999.
The ETAMATIC has a 25-pole Sub-D connector with serial interface for remote operation / remote display via a PC (Windows software available separately). Connections for Interbus- S,
PROFIBUS-DP, CANopen, TCP/IP (Modbus TCP) and Modbus are available as optional
equipment. Other BUS-systems available on enquiry. The connection of other plant components, e.g. fault signal systems and O2 trim, is via the LAMTEC SYSTEM BUS interface to a
9-pole Sub-D connector.
Operation is via a front panel laminated keyboard. The parameters are displayed on a 2-row
LCD screen.
The ETAMATIC is also available as a special version without a front panel. In this case, operation is via optional PC software or programming unit. As display for end-user, a customers
interface is connectable via LAMTEC SYSTEM BUS.
The ETAMATIC V continuously monitors its own functions and those of the connected control
elements.
Unlike the ETAMATIC, the "V" version does not have a control unit, so the functions of the digital inputs and outputs differ from those described in the ETAMATIC basic documentation.This
means that the "gas-tightness check" and "integral flame monitor" options available with the
ETAMATIC cannot be used with the "V" version.
External messages to the ETAMATIC V are supplied via potential free contacts or contact
chains.
Burner on
Pre-ventilation
Control enable
Recirculation on
Description
230 V-outputs for the communication with the external control device:
error main processor (isolated contacts via relay module type 660 R 0027)
error monitoring processor (isolated contacts via relay module type 660 R 0027)
ignition position main processor (isolated contacts via relay module type 660 R 0027)
The integral firing-rate controller is built as a PID-controller with special functions for combustion engineering. You may use it as a set-value controller or controlled by atmospheric conditions.
The following signals may be provided:
outside temperature or another analogue signal for setpoint switching (only with controller
controlled by atmospheric conditions) - (PT100, potentiometer, 0/4...20 mA)
The release of the combustion with the firing-rate controller is carried out by an output at the
ETAMATIC V. A digital signal is the output for activating a relay for the connection with a burner sequencer (230V) (floating contacts via relay module type 6 60 R 0027)
Using the display- and operating unit
The display- and operating unit allows you to operate and program the ETAMATIC V without
front panel.
Connecting the ETAMATIC V
The operating unit is to be connected by the 9-p Sub D plug with the ETAMATIC V. Use for it
the provided lead with the type no. 6 63 R 0430. The data communication runs via the
LAMTEC SYSTEM BUS.Alternatively the possibility exists to attach the operating unit at the
cable of the customer interface. An adaptor cable is attached, with the type no. 6 63 R 0426.
Pull the 6-pol. plugs at the customer interface off and put the adaptor cable on the 6-pol. plug.
3.2
Description
Operating Description
Selection of a curve-set
A signal first fed is "Burner ON", indicating when the burner is to start. The flue gas damper
runs OPEN. After that the pre-ventilation signal appears. The air- and the fuel-channels and
the continuous fan output run to 20mA. The three-point -step outputs are set to continuous
output.
The recirculation channels only start, when the signal is present at the terminal and the corresponding channel (mostly air damper) is open at 75%.
If you do not want a delay of the recirculation damper, set a continuous signal to the recirculation terminal. In this case the delay of the recirculation damper occurs automatically.
If all active channels have reached the highest point, the output closes the high load terminals.
The fuel channel runs to ignition position. The pre-ventilation time in the external burner sequence controller may start running.
After the end of the pre-ventilation period the air channels and the recirculation channels run
to ignition position as well.
After that, the signals ignition position HP and ignition position P are fed and the output closes the terminals for "burner firing-rate controler" and "actual value" on the relay module type
6 60 R 0027.The flue gas damper remains open or the flue gas fan remains at the highest
speed.
The external burner sequence controller is now ready to start the ignition. After the ignition has
completed the external burner sequence controller sets the flame signal (burner is running) to
the ETAMATIC V.
3 seconds after ignition all channels are running to the programmed base-load position. The
ETAMATIC V remains in base load position until control release is set.
After control release the device follows the input of the burner-firing-rate controller.
After laps of the burner ON signal a shut-down occurs.
If you have configured post-ventilation plus "flame signal" (burner is running), the air channels will open again for that period.
The ETAMATIC V runs to mode OFF.
For more details see chapter 6.4 Process Sequence Charts
Starting without pre-ventilation
Even if the plant shall be started without pre-ventilation, the pre-ventilation signal has to be set
for at least 3 seconds, the device switch to the next sequence and runs to ignition position.
Not before the pre-ventilation signal is pending for more than 10 seconds, the pre-ventilation
has to be run to the end, i.e. the channels are running to their end position.
If the pre-ventilation signal is taken before all actuators are run their end position, this will be
ignored and the actuators will be running to their end position anyway.
Description
3.3
Operator Device
Select operating parameters: Status Load rating Set-point Actual value feedback Set-point feedback 2) Digital
inputs
Display change:
-Compound
- O2
- Flame intensity
1.)
PARA =
Parameterisation
2.)
AUTO =
Automatic
EINS
Set
* UEAN =
SPLO =
Clear memory
Description
Customer Interface
display change
- compound
-O2*
-flame intensity**
Select operating
modes:
Select operating
parameters:
Status Load rating Set point Actual value feedback Set point feedback ** digital inputs
Display change
-compound
-O2 *
-flame intensity **
UEAN
PARA
parameterisation
AUTO
automatic
EINS
clear memory
SPLO
Operation
Operation
4.1
Reading Faults
Red fault LED lights up
Press key 17 until "Status" appears Plain text message appears on
the display (incl. running time counter reading)
Press key ENTER drcken Plain text message appears on the
display (incl. running time counter reading)
NOTICE!
The other display values up to the time of the fault can be read off by means of key 16 .
All display values are frozen.
4.2
Resetting Faults
Press key "Reset"
Alternative:
Via external switch briefly (min. 2 sec.) send signal to terminal 5.
Fault is cleared!
4.3
the display shows the associated plain text and the run-
4.4
In the event of perturbations, a warning message is displayed and the O2 regulator is deactivated. The specified base value "Without regulation or the one for "Air shortage is set. The
display shows the running text "O2 regulation perturbed.
10
Operation
The burner is not shut down as a rule.
The corresponding error code can be called up by setting the selector switch to Status.
Press key 11 "ENTER"
of the error.
4.5
Resetting O2-errors
O2 errors are automatically reset with each new burner start-up. This is permissible, since a
100% O2 measurement test is performed at each start-up.
Manual resetting of O2 errors is possible at any time, as follows:
Press key RESET
ETAMATIC V in O2 trimming mode?
If not, switch over to O2-control mode
Press key 15 M once
Press key ENTER and call up the cause of error (mandatory!)
Press key 7
4.6
147
000 487
current fault
internal load
curve set
operating hours
The display of O2 history disappears automatically after 5 sec. O2 regulator faults lasting over
30 sec are stored. They are only stored in the EEPROM once the fault is cleared up or the
ETAMATIC V leaves the operating mode Regulation or Base load.
4.7
11
4.8
Operation
4.9
O2 trim standby (during burner start-up), or O2 trim temporarily switched off as a function load via parameters 914 and 915.
or
O2 trim active.
ot
od
O2 trim deactivated (fault), e.g. test routine failed during burner start-up, dynamic test
negative, O2trim temporarily deactivated for over 1 hour etc.
Resetting od:
Press key 1 "RESET"
Press key 7 twice
The fault is reset automatically during each burner start-up.
4.10
12
back
4
4.11
Operation
Calling up Running Time Meter
press keys 12 the display shows a running text, which shows the following data
successively:
Total running time
Running time on curve set 1
Start-ups on curve set 1
Running time on curve set 2
Start-ups on curve set 2
The running times for curve set 1and curve set 2 do not necessarily add up to the displayed
total running time.
NOTICE!
The total counter refers to the ETAMATIC V 's running time. It starts timing as soon as the unit
is connected to a voltage source (this also provides the basis for the fault history).
The individual running time counters refer to the burner's running time. They start timing as
soon as the burner is in operation with the relevant curve set (flame signal is present).
4.12
again.
In the ETAMATIC V without pilot burner, the 2nd safety time includes the safety time. The 1st
safety time figure is then irrelevant.
If changes of parameters was done, reset the ETAMATIC V.
13
5.1
Purpose
The internal power control unit allows the required burner load position to be continually determined for a specified set-point value (e.g. as a function of temperature or pressure) by comparison with the actual value, and this position to be relayed internally to the electronic group
as a default value.
5.2
Brief Description
The integral power control unit is a PID controller with special combustion engineering functions. It can be used as a fixed value control or as a weather-controlled unit. The following signals can be pre-set:
Outside temperature or other analog signal for set-point shift (only on weather-controlled
unit). The ETAMATIC V must be equipped with the optional weather control hardware.
Set-point switching (via floating contact). The burner-firing-rate controller releases the
combustion internally.
5.3
Limit Ranges
The limit values that switch the burner on and off, should be set via parameter adjustment. If
the burner is shut down and the actual temperature has not yet reached the switch-on threshold again, a display informs the operator that the power control unit refuses to authorise a
start-up.
5.4
5.5
14
5.6
5.7
Manual Control
press key to overwrite the load default of the power control unit.
press the keys 2 and 3 to variegate the burner-firing-rate.
press the keys 2 and 3 again to reset this manual burner firing-rate control.
press the keys to leave the mode.
The ETAMATIC V can also be switched to "Manual Control" by way of the terminals. By shortcircuiting the PT 100 signal (e.g. switch to terminal 19 and 20) the load control unit is switched
off. The compound then directly follows the default of the signal on the load default input. The
display shows LE instead of HA.
NOTICE!
Only use manual control whilst observing the system.
15
5.8
setpoint
value
actual value
internal
firing rate
internal load
16
actual value
Appendix
Appendix
6.1
Description
BE
EZ
GL
"Base load"
EG
NA
"Post-ventilation"
AU
EL
"Setting"
SL
"Clear memory"
EV
ES
ST
"Fault"
VO
"Pre-ventilation"
HA
or Hand
no display
LE
17
6.2
Appendix
Error Codes
The letter "H" preceding a fault code indicates that the main processor has discovered the
cause of the fault.
A "" preceding the code indicates that the monitoring processor has activated the fault.
A * indicates that a re-start is permitted for this fault. A flashing fault LED indicates that a restart is to be initiated within a short period.
** indicates, that restarts are to be initiated without limit.
Fault
Code:
TRD
P425=0
P836>1
EN676
P425=2
P836>1
Description
17.11.09
S000
S001
S002
S003
S004
S005
S006
S007
S008
S009
S010
S011
S012
S013
S102
S103
S104
S105
>88
S106
S107
Invalid configuration
S108
S110
S111
S112
S120
S121
S122
S123
S124
S125
S139
S140
EEProm is faulty.
S141
18
Appendix
S142
S143
S144
S145
S151
>88
S152
>88
S153
>88
S154
>88
S155
>88
S161
>88
S162
>88
S163
>88
S164
>88
S165
>88
S171
>88
S172
>88
S173
>88
S174
>88
S175
>88
S181
>88
S182
>88
S183
>88
S184
>88
S185
>88
S191
S192
S193
S194
S195
S201
S202
S203
S204
S205
S211
S212
S213
S214
S215
S221
S222
S223
19
Appendix
S224
S225
S231
>88
S232
>88
S233
>88
S234
>88
S235
>88
S301
S302
S320
S321
S322
S323
S324
S325
S351
S352
>88
S353
>88
S360
S361
S362
S363
S370
S371
S372
Deviation between main processor and monitoring processor load values too
great.
S381
Deviation between main processor and monitoring processor too great: correction channel 1
S382
Deviation between main processor and monitoring processor too great: correction channel 2
S391
S392
S393
S394
S400
S451
S452
S453
S454
S455
S552
S551
S550
S547
S546
S545
S544
20
Appendix
S543
S542
S541
S540
S530
S529
S528
S527
S526
S525
S524
S523
S522
S521
S510
S509
S508
S507
S506
Internal comparison: relay out terminal 36 (ETAMATIC K202) not picking up.
S505
S504
S503
S502
S501
S500
S600
S601
S602
S603
S604
S605
>88
S606
S607
S608
S609
S610
>88
S611
>88
S612
S613
S614
S615
S616
S617
21
Appendix
S618
S620
S621
Oil lance blow out: Oil valve actuator not in ignition position
S622
S623
S624
>88
S625
>88
S626
>88
S627
>88
S700
S701
S702
S703
Flame signal goes out even though signal on terminal 2 still present.
S711
S712
""
S713
S714
S715
S716
S717
S718
""
S719
S720
S721
S722
S723
S724
S725
S726
S727
S728
S729
S730
S731
S732
S733
S734
S735
S736
S737
Leak check: main gas 2 delayed too long when switching off.
S738
S739
S740
S741
S742
S743
22
Appendix
S744
S745
S746
S747
S750
S751
>88
S759
S760
S761
S763
S764
S765
S766
The limited load (maximum load without additional-fuel) does not exists in the
priority curves
S767
S768
S769
S770
S791
>88
S792
>88
S793
>88
S800
S888
S889
S900
S901
S902
S903
S904
S905
S906
S907
Curve set adjustment via LAMTEC SYSTEM BUS, selftest recognizes fault
S911
S912
S913
S914
S915
S921
S922
S923
S924
S925
S926
S927
S928
23
Appendix
S929
S930
S931
S997
>88
S998
S999
24
6.3
Appendix
Signal applies
25
6.4
Appendix
26
Appendix
Caption for the Process Sequence Charts
Condition, any
t1
Stand-by
t2
t3
Pre-ventilation period
t4
t5
ignition position
t6
t7
Base load
t10
Operation period
t11
Regular operation
t12
Post-ventilating time
0s - 255s, adjustable
* If the channels run close after a shut down, the pre-ventilation signal will be ignored until the
channels have reached their lower threshold.
** If the recirculation signal is missing, the recirculation valves will stay closed or run close
(even with pre-ventilation). If parameter 427 (VODelR) contains "0", you can adjust the way
how recirculation will be delayed towards the air valves.
*** You can choose via parameters, whether the signal works like a limit switch or the signal
is pending permanently.
27
6.5
Appendix
Connecting diagram
28
Appendix
6.6
29
Appendix
Action
Display
Mode
Status
Monitoring display
Automatic
Setting
Buttons / Other
press key 11
press key 1
Reset
Code entry for parameterisation
Status
Automatic
Status
Monitoring display
Automatic
Setting
press keys 2 or 3
(not in fault mode)
Firing rate
press key 11
Automatic
press key 12
Automatic
Firing rate
Setting
press key 2 or 3
Firing rate
Setting
Clear memory
Setting
Clear memory
Automatic
press key 10
Store point
Setpoint
Actual
value
feedback
Setting
press key 11
Setpoint
Clear memory
press key 11
Display of acceptance
data, CRCs for all levels,
oil/gas safety times, preventilation time
Setpoint
feedback
Traverse channel
Setpoint
Actual
value
feedback
press key 11
Setting
Automatic
O2 error reset
Status
O2-control
Mode O2-control,
press key 11, press key 7 and query
cause of error
Status
O2-control
press key 11
30
Appendix
Action
Display
Mode
Buttons / Other
Firing rate
TK
O2-control
Changing O2-setpoint
value
Setpoint
T
O2-control
key 7 = mehr O2
key 8 = weniger O2
Calling up O2-control
fault history
Status
Automatic
Firing rate
Operation
31
6.7
Appendix
Technical Data
Power supply
50/60 Hz
approx. 50 VA
Ambient
Temperature
Display
Permissible
Ambient Humidity
7 digital outputs 24 V
5 digital outputs 230V
1 digital output floating
1 analog output (ETAMATIC VS)
3 analog inputs
all all non floating
Digital Signal
Inputs
The parasitic capacitance of the lead connected to the digital inputs may not exceed 2.2F as
a result of the ETAMATIC V self-tests. The lead length should be limited to 100 m. Since the
digital inputs are for 24V DC, suitable contacts for that voltage should be used (hard silver or
gold-plated)
By actual load power control unit. By means of PT 100 direct connection, manual operation is
possible via three-point switch signal.
Feedback Inputs
Control Outputs
Resolution
Three-point-step
to 90
to 90
to 90
to 90
Type: 6 62 R 2127
Type: 6 62 R 2111/N
Type: 6 62 R 2112
Type: 6 62 R 2121
You may only use other servomotors with the permission of LAMTEC.
Current consumption max 50 mA continuous current.
32
Appendix
Actuator output
Outputs 230V
WARNING!
Only passive or non-reactive equipment may be connected to the 230 V-outputs of the ETAMATIC V. Any 230 V supply feed to the unit via these terminals in the event of a fault must be
excluded. Connect only equipment which can not be activated by the test current.
230V-Supply
All consumers connected to the control unit are supplied via this terminal. The customer must
fit a 6A max. slow-acting fuse
Number of Curve
sets
Regular Operating
State Input
Regular Operating
State Input
Number of program
cycles
unlimited
Interfaces
1 serial interface on 25-pole Sub-D-connector, addressable via adapter only (RS 232)
WARNING!
Using the interface without the adapter may damage the device.
You may use devices according to EN60950 / VDE 0805 only.
1 LAMTEC SYSTEM BUS interface on 9-pole plug
max. 500m long
BUS-connection
CAN-BUS (CANopen)
PROFIBUS DP
Modbus
Ethernet
33
Appendix
Dimensions
Installation
ETAMATIC V (l x w x d)mm
144 x 240x142
Installation depth
125 mm
Weight
2,3 kg
IP 40
ETAMATIC V
Panel mounting
Position of use
any
34
PE rail
Appendix
F1
F2
F3
F4
F5
device
control elements
main gas 1
main gas 2
ignition transformer, fan, ignition
valves, oil pump, fault indication
35
Appendix
No.
Description
type plate
grounding M4 (Pozidriv 2)
incidence of light
Fig. 6-9 Mounting clip for FFS 06... see also ths
documentation of the flame scanner FFS05
(DLT7501 and DLT7503)
36
Fig. 6-10 Mounting clip for FFS 05 see the documentation for the desired device
Appendix
6.8
Declaration of Conformity
Month/Year:
:.............................June../...03...............................
Manufacturer:
Adress:
Product:
ETAMATIC V / ETAMATIC VS
...............................................................................
Type approval:
CE 0085 AU 0207
................................................................................
The indicated product comply with the regulations of following European Guidelines:
Number
Title
89/336/EWG
73/23/EWG
90/396/EWG
Legally signature:
37
Appendix
Month/Year:
:
................................June../...2003............................
Product type:
ETAMATIC/ETAMATIC S
.............................................................................
.............................................................................
.............................................................................
This compliance is demonstrated by a conformity with the following harmonized standards or other
normative documents:
Harmonised European Standards:
Reference-Number:
EN 298
EN 230
National Standards:
Reference-Number:
VDE 0110
VDE 0100
VDE 0116
VDE 0801
AK 4 complete
AK 5 partial
Integrated leakage
Test:
DIN V 3447
Technical Regulations:
ReferenceNumber:
TRD 604, as far as applicable Date of issue: up to January 1996
TRD 411, as far as applicable Date of issue: up to January 1996
TRD 412, as far as applicable Date of issue: up to January 1996
38
Appendix
39
Wiesenstrae 6
D-69190 Walldorf
Telefon (+49) 06227 / 6052-0
Telefax (+49) 06227 / 6052-5
Internet: http://www.lamtec.de
email: info@lamtec.de
Schlesierstrae 55
D-04299 Leipzig
Telefon (+49) 0341 / 863294-00
Telefax (+49) 0341 / 863294-10
Presented by:
print no.:DLT2004-09-aEN-015
Printed Germany