PROCEDURE QUALIFICATION RECORD (PQR)

PQR NO:PQR/SMAW-01

Prepared by: LAMA IDICO

Reviewed by: LAMA IDICO

Approved by:

Name: HO CHI LINH

Name: NGUYEN QUANG DONG

Name:

Signature:

Signature:

Signature:

Date:

Date:

Date:

Sheet 1/4

COMPANY
LAMA IDICO
NAME
WPS/SMAW-01
Welding Procedure
Specification No.
Procedure Qualification Record No.
PQR/SMAW-01
Revision No :
0
Welding Process
(es)

SMAW

Type
(s)

Applicable
Code

Date
Manual
(Automatic, Manual, Machine, or SemiAuto)

ASME SECTION IX-2013

DETAILS

JOINTS (QW-402)
Joints
Design
Backing
(Yes)
Backing Metal
(Type)

HO CHI LINH

By

Single V Groove
X

65
4

(No)

3
2

2 mm

10mm

1
5

4 mm

BASE METALS (QW-403)

Material Spec.
Type and Grade
P- No.
Group
1
No.
Thickness of coupon
Diameter of test coupon:
Other

to P- No.

SA516M
Grade 485
1

10 mm

FILLER METALS (QW404)

Process
Specification No.
(SFA)
AWS No.
(Class)
F - No.
ANo.
Size of Filler
Metals
Filler Metal Product Form
Electrode - Flux
(Class)
Trade Name
Consumable
Insert

SMAW
SFA 5.1
E7016
4
1
2.4 mm , 3.2 mm
Stick 350mm
N/A
HUYNDAI S7016.H
N/A

Group No.

N/A

Oth
er

Sheet 2/4

POSITIONS (QW-405)
Position(s) of
Groove
WeldingProgres
sion:
Position(s) of
Fillet
Oth
er

POSTWELD HEAT TREATMENT (QW407)

3G

U
p

Dow
n
All

N.A

PREHEAT (QW-406)

Temp.
Range
Time
Range
Heating
Rate
Cooling
Rate

N/A
N/A
N/A
N/A

GAS (QW-408)

Preheat temp.
Min.
Interpass temp.
Max.
Preheat
Maintenance

10C

Percent Composition
Gas(es)

250C
N.A

Shieldi
ng
Trainin
g
Backin
g

Flow Rate

N.A

(Mixtur
e)
N.A

N.A

N.A

N.A

N.A

N.A

N.A

N.A

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC
orDC
Amps
(Range)

DC
SEE TABLE BELOW

Tungsten Electrode Size

Mode of Metal Transfer for
GMAW
Electrode Wire Feed Speed
Range

Polarit
y
Volts
(Range)

DCEP
SEE TABLE BELOW

N.A
N.A
N.A

TECHNIQUE
(QW-410)
String or Weave
Bead
Initial and Interpass

String & Weave Bead

Brushing and Grinding

Cleaning
Method of Back
Gouging
Contact Tube to Work
Distance
Multiple or Single Pass (per
side)
Travel Speed
Range
Peeni
ng
Oth
er
Welding
No.
1
2
3
4

N.A
N.A
Multiple
SEE TABLE BELOW
N.A
-

Filler Metal

Current

Process

Class

Dia.
(mm)

Polarity

Amp.
(A)

SMAW

E7016

2.4

DCEP

45-55

SMAW

E7016

2.4

DCEP

55-75

SMAW

E7016

2.4

DCEP

70-80

SMAW

E7016

3.2

DCEP

85-95

SMAW

E7016

3.2

Volts

Travel
Speed

Heat input
(KJ/mm)

Remark

(mm/min)
15-20
19-26
22-30

22-24
After back grinding
10090
20-30

31.25
28
40
38

60

0.3030.495
0.4180.78
0.9241.44
1.0351.262

1.8-2.43

Sheet 3/4

PROCEDURE QULIFICATION RECORD (PQR)

PQR NO: LAMA IDICO/PQR/SAW-01
Tensile test (QW-150) (. Date: ..)
Sepecim
en
(No)

Width
(mm)

Thichnes
s
(mm)

Area
(mm2)

Ultimate
total
location(KN
)

Tensile
strength,
N/
mm2

Type of falure &

location
Base metal
Base metal

GUIDED BEND TEST (QW 170) (GTC13/LAMA/001-7 Date: 13/08/2013)

Type and figure No
1. Face bend
2. Face bend
3. Root bend
4. Root bend

Speci
men
No

Notch
location

Result
Pass
Pass
Pass
Pass

TOUGHNESS TEST (QW 170) N/A

Specimen Test temp
Impact Values
size
Ft. Lbs.
Shear
Mils

Drop
weigth
Break

Comments:
FILLET WELD TEST (QW-180) N/A
Result Satisfactory:
Macro Results:
OTHER TEST
Type of test: VISUAL TEST: Accepted
RADIOGRAPHIC TEST: Accepted
RT report No.: RT-WQT-003 by ALPHA
NDT
Deposit analysis:
N/A
Other:
N/A
Welders Name: PHAN THANH HAI
Test conducted by:
QUATEST 3
Date: 13/08/2013

Stamp No: H1-014

Laboratory test No: GTC13/LAMA/001-7

We certify that the statements in this record are correct and that the test welds were
prepared, welded, and tested in accordance with the requirements of section IX of the ASME
Boiler and Pressure Vessel Code.
Manufacture:
By:
Date :

LAMA IDICO
HO CHI LINH
31/3/2015
Sheet 4/4