Demo Vessel Calc Secviii

Table of Contents
Revision History........................................................................................................................................................1/52
General Arrangement Drawing................................................................................................................................2/52
Engineering Notes....................................................................................................................................................3/52
Settings Summary.....................................................................................................................................................4/52
Radiography Summary.............................................................................................................................................6/52
Pressure Summary...................................................................................................................................................7/52
Thickness Summary.................................................................................................................................................8/52
Nozzle Schedule........................................................................................................................................................9/52
Nozzle Summary.....................................................................................................................................................10/52
Weight Summary.....................................................................................................................................................11/52
Test Report..............................................................................................................................................................12/52
Cylinder #1...............................................................................................................................................................13/52
Cylinder #2...............................................................................................................................................................15/52
Ellipsoidal Head #1.................................................................................................................................................17/52
Straight Flange on Ellipsoidal Head #1.................................................................................................................19/52
Flange #1..................................................................................................................................................................21/52
ASME B16.5/16.47 Blind on Flange #1..................................................................................................................22/52
Nozzle #1 (N1)..........................................................................................................................................................23/52
Nozzle #2 (N2)..........................................................................................................................................................30/52
Nozzle #3 (N3)..........................................................................................................................................................39/52
Nozzle #4 (N4)..........................................................................................................................................................44/52
Saddle #1.................................................................................................................................................................48/52
Engineering Notes
Demonstration vessel constructed to ASME BPVC Sec. VIII Div.1 Edition 2013.
Vessel is designed with only part subjected to radiography.
Vessel is made of carbon steel, 1mm inner corrosion allowance is assumed.
Design is performed for most severe conditions of pressure and temperature
expected during normal operation.
Vessel is to be mounted in horizontal position.
Shop hydrotest in horizontal position. Test pressure includes static head for pressure gauge mounted on nozzle N4.
3/52
Settings Summary
COMPRESS 2014 Build 7400
Units: SI
Datum Line Location: 0.00 mm from right seam
Design
ASME Section VIII Division 1, 2013 Edition Metric
Design or Rating:
Minimum thickness:
Design for cold shut down only:
Design for lethal service (full radiography required):
Design nozzles for:
Corrosion weight loss:
UG-23 Stress Increase:
Skirt/legs stress increase:
Minimum nozzle projection:
Juncture calculations for > 30 only:
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick:
UG-37(a) shell tr calculation considers longitudinal stress:
Butt welds are tapered per Figure UCS-66.3(a).
Get Thickness from Pressure

2.5 mm per UG-16(b)
Yes
No
Design P only
100% of theoretical loss
1.20
1.0
70 mm
Yes
No
No
Hydro/Pneumatic Test
Shop Hydrotest at user defined pressure
Test liquid specific gravity: 1.00
Maximum stress during test: 90% of yield
Required Marking - UG-116
UG-116(e) Radiography:
None
UG-116(f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547:
Use Code Case 2695:
Apply interpretation VIII-1-83-66:
No UCS-66.1 MDMT reduction:
No UCS-68(c) MDMT reduction:
Disallow UG-20(f) exemptions:
No
No
Yes
No
Yes
No
No
No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure :
UG-22(b) Weight of the vessel and normal contents under operating or test conditions:
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads):
Yes
Yes
No
4/52
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
UG-22(f) Wind reactions:
UG-22(f) Seismic reactions:
UG-22(j) Test pressure and coincident static head acting during the test:
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Yes
No
No
Yes
5/52
Radiography Summary
Radiography for Chamber bounded by Ellipsoidal Head #1 and ASME B16.5/16.47 Blind on Flange #1
Longitudinal Seam
Component
ASME B16.5/16.47 Blind on Flange #1
Category
(Fig
UW-3)
Radiography / Joint
Type
Left Circumferential Seam

Category
(Fig
UW-3)
Radiography / Joint
Type
Right Circumferential Seam

Category
(Fig
UW-3)
Radiography / Joint
Type
Mark
N/A
Seamless No RT
N/A
N/A
N/A
N/A / Gasketed
N/A
Cylinder #1
None UW-11(c) / Type

1

1
None UW-11(c) / Type 1
None
Flange #1
N/A
Seamless No RT
N/A
N/A / Gasketed
None
Cylinder #2

1

1
None
Ellipsoidal Head #1
N/A
Seamless No RT

1
N/A
N/A
None
Nozzle
Longitudinal Seam
Nozzle to Vessel Circumferential

Seam
Nozzle free end Circumferential

Seam
Nozzle #2 (N2)
N/A
Seamless No RT
N/A / Type 7
UW-11(a)(4) exempt /
Type 1
N/A
Nozzle #1 (N1)
N/A
Seamless No RT
N/A / Type 7
Type 1
N/A
Nozzle #4 (N4)
N/A
Seamless No RT
N/A / Type 7
Type 1
N/A
Nozzle #3 (N3)
N/A
Seamless No RT
N/A / Type 7
Type 1
N/A
Nozzle Flange
Longitudinal Seam
Nozzle to Flange Circumferential

Seam
Flange Face
ASME B16.5/16.47 flange attached to

Nozzle #2 (N2)
N/A
Seamless No RT
N/A
N/A / Gasketed
Type 1
N/A

Nozzle #1 (N1)
N/A
Seamless No RT
N/A
N/A / Gasketed
Type 1
N/A

Nozzle #4 (N4)
N/A
Seamless No RT
N/A
N/A / Gasketed
Type 1
N/A

Nozzle #3 (N3)
N/A
Seamless No RT
N/A
N/A / Gasketed
Type 1
N/A
Chamber bounded by Ellipsoidal Head #1 and ASME B16.5/16.47 Blind on Flange #1 - UG-116(e) Radiography:
None
6/52
Pressure Summary
Pressure Summary for Chamber bounded by Ellipsoidal Head #1 and ASME B16.5/16.47 Blind on Flange #1
P
Design
( kPa)
Design
( C)
800
120
-48
Note 1
No
Cylinder #1
800
120
-105
Note 2
No
Cylinder #2
800
120
-105
Note 2
No
Straight Flange on Ellipsoidal Head #1
800
120
-105
Note 4
No
Ellipsoidal Head #1
800
120
-105
Note 3
No
Flange #1
800
120
-48
Note 1
No
Saddle #1
800
120
N/A
N/A
N/A
Nozzle #1 (N1)
800
120
-48
Note 5
No
Nozzle #2 (N2)
800
120
-48
Note 5
No
Nozzle #3 (N3)
800
120
-48
Note 5
No
Nozzle #4 (N4)
800
120
-48
Note 5
No
Identifier
MDMT
( C)
MDMT
Exemption
Impact
Tested
Chamber design MDMT is -25 C

Chamber rated MDMT is -48 C @ 800 kPa
Chamber Design MAWP hot & corroded is 800 kPa
This pressure chamber is not designed for external pressure.
Notes for Maximum Pressure Rating:
Note #
Details
1.
Option to calculate MAP was not selected. See the Calculation->General tab of the Set Mode
dialog.
2.
Option to calculate MAWP was not selected. See the Calculation->General tab of the Set Mode
dialog.
Notes for MDMT Rating:

Note #
1.
Exemption
Details
UCS-66(b)(1)(b)
2.
Material is impact test exempt to -105 C per UCS-66(b)(3) (coincident ratio = 0.2809)
3.
Straight Flange governs MDMT
4.
5.
Flange rating governs:
UCS-66(b)(1)(b)
Design notes are available on the Settings Summary page.
7/52
Thickness Summary
Component
Identifier
Cylinder #1
Material
SA-516 60
Diameter
(mm)
Length
(mm)
Nominal t
(mm)
Design t
(mm)
Total Corrosion
(mm)
Joint
E
Load
508 OD
600
3.46
0.70
Internal
Cylinder #2
SA-516 60
508 OD
600
3.46
0.70
Internal
SA-516 60
508 OD
30
10
3.03
0.85
Internal
Ellipsoidal Head #1
SA-516 60
508 OD
133.19
10*
2.98
0.85
Internal
Nominal t: Vessel wall nominal thickness

Design t:
Required vessel thickness due to governing loading + corrosion
Joint E:
Longitudinal seam joint efficiency
Head minimum thickness after forming
Load
internal:
Circumferential stress due to internal pressure governs
external:
External pressure governs
Wind:
Combined longitudinal stress of pressure + weight + wind governs
Seismic:
Combined longitudinal stress of pressure + weight + seismic governs
8/52
Nozzle Schedule
Nozzle
mark
Service
Size
Materials
Impact
Tested
Normalized
Fine Grain
Flange
Blind
N1
Nozzle #1
NPS 10 Sch 40 (Std) DN 250
Nozzle
SA-106 B Smls. Pipe
No
No
No
NPS 10 Class 150

WN A105
No
N2
Nozzle #2
NPS 8 Sch 30 DN 200
Nozzle
SA-106 B Smls. Pipe
No
No
No
NPS 8 Class 150

WN A105
No
N3
Nozzle #3
Nozzle
SA-106 B Smls. Pipe
No
No
No
NPS 6 Class 150

WN A105
No
N4
Nozzle #4
Nozzle
SA-106 B Smls. Pipe
No
No
No
NPS 3 Class 150

WN A105
No
9/52
Nozzle Summary
Reinforcement
Pad
Shell
Nozzle
mark
tn :
Req tn:
Nom t:
Design t:
User t:
Aa:
Ar:
Corr:
*
OD
(mm)
t
n
(mm)
Req t
n
(mm)
A1?
A2?
Nom t
(mm)
Design t
(mm)
User t
(mm)
Width
(mm)
t
pad
(mm)
Corr
(mm)
A /A
a r
(%)
N1
273.05
9.27
Yes
Yes
2.72
N/A
N/A
216.1
N2
219.08
7.04
Yes
Yes
2.72
N/A
N/A
370.8
N3
168.27
7.11
Yes
Yes
10*
2.53
N/A
N/A
582.5
N4
88.9
5.49
3.11
Yes
Yes
N/A
N/A
N/A
Exempt
Nozzle thickness
Nozzle thickness required per UG-45/UG-16
Vessel wall thickness
Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Local vessel wall thickness (near opening)
Area available per UG-37, governing condition
Area required per UG-37, governing condition
Corrosion allowance on nozzle wall
Head minimum thickness after forming
10/52
Weight Summary
Weight ( kg) Contributed by Vessel Elements
Component
Metal
Metal
New*
Corroded*
Insulation
Insulation
Lining
Supports
Piping
+ Liquid
Operating Liquid
New
Corroded
Test Liquid
New
Corroded
145.6 145.6
Cylinder #1
56.7
49.7
63.6
64.1
146
147
Cylinder #2
55
48.2
53.4
53.9
118.7 119.7
Ellipsoidal Head #1
24.6
22.3
10.1
10.2
22.4
22.7
Saddle #1
30.8
30.8
TOTAL:
312.8 296.7
127.1 128.1
287.1 289.4
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( kg) Contributed by Attachments
Component
Nozzles &
Flanges
Body Flanges
Tray
Packed
Trays
Supports
Beds
Rings & Vertical

Clips
Loads
New Corroded New Corroded

Cylinder #1
81.6
81.6
30
28.2
Cylinder #2
37.2
36.3
Ellipsoidal Head #1
13.6
13.2
TOTAL:
81.6
81.6
80.7
77.7
Vessel operating weight, Corroded:

Vessel operating weight, New:
Vessel empty weight, Corroded:
Vessel empty weight, New:
Vessel test weight, New:
Vessel test weight, Corroded:
584 kg
602 kg
456 kg
475 kg
762 kg
745 kg
Vessel center of gravity location - from datum - lift condition

Vessel Lift Weight, New: 475 kg
Center of Gravity:
886.91 mm
Vessel Capacity
Vessel Capacity** (New):
277 liters
Vessel Capacity** (Corroded): 279 liters
**The vessel capacity does not include volume of nozzle, piping or other attachments.
11/52
Test Report
Shop test pressure determination for Chamber bounded by Ellipsoidal Head #1 and ASME B16.5/16.47 Blind
on Flange #1 based on user defined pressure
Shop test gauge pressure is 1 042 kPa at 20 C
The shop test is performed with the vessel in the horizontal position.
Identifier
Allowable
Stress
Local test Test liquid
Stress
pressure static head during test test stress
excessive?
MPa
MPa
kPa
kPa
Flange #1
1 046.82
4.82
NI
NI
NI
Cylinder #1
1 046.82
4.82
32.71
198.9
No
Cylinder #2
1 046.82
4.82
32.71
198.9
No
1 046.8
4.8
26.062
198.9
No
Ellipsoidal Head #1
1 046.8
4.8
22.988
198.9
No
Nozzle #1 (N1)
1 045.66
3.66
103.619
297
No
Nozzle #2 (N2)
1 044.01
2.01
118.299
297
No
Nozzle #3 (N3)
1 045.17
3.17
57.872
297
No
Nozzle #4 (N4)
1 044.79
2.79
65.222
297
No
Notes:
(1) NI indicates that test stress was not investigated.
(2) PL stresses at nozzle openings have been estimated using the method described in Division 2 Part 4.5.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Chamber bounded by Ellipsoidal Head #1 and ASME
B16.5/16.47 Blind on Flange #1.
The test temperature of 20 C is warmer than the minimum recommended temperature of -31 C so the brittle
fracture provision of UG-99(h) has been met.
12/52
Cylinder #1
Component:
Cylinder
Material specification:
SA-516 60 (II-D Metric p. 14, ln. 6)
Internal design pressure: P = 800 kPa @ 120 C
Static liquid head:
Ps
Pth
= 2.18 kPa (SG = 0.9, Hs = 247 mm,Operating head)

(SG = 1, Hs = 492 mm, Horizontal test
= 4.82 kPa
head)
Corrosion allowance
Inner C = 1 mm
Design MDMT = -25 C

Rated MDMT = -105 C
Radiography:
Outer C = 0 mm
No impact test performed

Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Longitudinal joint None UW-11(c) Type 1

Left circumferential joint - None UW-11(c) Type 1
Right circumferential joint - None UW-11(c) Type 1
Estimated weight New = 56.7 kg

corr = 49.7 kg
Capacity
New = 114.07 liters corr = 115 liters
OD
= 508 mm
Length
= 600 mm
Lc
t
= 8 mm
Design thickness, (at 120 C) Appendix 1-1
t
= P*Ro / (S*E + 0.40*P) + Corrosion

= 802.18*254 / (118 000*0.70 + 0.40*802.18) + 1
= 3.46 mm
% Extreme fiber elongation - UCS-79(d)

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*8 / 250)*(1 - 250 / infinity)
1.6%
The extreme fiber elongation does not exceed 5%.

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2
Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 7)
= 0.003445
B
= 113.9 MPa
S
118 / 1.00 = 118 MPa
13/52
ScHC
min(B, S) = 113.9 MPa
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 8)
= 0.003937
B
= 115.78 MPa
S
118 / 1.00 = 118 MPa
ScHN
min(B, S) = 115.78 MPa
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 8)
= 0.003937
B
= 115.78 MPa
S
118 / 1.00 = 118 MPa
ScCN
min(B, S) = 115.78 MPa
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 7)
= 0.003445
B
= 113.9 MPa
S
118 / 1.00 = 118 MPa
ScCC
min(B, S) = 113.9 MPa
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table

CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 7)
= 0.003445
B
= 113.9 MPa
S
118 / 1.00 = 118 MPa
ScVC
min(B, S) = 113.9 MPa
14/52
Cylinder #2
Component:
Cylinder
SA-516 60 (II-D Metric p. 14, ln. 6)
Static liquid head:
Ps
Pth

= 4.82 kPa
head)
Corrosion allowance
Inner C = 1 mm
Design MDMT = -25 C

Rated MDMT = -105 C
Radiography:
Outer C = 0 mm

Longitudinal joint None UW-11(c) Type 1

Left circumferential joint - None UW-11(c) Type 1
Right circumferential joint - None UW-11(c) Type 1
Estimated weight New = 55 kg

corr = 48.2 kg
Capacity
New = 114.07 liters corr = 115 liters
OD
= 508 mm
Length
= 600 mm
Lc
t
= 8 mm
t

= 802.18*254 / (118 000*0.70 + 0.40*802.18) + 1
= 3.46 mm

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*8 / 250)*(1 - 250 / infinity)
1.6%

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 7)
= 0.003445
B
= 113.9 MPa
S
118 / 1.00 = 118 MPa
15/52
ScHC
min(B, S) = 113.9 MPa
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 8)
= 0.003937
B
= 115.78 MPa
S
118 / 1.00 = 118 MPa
ScHN
min(B, S) = 115.78 MPa
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 8)
= 0.003937
B
= 115.78 MPa
S
118 / 1.00 = 118 MPa
ScCN
min(B, S) = 115.78 MPa

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 7)
= 0.003445
B
= 113.9 MPa
S
118 / 1.00 = 118 MPa
ScCC
min(B, S) = 113.9 MPa

CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 7)
= 0.003445
B
= 113.9 MPa
S
118 / 1.00 = 118 MPa
ScVC
min(B, S) = 113.9 MPa
16/52
Ellipsoidal Head #1
Component:
Material Specification:
Straight Flange governs MDMT
Ellipsoidal Head
SA-516 60 (II-D Metric p.14, ln. 6)

Static liquid head:
Ps= 2.16 kPa (SG=0.9, Hs=245 mm Operating head)
Pth= 4.8 kPa (SG=1, Hs=490 mm Horizontal test head)
Corrosion allowance:
Inner C = 1 mm
Design MDMT = -25C

Rated MDMT = -105C
Radiography:
Outer C = 0 mm

Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Category A joints Head to shell seam -
Seamless No RT
None UW-11(c) Type 1
Estimated weight*: new = 24.6 kg

Capacity*:
new = 21 liters
* includes straight flange
Outer diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Results Summary
corr = 22.3 kg
corr = 21.3 liters
=
=
=
=
=
=
508 mm
10 mm
1.9807 (new)
1.9728 (corroded)
30 mm
10 mm
The governing condition is UG-16.

Minimum thickness per UG-16
Design thickness due to internal pressure (t)
= 2.5 mm + 1 mm = 3.5 mm
= 2.98 mm
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (490 / (2*124.19))2]=0.981988
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (488 / (2*123.19))2]=0.987195
Design thickness for internal pressure, (Corroded at 120 C) Appendix 1-4(c)
t
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

802.16*508*0.981988 / (2*118 000*0.85 + 2*802.16*(0.981988 - 0.1)) + 1
2.98 mm
17/52
The head internal pressure design thickness is 2.98 mm.

EFE =
=
=
(75*t / Rf)*(1 - Rf / Ro)

(75*10 / 89.38)*(1 - 89.38 / infinity)
8.3916%
The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(4) or
(5).
18/52

Component:
Straight Flange
SA-516 60 (II-D Metric p. 14, ln. 6)
Static liquid head:
Ps
Pth

= 4.8 kPa
head)
Corrosion allowance
Design MDMT = -25 C
Rated MDMT = -105 C
Radiography:
Inner C = 1 mm
Outer C = 0 mm

Longitudinal joint Circumferential joint -
Seamless No RT
Estimated weight New = 3.7 kg

corr = 3.3 kg
Capacity
New = 5.61 liters corr = 5.66 liters
OD
= 508 mm
Length
= 30 mm
Lc
t
= 10 mm
t

= 802.16*254 / (118 000*0.85 + 0.40*802.16) + 1
= 3.03 mm

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*10 / 249)*(1 - 249 / infinity)
2.008%

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 9)
= 0.004429
B
= 117.36 MPa
S
118 / 1.00 = 118 MPa
ScHC
min(B, S) = 117.36 MPa
19/52
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 10)
= 0.004921
B
= 118.78 MPa
S
118 / 1.00 = 118 MPa
ScHN
min(B, S) = 118 MPa
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 10)
= 0.004921
B
= 118.78 MPa
S
118 / 1.00 = 118 MPa
ScCN
min(B, S) = 118 MPa

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 9)
= 0.004429
B
= 117.36 MPa
S
118 / 1.00 = 118 MPa
ScCC
min(B, S) = 117.36 MPa

CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (254 / 9)
= 0.004429
B
= 117.36 MPa
S
118 / 1.00 = 118 MPa
ScVC
min(B, S) = 117.36 MPa
20/52
Flange #1
ASME B16.5-2009 Flange
Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
Gasket Description:
PWHT performed:
Circumferential joint radiography:
NPS 20 Class 150 WN A105

SA-193 B7M Bolt <= 64 (II-D Metric p. 352, ln. 28)
Yes
-48C per UCS-66(b)(1)(b)
2.1694 kPa
1 694 kPa @ 120C
1 960 kPa @ 20C
3 000 kPa @ 20C
Flexitallic Spiral Wound CG 304 S.S.
No
21/52

This is an ASME B16.5/16.47 rated blind flange.
Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
Gasket Description:
PWHT performed:
NPS 20 Class 150 Blind A105

Yes
-48C per UCS-66(b)(1)(b)
2.1694 kPa
1 694 kPa @ 120C
1 960 kPa @ 20C
3 000 kPa @ 20C
No
22/52
Nozzle #1 (N1)
tw(lower) = 8 mm
Leg41 = 8 mm
Note: round inside edges per UG-76(c)
Location and Orientation

Located on:
Orientation:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Passes through a Category A joint:
Cylinder #2
270
350 mm
440 mm
No
Nozzle
Access opening:
Description:
Inside diameter, new:
Nominal wall thickness:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
Local vessel minimum thickness:
Liquid static head included:
Longitudinal joint efficiency:
No
SA-106 B Smls. Pipe (II-D Metric p. 14, ln. 19)
254.51 mm
9.27 mm
1 mm
84.4 mm
186 mm
8 mm
0 kPa
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:

No
-48C per UCS-66(b)(1)(b)
0 kPa
1 694 kPa @ 120C
1 960 kPa @ 20C
3 000 kPa @ 20C
No
23/52
24/52
Reinforcement Calculations for Internal Pressure
Appendix 1-10 Maximum Local Primary

Membrane Stress
For P = 800 kPa @ 120 C
The opening is adequately reinforced
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
PL
(MPa)
Sallow
(MPa)
81.911 177
A1
(cm2)
A2
(cm2)
A3
(cm2)
4.381 2.6801 --
A5
(cm2)
--
A
welds
(cm2)
treq
(mm)
0.32 3.5
tmin
(mm)
8.11
Division 2 Part 4.5 Strength of Nozzle Attachment Welds Summary

Average Shear Stress in Weld
ky
1.0645
L
(mm)
214.45
L41T
(mm)
5.66
L42T
(mm)
L43T
(mm)
fwelds
(N)
11 711.28
(MPa)
7.83
S
(MPa)
118
Over
stressed
No
UW-16 Weld Sizing Summary

Weld description
Nozzle to shell fillet (Leg 41)
Required weld
throat size (mm)
Actual weld
throat size (mm)
4.9
5.6
Status
weld size is adequate
Calculations for internal pressure 800 kPa @ 120 C

Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt to -105 C per UCS-66(b)(3) (coincident ratio = 0.2454).
Nozzle UCS-66 governing thk: 8 mm

Nozzle rated MDMT:
-105 C
Appendix 1-10
Effective radius of the vessel
Reff =
=
=
0.5*Di
0.5*494
247 mm
Limit of reinforcement along the vessel wall

LR
=
=
=
8*t
8*7
55.99 mm
25/52
Limit of reinforcement along the nozzle wall projecting outside the vessel surface
LH1 =
=
=
t + 0.78*(Rn*tn)0.5
7 + 0.78*(128.25*8.27)0.5
32.4 mm
LH2 =
=
=
Lpr1 + t
84.4 + 7
91.4 mm
LH3 =
=
=
8*(t + te)
8*(7 + 0)
55.99 mm
LH
=
=
=
min[ LH1, LH2, LH3]

min[ 32.4, 91.4, 55.99]
32.4 mm
Effective thickness
teff
=
=
t
7 mm
Total available area near the nozzle opening
=
=
=
min[ (2*Rn + tn) / ((Di + teff)*teff)0.5, 10]

min[ (2*128.25 + 8.27) / ((494 + 7)*7)0.5, 10]
4.4714
A1
=
=
=
=
t*LR*max[ ( / 4) , 1]
7*55.99*max[ (4.4714 / 4) , 1] / 100
7*55.99*1.1178 / 100
4.381 cm2
A2
=
=
=
tn*LH
8.27*32.4 / 100
2.6801 cm2
A41 =
=
=
0.5*L412
0.5*82 / 100
0.32 cm2
AT
A1 + A2 + A41
4.381 + 2.6801 + 0.32
7.3811 cm2
=
=
=
Forces at nozzle to vessel intersection

fN
=
=
=
P*Rn*(LH - t)
800*128.25*(32.4 - 7) / 1000
2 606.57 N
fS
P*Reff*(LR + tn)
26/52
fY
=
=
800*247*(55.99 + 8.27) / 1000

12 698.79 N
=
=
=
P*Reff*Rnc
800*247*128.25 / 1000
25 343.07 N
Average local primary membrane stress

avg =
=
=
(fN + fS + fY) / AT
(2 606.57 + 12 698.79 + 25 343.07) / 7.3811 / 100
55.071 MPa
General primary membrane stress

circ =
=
=
P*Reff / teff
800*247 / 7 / 1000
28.232 MPa
Maximum local primary membrane stress at the nozzle intersection

PL
=
=
=
max[ {2*avg - circ} , circ]

max[ {2*55.07 - 28.23} , 28.23]
81.911 MPa
Allowable stress
Sallow =
=
=
1.5*S*E
1.5*118*1
177 MPa
PL = 81.91 MPa Sallow = 177 MPa
satisfactory
Division 2 Part 4.5 Strength of Nozzle Attachment Welds (U-2(g) analysis)

Discontinuity force factor
ky
=
=
=
(Rnc + tn) / Rnc

(128.25 + 8.27) / 128.25
1.0645
Weld length resisting discontinuity force
=
=
=
/ 2*(Rn + tn)
/ 2*(128.25 + 8.27)
214.45 mm
27/52
Weld throat dimensions
L41T =
=
=
0.7071*L41
0.7071*8
5.66 mm
Average shear stress in weld
fwelds =
=
=
=
=
=
min[ fY*ky, 1.5*Sn*(A2 + A3) , / 4*P*Rn2*ky2 / 1000 ]

min[ 25 343.07*1.0645, 1.5*118*(2.6801 + 0)*100 ]
11 711.28 N
fwelds / [L*(0.49*L41T + 0.6*tw1 + 0.49*L43T)]

11 711.28 / [214.45*(0.49*5.66 + 0.6*7 + 0.49*0)]
7.833 MPa
= 7.83 MPa S = 118 MPa
satisfactory
UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 7 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 4.9 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check

ta UG-27
=
=
=
P*R / (S*E - 0.6*P) + Corrosion

800*128.25 / (118 000*1 - 0.6*800) + 1
1.87 mm
ta
=
=
=
max[ ta UG-27 , ta UG-22 ]

max[ 1.87 , 0 ]
1.87 mm
tb1
=
=
=
P*Ro / (S*E + 0.4*P) + Corrosion

800*254 / (118 000*1 + 0.4*800) + 1
2.72 mm
tb1
=
=
=
max[ tb1 , tb UG16 ]

max[ 2.72 , 3.5 ]
3.5 mm
tb
=
=
min[ tb3 , tb1 ]

min[ 9.11 , 3.5 ]
28/52
tUG-45
3.5 mm
=
=
=
max[ ta , tb ]
max[ 1.87 , 3.5 ]
3.5 mm
Available nozzle wall thickness new, tn = 0.875*9.27 = 8.11 mm

The nozzle neck thickness is adequate.
29/52
Nozzle #2 (N2)
tw(lower) = 8 mm
Leg41 = 8 mm

Located on:
Orientation:
Offset from center, Lo:
Cylinder #1
90
950 mm
450 mm
-143.5 mm
No
Nozzle
Access opening:
Description:
Opening chord length:
No
NPS 8 Sch 30 DN 200
205 mm
7.04 mm
1 mm
304.99 mm
96.68 mm
198.28 mm
8 mm
0 kPa
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:

No
-48C per UCS-66(b)(1)(b)
0 kPa
1 694 kPa @ 120C
1 960 kPa @ 20C
30/52
Hydrotest rating:
PWHT performed:
3 000 kPa @ 20C

No
31/52
UG-37 Area Calculation Summary (cm2)

For P = 800 kPa @ 120 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
1.7459 11.6135 9.3645 1.609 --
A5
A
welds
--
0.64 3.5
treq
tmin
6.16
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
4.23
5.6
Status

Nozzle UCS-66 governing thk: 6.16 mm

Nozzle rated MDMT:
-105 C
Parallel Limit of reinforcement per UG-40
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(304.99, 152.5 + (7.04 - 1) + (8 - 1))
=
304.99 mm
Outer Normal Limit of reinforcement per UG-40
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 1), 2.5*(7.04 - 1) + 0)
=
15.09 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

800*103.5 / (118 000*1 - 0.6*800)
0.7 mm
Required thickness tr from UG-37(a)

tr
P*Ro / (S*E + 0.4*P)
32/52
=
=
800*254 / (118 000*1 + 0.4*800)

1.72 mm
Area required per UG-37(c)

Allowable stresses: Sn = 118, Sv = 118 MPa
fr1 = lesser of 1 or Sn / Sv = 1
=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(304.99*1.72*0.5 + 2*6.04*1.72*0.5*(1 - 1)) / 100
2.6188 cm2
Area available from FIG. UG-37.1

A1 = larger of the following= 18.7284 cm2
=
=
=
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(304.99*(1*7 - 0.5*1.72) - 2*6.04*(1*7 - 0.5*1.72)*(1 - 1)) / 100
18.7284 cm2
=
=
=
2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*(7 + 6.04)*(1*7 - 0.5*1.72) - 2*6.04*(1*7 - 0.5*1.72)*(1 - 1)) / 100
1.6006 cm2
A2 = smaller of the following= 1.609 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(6.04 - 0.7)*1*7) / 100
1.8658 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(6.04 - 0.7)*1*6.04) / 100
1.609 cm2
A41 =
=
=
Leg2*fr2
(82*1) / 100
0.64 cm2
Area =
=
=
A1 + A2 + A41
18.7284 + 1.609 + 0.64
20.9774 cm2
As Area >= A the reinforcement is adequate.
33/52
UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 6.04 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

ta UG-27
=
=
=

800*103.5 / (118 000*1 - 0.6*800) + 1
1.7 mm
ta
=
=
=

max[ 1.7 , 0 ]
1.7 mm
tb1
=
=
=

800*254 / (118 000*1 + 0.4*800) + 1
2.72 mm
tb1
=
=
=

max[ 2.72 , 3.5 ]
3.5 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.16 , 3.5 ]
3.5 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.7 , 3.5 ]
3.5 mm

Check Large Opening per Appendix 1-7(a)
Area required within 75 percent of the limits of reinforcement
= 2 / 3*A = (2 / 3)*2.6188 = 1.7459 cm2
Area that is within 75 percent of the limits of reinforcement is:
A1 = larger of 1.6006 or
=
=
(2*limits - d)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*228.74 - 304.99)*(1*7 - 1*1.72) - 2*6.04*(1*7 - 1*1.72)*(1 - 1)
34/52
Area =
=
=
9.3645 cm2
A1 + A2 + A3 + A41 + A42 + A43 + A5

9.3645 + 1.609 + 0 + 0.64 + 0 + 0 + 0
11.6135 cm2
The area replacement requirements of Appendix 1-7(a) are satisfied.

Check Large Opening per Appendix 1-7(b)
1-7(b)(1)(a) Di = 494 mm > 1 520 mm
False
1-7(b)(1)(b) d = 304.99 mm > 1 020 mm
False
1-7(b)(1)(b) d = 304.99 mm > 3.4*(247*7)0.5 = 141.37 mm
True
1-7(b)(1)(c) Rn / R = 103.5 / 247 = 0.419 0.7
True
The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of
1-7(b)(2),(3) and (4).
Rn / R = 0.419 does not exceed 0.7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).
35/52
Reinforcement check in the plane parallel to the longitudinal axis


For P = 800 kPa @ 120 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
3.5549 13.1826 10.9335 1.609 --
A5
A
welds
--
0.64 3.5
treq
tmin
6.16

per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
4.23
5.6
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(207, 103.5 + (7.04 - 1) + (8 - 1))
=
207 mm
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 1), 2.5*(7.04 - 1) + 0)
=
15.09 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

800*103.5 / (118 000*1 - 0.6*800)
0.7 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

800*254 / (118 000*1 + 0.4*800)
1.72 mm

36/52
=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(207*1.72*1 + 2*6.04*1.72*1*(1 - 1)) / 100
3.5549 cm2

=
=
=

(207*(1*7 - 1*1.72) - 2*6.04*(1*7 - 1*1.72)*(1 - 1)) / 100
10.9335 cm2
=
=
=

(2*(7 + 6.04)*(1*7 - 1*1.72) - 2*6.04*(1*7 - 1*1.72)*(1 - 1)) / 100
1.3768 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(6.04 - 0.7)*1*7) / 100
1.8658 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(6.04 - 0.7)*1*6.04) / 100
1.609 cm2
A41 =
=
=
Leg2*fr2
(82*1) / 100
0.64 cm2
Area =
=
=
A1 + A2 + A41
10.9335 + 1.609 + 0.64
13.1826 cm2

ta UG-27
=
=
=

800*103.5 / (118 000*1 - 0.6*800) + 1
1.7 mm
ta
37/52
=
=
max[ 1.7 , 0 ]
1.7 mm
tb1
=
=
=

800*254 / (118 000*1 + 0.4*800) + 1
2.72 mm
tb1
=
=
=

max[ 2.72 , 3.5 ]
3.5 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.16 , 3.5 ]
3.5 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.7 , 3.5 ]
3.5 mm

38/52
Nozzle #3 (N3)
tw(lower) = 10 mm
Leg41 = 7 mm

Located on:
Orientation:
End of nozzle to datum line:
Calculated as hillside:
Distance to head center, R:
Ellipsoidal Head #1
0
-330 mm
No
0 mm
No
Nozzle
Access opening:
Description:
No
154.05 mm
7.11 mm
1 mm
85.43 mm
174.33 mm
10 mm
0 kPa
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:

No
-48C per UCS-66(b)(1)(b)
0 kPa
1 694 kPa @ 120C
1 960 kPa @ 20C
3 000 kPa @ 20C
39/52
Gasket Description:
PWHT performed:
Flexitallic Spiral Wound CG 316L S.S.

No
40/52
UG-45
Nozzle Wall
Thickness
Summary
(mm)

For P = 800 kPa @ 120 C
The nozzle
passes UG-45
A
required
A
available
2.3794 13.86
A1
A2
A3
11.6638 1.7058 --
A
welds
A5
--
treq
0.4903 3.5
tmin
6.22

per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
4.28
4.9
Status


Nozzle rated MDMT:
-105 C
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(156.05, 78.03 + (7.11 - 1) + (10 - 1))
=
156.05 mm
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(10 - 1), 2.5*(7.11 - 1) + 0)
=
15.28 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

800*78.03 / (118 000*1 - 0.6*800)
0.53 mm
Required thickness tr from UG-37(a)(c)

tr
P*K1*Do / (2*S*E + 0.8*P)
41/52
=
=
800*0.8878*508 / (2*118 000*1 + 0.8*800)

1.52 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(156.05*1.52*1 + 2*6.11*1.52*1*(1 - 1)) / 100
2.3794 cm2

=
=
=

(156.05*(1*9 - 1*1.52) - 2*6.11*(1*9 - 1*1.52)*(1 - 1)) / 100
11.6638 cm2
=
=
=

(2*(9 + 6.11)*(1*9 - 1*1.52) - 2*6.11*(1*9 - 1*1.52)*(1 - 1)) / 100
2.2587 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(6.11 - 0.53)*1*9) / 100
2.5116 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(6.11 - 0.53)*1*6.11) / 100
1.7058 cm2
A41 =
=
=
Leg2*fr2
(72*1) / 100
0.4903 cm2
Area =
=
=
A1 + A2 + A41
11.6638 + 1.7058 + 0.4903
13.86 cm2
42/52
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*7 = 4.9 mm
Interpretation VIII-1-83-66 has been applied.

ta UG-27
=
=
=

800*78.03 / (118 000*1 - 0.6*800) + 1
1.53 mm
ta
=
=
=

max[ 1.53 , 0 ]
1.53 mm
tb1
2.68 mm
tb1
=
=
=

max[ 2.68 , 3.5 ]
3.5 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 7.22 , 3.5 ]
3.5 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.53 , 3.5 ]
3.5 mm

43/52
Nozzle #4 (N4)
tw(lower) = 8 mm
Leg41 = 5.5 mm

Located on:
Orientation:
Cylinder #2
90
350 mm
410 mm
No
Nozzle
Access opening:
Description:
No
77.93 mm
5.49 mm
0 mm
86.15 mm
156 mm
8 mm
0 kPa
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
Gasket Description:

SA-193 B7 Bolt <= 64 (II-D Metric p. 352, ln. 31)
No
-48C per UCS-66(b)(1)(b)
0 kPa
1 694 kPa @ 120C
1 960 kPa @ 20C
3 000 kPa @ 20C
44/52
PWHT performed:
No
Full UW-11(a) Type 1
45/52
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2)
Summary
For P = 800 kPa @ 120 C
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
This nozzle is exempt from area

calculations per UG-36(c)(3)(a)
treq
2.72
tmin
4.8

per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
3.84
3.85
Status

Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).

Nozzle rated MDMT:
-105 C
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(77.93, 38.96 + (5.49 - 0) + (8 - 1))
=
77.93 mm
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(8 - 1), 2.5*(5.49 - 0) + 0)
=
13.72 mm
LH
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

800*38.96 / (118 000*1 - 0.6*800)
0.26 mm
46/52

tr
=
=
=
P*Ro / (S*E + 0.4*P)

800*254 / (118 000*1 + 0.4*800)
1.72 mm
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*5.5 = 3.85 mm

ta UG-27
=
=
=

800*38.96 / (118 000*1 - 0.6*800) + 0
0.26 mm
ta
=
=
=

max[ 0.26 , 0 ]
0.26 mm
tb1
=
=
=

800*254 / (118 000*1 + 0.4*800) + 1
2.72 mm
tb1
=
=
=

max[ 2.72 , 2.5 ]
2.72 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 4.8 , 2.72 ]
2.72 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.26 , 2.72 ]
2.72 mm

47/52
Saddle #1
Saddle material:
Saddle construction is:
Saddle allowable stress:
Saddle yield stress:
Saddle distance to datum:
Tangent to tangent length:
Saddle separation:
Vessel radius:
Tangent distance left:
Tangent distance right:
Saddle height:
Saddle contact angle:
Web plate thickness:
Base plate length:
Base plate width:
Base plate thickness:
Number of stiffener ribs:
Largest stiffener rib spacing:
Stiffener rib thickness:
Saddle width:
Anchor bolt size & type:
Anchor bolt material:
Anchor bolt allowable shear:
Anchor bolt corrosion allowance:
Anchor bolts per saddle:
Base coefficient of friction:
Web at edge
of rib
MPa
Ss = 91.2
Sy = 235
MPa
180
mm
L = 1 374.53 mm
Ls = 900
mm
R = 254
mm
mm
Al = 264.53
mm
Ar = 210
Hs = 600
mm
= 90
ts = 6
mm
E = 380
mm
F = 200
mm
tb = 6
mm
n= 2
di = 354
mm
mm
tw = 6
b = 150
mm
12 mm
A307
103.421 MPa
0
mm
2
= 0.45
Weight on left saddle: operating corr = 422.29 kg, test new = 504.39 kg
Weight on right saddle: operating corr = 131.09 kg, test new = 226.8 kg
Weight of saddle pair
= 30.84 kg
Notes:
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on
Two Saddle Supports" by L.P. Zick.
48/52
Load
Vessel
condition
Bending + pressure between saddles

(MPa)
Bending + pressure at the saddle

(MPa)
S1
S2
allow
(+)
(+)
S1
allow
(-)
(-)
allow
S2
(+)
(+)
(-)
allow
(-)
Weight
Operating
14.416
82.6
0.262
113.904
15.322
118
1.167
113.904
Weight
Test
16.37
139.23
0.275
113.904
17.45
198.9
1.355
113.904
Load
Vessel
condition
Tangential
shear (MPa)
S3
allow
Circumferential
stress (MPa)
S4
(horns)
allow
(+/-)
Stress over
saddle (MPa)
allow
S5
Splitting (MPa)
S6
allow
Weight
Operating
3.303
94.4
-15.956
177
7.53
99.5
1.225
60.8
Weight
Test
3.331
159.12
-14.635
198.9
7.4
198.9
1.463
211.5
Longitudinal stress between saddles (Weight ,Operating, left saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L / 12) / (*R2*t)
= 3*0.2539*4 141.29*(1 374.53 / 12) / (*250.52*7)
= 0.262 MPa
Sp = P*R / (2*t)
= 0.8*247 / (2*7)
= 14.154 MPa
Maximum tensile stress S1t = S1 + Sp = 14.416 MPa
Maximum compressive stress (shut down) S1c = S1 = 0.262 MPa
Tensile stress is acceptable (<=1*S*E = 82.6 MPa)
Compressive stress is acceptable (<=1*Sc = 113.904 MPa)
Longitudinal stress at the right saddle (Weight ,Operating)
Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3
= 2*42.93 / 3 + 1 374.53 + 2*133.19 / 3
= 1 491.94 mm
w = Wt / Le = 5 426.83*10 / 1 491.94 = 36.37 N/cm
Bending moment at the right saddle:
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)
= 36.37 / 10000*(2*133.19*210 / 3 + 2102 / 2 - (2542 - 133.192) / 4)
= 105.5 N-m
S2 = +- Mq*K1' / (*R2*t)
= 105.5*1e3*15.2692 / (*250.52*7)
= 1.167 MPa
Sp = P*R / (2*t)
= 0.8*247 / (2*7)
= 14.154 MPa
49/52
Maximum tensile stress S2t = S2 + Sp = 15.322 MPa

Maximum compressive stress (shut down) S2c = S2 = 1.167 MPa
Tensile stress is acceptable (<=1*S = 118 MPa)
Compressive stress is acceptable (<=1*Sc = 113.904 MPa)
Tangential shear stress in the shell (left saddle, Weight ,Operating)
Qshear = Q - w*(a + 2*H / 3)
= 4 141.29 - 3.64*(264.53 + 2*42.93 / 3)
= 3 075 N
S3 = K2.2*Qshear / (R*t)
= 1.8832*3 075 / (250.5*7)
= 3.303 MPa
Tangential shear stress is acceptable (<= 0.8*S = 94.4 MPa)
Circumferential stress at the left saddle horns (Weight ,Operating)
S4 = -Q / (4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R / (L*t2)
= -4 141.29 / (4*7*(150+1.56*Sqr(254*7))) - 12*0.0826*4 141.29*250.5 / (1 374.53*72)
= -15.956 MPa
Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 177 MPa)
Ring compression in shell over left saddle (Weight ,Operating)
S5 = K5*Q / ((t)*(ts + 1.56*Sqr(Ro*tc)))
= 0.9134*4 141.29 / ((7)*(6 + 1.56*Sqr(254*7)))
= 7.53 MPa
Ring compression in shell is acceptable (<= 0.5*Sy = 99.5 MPa)
Saddle splitting load (left, Weight ,Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 8.4667*0.6 + 0*0
= 5.08 cm2
S6 = K8*Q / Ae
= 0.1503*4 141.29 / 508
= 1.225 MPa
Stress in saddle is acceptable (<= (2 / 3)*Ss = 60.8 MPa)
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 0 N
Thermal expansion base shear = W* = 4 292.53*0.45 = 1 931.64 N
Corroded root area for a 12 mm bolt = 0.8019 cm2 ( 2 per saddle )
Bolt shear stress = 1 931.64 / (80.1934*1*2) = 12.044 MPa
Anchor bolt stress is acceptable (<= 103.421 MPa)
50/52
Shear stress in anchor bolting, transverse

Maximum seismic or wind base shear = 0 N
Corroded root area for a 12 mm bolt = 0.8019 cm2 ( 2 per saddle )
Bolt shear stress = 0 / (80.1934*2*2) = 0 MPa
Anchor bolt stress is acceptable (<= 103.421 MPa)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 91.2 or 66.451 MPa: (66.451)
Sc = Ki*2*E / (12*(1 - 0.32)*(di / ts)2)
= 1.28*2*199.95E+03 / (12*(1 - 0.32)*(354 / 6)2)
= 66.451 MPa
Allowable compressive load on the saddle
be = di*ts / (di*ts + 2*tw*(b - 25.4))*25.4
= 354*6 / (354*6 + 2*6*(150 - 25.4))*25.4
= 14.91
Fb = n*(As + 2*be*ts)*Sc
= 2*(864 + 2*14.91*6)*66.451
= 138 600.26 N
Saddle loading of 5 097.66 N is <= Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
b = V*(Hs - xo)*y / I + Q / A
= 0*(600 - 228.68)*95.57 / (1e4*604.32) + 4 141.29 / 3 883.2615
= 1.066 MPa
The primary bending + axial stress in the saddle <= 91.2 MPa; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one
saddle slotted)
b = V*(Hs - xo)*y / I + Q / A
= 1 931.64*(600 - 228.68)*95.57 / (1e4*604.32) + 4 141.29 / 3 883.2615
= 12.41 MPa
The secondary bending + axial stress in the saddle < 2*Sy= 470 MPa; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 354, b = 194 mm
tb = (1*q*b2 / (1.5*Sa))0.5
= (1.621*0.067*1942 / (1.5*91.2))0.5
= 5.47 mm
The base plate thickness of 6 mm is adequate.
Foundation bearing check
Sf = Qmax / (F*E)
= 5 097.66 / (200*380)
= 0.067 MPa
51/52
Concrete bearing stress 11.432 MPa ; satisfactory.
52/52

Demo Vessel Calc Secviii

Caricato da

Informazioni sul documento

Descrizione originale:

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

Demo Vessel Calc Secviii

Caricato da

Copyright:

Formati disponibili

Table of Contents

Get Thickness from Pressure

ASME B16.5/16.47 Blind on Flange #1

Left Circumferential Seam

Right Circumferential Seam

None UW-11(c) / Type

None UW-11(c) / Type

None UW-11(c) / Type 1

None UW-11(c) / Type 1

None UW-11(c) / Type

None UW-11(c) / Type

None UW-11(c) / Type 1

None UW-11(c) / Type

Nozzle to Vessel Circumferential

Nozzle free end Circumferential

Nozzle to Flange Circumferential

ASME B16.5/16.47 flange attached to

ASME B16.5/16.47 flange attached to

ASME B16.5/16.47 flange attached to

ASME B16.5/16.47 flange attached to

ASME B16.5/16.47 Blind on Flange #1

Straight Flange on Ellipsoidal Head #1

Chamber design MDMT is -25 C

Notes for MDMT Rating:

Straight Flange governs MDMT

Flange rating governs:

Design notes are available on the Settings Summary page.

Straight Flange on Ellipsoidal Head #1

Nominal t: Vessel wall nominal thickness

Required vessel thickness due to governing loading + corrosion

Longitudinal seam joint efficiency

Head minimum thickness after forming

Circumferential stress due to internal pressure governs

External pressure governs

Combined longitudinal stress of pressure + weight + wind governs

Combined longitudinal stress of pressure + weight + seismic governs

NPS 10 Sch 40 (Std) DN 250

SA-106 B Smls. Pipe

NPS 10 Class 150

NPS 8 Sch 30 DN 200

SA-106 B Smls. Pipe

NPS 8 Class 150

NPS 6 Sch 40 (Std) DN 150

SA-106 B Smls. Pipe

NPS 6 Class 150

NPS 3 Sch 40 (Std) DN 80

SA-106 B Smls. Pipe

NPS 3 Class 150

ASME B16.5/16.47 Blind on Flange #1

Rings & Vertical

New Corroded New Corroded

Vessel operating weight, Corroded:

Vessel center of gravity location - from datum - lift condition

Straight Flange on Ellipsoidal Head #1

= 2.18 kPa (SG = 0.9, Hs = 247 mm,Operating head)

Design MDMT = -25 C

No impact test performed

Longitudinal joint None UW-11(c) Type 1

Estimated weight New = 56.7 kg

= P*Ro / (S*E + 0.40*P) + Corrosion

% Extreme fiber elongation - UCS-79(d)

(50*t / Rf)*(1 - Rf / Ro)

The extreme fiber elongation does not exceed 5%.

= PRo / (SE + 0.40*P) + Corrosion

(50t / Rf)(1 - Rf / Ro)

= PRo / (SE + 0.40*P) + Corrosion

(50t / Rf)(1 - Rf / Ro)

PDoK / (2SE + 2P(K - 0.1)) + Corrosion

(75t / Rf)(1 - Rf / Ro)

= PRo / (SE + 0.40*P) + Corrosion

(50t / Rf)(1 - Rf / Ro)