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Motor Control (AMPGARD)Medium Voltage

10.0-1

July 2014

Motor Control (AMPGARD)


Medium Voltage

Sheet 10 001

CA08104001E

Contents
Motor Control (AMPGARD)Medium Voltage
Motor Starters
General Description
Application and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Personnel Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Non-Loadbreak Isolating Switch . . . . . . . . . . . . . . . . . . .
400 A, 7.2 kV Vacuum ContactorBolt-in, Type SL . . . . . . . . . . . . . .
400 A, 7.2 kV Vacuum ContactorStab-in, Type SL . . . . . . . . . . . . . .
Current Limiting Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Isolated Low Voltage Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bus and Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reduced Voltage StartersMechanical . . . . . . . . . . . . . . . . . . . . . . .
Reduced Voltage StartersSolid-State . . . . . . . . . . . . . . . . . . . . . . . .
Synchronous Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Incoming Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Potential Transformers and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type LBS Loadbreak Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Breaker AMPGARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LBS Loadbreak Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type SL, 400 A, 7.2 kV Vacuum Contactor . . . . . . . . . . . . . . . . . . . . . .
Type SL, 800 A, 7.2 kV Vacuum Contactor . . . . . . . . . . . . . . . . . . . . . .
Type SL, 300 A, 15 kV Vacuum Contactor . . . . . . . . . . . . . . . . . . . . . .
Main Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contactor-Fuse Coordination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protection Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Fuse Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Layout Dimensions
Full Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Primary Reactor, Reduced Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Autotransformer, Reduced Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . .
Synchronous Brush Type Mark V Controller . . . . . . . . . . . . . . . . . . .
Solid-State Reduced Voltage AMPGARD MV4S . . . . . . . . . . . . . . . . .
Incoming Line Switch/PT Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tie Switch Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Arc-Resistant Starter Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Breaker AMPGARD Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AMPGARD XP3
General Description
Application and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enhanced Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Layout Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustable Frequency Drives
General Description
Application and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SC9000 EP Fully Integrated AE-Frame AFD . . . . . . . . . . . . . . . . . . .
Synchronous Transfer Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 kV Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Integrated AMPGARD Main Breaker . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Personnel Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Output Filters and Reactors . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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10.1-17
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10.1-38
10.1-39

10.1-41
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10.1-43
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10.2-16
10.2-17
10.2-19
10.2-20
10.2-22
10.2-24

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For more information, visit: www.eaton.com/consultants

10.0-2 Motor Control (AMPGARD)Medium Voltage


July 2014
Sheet 10 002

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Specifications
See Eatons Product Specification Guide, available on CD or on the Web.
CSI Format: . . . . . . . . . . . . . . . . . . . . . . . . 1995
2010
AMPGARD Motor Starters . . . . . . . . . . Section 16349
Section 26 18 39
AMPGARD Arc Resistant Starters . . . . Section 16349AR Section
AMPGARD XP3 Starters . . . . . . . . . . . . Section 16349XP3 Section
SC 9000 . . . . . . . . . . . . . . . . . . . . . . . . . Section 16349B
Section 26 18 39.13

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For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-1

Sheet 10 003

General Description

AMPGARD Motor
Control Assembly

The low voltage compartment


is painted white as standard to
maximize serviceability.
Simplicity of design: Componentto-component design eliminates half
of the electrical connections.
Time-proven contactor technology:
Three vacuum contactor ratings are
used, 400A and 800A 7.2 kV and 300A
15 kV. 400A 7.2 kV contactors are
available as stab-in or bolt-in design.
800A 7.2 kV and 300A 15 kV contactors
are available as stab-in design only.

AMPGARD Motor Control Assembly

General Description
AMPGARD

Eatons
medium voltage
metal-enclosed control family
provides control and protection
of medium voltage motors and
equipment rated 230013,800V
nominal/15,000V maximum.

Application Description
AMPGARD control has a complete
metal-enclosed offering:

Full and reduced voltage starting of


medium voltage motors up to 8000 hp
Main breaker metal-enclosed
switchgear, a smaller footprint,
single integrated assembly direct
coupled to the AMPGARD control
Integral LBS loadbreak switches
available as main, tie or feeder.
The LBS can be supplied as fused
or un-fused
Adjustable frequency drives
(SC 9000) up to 4160V, 6000 hp

Features, Benefits and Functions


Personnel safety: Positive mechanical
isolating switch with visible disconnect
completely grounds and isolates the
starter from the line connectors with
a mechanically driven isolating shutter,
leaving no exposed high voltage.
Medium voltage door is mechanically
locked closed with interlocking mechanism; low voltage section has separate
door and is segregated from the
medium voltage section.

High degree of isolation: Main bus is


located in separate compartment on
top of lineup. Vertical bus is barriered in
rear of starter. Load cables are isolated
from adjacent starter in two-high
sections. A vertical low voltage wireway
is provided for isolation of customer
control wiring. The low voltage control
compartment is isolated from medium
voltage by grounded steel barriers.
Starter catalog types are available for
the following applications:

Squirrel cage, full voltage


(reversing and non-reversing)
Squirrel cage, primary reactor
Squirrel cage, autotransformer
Reduced voltage solid-state
Synchronous full voltage
Synchronous primary reactor
Synchronous auto-transformer
(reversing and non-reversing)
Two-speed, two winding
Two-speed, one winding

Enclosures
AMPGARD products are available in
NEMA 1 general purpose enclosures
as standard. NEMA 12 (dust tight),
NEMA 3R (outdoor) and arc-resistant
enclosures are available options for
most products. Contact Eaton for
exceptions. Enclosure type affects the
maximum continuous current rating
of the starters in the enclosure.

Refer to Table 10.1-4 on Page 10.1-17 for


specific ratings for each enclosure type.

Arc-Resistant AMPGARD
When specified, AMPGARD is available
in special arc-resistant construction.
AMPGARD AR is available with a 50 kA,
0.5 sec arc resistant rating. The design
has been tested and verified to meet
the requirements of IEEE C37.20.7 for
Type 2B construction. Type 2B construction is defined as arc-resistant at
front, back and sides of the enclosure
with the low voltage compartment door
open. Most types of 400A and 800A
starters, as well as 24-inch (610 mm)
wide incoming cable sections are
available in arc-resistant construction.
A common plenum design to close
couple to Eaton arc-resistant switchgear
is also available. Consult Eaton for
ratings on this design. Main Breaker
AMPGARD, SC 9000 AFD, LBS load
break switches are not available in
arc-resistant construction. Due to the
specific nature of arc-resistant testing,
no modifications may be made to
the enclosure while maintaining the
arc-resistant rating. Consult Eaton
for more details.

Personnel Safety Features


One of the most important considerations in designing the AMPGARD
starter was personnel safety. The
result is an extensive system of
interlocks and other safety features.

Interlocks
Interlocking on AMPGARD starters
includes:

Isolating switch mechanism locks


the medium voltage door closed
when the switch is in the ON position
Provision for optional key interlocks
When door is open, interlock prevents
operating handle from being moved
inadvertently to ON position
When contactor is energized, isolating
switch cannot be opened or closed

CA08104001E

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Ease of installation: Current limiting


fuses, contactor assembly and
isolating switch assembly are easily
removed from the enclosure; line
and load terminals are completely
accessible from the front.
Ease of maintenance: All components
are front accessible, facilitating routine
inspection and/or parts replacement.

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AMPGARD Main Breaker

AMPGARD SC 9000 4160V, 2500 hp AFD

For more information, visit: www.eaton.com/consultants

MV4S
RVSS

2-High FVNR

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10.1-2 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 004

General Description

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Other Safety Features


AMPGARD starters include many
additional features designed to
protect operating personnel. These
features include:

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Provision for a padlock on


the isolating switch handle in
OFF position
Shutter barrier between line
terminals and isolation switch
stabs is mechanically driven
Distinctive marking on switch
assembly appears when shutter
barrier is in position and starter is
completely isolated from the line
Grounding clips provide a positive
grounding of the starter and main
fuses when the isolating switch
is opened
High and low voltage circuits are
compartmentalized and isolated
from each other
The drawout isolation switch is
easily removed by loosening two
bolts in the back of the switch.
The shutter remains in place
when the switch is withdrawn

A remote operator for the starter


isolation switch is an available option.
The AMPGARD Remote Operator (ARO)
enables users to open or close the
switch through the use of a pushbutton
station operated up to 30 feet away
from the starter. Users can mount the
ARO on the front of the starter, plug it
into any available 120 Vac source, then
easily operate the isolation switch from
outside the starter arc flash boundary.

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Isolation Switch Auxiliary Contacts

Optional Blown Fuse


Indicator Contacts

Switch Operating
Arm

Control Plug

JMT-400/800A Isolation Switch


Front View
Line Side Connections

Line Side Access Panel


(Removable From Front)

JMT-400/800A Isolation Switch


Rear View

Isolation Switch
Eatons Type JMT-4/8 and JMT-15 are
each a drawout, lightweight, three-pole,
manually operated isolating switch
mounted in the top of the starter enclosure. They may be easily removed
by loosening two bolts in the rear of
the switch. The JMT-4 is rated 400A
continuous while the JMT-8 is rated
720A continuous. The JMT-15 is rated
300A continuous at 15 kV. All isolation
switches have a mechanical life rating
of 10,000 operations.

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Features
A positive mechanical interlock
between the isolating switch handle
mechanism and contactor prevents the
isolating switch from being opened
when the contactor is closed or from
being closed if the contactor
is closed.
An operating lever in the isolating
switch handle mechanism is designed
to shear off if the operator uses
too much force in trying to open the
non-loadbreak isolating switch when
the contactor is closed. This feature
ensures that the operator cannot open
the switch with the main contactor
closed, even if excessive force is
used on the operating handle.
To operate the isolating switch, the
operating handle is moved through
a 180 vertical swing from the ON to
the OFF position. In the ON position,
a plunger on the back of the handle
housing extends through a bracket on
the rear of the starter high voltage
door, preventing the door from being
opened with the switch closed. When
the high voltage door is open, a door
interlock prevents the handle from
being inadvertently returned to the
ON position.
When the operating handle is moved
from ON to OFF, copper stabs are
withdrawn from incoming line fingers.
As the stabs withdraw, they are
visible above the top of the fuses
when viewed from the front, and
simultaneously grounded. As the
fingers are withdrawn, a spring-driven
isolating shutter moves across the
back barrier to prevent front access
to the line connections. As the
shutter slides into position, distinctive
markings appear on the back barrier,
making it easier to check the position
of the shutter.

The component-to-component circuitry


concept includes the mountings for
the current limiting fuses as part of
the isolating switch.

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Mechanical Non-Loadbreak
Isolating Switch

AMPGARD Remote Operator

Switch Handle
Closed

Switch Handle
Open

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For more information, visit: www.eaton.com/consultants

CA08104001E

July 2014

Motor Control (AMPGARD)Medium Voltage


Motor Starters

10.1-3

Sheet 10 005

General Description

400A, 7.2 kV Vacuum


Contactor, Type SL

400A Bolt-in Contactor


7200 Volt Maximum

General Description
Eatons Type SL Vacuum Contactors
were designed and engineered
specifically for use in AMPGARD
starters. 7.2 kV SL 400A Vacuum
Contactors are self-supporting,
compact, drawout, three-pole, DC
magnet closed contactors. To permit
application matching of the starter to
the motor rating, the SL Contactor is
available in 400A standard and high
interrupting ratings.
SL Contactors are available in the
standard bolt-in configuration and
optional stab-in design. Either bolt-in
or stab-in designs can be supplied in a
two-high configuration, with a starter
maximum of 400 full load amperes. The
total NEMA 1 structure rating cannot
exceed 720A for a combination of
two starters. Refer to Table 10.1-4 on
Page 10.1-17 for other ratings.

Design

Maintenance

Eaton Vacuum Contactors are highly


versatile, low-chop contactors that have
been designed to meet all applicable
NEMA standards and are UL recognized components. The contactors
accommodate mechanical interlocks
that function with the starter isolation
switch and with other contactors.
These interlocks provide unmatched
safety and service protection.

Reduced maintenance is one of the


outstanding features of Eatons
Vacuum Contactor line. The special
contact material in the vacuum
interrupters provides long life even
under severe operating conditions.
The main coils operate with a very
low temperature rise to maximize
insulation life. Steel bearings on
the main shaft provide long, troublefree operation.

The contactors consist of a molded


frame with moving armature, magnet
and vacuum interrupters. The contactor
is easily positioned into the starter, and
vacuum interrupters provide long life
with a minimal maintenance program.
The SL operating coils are energized
by a control board that provides a
pulse-width-modulated DC output.
Control voltages and contactor dropout
times are programmed using a DIP
switch located on the control board.
The control board is mounted in a
protected cavity in the molded
contactor frame to prevent inadvertent
access to the voltage and dropout
DIP switch. Four auxiliary contacts
(2NO, 2NC) are supplied with each
contactor and are wired to terminal
blocks on the starter control panel.
The vacuum interrupters employ
special main contact materials that
exhibit a low chop current plus other
specially engineered characteristics
that minimize switching surges. Surge
protection is therefore not required
due to the use of the vacuum contactor. Surge protection may be required
for other reasons such as the high
probability of lightning strike, etc.

An included simple go/no-go gauge is


used for checking contact wear. Wear
can be checked without removing the
contactor from the starter. The vacuum
contactor at 65 lb is much lighter than
previous generation airbreak or vacuum
contactors, which allows for easier
insertion and removal from the
starter structure.

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Contactor Control Board

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DIP Switch on Contactor Control Board

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CA08104001E

For more information, visit: www.eaton.com/consultants

10.1-4 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 006

General Description
Mechanical Interlock with
Isolation Switch

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400A Stab-in Contactor

7200V Maximum

400A, 7.2 kV Bolt-in


The bolt-in version of the SL Contactor
is supplied as standard for those
applications requiring a 400A contactor.
The contactor is mounted on wheels
and rolls into the AMPGARD structure
on steel rails. Bolted bus bars connect
the contactor line and load terminals
to the power components in the starter
cell. A three-phase current transformer,
three-phase potential transformer and
ground fault current transformer are
mounted in the cell when required.
A plug on the side of the contactor
connects the contactor to the low
voltage control panel.

Roll-out
Wheels
Self-Aligning
Contactor Line
and Load Fingers

400A Stab-in Contactor 7200V


Maximum with Mechanical Interlock

800A, 7.2 kV Vacuum Contactors


The 800A SL Contactor is available in
a one-high configuration and is rated
at 600/650/720A enclosed. The 800A
contactor is available with a stab-in type
connection only. The 800A contactor
is mounted on wheels and has similar
features to the stab-in 400A contactor.

The contactor is easily withdrawn from


the structure by removing the six bolts
securing the contactor line and load
terminals, and the pin connecting
the isolating switch interlock arm.
The contactor can be removed from
the starter without disconnecting
any medium voltage cables.

400A, 7.2 kV Stab-in

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A stab-in version of the SL Contactor


is an available option. The stab-in
contactor is mounted on wheels
and rolls into the AMPGARD structure.
Contactor line and load fingers engage
cell-mounted stabs as the contactor
is inserted into the starter cell. The
contactor is held in position by a bolt
and bracket combination. It can be
easily withdrawn from the starter
cell by removing the bolt holding
the contactor against the bracket
and disconnecting the isolation
switch interlock. The contactor can
be removed from the starter without
disconnecting any medium voltage
cables.

800A Vacuum Break Contactor


7200V Maximum Stab-in with Wheels,
and Line and Load Fingers

300A, 15 kV Stab-in Contactor


The 300A 15 kV SL Contactor is
available in a one-high configuration
and is rated at 300A enclosed. The
300A contactor is available with a
stab-in type connection only. The 15 kV
contactor is mounted on wheels and
has similar features to the 800A 7.2 kV
contactor. The maximum starter current
is 300 full load amperes when supplied
with 15 kV 400 ampere CLS fuses.

300A Stab-in Contactor


15 kV Maximum

Current Limiting Fuses


AMPGARD starters use Eatons Type
CLS power fuses with special time/
current characteristics for motor service.
Type CLE or Type HLE power fuses
are applied when the starter is used
to feed a transformer. The fuse is
coordinated with the contactor and
overload relay characteristics to
provide maximum motor/transformer
utilization and protection. The standard
mounting method for power fuses is
bolted with an option for fuse clips in
the 400A starter. 800A 7.2 kV and 300A
15 kV fuses are supplied as bolted only.
Interruption is accomplished without
expulsion of gases, noise or moving
parts. Type CLS/CLE/HLE fuses are
mounted in a vertical position to ensure
maximum rating reliability, proper
operation and to eliminate the possibility
of dust and dirt collecting, resulting in
a deterioration of dielectric properties.
When a fault has been cleared, a
plastic indicator in the top of the fuse,
normally depressed, pops up to give
visible blown fuse indication. This
indicator also operates the optional
blown fuse mechanism (available
with bolted 7.2 kV fuses only) on the
isolation switch that gives a contact
closure to allow use in the starter
control circuit.
Blown fuses may be removed and
replaced without removing or drawing
out the contactor. The control circuit
primary fuses are also current limiting.

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For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-5

Sheet 10 007

General Description
Standard Isolation Switch
Viewing Window

Motor Load Connections


(Accepts 2-Hole Lugs
as Standard)

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Bolted
Main Fuses

CLS Clip Fuse

Customer
Terminal Blocks
for Remote
Control
Connections

CLS Bolted Fuse

Standard Fuse Mounting is Bolted with Optional Clip Mounting

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Horizontal
Wireway

Fuse Fault
Indicator

Vertical Control
Wireway

Control Power Transformer


(750 VA Standard, up to
4 kVA Available)

AMPGARD 400A StarterMedium Voltage Door Open


Blown Fuse
Indicator
Operating Arm
(Optional)

Blown Fuse Indicating Device

Isolated Low Voltage Control


The low voltage door has four cutouts as standard.

Device panels are provided on the low voltage door to


simplify the mounting of pilot devices. The low voltage control panel is behind the low voltage door and is completely
isolated from the medium voltage compartment. A standard
viewing window allows visual verification of the isolation
switch status before attempting to open the medium voltage
door. The medium voltage door is locked closed whenever
the isolation switch is closed.

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Predrilled Holes for Additional


Control Devices

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1/4 Turn Door Latch


Top and Bottom
Motor Protective Relay
(When Specified)
Standard Isolation
Switch Viewing
Window

Indicating Lights
Start/Stop Pushbutton
(When Specified)
MD-3000 Differential
Relay (When Specified)

Isolation Switch
Operating Handle
(Mechanism Locks
Medium Voltage
Door When Switch
is Closed)

Low Voltage
Access Door

AMPGARD 400A Starter Door Closed


Distinctive Markings on Isolation Switch
Shutter Indicate Shutter is Closed and
Switch is Open

Medium Voltage
Access Door

Interposing Control Relay


DIN Rail Mounted

AMPGARD 400A StarterLow Voltage Door Open

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View of Isolation Switch Through Viewing Window

CA08104001E

For more information, visit: www.eaton.com/consultants

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10.1-6 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 008

General Description

Bus and Optional Features


Insulated Barriers to Separate
Motor Load Cables from Main Bus

ii

Low Voltage
Conduit Area

1
Phase A

2
Phase B

3
4

Phase C

Medium Voltage Conduit


Area (Lower Starter)

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Bus Splice
Plates

Vertical
Bus Drops

Medium Voltage Conduit Area


(Upper Starter)

Bus Compartment Top View 3000A Main Horizontal Bus

Vertical Bus, Rear View (2-High 400A)

Standards and Certifications

Main Bus

Vertical Bus

UL, CSA and IEC Certification

When starters are grouped together


in a lineup, a typical option is the
main bus. The AMPGARD main bus
is mounted in its own 12-inch (305 mm)
high top-mounted enclosure, which
isolates it from the starter. The connection from the main bus to the starter is
done with rigid vertical bus. Insulated
barriers are provided for separate top
entry of power and control cables.
The main bus is top, side and front
accessible, which allows for ease of
maintenance or extension of lineup
without disassembling the starters.

Vertical bus is located behind a fixed


barrier in the rear of the enclosure.
It is fully insulated as standard, with
plating to match that of the main bus.

AMPGARD starters are designed,


assembled and tested to meet all
applicable standards:

Other Optional Features

Main bus is available for 1000, 1200,


2000 and 3000A. Main bus is uninsulated as standard on 7.2 kV and below.
Fully insulated bus is an available
option for up to 7.2 kV starters and is
standard on 15 kV and arc resistant
starters. Bus may be supplied with
either tin or silver plating. Crossover
bus, busway entry, and pull boxes
are not available for the 3000A design
(3000A bus duct provisions are available
with the Main Breaker AMPGARD,
see Page 10.1-12).

AMPGARD starters are available


with a variety of accessories and
modifications to satisfy a wide range
of application requirements. Some
of the broad areas covered include:

Bus and cable entrance enclosures


Transformers
Power factor correction capacitors
Operators and pilot devices
Instruments and meters
Control relays and timers
Solid-state or selected electromechanical protection devices

NEMA/ANSI ICS3
UL 347
CSA
The major components, i.e., contactor,
isolating switch, fuses, EMR-3000 and
EMR-4000 are UL recognized.
UL or CSA labeling of a specific starter
requires review to ensure that all
requested modifications and auxiliary
devices meet the appropriate standards.
Refer to factory when specified.
AMPGARD starters meet the requirements of IEC standards 60694, 60298
and 60470.

Seismic Qualification

Refer to Tab 1 for information on


seismic qualification for this and
other Eaton products.

The standard bus short circuit rating


is 50 kA per NEMA standards and is
based on the let-through current of the
largest fuse used in any starter. An
optional 50 kA, 2-second bus rating is
available for customers that require a
higher rating for the main bus.

21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-7

Sheet 10 009

General Description

Reduced Voltage Starters

Reduced Voltage Reactor Starter

General Description

Reduced Voltage
Autotransformer Starter

i
ii

Eaton offers traditional electromechanical reduced voltage starters in


addition to reduced voltage solid-state
(RVSS) starters. Unless otherwise
specified, reactors and autotransformers
are NEMA medium duty rated. They
are designed for three 30-second starts
per hour. Heavy-duty reactors and
transformers can be supplied when
specified. Locked rotor current must
be specified when ordering reduced
voltage starters to ensure that the
reactors or autotransformers are
properly sized.

1
2
3
4
Reactor Starter

Table 10.1-1. Type 502 Reactor Starting


Characteristics
Starter
Type

%
%
%
%
Motor Motor Line
Torque
Voltage Current Current

80
80% tap
65% tap 1 65
50% tap
50
1

80
65
50

80
65
50

64
42
25

Factory set on 65% tap.

Table 10.1-2. Type 602 Auto-transformer


Starting Characteristics
Starter
Type

%
%
%
%
Motor Motor Line
Torque
Voltage Current Current

80
80% tap
65% tap 2 65
50% tap
50

Advantages

Advantages

Reduces starting currents


Least costly reduced voltage
starting method

Disadvantages

Large footprint: 1-1/2 structures


at 400A
Bump on transition to full voltage
Not as efficient as autotransformer
Due to reduced torque during
starting, motor must typically be
unloaded during the start sequence

Sequence of Operation

Main contactor (M) closes


Current flows through reactor
reducing voltage to motor (based
on tap setting)
When motor current reaches
~125%, the run contactor (R) closes
providing full voltage to the motor

Auto Transformer Starter

80
65
50

67
45
28

64
42
25

6
7
8

Factory set on 65% tap.

Produces the most torque per


incoming line ampere of any
reduced voltage starting method
Less costly than RVSS

Disadvantages

10
11

Large footprint: 1-1/2 structures


at 400A
More costly than reactor
Bump on transition to full voltage
Due to reduced torque during
starting, motor must typically be
unloaded during the start sequence
Notes: Care should be taken when selecting
the motor for reduced voltage starting to
ensure that there is sufficient torque to
accelerate the load at reduced voltage.
Motors that do not fully accelerate at
reduced voltage will generate high voltages
at transition that can damage the autotransformer and void the factory warranty.

Sequence of Operation

12
13
14
15
16
17

Shorting contactor (S) closes


Main contactor (M) closes
Current flows through autotransformer reducing voltage to motor
(based on tap setting)
When motor current reaches ~125%,
the shorting contactor (S) opens and
the run contactor (R) closes providing full voltage to the motor
Notes: Because the motor is never
disconnected from the supply voltage,
the starting is closed transition.

CA08104001E

For more information, visit: www.eaton.com/consultants

18
19
20
21

10.1-8 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 010

General Description

i
ii
1
2
3
4
5
6
7
8

Solid-State Reduced Voltage


AMPGARD MV4S
Eaton offers reduced voltage solidstate soft starters in 400A and 720A
configurations. Horsepower ratings
are available through 5000 hp. The
400A AMPGARD soft starter requires
one full height structure with a full
voltage starter in the upper compartment bus connected to a soft start truck
assembly in the lower compartment.
The 720A soft starter requires two
full height structures (total 72 inches
(1829 mm) wide). The soft start
components are fixed mounted in the
720A starter. Both soft starters include
internal fault protection and built-in
basic motor protection. The standard
assembly includes an EMR-3000 motor
relay for advanced motor protection.

Why is Solid-State Reduced


Voltage Soft Starting Desirable?

10

Eliminate shock to your mechanical


components
Avoid coupling and shaft damage
Prevent rotor and winding failure
Stop drive belt squeal and breakage
Prevent water hammer in pipes
Soft stop the pump motors
Reduce pressure so valves close gently
Avoid the surge wave
Reduce peak starting currents
Reduce voltage drop on motor start

11

12

Ratings

Starting Characteristics
The soft start controller provides
a number of selectable starting
characteristics as standard:

Kick Start
Provides an initial boost of current to
overcome motor and system inertia.

Ramp Start
Operator sets the initial starting
voltage and ramp time. Factory
setting for starting voltage is 20%.
Range is 0 to 100%. Factory setting
for starting time is 10 seconds. Range
is 0 to 120 seconds.

Load CablesNormal

Current Limit
Limits the maximum starting current.
Used in long start time applications
and motor protection applications.
Factory setting is 350% of motor FLA.
Range is 200 to 600%.

Solid-State Soft Stop


Provides a slow decrease in output
voltage. Extends the stopping time of
the motor. Typically used with pumps.

Motor
Protection
Relay

Load CablesMoved for Full Voltage Start

Main Starter
Cubicle

13
14
15
16
17
18
19
20

23004160 Vac grounded systems


60 kV BIL impulse rating
Horsepower: to 5000 hp

Refer to Table 10.1-19 on Page 10.1-32


for more detailed ratings information.
The AMPGARD solid-state soft starter
is recommended for application only
on power systems that are solidly
grounded or resistance grounded.
Ungrounded systems are not
recommended.

Industry Standards
The AMPGARD solid-state starter is
designed and built to meet all applicable
industry standards. The 400A starter is
available as a UL listed assembly.

Soft Starter
LV Control
Compartment

Drawout
SCR Truck
(Located
Behind
MV Door)

AMPGARD 400A Soft Starter

NEMA ICS3
UL 347
CSA
Manufactured in an ISO 9001
and ISO 14001 certified facility

21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-9

Sheet 10 011

General Description
How It Works
1. At the time of start, the bypass
contactor is open and all current
passes through the SCRs that
ramp the voltage per the preprogrammed starter settings.
2. After start is complete, the run
contactor closes, taking the SCRs
out of the circuit.
3. The SCRs are on for only a short
time therefore no MCC venting or
cooling is required.

MV4S Keypad and Display

Application with Capacitors


Capacitors of any kind may not be
connected to the load of the solid-state
starter. When power factor correction
capacitors are required, the capacitors
are connected ahead of the RVSS truck
and are switched with a separate
capacitor contactor. If multiple starters
with capacitors are supplied in the
same lineup, all capacitors are
switched off while the solid-state
starter ramps. At the completion of
the ramp cycle, the capacitors for
all energized starters are sequenced
back on. Long cable runs may create
enough capacitance to be of concern.
Capacitance connected to the starter
motor connections must not exceed
0.3 ufd.

400A MV4S Roll-out Truck

4. When a stop command is


received, the SCRs can be
programmed to ramp down,
providing a soft stop.

i
ii
1
2
3
4
5

Design
Soft start components and bypass
contactor are mounted in a easyto-remove roll-out truck assembly.
Maintenance can be performed with
the truck on a bench away from the
starter cubicle.

6
7
8
9
10
11
12
13
AMPGARD 720A Soft Starter

14
15
16
17
18
19
20

720A MV4S with Doors Open

21
CA08104001E

For more information, visit: www.eaton.com/consultants

10.1-10 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 012

General Description

i
ii
1
2
3
4
5
6
7

Synchronous Motor Control,


Basic or Enhanced, with
Mark V Controller

9
10
11

The Enhanced Brush-type starter


includes all features of the Basic
starter plus premium protection,
metering and communications.
Features include:

AMPGARD synchronous starters are


available for Brush-type and Brushless
Motors, in Basic and Enhanced versions.
Both Basic and Enhanced Brush-type
designs feature the AMPGARD exclusive
Soft-sync that minimizes mechanical
shock as the motor is synchronized.

Power factor regulation/


VAR regulation
Auto-loading
Field forcing
Enhanced metering
Event recorder
Communications with Modbus
TCP/Modbus RTU, Serial Interface
(RS-232)
The standard enhanced display is an
Eaton GP04 interface module. An
Eaton PanelMate is available as a
high-end display.

Eaton Factory Authorized Start-up


Service is required with all Enhanced
Synchronous Starters.

Basic Brush-type
The Basic Brush-type starter includes
a three-phase exciter to generate DC
rotor current up to 200A plus a control
board that determines the proper
time to apply the DC field while also
providing basic protection, including:

Enhanced Brush-type

Basic Brushless
AMPGARD Synchronous Starter

Locked rotor protection


Incomplete sequence
Failure to synchronize
Blown fuse protection
Pullout protection
Field loss protection

The protective features are displayed


on an Eaton GP02 interface module.
Stator protection is provided by
an EMR-3000 solid-state motor
protection relay.

The Basic Brushless starter includes


a three-phase DC power supply to
generate exciter field current up to
10A plus a control board that provides
basic protection. A solid-state motor
protective relay is supplied for pullout
protection. Output voltage is adjustable
from 62125 Vdc.
Stator protection is provided by
an EMR-4000 solid-state motor
protection relay.

Basic Display with Trip Indication

12
13
14
15
16
17
18
19
20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-11

Sheet 10 013

General Description

Incoming Line
Depending on the size and number
of incoming cables, an incoming line
enclosure may be necessary. Different
designs are available for incoming
power for top or bottom entry.
When incoming line metering is
specified, an additional 24-inch
(610 mm) wide metering structure
is typically supplied.

Bus for
Top or
Bottom
Entry
Incoming
Power

Incoming Line Connection Options

Type LBS Loadbreak Switch

For application needs with loads


rated 600 or 1200A at 23006600V,
AMPGARD is available with the Type
LBS loadbreak switch. The LBS is fixed
mounted and will fit in one-half of a
standard 80-inch (2032 mm) high,
36-inch (914 mm) wide vertical structure.
Power fuses up to 450E amperes
can be mounted within the half-high
structure. 600E or 750E fuses require
an additional half-structure, 1100E
or 1350E fuses require an additional
full structure. Lineups supplied with
unfused LBS switches or with switches
that use fuses greater than 450A
cannot be rated for 50 kAIC. Refer to
Table 10.1-5 on Page 10.1-17 for additional ratings information. Mechanical
interlocks are incorporated so that the
door cannot be opened when the switch
is on, and when the door is open the
switch cannot be closed. A safety
screen is supplied behind the switch
door. The Type LBS switch can be
supplied with two Form C electrical
interlocks.

Cable: Maximum of six per phase,


750 kcmil maximum, top or
bottom entry
Bus Duct: Top only, 1200A, 2000A or
3000A. Standard Eaton three-wire
designs only
Transformer Throat: Must be the
standard design used by Eaton

Potential Transformers,
Control Power Transformer
Disconnect and Fuses
Bus connected (7.2 kV max.) potential
transformers and/or control power
transformers are mounted in a
20-inch (508 mm) high assembly that
includes a disconnect and primary fuses.
The assembly can be mounted in a
24-inch (610 mm) or 36-inch (914 mm)
wide structure.

Typical 24-Inch (610 mm) Wide


Incoming Line Structure

i
ii
1
2
3
4
5
6
7
8
9
10

Potential Transformers, Control


Power Transformer and Fuses
Mounted in a Disconnect Assembly,
Height 20 Inches (508 mm)

11
12
Type LBS Loadbreak Switch Shown
in Upper or Lower Half of 36-Inch
(914 mm) Wide Structure, Height
40 Inches (1016 mm)

13
14
15
16
17
18
19
20

Type LBS Loadbreak Switch Shown


with Safety Screen Removed

CA08104001E

For more information, visit: www.eaton.com/consultants

21

10.1-12 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 014

General Description

Main Breaker AMPGARD

Ratings

23006600 Vac systems


(7200 Vac maximum), three-phase
60 kV BIL impulse withstand rating
ANSI interrupting ratings250,
350 and 500 MVA. 500 MVA rating
available for 6600V systems only
Continuous current1200A, 2000A,
and 3000A

ii
1
2

Front/Side Accessible
Connections

All connections requiring maintenance are front or side accessible


Rear access space is not required
An MBA (excluding back-to-back
design) can be installed flush
against the wall

Circuit Breaker Rating Chart


Table 10.1-3. ANSI Standards
Type VCP-W Circuit Breakers Rated on
Symmetrical Current Rating Basis

ANSI
Interrupting
Rating

Nominal
Voltage Class

Impulse
Withstand
Rating

Short-Circuit
Current at Rated
Maximum kV

Continuous
Current
at 60 Hz

MVA

kV

kV Peak

kA rms

Amperes

250

4.16

60 kV BIL

29 at
4760V

1200
2000
3000

350

4.16

60 kV BIL

41 at
4760V

1200
2000
3000

500

7.2

60 kV BIL

33 at
8250V

1200
2000
3000

7
8

Main Breaker AMPGARD

General Description

10

Eatons Main Breaker AMPGARD


(MBA) is a fully integrated metalenclosed medium voltage Type VCP-W
Drawout Vacuum Circuit Breaker that
is bus connected (close-coupled) to
AMPGARD Medium Voltage Starters
in a single integrated assembly.

11

Notes: MBA sections are 100 inches


(2540 mm) high.

12
13
14
15
16
17

Main Breaker AMPGARD (7.2 kV max.)


is suitable for service entrance. Utility
metering sections are not available.
Main Breaker AMPGARD is designed
and built to meet the following
standards where applicable:

NEMA ICS-1 and NEMA ICS-3, Part 2


ANSI/IEEE C37.20.3
UL 347
CSA C22.2, No. 31 and No.14

Listing/Certification
UL listing and CSA certification is
available, depending on the specific
bill of material.

Notes: See Page 10.1-20 for complete ratings.

Main Breaker AMPGARDDoors Open

Requires Less Floor Space

Only 60 inches (1524 mm) deep,


the integrated MBA design provides
a bus system that directly connects
to AMPGARD motor starters, eliminating space-consuming transition
sections. The reduced floor space
requirements yield significant cost
savings, particularly when installation in a prefabricated electrical
house is required
Back-to-back starters provide for
an increase in the number of
starters without an increase in
floor space

18
19
20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

July 2014

Motor Control (AMPGARD)Medium Voltage


Motor Starters

10.1-13

Sheet 10 015

General Description

Microprocessor-Based Relays

Enclosures

Eatons protective relays provide


programmable circuit protection,
information and operator conducted
testing. Refer to Tab 4 for more
information.

The MBA is available in NEMA/


EEMAC 1, NEMA/EEMAC 1G/1A,
and NEMA/EEMAC 12 enclosures.

i
ii
1

Metering
Power Xpert meters are available
for multi-function metering. Refer
to Tab 3.

Communications

Eatons Power Xpert Architecture


communications provides for monitoring and controlling complete electrical
distribution systems of those parts of
a system selected by the operator.
Refer to Tab 2.

Low Voltage Equipment Cell Compartment


for Metering and Protection Devices

4
5
6

AMPGARD 2-High Structure Bus Connected


to Main Breaker Section

7
8
9
10
Side Panel Removed to Show Incoming
Cable Connections

11
12
13
14
15
16
17
18
19
20
21

CA08104001E

For more information, visit: www.eaton.com/consultants

10.1-14 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 016

Technical Data

Technical Data
Typical Wiring Diagram for Full Voltage FVNR Starter

ii
1
Motor

2
3

T3

T2

T1
CG

1CT

X2

X2

X2

X1

X1

X1

CG
GND

DP

MP

H1C H2A

H1A H2A

C1

C11
H1B

H1B H2B

H2B

C2

C12
H1C

H2C

IQ DP4130

25

C13 H1A H2C

C3

GND

X2

GF2

X1

GF1

EMR3000 24
G2

GFCT

G1

8
H3

X3

PF1 H2

X2

H2
H1

10

PT

SF2
1Amp

V2

V11

MB

2 4

(BLK) (WHT)

1T1

Cust. 120 V ACN


Test Power

DC
COIL
2

DC
COIL
1

1T2

Cust.
Rcpt.
M

14

Ground
1 Rcpt.
120 V
ISW

X2

H2
B

Coil
Controller

(X1)

PF1
1 Amp

H1 VA X1
CPT
750

MA
12

IS2

1 Plug
120 V X1

Main
Fuse

Start
8
Amp

SF1

Start

M3

M7

M5

Ma
M2

MX

17

Stop

P1

M7

1A

Ground

Ma

ISW
G
URTD

AC

MP

19
L3

(X1)

MX

(X2)

Run RIL Off GIL

MA

IS1

15

(X2)

50

(WHT) (BLK)

M 5

L2

ACN 32

Ground

M6

Stop

M5

Mb
M4

Ground

L1

P1

21

M8

12 Set Point
System
11 Trip Mode 1

MP

1T3

13

20

M8

12

18

M9

GND

11

16

Neutral
IQ DP-4130

V13
V2

X1 V1

H1

M9

Mb

V3

12

Ground

DP

P1

4160 Vac
60 Hz

Figure 10.1-1. Induction Motor Across-the-Line Starter, Vacuum Contactor with Optional EMR-3000 Motor Protection and
IQ Metering, Start-Stop Pushbuttons, and Red and Green Indicating Lights
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-15

Sheet 10 017

Technical Data

Typical Wiring Diagram for Reduced Voltage Autotransformer RVAT Starter

i
ii

MOTOR

1
T3

T1

T2

2
3

MP
G1 G2

EMR-3000

SCTB

GF12
1CG GF11

5
M9
M9
R9
R9 Mb
M8
R8
R8
M8
R7
R7

H1C H1B H1A


IQ DP-4130
DP
H2C H2B H2A

Rb

Ground

CG

X2
X1

1CT

X1 X2

X1 X2

X1
GF1

GFCT

Ground

X2
GF2

H2A

C11 H1A

C1

C21

H2B

C12 H1B
C2

C22

H2C
C13 H1C C23
25
24

C3

Ra

R6

R6
R5

R5

Rb

X3 V3
X2

PT

Ground

MB

12

SB

RB

MP

H1 X1
PF1
1 AMP

Main
Fuse

CPT
750 VA
1 PLUG
120V

MA

MX

RX

(BLK)

COIL CONTROLLER

+
(WHT)

(BLK)

+
-

(WHT)

SX

OFF

S5
Sb

M3

X1

10 (DISCRETE

R3
S5

R3

Ra
S4

R2

15
16
M7

M5

17
Ma

M7 M5
Mb
M6 M4

9 4
MP
P1

1A

P1

Figure 10.1-2. Induction Motor Reduced Voltage Autotransformer Starter, Vacuum Contactor with Optional EMR-3000 Motor Protection and
IQ Metering, Start-Stop Pushbuttons, and Red and Green Indicating Lights
CA08104001E

18
19

STOP

L1

14

X1

IN 2)
INC. SEQ.

S6
3 S4 S7
M3
START
M4
M2
2

Ground

4160 Vac
60 Hz

SA

RX

ISW

L2

RA

52
2
MP
1
51

X2

RUN RIL GIL

SX MX RX

Ground

X2
50

12

8 AMP

IS1
SF1 1X1 IS2 ISW

H2 X2

13

SA

RA

MP

S 5 1

12

Set MP3000 Set Point


"START" to the
Following; TRNC(100),
TRNT (Max 30 Sec),
and TRN(I).

Transition

Cust 120 V
Test Power
ACN
GND
Cust
1 RCPT
RCPT
120 V

(WHT)

(BLK)

+
-

R 5 1

DC
DC
COIL COIL
2
1

11

Set Point Sys


TP Mode 1

11

6 2
COIL CONTROLLER

M 5 1

DC
DC
COIL COIL
2
1

(WHT)

(WHT)

(BLK)

DC
DC
COIL COIL
1
2

6 2

(BLK)

80
R
L

6
1T1

(BLK)

50
65

L3

10

12

1SA

VC
VB
VA

MA
M

SF2
1 AMP

COIL CONTROLLER

1T2

50

80
R
L

V11

V1

+
-

80
R
L

V2

(WHT)

65

X1

V2

Ground

65

S
J

K
50

Autotransformer

2SA

1T3

3SA

H2
H1

V13

GND

H3

A B NEU C
DP
IQ DP-4130
G

R4
R4

For more information, visit: www.eaton.com/consultants

20
21

10.1-16 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 018

Technical Data

Ground Fault, Instantaneous Overcurrent and Differential (if used).


MAX

T2

T1

22

20

72

31

TRPX

AUX 3

MP

30

B7

B6

71

SS2
Softstart Bypass
Position
Cont Normal Bypass
1
X
2
X
3
X
4
X

12

3
X2

SCTB
CG

MAX Run

CG1

CG1

CG

C2
Black

Blue

C1 Red

H1A H2A

C13

C22

H1B H2B

C23

C31

C32

H1C H2C

C33

= Circuit Board Input

Continued
from Lower
Left

TB2

EMR-3000

C31

TB3

= Circuit Board Dry Output


= Circuit Board Wetted Output

M5

M3

B3

25
CIB

24

GND

MP
GF21

X2 GF2

G2
GF11 EMR-3000
G1

GFCT

X1

TB1

C12

C21

C21

X1

X1

MP

C11

C11

X2

GIL Bypass 1RIL

Off

X1

Green
G GND

1CT

X2

RIL

White

C3

TCB

Ba

Refer to MP4000 Manual IB02602002E, Pages 4-12 Through 4-13,


Setpoints 10-2, 10-15 and 10-19.

21
MAX

All Other Trip Functions Will Operate the Trip Output and Allow the
Softstart Module to Open the Circuit (Controlled Shutdown)
T3

26

23

These Trip Conditions Will Result in the Immediate Opening of the


Main Contactor (Uncontrolled Shutdown)

27
MAX

24

TB8-6

MAX

MP4000 Must be Programmed for AUX2 Relay Output to Trip on:

TB8-5

25

MP4000 Programming Notes:


Motor

RVSS Bypass Input

Capacitors (Power Factor or Surge)


Must not be Connected to the Load Side
of the RVSS Starter. If Capacitors are
Supplied in the Motor Terminal Box,
They Must be Removed.

Fault Status Indicator


for Customers use

ii

Typical Wiring Diagram for Solid-State Reduced Voltage Starter


Contactor Status Indicators for
Customers Use

GF1

M3

B3

M5

Ma

Ba

Mb
M2

M4

B2

1T3
1T2
1T1
B

Reduced Voltage 400A MVS4 Starter

SCR ASSY

400 AMP
Pole ASSY

SCR ASSY

SCR ASSY

X1

H2

X2

H1

X1

11

NEU

V2

B
MP4000

V11

V1

PT

SF2
1 AMP

V13

V13 BLK

V2

V2 GRY

V11

V11 YEL

J2-4

67

J2-1

SS2

MCB

TCB

TCB

CR

Reset

C
GND

TB2-5
TB2-6
RVSS Reset

X2

H1

J2-7

V31

V3
H2

64

TB1-6
TB1-8
Start/Stop

GND

MP G

TB2-1
TB2-2
Emergency Bypass

E
F

10

66

68

CPU

*
TX

65

=
=
=
=

Remote Device
Internal Term. Blk(s)
Term. Blk. for Customer Conn.
TX Type Light

63

See MP
Programming
Notes

12

12

12

MB

BB
2

+
5

MX

MA

BX

BA

SS2

MCB

TB1-9

50

H2

1 Plug

VB

H1

VA
PF1
3 AMP

CPT
2K VA

12
69

70
3

BA

62

ISW
IS1
AMP

SS2

ISW

TCB
4

A1
Main Coil

SS2

TCB
2

TB8-7

GND

A1

TB8-9

MX

*
Start

Start

CR

55
*
Stop

CR
L3

L2

1A

L1

Ring
Transformers

Reset

2
BX

62

PNL PNL AED

Bypass
Coil

EZ Relay
Timing Head .1-30SEC 54
NO/NC

TB3-11

SF1

TCB
TB3-10

Main
Fuse

15
1

19

Stop

21

S N
PHASE C
RVSS
Fault

S N
PHASE B

TRPX

MP

20

Continued
at Right

CIB

1 RCPT
X1
IS2
IS3
ISW

TCB

50

CR

TB4-3

GND
120V

TB1-1

TRPX

X2

18

TRPX

51

CUST
ACN RCPT
CUST 120V
Test Power

17

X2
RVSS
WIL
Fault
X1

15
16

Time Between
Starts Timer
(AUX5 Failsafe)

TB4-1

Mode 2
13
52

(White)

(White)

(White)
1

12
MP
TRIP

TB2-2

DC
Coil
2

TB2-1

14

(White)

DC
Coil
1

(Black)

VA

6
(Black)
+

Coil Controller

VB

DC
Coil
2

(Black)

DC
Coil
1

VC

Mode 1
1

Coil Controller

(Black)
+
-

13

MP
AUX 2

4160 VAC
60 HZ

7
1

S N
PHASE A

GND
1

Figure 10.1-3. Induction Motor Reduced Voltage Solid-State Starter, Vacuum Contactor with EMR-3000 Motor Protection, Local and Remote
Start-Stop Pushbuttons, and Local and Remote Red and Green Indicating Lights

For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-17

Sheet 10 019

Technical Data
Table 10.1-4. Starter Maximum Continuous Current Ratings
Starter Class

Enclosure Type

Two-high with 400A 7.2 kV contactors


Two-high with 400A 7.2 kV contactorsalternate

NEMA 1

NEMA 12/NEMA 3R

Arc Resistant

330 top

320 top

330 bottom

320 bottom

320 top

230 top

210 top

400 bottom 1

370 bottom

350 bottom

One-high with 800A 7.2 kV contactor

720

650

600

One-high with 300A 15 kV contactor

300

300

N/A

ii

360 top
360 bottom

1
2

Limited acceleration time and locked rotor current. Contact Eaton for details.

LBS Loadbreak Switch


Table 10.1-5. LBS Switch Ratings
Description

Continuous
Amperes

Load-Break
Amperes

Fault Close Rating,


kA Asymmetrical

System Fault Rating,


kA Symmetrical

600A unfused switch


1200A unfused switch

600
1200

600
1200

40
61

25
38

600A fused switch, 450E maximum fuse


1200A fused switch, 450E maximum fuse

450
450

600
1200

80
80

50
50

600A fused switch, 750E maximum fuse


1200A fused switch, 750E maximum fuse

600
750

600
1200

64
64

50
50

1200A fused switch, 1350E maximum fuse

1200 2

1200

49

31

1200A rating is for NEMA 1 enclosure with vented covers. NEMA 3R/12 rating is 1000A.

Type SL, 400A, 7.2 kV Vacuum Contactor/Starter Ratings

4
5
6
7
8

Table 10.1-6. Type SL 400A Vacuum Contactor Ratings


Rated Utilization Voltage

2200 to 2500V

3000 to 3600V

3800 to 4800V

6000 to 7200V

Interrupting rating
(With 400A high interrupting contactor)
NEMA unfused (E1)
NEMA fused (E2)

8.5 kA
50 kA

8.5 kA
50 kA

8.5 kA
50 kA

8.5 kA
50 kA

Application table
Induction motor
Synchronous motor (0.8 PF)
(1.0 PF)
Transformer
Capacitor three-phase

200 MVA at 2400V


1750 hp
1750 hp
2000 hp
1500 kVA
1200 kVAR

285 MVA at 3300V


2250 hp
2250 hp
2500 hp
2000 kVA
1650 kVAR

400 MVA at 4600V


3000 hp
3000 hp
3500 hp
2500 kVA
2100 kVAR

570 MVA at 6600V


4500 hp
4500 hp
5500 hp
4000 kVA
3300 kVAR

Arcing time
Pickup voltage
Dropout voltage
Control voltages
AC
DC
Control circuit burden
Closing (AC)/(DC)
Holding (AC)/(DC)
Auxiliary contact rating
Voltage (maximum)
Continuous current
Making capacity (AC)
Making capacity (DC)
Breaking capacity (AC)
Breaking capacity (DC)
Latch (when specified)
Mechanical life
Trip voltages (DC)
Trip voltages (AC)
Minimum trip voltage
Trip burden
24 Vdc
125 Vdc
110/120 Vac
Trip time
Weight

12 milliseconds (3/4 cycle) or less


80% rated coil voltage
60% rated coil voltage

13

110/120/220/240 (50/60 Hz)


125

14

100V125V, 1 kVA/200V250V, 1.8 kVA


100V125V, 40 VA/200V250V, 50 VA

15

9
10
11
12

Maximum Insulation Voltage: 7200V


Maximum interrupting current
(3 operations)
Rated current
IEC make-break capability-AC4
Make
Break
Short-time current
30 seconds
1 second
8.7 milliseconds (0.5 cycle) 3
Standard service altitude
Optional service altitudes
Mechanical life
Electrical life
BIL
Dielectric strength (60 Hz)
Closing time
(Energization to contact touch)
Opening time

8500A (High interrupting)


4500A (Standard interrupting)
400A enclosed
4000A
3200A
2400A
6000A
63 kA Peak
1000 to +2000 meters
3500 to 1001 meters
+2001 to +5000 meters
2.5 million operations
300,000 operations
60 kV (1.2 x 50 microseconds)
20 kV (1 minute)
80 milliseconds
30 to 330 milliseconds (selectable)

600V
10A
7200 VA
125 VA
720 VA
125 VA
250,000 operations
24/125V
110/120V
80% rated coil voltage
400 VA
400 VA
400 VA
30 milliseconds
60 lbs (27 kg) (stab-in/bolt-in)

16
17
18
19
20

Time stated in cycles on 60 Hz base.

21
CA08104001E

For more information, visit: www.eaton.com/consultants

10.1-18 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 020

Technical Data

i
ii
1
2
3
4
5
6
7
8
9

Type SL, 800A, 7.2 kV Vacuum Contactor/Starter Ratings


Table 10.1-7. Type SL 800A Vacuum Contactor Ratings
Description

SJ 25V830

SJ 33V830

SJ 50V830

SJ 72V830

Rated utilization voltage

22002500V

30003300V

38005000V

60007200V

Interrupting rating
NEMA unfused (E1)
NEMA fused (E2)
NEMA fused (E2)

12.5 kA
200 MVA at 2300V
50 kA

12.5 kA
12.5 kA
12.5 kA
285 MVA at 3300V 408 MVA at 4600V 570 MVA at 6600V
50 kA
50 kA
50 kA

Power rating 1
Induction motor
Synchronous motor (0.8 PF)
(1.0 PF)
Transformer
Capacitor three-phase

3000 hp
3000 hp
3500 hp
2500 kVA
2400 kVAR

4000 hp
4000 hp
5000 hp
3500 kVA
3200 kVAR

12,500A
600/650/720A enclosed
800A open

Arcing time
Pickup voltage
Dropout voltage
Control voltages (AC)/(DC)

8000 hp
8000 hp
10,000 hp
6000 kVA
4800 kVAR

Maximum Insulation Voltage: 7200V


Maximum interrupting current
(three operations)
Rated current
IEC make-break capability-AC4 class 3
Make
Break
Short time current
30 seconds
1 second
8.75 milliseconds (0.5 cycle)
Mechanical life
Electrical life
BIL
Dielectric strength (60 Hz)
Closing time (energization to contact touch)
Opening time

8000A
6400A
4320A
10,800A
86 kA peak
250,000 operations
200,000 operations
At rated current
60 kV (1.2 x 50 microseconds)
18.2 kV (1 minute)
80 milliseconds
50330 milliseconds, field
selectable

10
11

5000 hp
5000 hp
6000 hp
4500 kVA
4000 kVAR

Control circuit burden (rated volt)


Closing (AC)/(DC)
Holding (AC)/(DC)
Auxiliary contact rating (L-64)
Voltage (maximum)
Continuous current
Making capacity (AC)
Making capacity (DC)
Breaking capacity (AC)
Breaking capacity (DC)
Latch (when specified)
Mechanical life
Trip voltages (DC)
Trip voltages (AC)
Tripping voltage
Tripping burden
24 Vdc
48 Vdc and 96 Vdc
110 Vac and 220 Vac
Weight

12 milliseconds (3/4 cycle) or less


80% rated coil voltage
60% rated coil voltage
110/120/220/240V (50/60 Hz)
125 Vdc
2600 VA
80 VA
600V
10A
7200 VA
200 VA
720 VA
200 VA
100,000 operations
24/48/96V
110/220V (50/60 Hz)
80% rated coil voltage
1200 VA
400 VA
500 VA
95 lbs (43 kg)

Other power ratings are available based on the specific load data.

12
13
14
15
16
17
18
19
20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-19

Sheet 10 021

Technical Data

Type SL, 300A, 15 kV Vacuum Contactor/Starter Ratings

Table 10.1-8. Type SL 15 kV Vacuum Contactor Ratings


Description

SL12V330

SL15V330

Utilization voltage

10,00011,000V

12,40013,800V

Interrupting rating
EI (unfused)
E2 (fused)
E2 (fused)

5 kA
950 MVA at 11,000V
50 kA

5 kA
1190 MVA at 13,800V
50 kA

1
2

Induction motor

6000 hp (300 FLA)

7500 hp (300 FLA)

Synchronous motor (0.8 PF)

6000 hp

7500 hp

Synchronous motor (1.0 PF)

6750 hp

8500 hp

Transformer

3800 kVA at 11 kV

6800 kVA at 13.8 kV

BIL

75 kV

95 kV (with arrestors)

Rating

Maximum voltage

15,000V

Maximum interrupting current (three operations)

5000A

Rated current

300A enclosed
300A open

IEC make-break capability

AC3make 3000
AC3break 2400

Short-time current
30 seconds
1 second
8.75 milliseconds

1800A
4500A
25 kA peak

Mechanical life

250,000 operations

Electrical life

200,000 operations

Dielectric strength (60 Hz)

36 kV (1 minute)

Closing time

80 milliseconds

Opening time

50 to 330 milliseconds (selectable)

Weight

95 lbs (43 kg)

Arcing time

12 milliseconds (3/4 cycle) or less

Pickup voltage

80% rated coil voltage

Dropout voltage

60% rated coil voltage

Control voltages
(AC)
(DC)

110/120/220/240V (50/60 Hz)


125V

Control circuit burden (rated voltage)


Closing
Holding

2600 VA
80 VA

Auxiliary contact ratings


Voltage (maximum)
Continuous current
Making capacity (AC)
Making capacity (DC)
Breaking capacity (AC)
Breaking capacity (DC)

600V
10A
7200 VA
200 VA
720 VA
200 VA

Latch (when specified)


Mechanical life
Trip voltages (DC)
Trip voltages (AC)
Tripping voltage
Tripping burden
24 Vdc
48 Vdc and 96 Vdc
110 Vac and 220 Vac
Weight

3
4

Table 10.1-9. Type SL 15 kV Vacuum Contactor Specifications


Specification

ii

250,000 operations
24/48/96V
110/220V (50/60 Hz)
80% rated coil voltage
1200 VA
400 VA
500 VA

5
6
7
8
9
10
11
12
13
14
15
16
17
18

95 lbs (43 kg)

19
20
21
CA08104001E

For more information, visit: www.eaton.com/consultants

10.1-20 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 022

Technical Data

ii
1

Main Breaker Ratings


Table 10.1-10. Available VCP-W Vacuum Circuit Breaker Types Rated on Symmetrical Current Rating Basis, Per ANSI Standards
Identification

Rated Values

Circuit
Breaker
Type

Voltage

Related Required Capabilities 1


Insulation Level

Current

Rated
Transient
Recovery
Voltage

Current Values

Asymmetry Factor
for VCP-W Breakers

Cycles V/K
kA
kV rms rms

kA
rms

kA
Crest

Rated
Reclosing Time

2
5
E2
T2 4
Amps I
kV
mS Cycles Y
kA Crest
Sec
rms

Rated Permissible
Tripping Delay

1.6 K Times Rated


Short-Circuit Current

Rated Maximum Voltage


Divided By K

Rated Interrupting Time

Rated Time to Crest

kV
Crest

Rated Crest Voltage

kV
rms

Rated Continuous
Current at 60 Hz

1.6 K Times Rated


Short-Circuit Current

1.2 x 50
sec. Impulse

2
kV
MVA V
Class Class kV rms K

K Times Rated
Short-Circuit
Current 3 KI

Closing and
Latching
Capability
(Momentary)

Normal
Frequency

Rated Voltage
Range Factor

Rated
Maximum
Voltage

Nominal
Voltage Class

Nominal Three-Phase
MVA Class

Rated Short-Circuit Current


(at Rated Maximum kV)

Maximum Sym.
Interrupting
Capability

Rated Withstand
Test Voltage

3-Second Short-Time
Current Carrying
Capability

kA rms S
Assy.

50
VCP-W
250

4.16

250

4.76

1.24 19

60

1200
2000
3000

29

8.9

50

30

3.85

36

36

58
97
132 8 78 8

1.2

50
VCP-W
350

4.16

350

4.76

1.19

19

60

1200
2000
3000

41

8.9

50

30

4.0

49

49

132

78

1.2

10

75
VCP-W
500

7.2

500

8.25

1.25 36

95

1200
2000
3000

33

15.5

60

30

6.6

41

41

111

66

1.2

11
12

13
3

14
15

4
5

For reclosing service, there is No Derating necessary for Eatons type VCP-W family of circuit breakers. R = 100%. Type VCP-W breaker can perform
the O-C-O per ANSI C37.09; O-0.3s-CO-15s-CO per IEC 56; and some VCP-Ws have performed O-0.3s-CO-15s-CO-15s-CO-15s-CO; all with no derating.
Contact Eaton for special reclosing requirements.
V
For three-phase and line-to-line faults, the symmetrical interrupting capability at an operating voltage, Vo =
(Rated Short-Circuit Current)
Vo
But not to exceed KI.
V
(Rated Short-Circuit Current)
Single line-to-ground fault capability at an operating voltage, Vo = 1.15
Vo
But not to exceed KI.
The above apply on predominately inductive or resistive three-phase circuits with normal-frequency line-to-line recovery voltage equal to the
operating voltage.
4000A continuous rating is available for 5/15 kV. Contact Eaton for details.
3-cycle rating available.
Tripping may be delayed beyond the rated permissible tripping delay at lower values of current in accordance with the following formula:
(K Times Rated Short-Circuit current) 2
T (seconds) =Y
Short-Circuit Current Through Breaker

The aggregate tripping delay on all operations within any 30-minute period must not exceed the time obtained from the above formula.
Included for reference only.
Asymmetrical interrupting capability = S times symmetrical interrupting capability, both at specified operating voltage.
8 Non-standard breakers with high momentary rating available for special applications.
Notes: Contact Eaton for capacitor switching, low inductive switching, and cable charging ratings.
6

16
17
18
19
20

Table 10.1-11. VCP-W Breaker Stored Energy Mechanism Control Power Requirements
Rated
Control
Voltage

Spring Charge Motor


Run
Amperes

Time
(Seconds)

Close or Trip
Amperes

48 Vdc
125 Vdc
250 Vdc

9.0
4.0
2.0

6
6
6

16
7
4

120 Vac
240 Vac

4.0
2.0

6
6

6
3

UV Trip mA
(Maximum)

Voltage Range
Close

Trip

Indicating
Light
Amperes

200
80
40

3856
100140
200280

2856
70140
140280

0.35
0.35
0.35

104127
208254

104127
208254

0.35
0.35

21
For more information, visit: www.eaton.com/consultants

CA08104001E

July 2014

Motor Control (AMPGARD)Medium Voltage


Motor Starters

10.1-21

Sheet 10 023

Technical Data

One of the most critical coordination


issues is between the contactor and
the starter fuses. The fuses must
interrupt faults greater than the
interrupting rating of the contactor.
The AMPGARD 400A high interrupting
contactor (SL400A-HI) has an 8-cycle
dropout time factory setting as
standard and will interrupt at 8500A.
The maximum size fuse used with an
SL400A-HI contactor is a 450-24R. By
comparing the fuse curve with the
contactor rating, it can be observed
that for faults greater than 8500A, the
fuse will open before the contactor.
With faults less than 8500A, the
contactor may clear the fault before
the fuse blows, depending on the
settings of the protective relays. Refer
to Figure 10.1-4 for an illustration of
AMPGARD coordination.
Other vacuum contactors available
today may have lower interrupting
ratings than the AMPGARD Type SL
vacuum contactors. Dropout times
also vary, and may be as short as
two cycles on other starter designs.
Lower interrupting ratings and shorter
dropout times can result in fault
current levels where the contactor
may be required to interrupt a fault
greater than its rating. This can
result in equipment failure. Refer to
Figure 10.1-5 for an illustration of
an improperly coordinated starter.
AMPGARD XP3 provides complete
contactor fuse coordination with
minimum contactor opening time to
minimize the time fault current flows
throughout the power system. Refer
to Pages 10.1-4110.1-44 for more
complete details.

mechanical damage to the motor and


may prevent the starter fuses from
blowing by allowing the contactor to
clear the fault (only if the fault is less
than the contactor interrupting rating).
AMPGARD starters use 400A standard
interrupting contactors (SL400-SI)
when the contactor is not required
to coordinate with the starter main
fuse. An example of this application
is the run contactor of a reduced
voltage starter.

i
ii
1
2
3
4
5
6
7

Time

The AMGARD starter provides


ensured coordination between its
fuses, contactor, current transformers,
protective relays, and the motor it
is controlling.

AMPGARD starters also ensure


coordination between other starter
components. The current transformers
and protective relays are selected to
work properly with each other, and
to protect the motor. Protective relays
like Eatons EMR-3000 provide optimal
motor protection, while also rapidly
opening the contactor during fault
conditions. This rapid opening signal
cannot open the contactor in less than
its set dropout time, but it will take
the motor off-line in the shortest
possible time. This will help minimize

Contactor
Dropout

24R Fuse
Curve

8
9

Contactor
Interrupting Rating

10

Current

Figure 10.1-4. Proper Contactor Fuse Coordination Found in AMPGARD Starter

11
12
13
24R Fuse
Curve
Time

Contactor-Fuse Coordination

14
15

Contactor
Dropout

16

Contactor
Interrupting Rating

17
Fault Current Range
where Contactor can
Attempt to Open on a Fault
Greater than its Rating

Current

Figure 10.1-5. Contactor Fuses That Are Not Properly Coordinated

18
19
20
21

CA08104001E

For more information, visit: www.eaton.com/consultants

10.1-22 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 024

Technical Data

ii
1
2
3
4
5
6
7
8
9
10

Protection Considerations
Coordinated with the motors
characteristics, the protective devices
in the AMPGARD starter provide motor
protection from overload to
full system capacity faults.

InsulGard relays are an available


option on AMPGARD starters. The
InsulGard provides early warning of
increasing partial discharge levels in

Multi-function solid-state motor


protection relays are a common
option on AMPGARD starters. The
EMR-3000 is typically provided when
a multi-function relay is specified.
The EMR-3000 provides many types of
protection including overload, locked
rotor, ground fault and phase loss/
phase unbalance. The EMR-3000 also
provides start control logic to protect
the motor against excessive starting.
The relay may be applied to either
across-the-line or reduced voltage
starters. On reduced voltage starters,
the EMR-3000 can control the
transition from reduced to full voltage,
offering the greatest protection for the
motor and starter. An optional RTD
module can be supplied for motors
with built-in RTDs. The EMR-4000 can
be supplied when voltage monitoring
and protection are required.
Eatons MD-3000 can be supplied when
motor differential protection is required.

the starting equipment, cables and


motor. This early warning will help the
user to better schedule maintenance
and avoid unplanned downtime.

Ultimate Trip

AMPGARD starters are supplied with


an adjustable thermal overload relay
as standard.

MP-3000 Motor Protection


Curve Programmed to
Follow Specific Motor
Damage Curve Providing
Maximum Motor
Utilization

Controller Maximum
Interrupting Rating

Time In Seconds

Full Load Amps

Motor Starting Curve

11
Instantaneous
Overcurrent

12
24R Fuse

13
14

Contactor Dropout

15
16

Asymmetrical
Offset Compensation

17
18
19

Contactor Interrupting
Capacity

EMR-3000 Motor Protective Relay


Current

Figure 10.1-6. Full Range Coordinated Protection Between Current Limiting Type CLS Fuses,
Vacuum Contactor and Motor Protection Relay

20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-23

Sheet 10 025

Technical Data

Starter Fuse Information

Table 10.1-12. Fuse Coordination Recommendations


Minimum FLA

Maximum FLA

Fuse Rating

CT Ratio

7.2 kV/400A Contactor


10.0
23.0
31.2
42.0

22.9
31.1
41.9
46.7

70-2R
70-2R
100-3R
100-3R

25:5
50:5
50:5
75:5

46.8
63.0
74.8
83.0

62.9
74.7
82.9
93.5

130-4R
150-5R
170-6R
170-6R

75:5
100:5
100:5
150:5

93.6
124.0
137.1
166.0

123.9
137.0
165.9
187.0

200-9R
200-9R
230-12R
230-12R

150:5
200:5
200:5
300:5

187.1
247.0
329.0
360.1

246.9
328.9
360.0
400.0 1

390-18R
450-24R
450-24R
450-24R

300:5
400:5
600:5
600:5

250.0
330.0
499.0
650.1
720.0

450-24R
450-24R
650-36R
800-44R
800-44R

300:5
400:5
600:5
800:5
1000:5

ii
1
2
3
4
5

7.2 kV/800A Contactor


200.0
250.1
330.1
500.0
650.1
1

6
7

Specific motor acceleration time and locked rotor current must be reviewed to ensure
24R fuse has sufficient capacity for start cycle.

8
9
10
11
12
13
14
15
16
17
18
19
20
21
CA08104001E

For more information, visit: www.eaton.com/consultants

10.1-24 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 026

Layout Dimensions

Equipment Details

Mounted in the Medium Voltage Section

3
4
5

7
8

9
10

Three incoming line connectors


Drawout three-pole gang-operated line
isolating switch assembly with isolating shutter, external operating
handle interlocked to prevent opening
the medium voltage compartment
door until the isolating switch is
open and grounded
Vertically mounted current limiting
power fuses with pop-up blown fuse
indicators
One magnetic three-pole vacuum
contactor with DC operating coils
and mechanical interlock to prevent
opening the isolating switch when
contactor is closed
One control power transformer
(115V secondary)
Two CPT primary current
limiting fuses
Four electrical interlocks
(2NO, 2NC)
Three current transformers

Reversing Starter

11
12

One additional magnetic three-pole


vacuum contactor (duplicate of above),
both contactors are mechanically and
electrically interlocked.

Horsepower 1 Volts

Dimensions

Weight
Lbs (kg)

400
400
720

200,000
200,000
200,000

1
1
2

80 (2032) 36 (914) 30 (762) 1 5


80 (2032) 36 (914) 30 (762) 1 5
80 (2032) 36 (914) 30 (762) 0

1350 (613)
1350 (613)
1700 (772)

400
400
720

200,000
200,000
200,000

3
3
4

80 (2032) 36 (914) 30 (762) 0


80 (2032) 36 (914) 30 (762) 0
80 (2032) 36 (914) 30 (762) 0

1800 (817)
1800 (817)
2400 (1090)

400
400
720

400,000
400,000
400,000

1
1
2

80 (2032) 36 (914) 30 (762) 1 5


80 (2032) 36 (914) 30 (762) 1 5
80 (2032) 36 (914) 30 (762) 0

1350 (613)
1350 (613)
1700 (772)

400
400
720

400,000
400,000
400,000

3
3
4

80 (2032) 36 (914) 30 (762) 0


80 (2032) 36 (914) 30 (762) 0
80 (2032) 36 (914) 30 (762) 0

1800 (817)
1800 (817)
2400 (1090)

6600 6 400
6600 6 400
6600 6 720

570,000
570,000
570,000

1
1
2

80 (2032) 36 (914) 30 (762) 1 5


80 (2032) 36 (914) 30 (762) 1 5
80 (2032) 36 (914) 30 (762) 0

1500 (681)
1500 (681)
1800 (817)

6600 6 400
6600 6 400
6600 6 720

570,000
570,000
570,000

3
3
4

80 (2032) 36 (914) 30 (762) 0


80 (2032) 36 (914) 30 (762) 0
80 (2032) 36 (914) 30 (762) 0

1800 (817)
1800 (817)
2400 (1090)

Height 2 Width

Depth

Additional
Starter Spaces

Table 10.1-13. Starter Selection InformationDimensions in Inches (mm)


Equipment
Arrangement
Number

ii

Full Voltage Squirrel Cage Starters


Catalog S210 Non-Reversing
Catalog S310 Reversing

Specifications

Starter
Interrupting
Rating
(kVA)

Layout Dimensions

Contactor
Ampere Rating
(Enclosed)

22002400V Non-Reversing
700/800 3
1500/1750 4
3000

2300
2300
2300

22002400V Reversing
700/800 3
1500/1750 4
3000

2300
2300
2300

40004800V Non-Reversing
1250/1500 3
2500/3000 4
5500

4600
4600
4600

40004800V Reversing
1250/1500 3
2500/3000 4
5500

4600
4600
4600

6600V Non-Reversing
2000/2250 3
4000/4500 4
8000

6600V Reversing
2000/2250 3
4000/4500 4
8000
1
2
3
4
5
6

Horsepower based on NEMA standard design B motor at 1800 rpm.


When horizontal bus is added, height becomes 92.00 inches (2336.8 mm).
At higher hp rating, maximum acceleration time is 3.5 seconds.
At higher hp rating, maximum acceleration time is 6 seconds.
Maximum current for two starters in a single structure is 720A.
May be applied on 6900V systems where maximum voltage does not exceed 7200V.

Mounted in the Low Voltage Compartment

13

14
15
16

Control panel with:


One EMR-3000 motor
protection relay
One interposing control relay

Set of control circuit terminal blocks


One control circuit secondary fuse
One run-test circuit

RVS
RVS

M
Arrangement 1

Arrangement 2

Arrangement 3

Arrangement 4

17
Figure 10.1-7. Starter Arrangements

18
19
20
21

Dimensions for estimating purposes only.


For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-25

Sheet 10 027

Layout Dimensions

1.50 (38)
3.50
(89)
1200 Amp - 4.00" X 1/Ph

4.63 (118)

Main
Bus

Ph Ph Ph
a b c

Low Voltage
Control

1.36
(35)
1.18
(30)

7.39
(188)
5.81
(148)
Low Voltage
Control

80.00
(2032)

62.00
(1575)

22.00
(559)

Load Term
Detail A
Note L

4.63 (118)

2.50
(64)

7.39 21.00
(188) (533)

22.85
(580)
30.00
(762)

36.00
(914)
Front View

2.00 (51)
Main Bus
Note C1
3.00 (76)
6.00 (152)
36.00
(914)
Top View
36.00
(914)
4.50
(114)

9.25 (235)
Note A
2.31
13.75
(58)
(349)
1.00 (25)
6.00 (152)
Note C

Note B

Gnd 1.45
Bus (37)

5.81
(148)

2.00
(51)

61.00
(1549)

ii

5.50 (140)

3.00
(76) 2.00
(51)

Load Term
Detail A
Note L

30.00
(762)

9.32 (237)

Note T

12.00
(305)

1.25
(32)

13.50
(343)

3.00 (76)
27.00
(686)

2.00
(51)

5.50 (140)
6.80 (173)

1
2
3

30.00
(762)
28.00
(711)
21.67
(550)
1.00
(25)

4.50
(114)

4
5
6

Floor Plan
Note D

Side View

Detail A
Load Terms
T1 T2 T3

4.38
4.38
(111)
(111)
Arranged Horizontally
on Rear Wall Load Panel
in Starter

For seismic installations,


mount a minimum of
6.00 inches (152.4 mm)
from wall.

1200A Main Bus

Figure 10.1-8. Arrangement 1 Detail (Full Voltage 400A)See Table 10.1-20 on Page 10.1-34 for Notes

Main
Bus

Ph Ph Ph
a b c

9.32
(237)

12.00
(305)

13.50
(343)

1.25
(32)

Note E

5.50 (140)

Low Voltage
Control

80.00
(2032)
Load Term
Detail A
Note L

7.39
(188)
5.81
(148)

Gnd 1.45
Bus (37)

22.85
(580)
30.00
(762)

36.00
(914)
Front View

1.36
(35)
1.18 (30)

2.00
(51)
4.63 (118)
31.75
(806)

2.50
(64)

2.00
(51)

6.80 (173)

Note G
6.00 (152)

15

4.50 (114)
Note A
Note E
9.25 (235)
2.31
13.75
(59)
(349)
1.00 (25)
6.00 (152)
Note G

3.00 (76)
27.00
(686)

30.00
(762)
28.00
(711)
21.67
(550)
1.00
(25)

16
17

4.50 (114)

Floor Plan
Note D

18

Side View

Detail A

19
800A Starter

Figure 10.1-9. Arrangement 2 Detail (Full Voltage 800A)See Table 10.1-20 on Page 10.1-34 for Notes
CA08104001E

13
14

36.00
(914)
Top View
36.00
(914)

Load Term
T1 T2 T3

4.3
4.3
(109)
(109)
Arranged Horizontally
on Rear Wall Load Panel
in Starter

12

5.50 (140)
Main Bus

29.00
(737)

11
30.00
(762)

2.00
(51)

3.00
(76)

9
10

1.50
(38)
3.50
(89)

For more information, visit: www.eaton.com/consultants

For seismic installations,


mount a minimum of
6.00 inches (152.4 mm)
from wall.

20
21

10.1-26 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 028

Layout Dimensions

11.50 (292.1)

1.25
(31.8)

1.50 (38.1)

ii

PH PH PH Main
A B C Bus

3.50
(88.9)

Top Plan View

6.70 (170.2)
Main
Bus

2
Ground
Bus

24.00
(609.6)

1.00
(25.4)

36.00
(914.4)

Shipping Section 1
1500 Lbs

1.50
(38.1)
13.50
(342.9)

Elevation View
9.32
(236.7)

36.00
(914.4)

5.81
(147.5)

60.00
(1524.0)
56.43
(1433.3)

Shipping Section 1
1500 Lbs

0.90
(22.9)

Low Voltage
Control

1.85
(47.0)

7.39
(187.7)
Ground
Bus
1.45
(36.8)

Base Plan View

30.00
(762.0)

Load Term
T1 T2 T3

5.50
(139.7)

Note E

30.00
(762.0)
6.70 (170.2)

Main Bus
Note G

3.00
(76.2) 1.36
(34.5)

6.00
(152.4)
1.18
(30.0)

80.00
(2032.0)

36.00
(914.4)

59.00
(1498.6)

Top View

2.00
(50.8)

4.50
(114.3)

22.85
(580.4)

LH Side
Sheet

1.25
(31.8)

2.00 (50.8)
2.00 (50.8)

12.00
(304.8)

Load Term
3.50
Detail A
Note L
(88.9)

15
16

4.50
(114.3)

Floor Plan Note D

11

14

Note A

30.00
(762.0)

Structure #1

60.00
(1524.0)

24.00
(609.6)

28.00
(711.3)
1.00
(25.4)

15.00
(381.0)

PH PH PH Main
A B C Bus

13

22.00
(558.8)

Side View

10

12

Note F

19.00
2.00
(482.6)
(50.8)

30.00
(762.0)

UNIT 2D

UNIT 1D
1

8
9

24.00
(609.6)
4.50
(114.3)

22.85
(580.3)

5
6

Top View

62.00
(1574.8)

1.45
(36.8)

Continuation of Bus
from Adjacent Structure

24.00
(609.6)

80.00
(2031.9)

0.90
(22.9)

30.00
(762.0)

27.50
(698.5)

5.50
(139.7)

Note F

12.00
(304.8)

2.50
(63.5)

1.00
(25.4)

13.75
(349.3)

Note E

36.00
(914.4)

9.25
(235.0)

Note A

28.00
2.31
(58.7) 1.00 21.67 (711.3) 30.00
(762.0)
(25.4) (550.5)

Note G

2.92 (74.2)

17
18

Side View

4.38 (111.3)

4.38 (111.3)

2.00
(50.8)

6.00
(152.4)
3.00
(76.2)

Arranged Horizontally
on Rear Wall Load
Panel in Starter

4.50
(114.3)

Floor Plan Note D

Detail A

19

27.00
(685.9)

Structure #2

Figure 10.1-10. Arrangement 1 Detail (Full Voltage 15 kV)See Table 10.1-20 on Page 10.1-34 for Notes

20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-27

Sheet 10 029

Layout Dimensions

Primary Reactor, Reduced


Voltage Starters
Catalog S510 Non-Reversing
Catalog S710 Reversing

Specifications

400
400
720

200,000
200,000
200,000

1
1
2

80 (2032)
80 (2032)
80 (2032)

72 (1829)
72 (1829)
72 (1829)

30 (762)
30 (762)
30 (762)

2800 (1271)
2800 (1271)
4000 (1816)

400
400
720

200,000
200,000
200,000

3
3
4

80 (2032)
80 (2032)
80 (2032)

72 (1829)
72 (1829)
72 (1829)

30 (762)
30 (762)
30 (762)

3250 (1476)
3250 (1476)
4650 (2111)

400
400
720

400,000
400,000
400,000

1
1
2

80 (2032)
80 (2032)
80 (2032)

72 (1829)
72 (1829)
72 (1829)

30 (762)
30 (762)
30 (762)

2800 (1271)
2800 (1271)
4000 (1816)

400
400
720

400,000
400,000
400,000

3
3
4

80 (2032)
80 (2032)
80 (2032)

72 (1829)
72 (1829)
72 (1829)

30 (762)
30 (762)
30 (762)

3250 (1476)
3250 (1476)
4650 (2111)

6600
6600
6600

400
400
720

570,000
570,000
570,000

1
1
2

80 (2032)
80 (2032)
80 (2032)

72 (1829)
72 (1829)
72 (1829)

30 (762)
30 (762)
30 (762)

3300 (1498)
3300 (1498)
4650 (2111)

6600
6600
6600

400
400
720

570,000
570,000
570,000

3
3
4

80 (2032)
80 (2032)
80 (2032)

72 (1829)
72 (1829)
72 (1829)

30 (762)
30 (762)
30 (762)

3250 (1476)
3250 (1476)
4650 (2111)

One additional magnetic contactor


(duplicate of above), both contactors
are mechanically and electrically
interlocked.

Mounted in the Low Voltage Compartment

One control panel with:


One EMR-3000 motor
protection relay
Two interposing relays
One set of control circuit
terminal blocks
One control circuit secondary fuse
One run-test circuit

Reduced Voltage Structure

700/800 4
1500/1750 5
3000

2300
2300
2300

700/800 4
1500/1750 5
3000

2300
2300
2300

ii
1
2
3
4

40004800V Non-Reversing
1250/1500 4
2500/3000 5
5500

4600
4600
4600

40004800V Reversing
1250/1500 4
2500/3000 5
5500

4600
4600
4600

6600V Non-Reversing
2000/2250 4
4000/4500 5
8000
2000/2250 4
4000/4500 5
8000
2
3
4
5

Horsepower based on NEMA standard design B motor at 1800 rpm.


When horizontal bus is added, height becomes 92.00 inches (2336.8 mm).
At higher hp rating maximum acceleration time is 3.5 seconds.
At higher hp rating maximum acceleration time is 6 seconds.

Run
Contactor

Run
Contactor

5
6
7
8

Reactor

Reactor

M
Arrangement 2

Figure 10.1-11. Starter Arrangements

Arrangement 3

Run
Contactor

M
Reversing Reactor
Contactor

12
13
14

Arrangement 4

15

17
18

%
%
%
%
Motor Motor Line
Torque
Voltage Current Current
80
65
50

11

16

Table 10.1-14. Type 502 Reactor


Starting Characteristics

80
65
50

Reversing
Reactor
Contactor

9
10

Run
Contactor

Starting Characteristics

Depth

22002400V Reversing

Arrangement 1

One magnetic three-pole vacuum


run contactor with DC operating coil
and electrical interlocks
Three current transformers
One medium-duty starting reactor
with 506580% taps

80
80% tap
65% tap 1 65
50% tap
50

Width

22002400V Non-Reversing

Starter
Type

Height 3

6600V Reversing

Reversing Starter

Weight
Lbs (kg)

Equipment
Arrangement
Number

Three incoming line connectors


One drawout three-pole gangoperated line isolation switch
assembly with isolating shutter,
external operating handle interlocked
to prevent opening the medium
voltage compartment door until the
isolating switch is open and grounded
One vertically mounted current
limiting power fuse with pop-up
blown fuse indicators
One magnetic three-pole vacuum
contactor with DC operating coils
and mechanical interlock to prevent
opening the isolation switch when
the contactor is closed
One control power transformer
(115V secondary)
Two CPT primary current limiting fuses
Four electrical interlocks (2NO, 2NC)

Dimensions

Starter
Interrupting
Rating (kVA)

Volts

Contactor
Ampere Rating
(Enclosed)

Horsepower 2

Mounted in the Medium Voltage Section

Table 10.1-15. Starter Selection InformationDimensions in Inches (mm)

19

64
42
25

20

Factory set on 65% tap.

Dimensions for estimating purposes only.


CA08104001E

For more information, visit: www.eaton.com/consultants

21

10.1-28 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 030

Layout Dimensions

i
ii

13.50
(343)
1.50
(38)
3.50
(89)

Main
Ph Ph Ph Bus
a b c
7.39
(188)

1200 Amp - 4.00" X 1/Ph

80.00
(2032)

61.00
(1549)

4
5

22.00
(559)

5.81
(148)

Front View

30.00
(762)

3.00 (76)
36.00
(914)

22.85
(580)

2.50
(64)

1.00 (25)
6.00 (152) 21.67
Note G (550)
27.00
(686)

Side View

8
RVNR 400A Starter w/Main Bus 1200A

Top View

28.00
(711)
2.00
(51)

30.00
(762)
5.50 (140)
5.50 (140)
6.80 (173)

Note G

36.00
(914)
4.50
(114)

61.00
(1549)

Gnd 1.45
Bus (37)

2.00 (51)

Main Bus

Load Term

4.38 (111)
4.38 (111)
2.92 (74)

9.32
(237)

Note L1
12.00
(305) 2.88 2.00
(73) (51)
1.70
(43)
1.00 (25)

Low Voltage
Control

Load Term
T1 T2 T3

1.25
(32)

36.00
(914)
36.00 (914)
27.00 (686)
4.50 2.00 (51)
(114)

Note E
13.75
(349)

4.63
(118)
1.00 (25)

2.31 (59)
1.00 (25)
Note A

28.00
(711)
1.00
(25)

30.00
(762)

4.50
(114)

Floor Plan
Note D

For seismic installations,


mount a minimum of
6.00 inches (152.4 mm)
from wall.

Figure 10.1-12. Arrangement 1 Detail (Reduced Voltage, 400A)See Table 10.1-20 on Page 10.1-34 for Notes

10
11
12
13
14
15
16
17
18
19
20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-29

Sheet 10 031

Layout Dimensions
Starting Characteristics

Starter
Type

Mounted in the Medium Voltage Section

Reversing Starter
One additional magnetic contactor
(duplicate of above), both contactors are
mechanically and electrically interlocked.

Mounted in the Low Voltage Compartment

One control panel with:


One EMR-3000 motor
protection relay
Three interposing relays
One set of control circuit
terminal blocks
One control circuit secondary fuse
One run-test circuit

Reduced Voltage Structure(s)

One magnetic three-pole vacuum


run contactor with DC operating coil
and electrically and mechanically
interlocked with the starting contactor
One magnetic two-pole vacuum
start contactor with DC operating
coil and electrical and mechanical
interlocks
Three current transformers
One medium-duty starting autotransformer with 506580% taps
Three distribution class lightning
arresters for high voltage stress protection on the transformer zero tap

80% tap
80
65% tap 1 65
50% tap
50
1

80
65
50

67
45
28

64
42
25

Factory set on 65% tap.

Specifications

Table 10.1-17. Starter Selection InformationDimensions in Inches (mm)


Horsepower

Volts

Dimensions

Weight
Lbs (kg)

200,000
200,000
200,000

1
1
2

80 (2032) 72 (1829) 30 (762) 2


80 (2032) 72 (1829) 30 (762) 2
80 (2032) 108 (2743) 30 (762) 3

3100 (1407)
3100 (1407)
4800 (2179)

200,000
200,000
200,000

3
3
4

80 (2032) 72 (1829) 30 (762) 2


80 (2032) 72 (1829) 30 (762) 2
80 (2032) 108 (2743) 30 (762) 3

3650 (1657)
3650 (1657)
5650 (2565)

400,000
400,000
400,000

1
1
2

80 (2032) 72 (1829) 30 (762) 2


80 (2032) 72 (1829) 30 (762) 2
80 (2032) 108 (2743) 30 (762) 3

3100 (1407)
3100 (1407)
4800 (2179)

400,000
400,000
400,000

3
3
4

80 (2032) 72 (1829) 30 (762) 2


80 (2032) 72 (1829) 30 (762) 2
80 (2032) 108 (2743) 30 (762) 3

3650 (1657)
3650 (1657)
5650 (2565)

6600 400
6600 400
6600 720

570,000
570,000
570,000

1
1
2

80 (2032) 72 (1829) 30 (762) 2


80 (2032) 72 (1829) 30 (762) 2
80 (2032) 108 (2743) 30 (762) 3

3100 (1407)
3100 (1407)
4800 (2179)

6600 400
6600 400
6600 720

570,000
570,000
570,000

3
3
4

80 (2032) 72 (1829) 30 (762) 3


80 (2032) 72 (1829) 30 (762) 3
80 (2032) 108 (2743) 30 (762) 4

3650 (1657)
3650 (1657)
5650 (2565)

Height 3 Width

Depth

Number of
Structures

Three incoming line connectors


One drawout three-pole gangoperated line isolation switch
assembly with isolating shutter,
external operating handle interlocked
to prevent opening the medium
voltage compartment door until
the isolating switch is open and
grounded
Three vertically mounted current
limiting power fuses with pop-up
blown fuse indicators
One magnetic three-pole vacuum
contactor with DC operating coils
and mechanical interlock to prevent
opening the isolation switch when
the contactor is closed
One control power transformer
(115V secondary)
Two CPT primary current limiting fuses
Four electrical interlocks (2NO, 2NC)

Equipment
Arrangement
Number

ii

%
%
%
%
Motor Motor Line
Torque
Voltage Current Current

Starter
Interrupting
Rating
(kVA)

Table 10.1-16. Type 602 Auto-transformer


Starting Characteristics

Contactor
Ampere Rating
(Enclosed)

Reduced Voltage
Autotransformer Starters
Catalog S610 Non-Reversing
Catalog S810 Reversing

4
5

22002400V Non-Reversing
700/800 4
1500/1750 5
3000

2300 400
2300 400
2300 720

22002400V Reversing
700/800 4
1500/1750 5
3000

2300 400
2300 400
2300 720

40004800V Non-Reversing
1250/1500 4
2500/3000 5
5500

4600 400
4600 400
4600 720

40004800V Reversing
1250/1500 4
2500/3000 5
5500

4600 400
4600 400
4600 720

8
9
10
11

6600V Non-Reversing
2000/2250 4
4000/4500 5
8000

12

6600V Reversing
2000/2250 4
4000/4500 5
8000
2
3
4
5

Horsepower based on NEMA standard design B motor at 1800 rpm.


When horizontal bus is added, height becomes 92.00 inches (2336.8 mm).
At higher hp rating, maximum acceleration time is 3.5 seconds.
At higher hp rating, maximum acceleration time is 6 seconds.

14
15

Short
Run

Auto
Transformer

Arrangement 1

16

Short

Short
Auto
Transformer
Run
M
Arrangement 2

Figure 10.1-13. Starter Arrangements

Run

Rev

Auto
Transformer

Arrangement 3

13

Short
M
Rev

Auto
Transformer

17

Run

Arrangement 4

18
19
20

Dimensions for estimating purposes only.


CA08104001E

For more information, visit: www.eaton.com/consultants

21

10.1-30 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 032

Layout Dimensions

Mounted in the Medium Voltage Section

2
3
4

6
7
8
9
10
11

Three incoming line connectors


One drawout three-pole gangoperated line isolation switch
assembly with isolating shutter.
External operating handle interlocked to prevent opening the
medium voltage compartment
door until the isolating switch is
open and grounded
Three vertically mounted current
limiting power fuses with pop-up
blown fuse indicators
One magnetic three-pole vacuum
contactor with DC operating coils
and mechanical interlock to prevent
opening the isolation switch when
the contactor is closed
One control power transformer
(115V secondary)
Two CPT primary current
limiting fuses
Four electrical interlocks (2NO, 2NC)
Three current transformers

Reversing Starter
One additional magnetic contactor
(duplicate of above), both contactors
are mechanically and electrically
interlocked.

Mounted in the Low Voltage Compartment

12

13
14
15
16
17
18
19

One control panel with:


One EMR-3000 motor
protection relay
One interposing relay
One set of control circuit
terminal blocks
One control circuit secondary fuse
One run-test circuit

Horsepower Horsepower Volts


at 1.0 PF
at 0.8 PF 1

Mounted on top of starter:


One starting and field discharge
resistor
Dimensions
Width

Height

Depth

Weight
Lbs (kg)

23

22002400V Non-Reversing
700/800 4
900/1000 4 2300 400
1500/1750 5 1750/2000 5 2300 400
3000
3500
2300 720

200,000 1
200,000 1
200,000 2

80 (2032) 36 (914) 30 (762) 1500 (681)


80 (2032) 36 (914) 30 (762) 1500 (681)
80 (2032) 72 (1829) 30 (762) 2350 (1067)

200,000 3
200,000 3
200,000 4

80 (2032) 72 (1829) 30 (762) 2100 (953)


80 (2032) 72 (1829) 30 (762) 2100 (953)
80 (2032) 72 (1829) 30 (762) 2900 (1317)

400,000 1
400,000 1
400,000 2

80 (2032) 36 (914) 30 (762) 1550 (704)


80 (2032) 36 (914) 30 (762) 1550 (704)
80 (2032) 72 (1829) 30 (762) 2350 (1067)

400,000 3
400,000 3
400,000 4

80 (2032) 72 (1829) 30 (762) 2100 (953)


80 (2032) 72 (1829) 30 (762) 2100 (953)
80 (2032) 72 (1829) 30 (762) 2900 (1317)

570,000 1
570,000 1
570,000 2

80 (2032) 36 (914) 30 (762) 1700 (772)


80 (2032) 36 (914) 30 (762) 1700 (772)
80 (2032) 72 (1829) 30 (762) 2500 (1135)

570,000 3
570,000 3
570,000 4

80 (2032) 72 (1829) 30 (762) 2100 (953)


80 (2032) 72 (1829) 30 (762) 2100 (953)
80 (2032) 72 (1829) 30 (762) 2900 (1317)

22002400V Reversing
900/1000 4 2300 400
700/800 4
1500/1750 5 1750/2000 5 2300 400
3000
3500
2300 720

40004800V Non-Reversing
1250/1500 4 1500/1750 4 4600 400
2500/3000 5 3000/3500 5 4600 400
5500
6000
4600 720

40004800V Reversing
1250/1500 4 1500/1750 4 4600 400
2500/3000 5 3000/3500 5 4600 400
5500
6000
4600 720

6600V Non-Reversing
2000/2250 4 2500/2750 4 7200 400
4000/4500 5 5000/5500 5 7200 400
8000
10,000
7200 720

6600V Reversing
2000/2250 4 2500/2750 4 7200 400
4000/4500 5 5000/5500 5 7200 400
8000
10,000
7200 720
1
2
3
4
5

Horsepower based on NEMA standard design B motor at 1800 rpm.


When horizontal bus is added, height becomes 92.00 inches (2336.8 mm).
Starting and discharge resistors are mounted on top, add 13.00 inches (330.2 mm) to the height.
At higher hp rating maximum acceleration time is 3.5 seconds.
At higher hp rating maximum acceleration time is 6 seconds.

Field
Panel

Field
Panel

Field
Panel

Field
Panel

One brush-type solid-state Mark VI


field panel with:
Mounted on door:
One AC line ammeter, panel type
One DC field ammeter, panel type
One exciter field potentiometer
One set of externally ventilated
heatsinks
One graphic display

One ELC controller


One set of control circuit blocks
Three primary fuses
Three secondary fuses

Table 10.1-18. Starter Selection InformationDimensions in Inches (mm)

Mounted in the Upper Compartment


or Auxiliary Structure

Mounted on inside compartment:


One step-down exciter
transformer three-phase
One SCR power supply panel
One synchronous control board
MOV surge protection
One three-phase CT

Equipment
Arrangement
Number

Starter
Interrupting
Rating (kVA)

ii

Full Voltage Synchronous Starters


Brush Type Mark VI Controller
Catalog S241 Non-Reversing
Catalog S341 Reversing

Contactor
Ampere Rating
(Enclosed)

Rev

Rev

Arrangement 1

Arrangement 2

Arrangement 3

Arrangement 4

Figure 10.1-14. Starter Arrangements


6
7

When the field panel requirement exceeds 88A at 125 Vdc or 44A at 250 Vdc, an auxiliary structure
36.00 inches (914.4 mm) wide is required.
Mounting location of exciter transformer when field panel requirement exceeds 88A at 125 Vdc or
44A at 250 Vdc. Otherwise compartment is blank.

20
21

Dimensions for estimating purposes only.


For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-31

Sheet 10 033

Layout Dimensions

25.0
(635)
Starting &
Discharge res.

1.50
(38)

13.50
(343)

4.63 (118)

Note E

12.25
(311)

3.50
(90)
1000 Amp - 3.00" X 1/Ph

Ph Ph Ph
a b c

Main
Bus

DC Field
Conn's MTD
on rh Side

3.00
(76) 2.00
(51)

80.00
(2032)
Load Term
Detail A
Note L

Low Voltage
Control
36.00
(914)
Front View

30.00
(762)
5.50
(140)
5.50
(140)
6.80
(173)

2.00 (51)
Main Bus

1.18
(30)

5.81
(148)

ii

12.00
(305)

1.36 (35)

22.00
(559)

1.25 (32)

4.13
(105)

Note G

Gnd
Bus

7.39
(188)
1.45
(37)

22.85
(580)
30.00
(762)
Side View

21.00
(533)

2.50
(64)

2
3

3.00 (76)
36.00
(914)
Top View

36.00
(914)

4.50
(114)
Note E

Note A
7.13 (181)
2.31
(59)

13.75 (349)
1.00 (25)
6.00 (152)
Note G

30.00
(762)
28.00
(711)
21.67
(550)
1.00
(25)

6
7
8

2.00
(51)

27.00
(686)

4.50
(114)

Floor Plan
Note D

9
10

Detail A
Load Term
T1 T2 T3
4.38 (111)

4.38 (111)
Arranged Horizontally
On Rear Wall Load Panel
in Starter

11
Synchronous Starter
1000A Main Bus

For seismic installations,


mount a minimum of
6.00 inches (152.4 mm)
from wall.

12
13

Figure 10.1-15. Arrangement 1 Detail (400A, Synchronous)See Table 10.1-20 on Page 10.1-34 for Notes

14
15
16
17
18
19
20
21
CA08104001E

For more information, visit: www.eaton.com/consultants

10.1-32 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 034

Layout Dimensions

Reduced Voltage Solid-State Soft


Starter AMPGARD MV4S Starters

Equipment Details
Mounted in the Medium Voltage Sections

ii

1
2

4
5

8
9

AMPGARD 400A Soft Starter

11
12

Control panel with:


One EMR-3000 motor
protection relay
One interposing control relay

Set of control circuit terminal blocks


One control circuit secondary fuse
One run-test circuit

Mounted in Lower Door Compartment

Soft start control module with


Modbus and RS-232 interface for
remote communications
User interface module with 2 x 20
character LCD display, 12 LEDs,
and eight pushbuttons

Horsepower 12

SCR/Contactor
Ampere Rating

Starter Interrupting
Rating (AIC)

Dimensions
Height 3

Width 4

Depth

Add. Starter
Spaces

Weight
Lbs (kg)

2300
2300

1500
3000

400
720

50,000
50,000

92.00 (2336.8)
92.00 (2336.8)

36.00 (914.4)
72.00 (1828.8)

30.00 (762.0)
30.00 (762.0)

0
0

2000 (908)
4000 (1816)

3300
3300

1800
3600

400
720

50,000
50,000

92.00 (2336.8)
92.00 (2336.8)

36.00 (914.4)
72.00 (1828.8)

30.00 (762.0)
30.00 (762.0)

0
0

2000 (908)
4000 (1816)

4160
4160

2500
5000

400
720

50,000
50,000

92.00 (2336.8)
92.00 (2336.8)

36.00 (914.4)
72.00 (1828.8)

30.00 (762.0)
30.00 (762.0)

0
0

2000 (908)
4000 (1816)

1
2

13

Three incoming line connectors


Drawout three-pole gang-operated
line isolating switch assembly with
isolating shutter, external operating
handle interlocked to prevent opening
the medium voltage compartment
door until the isolating switch is
open and grounded
Vertically mounted current limiting
power fuses with pop-up blown
fuse indicators
One magnetic three-pole vacuum
contactor with DC operating coils
and mechanical interlock to prevent
opening the isolating switch when
contactor is closed
One control power transformer
(115V secondary)
Two CPT primary current
limiting fuses
Four electrical interlocks (2NO, 2NC)
Three current transformers
Withdrawable SCR truck with fully
rated vacuum bypass contactor

Table 10.1-19. Starter Selection InformationDimensions in Inches (mm)


Volts

10

Mounted in the Low Voltage Compartment

3
4

Horsepower based on NEMA standard design B motor at 1800 rpm.


Based on maximum acceleration time of 30 seconds.
Includes horizontal bus.
Does not include incoming line provisions.

14
15
16
17
18
19
20
21

Dimensions for estimating purposes only.


For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-33

Sheet 10 035

Layout Dimensions

PH PH PH Main
A B C Bus

Load Term
Detail A
Note: L

12.00
(305.0)

5.81
(148.0)

POWER
RUN
ALARM
TRIP

62.00
(1575.0)

Low
Voltage
Control

13.50
(343.0)

9.32

Note: E

3.00 2.00
(76.2) (51.0)

3.50
(89.0)

1.36
(345.4)
1.18
(30.0)
80.00
(203.2)
61.00
(155.0)

2.00
(51.0)

36.00
(914.4)

22.85
(580.4)

2.50
(64.0)

2.00 (51.0)

5.50
(140.0)
5.50
(140.0)
6.80
(173.0)

30.00
(762.0)

36.00
(914.4)

1
2

Note: C1
3.00
(76.2)
6.00 (152.4)
36.00
(914.4)
Top View

3
4
4.50
(114.3)

Note: A
Note: E
1.00
(25.4)
6.00 (152.4)
Note: G

2.00
(51.0)

30.00
(762.0)
For seismic installations, mount a
minimum of 6.00 inches (152.4 mm)
from wall.

ii

4.10 (104.1)
10.00
(254.0)

Ground
Bus
1.45
(36.8)

1.25
(32.0)

Main Bus

Low
Voltage
Control
7.39
Ground
(188.0)
Bus
1.45
(36.8)

1.50
(38.1)

28.00
(711.2)

1.00
(25.4)

30.00
(762.0)

6
7
8

3.00 (76.2)
27.00
(686.0)

4.50
(114.3)

9
10

Side View

Floor Plan

Figure 10.1-16. Arrangement Detail (400A Solid-State Reduced Voltage)See Table 10.1-20 on Page 10.1-34 for Notes

11
12
13
14
15
16
17
18
19
20
21

CA08104001E

For more information, visit: www.eaton.com/consultants

10.1-34 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 036

Layout Dimensions

Table 10.1-20. Arrangement Detail Notes


Note

Description

Cable Notes

ii
1

Line connection is designed for maximum of one 4/0 cable.

Line connection is designed for maximum of two 500 kcmil.

Load connection is designed for maximum of one 350 kcmil or two 4/0.

Load connection is designed for maximum of one 750 kcmil or two 500 kcmil.

Arrangement Notes

0.875 dia. typical 4 holes. Mounting studs to extend a maximum of 2.00 inches (50.8 mm) above grade.

HV conduit space, load cables for two-high starters. Cables for lower starter enter in front half of conduit space, and cables for upper starter enter
in rear half.

B1

HV conduit space, line and load cables for bottom entry stand-alone starters. Line cables should enter in rear half of conduit space,
and load cables should enter in front half of conduit space.

LV conduit space for two-high starters with bottom entry control conduit. Control wiring for upper starter should enter in left half of conduit space,
and lower starter control wiring should enter in right half of conduit space.

C1

LV conduit space for two-high starters with top entry control conduit. Control wiring for upper starter should enter in right half of conduit space,
and lower starter control wiring should enter in left half of conduit space.

90 door swing requires 12.00 inches (304.8 mm) for 12.00-inch (304.8 mm) wide structure, 18.00 inches (457.2 mm) for 18.00-inch (457.2 mm) wide
structure, 24.00 inches (609.6 mm) for 24.00-inch (609.6 mm) wide structure, 36.00 inches (914.4 mm) for 36.00-inch (914.4 mm) wide structure and
40.00 inches (1016.0 mm) for 40.00-inch (1016.0 mm) wide structure.

HV conduit space, load.

HV conduit space, line only.

7
8
9
10

F1

HV conduit space, line only. Line cables to enter in rear half of conduit space only.

LV conduit space only.

Load terminations located on rear wall of starter mounted on a load panel. Terminations are arranged horizontally from left to right. T1, T2, T3
left to right at 4.38-inch (111.3 mm) centers.

L1

Load terminations located on rear wall of reduced voltage enclosure mounted on a load panel. Terminations are arranged horizontally
from left to right. T1, T2, T3 left to right at 4.38-inch (111.3 mm) centers.

HV conduit space, load cables for two-high starters. Cables for lower starter enter in rear half of conduit space, and cables for upper starter enter
in front half.

Steel bottom with removable lead plates.

Tolerances 0.0 inches +0.25 inches per structure.

Conduits to extend a maximum of 2.00 inches (50.8 mm) into structure.

11
12
13
14
15
16
17
18
19
20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-35

Sheet 10 037

Layout Dimensions

Incoming Line Switch/PT LayoutsDimensions in Inches (mm)

i
ii

5.50
(139.7)

PH PH PH MAIN
A B C BUS

2.00 (50.8)
6.70
MAIN BUS (170.2)
Note
C1
3.00
(76.2)

1.36
6.00
(34.5) (152.4)
1.18
(30.0)

12.00
(304.8)

30.00
(762.0)

2.00 (50.8)

3.00
(76.2)

36.00
(914.4)

Top View

3.50
(88.9)

36.0
(914.4)

2.00
(50.8)

4.50
(114.3)

80.00
(2,032.0)
Unit 1B

Unit 2B

7.75
(196.9)
1.45
(36.8)

GND
BUS
Unit 1D

30.00
28.00 (762.0)
(711.2)

Note F

0.90
(22.9)

Unit 2C

34.00
(863.6)

19.00
(482.6)

Line
Term

59.00
(1,498.6)

7
27.00
(685.8)

4.50
(114.3)

Floor Plan Note D

Unit 2D
1

36.00
(914.4)

24.00
(609.6)

22.85
(580.4)
30.00
(762.0)

60.00
(1,524)

21.00
(533.4)

Side View Structure 1


1.50
(38.1)

1.25
(31.8)

Shipping Section 1 - 1750 Lbs


9.32
(236.7)
PH PH PH MAIN
A B C BUS

5.50
(139.7)

30.00
5.50 (762.0)
(139.7)

12.00
(304.8)

2.00 (50.8)

6.70
(170.2)

MAIN BUS

12

24.00
(609.6)

13

Top View

80.00
(2,032.0)
2.00
(50.8)

30.00
(762.0)
0.90
(22.9)
GND
BUS

5.81
(147.6)
1.45
(36.8)

22.85
(580.4)
30.00
(762.0)
Side View Structure 2

19.00
(482.6)

10
11

2.00
(50.8)
3.50
(88.9)

1.00
(25.4)

1.00
(25.4)
24.00
(609.6)

24.00
(609.6)

14

4.50
(114.3)
22.00
(558.8)

30.00
(762.0)

15

28.00
(711.2)
1.00
(25.4)

1.00
(25.4)
15.00
(381.0)

Floor Plan Note D

16
17

4.50
(114.3)

18

Figure 10.1-17. Incoming LBS, Bottom Entry up to 450A Fuse, Unfused with Metering Section

19
20
21
CA08104001E

For more information, visit: www.eaton.com/consultants

10.1-36 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 038

Layout Dimensions

Incoming Line Switch/PT LayoutsDimensions in Inches (mm)

ii
PH PH PH MAIN
A B C BUS

12.00
(304.8)

1.25
(31.8)

33.00
(838.2)

1.50
(38.1)

5.50
(139.7)

9.32
(236.7)

3.50
(88.9)

2.00
(50.8)
36.00
(914.4)
Top View

80.00
(2,032.0)

36.00
4.50 (914.4)
(114.3)

2.00
(50.8)

4
Unit 2B

GND
BUS

Unit 3B

34.00
(863.6)

19.00
(482.6)

1.45
(36.8)

Note F

1.00
(25.4)

1.00
(25.4)

27.00
(685.8)

22.85
(580.4)
30.00
(762.0)

Unit 3C

6
7
8

36.00
(914.4)

Unit 2D

4.50
(114.3)

36.00
(914.4)

3
24.00
(609.6)

NOTE C1

PH PH PH MAIN
A B C BUS

96.00
(2,438.4)

12.00
(304.8)

Shipping Section 1 - 3250 Lbs

MAIN BUS 6.70 (170.2)


3.00 (76.2)
6.00 (152.4)

36.00
(914.4)
Top View

(30.0)
80.00
(2,032.0)

0.90
(22.9)

11
12

36.00
4.50 (914.4)
(114.3)

2.00
(50.8)

Line
Term
7.75
(196.9)
GND 1.45
BUS (36.8)

34.00
(863.6)

19.00
(482.6)

24.00
(609.6)

1.00
(25.4)
27.00
(685.8)

4.50
(114.3)

Floor Plan Note D


21.00
(533.4)

Side View Structure 2

PH PH PH MAIN
A B C BUS

14

28.00
(711.2)
30.00
1.00
(762.0)
(25.4)

Note F

22.85
(580.4)
30.00
(762.0)

13

5.50 (139.7)

2.00 (50.8)

1.36
(34.5) 1.18

59.00
(1,498.6)

30.00
(762.0)

2.00 (50.8)

3.00
(76.2)

3.50
(88.9)

9
10

5.50
(139.7)

Unit 3D
2

12.00
(304.8)

1.50
(38.1)
9.32
(236.7)

1.25
(31.8)
5.50
(139.7)
30.00
(762.0)

2.00 (50.8)
2.00 (50.8)

3.50
(88.9)

15

28.00
(711.2) 30.00
(762.0)

Floor Plan Note D

Side View Structure 1


Unit 1D

30.00
(762.0)

6.70
(170.2)

MAIN BUS

2
3

5.50
(139.7)

2.00 (50.8)

MAIN BUS
24.00
(609.6)

5.50 (139.7)
6.70 (170.2)

Top View

16

80.00
(2,032.0)
2.00
(50.8)

17

5.81
30.00
(762.0) (147.6)

18
0.90
(22.9)

19

GND 1.45
BUS (36.8)

22.85
(580.4)
30.00
(762.0)

19.00
(482.6)

24.00
(609.6)
4.50
(114.3)
22.00
(558.8)

1.00
(25.4)

28.00
(711.2) 30.00
1.00
(762.0)
(25.4)

15.00
(381.0)

4.50
(114.3)

Floor Plan Note D

Side View Structure 3

20
Figure 10.1-18. Incoming LBS, Bottom Entry, 600E/750E/1100E/1350E Fused with Metering Section

21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-37

Sheet 10 039

Layout Dimensions

Tie Switch LayoutDimensions in Inches (mm)

i
ii
1
10.25
(260.4)
5.27
(133.9) 1.50
(38.1)

PH PH PH MAIN
A B C BUS

12.00
(304.8)

2
1.25
(31.8)

8.25
(209.6)
3.00
1.36 (76.2)
(34.5)

1.45
(36.8)

5.50
(139.7)

30.00
(762.0)

6.70
(170.2)

MAIN BUS
3.00 (76.2)
6.00 (152.4)

Note C1
1.18
(30.0)

36.00
(914.4)

80.00
(2,032.0)

6
7

0.90
(22.9)
1.45
(36.8)
2.00
(50.8)
GND
BUS

Unit 1D

22.85
(580.4)
30.00
(762.0)

1
Side View

36.00
(914.4)

4.50
(114.3)

9.00
(228.6)
19.50
(495.3)

28.00
(711.2)

36.00
(914.4)
Shipping Section 1 - 1200 lbs.

Top View

59.00
(1,498.6)

Unit 1B

2.00 (50.8)

3.50
(88.9)

GND
BUS

3
5.50
(139.7)

24.50
(622.3)

1.00
(25.4)

1.00
(25.4)
27.00
(685.8)
Floor Plan Note D

30.00
(762.0)

10
11

4.50
(114.3)

12
13
14

Figure 10.1-19. LBS Tie

15
16
17
18
19
20
21
CA08104001E

For more information, visit: www.eaton.com/consultants

10.1-38 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 040

Layout Dimensions

Arc-Resistant Starter LayoutDimensions in Inches (mm)

ii

Notes:
For non-seismic installations, mount a
minimum of 3.00 inches (76.2 mm) from wall.

For seismic installations, mount a minimum


of 6.00 inches (152.4 mm) from wall.

39.06
(992.1)

3
4

5.90
(149.9)
5.90
(149.9)

5.90
(149.9)
24.20
(614.7)

24.20
(614.7)

Flap Assy.
5.90
(149.9)

21.06
(534.9)

121.78
(3093.2)

Wall

See Notes

97.36
(2472.9)

7
8
1

Shortest Length Exhaust Duct Possible

2
5.50
(139.7)

Top Plan View

5.50
(139.7)

10

Low Voltage
Conduit
Side
Covers

12

1.85
(47.0)

13

5.81
(147.6)
Unit 1B

Unit 2B

62.00
(1574.8)

15
Unit 1D
1

Unit 2D
2

36.00
(914.4)

36.00
(914.4)
72.00
(1828.8)

17

Elevation View

18

21

PH
B

PH
C

TYP

1.45
(36.8)

1.85
(47.0)

22.00
(558.8) 5.81
(147.6)
Ground Bus
7.15
(181.6)

3.50
(88.9)
27.48
(698.0)

Load Term
Detail A
Note L

0.85
(21.6)

Rear
Sprt

3.00
9.39 (76.2)
(238.5)
80.00
(2032.0)

27.48
(698.0)

50.09
(1272.3)
51.09
(1297.7)

2.00
(50.8)

36.00
(914.4)

36.00
(914.4)

21.00
(533.4)

2.31
(58.7)

4.50
(114.3)
1.45
(36.8)

5.80
(147.3)

Top View

61.00
(1549.4)

4.63
(117.6)

9.25
(235.0)

13.75
(349.3)
Note X

2.50 1.00
18.66 (63.5) (25.4) 6.00
(152.4)
(474.0)

Note C
3.00
(76.2)
27.00
(685.8)

Note A

50.09
(1272.3)
At
Floor
Level

28.00
(711.2)
21.67
30.00
(550.4)
(762.0)
1.00
(25.4)
4.50
(114.3)

Floor Plan
Note D

Structure #2

Base Plan View

49.24
(1250.7)

Note G

1.41
(35.8)

2.00
(50.8)

Structure #1

Main
Bus

Note T

20.77
(527.6)

Main
Bus

Load Term
Detail A
Note L

2.00
(50.8)

127.74
(3244.6)

Side View

19
20

PH
A

8.95
(227.3)

Ground Bus

14

16

5.93
(150.6)

Low Voltage
Control

Side
Covers

Low Voltage
Control

11

13.80
(350.5)

1.21
(30.7)

Cable Chimney
Through Plenum

Plenum Ships
Separately

51.09
(1297.7)

Rear supports
protrude 1.00"
from rear.
Consider this
dimension
before locating
equipment.

Structure #1 and Structure #2

Figure 10.1-20. 50 kA Arc-Resistant, 24.00-Inch (609.6 mm) Incoming Cable Section and Two-High 400A Starter Section
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014

10.1-39

Sheet 10 041

Layout Dimensions

Main Breaker AMPGARD LayoutDimensions in Inches (mm)

i
31.12
(790.4)

11.00
(279.4)
10.00 MAIN
(254.0) BUS

Low Voltage
Compartment

11.50
(292.1)

Low
Voltage
Wireway

PH
A

PH PH PH
C B A

6.50
(165.1)

GND

90.00
(2286.0)

20.64
(524.3)
36.63
(930.4)

High Voltage
Access
Removable
Barrier

Customer
29.55
Terminal
(750.6)
Block
Low Voltage Wireway
GND
BUS
24.62
(625.3)

Unit 1B

Unit 2C

Unit 2F

1
26.00
(660.4)

4
36.00
(914.4)

1.50
(38.1)

9.32
(236.7)

1.63
(41.4)

Unit 4D
3

2
36.00
(914.4)

6.25
(158.8)

3.00
(76.2)

Note G

4.00
(101.6)

31.12
(790.4)

PH B

102.00
(2590.8)
Shipping Section 1 7900 lbs.

PH A

11.88
(301.8)

HV Conduit
Area
22.00
(558.8)

Vented
Compartment

16.00
(660.4)

30.00
(762.0)

1.18
(30.0)

5.00
(127.0)

Note A

60.00
(1,524)

22.00
(558.8)

1.85
(47.0)

5.81
(147.6)

62.00
(1574.8)

1.85
(47.0)

1.25
(31.8)

2.00
(50.8)

22.00
(558.8)

57.00
(1447.8)

HV Conduit
Area

LV Conduit
Area

Front

2.75
(69.9)

26.00
(660.4)

3.00
(76.2)

1.00
(25.4)

5.00
(127.0)

36.00
(914.4)
Aux. Compt.
Door
(Note D)

10
12.00
(304.8)

11

3.50
(88.9)
7.39
(187.7)

80.00
(2032.0)
61.00
(1549.4)

Load Term
Detail A
Note L

1.45
(36.8)

7.39
(187.7) 21.00
(533.4)

12
13
14
15

22.00
(558.8)
30.00
(762.0)

3.00 (76.2)

0.00
(0.00)

1.45
GND (36.8)
BUS

GND
BUS
11.25
(285.8)

1.25 (31.8)
0.00 (0.00)

Load Term
Detail A
Note L

5.81
(147.6)

0.56 dia. (TYP)


6.00 (152.4)
4.75 (120.6)

36.00
(914.4)

PH PH PH MAIN
A B C BUS
Low
Voltage
Control

36.00
(914.4)
26.00
(660.4)

6.70
(170.2)

Top View

Front

5.50
(139.7)

6.00
(152.4)

3.00
(76.2)

2.00
(50.8)

30.00
(762.0)

5.50
(139.7)
2.00
(50.8)

3.00
(76.2)

1.36
(34.5)

6.00
(152.4)

40.00
(1016.0)

MAIN BUS

11.00
(279.4)

Top View

26.00
(660.4)

1.25
(1.8)

13.50
(342.9)

Note T

60.00
(1524.0)

MAIN BUS

5.00
(127.0)

Righthand Side View


Main Breaker Compartment

4.63
(117.6)
2.00
(50.8)
Note C1

3.00
(76.2)

PH C

14.00
(355.6)

24.62
(625.3)
60.00
(1524.0)

6.00
(152.4)

1.50
(38.1)
Unit 1F

GND
BUS

Front View Incoming Cable


Termination Compartment

36.00
(914.4)

26.00
(660.4)

52

3.00
(76.2)

26.00
(660.4)

Lefthand Side View Incoming Cable


Termination Compartment

Unit 4B

Customer
Terminal
Block

3.00
(76.2)
60.00
(1524.0)

Unit 1C

90.00
(2286.0)

Main Breaker
Compartment

51.20
(1300.5)

39.63
(1006.6)

Disc SW
(if reqd.)
17.00
(431.8)

14.87
(377.7)

51.20
(1300.5)

6.50
(165.1)

11.50
(292.1)

6.50
(165.1)

Access
Panels

Incoming
Cable
Termination

Disc SW
(if reqd.)
17.00
(431.8)

1L3 1L2 1L1

10.00
(254.0)

Front

Front

Line Termination
Mounted on RH Side

ii

PH PH MAIN
BUS
B C

Upper Compt.
Door
(Note D)

2.00
4.63
(50.8)
(117.6)

Floor Plan

4.50
(114.3)

1.00
(25.4)

16

Note A

17

9.25
(235.0)

Note B
Incoming Cable
Terminal Adapter

Side View
36.00
(914.4)

30.00
(762.0)

2.31
(58.7)

13.75
(349.3)
6.00
(152.4)

1.00
(25.4)

21.67
(550.4)

28.00
(711.2)

18

Note C
2.00
(50.8)

2.50
(63.5)

3.00
(76.2)
27.00
(685.8)
Floor Plan
Note D

4.50
(114.3)

19
20

Figure 10.1-21. AMPGARD Main Breaker and Two-High 400A Starter Section

21
CA08104001E

For more information, visit: www.eaton.com/consultants

10.1-40 Motor Control (AMPGARD)Medium Voltage


Motor Starters

July 2014
Sheet 10 042

Layout Dimensions

Incoming Line/PT LayoutsDimensions in Inches (mm)


21.00
(533.4)
1.50
(38.1)

ii
PH PH PH Main
A B
C Bus

12.00
(304.8)

1.25
(31.6)

9.32
(236.7)

5.50
(139.7)

3.50
(88.9)

5.50
(139.7)

2.00
(50.8)

2.00
(50.8)
6.70
(170.2)

MAIN BUS

30.00
(762.0)

24.00
(609.6)
Top View
80.00
(2032.0)

4
5

24.00
(609.6)
4.50
(114.3)

2.00
(50.8)

30.00
(762)
5.81
(147.6)

0.90
(22.9)

30.00
1.00 (762.0)
(25.4)
15.00
(381.0)

30.00
(762.0)

28.00
(711.2)

1.00
(25.4)

22.85
(580.4)

Unit 1B

22.00
(558.8)

19.00
(482.6)

1.45
GND
(36.8)
BUS

4.50
(114.3)

Side View Structure 1


Floor Plan Note D

Unit 1C
Continuation of
Bus From Adjacent
Structure

10
Unit 1D

11
12

1
24.00
(609.6)

PH PH PH MAIN
A B
C BUS

Un it 2D
2
24.00
(609.6)

12.00
(304.8)

11.50
(292.1)

1.50
(38.1)

30.00
(762.0)
5.50
(139.7)
5.50
(139.7)
6.70
(170.9)

3.50
(88.9)

48.00
(1219.2)
Shipping Section 1 - 850 lbs.

1.25
(31.8)

Note F

27.50
(698.5)

MAIN BUS
24.00
(609.6)

13
14

Top View
80.00
(2032.0)
0.90
(22.9)

62.00
(1574.8)
2.00
(50.8)

15
16
17
18

24.00
(609.6)
4.50
(114.3)

Note F
GND
BUS

1.45
(36.8)

19.00
(482.6)

22.85
(580.4)
30.00
(762.0)
Side View Structure 2

22.00
(558.8)
1.00
(25.4)

Note A

15.00
(381)

28.00
(711.2)

30.00
(762.0)

1.00
(25.4)

4.50
(114.3)

Floor Plan Note D

19

Figure 10.1-22. 24.00-Inch (609.6 mm) Incoming Cable Section with 24.00-Inch (609.6 mm) Metering Section (for Right End of Lineup)

20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor Control (AMPGARD)Medium Voltage


AMPGARD XP3

July 2014

10.1-41

Sheet 10 043

General Description

AMPGARD XP3

I/O Modules are provided for interfacing


with the AMPGARD XP3. Modules are
available in Digital (DIOM) and Analog
(AIOM) configurations. DIOMs contain
4 digital inputs and 3 digital outputs
per module. Two DIOMs are standard
on each AMPGARD XP3 starter. Up to
6 digital modules can be supplied in
a single starter. AIOMs contain two
420 mA inputs and two 420 mA
outputs. Two AIOMs can be substituted
for a single DIOM. Both AIOMs and
DIOMs accept ring terminals.
Control circuits are constructed using
I/O modules and internal XP3 logic.
Starter Display Module

i
ii
1
2
3
4

Central Display Module

AMPGARD XP3

General Description
For 6.9 kV applications and below,
a premium version of the AMPGARD
offering is available and identified as
AMPGARD XP3. A contactor mounted
Motor Protection and Contactor Controller (MPCC) and a door mounted
Starter Display Module (SDM) replace
the typically supplied motor protection
relay. An encapsulated Sensor Module
with Rogowski Coils and Voltage Dividers
(also contactor mounted) replace the
standard current transformers (CTs)
and potential transformers (PTs).

The optional Central Display Module


allows operators to move out of the
arc flash zone. The CDM uses a touch
screen that displays the following
information: Real-time status of
all starters in the lineup, Historical
information for all starters, Instruction
Books, Schemes, Wiring Diagrams and
Outlines plus Starter Specific Renewal
Parts. The CDM can also be used to
start, stop, and reset all starters.

5
6
7
8

The CDM standard communication is


through EtherNet/IP.
Event alarm via email communicates
operational issues quickly for fast
resolution.

9
I/O Modules

AMPGARD XP3 utilizes universal


components that allow for standard
starter construction. Linearity of the
current and voltage sensors mean
one style for all horsepower ratings.
Fuses are the only items that need to
be changed to modify starter horsepower. Programmable I/O can be used
to standardize control circuits. Control
circuit modifications are made by
re-programming, not re-wiring.

10
11
12
13
14

Features, Benefits and Functions


Central Display Module

400A Vacuum Contactor with


MPCC and Sensor Module

AMPGARD XP3 provides complete


current, voltage, and frequency
protection as well as metering and
control functions. Unique features
enhance the protection, prediction and
performance capabilities of the XP3.

15
16
17
18
19
20
21

CA08104001E

For more information, visit: www.eaton.com/consultants

10.1-42 Motor Control (AMPGARD)Medium Voltage


AMPGARD XP3

July 2014
Sheet 10 044

General Description

i
ii

Protection

1
2

3
4

5
6

10
11

Monitor/meter

12

13
14

Stall/speed Sw (14)
Reduced voltage start sequence (19)
Undervoltage (27)
Reverse power (32)
Jam
Acceleration time
Over torque (32)
Contactor quick trip (34)
Undercurrent (37)
Under power (37)
Bearing RTD (38) (optional)
Contactor condition monitor (39C)
Current balance (46)
Phase reversal (47)
Incomplete sequence (48)
Thermal overload (49)
Stator RTD (49T) (optional)
Instantaneous overcurrent (50)
Time overcurrent (51)
Ground overcurrent (50/51G)
Power factor (55)
Overvoltage (59)
Starts/time (66)
Time between starts (66)
Alarm relay (74)
Fuse fatigue/fuse damage alarm (74F)
Frequency (81)
Lockout (86)
Differential (87) (optional)

Individual phase currents


Average phase currents
RTD temperatures
Ground current
Phase to phase voltage
Phase to neutral voltage

Control voltage
Watts
Vars
Power factor
Frequency
Energy
Run time
Number of starts
Number of trips
Mega-watt hours (total accumulated)
Available fault current
Incident energy
Contactor pickup voltage
Contactor dropout voltage
Loss of vacuum detection
Motor thermal life
Motor thermal capacity used

Enhanced Features
Contactor-Fuse Coordination Quickly
Clears Faults
If fault current is less than the contactor
interrupting rating, the contactor will
open without delay (approx. 20 milliseconds). If fault is greater than the
contactor interrupting rating, the
contactor will stay closed until fuse
blows (up to 130 milliseconds). Fault is
removed up to 110 milliseconds faster
than with a conventional starter.

Contactor Health Verifies Correct Operation


Contactor pick-up and drop-out
voltages are determined (with starter
off line/ isolation switch open) and
compared to previous values. Changes
from previous readings can indicate
vacuum loss, incorrect core alignment,
coil problem, debris on core face,
incorrectly installed replacement
vacuum interrupters, and so on. Ensure
that contactor operation meets original
design parameters.

Thermal Age of Motor Identifies


Overworked Motors
XP3 compares actual motor temperature to allowable temperature (based
on insulation class of the motor). High
temperatures will shorten motor life.
The algorithm calculates thermal life
based on motor temperature over
time, and helps identify motors in
need of repair or replacement.

Fuse Health Algorithm Identifies Potential


Fuse Fatigue or Fuse Damage Before the
Fuses Cause an Unwanted Shutdown
Fuse fatigue displays if a fuse has
experienced a high level of overcurrent
(4 or more of the last 20 starts had
currents that exceeded 100% of the
I2T fuse rating).
Fuse damage displays if a fuse has
experienced an excessive amount of
overcurrent (current has exceeded
125% of the I2T fuse rating).

Available Fault Current Determined at


the Starter
Available fault is calculated by
accurate measurement of voltage drop
during motor starting (at locked rotor
current). The SDM displays incident
energy available at the starter when
clearing time of the upstream device
is programmed. With optional CDM,
the incident energy calculation is used
to display PPE requirements (Personal
Protective Equipment level needed
to protect the operator). Operators
will know the correct PPE needed to
approach the starter.

15
16
17
18
19
20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

CA08104001E

Figure 10.1-23. Standard XP3 Schematic for FVNR Starter

For more information, visit: www.eaton.com/consultants

E-STOP

Mb

M5

M7

*
STOP

*
START

M4

M6

Ma

MA

FIBER

SDM
PORT

1 15 AMP

PUSH/PULL

IS4

I/O 1

M5

1-7

1-5

IS5

GND

PSM1

M7

IS5

6
12

M3

Ma
M2

ISW

9
10

(BLK) DC (WHT)
COIL +
2

RIL
X2
GIL
X2

1-7 1-8

1-5 1-6
DIN 3

DIN 2

1-1 1-2

DIN 0

X1

STOP

X1

RUN

1-3 1-4

DIN 1

MB

TO SM

ACN
CUST
RCPT

CUST 120V
TEST POWER

+ DC

COIL
(WHT)
(BLK)
1

MPCC

1-3

120V

GND

X2

1 PLUG
12

ISW IS2 X1

CPT
750 VA

VB
H2

H1

PF1
1 AMP
VA

MAIN
FUSE

1 RCPT
SF1 IS1 ISW IS3

GND

ISW

12

12

12

TO MPCC

GND
SM

2-3
2-4

2-4
2-4

2-5

DOUT 1

1T1

1T2

1T3

2-6

= PLC INPUT

= PLC OUTPUT

2-5

2-7

2-7

2-7

2-8

DOUT 2

ALARM STATUS
INDICATOR
FOR CUSTOMER USE

2-6

DOUT 2

= REMOTE DEVICE
= INTERNAL TERM. BLK(S)
= TERM. BLK. FOR CUSTOMER CONN.
TX = TX TYPE LIGHT

FAULT STATUS
INDICATOR
FOR CUSTOMER USE

2-3

DOUT 1

2-8

4-3

4-4

4-4

4-4

4-5

DOUT 4

RUN STATUS
INDICATOR
FOR CUSTOMER USE

4-3

DOUT 4

T1

T2

T3

4-5

MOTOR

L1

L2

L3

July 2014

Motor Control (AMPGARD)Medium Voltage


AMPGARD XP3
10.1-43

Sheet 10 045

Technical Data

Technical Data
i

Typical Wiring Diagram

ii
1

10

11

12

13

14

15

16

17

18

19

20

21

10.1-44 Motor Control (AMPGARD)Medium Voltage


AMPGARD XP3

July 2014
Sheet 10 046

Layout Dimensions

Equipment Details

Mounted in the Medium Voltage Section

3
4
5

7
8
9
10

700/800 3
1500/1750 4
3000

200,000
200,000
200,000

1
1
2

80 (2032) 36 (914) 30 (762) 1 5


80 (2032) 36 (914) 30 (762) 1 5
80 (2032) 36 (914) 30 (762) 0

1350 (613)
1350 (613)
1700 (772)

400
400
720

200,000
200,000
200,000

3
3
4

80 (2032) 36 (914) 30 (762) 0


80 (2032) 36 (914) 30 (762) 0
80 (2032) 36 (914) 30 (762) 0

1800 (817)
1800 (817)
2400 (1090)

400
400
720

400,000
400,000
400,000

1
1
2

80 (2032) 36 (914) 30 (762) 1 5


80 (2032) 36 (914) 30 (762) 1 5
80 (2032) 36 (914) 30 (762) 0

1350 (613)
1350 (613)
1700 (772)

400
400
720

400,000
400,000
400,000

3
3
4

80 (2032) 36 (914) 30 (762) 0


80 (2032) 36 (914) 30 (762) 0
80 (2032) 36 (914) 30 (762) 0

1800 (817)
1800 (817)
2400 (1090)

6600 6 400
6600 6 400
6600 6 720

570,000
570,000
570,000

1
1
2

80 (2032) 36 (914) 30 (762) 1 5


80 (2032) 36 (914) 30 (762) 1 5
80 (2032) 36 (914) 30 (762) 0

1500 (681)
1500 (681)
1800 (817)

6600 6 400
6600 6 400
6600 6 720

570,000
570,000
570,000

3
3
4

80 (2032) 36 (914) 30 (762) 0


80 (2032) 36 (914) 30 (762) 0
80 (2032) 36 (914) 30 (762) 0

1800 (817)
1800 (817)
2400 (1090)

Depth

2300
2300
2300
2300
2300
2300

40004800V Non-Reversing
1250/1500 3
2500/3000 4
5500

4600
4600
4600

40004800V Reversing
1250/1500 3
2500/3000 4
5500

4600
4600
4600

6600V Non-Reversing
2000/2250 3
4000/4500 4
8000

6600V Reversing
2000/2250 3
4000/4500 4
8000

3
4
5
6

Horsepower based on NEMA standard design B motor at 1800 rpm.


When horizontal bus is added, height becomes 92.00 inches (2336.8 mm).
At higher hp rating, maximum acceleration time is 3.5 seconds.
At higher hp rating, maximum acceleration time is 6 seconds.
Maximum current for two starters in a single structure is 720A.
May be applied on 6900V systems where maximum voltage does not exceed 7200V.

Mounted in the Low Voltage Compartment

13

15

Weight
Lbs (kg)

400
400
720

Height 2 Width

22002400V Reversing

14

700/800 3
1500/1750 4
3000

One additional magnetic three-pole


vacuum contactor (duplicate of
above), both contactors are mechanically and electrically interlocked

Dimensions

22002400V Non-Reversing

Reversing Starter

11
12

Three incoming line connectors


Drawout three-pole gang operated
line isolating switch assembly with
isolating shutter, external operating
handle interlocked to prevent opening
the medium voltage compartment
door until the isolating switch is
open and grounded
Vertically mounted current limiting
power fuses with pop-up blown fuse
indicators
One magnetic three-pole vacuum
contactor with DC operating coils
and mechanical interlock to prevent
opening the isolating switch when
the contactor is closed. Contactor
includes universal current and voltage
sensing module and motor protection
and contactor controller (MPCC).
One control power transformer
Two CPT primary current limiting
fuses

Horsepower 1 Volts

Additional
Starter Spaces

Table 10.1-21. Starter Selection InformationDimensions in Inches (mm)


Equipment
Arrangement
Number

ii

Full Voltage Squirrel Cage Starters


Catalog X210 Non-Reversing
Catalog X310 Reversing

Specifications

Starter
Interrupting
Rating
(kVA)

Layout Dimensions

Contactor
Ampere Rating
(Enclosed)

Low voltage door with


Starter display module
Emergency stop pushbutton
DC power supply
Digital input/output modules with
8 digital inputs and 6 digital outputs
Run-test circuit with test power plug
CPT secondary fuse

RVS
RVS

16

M
Arrangement 1

Arrangement 2

Arrangement 3

Arrangement 4

17
Figure 10.1-24. Starter Arrangements

18
19
20
21

Dimensions for estimating purposes only.


For more information, visit: www.eaton.com/consultants

CA08104001E

Motor ControlMedium Voltage


Adjustable Frequency Drives

July 2014

10.2-1

Sheet 10 047

General Description

SC9000 EP Adjustable
Frequency Drive, SC9000 with
Encapsulated Powerpole

Features, Benefits and Functions


Personnel safety: Positive mechanical
isolating switch with visible disconnect
completely grounds and isolates the
AFD from the line power with a
mechanically driven isolating shutter,
leaving no exposed high voltage.
Medium voltage door is mechanically
key locked closed with the isolation
switch; low voltage section has a
separate door and is segregated
from the medium voltage section.
Ease of installation: Current limiting
fuses, contactor assembly, inverter
assembly, and isolating switch
assembly are easily removed from the
enclosure; line and load terminals are
completely accessible from the front.
Ease of maintenance: All components
are front accessible, facilitating routine
inspection and/or parts replacement.
The low Mean Time to Repair (MTTR)
means time and cost savings.

SC9000 EP

General Description
Eatons SC9000 EP medium voltage
adjustable frequency drive (AFD)
family provides precise control and
protection of medium voltage motors
and equipment rated 2400 V, 3300 V
and 4160 V nominal.

Smallest industry footprint: The


SC9000s specialized design and high
density packaging make it one of
the smallest footprints per hp in the
industry as a fully integrated drive.
This size benefit ensures installations
in space limited electrical rooms,
eliminates the need for additional
cable and conduit installations, and
in some cases, eliminates the need
for additional feeders required by
our competitors.

Application Description
SC9000 EP AFD has a complete offering:

Precise control of medium voltage


motors up to 6000 hp
A smaller footprint, 24-pulse front
end, and integrated assembly direct
coupled through a common power
bus to the entire medium voltage
product family as integrated
control gear
Fully integrated package with
isolation switch, main contactor,
24-pulse isolation transformer,
rectifier and inverter
Compliant with IEEE 519

Designed, built and tested with


reliability in mind: With an encapsulated
powerpole, Eatons medium voltage
drives are helping customers to improve
reliability and serviceability of their
systems. Encapsulated powerpole
offers low overall lifecycle costs while
maintaining the patented environmental
protection of the SC9000 EP; encapsulation of power electronic devices,
conformal coating on control boards
and mechanical barriers to prevent
damage to adjacent components in the
event of a fault. The SC9000 EP drive
incorporates three-level neutral point
clamped (NPC) inverter topology, which
reduces the number of components
and improves reliability. With the
count of 46 active components in the
topology, the inverter has MTTF (Mean
Time To Failure) of 12.7 years. All
SC9000 EP power electronic components are stored and assembled in a
clean room to prevent surface contamination, which could degrade insulation
and thermal performance. All active
components are burned in and tested
for functionality and partial discharge.
All assembled drives are tested up to
24 hours at rated load in a temperature
controlled test bay up to 50 C.
Easy AMPGARD integration: With
standard fully integrated construction,
the SC9000 can be supplied as a standalone drive or directly connected to
AMPGARD products in a configuration
known as integrated control gear.
This integrated solution aligns the
SC9000 with a host of other motor
control products, such as motor starters,
load break switches, and main breakers
all connected via a common bus.
Protection through technology: The
encapsulated roll-out inverter employs
a unique insulation system, which
reduces the potential of environmental
contamination. The inverter design
comprises six separate power poles
mounted to the heat pipe assembly.
These individually replaceable power
poles provide modularity and in-field
serviceability as an alternate to
complete inverter replacement.

i
ii
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

CA08104001E

For more information, visit: www.eaton.com/consultants

10.2-2 Motor ControlMedium Voltage


Adjustable Frequency Drives

July 2014
Sheet 10 048

Frame Size and Rating

i
ii

SC9000 EP Fully Integrated Frame A AFD


(3001150 hp at 4160 V)
(300700 hp at 3300 V)
(300500 hp at 2400 V)

Type HLE Current


Limiting Fuses

Mechanical Non-Loadbreak
Isolating Switch

Top Entry Control


Conduit Area

2
3

Top Entry
HV Conduit
Area

4
5
6
7
8
9

Line and
Load Cable
Termination
Type SL
Vacuum
Contactor
Assembly
Encapsulated
Powerpole
Roll-Out
Inverter

10

24-Pulse
Rectifier
Bridge

11
12

24-Pulse
Isolation
Transformer

13
14
15
16
17

DC Link
Pre-Charge
Circuit

18
19
20
21

Bottom Entry HV
Conduit Area

Bottom Entry Control


Conduit Area

For more information, visit: www.eaton.com/consultants

CA08104001E

Motor ControlMedium Voltage


Adjustable Frequency Drives

July 2014

10.2-3

Sheet 10 049

Layout Dimensions

Layout DimensionsFrame A AFD


(3001150 hp at 4160 V)
(300700 hp at 3300 V)
(300500 hp at 2400 V)

i
ii
Line Terminals Pullbox

Main Bus

2.00
(50.8)

2.00
(50.8)
27.27
(692.7)

23.33
(592.6)

5.00
(127.0)

5.50
(139.7

7.00
(177.8)
7.00
(177.8)

F
E

7.00
(177.8)

50.00
(1270.0)
36.38
(924.1)

65.00 (1651.0)
Top View

1.60
(40.6)

Recommend
24.00 Inch
24.00
(609.6 mm) Clearance (609.6)
for Blower Removal

3
4

Optional Redundant Blower

K2

K1

9.00
(228.6)
1.85
(47.0)

Window

1
3

K1
K2
K3

2
4

4.13
(104.9)

5
CTB

0.90
(22.9)

Unit 1D

62.00
(1574.8)
1
65.00 (1651.0)
Shipping Section 1
Approx. Weight 6225 lbs (2826 kg)

Low Voltage Control

User
Interface

18.50
(469.9)
PH PH PH MAIN
A B C BUS

Elevation
View

Optional Redundant Blower

MP4000

Detail Notes:
A - 0.875 dia. typ. 4 holes. mounting studs to extend
a maximum of 2.00 inches (50.8 mm) above grade.
D - 90 door swing requires:
12.00 inches (304.8 mm) for 12.00 inch (304.8 mm) wide structure,
18.00 inches (457.2 mm) for 18.00 inch (457.2 mm) wide structure,
24.00 inches (609.6 mm) for 24.00 inch (609.6 mm) structure,
30.00 inches (762.0 mm) for 30.00 inch (762.0 mm) wide drive structure,
36.00 inches (914.4 mm) for 36.00 inch (914.4 mm) wide structure,
40.00 inches (1016.0 mm) for 40.00 inch (1016.0 mm) wide structure,
32.50 inches (825.5 mm) for 65.00 inch (1651.0 mm) wide drive structure.
E - HV conduit space, load.
F - HV conduit space, line only.
G - LV conduit space only.
J - Load terminals located on left-hand side of enclosure.
Y - Tolerances: 0.0 inches (0.0 mm) +0.25 inches (6.35 mm) per structure.
Z - Conduits to extend a maximum of 2.00 inches (50.8 mm) into structure.

Line Term
Note J
U V W

12.00
(304.8)

3.50
(88.9)

8
9

6.00 (152.4)
Line Term
Note J
L1

80.00
(2032.0

10

12.81
7.50 (190.5)
62.00
(325.4) L2
(1574.8)
2.50
L3 7.50 (190.5)
(63.5)
3.25
2.50
(82.6) 16.90
(63.5)
(429.3)
Ground Bus

11
12

22.49
(571.2)

49.00
(1244.6)
Right Side View

13

59.00 (1498.6)
2.69
(68.3)

29.50
(749.3)

29.80
(756.9)

43.63
(1108.2)

7.00
(177.8)

2.80
(71.1)

F
E

1.50
(38.1)
32.50
(825.5)

3.00
(76.2)

Front

2.50 4.00
(63.5) (101.6)
60.00
(1524.0)
0.75 (19.1)

59.00 (1498.6)

0.25
(6.4)

0.437 x 0.688 Slot

0.75 (19.1)

0.437 x 0.688 Slot

15

2.50 4.00
(63.5) (101.6)
0.75 (19.1)

0.25
(6.4)

0.437 x 0.688 Slot

Main Bus End


2000 A 0.25 x 4.00 2/ph

32.50
(825.5)

29.30
(744.2)

0.75 (19.1)
1.50 3.00
(38.1) (76.2)
0.75 (19.1)

4.00
(101.6)

14

Main Bus End


1200 A 0.25 x 4.00 1/ph

0.75 (19.1)

1.38
(35.1)

5.00
(127.0)

2.38
(60.5)

38.63
(981.2)

Note A
21.81
(554.0)

12.75
(323.9)

Main Bus End


1000 A 0.25 x 3.00 1/ph

0.50
(12.7)

Ground Bus End


600 A 0.25 x 2.00
3.63 Inches (92.2 mm)
from Each Side of the Structure
0.562 Dia.
Hole
CL

0.25
(6.4)

0.63
(16.0)

0.50
(12.7)

16
17
18

2.00
(50.8)
0.25
(6.4)

19

Floor Plan
Note D
60.00 Inches (1524.0 mm)
Clear in Front of Drive Unit
for Removal of Drive Inverter

Figure 10.2-1. SC9000 EP AFD Frame A Maximum Dimensions and Incoming Line LayoutsDimensions in Inches (mm)
CA08104001E

For more information, visit: www.eaton.com/consultants

20
21

10.2-4 Motor ControlMedium Voltage


Adjustable Frequency Drives

July 2014
Sheet 10 050

Frame Size and Rating

i
ii

SC9000 EP Fully Integrated Frame B AFD


(10002000 hp at 4160 V)
(8001500 hp at 3300 V)
(6001000 hp at 2400 V)

Type HLE Current


Limiting Fuses

Top Entry HV
Conduit Area

Mechanical Non-Loadbreak
Isolating Switch

Top Entry Control


Conduit Area

3
4
5
6
7
8
9
10

Line and
Load Cable
Termination
DC Link
Pre-Charge
Circuit

Type SL
Vacuum
Contactor
Assembly

24-Pulse
Isolation
Transformer
(in the rear)

Encapsulated
Powerpole
Roll-Out
Inverter

11
12

24-Pulse
Rectifier
Bridge

13
14
15
16
17

Bottom Entry HV
Conduit Area

Bottom Entry Control


Conduit Area

18
19
20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor ControlMedium Voltage


Adjustable Frequency Drives

July 2014

10.2-5

Sheet 10 051

Layout Dimensions

Layout DimensionsFrame B AFD


(10002000 hp at 4160 V)
(8001500 hp at 3300 V)
(6001000 hp at 2400 V)

i
ii
Main Bus

Main Bus

39.27
(997.5)
5.50
50.00
(139.7)
(1270.0)
7.00
G
(177.8)
1.25
(31.8)

5.00 (127.0)
15.50
(393.7) F
1.25
(31.8)

12.27
(311.7)

2.00
(50.8)

Redundant
Blowers

28.50
(723.9)
2.00
(50.8)

65.00 (1651.0)

1.85
(47.0)

K1
7

WINDOW
K1
K2
K3

Inverter
1

4.13
(104.9)

Converter

Unit 2D

1
65.00 (1651.0)
Shipping Section 1
Approx. Weight
8025 lbs (3643 kg)

50.00
(1270.0)

6.00
(152.4)

Optional Redundant Blowers

12.00 (304.8)

12.00
(304.8)

49.00
(1244.6)

3.50
(88.9)

4.38
(111.3)
4.38
(111.3)

Ground
Bus

2
30.00 (762.0)
Shipping
Section 2
Approx. Weight
900 lbs (409 kg)

PH PH Main
B C Bus

U V W

0.90
(22.9)

64.80
(1645.9)

5.50 31.88
(139.7) (809.8)

36.00 (914.4)
(Optional)
Top View SS #2 (Optional)

Load Term
Note J

CTB

Unit 1D

12.00
(304.8)

30.00
(762.0)
Top View SS #2

Low Voltage Control

MP4000

12.27
(311.7)

2.80 (71.1)

PH
A
K3

2.00
2.00
(50.8) (50.8)

12.27
(311.7)

5.50 50.00
(139.7) (1270.0)

Top View SS #1

K2

Main Bus

2.00 2.00
(50.8) (50.8)

Approx. 120.00 Inches


(3048.0 mm) Tall

80.00
(2032.0)

66.00
(1676.4)

Recommend 24.00 Inch


(609.6 mm) Clearance
for Blower Removal

Redundant
24.00 Blowers
(609.6)

PH PH PH Main
A B C Bus

22.49
(571.2)

12.20
(309.9)

2.86
(72.6)

19.90
(505.5)

9
10

3.50
(88.9)

50.00
(1270.0)

Right Side View


59.00 (1498.6)

36.80
(934.7)

2.40
(61.0)

4.75
(120.7) 44.20
(1122.7)

Note A

38.30
(972.8)

3.50
(88.9)

43.00
(1092.2)

2.50
(63.5)

1.58 (40.1)

Note A

3.50
(88.9)

Note A
Optional With
Redundant Blowers

43.00
(1092.2)

3.00
(76.2)

4.75
Front
(120.7)
33.50
(850.9)

33.50
(850.9)

25.00
(635.0)

G
2.50
(63.5)

7.00
(177.8)

30.00
(762.0)

2.50
(63.5)

36.00
(914.4)

Front

Floor Plan
Note D

60.00
(1524.0)

12.00
(304.8)

31.00
(787.4)

Front

Floor Plan
Note D

Floor Plan
Note D

2.80
(71.1)

6.00
(152.4)

F
7.00
(177.8)

30.00
(762.0)

60.00
(1524.0)

SS #1
Optional With
Redundant
Blowers
60.00 Inches (1524.0 mm)
Clear in Front of Drive
Unit for Removal of
Drive Inverter

60.00 Inches (1524.0 mm)


Clear in Front of Drive
Unit for Removal of
Drive Inverter

SS #2

SS #2 (Optional)

0.75 (19.1)

0.75 (19.1)
1.50 3.00
(38.1) (76.2)
0.437 x 0.688
0.75 (19.1)
Slot

0.437 x 0.688
Slot

0.75 (19.1)

0.50
(12.7)

0.75 (19.1)

2.50 4.00
(63.5) (101.6)
0.25
(6.4)

Ground Bus End


600 A 0.25 x 2.00
3.63 Inches (92.2 mm)
from Each Side of the Structure

Main Bus End


2000 A 0.25 x 4.00 2/ph

Main Bus End


1200 A 0.25 x 4.00 1/ph

Main Bus End


1000 A 0.25 x 3.00 1/ph

Detail Notes:
A - 0.875 dia. typ. 4 holes. Mounting studs to
extend a maximum of 2.00 inches (50.8 mm)
above grade.
D - 90 door swing requires: 12.00 inches (304.8 mm)
for 12.00 inch (304.8 mm) wide structure,
18.00 inches (457.2 mm) for 18.00 inch (457.2 mm)
wide structure, 24.00 inches (609.6 mm) for
24.00 inch (609.6 mm) structure,
30.00 inches (762.0 mm) for 30.00 inch (762.0 mm)
wide drive structure, 36.00 inches (914.4 mm) for
36.00 inch (914.4 mm) wide structure,
40.00 inches (1016.0 mm) for 40.00 inch (1016.0 mm)
wide structure, 32.50 inches (825.5 mm) for
65.00 inch (1651.0 mm) wide drive structure.
E - HV conduit space, load.
F - HV conduit space, line only.
.
G - LV conduit space only.
J - 30.00 inch (762.0 mm) inverter load terminals
located on left side of converter.
36.00 inch (914.4 mm) inverter load terminals
located on right side of inverter.
Y - Tolerances: 0.00 inches (0.0 mm)
+0.25 inches (6.35 mm) per structure.
Z - Conduits to extend a maximum of
2.00 inches (50.8 mm) into structure.

2.50 4.00
(63.5) (101.6)
0.25
(6.4)

0.437 x 0.688
Slot

0.75 (19.1)

0.25
(6.4)

0.562 Dia.
Hole
0.63
(16.0)

Figure 10.2-2. SC9000 EP AFD Frame B Maximum Dimensions and Incoming Line LayoutsDimensions in Inches (mm)

CA08104001E

For more information, visit: www.eaton.com/consultants

0.50
(12.7)
CL

11
12
13
14
15
16
17
18
19

2.00
(50.8)
0.25
(6.4)

20
21

10.2-6 Motor ControlMedium Voltage


Adjustable Frequency Drives

July 2014
Sheet 10 052

Frame Size and Rating

i
ii

SC9000 EP Fully Integrated Frame C AFD


(22503000 hp at 4160 V)
(17502000 hp at 3300 V)
(12501750 hp at 2400 V)

Top Entry Control


Conduit Area

Type HLE Current


Limiting Fuses

Top Entry HV
Conduit Area

Mechanical Non-Loadbreak
Isolating Switch

DC Link
Pre-Charge Circuit

3
4
5

Line and
Load Cable
Termination

6
7
8

Type SL
Vacuum
Contactor
Assembly

24-Pulse
Isolation
Transformer

9
Encapsulated
Powerpole
Roll-Out
Inverter

10
11
12
13
14
15

Bottom Entry HV
Conduit Area

24-Pulse
Rectifier Bridge

Bottom Entry Control


Conduit Area

Note: See Page 10.2-7 for dimensional details.

16
17
18
19
20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor ControlMedium Voltage


Adjustable Frequency Drives

July 2014

10.2-7

Sheet 10 053

Layout Dimensions

Layout DimensionsFrame C AFD


(22503000 hp at 4160 V)
(17502000 hp at 3300 V)
(12501750 hp at 2400 V)

i
ii
1

2.75
(69.9)

Main Bus

Main Bus

2.00
(50.8)

2.00 (50.8)
16.00
(406.4)

5.50
(139.7)

F
7.00
(177.8)

29.25
(743.0) 16.00
(406.4)

50.00
(1270.0)

5.00
(127.0)

2.38
(60.5)

36.00
(914.4)
Top View SS #1

12.00
(304.8)

12.23
(310.6)

3.70
(94.0)

50.00
(1270.0)

5.50
(139.7)

26.70
(678.2)

7.00
(177.8)

31.88
(809.8)

50.00
(1270.0)
7.00
(177.8)

F
E

5.75
(146.1)

12.27
(311.7)

E
6.00
(152.4)

30.00
(762.0)
Optional 36.00 (914.4)

3.70
(94.0)

65.00 (1651.0)

Top View SS #3

Top View SS #2

Main Bus End


1000 A 0.25 x 3.00 1/ph
Optional Redundant Blowers

Recommend
24.00 (609.6) Clearance 24.00
for Blower Removal
(609.6)

Redundant
Blowers

0.75
(19.1)

K3

1.85
(47.0)

WINDOW

Inverter
K1
K2
K3
K4

4
5

CTB

CTB1

1
Shipping
Section 1
36.00 (914.4)
Approx. Weight
1550 lbs (704 kg)

1
Shipping Section 2
65.00 (1651.0)
Approx. Weight
9800 lbs (4449 kg)

2
Shipping
Section 3
30.00 (762.0)
Optional 36.00 (914.4)
Approx. Weight
900 lbs (409 kg)

16.00
(406.4)
29.25
(743.0) 16.00
(406.4)

Note A
7.00
(177.8)
E

5.75
(146.1)

43.00
(1092.2)

29.00
(736.6)
Front
36.00
(914.4)
SS #1

35.00
(889.0)

4.00
(101.6)

8.00 32.50
(203.2) (825.5)

43.00
(1092.2)

2.50 (63.5)

G
3.00
(76.2)

32.50
9.50
(825.5) (241.3)

2.80
(71.1)

6.00
(152.4)
Front

5.00 (127.0)
Front

2.50
(63.5)
Note A

59.00 (1498.6)
3.00
(76.2)

0.437 x 0.688
Slot
0.75
(19.1)

25.00
(635.0)
30.00
(762.0)
Optional
36.00 (914.4)

12.00
(304.8)

11

7.00
(177.8)

2.00
(50.8)

12
13

0.63
(16.0)

Figure 10.2-3. SC9000 EP AFD Frame C Maximum Dimensions and Incoming Line LayoutsDimensions in Inches (mm)
For more information, visit: www.eaton.com/consultants

0.25
(6.4)

Ground Bus End


600 A 0.25 x 2.00
3.63 Inches from
Each Side of the Structure
0.50
(12.7)
0.562 Dia.
Hole
C

60.00
Floor Plan
SS #3
(1524.0)
Note D
Detail Notes:
60.00 Inches
SS #2
A - 0.875 dia. typ. 4 holes. mounting studs to extend
(1524.0 mm)
a maximum of 2.00 inches: (50.8 mm) above grade.
Clear in
D - 90 door swing requires: 12.00 inches (304.8 mm) for 12.00 inch (304.8 mm) wide structure,
for Removal
18.00 inches (457.2 mm) for 18.00 inch (457.2 mm) wide structure,
of Inverter
24.00 inches (609.6 mm) for 24.00 inch (609.6 mm) structure,
30.00 inches (762.0 mm) for 30.00 inch (762.0 mm) wide drive structure,
36.00 inches (914.4 mm) for 36.00 inch (914.4 mm) wide structure, 40.00 inches (1016.0 mm) for 40.00 inch (1016.0 mm) wide structure.
32.50 inches (825.5 mm) for 65.00 inch (1651.0 mm) wide drive structure.
E - HV conduit space, load.
F - HV conduit space, line only.
G - LV conduit space only.
J - Load terminals located on right side of inverter.
Optionload terminals located on left side of converter.
Y - Tolerances: 0.0 inches (0.0 mm) +0.25 inches (6.35 mm) per structure.
Z - Conduits to extend a maximum of 2.00 inches (50.8 mm) into structure.

CA08104001E

2.50
(63.5)

10

0.50
(12.7)

4.00
(101.6)

Right Side View

Note A

0.25
(6.4)

2.50
(63.5)

Main Bus End


2000 A 0.25 x 4.00 2/ph
0.75
(19.1)

50.00
(1270.0)

3.50
(88.9)

0.437 x 0.688
Slot
0.75
(19.1)

22.49
(571.2)

3.50 (88.9)
2.75 (69.9)

4.00
(101.6)

2.86
(72.6)

7
8

0.75
(19.1)

80.00
(2032.0)

Ground
Bus

0.25
(6.4)

1.50
(38.1)

Main Bus End


1200 A 0.25 x 4.00 1/ph

0.90
(22.9)

Unit 3D

Converter

3.50
(88.9)

Low Voltage Control

K1

Unit 2D

0.437 x 0.688
Slot
0.75
(19.1)

K4

WINDOW

Main
Disconnect
Unit 1D

3.00
(76.2)
12.00
(304.8)

PH PH PH MAIN
A B C BUS
K2

18.50
(469.9)

14
15

0.25
(6.4)

16
17
18
19
20
21

10.2-8 Motor ControlMedium Voltage


Adjustable Frequency Drives

July 2014
Sheet 10 054

Frame Size and Rating

i
ii

SC9000 EP Fully Integrated Frame D AFD (Single Inverter)


(30003700 hp at 4160 V)
(22503000 hp at 3300 V)
(20002500 hp at 2400 V)

Top Entry Control


Conduit Area
Top Entry HV
Conduit Area

Mechanical Non-Loadbreak
Isolating Switch

DC Link
Pre-Charge Circuit

3
Top Load
Conduit Area

4
5
6
Load Cable
Termination

7
8

Type HLE
Current
Limiting
Fuses

9
10

Encapsulated
Powerpole
Roll-Out
Inverter

Type SL
Vacuum
Contactor
Assembly

11
12
13

Bottom Entry HV
Conduit Area

24-Pulse
Rectifier Bridge

24-Pulse
Isolation
Transformer
(in the rear)

Bottom Entry Control


Conduit Area

Bottom Load
Conduit Area

14
15
16
17
18
19
20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor ControlMedium Voltage


Adjustable Frequency Drives

July 2014

10.2-9

Sheet 10 055

Layout Dimensions

Layout DimensionsFrame D AFD (Single Inverter)


(30003700 hp at 4160 V)
(22503000 hp at 3300 V)
(20002500 hp at 2400 V)

i
ii
2.00 (50.8)

Main Bus
2.00
(50.8)

2.00
(50.8)
41.42
(1052.1)

12.32
(312.9)

12.32
50.00
(312.9)
(1270.0)
5.50
(139.7)
40.75
1.38 (1035.1)
(35.1)

2.00
(50.8)

50.00
(1270.0)

3.00
(76.2)

5.50
6.00 (152.4) (139.7)
5.00
(127.0)

6.19
(157.2)

36.00
(914.4)

76.00
(1930.4)

SS #1

SS #2

Main Bus
2.00
(50.8)

2.00
(50.8)

12.32
(312.9)

12.00
(304.8)

3.00
(76.2)

50.00
(1270.0)

6.00
(152.4)

36.00
(914.4)

31.88
(809.8)

5.50
(139.7)

Main Bus End


1000 A 0.25 x 3.00 1/ph

SS #3

0.75 (19.1)
Optional Redundant Blowers

Recommend 24.00 Inch


(609.6 mm) Clearance
For Blower Removal

0.437 x 0.688
Slot
0.75
(19.1)

24.00
(609.6)
PH
A

K14

K13

1.85
(47.0)

WINDOW

K11
K12
K13
K14
K44

Inverter

CTB

CTB2

K11

CTB1

Isolation Transformer
and Converter
Unit 2D

0.90
(22.9)
UNIT 3D

Main
Disconnect
Unit 1D
1
36.00
(914.4)
Shipping
Section 1
40.00 (1016.0)
Approx. Wt.
2560 lbs (1162 kg)

2
76.00
(1930.4)

3
36.00
(914.4)

Shipping Section 2
76.00 (1930.4)
Approx. Wt.
16,500 lbs (7491 kg)

Shipping
Section 3
36.00 (914.4)
Approx. Wt.
3775 lbs (1714 kg)

PH
B

12.00
(304.8)

PH MAIN
C BUS

Low Voltage Control

K12

5.00
29.00
(127.0)
(736.6)
Note A
12.00
(304.8)
18.00
(457.2) F
23.00
41.33
(584.2)
14.00
7.00 (1049.8)
(355.6)
41.38
(177.8)
(1051.1)
3.00
19.63
(76.2)
(498.6)

4.00
(101.6)

80.00
(2032.0)

0.437 x 0.688
Slot
0.75
(19.1)

5.00
(127.0)

0.437 x 0.688
Slot
0.75
(19.1)

39.00 Front
(990.6)

Note A
44.00
(1117.6)

4.15
(105.4
50.00
(1270.0)

3.00 (76.2)

Front
6.00 1.50
(152.4) (38.1)
8.88
(225.6)

36.00
(914.4)
SS #1

2.75
(69.9)

43.00
(1092.2)

38.00
(965.2)

38.00
(965.2)

Detail Notes:
A - 0.875 dia. typ. 4 holes. mounting studs to extend a maximum of 2.00 inches (50.8 mm) above grade.
D - 90 door swing requires: 12.00 inches (304.8 mm) for 12.00 inch (304.8 mm) wide structure,
18.00 inches (457.2 mm) for 18.00 inch (457.2 mm) wide structure,
24.00 inches (609.6 mm) for 24.00 inch (609.6 mm) structure,
36.00 inches (914.4 mm) for 36.00 inch (914.4 mm) wide structure,
40.00 inches (1016.0 mm) for 40.00 inch (1016.0 mm) wide structure,
32.50 inches (825.5 mm) for 65.00 inch (1651.0 mm) wide drive structure.
E - HV conduit space, load.
F - HV conduit space, line only.
G - LV conduit space only.
J - Load terminals located on right-hand side of enclosure.
Y - Tolerances: 0.00 inches (0.0 mm) +0.25 inches (6.35 mm) per structure.
Z - Conduits to extend a maximum of 2.00 inches (50.8 mm) into structure.

Ground Bus End


600 A 0.25 x 2.00
3.63 Inches (92.2 mm) from
Each Side of the structure

12

30.00
(762.0)

2.80
(71.1)
31.00
(787.4)

2.50
(63.5)

0.50
(12.7)

2.00
(50.8)

12.00
(304.8)

0.25
(6.4)

14
15
16

60.00 Inches (1524.0 mm)


Clear in Front of Unit for
Removal of Inverter

17

SS #3

18

Figure 10.2-4. SC9000 EP AFD Frame D (Single Inverter) Maximum Dimensions and Incoming Line LayoutsDimensions in Inches (mm)
CA08104001E

13

CL

36.00
(914.4)

1.85
(47.0)

SS #2

11

0.63
(16.0)

Front

0.25
(6.4)

0.562 Dia.
Hole

6.00
(152.4)

43.25
(1098.6)

9
10

4.00
(101.6)

3.50
(88.9)

0.50
(12.7)

0.75
(19.1)

50.00
(1270.0)

25.00
(635.0)

0.25
(6.4)

2.50
(63.5)

Main Bus End


2000 A 0.25 x 4.00 2/ph

Ground
Bus
2.86
(72.6)

49.00
(1244.6)

25.00
(635.0)

6
7

0.75 (19.1)

3.50
(88.9)

Right Side View

3.50
(88.9)

0.25
(6.4)

1.50
(38.1)

Main Bus End


1200 A 0.25 x 4.00 1/ph

38.25
(971.6)

13.00
(330.2)

3.00
(76.2)

For more information, visit: www.eaton.com/consultants

19
20
21

10.2-10 Motor ControlMedium Voltage


Adjustable Frequency Drives

July 2014
Sheet 10 056

Frame Size and Rating

i
ii

SC9000 EP Fully Integrated Frame D AFD (Parallel Inverters)


(37504500 hp at 4160 V)
(22503000 hp at 3300 V)
Top Entry Control
Conduit Area

Secondary
Blower
DC Link
Pre-Charge
Circuit

2
3

Top Entry HV
Conduit Area

Mechanical Non-Loadbreak
Isolating Switch

Top Load
Conduit Area

Balancing
Reactor

4
5
6
7
8
9

Load Cable
Termination
Type HLE
Current
Limiting
Fuses
Type SL
Vacuum
Contactor
Assembly

10
11
12

Bottom Entry HV
Conduit Area

24-Pulse
Rectifier
Bridge

24-Pulse
Isolation
Transformer
(mounted
behind rectifier
bridge)

Bottom Entry
Control
Conduit Area

Dual
Encapsulated
Powerpole
Roll-Out Inverters

Bottom Load
Conduit Area

13
14
15
16
17
18
19
20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor ControlMedium Voltage


Adjustable Frequency Drives

July 2014

10.2-11

Sheet 10 057

Layout Dimensions

Layout DimensionsFrame D AFD (Parallel Inverters)


(37504500 hp at 4160 V)
(22503000 hp at 3300 V)
2.00 (50.8)

Main Bus
2.00
(50.8)

2.00
(50.8)
41.42
(1052.1)

ii
2.00 (50.8)

2.00 (50.8)
12.32
(312.9)

12.32
(312.9)

6.19
(157.2)

5.50
6.00 (152.4) (139.7)

14.00 50.00
(355.6) (1270.0)

2.11
(53.6)

4
20.50
(520.7)
12.00
(304.8)

K15

K14

K11
K12
K13
K14
K44

1.85
(47.0)

K44
K15
K16
K17
7

CTB

CTB2

K11

CTB1

Main
Disconnect

Isolation Transformer
and Converter
Unit 2D

Unit 1D
1
36.00
(914.4)
Shipping
Section 1
40.00 (1016.0)
Approx. Weight
2560 lbs (1162 kg)
3.50
(88.9)

3
86.00
(2184.4)

U V

5.00
(127.0)

29.00
(736.6)

12.00
(304.8)
14.00
(355.6)

19.63
(498.6)
Front

7.00
(177.8)

80.00
(2032.0)

25.00
(635.0)

36.00
(914.4)

38.00
(965.2)

0.75 (19.1)
4.00
(101.6)
0.437 x 0.688
Slot
0.75
(19.1)

0.25
(6.4)

Ground Bus End


600 A 0.25 x 2.00
3.63 Inches from Each
Side of the Structure

Main Bus End


2000 A 0.25 x 4.00 2/ph
0.75 (19.1)
4.00
(101.6)
2.50
(63.5)

0.25
(6.4)

2.50
(63.5)

0.50
(12.7)
0.25
(6.4)

0.562 Dia.
Hole
0.63
(16.0)

48.12
(1222.2)

15.50
(393.7)

5.00
(127.0)

3.00
31.00
39.00 (76.2) (787.4)
(990.6)
2.63
(66.8)
2.00
14.00
(50.8)
E
(355.6)

Note A

5.00
(127.0)

3.00
(76.2)
32.50
(825.5)

42.50
6.75
(1079.5) (171.5)

0.50
(12.7)

Detail Notes:
A - 0.875 dia. typ. 4 holes. Mounting studs to extend a maximum
of 2.00 inches (50.8 mm) above grade.
D - 90 door swing requires: 12.00 inches (304.8 mm) for
12.00 inch (304.8 mm) wide structure,
18.00 inches (457.2 mm) for 18.00 inch (457.2 mm) wide structure,
24.00 inches (609.6 mm) for 24.00 inch (609.6 mm) structure,
36.00 inches (914.4 mm) for 36.00 inch (914.4 mm) wide structure,
40.00 inches (1016.0 mm) for 40.00 inch (1016.0 mm) wide structure,
32.50 inches (825.5 mm) for 65.00 inch (1651.0 mm) wide drive structure.
E - HV conduit space, load.
F - HV conduit space, line only.
G - LV conduit space only.
J - Load terminals located on right-hand side of enclosure.
Y - Tolerances: 0.00 inches (0.0 mm) +0.25 inches (6.35 mm) per structure.
Z - Conduits to extend a maximum of 2.00 inches (50.8 mm) into structure.

9
10
11
12
13
14

16
17
18
19

CL

2.00
(50.8)

0.25
(6.4)

Figure 10.2-5. SC9000 EP AFD Frame D (Parallel Inverters) Maximum Dimensions and Incoming Line LayoutsDimensions in Inches (mm)

CA08104001E

SS #3

Front
1.85
(47.0)

Ground 3.26
(82.8)
Bus
22.75
(577.9)
49.00
(1244.6)
50.00
(1270.0)

31.13
(790.7)

38.00
(965.2)

80.00
(2032.0)

15

Main Bus End


1200 A 0.25 x 4.00 1/ph

3.00
(76.2)
1.50
(38.1)

25.00
(635.0)

3.50
(88.9)

68.00
(1727.2)

0.90
(22.9)

0.75 (19.1)

30.36
(771.1)

SS #2

43.25
5.00
Note A
4.15 (1098.6)
(127.0)
44.00
(105.4)
39.00 Front
(1117.6) 50.00
(990.6)
2.75
(1270.0)
(69.9)
3.00 (76.2)

41.33
(1049.8)

4.38
(111.3)
Load Term
Note J

Right Side View


13.00
(330.2)

Main Bus End


1000 A 0.25 x 3.00 1/ph

0.437 x 0.688
Slot
0.75
(19.1)

3.50
(88.9)

Ground
Bus 5.00
(127.0)

12.00
(304.8)

PH PH PH MAIN
A B C BUS

38.25
(971.6)
49.00
(1244.6)
50.00
(1270.0)

Shipping Section 3
86.00 (2184.4)
Approx. Weight
6800 lbs (3087 kg)

Shipping Section 2
76.00 (1930.4)
Approx. Weight
16,500 lbs (7491 kg)

41.38
(1051.1)

0.437 x 0.688
Slot
0.75
(19.1)

0.90
(22.9)

Unit 3D

2
76.00
(1930.4)

Note A
18.00
23.00 (457.2) F
(584.2)

3.00
(76.2)
6.00 (152.4)
1.50
(38.1)
8.88
(225.6)

Inverter-2

Inverter-1

Low Voltage Control

PH PH PH MAIN
A B C BUS

WINDOW

2
3

86.00
(2184.4)

3.00
(76.2)

Recommend 24.00 Inch


(609.6 mm) Clearance 24.00
for Blower Removal (609.6)

K12 K13

12.32
(312.9)
30.88
5.50 (784.4)
(139.7)

7.00
(177.8)

76.00
(1930.4)

36.00
(914.4)
Optional Redundant Blowers

2.00
(50.8)

50.00
(1270.0)

5.50
(139.7) 40.75
1.38 (1035.1)
(35.1)

50.00
(1270.0)

3.00
(76.2)

5.00
(127.0)

For more information, visit: www.eaton.com/consultants

20
21

10.2-12 Motor ControlMedium Voltage


Adjustable Frequency Drives

July 2014
Sheet 10 058

Frame Size and RatingLayout Dimensions

i
ii

Layout DimensionsFrame E AFD


(47506000 hp at 4160 V)
(32504000 hp at 3300 V)

Recommend 24.00 Inch (609.6 mm) Clearance


for Blower Removal TypicalAll Units
Redundant Blowers

2
24.00
(609.6)

3
4

K2

K3

K4

K5
K33
K4
K5
K6

Window

6
MP4000

K1
K2
K3
K33

K1
CTB

CTB2

Unit 2D

CTB1

92.00
(2336.8)
All Units

Isolation Transformer
and Converter

Inverter-1

Inverter-2

80.00
(2032.0)
All Units

Unit 3D

Main Disconnect

Unit 1D

10
11
12
13
14

100.00
(2540.0)
Shipping Section 2
Approx. Weight
(19,500 lbs)

86.00
(2184.4)
Shipping Section 3
Approx. Weight
(6800 lbs)

Figure 10.2-6. SC9000 EP Frame EDimensions in Inches (mm)


Table 10.2-1. SC9000 EP Frame EDimensions in Inches (mm)
Output
Voltage

Motor
FLA

hp

Width

Height

Depth

Height

3300 1
4160

520640
620713

32504000
50006000

222.00 (5638.8)
222.00 (5638.8)

92.00 (2336.8)
92.00 (2336.8)

50.00 (1270.0)
50.00 (1270.0)

12.10 (307.3)
12.10 (307.3)

15

1
36.00
(914.4)
Shipping Section 1
Approx. Weight
(2560 lbs)

Cabinet Size

Redundant Blower

3300 V, 50 Hz.

16
17
18
19
20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor ControlMedium Voltage


10.2-13
Adjustable Frequency Drives Synchronous Transfer Systems

July 2014
Sheet 10 059

General Description

Synchronous Transfer Control with SC9000 EP

If the drive control receives a command


to sync down, the drive control will
start the AFD and close the motor select
contactor; however, the AFD output
contactor does not close initially.
See Figure 10.2-11.
4160 V, 60 Hz, Line

i
ii
1
2
3

AFD Bus

Synchronous Transfer Control System

General Description

4160 V, 60 Hz, Line

Synchronous transfer systems


help maximize capital efficiency by
controlling multiple motors with
one adjustable frequency drive.
Most manufacturers synchronous
transfer control systems have multiple
drive output and motor select contactors that are interconnected typically
via cables to allow the AFD to manage
multiple motors.
With the SC9000 EP and the Eaton
medium voltage control integrated
control gear AFD double-bus design,
the drive output and motor select
contactors are close-coupled under a
common power bus (no cables), giving
our customers the compact design and
superior performance they expect
from Eaton.
Once the system bus is energized, the
AFD and Feeder Bus are energized.
See Figure 10.2-7.

AFD Bus

Figure 10.2-8. Synchronous Transfer Process


When the motor is required to transfer
to the utility line, the drive control will
send the Sync Up command to the AFD.
The AFD will adjust the output to match
the line voltage, frequency and phase
angle. Once synchronization is locked,
the bypass and motor select contactor
are closed and opened such that
paralleling is minimized. The output
reactor dampens transient currents.
See Figure 10.2-9.

Figure 10.2-11. Drive Control Receives


Command to Sync Down

The AFD output will adjust to match


the utility voltage, frequency and
phase. Once these parameters are
locked in, the AFD output contactor
will close and the bypass contactor
will open such that paralleling is minimized. The output reactor will dampen
transient currents. See Figure 10.2-12.

4160 V, 60 Hz, Line

AFD Bus

The Start command will start the


synchronous transfer process. First the
drive control will close the appropriate
motor select contactor and then start
the AFD. The AFD will operate at a
preset speed or a reference speed.
See Figure 10.2-8.

10

Figure 10.2-12. AFD Adjusts to Match the


Utility Voltage, Frequency and Phase

11

The AFD will operate at a set speed


point or follow a reference speed.
See Figure 10.2-13.

12

4160 V, 60 Hz, Line

13
4160 V, 60 Hz, Line

14
15

AFD Bus

Figure 10.2-7. AFD and Feeder Bus Energized

4160 V, 60 Hz, Line

AFD Bus

Figure 10.2-9. Voltage, Frequency and


Phase Angle Synchronization
The AFD is shut down and waits for
another Start command for the next
motor. The first motor is running on
bypass. See Figure 10.2-10.
4160 V, 60 Hz, Line

AFD Bus

Figure 10.2-13. AFD Operating Speed


These sequences can be commanded
for any of the motors (15) illustrated
and are not limited to just five motors
in a system; however, only one motor
at a time can be on the AFD. Each
system can be configured to start any
number of motors, keeping in mind
equipment size and layout.

16
17
18
19
20

AFD Bus

Figure 10.2-10. AFD Shut Down and Waiting


CA08104001E

For more information, visit: www.eaton.com/consultants

21

10.2-14 Motor ControlMedium Voltage


Adjustable Frequency Drives Synchronous Transfer Systems

July 2014
Sheet 10 060

Layout Dimensions

Layout DimensionsSynchronous Transfer Systems

ii

VFD Bus

Main Bus

1
K2

K4

K3

K1

2
Window

K1
K2
K3
K4
K5

Inverter

A1 Motor Bypass
Door
Unit 6B
Interlock

Output Filter
Unit 5B

AMPGARD
SC 9000

A2 Motor Bypass
Door
Unit 7B
Interlock

A3 Motor Bypass
Door
Unit 8B
Interlock

A4 Motor Bypass
Door
Unit 9B
Interlock

A5 Motor Bypass
Unit 10B Door
Interlock

CTB

Unit 2D

Unit 1D

K5

Unit 3D

Drive Output Contactor


A1 Motor Select
A2 Motor Select
A3 Motor Select
A4 Motor Select
A5 Motor Select
Trip PB Unit 6D
Trip PB Unit 7D
Trip PB Unit 8D
Trip PB Unit 9D
Trip PB Unit 10D
Trip PB
Unit 5D
5 Mech Unlatch
7 Mech Unlatch
8 Mech Unlatch
9 Mech Unlatch
6 Mech Unlatch
10 Mech Unlatch

4.00
(101.6)

6
7

36.00
(914.4)

36.00
(914.4)

65.00
(1651.0)

36.00
(914.4)

36.00
(914.4)

36.00
(914.4)

36.00
(914.4)

36.00
(914.4)

36.00
(914.4)

65.00
(1651.0)

76.00
(1930.4)

72.00
(1828.8)

72.00
(1828.8)

72.00
(1828.8)

Shipping Section 1
Approx. Weight
(9325 lbs)

Shipping Section 2
Approx. Weight
(4725 lbs)

Shipping Section 3
Approx. Weight
(3600 lbs)

Shipping Section 4
Approx. Weight
(4700 lbs)

Shipping Section 5
Approx. Weight
(4700 lbs)

8
9
Converter

10

Inverter

Optional
Output Filter
BP

BP

M
Unit
6B

24 Pulse
XFMR

Unit
7B

BP
Unit
8B

BP
Unit
9B

BP
Unit
10B

11
12

Unit 2D

Unit 3D

Unit 5D

MS

MS

D
Unit 1D

Unit
6D

Unit
7D

MS
Unit
8D

MS
Unit
9D

MS
Unit
10D

Figure 10.2-14. SC9000 EP Synchronous Transfer System with Five MV Starters (For Reference Only)

13
14
15
16
17
18
19
20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor ControlMedium Voltage


Adjustable Frequency Drives 15 kV Input Voltage

July 2014

10.2-15

Sheet 10 061

Layout Dimensions

Layout Dimensions15 kV Input Voltage

i
ii

Redundant Blowers
Recommend 24.00 inch
(609.6 mm) Clearance
for Blower Removal
TypicalAll Units

24.00
(609.6)

1
2
K2

K6

K5

K3

MP4000

K1
K2
K3
K4

Incoming Line

Inverter-1

Isolation Transformer Converter


Unit 3D

Unit 2D

CTB

CTB2

Contactor

Unit 1D

K4
K5
K6

Window

K1
1

Inverter-2

Unit 4D

7
1

36.00
(914.4)

36.00
(914.4)

100.00
(2540.0)

86.00
(2184.4)

Shipping Section 2
Approx. Weight (17,925 lbs)

Shipping Section 3
Approx. Weight (6800 lbs)

72.00 (1828.8)
Shipping Section 1
Approx. Weight (4500 lbs)

Main Bus End


2000 A 0.25 x 4.00 2/ph

Main Bus End


1000 A 0.25 x 3.00 1/ph
0.75
(19.1)

1.50
(38.1)

2.50
(63.5)

0.75
(19.1)

3.00
(76.2)
0.437 x 0.688
Slot

4.00
(101.6)
0.25
(6.4)

0.75
(19.1)

2.50
(63.5)

0.562 Dia.
Hole

4.00
(101.6)
0.437 x 0.688
Slot

0.75
(19.1)

0.437 x 0.688
Slot

0.25
(6.4)

0.75
(19.1)

Ground Bus End


600 A 0.25 x 2.00
3.63 Inches (92.2 mm) from
Each Side of the Structure

Main Bus End


1200 A 0.25 x 4.00 1/ph
0.75
(19.1)

0.50
(12.7)

0.25
(6.4)

Detail Notes:
A - 0.875 dia. typ. 4 holes. Mounting studs to extend a maximum
of 2.00 inches (50.8 mm) above grade.
D - 90 door swing requires: 12.00 inches (304.8 mm) for
12.00 inch (304.8 mm) wide structure, 18.00 inches (457.2 mm)
for 18.00 inch (457.2 mm) wide structure, 24.00 inches (609.6 mm)
for 24.00 inch (609.6 mm) structure, 30.00 inches (762.0 mm)
for 30.00 inch (762.0 mm) wide drive structure,
36.00 inches (914.4 mm) for 36.00 inch (914.4 mm) wide structure,
40.00 inches (1016.0 mm) for 40.00 inch (1016.0 mm) wide structure.
32.50 inches (82.6 mm) for 65.00 inch (1651.0 mm) wide drive structure.
E - HV conduit space, load.
F - HV conduit space, line only.
G - LV conduit space only.
J - Load terminals located on right side of inverter.
Optionload terminals located on left side of converter.
Y - Tolerances: 0.0 inches (0.0 mm) +0.25 inches (6.4 mm) per structure.
Z - Conduits to extend a maximum of 2.00 inches (50.8 mm) into structure.

Kirk Key Interlock

0.50
(12.7)

2.00
(50.8)

8
9
10
11
12
13
14

Description

CL

0.63
(16.0)

K1

Drive must be off. Main contactor must be open,


ISW must be open to release K1. K1 is released
when K2, K3, K4 are turned to transfer block.

K2, K3

Can only be released by K1. K2, K3 are used to open


the converter doors on Unit 7D.

K4

Can only be released by K1. K4 is used to open the


second transfer block on Unit 8D.

K5, K6

Can only be released by K4. K5, K6 are used to open


the inverter doors on Unit 8D.

0.25
(6.4)

15
16
17
18

Figure 10.2-15. SC9000 EP Frame D 4160 V with High Voltage Input

Adjustable Frequency Drives With High Voltage Input


The fully integrated SC9000 EP can be
designed to receive input voltages from
2.4 to 13.8 kV, with output voltages of
2400 V, 3300 V and 4160 V, with 50 or
60 Hz available. The high voltage input
option eliminates the need of a separate
CA08104001E

distribution transformer, reduces


overall footprint and simplifies overall
installation. Please consult the factory
for drive dimensions and incoming
line section requirements.

For more information, visit: www.eaton.com/consultants

19
20
21

10.2-16 Motor ControlMedium Voltage

Adjustable Frequency Drives Integrated AMPGARD Main Breaker

July 2014
Sheet 10 062

Layout Dimensions

i
ii

Layout DimensionsIntegrated AMPGARD Main Breaker (Metal-Enclosed)


Top View

1
2

61.12
(1552.4)

Note: See Page 10.1-25 for details.

3
Frame B SC9000 EP Medium Voltage Drive
Main Breaker, Output Contactor with Bypass

4
Elevation View

5
1

Fp4000

Cs
Sw

MP3000

Window

Unit 1B
Unit 2B

Window
Unit 1C

Unit 2C

Converter

Inverter

Unit 7D

Ctb
Unit 4D

Unit 5D

Unit 1F

11
12

Unit 2F
1

26.00
(660.4)

36.00 (914.4)

Spacer

Main Breaker

10

Spacer

4.00 (101.6)

Unit 7D
7

4.00 (101.6)

65.00 (1651.0)

30.00 (762.0)

Shipping
Section 1
66.00 (1676.4)

Shipping
Section 2
65.00 (1651.0)

Shipping
Section 3
30.00 (762.0)

Shipping
Section 4
40.00 (1016.0)

Approx. Weight
8025 lbs (3643 kg)

Approx. Weight
8025 lbs (3643 kg)

Approx. Weight
900 lbs (409 kg)

Approx. Weight
1800 lbs (817 kg)

36.00 (914.4)

13
14

Floor Plan
30.00
(762.0)

15
16

60.00
(1524.0)

50.00
(1270.0)

17
18
19
20

201.00 (5105.4)
Overall

Note: See Page 10.1-15 and Page 10.1-26 for details.

Figure 10.2-16. Eaton Medium Voltage Integrated Control Gear with Main Breaker Dimensions(See Page 10.1-6 for Information on Main Bus.
Refer to Eaton for Larger hp Layouts and Detailed Assembly Dimensions.)
Note: For exact conduit locations and descriptions, please see Page 10.1-39.

21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor ControlMedium Voltage


Adjustable Frequency Drives Technical Data

July 2014

10.2-17

Sheet 10 063

Technical Data

Typical Schematic

i
ii
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Figure 10.2-17. Typical Schematic for SC9000 EP AFD


CA08104001E

For more information, visit: www.eaton.com/consultants

21

10.2-18 Motor ControlMedium Voltage


Adjustable Frequency Drives Technical Data

July 2014
Sheet 10 064

Technical Data

i
ii
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Figure 10.2-18. Typical Schematic for 24-Pulse Transformer, Rectifier and Inverter

For more information, visit: www.eaton.com/consultants

CA08104001E

July 2014

Motor ControlMedium Voltage


10.2-19
Adjustable Frequency Drives Personnel Safety Features

Sheet 10 065

General Description

Personnel Safety Features

Interlocks

ii

Interlocking on SC9000 EP AFD includes:

Isolating switch mechanism locks


the medium voltage door closed
when the switch is in the ON position
Standard key interlocks on all
medium voltage doors
When door is open, interlock
prevents operating handle from
being moved inadvertently to
ON position
When contactor is energized,
isolating switch cannot be opened
or closed

1
2
3
Isolation Switch
Operating Shaft

Additional Safety Features

Provision for a padlock on the isolating


switch handle in OFF position
Shutter barrier between line
terminals and isolation switch
stabs is mechanically driven
Distinctive marking on back of
switch assembly appears when
shutter barrier is in position and
starter is completely isolated
from the line
Grounding clips provide a positive
grounding of the SC9000 EP AFD
and main fuses when the isolating
switch is opened
High and low voltage circuits are
compartmentalized and isolated
from each other
The drawout isolation switch is
easily removed by loosening two
bolts in the back of the switch. The
shutter remains in place when the
switch is withdrawn
Grounding device is provided for
shorting the DC bus to ground
before entering the medium voltage
compartments
See Page 10.1-2 for details on the
Mechanical Non-Loadbreak Isolating
Switch.

Mechanical
Interlock with
Contactor

6
7

Isolation Switch
Door Locking
Mechanism

8
9
10

Removable Cover Allows


Access to Bolted Line Side
Connections

Shutter Operated by Stab


Motion when Isolation
Switch is in Position

11
12
13
14
15
16
17
18

Distinctive Marking
when Shutter is in
Closed Position

Motion of Shutter

Shutter Mechanism and Finger Barrier Isolation of Incoming Line Bus


(Shown with Removable Portion of Isolation Switch Removed)

19
20
21

CA08104001E

For more information, visit: www.eaton.com/consultants

10.2-20 Motor ControlMedium Voltage


Adjustable Frequency Drives Component Details

July 2014
Sheet 10 066

General Description

Modular Roll-in/Roll-out
Stab-in Three-Phase Inverter

ii
1
2
3

This method of heat removal from


the inverter is up to 10 times more
efficient than traditional air-cooling
methods, resulting in less required
airflow for quieter and more efficient
operation. The thermal management
system has been subjected to temperatures of 50 C to model cold weather
transport without the rupture of any
heat pipes. It is also important to note
that thermal management performance
was unaffected by the extreme
cold storage.

In the event of a failure, the modular


roll-in/roll-out design of the inverter
will minimize downtime. The inverter
can be partially withdrawn from the
structure and repairs affected without
having to fully remove the inverter.
For even faster return to service, the
inverter can be fully withdrawn from
the structure. A spare inverter can
then be quickly reinstalled. The drive
is then ready to restart the motor with
minimal downtime.

4
5
6
7
8
9
10
11

Figure 10.2-20. Heat Pipe Construction


Six-Pack, Roll-In/Roll-Out Inverter (Side
Sheets Not Shown). Up to 3700 hp on
Single Inverter

General Description

12
13
14

The roll-out three-phase inverter


module employs an insulation and
buswork system to obtain the highest
power density rating in the market.
Heat pipe technology is used to
cool the active power components
in the inverter.

This cooling methodology and


the encapsulation of the medium
voltage components result in a
harsh-environment inverter that
protects the active power devices
from the environment and airborne
contaminants, eliminating potential
causes of failures.

Inverter Replacement System

15
16
17
18
19
20
21

Figure 10.2-19. Heat Pipe Thermal


Management System

For more information, visit: www.eaton.com/consultants

CA08104001E

July 2014

Motor ControlMedium Voltage


Adjustable Frequency Drives Component Details

10.2-21

Sheet 10 067

General Description

Type SL Vacuum Contactor


Stab-in with Wheels, Fuses,
and Line and Load Fingers

Mechanical
Interlock with
Isolation Switch

See Page 10.1-4 for detailed information on current limiting fuses.

See Page 10.1-21 for detailed information on contactor-fuse coordination.

ii

Isolated Low Voltage Control


The low voltage door has four cutouts
as standard.
Control Rack
Viewing Window

1
2

SC9000 EP
Keypad

3
4
Roll-Out
Wheels

400 A Stab-In Contactor


and Fuse Assembly

Self-Aligning
Contactor Line
and Load
Fingers

Stab-In Contactor Mechanical


Interlock and Fingers

General Description
400 A Vacuum Contactors
A stab-in version of the SL Contactor
is standard. The stab-in contactor is
mounted on wheels and rolls into the
SC9000 EP AFD structure. Contactor
line and load fingers engage cellmounted stabs as the contactor
is inserted into the SC9000 EP AFD
incoming cell. The contactor is held
in position by a bolt and bracket combination. It can be easily withdrawn
from the SC9000 EP AFD incoming cell
by removing the bolt holding the
contactor against the bracket and
disconnecting the isolation switch
interlock. The contactor can be
removed from the SC9000 EP AFD
after disconnecting the medium
voltage cables going to the control
transformer.

Current Limiting Fuses


8

SC9000 EP AFDs use Eatons Type HLE


power fuses with special time/current
characteristics. The fuse is coordinated
with the contactor to provide maximum
motor/transformer utilization and
protection. The standard mounting
method for power fuses is bolted
onto the contactor assembly.
Interruption is accomplished without
expulsion of gases, noise or moving
parts. Type HLE fuses are mounted in
a horizontal position. When a fault has
been cleared, an indicator in the front
of the fuse, normally depressed, pops
up to give visible blown fuse indication.
The control circuit primary fuses are
also current limiting.

9
10
11
12
13
1/4 Turn Door
Latch Top and
Bottom

External Motor
Protection Relay
(optional)
Indicating
Lights and
Pushbuttons

800 A Vacuum Contactors

14
15

SC9000 EP AFD Low Voltage Door Closed

The 800 A SL Contactor is available in


the SC9000 EP Frames D and E AFDs
and is rated at 720 A enclosed.
The 800 A contactor is mounted on
wheels and has similar features to
the stab-in 400 A contactor.

Fuse Fault
Indicator

Blown Fuse Indicating Device

The device panel and optional Eaton


motor protection relays fit in the low
voltage door. The standard SC9000 EP
keypad can be removed for plug-in
of a laptop via a serial connection.
A standard viewing window allows
visual verification of the SC9000 EP
AFD status. The low voltage control
panel is behind the low voltage door
and is completely isolated from the
medium voltage compartment.
The medium voltage door is locked
closed and interlocked with the
isolation switch.

16
17
18
19
20
21

CA08104001E

For more information, visit: www.eaton.com/consultants

10.2-22 Motor ControlMedium Voltage


Adjustable Frequency Drives Component Details

July 2014
Sheet 10 068

General Description

Pre-Charge Circuit

Seismic Qualification

Monitoring and Protection Options

ii

The equipment and major components


are seismic certified and meet the
applicable seismic requirements of the
current International Building Code (IBC)
and California Building Code (CBC);
Eaton is the first supplier with certification
from the State of Californias Office
of Statewide Health Planning and
Development (OSHPD).

2
3
4

Refer to Tab 1 for information on


seismic qualification for this and
other Eaton products.

5
SC9000 EP Pre-Charge Circuit

6
7
8
9
10
11
12
13
14
15
16
17

Unlike other pre-charge methods, the


innovative pre-charge circuit in the
SC9000 EP protects the transformer,
rectifier and DC bus components from
high in-rush currents. The design uses
the control power circuit for DC link
capacitor charging. This feature
reduces the risk of component
or transformer failure during the
pre-charge cycle and lengthens the
life of the affected components.

Standards and Certifications


UL and CSA Certification
SC9000 EP AFDs are designed, assembled and tested to meet all applicable
standards: NEMA ICS6, NEMA ICS7,
IEEE 519, IEEE 1100, UL 347 and CSA
C22.2. The major components (contactor, isolating switch, fuses, transformer and inverter active devices) are
UL recognized.
UL or CSA labeling of a specific AFD
requires review to ensure that all
requested modifications and auxiliary
devices meet the appropriate standards.
Refer to factory when specified.

SC9000 EP Options

Communications Options

Integrated Control Gear Under One Main


Bus Options

AMPGARD main/feeder breaker


Incoming line section
Load break switches
Output contactor
Full voltage non-reversing
starter bypass
Reduced voltage solid-state bypass
Reduced voltage autotransformer bypass
Reduced voltage primary
reactor bypass
Full voltage non-reversing
additional starters
Reduced voltage solid-state
additional starters
Reduced voltage auto-transformer
additional starters
Synchronous starters
Classic AMPGARD transition

Powerware UPS control power


backup (see Tab 33, Section 33.2)
EMRs
Eaton Power Xpert meters
(see Tab 3)
Eaton EMR-4000 motor
protection relays with RTDs
(see Tab 4, Section 4.2)
Eaton EMR-5000 motor
protection relays with RTDs
(see Tab 4, Section 4.2)
Redundant fans with automatic
switchover

Johnson Controls N2
Modbus TCP
Modbus
PROFIBUS DP
DeviceNet
BACnet
CANopen
LonWorks
EtherNet/IP

Output Filters
Drive output filters are recommended
for longer cable lengths between the
drive and motor.
Table 10.2-2. Recommended Output
Filter Application
Motor Type

Motor Lead Length (ft)


dv/dt Filter

Sine Filter

Non-inverter
duty rated

Over 100 ft

Over 500 ft

Inverter
duty rated

Over 375 ft

Over 1200 ft

See Page 10.2-23 for dimensional


details.

Enclosure Options
NEMA 1 Gasketed is standard and
the only enclosure option at this time.
If an outdoor installation is required,
Eaton can supply the AFDs and other
electrical equipment in a modular
building called an Integrated Power
Assembly (see Tab 38).

18
19
20
21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor ControlMedium Voltage


10.2-23
Adjustable Frequency Drives Optional Output Filters and Reactors

July 2014
Sheet 10 069

Layout Dimensions

Layout Dimensions

DVDT Filter

Sine Filter
12.27
(311.7)

2.00
(50.8)

2.00
(50.8)
23.80
(604.5)

2.00
(50.8)

31.38
(797.1)

5.50
(139.7)
7.00
(177.8)

26.67
(677.4)

50.00
(1270.0)

23.33
(592.6)

32.47
(824.7)

5.50
(139.7)

2.74
(69.6)
12.00
(304.8)

2.00
(50.8)

Detail Notes:
A - 0.875 dia. typ. 4 holes. Mounting studs to extend
a maximum of 2.00 inches (50.8 mm) above grade.
D - 90 door swing requires: 12.00 inches (304.8 mm) for
12.00 inch (304.8 mm) wide structure, 18.00 inches (457.2 mm)
for 18.00 inch (457.2 mm) wide structure,
24.00 inches (609.6 mm) for 24.00 inch (609.6 mm)
structure, 36.00 inches (914.4 mm) for 36.00 inch (914.4 mm)
wide structure, 40.00 inches (1016.0 mm) for 40.00 inch (1016.0 mm)
wide structure, 32.50 inches (825.5 mm) for 65.00 inch (1651.0 mm)
wide drive structure.
E - HV conduit space, load.
F - HV conduit space, line only.
G - LV conduit space only.
J - Load terminals located on right-hand side of enclosure.
Y - Tolerances: 0.00 inches (0.0 mm) +0.25 inches (6.35 mm)
per structure.
Z - Conduits to extend a maximum of 2.00 inches (50.8 mm)
into structure.

6.00
(152.4)

50.00
(1270.0)

2.63
(66.8)

36.00
(914.4)

40.00
(1016.0)
Top View
SS #2

Top View
SS #1

ii
1
2
3
4
5

PH
A

DVDT Filter

PH MAIN
C BUS

Load Term
Note J

K16

K4

PH
B

Sine Filter

12.00
(304.8)

3.50
(88.9)

7
4.38
(111.3)

6.75
(171.5)

46.88
(1190.8)

80.00
(2032.0)

Output Reactor

Contactor/Output Filter
Unit 1D

0.90
(22.9)

Unit 2D

10

Ground Bus
2
40.00
(1016.0)
Shipping Section 2
2560 lbs (1162 kg)

1
36.00
(914.4)
Shipping Section 1
1875 lbs (851 kg)

21.50
(546.1)

44.00
(1117.6)

0.75 (19.1)

26.63
(676.4)

2.25
(57.2)

43.00
(1092.2)

22.00
(558.8)
31.00
(787.4)
2.50
(63.5)

Front

35.00
(889.0)
2.50
(63.5)

3.00
(76.2)
0.437 x 0.688
0.75
Slot
(19.1)

7.00
(177.8)

36.00
(914.4)

40.00
(1016.0)

SS #1

SS #2

2
3

0.25
(6.4)

0.50
(12.7)

0.75 (19.1)
4.00
(101.6)
2.50
(63.5)

0.437 x 0.688
0.75
Slot
(19.1)

2.50
(63.5)

0.25
(6.4)

Ground Bus End


600 A 0.25 x 2.00
3.63 Inches from Each Side
of the Structure

Main Bus End


2000 A 0.25 x 4.00 2/ph

0.437 x 0.688
0.75
Slot
(19.1)
1

1.50
(38.1)

14

4.00
(101.6)

14.00
(355.6)

Front

13

Main Bus End


1200 A 0.25 x 4.00 1/ph

0.75 (19.1)
Note A

12

50.00
(1270.0)

Main Bus End


1000 A 0.25 x 3.00 1/ph

Note A

11

22.85
(580.4)

49.00
(1244.6)

2.40
(61.0)

3.00
(76.2)

1.45
(36.8)

0.50
(12.7)

0.562 Dia.
Hole

15
16
17

CL

0.63
(16.0)
0.25
(6.4)

Varies for sine (depends on option), 46.88 (1190.8) standard, dv/dt 57.88 (1470.2).
10.92 (277.4) sine.
9.00 for dv/dt.

2.00
(50.8)

0.25
(6.4)

18
19
20

Figure 10.2-21. SC9000 EP AFD Output Filter Maximum Dimensions and Incoming Line LayoutsDimensions in Inches (mm)

21
CA08104001E

For more information, visit: www.eaton.com/consultants

10.2-24 Motor ControlMedium Voltage


Adjustable Frequency Drives Technical Data and Ratings

July 2014
Sheet 10 070

Technical Data

Technical Data
Table 10.2-3. Design Specifications
NEMA

IEC

Power rating

3006000 hp

2234474 kW

Motor type

Induction and synchronous

Induction and synchronous

Input voltage rating

2400 V15,000 V

2400 V15,000 V

Input voltage tolerance

10% of nominal

10% of nominal

Power loss ride-through

5 cycles (Std.)

5 cycles (std.)

Input protection

Metal oxide varistor

Metal oxide varistor

Input frequency

50/60 Hz, 5%

50/60 Hz, 5%

Input power circuit protection

Contactor/fuses

Contactor/fuses

Input impedance device

Isolation transformer

Isolation transformer

Output voltage

02400 V
03300 V
04160 V

02400 V
03300 V
04160 V

Inverter design

PWM

PWM

Inverter switch

IGBT

IGBT

Enclosure

NEMA 1

IP20

Ambient temperature (without derating)

0 C to +40 C

0 C to +40 C

Storage and transport temperature

40 C to +70 C

40 C to +70 C

Relative humidity

95% noncondensing

95% noncondensing

Altitude (without derating)

03300 ft

01000 m

Seismic

2006 IBC

2006 IBC

Standards

UL, IEEE, CSA

IEC

Cooling

Air-cooling advanced heat pipe technology

Air-cooling advanced heat pipe technology

Average watts loss 1

23 watts/hp

23 watts/hp

Input power factor

>0.96

>0.96

Number of inverter IGBTs

IGBTs

IGBTs

2400 V

12

12

3300 V

12

12

4160 V

12

12

PIV

PIV

2400 V

3300 V

3300 V

3300 V

6500 V

6500 V

4160 V

6500 V

6500 V

Rectifier designs

24-pulse PWM

24-pulse PWM

Rectifier switch

Diode

Diode

Rectifier switch failure mode

Non-rupture, non-arc

Non-rupture, non-arc

Rectifier switch cooling

Air-cooled

Air-cooled

Output waveform to motor

Sinusoidal current/voltage

Sinusoidal current/voltage

Speed regulation

0.1% without tach feedback

0.1% without tach feedback

Output frequency range

1120 Hz

1120 Hz

Service duty rating

Standard

Standard

Typical efficiency

96.597.5%

96.597.5%

Flying start capability

Yes

Yes

ii
1
2
3

6
7
8
9

Description

10
11

IGBT PIV rating

12
13
14
15
16

Reflects conservative estimate. Actual amounts may vary.

17
18
19
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21
For more information, visit: www.eaton.com/consultants

CA08104001E

Motor ControlMedium Voltage


10.2-25
Adjustable Frequency Drives Technical Data and Ratings

July 2014
Sheet 10 071

Technical Data

Frame Size VT/CT Reference Chart


Table 10.2-4. SC9000 EP Frame A
See Page 10.2-3 and Figure 10.2-1

Table 10.2-7. SC9000 EP Frame D


See Pages 10.2-9 and 10.2-11 and Figures 10.2-4 and 10.2-5

i
ii

2400/60 Hz VT

3300/50 Hz VT

4160/60 Hz VT

2400/60 Hz VT

3300/50 Hz VT

4160/60 Hz VT

FLA

hp

FLA

hp

FLA

FLA

hp

FLA

hp

FLA

hp

69
80
91

300
350
400

48
56
64

300
350
400

38
44
51

300
350
400

448
504
561

2000
2250
2500

360
400
440

2250
2500
2750

403
434
461

3250
3500
3750

103
114

450
500

72
80
96

450
500
600

57
63
76

450
500
600

480

3000

493
527
558

4000
4250
4500

112

700

89
101
114

700
800
900

2400/60 Hz CT

3300/50 Hz CT

4160/60 Hz CT

124
132

1000 1
1150 1

FLA

hp

FLA

hp

FLA

hp

335
390
448

1500
1750
2000

240
280
320

1500
1750
2000

279
310
341

2250
2500
2750

372
403

3000
3250

hp

2400/60 Hz CT

3300/50 Hz CT

4160/60 Hz CT

FLA

hp

FLA

hp

FLA

69
80

300
350

48
56
64

300
350
400

38
44
51

300
350
400

72
80

450
500

57
63
76

450
500
600

hp

Requires second blower configuration. Redundant blowers not available.

Table 10.2-5. SC9000 EP Frame B


See Page 10.2-5 and Figure 10.2-2
2400/60 Hz VT

3300/50 Hz VT

4160/60 Hz VT

FLA

FLA

hp

FLA

hp

hp

3300/50 Hz VT

4160/60 Hz VT

FLA

hp

FLA

hp

FLA

hp

520
560
600

3250
3500
3750

589
620
651

4750
5000
5250

640

4000

682
713
744

5500
5750
6000

128
144
160

800
900
1000

124
155
186

1000
1250
1500

2400/60 Hz CT

3300/50 Hz CT

4160/60 Hz CT

FLA

hp

FLA

hp

FLA

hp

201
223

900
1000

200
240

1250
1500

217
248

1750
2000

360
400

2250
2500

434
461
493

3500
3750
4000

3300/50 Hz CT

4160/60 Hz CT

FLA

FLA

hp

hp

hp

91
103
114

400
450
500

96
112
128

600
700
800

89
101
114

700
800
900

134
156

600
700

144
160

900
1000

124
155

1000
1250

2400/60 Hz VT

600
700
800

FLA

Table 10.2-8. SC9000 EP Frame E


See Figure 10.2-6

134
156
178

2400/60 Hz CT

VT = Variable Torque (110% overload for 1 minute every


10 minutes)
CT = Constant Torque (150% overload for 1 minute every
10 minutes)

Table 10.2-6. SC9000 EP Frame C


See Page 10.2-7 and Figure 10.2-3

10
11
12
13
14
15

2400/60 Hz VT

3300/50 Hz VT

4160/60 Hz VT

FLA

hp

FLA

hp

FLA

hp

16

279
335
390

1250
1500
1750

280
320

1750
2000

279
310
341
372

2250
2500
2750 2
3000 2

17

2400/60 Hz CT

3300/50 Hz CT

4160/60 Hz CT

FLA

hp

FLA

hp

FLA

hp

178
201
223
279

800
900
1000
1250

200

1250

186
217
248

1500
1750
2000

18
19
20

Requires second blower configuration. Redundant blowers not available.

21
CA08104001E

For more information, visit: www.eaton.com/consultants

10.2-26 Motor ControlMedium Voltage


Adjustable Frequency Drives Technical Data and Ratings

July 2014
Sheet 10 072

Technical Data

Table 10.2-9. SC9000 EP Adjustable Frequency Drive Efficiency, Power Factor and
Harmonics Typical Data
Description

ii
1
2

Load (%)
50

75

100

Speed 50%
Input PF (1)

0.96

0.98

0.98

Input THD (V)

3.13

3.64

3.43

Input THD (I)

7.59

6.40

6.73

Efficiency (%)

0.943

0.959

0.962

Speed: 75%
Input PF (1)

0.98

0.99

0.99

Input THD (V)

1.34

2.32

3.15

Input THD (I)

6.76

4.44

3.85

Efficiency (%)

0.965

0.970

0.971

5
6

Speed: 100%
Input PF (1)

0.98

0.99

0.99

Input THD (V)

2.16

2.20

2.30

Input THD (I)

5.95

4.38

3.13

Efficiency (%)

0.971

0.972

0.974

Table 10.2-10. SC9000 EP Adjustable Frequency Drive Heat Loss Data

7
8
9
10
11

Horsepower

Watts Loss
as Heat

Horsepower

Watts Loss
as Heat

Horsepower

Watts Loss
as Heat

200

4600

900

20,700

3000

69,000

300

6900

1000

23,000

3500

80,500

350

8050

1250

28,750

3700

85,100

400

9200

1500

34,500

3750

86,250

450

10,350

1750

40,250

4000

92,000

500

11,500

2000

46,000

4500

103,500

600

13,800

2250

51,750

5500

126,500

700

16,100

2500

57,500

6000

138,000

800

18,400

2750

63,250

12
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16
17
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For more information, visit: www.eaton.com/consultants

CA08104001E

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