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PDVSA N
TITLE
PRESSURE INSTRUMENTATION
K301
DEC.99
REVISION GENERAL
Y.K.
A.A.
J.E.R.
AUG.94
FOR APPROVAL
L.T.
E.J.
A.N.
APPD.
APPD.
REV.
DATE
E1994
DESCRIPTION
DATE
PAG. REV.
DATE
DEC.99
ESPECIALISTAS
ENGINEERING SPECIFICATION
PDVSA
PRESSURE INSTRUMENTATION
PDVSA K301
REVISION
DATE
DEC.99
Page
Men Principal
Indice manual
Indice volumen
Indice norma
Indice
1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Principles of Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Units of Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selection of Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Design Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Gauges Connected to Process . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Transmitters and Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Gauges Pneumatic Receiver Type . . . . . . . . . . . . . . . . . . . . . .
Pressure Controllers/Recorders Field Mounted . . . . . . . . . . . . . . . . . . . .
Pressure Controllers/Recorders Panel Mounted . . . . . . . . . . . . . . . . . . .
Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
3
3
3
3
4
4
4
4
5
5
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Gauges and Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
6
6
6
ENGINEERING SPECIFICATION
PDVSA
PRESSURE INSTRUMENTATION
PDVSA K301
REVISION
DATE
DEC.99
Page
Men Principal
Indice manual
Indice volumen
Indice norma
SCOPE
This section covers PDVSA requirements for the design, specification, installation
and commissioning of pressure instrumentation. Guidelines of specification
K300 shall also be applicable.
API551 sections 4 and 6 have been accepted by PDVSA as its own standard for
pressure device installation, with the amendments indicated in this document.
The requirements of this specification are modifications, additions and/or
deletions (exceptions) to API 551 Process Measurement Instrumentation
sections 4 and 6. The section, paragraph, item, table and figure numbers and the
associated headings used in this specification correspond to the ones used in API
551, First edition, May. 1993. Since this specification does not take exception to
all the requirements in API 551 SECTIONS 4 AND 6, the
section/paragraph/item/table/figure numbers in this specification may not be
sequential. Its clearly understood that section, paragraph, items, tables or figures
of API 551 sections 4 and 6 not mentioned in this specification have been adopted
without changes.
ASME B1.20.1
ASME B40.1
ANSI
DEFINITIONS
All definitions are listed in the appendix of PDVSA standard K300.
General
The selection and specification of all instruments for process applications, utilities,
etc. shall be done in accordance with the following procedure.
1.
Define measurement options and decide upon the optimum for the
application.
ENGINEERING SPECIFICATION
PDVSA
PRESSURE INSTRUMENTATION
PDVSA K301
REVISION
DATE
DEC.99
Page
Men Principal
4.2
Indice manual
Indice volumen
Indice norma
2.
Select the manufacturers and types of instruments from the List of Selected
Instrument Vendors as prepared by PDVSA representative.
3.
Select the accuracy and range of the instrument to suit the process
requirements.
Principles of Selection
The following items shall be defined for instrument selection:
4.3
1.
2.
3.
4.
5.
6.
Units of Measurement
The instrument ranges and scales shall be according to plant criteria unless
otherwise specified in the project specification.
4.4
4.5
Selection of Ranges
a.
The selected range shall be such that the normal operating condition is
approximately at mid scale and that the maximum process operating
pressure does not exceed 80% of the range of the indicating instrument or
blind self acting regulator.
b.
c.
ENGINEERING SPECIFICATION
PDVSA
PRESSURE INSTRUMENTATION
PDVSA K301
REVISION
DATE
DEC.99
Page
Men Principal
4.6
Indice manual
Indice volumen
Indice norma
b.
Instrument air supply and transmission connections shall be 1/4 N.P.T. The
electrical connection shall be 1/2 N.P.T.F.
c.
d.
e.
f.
Pressure gauges connected to process shall have a blow out disc in the
back.
4.6.1
4.6.2
4.6.3
4.6.4
4.7
4.7.1
They shall be solid state with analog or digital transmission. Pneumatic 315
P.S.I.G. output types shall be used where necessary and subject to PDVSA
approval.
4.7.2
4.8
4.8.1
4.8.2
4.8.3
The case and pressure element for gauges located inside airconditioned control
rooms shall be manufacturers standard.
4.8.4
4.9
4.9.1
ENGINEERING SPECIFICATION
PDVSA
PDVSA K301
REVISION
DATE
DEC.99
PRESSURE INSTRUMENTATION
Page
Men Principal
4.10
Indice volumen
Indice norma
4.10.1
These may be mounted on local panels or inside the control room. Refer to API
551 section 4, item 4.2.2 Application Practice.
4.10.2
Same as 4.9.
4.11
Indice manual
Pressure Switches
4.11.1
4.11.2
The switches shall be micro type rated for 1 amp at 24 volts D.C. All other ratings
shall be subject to PDVSA approval.
4.11.3
The switch differential (fixed or adjustable) shall comply with all necessary
process operating conditions.
4.11.4
The switches shall be double pole double throw (D.P.D.T.) type with three wires
connected to three terminals in order to select either a normally open (N.0.) or
normally closed (N.C.) action.
4.11.5
MODIFICATIONS,
ADDITIONS
AND
(EXCEPTIONS) OF API 551 SECTION 4
5.1
DELETIONS
Scope
Modify
5.1.1
5.2
This section covers practices for the installation of instruments and devices
commonly used to indicate, record and control pressure and differential pressure
normally encountered in petroleum and petrochemical processes. Any deviation
to this standard requires PDVSA approval. The instruments covered are pressure
gauges and switches, pressure transmitters and locally mounted controllers and
recorders.
General
Numeral 4.2.4: Local Indication
Delete: locally mounted pressure controls in the first paragraph.
ENGINEERING SPECIFICATION
PDVSA
PDVSA K301
REVISION
DATE
DEC.99
PRESSURE INSTRUMENTATION
Page
Men Principal
Indice manual
Indice volumen
Indice norma
5.3
5.4
Pressure Transmitters
Numeral 4.4.2: Installation Considerations
Replace: item c with Placement of taps on the bottom of the line is not permitted.
5.5
Section 6
Numeral 6.1: Scope
Addition: Any technique selected for protecting instruments from adverse
process and ambient environments shall be agreed with PDVSA.
ENGINEERING SPECIFICATION
PDVSA
PRESSURE INSTRUMENTATION
PDVSA K301
REVISION
DATE
DEC.99
Page
Men Principal
Indice manual
Indice volumen
Indice norma
PDVSA
ITEM N
QUANTITY
RECEIVER INSTRUMENTS
OFF
SPECIFICATION REFERENCES
I.S.A S
PDVSAK
Item N
Tag. N
No. of
inputs
SHEET
PROJECT REFERENCE
Scale
Ranges
Chart
Ranges
By
OF
REVISED
DATE
Service
Notes:
20.1b
ENGINEERING SPECIFICATION
PDVSA
PDVSA 20.1
REVISION
DATE
AUG.94
Page
Men Principal
Indice manual
Indice volumen
Indice norma
RECEIVER INSTRUMENTS
a.
To be used for a single item. Use secondary sheet for multiple listing.
b.
c.
d.
It is assumed that the instrument has its own case of shelf suitable for single
mounting, unless MULTICASE is checked. Shelf or separable case for multiple
case mounting instrument is not included unless listed and described as an
accessory.
e.
Enclosure class refers to composite instrument. If electrical contacts are the case
they must meet this classification inherently or by reason of the enclosure. Use
NEMA identification system or ISA System RP8.1.
f.
g.
For multiple instruments list ranges on secondary sheet, but specify other chart
options on primary sheet. Chart graduations assumed to be uniform unless
otherwise noted. Circular charts assumed to have 24 hr/revolutions speed; strip
charts 3/4 in. to 1 in. per hour.
h.
i.
j.
k.
l.
m.
Remote set point adjustment assumes full adjustment range. Specify limits if
required. Under other can be noted bias or ratio.
n.
Specify if applicable.
o.
Specify if applicable.
ENGINEERING SPECIFICATION
PDVSA
PDVSA 20.1
REVISION
DATE
AUG.94
Page
Men Principal
Indice manual
Indice volumen
Indice norma
p.
q.
r.
Check if power source for the loop is contained in this instrument or in some
external instrument.
s.
Form may be SPST, DPDT or other. Rating refers to electrical rating of switch or
contacts in amps.
t.
u.
Specify required accessories and options, fill in number of charts. This is assured
to be number of chart roles for strip charts.
v.
PDVSA
ITEM N
QUANTITY
PRESSURE INSTRUMENTS
OFF
SHEET
PROJECT REFERENCE
N
SPECIFICATION REFERENCES
I.S.A S
PDVSAK301
GENERAL
1.
Tag N5
2.
Function
4.
Mounting
Yoke
Indicate
Other
Safe area
Control
Classified
Ex. Proof
Temp. Class
T1
6. Power Supply
110V 60Hz
7. Chart
Circular
9.
Scale Range
Trans
Class
Weatherproof
DATE
Transducer
Group
Intr. safe
T2
T4
Ext
10.
Transmitter
420 mA
315 Psig
CONTR
11.
Control Modes
PID
Automan Switch
T6
20 P.S.I.G.
PI
T5
DriveElec
Range
Div
STD.
T3
24 Volts D.C
XMTR
ELEMENT
REVISED
Service
Record
5. Enclosure
By
OF
Spring
Speed
3
Other
Reversible Action
Other
Manual Reg.
13.
Manual
Remote
14.
Ouput
420 m.A.
315 Psig
15.
Service
Gauge Press
Vacuum
Absolute
Compound
16.
Type
Diaphragm
Helix
Bourdon
Bellows
17.
Material
316 SS
Other
18.
Range
Element
Other
Other
Conn
Set at
Overrange Protection to
ALARMS
Fluid
Max. Press
20. Switches
OPTIONS
21.
Fil. Reg
Gauges
Capillary Length
Notes:
22.
High
Low
MFR
Max. Temp.
Charts
Diap. Matl.
Body Matl.
Material
Model No
20.40a
PDVSA
ITEM N
QUANTITY
PRESSURE INSTRUMENTS
OFF
SHEET
PROJECT REFERENCE
SPECIFICATION REFERENCES
I.S.A S
PDVSAK
Rev
Tag N
Adj. Range
Set Range
Service
By
OF
REVISED
Notes
NOTES:
S20.40b
DATE
ENGINEERING SPECIFICATION
PDVSA
PDVSA 2040ab
REVISION
DATE
AUG.94
Page
Men Principal
Indice manual
Indice volumen
Indice norma
PRESSURE INSTRUMENTS
1. To be used for a single item. Use secondary sheet for multiple listing.
2. Check as many as apply.
3. Nominal size refers to approximate front of case dimensions; width x height.
4. Yoke refers to a bracket designed for mounting the instrument on a pipe stand.
5. Enclosure class refers to composite instrument. If electrical contacts are in the
case, they must meet this classification inherently or by reason of the
enclosure. Use NEMA identification or ISA identification per RP8.1.
6. Specify electrical power to the entire instrument from an external source.
7. Specify chart size, range and number if applicable.
8. Chart drive mechanism assumed to be synchronous motor operating in 117V
60 Hz and suitable for ENCLOSURE CLASS specified on line 5. If the chart
drive is pneumatic so state identify pneumatic pulser under options. Note
deviations from standard (MFR) under notes, i.e., dual speed or special
speeds.
9. The scale type may be SEGMENTAL, VERTICAL, HORIZONTAL, DIAL
(CIRCULAR) or other. Ranges 1, 2, 3 and 4 are used for multiple inputs. The
first listed (No. 1) is assumed to be the controller input, if a controller is used.
10. Specify transmitter output if applicable.
11. See explanation of terminology given on specification sheet. For furher
definition refer to American National Standard C85.11963, Terminology for
Automatic Control. Specific ranges of control modes can be listed after
OTHER if required.
12. For multiple items specify on second sheet.
13. If standard automanual switching is not known or not adequate, specify
particular requirements, such as BUMPLESS, PROCEDURELESS,
4POSITION, or as required.
14. Remote set point adjustment assumes full adjustment range. Specify limits if
required.
15. Specify if applicable.
16. Specify if applicable.
17. Specify pressure measurement application.
18. Specify type of pressure element.
19. Specify material of element.
20. If range is adjustable, specify range of adjustment and initial range setting.
ENGINEERING SPECIFICATION
PDVSA
PDVSA 2040ab
REVISION
DATE
AUG.94
Page
Men Principal
Indice manual
Indice volumen
Indice norma
PDVSA
ITEM N
PRESSURE GAGES
QUANTITY
OFF
SHEET
PROJECT REFERENCE
SPECIFICATION REFERENCES
I.S.A S
PDVSAK
1. Type:
Direct Rdg
OF
By
REVISED
DATE
315 lb Receiver
Other:
Surface
2. Mounting:
Local
Flush
Bellow
Other:
Diameter
3. Dial:
Bronze
Steel
SS
Steel
SS
Other:
Cast Iron
4. Case:
Aluminum
Phenol
Other:
Screwed
5. Ring:
Bronze
Other:
Hinged
Slip
Std
1/2 in.
Bottom
6. Blowout Protection: None
Solid Front
Glass
7. Lens:
8. Options:
9.
Syphon
Back
15. Movement:
Disc
Other:
Bronze
Other:
Back
SS
Nylon
Other:
Plastic
Material
Snubber
Fill Fluid
Movement Damping
Process Conn.
Nominal Accuracy
ITEM NO.
TAG. N
RANGE
OPERATING
PRESSURE
SERVICE
NOTES:
1. ALL ITEMS SHALL BE CORROSION RESISTANT TO MARINE ATMOSPHERE
20.41a
PDVSA
ITEM N
QUANTITY
OFF
SPECIFICATION REFERENCES
I.S.A S
PDVSAK
ITEM NO.
TAG. N
SHEET
PROJECT REFERENCE
RANGE
OPERATING
PRESSURE
By
OF
REVISED
DATE
SERVICE
NOTES:
1. ALL ITEMS SHALL BE CORROSION RESISTANT TO MARINE ATMOSPHERE
S20.41b
ENGINEERING SPECIFICATION
PDVSA
PDVSA 20.41a
REVISION
DATE
AUG.94
Page
Men Principal
Indice manual
Indice volumen
Indice norma
PRESSURE GAGES
a.
b.
c.
d.
e.
f.
When receiver gages are specified, the Range in the tabulation is the dial range.
Select mounting style.
Specify nominal dial diameter. Dial assumed white unless otherwise specified.
Select case material.
Specify ring style, or check STD if not important.
Specify blowout protection. Back refers to a blowout back. Disc refers to a blowout
disc located in the back or side of the case.
g. Specify lens material.
h. Options:
Snubber
Syphon
Material
Movement
Dampening
Specify if required.
PDVSA
ITEM N
PRESSURE SWITCHES
OFF
QUANTITY
SHEET
PROJECT REFERENCE
SPECIFICATION REFERENCES
I.S.A S
PDVSAK
GENERAL
1. Type:
2. Setting:ype:
Vacuum
Comp.
Diff. Press
Internal
3. Dead Band:
8. Type:
Factory Set
Adj.
DATE
Snap
Other:
External
Fixed
REVISED
SWITCH
Press
Set in Field
By
OF
Min.
Dia
l
9. Quantity: Single
Dual
SPST
SPDT
10. Form
DPDT
ELEMENT
4. Type:
Diaphragm
Other:
5. Material:
Bronze
Bourdon
SS
Bello
w.
11. Rating:
Amps
Hz
Other:
Alloy Sr.
NonInductive
12. Load:
Other:
6. Connection:
MFR STD
Other: Size
Bottom
Explosion Proof
7. Mounting:
Local
Weatherproof
Surface
Flush
Class
STD
:
Group
Div
REV.
TAG. N
PROCESS
CONDITION
ADJ.
RANGE
SET POINT
OPERATING
SERVICE
PROCESS
SIGNAL
TEMP.
NOTES
PRESS
.
NOTES:
1. ALL ITEMS SHALL BE CORROSION RESISTANT TO MARINE ATMOSPHERE AND TROPICALISED.
20.42a
PDVSA
ITEM N
PRESSURE SWITCHES
QUANTITY
OFF
SHEET
PROJECT REFERENCE
SPECIFICATION REFERENCES
I.S.A S
PDVSAK
REV.
TAG. N
PROCESS
CONDITION
ADJ.
RANGE
SET POINT
By
REVISED
DATE
OPERATING
SERVICE
PROCESS SIGNAL
OF
TEMP.
NOTES
PRESS
.
20.42b
ENGINEERING SPECIFICATION
PDVSA
PDVSA 20.42a
REVISION
DATE
AUG.94
Page
Men Principal
Indice manual
Indice volumen
Indice norma
PRESSURE SWITCHES
a. Specify pressure, vacuum, compound, or differential pressure.
b. Check setting in field or factory. Check internal or external setting adjustment. Check
whether calibrated setting dial is required.
c. Specify fixed or adjustable dead band.
d. Specify diaphragm, bourdon, bellow, or write MFR. STD.
e. Select element material, for stainless fill in number, or write MFR. STD.
f. specify conection size or write MFR. STD. Specify bottom or back connection.
g. Specify mounting Local (pipe) surface or flush.
h. Check Mercury or Snap acting, or write MFR. STD.
i. Specify number of switch in common housing.
j. Specify switch form.
k. Electrical rating in amps or watts, dc, or if, ac, give frequency in Hz.
l. Check inductive or noninductive load.
m.Check one: general purpose, weather proof or explosion proof. Use NEMA identification.
n. Check MFR. STD. or specify connection size.
TABULATION:
Process Conditions refers to process condition which actuates switch such as
High Level. Adj Range refers to limits within which a set point may be
established, such as 118 #. If the pressure switch is in instrument air line, the
set point may be specified in both process and signal units. Notes should be
indicated by a number or letter and then explain in the space below the tabulation.
PDVSA
ITEM N
QUANTITY
OFF
SHEET
PROJECT REFERENCE
SPECIFICATION REFERENCES
I.S.A S 75.01
PDVSAK301
o
1 Tag N
NonFlashing
By
OF
REVISED
DATE
Service
Flashing
Erosive
Corrosive
With solids
Liquid
Gas
Steam
Service conditions
Units
Process
Data
Pipe line
BODY
TRIM
2 Flow rate
Inlet pressure
Outlet pressure
Temperature
Specific gravity or molecular WT
Viscosity
Compressibility factor
Specific heat ratio
Critical pressure
For flashing services only
C.V.
Noise level
Required ANSI/FCI Leakage
Max. Diff. pressure valve should withstand
IN
SCH
13 SizeInches
16 Type
17 Size
ANSI Class
19 Mfr & Model
20 Body/Bonnet Matl
Yes
No
Matl.
21 Liner
22 End Conn. In
Out
24 Flg Face Finish
25 End Ext. Yes
Matl.
No
26 Flow Direction
27 Bonnet
28 Lub & Iso Valve
Yes
No
29 Packing Material
30 Packing Type
32
33
34
35
36
37
38
39
40
MFR.
NOTES
Type
Rated Travel
Size
Characteristic
Seats 1
2
Balanced
Unbal
Rated Cv
FL
XT
Plug/Ball/Disk Matl.
Seat Material
Soft seat Yes
No
Matl.
Cage/Guide Material
Stem Material
Maximum
Normal
Minimum
cP
z
K
PSIA
C.V.
dB
Clas
s
OUT
Pc
% Flash
Calculated
Calculated
Four
SCH
19
Type of Actuator
20
21
22
23
24
25
26
27
Pilot
Supply to Pilot
Self Cont. Ext. Conn.
Diaphragm Material
Diaghragm Rating
Spring Range
Set Point
28
29
30
31
32
33
Gas C.V.
Five
Vapour pressure
Liquid C.V
Selected
Selected
Six (Bubble Tight)
INSULATION
ACTUATOR/PILOT
ACCESORIES
Model No
1. All items shall be corrosion resistant to marine atmosphere
20.51
CATLOGO DE INGENIERA
PDVSA
PDVSA 20.51
REVISION
DATE
AUG.94
Page
Men Principal
Indice manual
Indice volumen
Indice norma
13.
State Characteristic:
L
LV
EP
EPT
EPB
Q
=
=
=
=
=
=
Linear
Linear V Port
Equal Percentage
Equal Percentage Turned
Equal Percentage Balanced
Quick Opening
Refers to seal between body and top works, such as diaphragm, stuffing
box, etc.
Refers to seat, plug, stem; in general, all internal wetted parts.
Use only to specify soft seat, otherwise material will be same as trim
specified in line 14.
Use if required.
Max allowable sound level dBA 3 ft from pipe and 3 ft downstream of the
valve outlet.
Actuator may be spring type or springless pressure balanced.
The pilot is a integral or external auxiliary device which amplifies the force
available through an operating medium, usually air.
Give pressure available and specify medium.
Refers to valve pressure sensing system. Specify whether controlled
pressure is sensed internally or by means of an external line requiring an
additional piping connection.
CATLOGO DE INGENIERA
PDVSA
PDVSA 20.51
REVISION
DATE
AUG.94
Page
Men Principal
Indice manual
Indice volumen
Indice norma
26.
Specification of set pressure does not apply to factory setting. This must
be called for specifically, if required.
27.
Specify filter regulator, with or without gage, if required for air supply to
pilot. Write yes or use check mark.
28.
35.
36.
37.
38.
39.
Operating inlet pressure and pressure differential with units (psia, psig,
inches H2O or Hg). Note at this point that one might consider how
minimum conditions will fit the sizing.
40.
41.
42.
State F or C.
43.
44.
State operating viscosity and its units. State flash at valve outlet, i.e., of
max flow that will be flashed to vapor because of the valve pressure drop.
45.
In the case of vapor, state superheat and in the cases of liquid, state the
solids, if present.
46.
47.
48.