Calc. Reheater

Table of Contents
Input Echo :............................................................................................................................................ 2

Internal Pressure Calculations :............................................................................................ 8
External Pressure Calculations :.......................................................................................... 12
Tubesheet Calc.................................................................................................................................... 14
Wind Load Calculation : ............................................................................................................... 23
Earthquake Load Calculation : ................................................................................................. 24
Center of Gravity Calculation : ............................................................................................ 26
Horizontal Vessel Analysis (Ope.) :................................................................................... 27
Horizontal Vessel Analysis (Test) :................................................................................... 37
Nozzle Calcs. : Manhole ............................................................................................................... 47
Nozzle Calcs. : T1 ........................................................................................................................... 50
Nozzle Calcs. : T2 ........................................................................................................................... 58
Nozzle Calcs. : S1 ........................................................................................................................... 66
Nozzle Calcs. : S2 ........................................................................................................................... 74
Nozzle Schedule :.............................................................................................................................. 82
Nozzle Summary : ................................................................................................................................ 83
Nozzle Flange MAWP :....................................................................................................................... 84
Element and Detail Weights : ................................................................................................... 85
PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

FileName : STG-HX-004AB Reheater----------------------------Input Echo :
Step:
1
3:11p Jan 11,2012
PV Elite Vessel Analysis Program: Input Data
Exchanger Design Pressures and Temperatures
Shell Side Design Pressure
Channel Side Design Pressure
Shell Side Design Temperature
Channel Side Design Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
20.000
25.000
400
400
UG99-b
Horizontal
0.0000
0.0000
0
Welded
None
RT 1
10.
Y
N
N
N
N
bars
bars
C
C
mm.
mm.
C
User Spectrum Data points specified for increments of Time Period

Time Period
Sa/g
---------------------0.010
0.110
0.030
0.110
0.050
0.128
0.100
0.320
0.150
0.426
0.230
0.432
0.390
0.322
1.000
0.140
1.260
0.088
2.000
0.050
2.500
0.037
3.000
0.025
4.000
0.012
5.000
0.012
6.000
0.012
0.000
0.000
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
N
Y
Yes
0.0000
0.0000
0.0000
NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
bars
bars
bars

Step:
1
3:11p Jan 11,2012
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
12
13
14
15
16
17
18
19
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+EW
NP+VO+OW
FS+BS+IP+OW
FS+BS+EP+OW
Wind Design Code

Basic Wind Speed for IS-875
Wind Zone Number
Base Elevation
Percent Wind for Hydrotest
Risk Factor
Terrain Category
Equipment Class
Topography Factor
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)
Seismic Design Code
Importance Factor for IS-1893
Soil Factor
Zone Number
Percent Seismic for Hydrotest
Period of Vibration ( User defined ) Sec
Damping Factor
IS-875
175.00
6
0.0000
60.
1.
2
1
1.
0.0100
0.0000
0.0000
IS-1893-RSM
1.000
1.000
3.000
33.000
0.000
2.000

Time Period
Sa/g
---------------------0.010
0.110
0.030
0.110
0.050
0.128
0.100
0.320
0.150
0.426
0.230
0.432
0.390
0.322
1.000
0.140
1.260
0.088
2.000
0.050
2.500
0.037
3.000
0.025
4.000
0.012
5.000
0.012
6.000
0.012
0.000
0.000
Design Nozzle for Des. Press. + St. Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year
Y
N
Y
N
Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
No
Yes
Yes
Yes
Km/hr
mm.

Step:
1
3:11p Jan 11,2012
Use Code Case 2286
Use Flange Bolt Stress ratio for Hydrotest ratio
Use the MAWP to compute the MDMT
No
Yes
Yes
Complete Listing of Vessel Elements and Details:

Element From Node
Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
[Normalized]
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
UCS-66 Chart Curve Designation
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Elliptical Head Factor
10
20
Elliptical
CHANNEL BONNET
50.000 mm.
1200.0 mm.
19.000 mm.
3.2000 mm.
22.000 mm.
0.0000 mm.
25.000 bars
400 C
1.0500 bars
400 C
1.2
SA-516 70
137.90 N./mm
101.30 N./mm
235.81 N./mm
0.007833 kg./cm
31.750 mm.
181.12 N./mm
D
CS-2
K02700
Plate
1.
1.
2.
Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Liquid Density
10
Liquid
STEAM
0.0000
1200.0
0.0008497
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
10
Nozzle
Manhole
0.0000
24.
None
0
0.
N
0.0000
None
SA-266 2
mm.
mm.
kg./cm
mm.
in.
Kgf
-------------------------------------------------------------------Element From Node

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
20
30
Cylinder
CHANNEL
580.00
1200.0
20.000
mm.
mm.
mm.

Step:
1
3:11p Jan 11,2012
Nominal Thickness
Material Name
[Normalized]
3.2000
20.000
0.0000
25.000
400
1.0500
400
1.2
SA-516 70
1.
1.
Element From Node

Detail Type
Detail ID
Liquid Density
20
Liquid
STEAM
0.0000
1200.0
0.0008497
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
20
Nozzle
T1
300.00
12.
None
0
0.
N
0.0000
None
SA-516 70
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
20
Nozzle
T2
300.00
12.
None
0
180.
N
0.0000
None
SA-516 70
mm.
mm.
mm.
bars
C
bars
C
mm.
mm.
kg./cm
mm.
in.
Kgf
mm.
in.
Kgf

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Material Name
[Normalized]
30
40
Cylinder
SHELL
10180.
1200.0
16.000
3.2000
16.000
0.0000
20.000
400
1.0500
400
1.2
SA-516 70
1.
1.
mm.
mm.
mm.
mm.
mm.
mm.
bars
C
bars
C

Step:
1
3:11p Jan 11,2012
Element From Node
Detail Type
Detail ID
Width of Saddle
Height of Saddle at Bottom
Saddle Contact Angle
Height of Composite Ring Stiffener
Width of Wear Plate
Thickness of Wear Plate
Contact Angle, Wear Plate (degrees)
30
Saddle
Fixed Saddle
1030.0
184.00
900.00
120.
0.0000
200.00
16.000
132.
Element From Node

Detail Type
Detail ID
Width of Saddle
Height of Saddle at Bottom
Saddle Contact Angle
Height of Composite Ring Stiffener
Width of Wear Plate
Thickness of Wear Plate
Contact Angle, Wear Plate (degrees)
30
Saddle
Sliding End
8530.0
184.00
900.00
120.
0.0000
200.00
16.000
132.
Element From Node

Detail Type
Detail ID
Liquid Density
30
Liquid
HTF
0.0000
1200.0
0.0008797
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
S1
370.00
10.
80
0
180.
N
0.0000
None
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
S2
370.00
10.
80
0
0.
N
0.0000
None
SA-106 B
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
kg./cm
mm.
in.
Kgf
mm.
in.
Kgf

Element To Node
Element Type
Description
40
50
Elliptical
SHELL BONNET
5.0000 mm.

Step:
1
3:11p Jan 11,2012
Inside Diameter
Element Thickness
Nominal Thickness
Material Name
[Normalized]
Elliptical Head Factor
Element From Node
Detail Type
Detail ID
Liquid Density
PVElite is a registered trademark of COADE, Inc. [2010]
1200.0
16.000
3.2000
20.000
0.0000
20.000
400
1.0500
400
1.2
SA-516 70
1.
1.
2.
40
Liquid
HTF
0.0000
1200.0
0.0008797
mm.
mm.
mm.
mm.
mm.
bars
C
bars
C
mm.
mm.
kg./cm

FileName : STG-HX-004AB Reheater----------------------------Internal Pressure Calculations :
Step:
3
3:11p Jan 11,2012
Element Thickness, Pressure, Diameter and Allowable Stress :
|
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance |
Diameter | Stress(SE)|
|
|
bars
|
mm.
|
mm.
|
mm.
|
N./mm
|
--------------------------------------------------------------------------CHANNEL BO|
25.1002 |
22.0000 |
3.20000 |
1200.00 |
101.297 |
CHANNEL|
25.1002 |
20.0000 |
3.20000 |
1200.00 |
101.297 |
SHELL|
20.1038 |
16.0000 |
3.20000 |
1200.00 |
101.297 |
SHELL BONN|
20.1038 |
20.0000 |
3.20000 |
1200.00 |
101.297 |
Element Required Thickness and MAWP :
|
|
Design |
M.A.W.P. |
M.A.P. |
Minimum |
Required |
From| To |
Pressure | Corroded | New & Cold | Thickness | Thickness |
|
|
bars
|
bars
|
bars
|
mm.
|
mm.
|
---------------------------------------------------------------------------CHANNEL BO|
25.0000 |
26.5488 |
43.5280 |
19.0000 |
18.0795 |
CHANNEL|
25.0000 |
27.6471 |
45.0627 |
20.0000 |
18.3731 |
SHELL|
20.0000 |
21.1201 |
36.1921 |
16.0000 |
15.3163 |
SHELL BONN|
20.0000 |
21.4961 |
36.6734 |
16.0000 |
15.1117 |
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Note: For ASME UHX designs, the following values include MAWPs that
consider the tubesheet, tubes, tube/tubesheet joint etc. These
values were determined by iteration. Review the tubesheet analysis
report for more information.
Shell Side MAWP
Shell Side MAPnc
Channel Side MAWP
Channel Side MAPnc
=
=
=
=
21.120
36.192
26.549
43.528
bars
bars
bars
bars
Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2007 A-09
Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. D at 400 C
CHANNEL BONNET
Required Thickness due to Internal Pressure [tr]:
= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (25.100*1206.4000*0.993)/(2*101.30*1.00-0.2*25.100)
= 14.8795 + 3.2000 = 18.0795 mm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 0.100 bars
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*101.30*1.00*15.8000)/(0.993*1206.4000+0.2*15.8000)
= 26.649 - 0.100 = 26.549 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137.90*1.00*19.0000)/(1.000*1200.0000+0.2*19.0000)
= 43.528 bars
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (25.100*(0.993*1206.4000+0.2*15.8000))/(2*1.00*15.8000)
= 95.410 N./mm
Straight Flange Required Thickness:

Step:
3
3:11p Jan 11,2012
= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (25.100*603.2000)/(101.30*1.00-0.6*25.100)+3.200
= 18.373 mm.
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (101.30 * 1.00 * 18.8000 ) / (603.2000 + 0.6 * 18.8000 )
= 30.990 - 0.100 = 30.890 bars
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 1206.400 /( 2 * 303.200 ))2)/6
= 0.992983
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)
Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
7.674 %
MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 19.000 , tr = 11.554 , c = 3.2000 mm. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.731 , Temp. Reduction = 15 C
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
-41 C
-48 C
MDMT Calculations in the Head Straight Flange:

-38 C
-48 C
Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. D at 400 C

CHANNEL
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (25.100*603.2000)/(101.30*1.00-0.6*25.100)
= 15.1731 + 3.2000 = 18.3731 mm.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (101.30*1.00*16.8000)/(603.2000+0.6*16.8000)
= 27.747 - 0.100 = 27.647 bars
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90*1.00*20.0000)/(600.0000+0.6*20.0000)
= 45.063 bars
= (P*(R+0.6*t))/(E*t)
= (25.100*(603.2000+0.6*16.8000))/(1.00*16.8000)
= 91.633 N./mm
Percent Elongation per UCS-79
(50*tnom/Rf)*(1-Rf/Ro)
Minimum Design Metal Temperature Results:

1.639 %

Step:
3
3:11p Jan 11,2012
-40 C
-48 C
Cylindrical Shell From 30 To 40 SA-516 70 , UCS-66 Crv. D at 400 C

SHELL
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (20.104*603.2000)/(101.30*1.00-0.6*20.104)
= 12.1163 + 3.2000 = 15.3163 mm.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (101.30*1.00*12.8000)/(603.2000+0.6*12.8000)
= 21.224 - 0.104 = 21.120 bars
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90*1.00*16.0000)/(600.0000+0.6*16.0000)
= 36.192 bars
= (P*(R+0.6*t))/(E*t)
= (20.104*(603.2000+0.6*12.8000))/(1.00*12.8000)
= 95.951 N./mm
1.316 %
Minimum Design Metal Temperature Results:

Elliptical Head From 40 To 50 SA-516 70 , UCS-66 Crv. D at 400 C
SHELL BONNET
= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (20.104*1206.4000*0.993)/(2*101.30*1.00-0.2*20.104)
= 11.9117 + 3.2000 = 15.1117 mm.
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*101.30*1.00*12.8000)/(0.993*1206.4000+0.2*12.8000)
= 21.600 - 0.104 = 21.496 bars
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137.90*1.00*16.0000)/(1.000*1200.0000+0.2*16.0000)
= 36.673 bars
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (20.104*(0.993*1206.4000+0.2*12.8000))/(2*1.00*12.8000)
= 94.281 N./mm
Straight Flange Required Thickness:
-46 C
-48 C
10

Step:
3
3:11p Jan 11,2012
= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (20.104*603.2000)/(101.30*1.00-0.6*20.104)+3.200
= 15.316 mm.
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (101.30 * 1.00 * 16.8000 ) / (603.2000 + 0.6 * 16.8000 )
= 27.747 - 0.104 = 27.644 bars
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 1206.400 /( 2 * 303.200 ))2)/6
= 0.992983
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)
Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
7.009 %
MDMT Calculations in the Knuckle Portion:

-46 C
-48 C
MDMT Calculations in the Head Straight Flange:

-40 C
-48 C
Hydrostatic Test Pressure Results:

Exchanger Shell Side Hydrostatic Test Pressures:
Pressure
Pressure
Pressure
Pressure
Pressure
per
per
per
per
per
UG99b
UG99b[34]
UG99c
UG100
PED
=
=
=
=
=
1.3 * M.A.W.P. * Sa/S

1.3 * Design Pres * Sa/S
1.3 * M.A.P. - Head(Hyd)
1.1 * M.A.W.P. * Sa/S
1.43 * MAWP
34.572
32.739
47.050
29.254
30.202
bars
bars
bars
bars
bars
43.459
40.924
56.586
36.773
37.965
bars
bars
bars
bars
bars
Exchanger Channel Side Hydrostatic Test Pressures:

Pressure
Pressure
Pressure
Pressure
Pressure
per
per
per
per
per
UG99b
UG99b[34]
UG99c
UG100
PED
=
=
=
=
=
1.3 * M.A.W.P. * Sa/S

1.3 * Design Pres * Sa/S
1.3 * M.A.P. - Head(Hyd)
1.1 * M.A.W.P. * Sa/S
1.43 * MAWP
Horizontal Test performed per: UG-99b

Stresses on Elements due to Hydrostatic Test Pressure:
From To
CHANNEL BONNET
CHANNEL
SHELL
SHELL BONNET
Stress
165.6
159.1
165.6
162.7
Allowable
235.8
235.8
235.8
235.8
Elements Suitable for Internal Pressure.

Ratio
0.702
0.675
0.702
0.690
Pressure
43.58
43.58
34.69
34.69
11

FileName : STG-HX-004AB Reheater----------------------------External Pressure Calculations :
Step:
4
3:11p Jan 11,2012
External Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007 A-09
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 400 C
CHANNEL BONNET
Elastic Modulus from Chart: CS-2 at 400 C :
0.16283E+09 KPa.
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
D/t
Factor A
B
15.800
1238.00
78.35
0.0017726
59.21
EMAP = B/(K0*D/t) = 59.2099 /(0.9000 *78.3544 ) = 8.3958 bars
Results for Required Thickness (Tca):
Tca
OD
D/t
Factor A
B
3.579
1238.00
345.90
0.0004015
32.69
EMAP = B/(K0*D/t) = 32.6922 /(0.9000 *345.9015 ) = 1.0501 bars
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 400 C
CHANNEL
0.16283E+09 KPa.

Tca
OD
SLEN
D/t
L/D
Factor A
B
16.800
1240.00 11015.00
73.81
8.8831 0.0002325
18.93
EMAP = (4*B)/(3*(D/t)) = (4*18.9304 )/(3*73.8095 ) = 3.4195 bars
Tca
OD
SLEN
D/t
L/D
Factor A
B
10.943
1240.00 11015.00
113.31
8.8831 0.0001096
8.92
EMAP = (4*B)/(3*(D/t)) = (4*8.9243 )/(3*113.3124 ) = 1.0500 bars
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
16.800
1240.00 0.32E+22
73.81 .5000E+02 0.0002078
16.92
EMAP = (4*B)/(3*(D/t)) = (4*16.9181 )/(3*73.8095 ) = 3.0560 bars
Cylindrical Shell From 30 to 40 Ext. Chart: CS-2 at 400 C
SHELL
0.16283E+09 KPa.

Tca
OD
SLEN
D/t
L/D
Factor A
B
12.800
1232.00 11015.00
96.25
8.9407 0.0001431
11.65
EMAP = (4*B)/(3*(D/t)) = (4*11.6538 )/(3*96.2500 ) = 1.6143 bars
Tca
OD
SLEN
D/t
L/D
Factor A
B
10.895
1232.00 11015.00
113.08
8.9407 0.0001094
8.91
EMAP = (4*B)/(3*(D/t)) = (4*8.9061 )/(3*113.0808 ) = 1.0501 bars
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
12.800
1232.00 0.23E+10
96.25 .5000E+02 0.0001202
9.79
EMAP = (4*B)/(3*(D/t)) = (4*9.7858 )/(3*96.2500 ) = 1.3555 bars
Elliptical Head From 40 to 50 Ext. Chart: CS-2 at 400 C
12

FileName : STG-HX-004AB Reheater----------------------------External Pressure Calculations :
Step:
4
3:11p Jan 11,2012
SHELL BONNET
0.16283E+09 KPa.

Tca
OD
D/t
Factor A
B
12.800
1232.00
96.25
0.0014430
56.63
EMAP = B/(K0*D/t) = 56.6350 /(0.9000 *96.2500 ) = 6.5376 bars
Tca
OD
D/t
Factor A
B
3.562
1232.00
345.91
0.0004015
32.69
EMAP = B/(K0*D/t) = 32.6919 /(0.9000 *345.9053 ) = 1.0501 bars
External Pressure Calculations
|
|
Section |
Outside | Corroded |
Factor |
Factor |
From| To |
Length |
Diameter | Thickness |
A
|
B
|
|
|
mm.
|
mm.
|
mm.
|
|
N./mm
|
--------------------------------------------------------------------------10| 20|
No Calc |
1238.00 |
15.8000 | 0.0017726 |
59.2099 |
20| 30|
11015.0 |
1240.00 |
16.8000 | 0.00023250 |
18.9304 |
30| 40|
11015.0 |
1232.00 |
12.8000 | 0.00014313 |
11.6538 |
40| 50|
No Calc |
1232.00 |
12.8000 | 0.0014430 |
56.6350 |
|
|
External |
External | External |
External |
From| To | Actual T. | Required T.|Des. Press. |
M.A.W.P. |
|
|
mm.
|
mm.
|
bars
|
bars
|
---------------------------------------------------------------10| 20|
19.0000 |
6.77905 |
1.05000 |
8.39582 |
20| 30|
20.0000 |
14.1432 |
1.05000 |
3.41949 |
30| 40|
16.0000 |
14.0949 |
1.05000 |
1.61429 |
40| 50|
16.0000 |
6.76167 |
1.05000 |
6.53757 |
Minimum
1.614
|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
mm.
|
mm.
|
cm**4
|
cm**4
|
------------------------------------------------------------------10| 20|
No Calc |
No Calc |
No Calc |
No Calc |
20| 30|
11015.0 | 3.214E+21 |
No Calc |
No Calc |
30| 40|
11015.0 | 2.296E+09 |
No Calc |
No Calc |
40| 50|
No Calc |
No Calc |
No Calc |
No Calc |
Elements Suitable for External Pressure.
13

FileName : STG-HX-004AB Reheater----------------------------ASME TS Calc :
Case:
1
3:11p Jan 11,2012
Input Echo, Tubesheet Number
1,
Description: FIXED T/S
Main Shell Description: SHELL

Shell Design Pressure
Shell Thickness
Shell Corrosion Allowance
Inside Diameter of Shell
Shell Temperature for Internal Pressure
Shell Material
Ps
ts
cas
Ds
Ts
20.00
16.0000
3.2000
1200.000
400.00
SA-516 70
bars
mm.
mm.
mm.
C
Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.

Make sure that material properties at this temperature are not
time-dependent for: SA-516 70
Shell Material UNS Number
Shell Allowable Stress at Temperature
Shell Allowable Stress at Ambient
Channel Description: CHANNEL
Channel Type:
Channel Design Pressure
Channel Thickness
Channel Corrosion Allowance
Inside Diameter of Channel
Channel Design Temperature
Channel Material
Ss
K02700
101.30
137.90
Pt
tc
cac
Dc
TEMPC
Cylinder
25.00
20.0000
3.2000
1200.000
400.00
SA-516 70
N./mm
N./mm
bars
mm.
mm.
mm.
C
Note: Using 2Sy for Discontinuity Stress Allowable (UG-23(e)). Make sure
that material properties at this temperature are not time-dependent
for : SA-516 70
Channel Material UNS Number
Channel Allowable Stress at Temperature
Channel Allowable Stress at Ambient
Sc
K02700
101.30
137.90
Number of Tubes Holes

Nt
Tube Wall Thickness
et
Tube Outside Diameter
D
Straight Tube Length (bet. inner tubsht faces) L
Design Temperature of the Tubes
Tube Material
Tube Material UNS Number
Is this a Welded Tube
Tube Material Specification used
Tube Allowable Stress at Temperature
Tube Allowable Stress At Ambient
Tube Yield Stress At Operating Temperature
Syt
Tube Pitch (Center to Center Spacing)
P
Tube Layout Pattern
780
2.1100
25.4000
9865.00
400.00
SA-179
K01200
No
Smls. tube
73.38
92.39
123.95
33.0000
Triangular
Fillet Weld Leg

Groove Weld Leg
Tube-Tubesheet Joint Weld Type
Method for Tube-Tubesheet Jt. Allow.
Tube-Tubesheet Joint Classification
Radius to Outermost Tube Hole Center
Largest Center-to-Center Tube Distance
Length of Expanded Portion of Tube
Tube-side pass partition groove depth
af
ag
N./mm
N./mm
mm.
mm.
mm.
C
N./mm
N./mm
N./mm
mm.
2.1100 mm.
2.1100 mm.
Full Strength
UW-20
c
ro
Ul
ltx
hg
507.000
80.0000
125.0000
0.0000
400.00
mm.
mm.
mm.
mm.
Tubesheet TYPE: U-tube, Integral both sides, Conf. a

Tubesheet Design Metal Temperature
14

Case:
1
3:11p Jan 11,2012
Tubesheet Material Specification
SA-266 2
Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.

Make sure that material properties at this temperature are not
time-dependent for Material:
SA-266 2
Tubesheet Material UNS Number
K03506
Tubesheet Allowable Stress at Temperature
S
101.30
Tubesheet Allowable Stress at Ambient
Tt
137.90
Thickness of Tubesheet
h
140.0000
Tubesheet Corr. Allowance (Shell side)
Cats
3.2000
Tubesheet Corr. Allowance (Channel side)
Catc
3.2000
Tubesheet Outside Diameter
A
1240.000
Area of the Untubed Lanes
AL
800.0
Is Exchanger in Creep range (skip EP, Use 3S for Sps)
NO
N./mm
N./mm
mm.
mm.
mm.
mm.
cm
Stress Reduction Option

Perform Elastic-Plastic Calculation
Perform Differential Pressure Design
NO
Run Multiple Load Cases
YES
Shell Side Vacuum Pressure
Pexts
1.0500 bars
Channel Side Vacuum Pressure
Pextc
1.0500 bars
Tubesheet Integral with
Tubesheet Extended as Flange
Both
No
ASME TubeSheet Results per Part UHX, 2007 A-09

Elasticity/Expansion Material Properties :
Shell
- TM-1 Carbon Steels with C<= 0.3%
----------------------------------------------------------------Elastic Mod. at Design Temperature
400.0 C
0.17116E+09 KPa.
Elastic Mod. at Ambient Temperature
21.1 C
0.20270E+09 KPa.
Channel - TM-1 Carbon Steels with C<= 0.3%
400.0 C
0.17116E+09 KPa.
21.1 C
0.20270E+09 KPa.
Tubes
- TM-1 Carbon Steels with C<= 0.3%
----------------------------------------------------------------Elastic Mod. at Tubsht. Design Temp.
400.0 C
0.17116E+09 KPa.
21.1 C
0.20270E+09 KPa.
TubeSheet - TM-1 Carbon Steels with C> 0.3%
400.0 C
0.16978E+09 KPa.
21.1 C
0.20132E+09 KPa.
Tube Required Thickness under Internal Pressure (Tubeside pressure) :
Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (26.05*(25.4000/2-0.000)/(73.38*1.00+0.4*26.05)
= 0.4446 + 0.0000 = 0.4446 mm.
Tube Required Thickness under External Pressure (Shellside pressure) :
External Pressure Chart
CS-1
Elastic Modulus for Material
at
400.00
162829920.00
Results for Max. Allowable External Pressure (Emawp):

TCA
ODCA
SLEN
D/T
L/D
2.1100
25.40 10372.00
12.04
50.0000
Factor A
0.0075908
C
KPa.
B
62.50
15

Case:
1
3:11p Jan 11,2012
EMAWP = (4*B)/(3*(D/T)) = ( 4 *62.5014 )/( 3 *12.0379 ) = 69.2232 bars
Results for Reqd Thickness for Ext. Pressure (Tca):
TCA
ODCA
SLEN
D/T
L/D
Factor A
B
0.8863
25.40 10372.00
28.66
50.0000 0.0013393
45.25
EMAWP = (4*B)/(3*(D/T)) = ( 4 *45.2517 )/( 3 *28.6587 ) = 21.0519 bars
Summary of Tube Required Thickness Results:
Total Required Thickness including Corrosion all.
Allowable Internal Pressure at Corroded thickness
Required Internal Design Pressure
Allowable External Pressure at Corroded thickness
Required External Design Pressure
0.8863
130.58
26.05
69.22
21.05
mm.
bars
bars
bars
bars
----------------------------------------------------------------Detailed Tubesheet Results for load Case 3 un-corr. (Ps + Pt)

----------------------------------------------------------------Results for ASME U-tube Tubesheet Calculations for Configuration a,
Per Edition 2007 A-09, Original Thickness :
Minimum Required Thickness for Shear [HreqS]:
= 1/(4 * Mu) * (Do/(0.8 * S)) * |Ps - Pt| + Cats + Catc
= 1/(4 * 0.230 ) * (1039.40 /(0.8 * 101.30 )) * |20.00 - 25.00 | + 0.000
= 6.9620 mm.
UHX-12.5.1 Step 1:
Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:
= 2 * ro + dt
= 2 * 507.0000 + 25.4000 = 1039.400 mm.
Determine the Basic Ligament Efficiency for Shear [mu]:
= (p - dt) / p
= (33.000 - 25.400 ) / 33.000 = 0.230
UHX-12.5.2 Step 2 :
Compute the Ratio [Rhos]:
= Ds / Do (Configurations a, b, c)
= 1200.0000 / 1039.4000 = 1.1545
Compute the Ratio [Rhoc]:
= Dc / Do (Configurations a, e, f)
= 1200.0000 / 1039.4000 = 1.1545
Moment on Tubesheet due to Pressures (Ps, Pt) [Mts]:
= Do/16 * [(Rhos-1)*(Rhos+1)* Ps - (Rhoc-1) * (Rhoc+1) * Pt ]
= 1039.400/16 * [ (1.155 - 1) * (1.155 + 1) * 20.000 (1.155 - 1) * (1.155 + 1) * 25.000 ]
= -121695.3125 bars*mm.
UHX-12.5.3 Step 3, Determination of Effective Elastic Properties :
Compute the Ratio [rho]:
= ltx / h = 125.0000 / 140.0000 = 0.8929 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d*]:
= max( dt - 2tt*( Et/E )( St/S )( rho ), dt - 2tt)
= max( 25.4000 -2*2.1100 *(.17116E+09/.16978E+09)*
( 73 /101 )*(0.893 ), 25.4000 -2*2.1100 )
= 22.6486 mm.
Compute the Effective Tube Pitch [p*]:
= p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do) )
16

Case:
1
3:11p Jan 11,2012
= 33.0000 / sqrt( 1 - 4 * min( 800.00 *100.000 , 4*1039.400 *33.000 )
(3.141* 1039.400) )
= 34.6751 mm.
Compute the Effective Ligament Efficiency for Bending [mu*]:
= (p* - d*) / p* = (34.6751 - 22.6486 ) / 34.6751 = 0.34684
E*/E and nu* for Triangular pattern from Fig. UHX-11.3.
h/p =
4.242424 ; mu* =
0.346835
E*/E =
0.342977 ; nu* =
0.327877 ;
E* = 58230020. KPa.
Note: As h/p (4.242) is > 2, data values for h/p = 2 were used.
UHX-12.5.4 Step 4:
Compute Shell Coefficient [betaS]:
= (( 12 * (1-nus))^0.25 )/((Ds + ts) * ts )
= (( 12 * (1 - 0.30) )^0.25 ) / (( 1200.0000 + 16.0000 ) * 16.0000 )
= 0.0130 1/mm.
Determine Shell Coefficient [ks]:
= betaS * Es * ts / ( 6 * (1 - rnus) )
= 0.013 * .17116E+07 * 16.000 / ( 6 * (1 - 0.300) )
= 16733650.0000 bars*mm.
Determine Shell Coefficient [Lambdas]:
= (6*Ds*ks)/h * (1 + h*betaS + *(h*betaS)/2 )
= 6* 1200.000 * .16734E+08/140.000 * ( 1 + 140.000 *0.013 + 1.665 )
= 197103.3281 bars
Determine Shell Coefficient [deltaS]:
= Ds/(4 * Es * Ts) * ( 1 - nus/2 )
= 1200.000/( 4 * .17116E+09 * 16.000 ) * ( 1 - 0.3 /2 )
= 1.0957472324
Calculate Parameter [OmegaS]:
= rhos * ks * betaS * deltaS( 1 + h * betaS )
= 1.1545 * .16734E+08 * 0.0130 * 1.095747 ( 1 + 140.0000 * 0.0130 )
= 7946.4849 mm.
Determine Channel Coefficient [betac]:
= (( 12 * (1 - nuc) )^0.25 )/((Dc + tc) * tc )^0.5
= (( 12 * (1 - 0.30) )^0.25 )/((1200.0000 + 20.0000 ) * 20.0000 )^0.5
= 0.0116 1/mm.
Determine Channel Coefficient [kc]:
= betac * Ec * tc / ( 6 * (1 - rnus) )
= 0.012 * .17116E+07 * 20.000 / ( 6 * (1 - 0.300) )
= 29184520.0000 bars*mm.
Determine Channel Coefficient [Lambdac]:
= (6*Dc*kc)/h * (1 + h*betac + (h*betac)/2)
= 6*1200.000 *.29185E+08/(140.000) * ( 1 + 140.000 *0.012 + 1.327 )
= 302977.8125 bars
Determine Channel Coefficient [deltaC]:
= Dc/(4 * Ec * Tc) * ( 1 - nuc/2 )
= 1200.000/( 4 * .17116E+09 * 20.000 ) * ( 1 - 0.3 /2 )
= 0.8765977621
Calculate Parameter [OmegaC]:
= rhoc * kc * Betac * deltaC( 1 + h * betac )
= 1.1545 * .29185E+08 * 0.0116 * 0.876598 ( 1 + 140.0000 * 0.0116 )
= 9215.9766 mm.
17

Case:
1
3:11p Jan 11,2012
UHX-12.5.5 Step 5:
Diameter ratio [K]:
= A / Do = 1240.0000 / 1039.4000 = 1.1930
Determine Coefficient [F]:
= (1 - nu*)/E* * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.33 )/.58230E+08 * ( 197103.33 + 302977.81 +
= .16978E+09 * ln(1.19 ) )
= 0.9230
UHX-12.5.6 Step 6:
Moment Acting on Unperforated Tubesheet Rim [M*]
= Mts + OmegaC * Pt - OmegaS * Ps
= -0.1E+06 + 131648.297 * 25.000 - 97877.453 * 20.000
= -50225.6211 bars*mm.
UHX-12.5.7 Step 7:
Maximum Bending Moment acting on Periphery of Tubesheet [Mp]:
= ((M*) - Do/32 * F * (Ps - Pt) ) / (1 + F)
= ((-50225.62 ) - 1039.400/32 * 0.923 * (20.00 - 25.00 ) ) / (1 + 0.92 )
= 54906.8750 bars*mm.
Maximum Bending Moment acting on Center of Tubesheet [Mo]:
= Mp + Do/64 * (3 + rnu*)(Ps - Pt)
= 54906.88 + 1039.400/64 * (3 + 0.328 )(20.00 - 25.00 )
= -225974.2969 bars*mm.
Maximum Bending Moment acting on Tubesheet [M]:
= Max( |Mp|, |Mo| )
= Max( |54906.875 |, | -0.2E+06| )
= 225974.2969 bars*mm.
UHX-12.5.8 Results for Step 8:
Tubesheet Bending Stress at Original Thickness:
= 6 * M / ( (mu*) * ( h - hg') )
= 6 * 225974.297 / ( (0.3468 ) * ( 140.0000 - 0.0000 ) )
= 19.9460 N./mm
The Allowable Tubesheet Bending Stress [SigmaAll]:
= 2 * S = 2 * 101.30 = 202.59 N./mm
Tubesheet Bending Stress at Final Thickness [Sigma]:
= 6 * M / ( (mu*) * ( h - hg')
= 6 * 150155.375 / ( (0.3564 ) * ( 35.3304 - 0.0000 )
= 202.5509 N./mm
Required Tubesheet Thickness, for Bending Stress [HreqB]:
= H + CATS + CATC = 35.3304 + 0.0000 + 0.0000 = 35.3304 mm.
Required Tubesheet Thickness for Given Loadings (includes CA) [Hreq]:
= Max( HreqB, HreqS ) = Max( 35.3304 , 6.9620 ) = 35.3304 mm.
UHX-12.5.9 Step 9:
|Ps - Pt| = |20.00 - 25.00 | = 5.000 bars
Shear Stress check [Tau_limit]:
= 3.2 * S * MU * h / Do
= 3.2 * 14691.37 * 0.230 * 140.000 / 1039.40 = 100.55 bars
Average Shear Stress at the Outer Edge of Perforated Region [Tau]:
18

Case:
1
3:11p Jan 11,2012
= 1/(4* Mu) * (Do/h) * |Ps - Pt|
= 1/(4*0.230)*(1039.40/140.00)*|20.00-25.00|N./mm
= 4.03 N./mm
UHX-12.5.10 Results for Step 10:
Note: For a given Shell thickness of: 16.000 mm.
Min. Shell len. adjacent to the tubesheet is: 249.415 mm.
Axial Shell Membrane Stress [Sigmasm]:
= Ds / (4 * ts * (Ds + ts) ) * Ps
= 1200.0000 / (4 * 16.0000 * (1200.0000 + 16.0000 ) ) * 20.000
= 37.009 N./mm
Axial Shell Bending Stress [Sigmasb]:
= 6*ks/ts * ( betaS * P's + 6*(1 - rnu*) / (E*) *
Do/h * (1 + h * betaS/2) * (Mp + Do / 32 * (Ps - Pt) ))
= 6*376196.03 /16.000 * [ 0.013 *0.22 + 6*(1 - 0.328 )/.58230E+08 *
1039.400 /140.000 * (1 + 140.000 * 0.013 /2) *(54906.88 + 1039.400/32 *
(20.00 - 25.00 )) ]
= 91.823 N./mm
Shell Membrane + Bending Stress [Sigmas]:
= |Sigma_sm| + |Sigma_sb| (Should be <= 1.5*Ss)
= 128.832 N./mm (Should be <= 151.95)
Note: For a given Channel thickness of: 20.000 mm.
Min. Channel len. adjacent to the tubesheet is: 278.855 mm.
Axial Channel Membrane Stress [Sigmacm]:
= Dc / (4 * tc * (Dc + tc) ) * Pt
= 1200.0000 / (4 * 20.0000 * (1200.0000 + 20.0000 ) ) * 25.000
= 36.887 N./mm
Axial Channel Bending Stress [Sigmacb]:
= 6*kc/tc * [ Betac * (deltaC*Pt) - 6*(1 - nu*) / (E*) *
Do/h * (1 + h * Betac/2) * (Mp + Do/32 * (Ps-Pt)) ]
= 6*656109 /20.000 * [ 0.012 * 0.22 - 6*(1 - 0.328 )/.58230E+08 *
1039.400 /140.000 * (1 + 140.000 * 0.012 /2) *(54906.88 + 1039.400/32 *
(20.00 - 25.00 )) ]
= 137.596 N./mm
Channel Membrane + Bending Stress [Sigmac]:
= |Sigmacm| + |Sigmacb| (Should be <= 1.5*Sc)
= 174.483 N./mm (Should be <= 151.95)
-----------------------------------------------------------------Step 11, The Cylinder-to-Tubesheet Juncture is Overstressed.
Performing a simplified Elastic-Plastic calculation
(option 3 ) to reduce the overstress condition.
Modify Es and/or Ec and Recompute from Step 4 onwards.
-----------------------------------------------------------------Ec = Ec * ( 1.5 * Sc / Sigmac )
= .17116E+09 * ( 1.5 * 101.30 / 174.48 )
Ec = 159720848.0 KPa.
Tubesheet Bending Stress at Original Thk., after Elas-Plas iteration:
= 6 * M / ( (mu*) * ( h - h'g)
= 6 * 227375.281 / ( (0.3468 ) * ( 140.0000 - 0.0000 )
= 20.0697 N./mm (Should be <= 202.59)
Note: Tubesheet is Not overstressed after Elas-Plastic iteration
the design is acceptable. Recomputing tubesheet required thkickness.
19

Case:
1
3:11p Jan 11,2012
Required Tubesheet Thk., for Bending Stress after Elas-Plas iteration [HreqB]:
= H + CATS + CATC = 35.3304 + 0.0000 + 0.0000 = 35.3304 mm.
Required Tubesheet Thk. after Elas-Plas iteration (includes CA) [Hreq]:
= Max( HreqB, HreqS ) = Max( 35.3304 , 6.9620 ) = 35.3304 mm.
Tube Weld Size Results per UW-20:
Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 2.110 * ( 25.400 - 2.110 ) * 73.38 = 1155.108 Kgf
Fillet
=
=
=
Weld Strength [Ff]:

.55 * 3.1415 * af * (do + 0.67*af) * Sw (but not > Ft)
.55 * 3.1415 * 2.110 * (25.400 + 0.67*2.110 ) * 73.38
731.4294 Kgf
Groove Weld Strength [Fg]:

= .85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= .85 * 3.1415 * 2.110 * (25.400 + 0.67*2.110 ) * 73.38
= 1130.3909 Kgf
Max. Allow. Tube-Tubesheet Joint load, Lmax
= Ft = 1155.1075 Kgf
Design Strength Ratio [fd]:
= 1.0000
Weld Strength Factor [fw]:
= Sot / ( Min(Sot, S) ) = 1.0000
Min Weld Length [ar]:
= 2 *( ( (0.75 * do) + 1.07*t*(do - t)* fw * fd ) ) - .75 * do)
= 2.6669 mm.
Minimum Required Fillet Weld Leg
Minimum Required Groove Weld Leg
afr
agr
1.3334
1.3334
mm.
mm.
Tube-Tubesheet Jt allowable, 1155.11 is >= tube strength 1155.11 Kgf

Note: This tube-tubesheet joint is a Full Strength joint
Stress/Force summary for loadcase 3 un-corr. (Ps + Pt):
-----------------------------------------------------------------------Stress Description
Actual
Allowable
Pass/Fail
-----------------------------------------------------------------------Tubesheet bend. stress
20.1 <=
202.6 N./mm
Ok
Tubesheet shear stress
4.0 <=
81.0 N./mm
Ok
Stress in Shell at Tubesheet
128.8 <=
151.9 N./mm
Ok
Stress in Channel at Tubesheet
174.5 <=
362.2 N./mm
Ok
-----------------------------------------------------------------------Thickness results for loadcase 3 un-corr. (Ps + Pt):
---------------------------------------------------------------------------Thickness (mm.)
Required
Actual P/F
---------------------------------------------------------------------------Tubesheet Thickness :
35.330
140.000
Ok
Tube-Tubesheet Fillet Weld Leg :
1.333
2.110
Ok
Tube-Tubesheet Groove Weld Leg :
1.333
2.110
Ok
---------------------------------------------------------------------------U-Tube Tubesheet results per ASME UHX-12 2007 A-09
Results for 6 Load Cases:
--Reqd. Thk. + CA
-------- Tubesheet
Stresses
Case
Pass/
20

Case:
1
3:11p Jan 11,2012
Case# Tbsht
Extnsn
Bend
Allwd
Shear Allwd
Type
Fail
---------------------------------------------------------------------------1uc 98.440
...
113
203
21
81
Fvs+Pt
Ok
2uc 85.189
...
91
203
17
81
Ps+Fvt
Ok
3uc 35.330
...
20
203
4
81
Ps+Pt
Ok
1c 111.041
...
132
203
22
81
Fvs+Pt-Ca
Ok
2c
97.892
...
107
203
18
81
Ps+Fvt-Ca
Ok
3c
40.835
...
23
203
4
81
Ps+Pt-Ca
Ok
---------------------------------------------------------------------------Max: 111.0410
... mm.
0.653
0.271 (Str. Ratio)
Load Case Definitions:
Fvs,Fvt - User-defined Shell-side and Tube-side vacuum pressures or 0.0.
Ps, Pt - Shell-side and Tube-side Design Pressures.
Ca
- With or Without Corrosion Allowance.
Shell and Channel Stress Summary:
-- Integral Cyl. Reqd. Thk.
Shell Stress
Channel Stress
Pass
Case#
Shell
Channel
Stress
Allwd
Stress
Allwd
Fail
---------------------------------------------------------------------------1uc
...
...
138
152
289
362
Ok
2uc
...
...
259
362
121
152
Ok
3uc
...
...
129
152
174
362
Ok
1c
...
...
165
362
347
362
Ok
2c
...
...
319
362
145
152
Ok
3c
...
...
164
362
210
362
Ok
---------------------------------------------------------------------------Max
...
...
0.911
0.959
Summary of Thickness Comparisons for 6 Load Cases:
---------------------------------------------------------------------------Thickness (mm.)
Required
Actual P/F
---------------------------------------------------------------------------Tubesheet Thickness :
111.041
140.000
Ok
Tube Thickness :
0.886
2.110
Ok
Tube-Tubesheet Fillet Weld Leg :
1.333
2.110
Ok
Tube-Tubesheet Groove Weld Leg :
1.333
2.110
Ok
---------------------------------------------------------------------------Given Shell Thickness:
Given Channel Thickness:
16.0000
20.0000
mm.
mm.
Min Shell length of thk,

(16.000) adj. to tubesheet: 249.415 mm.
Min Channel length of thk, (20.000) adj. to tubesheet: 278.855 mm.
Note: This is a full strength Tube to Tubesheet Joint.
Tubesheet MAWP used to Compute Hydrotest Pressure:
Stress / Force
| Tubeside (0 shellside) | Shellside (0 tubeside) |
Condition
|
MAWP
|Stress Rat.|
MAWP
|Stress Rat.|
-----------------------------------------------------------------------------Tubesheet Bending Stress
|
41.20 |
1.000 |
40.61 |
1.000 |
Tubesheet Shear Stress
|
95.95 |
1.000 |
95.95 |
1.000 |
Shell Stress (Axial, Junc) |
31.98 |
0.526 |
23.16 |
1.000 |
Tubesheet-Channel Junction |
26.60 |
1.000 |
23.16 |
0.581 |
Tube Pressure Stress
|
130.58 |
1.000 |
69.22 |
1.000 |
-----------------------------------------------------------------------------Minimum MAWP
|
26.60 |
|
23.16 |
|
Tubesheet MAPnc used to Compute Hydrotest Pressure:
Stress / Force
| Tubeside (0 shellside) | Shellside (0 tubeside) |
21

Case:
1
3:11p Jan 11,2012
Condition
|
MAPnc
|Stress Rat.|
MAPnc
|Stress Rat.|
-----------------------------------------------------------------------------Tubesheet Bending Stress
|
64.43 |
1.000 |
63.56 |
1.000 |
Tubesheet Shear Stress
|
136.88 |
1.000 |
136.88 |
1.000 |
Shell Stress (Axial, Junc) |
64.43 |
0.621 |
41.12 |
1.000 |
Tubesheet-Channel Junction |
46.06 |
1.000 |
41.12 |
0.666 |
Tube Pressure Stress
|
164.42 |
1.000 |
106.12 |
1.000 |
-----------------------------------------------------------------------------Minimum MAPnc
|
46.06 |
|
41.12 |
|
22

FileName : STG-HX-004AB Reheater----------------------------Wind Load Calculation :
Step:
7
3:11p Jan 11,2012
Wind Load Calculations per India Std. IS-875 (Part-3) - 1987, Amd. 1&2 (2003):
Actual Vessel Height to Diameter ratio
Force Coefficient per IS:875 Table 23, Cf
User Entered Basic Wind Speed
Base Elevation
Wind Zone Number
Risk Factor (k1)
Terrain Category
Equipment Class
Topography Factor (k3)
Use Gust Response Factor (Dynamic Analysis)
User entered Beta Value ( Operating Case )
Vessel Operating Natural Frequency
Vessel Height to Diameter ratio
0.000
0.700
175.0 Km/hr
0.00 mm.
6
1.0000
2
A
1.0000
No
0.0100
33.000 Hz
0.000
Note: The computation of the Gust Response factor G is not required

because the height to diameter ratio is less than or equal to 5
and the natural frequency is greater than 1.0 hertz.
From
fo`
FO
E
S
G(ope)
G(emp)
G(tst)
-----------------------------------------------------------------10
891.69
9.12
0.0057
0.0631
1.0000
1.0000
1.0000
20
891.69
9.12
0.0057
0.0631
1.0000
1.0000
1.0000
30
891.69
9.12
0.0057
0.0631
1.0000
1.0000
1.0000
40
891.69
9.12
0.0057
0.0631
1.0000
1.0000
1.0000
Design Wind Speed (Vz):
= Basic Wind Speed * k1 * k2 * k3
Height Factor :
= 0.6 * Vz
Element Wind Load :
= Wind Area * Cf * Height Factor
From
Height
k1
k2
k3
Vz
Cf
mm.
m/sec
-----------------------------------------------------------10
900.00
1.0000
1.0071
1.0000
48.95
0.7000
20
900.00
1.0000
1.0071
1.0000
48.95
0.7000
30
900.00
1.0000
1.0071
1.0000
48.95
0.7000
40
900.00
1.0000
1.0071
1.0000
48.95
0.7000
Wind Load Calculation
|
|
Wind |
Wind |
Wind |
Height |
Element |
From| To |
Height |
Diameter |
Area |
Factor | Wind Load |
|
|
mm.
|
mm.
|
cm
|
Kgs/m
|
Kgf
|
--------------------------------------------------------------------------10| 20|
900.000 |
1485.60 |
3844.51 |
146.670 |
39.4571 |
20| 30|
900.000 |
1488.00 |
8630.40 |
146.670 |
88.5757 |
30| 40|
900.000 |
1478.40 |
150501. |
146.670 |
1544.63 |
40| 50|
900.000 |
1478.40 |
3131.57 |
146.670 |
32.1400 |
23

FileName : STG-HX-004AB Reheater----------------------------Earthquake Load Calculation :
Step:
8
3:11p Jan 11,2012
Seismic Analysis Results per IS 1893 (Part 1): 2002.
Importance Factor as Entered by User
I 1.0000
Zone Number
3
Soil Type
Soft Soil
Force Factor
R 3.0000
Time Period of Vibration ( program or user )
0.1000 Seconds
Value of Sa/g from user Spectrum Data
0.3200
Percent Damping
2.0000 %
Horizontal Seismic Coefficient Ah:
= Z * min( I/R, 1.0 ) * Sa/g * DampVal / 2
= 0.1600 * min( 0.3333 , 1.0 ) * 0.3200 * 1.0000 / 2
= 0.080
Time Period
Sa/g
---------------------0.010
0.110
0.030
0.110
0.050
0.128
0.100
0.320
0.150
0.426
0.230
0.432
0.390
0.322
1.000
0.140
1.260
0.088
2.000
0.050
2.500
0.037
3.000
0.025
4.000
0.012
5.000
0.012
6.000
0.012
0.000
0.000
Actual Time Period = 0.100 secs
Computed Sa/g
= 0.320
Note: It was indicated to ignore the damping factor, assuming that the Site
Spectrum specified is per the actual damping value of this vessel.
The value of "DampVal" has been set to 1 (not used).
Determine the Seismic Base Shear per 7.5.3 [Vb]:
= Ah * W
= 0.0800 * 31391
= 2511.3 Kgf
The sum of the Weight Wi * hi [SumWh2]:
= 11300919296.0 Kgf mm.
Element Load Sample for the First Element per 7.7.1 [Q1]:
= ( Vb * W1 * h1 / SumWh2 ) * Scalar
= ( 2511.3 * 5231.9 * 600.0 / .11301E+11 ) * 1.000
= 418.553 Kgf
Earthquake Load Calculation
|
| Earthquake | Earthquake |
Element |
From| To |
Height |
Weight | Ope Load |
|
|
mm.
|
Kgf
|
Kgf
|
------------------------------------------------10| 20|
600.000 |
5231.91 |
418.553 |
20| 30|
600.000 |
5231.91 |
418.553 |
24

FileName : STG-HX-004AB Reheater----------------------------Earthquake Load Calculation :
Step:
8
3:11p Jan 11,2012
30|Sadl|
Sadl| 40|
30| 40|
40| 50|
600.000
600.000
600.000
600.000
|
|
|
|
5231.91
5231.91
5231.91
5231.91
|
|
|
|
418.553
418.553
418.553
418.553
|
|
|
|
25

FileName : STG-HX-004AB Reheater----------------------------Center of Gravity Calculation :
Step:
9
3:11p Jan 11,2012
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles
Center of Gravity of Liquid
Center of Gravity of Nozzles
5410.0 mm.
5420.1 mm.
51.6 mm.
Center of Gravity of Bare Shell New and Cold

Center of Gravity of Bare Shell Corroded
5311.68 mm.
5289.22 mm.
Vessel CG in the Operating Condition

Vessel CG in the Fabricated (Shop/Empty) Condition
5235.60 mm.
4979.10 mm.
26

FileName : STG-HX-004AB Reheater----------------------------Horizontal Vessel Analysis (Ope.) :
Step:
10
3:11p Jan 11,2012
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle
Horizontal Vessel Stress Calculations : Operating Case
Warning: Wear Pad Width is less than 1.56*sqrt(rm*t) and less than 2a.
The wear plate will be ignored.
Minimum Saddle Width [b1]:
= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 184.000 + 1.56*sqrt( 609.6000 * 12.8000 ), 2 * 2060.000 )
= 321.8009 mm.
Input and Calculated Values:
Vessel Mean Radius
Tangent to Tangent Length
Distance from Saddle to Vessel tangent
Rm
L
a
609.60
10815.00
1030.00
Saddle Width
Saddle Bearing Angle
b
theta
184.00
120.00
mm.
degrees
Inside Depth of Head
h2
303.20
mm.
101.30
101.30
N./mm
N./mm
Shell Allowable Stress used in Calculation

Head Allowable Stress used in Calculation
Saddle Force Q, Operating Case
18285.06
mm.
mm.
mm.
Kgf
Horizontal Vessel Analysis Results:

Actual
Allowable
------------------------------------------------------------------Long. Stress at Top
of Midspan
28.56
101.30 N./mm
Long. Stress at Bottom of Midspan
66.94
101.30 N./mm
Long. Stress at Top
of Saddles
61.05
101.30 N./mm
Long. Stress at Bottom of Saddles
40.19
101.30 N./mm
Tangential Shear in Shell
Circ. Stress at Horn of Saddle
Circ. Compressive Stress in Shell
20.99
97.65
3.31
81.04
126.62
101.30
Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:
= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 1704.8 /2 + 0 ) * 900.0000 / 1055.8582
= 2179.7 Kgf
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:
= Max( Fl, Friction Load, Sum of X Forces) * B / Ls
= Max( 209.81 , 0.00 , 0 ) * 900.0000 / 7500.0000
= 25.2 Kgf
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:
= Max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= Max( 2511.32 , 0.00 , 0 ) * 900.0000 / 7500.0000
= 301.4 Kgf
Saddle Reaction Force due to Earthquake Ft [Fst]:
= 3.00 * ( 2511 /2 + 0 ) * 900.0000 / 1055.8582
= 3210.9 Kgf
Load Combination Results for Q + Wind or Seismic [Q]:
= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 15074 + Max( 25 , 2179 , 301 , 3210 )
N./mm
N./mm
N./mm
27

Step:
10
3:11p Jan 11,2012
= 18285.1 Kgf
Summary of Loads at the base of this Saddle:
Vertical Load (including saddle weight)
Transverse Shear Load Saddle
Longitudinal Shear Load Saddle
18433.56
1255.66
2511.32
Kgf
Kgf
Kgf
Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plates are assumed to be Welded k = 0.1
The Computed K values from Table 4.15.1:
K1 = 0.1066
K2 = 1.1707
K3 = 0.8799
K5 = 0.7603
K6 = 0.0529
K7 = 0.0529
K9 = 0.2711
K10 = 0.0581
K1* = 0.1923
K4
K8
= 0.4011
= 0.3405
Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]
= -18285*1030.00[1-(1-1030.00/10815.00+(609.600-303.200)/
(2*1030.00*10815.00))/(1+(4*303.20)/(3*10815.00))]
= -2179.8 Kg-m.
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 18285*10815/4(1+2(609-303)/(10815))/(1+(4*303)/
(3*10815))-4*1030/10815
= 29051.7 Kg-m.
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 20.0 * 609.600 /(2*12.80 ) - 29051.7 /(pi*609.6*12.80 )
= 28.56 N./mm
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 20.1 * 609.600 /(2 * 12.80 ) + 29051.7 /(pi * 609.6 * 12.80 )
= 66.94 N./mm
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 20.0 * 609.600 /(2*12.80 ) - -2179.8 /(0.1066 *pi*609.6*12.80 )
= 61.05 N./mm
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:
= P * Rm/(2t) + M1/(K1*pi*Rmt)
= 20.0 * 609.600 /(2*12.80 ) + -2179.8 /(0.1066 *pi*609.6*12.80 )
= 40.19 N./mm
Maximum Shear Force in the Saddle (4.15.5) [T]:
= Q(L-2a)/(L+(4*h2/3))
= 18285 ( 10815.00 - 2 * 1030.00 )/(10815.00 + ( 4 * 303.20 /3))
= 14268.8 Kgf
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:
= K2 * T / ( Rm * t )
= 1.1707 * 14268.82 / ( 609.6000 * 12.8000 )
= 20.99 N./mm
Decay Length (4.15.22) [x1,x2]:
= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 609.600 * 12.800 )
= 68.900 mm.
28

Step:
10
3:11p Jan 11,2012
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:
= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 18285 * 0.1 / ( 12.800 * ( 184.00 + 68.90 + 68.90 ) )
= -3.31 N./mm
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.24) [sigma7]:
= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -18285 /(4*12.800 *(184.000 +68.900 +68.900 )) 3*0.0529 *18285 /(2*12.800)
= -97.65 N./mm
Effective reinforcing plate width (4.15.1) [B1]:
= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 184.00 + 1.56 * sqrt( 609.600 * 12.800 ), 2 * 1030.000 )
= 321.80 mm.
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:
= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.139E-04 * 7500.000 * ( 400.0 - 21.1 )
= 39.402 mm.
Results for Vessel Ribs, Web and Base:
Baseplate Length
Baseplate Thickness
Baseplate Width
Number of Ribs ( inc. outside ribs )
Rib Thickness
Web Thickness
Web Location
Bplen
Bpthk
Bpwid
Nribs
Ribtk
Webtk
Webloc
1150.0000
20.0000
200.0000
3
12.0000
12.0000
Side
mm.
mm.
mm.
mm.
mm.
Moment of Inertia of Saddle - Lateral Direction

Shell
Wearplate
Web
BasePlate
Totals
Value
Value
Value
Y
6.
21.
128.
238.
394.
A
43.
32.
24.
40.
139.
AY
27613.
66560.
306927.
952000.
1353100.
Ay
18.
138.
3941.
22658.
26755.
C1 = Sumof(Ay)/Sumof(A)
=
I = Sumof(Ay ) + Sumof(Io) - C1*Sumof(Ay) =
As = Sumof(A) - Ashell
=
97.
14404.
96.
K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) =
Io
6.
7.
790.
13.
816.
mm.
cm**4
cm
0.2035
Fh = K1 * Q = 0.2035 * 18285.057 = 3721.4060 Kgf

Tension Stress, St = ( Fh/As )
=
Allowed Stress, Sa = 0.6 * Yield Str =
3.8054
157.2060
N./mm
N./mm
=
=
352.3576
1311.2916
mm.
Kg-m.
Bending Stress, Sb = ( M * C1 / I ) =
Allowed Stress, Sa = 2/3 * Yield Str =
8.6875
174.6733
N./mm
N./mm
d = B - R*Sin(theta) / theta
Bending Moment, M = Fh * d
Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength *
AllStress ))
= ( 3 * (18285 + 148 ) * 200.00 / ( 2 * 1150.000 * 174.673 ))
= 16.431 mm.
Calculation of Axial Load, Intermediate Values and Compressive Stress
Effective Baseplate Length [e]:
29

Step:
10
3:11p Jan 11,2012
= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 1150.0000 - 25.4 ) / ( 3 - 1 ) = 562.3000 mm.
Baseplate Pressure Area [Ap]:
= e * Bpwid / 2
= 562.3000 * 200.0000 / 2 = 562.3000 cm
Axial Load [P]:
= Ap * Bp
= 562.3 * 7.95 = 4470.3 Kgf
Area of the Rib and Web [Ar]:
= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 200.000 - 25.4 - 12.000 ) * 12.000 + 562.3000 /2 * 12.000
= 53.250 cm
Compressive Stress [Sc]:
= P/Ar
= 4470.3 / 53.2500 = 8.2328 N./mm
Check of Outside Ribs:
Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y
A
AY
Rib
93.3
20.1
187309.1
Web
6.0
33.7
20242.8
Values
38.6
53.8
207551.9
Ay
601.4
357.9
959.2
Io
576.4
8.1
584.5
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 2511.3 /( 2 * 1150.00 ) * 562.300 * 543.20 / 2
= 166.755 Kg-m.
KL/R < Cc ( 10.0886 < 122.7359 ) per AISC E2-1
Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
Sca = ( 1-( 10.09 )/(2 * 122.74 )) * 262 /
( 5/3+3*(10.09 )/(8* 122.74 )-( 10.09)/(8*122.74)
Sca = 153.84 N./mm
AISC Unity Check on Outside Ribs ( must be <= 1.0 )
Check = Sc/Sca + (Rm/Z)/Sba
Check = 8.23 / 153.84 + (166.76 /11.349 ) / 174.67
Check = 0.14
Check of Inside Ribs
Inertia of Saddle, Inner Ribs - Axial Direction
Y
A
Rib
93.3
19.5
Web
6.0
67.5
Values
25.6
87.0
AY
182046.9
40485.6
222532.5
Ay
894.8
258.7
1153.5
KL/R < Cc ( 4.9674 < 122.7359 ) per AISC E2-1

Sca = ( 1-( 4.97 )/(2 * 122.74 )) * 262 /
( 5/3+3*(4.97 )/(8* 122.74 )-( 4.97)/(8*122.74)
Sca = 155.66 N./mm
AISC Unity Check on Inside Ribs ( must be <= 1.0 )
Check = 10.08 / 155.66 + ( 134.58 /19.403 ) / 174.67
Check = 0.10
Input Data for Base Plate Bolting Calculations:
Io
532.3
8.1
540.4
30

Step:
10
3:11p Jan 11,2012
Total Number of Bolts per BasePlate
Total Number of Bolts in Tension/Baseplate
Bolt Material Specification
Bolt Allowable Stress
Bolt Corrosion Allowance
Distance from Bolts to Edge
Nominal Bolt Diameter
Thread Series
BasePlate Allowable Stress
Area Available in a Single Bolt
Saddle Load QO (Weight)
Saddle Load QL (Wind/Seismic contribution)
Maximum Transverse Force
Maximum Longitudinal Force
Saddle Bolted to Steel Foundation
Nbolts
Nbt
Stba
Bca
Edgedis
Bnd
Series
S
BltArea
QO
QL
Ft
Fl
2
2
IS 2062 B
120.00 N./mm
0.0000 mm.
75.0062 mm.
24.0000 mm.
TEMA Metric
137.90 N./mm
3.1275 cm
15222.6 Kgf
301.4 Kgf
1255.7 Kgf
4054.9 Kgf
No
Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:
= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:
= Fl / (Stba * Nbolts)
= 4054.89 / (120.00 * 2.00 )
= 1.6569 cm
Bolt Area due to Transverse Load
Moment on Baseplate Due to Transverse Load [Rmom]:
= B * Ft + Sum of X Moments
= 900.00 * 1255.66 + 0.00
= 1130.11 Kg-m.
Eccentricity (e):
= Rmom / QO
= 1130.11 / 15222.64
= 74.24 mm. < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:
= 0 (No Uplift)
Required of a Single Bolt [Bltarear]
= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 1.6569 , 0.0000 ]
= 1.6569 cm
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle
= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 184.000 + 1.56*sqrt( 609.6000 * 12.8000 ), 2 * 3400.000 )
= 321.8009 mm.
Vessel Mean Radius
Saddle Width
Rm
L
a
609.60
10815.00
1700.00
b
theta
184.00
120.00
mm.
mm.
mm.
mm.
degrees
31

Step:
10
3:11p Jan 11,2012
h2

Saddle Force Q, Operating Case
303.20
mm.
101.30
101.30
N./mm
N./mm
16727.23
Kgf

Actual
Allowable
of Midspan
37.54
101.30 N./mm
57.96
101.30 N./mm
Long. Stress at Top
of Saddles
79.18
101.30 N./mm
30.14
101.30 N./mm
16.27
89.33
3.03
81.04
126.62
101.30
N./mm
N./mm
N./mm

= 3.00 * ( 1704.8 /2 + 0 ) * 900.0000 / 1055.8582
= 2179.7 Kgf
= Max( 209.81 , 4054.89 , 0 ) * 900.0000 / 7500.0000
= 486.6 Kgf
= Max( 2511.32 , 4054.89 , 0 ) * 900.0000 / 7500.0000
= 486.6 Kgf
= 3.00 * ( 2511 /2 + 0 ) * 900.0000 / 1055.8582
= 3210.9 Kgf
= 13516 + Max( 486 , 2179 , 486 , 3210 )
= 16727.2 Kgf
16875.73
1255.66
4054.89
Kgf
Kgf
Kgf

K1 = 0.1066
K2 = 1.1707
K3 = 0.8799
K5 = 0.7603
K6 = 0.0529
K7 = 0.0529
K9 = 0.2711
K10 = 0.0581
K1* = 0.1923
K4
K8
= 0.4011
= 0.3405

= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]
= -16727*1700.00[1-(1-1700.00/10815.00+(609.600-303.200)/
32

Step:
10
3:11p Jan 11,2012
(2*1700.00*10815.00))/(1+(4*303.20)/(3*10815.00))]
= -5125.1 Kg-m.
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 16727*10815/4(1+2(609-303)/(10815))/(1+(4*303)/
(3*10815))-4*1700/10815
= 15369.1 Kg-m.
= P * Rm/(2t) - M2/(pi*Rmt)
= 20.0 * 609.600 /(2*12.80 ) - 15369.1 /(pi*609.6*12.80 )
= 37.54 N./mm
= P * Rm/(2t) + M2/(pi * Rm * t)
= 20.1 * 609.600 /(2 * 12.80 ) + 15369.1 /(pi * 609.6 * 12.80 )
= 57.96 N./mm
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 20.0 * 609.600 /(2*12.80 ) - -5125.1 /(0.1066 *pi*609.6*12.80 )
= 79.18 N./mm
= P * Rm/(2t) + M1/(K1*pi*Rmt)
= 20.0 * 609.600 /(2*12.80 ) + -5125.1 /(0.1066 *pi*609.6*12.80 )
= 30.14 N./mm
= Q(L-2a)/(L+(4*h2/3))
= 16727 ( 10815.00 - 2 * 1700.00 )/(10815.00 + ( 4 * 303.20 /3))
= 11055.3 Kgf
= K2 * T / ( Rm * t )
= 1.1707 * 11055.30 / ( 609.6000 * 12.8000 )
= 16.27 N./mm
= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 609.600 * 12.800 )
= 68.900 mm.
= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 16727 * 0.1 / ( 12.800 * ( 184.00 + 68.90 + 68.90 ) )
= -3.03 N./mm
= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -16727 /(4*12.800 *(184.000 +68.900 +68.900 )) 3*0.0529 *16727 /(2*12.800)
= -89.33 N./mm
= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 184.00 + 1.56 * sqrt( 609.600 * 12.800 ), 2 * 1700.000 )
= 321.80 mm.
Results for Vessel Ribs, Web and Base
Baseplate Length
Baseplate Thickness
Baseplate Width
Bplen
Bpthk
Bpwid
1150.0000
20.0000
200.0000
mm.
mm.
mm.
33

Step:
10
3:11p Jan 11,2012
Rib Thickness
Web Thickness
Web Location
Nribs
Ribtk
Webtk
Webloc
3
12.0000
12.0000
Side
mm.
mm.

Shell
Wearplate
Web
BasePlate
Totals
Value
Value
Value
Y
6.
21.
128.
238.
394.
A
43.
32.
24.
40.
139.
AY
27613.
66560.
306927.
952000.
1353100.
Ay
18.
138.
3941.
22658.
26755.
=
=
97.
14404.
96.
Io
6.
7.
790.
13.
816.
mm.
cm**4
cm
0.2035
Fh = K1 * Q = 0.2035 * 16727.230 = 3404.3545 Kgf

=
3.4812
157.2060
N./mm
N./mm
=
=
352.3576
1199.5739
mm.
Kg-m.
7.9474
174.6733
N./mm
N./mm

AllStress ))
= ( 3 * (16727 + 148 ) * 200.00 / ( 2 * 1150.000 * 174.673 ))
= 15.722 mm.
= ( 1150.0000 - 25.4 ) / ( 3 - 1 ) = 562.3000 mm.
= e * Bpwid / 2
= 562.3000 * 200.0000 / 2 = 562.3000 cm
Axial Load [P]:
= Ap * Bp
= 562.3 * 7.27 = 4089.4 Kgf
= ( 200.000 - 25.4 - 12.000 ) * 12.000 + 562.3000 /2 * 12.000
= 53.250 cm
= P/Ar
= 4089.4 / 53.2500 = 7.5314 N./mm
Y
A
AY
Rib
93.3
20.1
187309.1
Web
6.0
33.7
20242.8
Ay
601.4
357.9
Io
576.4
8.1
34

Step:
10
3:11p Jan 11,2012
Values
38.6
53.8
207551.9
959.2
584.5

= Fl /( 2 * Bplen ) * e * rl / 2
= 4054.9 /( 2 * 1150.00 ) * 562.300 * 543.20 / 2
= 269.251 Kg-m.
KL/R < Cc ( 10.0886 < 122.7359 ) per AISC E2-1
Sca = ( 1-( 10.09 )/(2 * 122.74 )) * 262 /
( 5/3+3*(10.09 )/(8* 122.74 )-( 10.09)/(8*122.74)
Sca = 153.84 N./mm
Check = 7.53 / 153.84 + (269.25 /11.349 ) / 174.67
Check = 0.18
Y
A
Rib
93.3
19.5
Web
6.0
67.5
Values
25.6
87.0
AY
182046.9
40485.6
222532.5
Ay
894.8
258.7
1153.5
Io
532.3
8.1
540.4
KL/R < Cc ( 4.9674 < 122.7359 ) per AISC E2-1

Sca = ( 1-( 4.97 )/(2 * 122.74 )) * 262 /
( 5/3+3*(4.97 )/(8* 122.74 )-( 4.97)/(8*122.74)
Sca = 155.66 N./mm
Check = 9.22 / 155.66 + ( 217.30 /19.403 ) / 174.67
Check = 0.12
Thread Series
Nbolts
Nbt
Stba
Bca
Edgedis
Bnd
Series
S
BltArea
QO
QL
Ft
Fl
2
2
IS 2062 B
120.00 N./mm
0.0000 mm.
75.0062 mm.
24.0000 mm.
TEMA Metric
137.90 N./mm
3.1275 cm
13664.8 Kgf
486.6 Kgf
1255.7 Kgf
4054.9 Kgf
No

= 4054.89 / (120.00 * 2.00 )
= 1.6569 cm
35

Step:
10
3:11p Jan 11,2012
= 900.00 * 1255.66 + 0.00
= 1130.11 Kg-m.
Eccentricity (e):
= Rmom / QO
= 1130.11 / 13664.81
= 0 (No Uplift)
= max[0.0000 , 1.6569 , 0.0000 ]
= 1.6569 cm
36

FileName : STG-HX-004AB Reheater----------------------------Horizontal Vessel Analysis (Test) :
Step:
11
3:11p Jan 11,2012
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle
Horizontal Vessel Stress Calculations : Test Case
= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 184.000 + 1.56*sqrt( 609.6000 * 12.8000 ), 2 * 2060.000 )
= 321.8009 mm.
Vessel Mean Radius
Rm
L
a
609.60
10815.00
1030.00
Saddle Width
b
theta
184.00
120.00
mm.
degrees
h2
303.20
mm.
137.90
137.90
N./mm
N./mm

Saddle Force Q, Test Case, no Ext. Forces
17791.34
mm.
mm.
mm.
Kgf

Actual
Allowable
of Midspan
63.78
137.90 N./mm
100.88
137.90 N./mm
Long. Stress at Top
of Saddles
95.39
137.90 N./mm
75.09
137.90 N./mm
20.43
95.01
3.22
110.32
172.38
137.90

= 3.00 * ( 1022.9 /2 + 0 ) * 900.0000 / 1055.8582
= 1307.8 Kgf
= Max( 125.89 , 0.00 , 0 ) * 900.0000 / 7500.0000
= 15.1 Kgf
= Max( 828.73 , 0.00 , 0 ) * 900.0000 / 7500.0000
= 99.4 Kgf
= 3.00 * ( 828 /2 + 0 ) * 900.0000 / 1055.8582
= 1059.6 Kgf
= 16483 + Max( 15 , 1307 , 99 , 1059 )
N./mm
N./mm
N./mm
37

Step:
11
3:11p Jan 11,2012
= 17791.3 Kgf
Hydrostatic Test Pressure at top of Vessel
17939.84
511.44
828.73
Kgf
Kgf
Kgf
34.572 bars

K1 = 0.1066
K2 = 1.1707
K3 = 0.8799
K5 = 0.7603
K6 = 0.0529
K7 = 0.0529
K9 = 0.2711
K10 = 0.0581
K1* = 0.1923
K4
K8
= 0.4011
= 0.3405

= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]
= -17791*1030.00[1-(1-1030.00/10815.00+(609.600-303.200)/
(2*1030.00*10815.00))/(1+(4*303.20)/(3*10815.00))]
= -2121.0 Kg-m.
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 17791*10815/4(1+2(609-303)/(10815))/(1+(4*303)/
(3*10815))-4*1030/10815
= 28267.3 Kg-m.
= P * Rm/(2t) - M2/(pi*Rmt)
= 34.6 * 609.600 /(2*12.80 ) - 28267.3 /(pi*609.6*12.80 )
= 63.78 N./mm
= P * Rm/(2t) + M2/(pi * Rm * t)
= 34.6 * 609.600 /(2 * 12.80 ) + 28267.3 /(pi * 609.6 * 12.80 )
= 100.88 N./mm
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 34.6 * 609.600 /(2*12.80 ) - -2121.0 /(0.1066 *pi*609.6*12.80 )
= 95.39 N./mm
= P * Rm/(2t) + M1/(K1*pi*Rmt)
= 34.6 * 609.600 /(2*12.80 ) + -2121.0 /(0.1066 *pi*609.6*12.80 )
= 75.09 N./mm
= Q(L-2a)/(L+(4*h2/3))
= 17791 ( 10815.00 - 2 * 1030.00 )/(10815.00 + ( 4 * 303.20 /3))
= 13883.5 Kgf
= K2 * T / ( Rm * t )
= 1.1707 * 13883.54 / ( 609.6000 * 12.8000 )
= 20.43 N./mm
= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 609.600 * 12.800 )
38

Step:
11
3:11p Jan 11,2012
= 68.900 mm.
= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 17791 * 0.1 / ( 12.800 * ( 184.00 + 68.90 + 68.90 ) )
= -3.22 N./mm
= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -17791 /(4*12.800 *(184.000 +68.900 +68.900 )) 3*0.0529 *17791 /(2*12.800)
= -95.01 N./mm
= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 184.00 + 1.56 * sqrt( 609.600 * 12.800 ), 2 * 1030.000 )
= 321.80 mm.
Results for Vessel Ribs, Web and Base:
Baseplate Length
Baseplate Thickness
Baseplate Width
Rib Thickness
Web Thickness
Web Location
Bplen
Bpthk
Bpwid
Nribs
Ribtk
Webtk
Webloc
1150.0000
20.0000
200.0000
3
12.0000
12.0000
Side
mm.
mm.
mm.
mm.
mm.

Shell
Wearplate
Web
BasePlate
Totals
Value
Value
Value
Y
6.
21.
128.
238.
394.
A
43.
32.
24.
40.
139.
AY
27613.
66560.
306927.
952000.
1353100.
Ay
18.
138.
3941.
22658.
26755.
=
=
97.
14404.
96.
Io
6.
7.
790.
13.
816.
mm.
cm**4
cm
0.2035
Fh = K1 * Q = 0.2035 * 17791.342 = 3620.9243 Kgf

=
3.7026
157.2060
N./mm
N./mm
=
=
352.3576
1275.8854
mm.
Kg-m.
8.4529
174.6733
N./mm
N./mm

AllStress ))
= ( 3 * (17791 + 148 ) * 200.00 / ( 2 * 1150.000 * 174.673 ))
= 16.210 mm.
= ( 1150.0000 - 25.4 ) / ( 3 - 1 ) = 562.3000 mm.
39

Step:
11
3:11p Jan 11,2012
= e * Bpwid / 2
= 562.3000 * 200.0000 / 2 = 562.3000 cm
Axial Load [P]:
= Ap * Bp
= 562.3 * 7.74 = 4349.6 Kgf
= ( 200.000 - 25.4 - 12.000 ) * 12.000 + 562.3000 /2 * 12.000
= 53.250 cm
= P/Ar
= 4349.6 / 53.2500 = 8.0105 N./mm
Y
A
AY
Rib
93.3
20.1
187309.1
Web
6.0
33.7
20242.8
Values
38.6
53.8
207551.9
Ay
601.4
357.9
959.2
Io
576.4
8.1
584.5

= Fl /( 2 * Bplen ) * e * rl / 2
= 828.7 /( 2 * 1150.00 ) * 562.300 * 543.20 / 2
= 55.029 Kg-m.
KL/R < Cc ( 10.0886 < 122.7359 ) per AISC E2-1
Sca = ( 1-( 10.09 )/(2 * 122.74 )) * 262 /
( 5/3+3*(10.09 )/(8* 122.74 )-( 10.09)/(8*122.74)
Sca = 153.84 N./mm
Check = 8.01 / 153.84 + (55.03 /11.349 ) / 174.67
Check = 0.08
Y
A
Rib
93.3
19.5
Web
6.0
67.5
Values
25.6
87.0
AY
182046.9
40485.6
222532.5
Ay
894.8
258.7
1153.5
KL/R < Cc ( 4.9674 < 122.7359 ) per AISC E2-1

Sca = ( 1-( 4.97 )/(2 * 122.74 )) * 262 /
( 5/3+3*(4.97 )/(8* 122.74 )-( 4.97)/(8*122.74)
Sca = 155.66 N./mm
Check = 9.81 / 155.66 + ( 44.41 /19.403 ) / 174.67
Check = 0.08
Nbolts
Nbt
2
2
IS 2062 B
Io
532.3
8.1
540.4
40

Step:
11
3:11p Jan 11,2012
Thread Series
Stba
Bca
Edgedis
Bnd
Series
S
BltArea
QO
QL
Ft
Fl
120.00 N./mm
0.0000 mm.
75.0062 mm.
24.0000 mm.
TEMA Metric
137.90 N./mm
3.1275 cm
16632.0 Kgf
99.4 Kgf
511.4 Kgf
828.7 Kgf
No

= 828.73 / (120.00 * 2.00 )
= 0.3386 cm
= 900.00 * 511.44 + 0.00
= 460.31 Kg-m.
Eccentricity (e):
= Rmom / QO
= 460.31 / 16632.01
= 0 (No Uplift)
= max[0.0000 , 0.3386 , 0.0000 ]
= 0.3386 cm
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle
= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 184.000 + 1.56*sqrt( 609.6000 * 12.8000 ), 2 * 3400.000 )
= 321.8009 mm.
Vessel Mean Radius
Rm
L
a
609.60
10815.00
1700.00
mm.
mm.
mm.
Saddle Width
b
theta
184.00
120.00
mm.
degrees
h2
303.20
mm.
41

Step:
11
3:11p Jan 11,2012
Saddle Force Q, Test Case, no Ext. Forces
137.90
137.90
16190.06
N./mm
N./mm
Kgf

Actual
Allowable
of Midspan
72.57
137.90 N./mm
92.09
137.90 N./mm
Long. Stress at Top
of Saddles
112.86
137.90 N./mm
65.41
137.90 N./mm
15.74
86.46
2.93
110.32
172.38
137.90
N./mm
N./mm
N./mm

= 3.00 * ( 1022.9 /2 + 0 ) * 900.0000 / 1055.8582
= 1307.8 Kgf
= Max( 125.89 , 0.00 , 0 ) * 900.0000 / 7500.0000
= 15.1 Kgf
= Max( 828.73 , 0.00 , 0 ) * 900.0000 / 7500.0000
= 99.4 Kgf
= 3.00 * ( 828 /2 + 0 ) * 900.0000 / 1055.8582
= 1059.6 Kgf
= 14882 + Max( 15 , 1307 , 99 , 1059 )
= 16190.1 Kgf
Hydrostatic Test Pressure at top of Vessel
16338.56
511.44
828.73
Kgf
Kgf
Kgf
34.572 bars

K1 = 0.1066
K2 = 1.1707
K3 = 0.8799
K5 = 0.7603
K6 = 0.0529
K7 = 0.0529
K9 = 0.2711
K10 = 0.0581
K1* = 0.1923
K4
K8
= 0.4011
= 0.3405

= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]
= -16190*1700.00[1-(1-1700.00/10815.00+(609.600-303.200)/
(2*1700.00*10815.00))/(1+(4*303.20)/(3*10815.00))]
42

Step:
11
3:11p Jan 11,2012
= -4960.5 Kg-m.
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 16190*10815/4(1+2(609-303)/(10815))/(1+(4*303)/
(3*10815))-4*1700/10815
= 14875.6 Kg-m.
= P * Rm/(2t) - M2/(pi*Rmt)
= 34.6 * 609.600 /(2*12.80 ) - 14875.6 /(pi*609.6*12.80 )
= 72.57 N./mm
= P * Rm/(2t) + M2/(pi * Rm * t)
= 34.6 * 609.600 /(2 * 12.80 ) + 14875.6 /(pi * 609.6 * 12.80 )
= 92.09 N./mm
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 34.6 * 609.600 /(2*12.80 ) - -4960.5 /(0.1066 *pi*609.6*12.80 )
= 112.86 N./mm
= P * Rm/(2t) + M1/(K1*pi*Rmt)
= 34.6 * 609.600 /(2*12.80 ) + -4960.5 /(0.1066 *pi*609.6*12.80 )
= 65.41 N./mm
= Q(L-2a)/(L+(4*h2/3))
= 16190 ( 10815.00 - 2 * 1700.00 )/(10815.00 + ( 4 * 303.20 /3))
= 10700.3 Kgf
= K2 * T / ( Rm * t )
= 1.1707 * 10700.28 / ( 609.6000 * 12.8000 )
= 15.74 N./mm
= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 609.600 * 12.800 )
= 68.900 mm.
= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 16190 * 0.1 / ( 12.800 * ( 184.00 + 68.90 + 68.90 ) )
= -2.93 N./mm
= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -16190 /(4*12.800 *(184.000 +68.900 +68.900 )) 3*0.0529 *16190 /(2*12.800)
= -86.46 N./mm
= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 184.00 + 1.56 * sqrt( 609.600 * 12.800 ), 2 * 1700.000 )
= 321.80 mm.
Results for Vessel Ribs, Web and Base
Baseplate
Baseplate
Baseplate
Number of
Length
Thickness
Width
Ribs ( inc. outside ribs )
Bplen
Bpthk
Bpwid
Nribs
1150.0000
20.0000
200.0000
3
mm.
mm.
mm.
43

Step:
11
3:11p Jan 11,2012
Rib Thickness
Web Thickness
Web Location
Ribtk
Webtk
Webloc
12.0000
12.0000
Side
mm.
mm.

Shell
Wearplate
Web
BasePlate
Totals
Value
Value
Value
Y
6.
21.
128.
238.
394.
A
43.
32.
24.
40.
139.
AY
27613.
66560.
306927.
952000.
1353100.
Ay
18.
138.
3941.
22658.
26755.
=
=
97.
14404.
96.
Io
6.
7.
790.
13.
816.
mm.
cm**4
cm
0.2035
Fh = K1 * Q = 0.2035 * 16190.062 = 3295.0293 Kgf

=
3.3694
157.2060
N./mm
N./mm
=
=
352.3576
1161.0515
mm.
Kg-m.
7.6921
174.6733
N./mm
N./mm

AllStress ))
= ( 3 * (16190 + 148 ) * 200.00 / ( 2 * 1150.000 * 174.673 ))
= 15.469 mm.
= ( 1150.0000 - 25.4 ) / ( 3 - 1 ) = 562.3000 mm.
= e * Bpwid / 2
= 562.3000 * 200.0000 / 2 = 562.3000 cm
Axial Load [P]:
= Ap * Bp
= 562.3 * 7.04 = 3958.1 Kgf
= ( 200.000 - 25.4 - 12.000 ) * 12.000 + 562.3000 /2 * 12.000
= 53.250 cm
= P/Ar
= 3958.1 / 53.2500 = 7.2895 N./mm
Y
A
AY
Rib
93.3
20.1
187309.1
Web
6.0
33.7
20242.8
Values
38.6
53.8
207551.9
Ay
601.4
357.9
959.2
Io
576.4
8.1
584.5
44

Step:
11
3:11p Jan 11,2012
= Fl /( 2 * Bplen ) * e * rl / 2
= 828.7 /( 2 * 1150.00 ) * 562.300 * 543.20 / 2
= 55.029 Kg-m.
KL/R < Cc ( 10.0886 < 122.7359 ) per AISC E2-1
Sca = ( 1-( 10.09 )/(2 * 122.74 )) * 262 /
( 5/3+3*(10.09 )/(8* 122.74 )-( 10.09)/(8*122.74)
Sca = 153.84 N./mm
Check = 7.29 / 153.84 + (55.03 /11.349 ) / 174.67
Check = 0.07
Y
A
Rib
93.3
19.5
Web
6.0
67.5
Values
25.6
87.0
AY
182046.9
40485.6
222532.5
Ay
894.8
258.7
1153.5
Io
532.3
8.1
540.4
KL/R < Cc ( 4.9674 < 122.7359 ) per AISC E2-1

Sca = ( 1-( 4.97 )/(2 * 122.74 )) * 262 /
( 5/3+3*(4.97 )/(8* 122.74 )-( 4.97)/(8*122.74)
Sca = 155.66 N./mm
Check = 8.92 / 155.66 + ( 44.41 /19.403 ) / 174.67
Check = 0.07
Thread Series
Nbolts
Nbt
Stba
Bca
Edgedis
Bnd
Series
S
BltArea
QO
QL
Ft
Fl
2
2
IS 2062 B
120.00 N./mm
0.0000 mm.
75.0062 mm.
24.0000 mm.
TEMA Metric
137.90 N./mm
3.1275 cm
15030.7 Kgf
99.4 Kgf
511.4 Kgf
828.7 Kgf
No

= 828.73 / (120.00 * 2.00 )
= 0.3386 cm
45

Step:
11
3:11p Jan 11,2012
= 900.00 * 511.44 + 0.00
= 460.31 Kg-m.
Eccentricity (e):
= Rmom / QO
= 460.31 / 15030.73
= 0 (No Uplift)
= max[0.0000 , 0.3386 , 0.0000 ]
= 0.3386 cm
46

FileName : STG-HX-004AB Reheater----------------------------Nozzle Calcs. : Manhole
Nozl:
6
3:11p Jan 11,2012
INPUT VALUES, Nozzle Description: Manhole
Pressure for Reinforcement Calculations
Temperature for Internal Pressure
Temperature for External Pressure
From : 10
P
Temp
Pext
Tempex
25.050
400
1.05
400
bars
C
bars
C
Shell Material [Normalized]

Shell Allowable Stress At Ambient
S
Sa
Inside Diameter of Elliptical Head

Aspect Ratio of Elliptical Head
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance
D
Ar
t
c
co
1200.00
2.00
19.0000
3.2000
0.0000
mm.
Distance from Head Centerline
L1
0.0000
mm.
User Entered Minimum Design Metal Temperature
SA-516 70
101.30 N./mm
137.90 N./mm
0.00
mm.
mm.
mm.
Type of Element Connected to the Shell : Nozzle

Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
Sn
Sna
Diameter Basis (for tr calc only)

Layout Angle
Diameter
Size and Thickness Basis
Actual Thickness
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
SA-266 2
K03506
Forgings
101.30 N./mm
137.90 N./mm
OD
0.00
24.0000
tn
deg
in.
Actual
80.0000 mm.
can
E1
En
3.2000
1.00
1.00
mm.
Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
ASME Code Weld Type per UW-16
250.0000
9.0000
19.0000
0.0000
0.0000
C
mm.
mm.
mm.
mm.
mm.
The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: Manhole
47

Nozl:
6
3:11p Jan 11,2012
ASME Code, Section VIII, Division 1, 2007, A-09 UG-37 to UG-45
Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation
24.000
3.150
in.
in.
Note: Post Weld Heat Treating is required for this Nozzle Geometry!
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]
= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (25.05*0.895*1206.4000)/(2 *101.30*1.00-0.2*25.05)
= 13.3913 mm.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (25.05*304.8000)/(101*1.00+0.4*25.05)
= 7.4641 mm.
Required Nozzle thickness under External Pressure per UG-28 : 1.4752 mm.
UG-40, Limits of Reinforcement : [Int. Press]
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Normal to Vessel Wall (Thickness Limit), no pad
Dl
d
Tlnp
912.0001
456.0000
39.5000
mm.
mm.
mm.
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/S )
= min( 1, 101.3 /101.3 )
= 1.000
= min( 1, Sn/S )
= min( 1, 101.3 /101.3 )
= 1.000
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
Design
Area Required
Ar
61.064
Area in Shell
A1
10.984
Area in Nozzle Wall
A2
54.775
Area in Inward Nozzle
A3
0.000
Area in Welds
A41+A42+A43
0.810
Area in Element
A5
0.000
TOTAL AREA AVAILABLE
Atot
66.569
External
8.160
55.728
59.507
0.000
0.810
0.000
116.044
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.
The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations
The area available without a pad is Sufficient.
Area
=
=
=
Required [A]:
( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
(456.0000*13.3913*1.0+2*76.8000*13.3913*1.0*(1-1.00))
61.064 cm
Reinforcement Areas per Figure UG-37.1
48

Nozl:
6
3:11p Jan 11,2012
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 456.000 ( 1.00 * 15.8000 - 1.0 * 13.391 ) - 2 * 76.800
( 1.00 * 15.8000 - 1.0 * 13.3913 ) * ( 1 - 1.000 )
= 10.984 cm
Area Available in Nozzle Projecting Outward [A2]:
= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 39.50 ) * ( 76.80 - 7.46 ) * 1.0000 )
= 54.775 cm
Area Available in Inward Weld + Outward Weld [A41 + A43]:
= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 9.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 0.810 cm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness per UG45(a),
tra = 10.6641 mm.
Wall Thickness per UG16(b),
tr16b = 4.7000 mm.
Wall Thickness per UG45(b)(1), trb1 = 18.0496 mm.
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 18.0496 mm.
Std. Wall Pipe per UG45(b)(4), trb4 = 11.5344 mm.
trb = Min(trb3, trb4) = 11.5344 mm.
Final Required Thickness,
tr45 = Max(tra, trb) = 11.5344 mm.
Available Nozzle Neck Thickness
= 80.0000 mm. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),
Curve: C
---------------------------------------------------------------------Govrn. thk, tg = 19.000 , tr = 9.830 , c = 3.2000 mm. , E* = 1.00
-28 C
-48 C
Governing MDMT of all the sub-joints of this Junction
-48 C
Weld Size Calculations, Description: Manhole

Intermediate Calc. for nozzle/shell Welds
Tmin
18.8000
mm.
Results Per UW-16.1:

Nozzle Weld
Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case
Nozzle is O.K. for the External Pressure
The Drop for this Nozzle is : 43.2684 mm.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 312.2684 mm.
26.125
1.050
bars
bars
49

FileName : STG-HX-004AB Reheater----------------------------Nozzle Calcs. : T1
Nozl:
7
3:11p Jan 11,2012
INPUT VALUES, Nozzle Description: T1
From : 20

P
Temp
Pext
Tempex

S
Sa
Inside Diameter of Cylindrical Shell

Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance
D
L
t
c
co
25.000
400
1.05
400
bars
C
bars
C
SA-516 70
101.30 N./mm
137.90 N./mm
1200.00
11015.0000
20.0000
3.2000
0.0000
mm.
mm.
mm.
mm.
mm.
350.0000
mm.
Distance from Bottom/Left Tangent

0.00

Material
[Normalized]
Material UNS Number
Sn
Sna

Layout Angle
Diameter
Actual Thickness
Corrosion Allowance
SA-516 70
K02700
Plate
101.30 N./mm
137.90 N./mm
OD
0.00
12.0000
tn
deg
in.
Actual
14.0000 mm.
can
E1
En
3.2000
1.00
1.00
mm.
Outside Projection
ho
Wo
Inside Projection
h
Wi
250.0000
9.0000
20.0000
0.0000
0.0000
mm.
mm.
mm.
mm.
mm.
Pad Material
[Normalized]
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
SA-516 70
101.30
137.90
500.0000
20.0000
12.0000
20.0000
97.6000
C
N./mm
N./mm
mm.
mm.
mm.
mm.
mm.
Sp
Spa
Dp
te
Wp
Wgpn

| |
| |
| |
| |
50

Nozl:
7
3:11p Jan 11,2012
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Insert Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: T1
12.000
0.551
in.
in.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (25.00*603.2000)/(101*1.00-0.6*25.00)
= 15.1116 mm.
= (25.00*152.4000)/(101*1.00+0.4*25.00)
= 3.7247 mm.
Dl
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp
566.4000
283.2000
42.0000

= min( 1, Sn/S )
= min( 1, 101.3 /101.3 )
= 1.000
= min( 1, Sn/S )
= min( 1, 101.3 /101.3 )
= 1.000
= min( 1, Sp/S )
= min( 1, 101.3 /101.3 )
= 1.000
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Design
Area Required
Ar
42.796
Area in Shell
A1
4.782
Area in Nozzle Wall
A2
5.943
A3
0.000
Area in Welds
A41+A42+A43
2.250
Area in Element
A5
39.040
Atot
52.015
External
15.496
16.586
8.246
0.000
2.250
39.040
66.122
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
mm.
mm.
mm.
51

Nozl:
7
3:11p Jan 11,2012
90.00
Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
Area
=
=
=
Diameter
453.9052
500.0000
517.8074
Thickness
20.0000 mm.
15.2772 mm.
14.0000 mm.
Required [A]:
( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
(283.2000*15.1116*1.0+2*10.8000*15.1116*1.0*(1-1.00))
42.796 cm

= 283.200 ( 1.00 * 16.8000 - 1.0 * 15.112 ) - 2 * 10.800
( 1.00 * 16.8000 - 1.0 * 15.1116 ) * ( 1 - 1.000 )
= 4.782 cm
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 42.00 ) * ( 10.80 - 3.72 ) * 1.0000 )
= 5.943 cm
Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 9.0000 *1.00 + (0.0000 ) *1.00 + 12.0000 * 1.00
= 2.250 cm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 500.0000 - 304.8000 ) * 20.0000 * 1.0000
= 39.040 cm
tra = 6.9247 mm.
tr16b = 4.7000 mm.
tr45 = Max(tra, trb) = 11.5344 mm.
= 14.0000 mm. --> OK
UG-45(c) Shear Stress: 14.4 Must be less than: 70.9 N./mm
MDMT of Nozzle Neck to Pad Weld for the Nozzle,
Curve: D
-48 C
-104 C
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad,

Curve: D
----------------------------------------------------------------------
52

Nozl:
7
3:11p Jan 11,2012
-48 C
-104 C
MDMT of Shell to Pad Weld at Pad OD for pad,

Curve: D
-40 C
-48 C

Curve: D
-48 C
-104 C
Governing MDMT of the Nozzle

Governing MDMT of the Reinforcement Pad
:
:
:
-104 C
-48 C
-48 C
Weld Size Calculations, Description: T1

Tmin
Intermediate Calc. for pad/shell Welds
TminPad
10.8000
16.8000
mm.
mm.

Nozzle Weld
Pad Weld
Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm.
8.4000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm.

27.558
1.050
bars
bars

Percent Elongation Calculations:
Input Echo, WRC107 Item
1,
Description: T1
Diameter Basis for Vessel

Cylindrical or Spherical Vessel
Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable
Attachment Type
Diameter Basis for Nozzle
Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
4.814 %
Vbasis
Cylsph
Cas
Dv
Tv
Smc
Smh
Type
Nbasis
Can
Dn
Tn
ID
Cylindrical
3.2000 mm.
1200.000 mm.
20.000 mm.
400.00
SA-516 70
137.90
101.30
C
N./mm
N./mm
Round
OD
3.2000
304.800
14.000
mm.
mm.
mm.
53

Nozl:
7
3:11p Jan 11,2012
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable
SNmc
SNmh
SA-516 70
137.90
101.30
Thickness of Reinforcing Pad

Diameter of Reinforcing Pad
Tpad
Dpad
20.000
500.000
mm.
mm.
Dp
25.000
No
bars
P
Vl
Vc
Mc
Ml
Mt
-1591.0
1591.0
1193.0
959.0
1244.0
1428.0
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

Include Pressure Thrust
External Forces and Moments in WRC 107 Convention:
Radial Load
(SUS)
Longitudinal Shear
(SUS)
Circumferential Shear
(SUS)
Circumferential Moment (SUS)
Longitudinal Moment
(SUS)
Torsional Moment
(SUS)
Use Interactive Control
WRC107 Version
Version
No
March
Include Pressure Stress Indices per Div. 2

Compute Pressure Stress per WRC-368
P
VC
VL
MC
ML
MT
Gamma =
1979
No
No
WRC 107 Stress Calculation for SUStained loads:

Radial Load
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment
Dimensionless Parameters used :
N./mm
N./mm
-1591.0
1193.0
1591.0
959.0
1244.0
1428.0
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.
16.89
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.215
4C
2.696
(A,B)
N(PHI) / ( P/Rm )
0.215
3C
2.097
(C,D)
M(PHI) / ( P )
0.215
2C1
0.057
(A,B)
M(PHI) / ( P )
0.215
1C
0.086
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.215
3A
0.657
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.215
1A
0.089
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.215
3B
1.886
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.215
1B
0.037
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.215
0.215
0.215
0.215
0.215
0.215
0.215
0.215
Stress Concentration Factors Kn = 1.00,
3C
4C
1C1
2C
4A
2A
4B
2B
2.097
2.696
0.090
0.057
1.064
0.048
0.628
0.058
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00
Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|--------------------------------------------------------
54

Nozl:
7
3:11p Jan 11,2012
Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
1
1
1
1
1
1
1
1
Circ. Bend. P |
3
-3
3
-3
5
-5
5
-5
Circ. Memb. MC |
0
0
0
0
-2
-2
2
2
Circ. Bend. MC |
0
0
0
0
-27
27
27
-27
Circ. Memb. ML |
-7
-7
7
7
0
0
0
0
Circ. Bend. ML |
-15
15
15
-15
0
0
0
0
|
Tot. Circ. Str.| -16.8
5.4
28.3
-9.5 -22.5
21.3
37.3 -30.3
-----------------------------------------------------------------------Long. Memb. P |
1
1
1
1
1
1
1
1
Long. Bend. P |
6
-6
6
-6
3
-3
3
-3
Long. Memb. MC |
0
0
0
0
-3
-3
3
3
Long. Bend. MC |
0
0
0
0
-14
14
14
-14
Long. Memb. ML |
-2
-2
2
2
0
0
0
0
Long. Bend. ML |
-23
23
23
-23
0
0
0
0
|
Tot. Long. Str.| -18.5
16.3
33.7 -25.8 -12.4
9.6
24.0 -13.7
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
2
2
2
2
2
2
2
2
|
Tot. Shear|
3.3
3.3
1.9
1.9
1.7
1.7
3.5
3.5
-----------------------------------------------------------------------Str. Int. | 21.02 17.23 34.36 26.08 22.79 21.55 38.12 31.05
-----------------------------------------------------------------------Dimensionless Parameters used :
Gamma =
36.40
Dimensionless Loads for Cylindrical Shells at Pad edge:
------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.358
4C
3.627
(A,B)
N(PHI) / ( P/Rm )
0.358
3C
1.632
(C,D)
M(PHI) / ( P )
0.358
2C1
0.012
(A,B)
M(PHI) / ( P )
0.358
1C !
0.062
(C,D)
0.358
3A
1.194
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.358
1A
0.066
(A,B,C,D)
0.358
3B
2.274
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.358
1B
0.010
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.358
0.358
0.358
0.358
0.358
0.358
0.358
0.358
3C
4C
1C1
2C !
4A
2A
4B
2B
1.632
3.627
0.030
0.032
3.510
0.026
1.240
0.017
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|--------------------------------------------------------
55

Nozl:
7
3:11p Jan 11,2012
Circ.
Circ.
Circ.
Circ.
Circ.
Circ.
Memb.
Bend.
Memb.
Bend.
Memb.
Bend.
P
P
MC
MC
ML
ML
|
5
5
5
5
2
2
2
2
|
4
-4
4
-4
20
-20
20
-20
|
0
0
0
0
-4
-4
4
4
|
0
0
0
0
-60
60
60
-60
|
-12
-12
12
12
0
0
0
0
|
-12
12
12
-12
0
0
0
0
|
1.2
34.1
1.6 -42.4
37.4
88.3 -73.3
-----------------------------------------------------------------------Long. Memb. P |
2
2
2
2
5
5
5
5
Long. Bend. P |
9
-9
9
-9
10
-10
10
-10
Long. Memb. MC |
0
0
0
0
-14
-14
14
14
Long. Bend. MC |
0
0
0
0
-24
24
24
-24
Long. Memb. ML |
-6
-6
6
6
0
0
0
0
Long. Bend. ML |
-20
20
20
-20
0
0
0
0
|
6.1
39.4 -21.0 -22.7
4.4
54.8 -14.4
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-1
-1
1
1
Shear MT |
2
2
2
2
2
2
2
2
|
Tot. Shear|
3.0
3.0
1.2
1.2
0.9
0.9
3.3
3.3
-----------------------------------------------------------------------Str. Int. | 17.76
7.76 39.71 22.79 42.49 37.43 88.58 73.49
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
39
42
39
42
39
42
39
42
Circ. Pl (SUS) |
-5
-5
9
9
0
0
3
3
Circ. Q (SUS) |
-11
11
18
-18
-21
21
33
-33
-----------------------------------------------------------------------Long. Pm (SUS) |
19
19
19
19
19
19
19
19
Long. Pl (SUS) |
-1
-1
3
3
-1
-1
5
5
Long. Q (SUS) |
-17
17
29
-29
-11
11
18
-18
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
0
0
0
0
Shear Q (SUS) |
2
2
2
2
2
2
2
2
-----------------------------------------------------------------------Pm (SUS)
|
39.8
42.3
39.8
42.3
39.8
42.3
39.8
42.3
-----------------------------------------------------------------------Pm+Pl (SUS)
|
34.1
36.6
49.2
51.7
39.2
41.7
43.3
45.8
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
23.5
48.5
68.3
38.9
17.6
63.7
77.4
13.6
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
42.27
101.30
|
Passed
Pm+Pl (SUS)
|
51.66
151.95
|
Passed
Pm+Pl+Q (TOTAL)|
77.39
358.80
|
Passed
56

Nozl:
7
3:11p Jan 11,2012
Vessel Stress Summation at Reinforcing Pad Edge
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
88
91
88
91
88
91
88
91
Circ. Pl (SUS) |
-6
-6
17
17
-2
-2
7
7
Circ. Q (SUS) |
-8
8
16
-16
-39
39
80
-80
-----------------------------------------------------------------------Long. Pm (SUS) |
44
44
44
44
44
44
44
44
Long. Pl (SUS) |
-4
-4
9
9
-9
-9
20
20
Long. Q (SUS) |
-10
10
30
-30
-13
13
34
-34
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
-1
-1
1
1
Shear Q (SUS) |
2
2
2
2
2
2
2
2
-----------------------------------------------------------------------Pm (SUS)
|
88.5
91.0
88.5
91.0
88.5
91.0
88.5
91.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
81.7
84.2 106.4 108.9
86.0
88.5
96.1
98.5
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
73.9
92.5 122.6
92.7
46.1 128.5 176.9
30.7
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
91.03
101.30
|
Passed
Pm+Pl (SUS)
|
108.90
151.95
|
Passed
Pm+Pl+Q (TOTAL)|
176.93
358.80
|
Passed
-----------------------------------------------------------------------PVElite is a registered trademark of COADE, Inc. [2010]
57

Nozl:
8
3:11p Jan 11,2012
INPUT VALUES, Nozzle Description: T2
From : 20

P
Temp
Pext
Tempex

S
Sa

D
L
t
c
co
25.100
400
1.05
400
bars
C
bars
C
SA-516 70
101.30 N./mm
137.90 N./mm
1200.00
11015.0000
20.0000
3.2000
0.0000
mm.
mm.
mm.
mm.
mm.
350.0000
mm.

0.00

Material
[Normalized]
Material UNS Number
Sn
Sna

Layout Angle
Diameter
Actual Thickness
Corrosion Allowance
SA-516 70
K02700
Plate
101.30 N./mm
137.90 N./mm
OD
180.00
12.0000
tn
deg
in.
Actual
14.0000 mm.
can
E1
En
3.2000
1.00
1.00
mm.
Outside Projection
ho
Wo
Inside Projection
h
Wi
250.0000
9.0000
20.0000
0.0000
0.0000
mm.
mm.
mm.
mm.
mm.
Pad Material
[Normalized]
Thickness of Pad
SA-516 70
101.30
137.90
500.0000
20.0000
12.0000
20.0000
97.6000
C
N./mm
N./mm
mm.
mm.
mm.
mm.
mm.
Sp
Spa
Dp
te
Wp
Wgpn

| |
| |
| |
| |
58

Nozl:
8
3:11p Jan 11,2012
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Reinforcement CALCULATION, Description: T2
12.000
0.551
in.
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (25.10*603.2000)/(101*1.00-0.6*25.10)
= 15.1729 mm.
= (25.10*152.4000)/(101*1.00+0.4*25.10)
= 3.7394 mm.
Dl
d
566.4000
283.2000
42.0000

= min( 1, Sn/S )
= min( 1, 101.3 /101.3 )
= 1.000
= min( 1, Sn/S )
= min( 1, 101.3 /101.3 )
= 1.000
= min( 1, Sp/S )
= min( 1, 101.3 /101.3 )
= 1.000
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Design
Area Required
Ar
42.970
Area in Shell
A1
4.608
Area in Nozzle Wall
A2
5.931
A3
0.000
Area in Welds
A41+A42+A43
2.250
Area in Element
A5
39.040
Atot
51.829
External
15.496
16.586
8.246
0.000
2.250
39.040
66.122
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
mm.
mm.
mm.
59

Nozl:
8
3:11p Jan 11,2012
90.00
Degs.

Area
=
=
=
Diameter
455.7045
500.0000
520.3779
Thickness
20.0000 mm.
15.4615 mm.
14.0000 mm.
Required [A]:
( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
(283.2000*15.1729*1.0+2*10.8000*15.1729*1.0*(1-1.00))
42.970 cm

= 283.200 ( 1.00 * 16.8000 - 1.0 * 15.173 ) - 2 * 10.800
( 1.00 * 16.8000 - 1.0 * 15.1729 ) * ( 1 - 1.000 )
= 4.608 cm
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 42.00 ) * ( 10.80 - 3.74 ) * 1.0000 )
= 5.931 cm
= 9.0000 *1.00 + (0.0000 ) *1.00 + 12.0000 * 1.00
= 2.250 cm
= ( 500.0000 - 304.8000 ) * 20.0000 * 1.0000
= 39.040 cm
tra = 6.9394 mm.
tr16b = 4.7000 mm.
tr45 = Max(tra, trb) = 11.5344 mm.
= 14.0000 mm. --> OK
Curve: D
-48 C
-104 C

Curve: D
----------------------------------------------------------------------
60

Nozl:
8
3:11p Jan 11,2012
-48 C
-104 C

Curve: D
-40 C
-48 C

Curve: D
-48 C
-104 C

:
:
:
-104 C
-48 C
-48 C
Weld Size Calculations, Description: T2

Tmin
TminPad
10.8000
16.8000
mm.
mm.

Nozzle Weld
Pad Weld
Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm.
8.4000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm.

27.558
1.050
bars
bars

Percent Elongation Calculations:
1,
Description: T2

Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable
Attachment Type
Nozzle Diameter
Nozzle Thickness
4.814 %
Vbasis
Cylsph
Cas
Dv
Tv
Smc
Smh
Type
Nbasis
Can
Dn
Tn
ID
Cylindrical
3.2000 mm.
1200.000 mm.
20.000 mm.
400.00
SA-516 70
137.90
101.30
C
N./mm
N./mm
Round
OD
3.2000
304.800
14.000
mm.
mm.
mm.
61

Nozl:
8
3:11p Jan 11,2012
Nozzle Material
SNmc
SNmh
SA-516 70
137.90
101.30

Tpad
Dpad
20.000
500.000
mm.
mm.
Dp
25.100
No
bars
P
Vl
Vc
Mc
Ml
Mt
-1591.0
1591.0
1193.0
959.0
1244.0
1428.0
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

Radial Load
(SUS)
Longitudinal Shear
(SUS)
(SUS)
Longitudinal Moment
(SUS)
Torsional Moment
(SUS)
WRC107 Version
Version
No
March

P
VC
VL
MC
ML
MT
Gamma =
1979
No
No

Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
N./mm
N./mm
-1591.0
1193.0
1591.0
959.0
1244.0
1428.0
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.
16.89

------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.215
4C
2.696
(A,B)
N(PHI) / ( P/Rm )
0.215
3C
2.097
(C,D)
M(PHI) / ( P )
0.215
2C1
0.057
(A,B)
M(PHI) / ( P )
0.215
1C
0.086
(C,D)
0.215
3A
0.657
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.215
1A
0.089
(A,B,C,D)
0.215
3B
1.886
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.215
1B
0.037
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.215
0.215
0.215
0.215
0.215
0.215
0.215
0.215
3C
4C
1C1
2C
4A
2A
4B
2B
2.097
2.696
0.090
0.057
1.064
0.048
0.628
0.058
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|--------------------------------------------------------
62

Nozl:
8
3:11p Jan 11,2012
Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
1
1
1
1
1
1
1
1
Circ. Bend. P |
3
-3
3
-3
5
-5
5
-5
Circ. Memb. MC |
0
0
0
0
-2
-2
2
2
Circ. Bend. MC |
0
0
0
0
-27
27
27
-27
Circ. Memb. ML |
-7
-7
7
7
0
0
0
0
Circ. Bend. ML |
-15
15
15
-15
0
0
0
0
|
5.4
28.3
-9.5 -22.5
21.3
37.3 -30.3
-----------------------------------------------------------------------Long. Memb. P |
1
1
1
1
1
1
1
1
Long. Bend. P |
6
-6
6
-6
3
-3
3
-3
Long. Memb. MC |
0
0
0
0
-3
-3
3
3
Long. Bend. MC |
0
0
0
0
-14
14
14
-14
Long. Memb. ML |
-2
-2
2
2
0
0
0
0
Long. Bend. ML |
-23
23
23
-23
0
0
0
0
|
16.3
33.7 -25.8 -12.4
9.6
24.0 -13.7
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
2
2
2
2
2
2
2
2
|
Tot. Shear|
3.3
3.3
1.9
1.9
1.7
1.7
3.5
3.5
-----------------------------------------------------------------------Str. Int. | 21.02 17.23 34.36 26.08 22.79 21.55 38.12 31.05
Gamma =
36.40
------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.358
4C
3.627
(A,B)
N(PHI) / ( P/Rm )
0.358
3C
1.632
(C,D)
M(PHI) / ( P )
0.358
2C1
0.012
(A,B)
M(PHI) / ( P )
0.358
1C !
0.062
(C,D)
0.358
3A
1.194
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.358
1A
0.066
(A,B,C,D)
0.358
3B
2.274
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.358
1B
0.010
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.358
0.358
0.358
0.358
0.358
0.358
0.358
0.358
3C
4C
1C1
2C !
4A
2A
4B
2B
1.632
3.627
0.030
0.032
3.510
0.026
1.240
0.017
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|--------------------------------------------------------
63

Nozl:
8
3:11p Jan 11,2012
Circ.
Circ.
Circ.
Circ.
Circ.
Circ.
Memb.
Bend.
Memb.
Bend.
Memb.
Bend.
P
P
MC
MC
ML
ML
|
5
5
5
5
2
2
2
2
|
4
-4
4
-4
20
-20
20
-20
|
0
0
0
0
-4
-4
4
4
|
0
0
0
0
-60
60
60
-60
|
-12
-12
12
12
0
0
0
0
|
-12
12
12
-12
0
0
0
0
|
1.2
34.1
1.6 -42.4
37.4
88.3 -73.3
-----------------------------------------------------------------------Long. Memb. P |
2
2
2
2
5
5
5
5
Long. Bend. P |
9
-9
9
-9
10
-10
10
-10
Long. Memb. MC |
0
0
0
0
-14
-14
14
14
Long. Bend. MC |
0
0
0
0
-24
24
24
-24
Long. Memb. ML |
-6
-6
6
6
0
0
0
0
Long. Bend. ML |
-20
20
20
-20
0
0
0
0
|
6.1
39.4 -21.0 -22.7
4.4
54.8 -14.4
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-1
-1
1
1
Shear MT |
2
2
2
2
2
2
2
2
|
Tot. Shear|
3.0
3.0
1.2
1.2
0.9
0.9
3.3
3.3
-----------------------------------------------------------------------Str. Int. | 17.76
7.76 39.71 22.79 42.49 37.43 88.58 73.49
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
39
42
39
42
39
42
39
42
Circ. Pl (SUS) |
-5
-5
9
9
0
0
3
3
Circ. Q (SUS) |
-11
11
18
-18
-21
21
33
-33
-----------------------------------------------------------------------Long. Pm (SUS) |
19
19
19
19
19
19
19
19
Long. Pl (SUS) |
-1
-1
3
3
-1
-1
5
5
Long. Q (SUS) |
-17
17
29
-29
-11
11
18
-18
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
0
0
0
0
Shear Q (SUS) |
2
2
2
2
2
2
2
2
-----------------------------------------------------------------------Pm (SUS)
|
39.9
42.4
39.9
42.4
39.9
42.4
39.9
42.4
-----------------------------------------------------------------------Pm+Pl (SUS)
|
34.3
36.8
49.3
51.8
39.4
41.9
43.4
45.9
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
23.6
48.7
68.5
39.0
17.7
63.8
77.5
13.7
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
42.44
101.30
|
Passed
Pm+Pl (SUS)
|
51.83
151.95
|
Passed
Pm+Pl+Q (TOTAL)|
77.55
358.80
|
Passed
64

Nozl:
8
3:11p Jan 11,2012
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
88
91
88
91
88
91
88
91
Circ. Pl (SUS) |
-6
-6
17
17
-2
-2
7
7
Circ. Q (SUS) |
-8
8
16
-16
-39
39
80
-80
-----------------------------------------------------------------------Long. Pm (SUS) |
44
44
44
44
44
44
44
44
Long. Pl (SUS) |
-4
-4
9
9
-9
-9
20
20
Long. Q (SUS) |
-10
10
30
-30
-13
13
34
-34
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
-1
-1
1
1
Shear Q (SUS) |
2
2
2
2
2
2
2
2
-----------------------------------------------------------------------Pm (SUS)
|
88.9
91.4
88.9
91.4
88.9
91.4
88.9
91.4
-----------------------------------------------------------------------Pm+Pl (SUS)
|
82.1
84.6 106.8 109.3
86.4
88.9
96.4
98.9
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
74.2
92.8 123.0
93.1
46.5 128.8 177.3
30.9
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
91.40
101.30
|
Passed
Pm+Pl (SUS)
|
109.26
151.95
|
Passed
Pm+Pl+Q (TOTAL)|
177.28
358.80
|
Passed
65

FileName : STG-HX-004AB Reheater----------------------------Nozzle Calcs. : S1
Nozl:
9
3:11p Jan 11,2012
INPUT VALUES, Nozzle Description: S1
From : 30

P
Temp
Pext
Tempex

S
Sa

D
L
t
c
co
20.104
400
1.05
400
bars
C
bars
C
SA-516 70
101.30 N./mm
137.90 N./mm
1200.00
11015.0000
16.0000
3.2000
0.0000
mm.
mm.
mm.
mm.
mm.
1000.0001
mm.

0.00

Material
Material UNS Number
Sn
Sna
SA-106 B
K03006
Smls. pipe
89.05 N./mm
117.90 N./mm

Layout Angle
Diameter
Nominal Thickness
Corrosion Allowance
OD
180.00
10.0000
tn
deg
in.
Nominal
80
can
E1
En
3.2000
1.00
1.00
mm.
Outside Projection
ho
Wo
Inside Projection
h
Wi
250.0000
9.0000
16.0000
0.0000
0.0000
mm.
mm.
mm.
mm.
mm.
Pad Material
[Normalized]
Thickness of Pad
SA-516 70
101.30
137.90
440.0000
16.0000
10.0000
16.0000
83.4750
C
N./mm
N./mm
mm.
mm.
mm.
mm.
mm.
Sp
Spa
Dp
te
Wp
Wgpn

| |
| |
| |
| |
66

Nozl:
9
3:11p Jan 11,2012
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Reinforcement CALCULATION, Description: S1
10.750
0.593
in.
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (20.10*603.2000)/(101*1.00-0.6*20.10)
= 12.1162 mm.
= (20.10*136.5250)/(89*1.00+0.4*20.10)
= 3.0548 mm.
Dl
d
498.6512
249.3256
32.0000

= min( 1, Sn/S )
= min( 1, 89.0 /101.3 )
= 0.879
= min( 1, Sn/S )
= min( 1, 89.0 /101.3 )
= 0.879
= min( 1, Sp/S )
= min( 1, 101.3 /101.3 )
= 1.000
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.879
Design
Area Required
Ar
30.556
Area in Shell
A1
1.685
Area in Nozzle Wall
A2
4.955
A3
0.000
Area in Welds
A41+A42+A43
1.712
Area in Element
A5
26.712
Atot
35.064
External
13.738
4.695
6.154
0.000
1.712
26.712
39.273
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
mm.
mm.
mm.
67

Nozl:
9
3:11p Jan 11,2012
90.00
Degs.

Area
=
=
=
Diameter
411.8240
440.0000
420.4644
Thickness
16.0000 mm.
13.2997 mm.
15.0622 mm.
Required [A]:
( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
(249.3256*12.1162*1.0+2*11.8622*12.1162*1.0*(1-0.88))
30.556 cm

= 249.326 ( 1.00 * 12.8000 - 1.0 * 12.116 ) - 2 * 11.862
( 1.00 * 12.8000 - 1.0 * 12.1162 ) * ( 1 - 0.879 )
= 1.685 cm
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.00 ) * ( 11.86 - 3.05 ) * 0.8791 )
= 4.955 cm
= 9.0000 *0.88 + (0.0000 ) *0.88 + 10.0000 * 1.00
= 1.712 cm
= ( 440.0000 - 273.0500 ) * 16.0000 * 1.0000
= 26.712 cm
tra = 6.2548 mm.
tr16b = 4.7000 mm.
tr45 = Max(tra, trb) = 11.3121 mm.
= .875 * 15.0622 = 13.1794 mm. --> OK
Curve: C
-37 C
-104 C

Curve: D
----------------------------------------------------------------------
68

Nozl:
9
3:11p Jan 11,2012
-48 C
-104 C

Curve: D
-46 C
-48 C

Curve: C
-37 C
-104 C

:
:
:
-104 C
-48 C
-48 C
Weld Size Calculations, Description: S1

Tmin
TminPad
11.8622
12.8000
mm.
mm.

Nozzle Weld
Pad Weld
Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm.
6.4000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm.

21.224
bars
1.050
bars
Note: The MAWP of this junction was limited by the attached element.
1,
Description: S1

Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable
Attachment Type
Nozzle Diameter
Nozzle Thickness
Vbasis
Cylsph
Cas
Dv
Tv
Smc
Smh
Type
Nbasis
Can
Dn
Tn
ID
Cylindrical
3.2000 mm.
1200.000 mm.
16.000 mm.
400.00
SA-516 70
137.90
101.30
C
N./mm
N./mm
Round
OD
3.2000
273.050
15.062
mm.
mm.
mm.
69

Nozl:
9
3:11p Jan 11,2012
Nozzle Material
SNmc
SNmh
SA-106 B
117.90
89.05

Tpad
Dpad
16.000
440.000
mm.
mm.
Dp
20.104
No
bars
P
Vl
Vc
Mc
Ml
Mt
-795.0
795.0
602.0
235.0
306.0
357.0
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

Radial Load
(SUS)
Longitudinal Shear
(SUS)
(SUS)
Longitudinal Moment
(SUS)
Torsional Moment
(SUS)
WRC107 Version
Version
No
March

P
VC
VL
MC
ML
MT
Gamma =
1979
No
No

Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
N./mm
N./mm
-795.0
602.0
795.0
235.0
306.0
357.0
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.
21.44

------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.193
4C
3.350
(A,B)
N(PHI) / ( P/Rm )
0.193
3C
2.530
(C,D)
M(PHI) / ( P )
0.193
2C1
0.057
(A,B)
M(PHI) / ( P )
0.193
1C
0.087
(C,D)
0.193
3A
0.823
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.193
1A
0.089
(A,B,C,D)
0.193
3B
2.399
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.193
1B
0.036
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.193
0.193
0.193
0.193
0.193
0.193
0.193
0.193
3C
4C
1C1
2C
4A
2A
4B
2B
2.530
3.350
0.091
0.057
1.311
0.046
0.779
0.058
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|--------------------------------------------------------
70

Nozl:
9
3:11p Jan 11,2012
Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
1
1
1
1
1
1
1
1
Circ. Bend. P |
3
-3
3
-3
4
-4
4
-4
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
-12
12
12
-12
Circ. Memb. ML |
-3
-3
3
3
0
0
0
0
Circ. Bend. ML |
-6
6
6
-6
0
0
0
0
|
Tot. Circ. Str.|
-5.3
1.5
14.6
-4.9
-7.3
7.7
19.4 -15.4
-----------------------------------------------------------------------Long. Memb. P |
1
1
1
1
1
1
1
1
Long. Bend. P |
5
-5
5
-5
3
-3
3
-3
Long. Memb. MC |
0
0
0
0
-1
-1
1
1
Long. Bend. MC |
0
0
0
0
-6
6
6
-6
Long. Memb. ML |
-1
-1
1
1
0
0
0
0
Long. Bend. ML |
-10
10
10
-10
0
0
0
0
|
Tot. Long. Str.|
-5.4
5.4
17.9 -13.5
-3.2
3.3
12.6
-6.8
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
1
1
1
1
1
1
1
1
|
Tot. Shear|
1.5
1.5
0.6
0.6
0.4
0.4
1.7
1.7
-----------------------------------------------------------------------Str. Int. |
6.86
5.91 17.98 13.51
7.35
7.78 19.76 15.69
Gamma =
47.62
------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.316
4C
4.806
(A,B)
N(PHI) / ( P/Rm )
0.316
3C
2.167
(C,D)
M(PHI) / ( P )
0.316
2C1
0.012
(A,B)
M(PHI) / ( P )
0.316
1C !
0.065
(C,D)
0.316
3A
1.503
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.316
1A
0.061
(A,B,C,D)
0.316
3B
3.032
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.316
1B
0.010
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.316
0.316
0.316
0.316
0.316
0.316
0.316
0.316
3C
4C
1C1
2C !
4A
2A
4B
2B
2.167
4.806
0.031
0.033
4.573
0.025
1.633
0.015
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|--------------------------------------------------------
71

Nozl:
9
3:11p Jan 11,2012
Circ.
Circ.
Circ.
Circ.
Circ.
Circ.
Memb.
Bend.
Memb.
Bend.
Memb.
Bend.
P
P
MC
MC
ML
ML
|
4
4
4
4
2
2
2
2
|
3
-3
3
-3
18
-18
18
-18
|
0
0
0
0
-2
-2
2
2
|
0
0
0
0
-26
26
26
-26
|
-6
-6
6
6
0
0
0
0
|
-5
5
5
-5
0
0
0
0
|
Tot. Circ. Str.|
-3.2
0.7
19.9
1.8
-8.4
8.1
49.6 -40.7
-----------------------------------------------------------------------Long. Memb. P |
2
2
2
2
4
4
4
4
Long. Bend. P |
8
-8
8
-8
9
-9
9
-9
Long. Memb. MC |
0
0
0
0
-7
-7
7
7
Long. Bend. MC |
0
0
0
0
-10
10
10
-10
Long. Memb. ML |
-3
-3
3
3
0
0
0
0
Long. Bend. ML |
-8
8
8
-8
0
0
0
0
|
Tot. Long. Str.|
-0.7
-1.5
22.9 -12.1
-3.5
-0.9
32.0
-8.4
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
1.6
1.6
0.2
0.2
0.0
0.0
1.8
1.8
-----------------------------------------------------------------------Str. Int. |
3.98
3.80 22.93 13.89
8.43
9.07 49.79 40.77
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
41
43
41
43
41
43
41
43
Circ. Pl (SUS) |
-1
-1
4
4
0
0
2
2
Circ. Q (SUS) |
-3
3
9
-9
-7
7
17
-17
-----------------------------------------------------------------------Long. Pm (SUS) |
20
20
20
20
20
20
20
20
Long. Pl (SUS) |
0
0
2
2
0
0
2
2
Long. Q (SUS) |
-5
5
15
-15
-3
3
9
-9
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
0
0
0
0
Shear Q (SUS) |
1
1
1
1
1
1
1
1
-----------------------------------------------------------------------Pm (SUS)
|
41.1
43.1
41.1
43.1
41.1
43.1
41.1
43.1
-----------------------------------------------------------------------Pm+Pl (SUS)
|
39.2
41.2
46.0
48.0
41.4
43.4
43.1
45.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
35.9
44.7
55.8
38.2
33.8
50.9
60.6
28.0
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
43.14
101.30
|
Passed
Pm+Pl (SUS)
|
48.00
151.95
|
Passed
Pm+Pl+Q (TOTAL)|
60.60
358.80
|
Passed
72

Nozl:
9
3:11p Jan 11,2012
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
93
95
93
95
93
95
93
95
Circ. Pl (SUS) |
-1
-1
10
10
0
0
4
4
Circ. Q (SUS) |
-1
1
9
-9
-8
8
45
-45
-----------------------------------------------------------------------Long. Pm (SUS) |
46
46
46
46
46
46
46
46
Long. Pl (SUS) |
-1
-1
5
5
-2
-2
11
11
Long. Q (SUS) |
0
0
17
-17
-1
1
20
-20
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
0
0
0
0
Shear Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
|
93.7
95.8
93.7
95.8
93.7
95.8
93.7
95.8
-----------------------------------------------------------------------Pm+Pl (SUS)
|
92.5
94.5 104.6 106.6
93.6
95.6
98.2 100.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
90.6
96.5 113.7
97.6
85.3 103.9 143.4
55.3
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
95.76
101.30
|
Passed
Pm+Pl (SUS)
|
106.63
151.95
|
Passed
Pm+Pl+Q (TOTAL)|
143.41
358.80
|
Passed
73

Nozl:
10
3:11p Jan 11,2012
INPUT VALUES, Nozzle Description: S2
From : 30

P
Temp
Pext
Tempex

S
Sa

D
L
t
c
co
20.000
400
1.05
400
bars
C
bars
C
SA-516 70
101.30 N./mm
137.90 N./mm
1200.00
11015.0000
16.0000
3.2000
0.0000
mm.
mm.
mm.
mm.
mm.
1000.0001
mm.

0.00

Material
Material UNS Number
Sn
Sna
SA-106 B
K03006
Smls. pipe
89.05 N./mm
117.90 N./mm

Layout Angle
Diameter
Nominal Thickness
Corrosion Allowance
OD
0.00
10.0000
tn
deg
in.
Nominal
80
can
E1
En
3.2000
1.00
1.00
mm.
Outside Projection
ho
Wo
Inside Projection
h
Wi
250.0000
9.0000
16.0000
0.0000
0.0000
mm.
mm.
mm.
mm.
mm.
Pad Material
[Normalized]
Thickness of Pad
SA-516 70
101.30
137.90
440.0000
16.0000
10.0000
16.0000
83.4750
C
N./mm
N./mm
mm.
mm.
mm.
mm.
mm.
Sp
Spa
Dp
te
Wp
Wgpn

| |
| |
| |
| |
74

Nozl:
10
3:11p Jan 11,2012
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Reinforcement CALCULATION, Description: S2
10.750
0.593
in.
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (20.00*603.2000)/(101*1.00-0.6*20.00)
= 12.0530 mm.
= (20.00*136.5250)/(89*1.00+0.4*20.00)
= 3.0392 mm.
Dl
d
498.6512
249.3256
32.0000

= min( 1, Sn/S )
= min( 1, 89.0 /101.3 )
= 0.879
= min( 1, Sn/S )
= min( 1, 89.0 /101.3 )
= 0.879
= min( 1, Sp/S )
= min( 1, 101.3 /101.3 )
= 1.000
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.879
Design
Area Required
Ar
30.397
Area in Shell
A1
1.841
Area in Nozzle Wall
A2
4.964
A3
0.000
Area in Welds
A41+A42+A43
1.712
Area in Element
A5
26.712
Atot
35.229
External
13.738
4.695
6.154
0.000
1.712
26.712
39.273
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
mm.
mm.
mm.
75

Nozl:
10
3:11p Jan 11,2012
90.00
Degs.

Area
=
=
=
Diameter
409.8016
440.0000
418.3160
Thickness
16.0000 mm.
13.1059 mm.
15.0622 mm.
Required [A]:
( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
(249.3256*12.0530*1.0+2*11.8622*12.0530*1.0*(1-0.88))
30.397 cm

= 249.326 ( 1.00 * 12.8000 - 1.0 * 12.053 ) - 2 * 11.862
( 1.00 * 12.8000 - 1.0 * 12.0530 ) * ( 1 - 0.879 )
= 1.841 cm
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.00 ) * ( 11.86 - 3.04 ) * 0.8791 )
= 4.964 cm
= 9.0000 *0.88 + (0.0000 ) *0.88 + 10.0000 * 1.00
= 1.712 cm
= ( 440.0000 - 273.0500 ) * 16.0000 * 1.0000
= 26.712 cm
tra = 6.2392 mm.
tr16b = 4.7000 mm.
tr45 = Max(tra, trb) = 11.3121 mm.
= .875 * 15.0622 = 13.1794 mm. --> OK
Curve: C
-37 C
-104 C

Curve: D
----------------------------------------------------------------------
76

Nozl:
10
3:11p Jan 11,2012
-48 C
-104 C

Curve: D
-46 C
-48 C

Curve: C
-37 C
-104 C

:
:
:
-104 C
-48 C
-48 C
Weld Size Calculations, Description: S2

Tmin
TminPad
11.8622
12.8000
mm.
mm.

Nozzle Weld
Pad Weld
Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm.
6.4000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm.

21.120
bars
1.050
bars
Note: The MAWP of this junction was limited by the attached element.
1,
Description: S2

Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable
Attachment Type
Nozzle Diameter
Nozzle Thickness
Vbasis
Cylsph
Cas
Dv
Tv
Smc
Smh
Type
Nbasis
Can
Dn
Tn
ID
Cylindrical
3.2000 mm.
1200.000 mm.
16.000 mm.
400.00
SA-516 70
137.90
101.30
C
N./mm
N./mm
Round
OD
3.2000
273.050
15.062
mm.
mm.
mm.
77

Nozl:
10
3:11p Jan 11,2012
Nozzle Material
SNmc
SNmh
SA-106 B
117.90
89.05

Tpad
Dpad
16.000
440.000
mm.
mm.
Dp
20.000
No
bars
P
Vl
Vc
Mc
Ml
Mt
-795.0
795.0
602.0
235.0
306.0
357.0
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

Radial Load
(SUS)
Longitudinal Shear
(SUS)
(SUS)
Longitudinal Moment
(SUS)
Torsional Moment
(SUS)
WRC107 Version
Version
No
March

P
VC
VL
MC
ML
MT
Gamma =
1979
No
No

Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
N./mm
N./mm
-795.0
602.0
795.0
235.0
306.0
357.0
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.
21.44

------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.193
4C
3.350
(A,B)
N(PHI) / ( P/Rm )
0.193
3C
2.530
(C,D)
M(PHI) / ( P )
0.193
2C1
0.057
(A,B)
M(PHI) / ( P )
0.193
1C
0.087
(C,D)
0.193
3A
0.823
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.193
1A
0.089
(A,B,C,D)
0.193
3B
2.399
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.193
1B
0.036
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.193
0.193
0.193
0.193
0.193
0.193
0.193
0.193
3C
4C
1C1
2C
4A
2A
4B
2B
2.530
3.350
0.091
0.057
1.311
0.046
0.779
0.058
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|--------------------------------------------------------
78

Nozl:
10
3:11p Jan 11,2012
Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
1
1
1
1
1
1
1
1
Circ. Bend. P |
3
-3
3
-3
4
-4
4
-4
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
-12
12
12
-12
Circ. Memb. ML |
-3
-3
3
3
0
0
0
0
Circ. Bend. ML |
-6
6
6
-6
0
0
0
0
|
Tot. Circ. Str.|
-5.3
1.5
14.6
-4.9
-7.3
7.7
19.4 -15.4
-----------------------------------------------------------------------Long. Memb. P |
1
1
1
1
1
1
1
1
Long. Bend. P |
5
-5
5
-5
3
-3
3
-3
Long. Memb. MC |
0
0
0
0
-1
-1
1
1
Long. Bend. MC |
0
0
0
0
-6
6
6
-6
Long. Memb. ML |
-1
-1
1
1
0
0
0
0
Long. Bend. ML |
-10
10
10
-10
0
0
0
0
|
Tot. Long. Str.|
-5.4
5.4
17.9 -13.5
-3.2
3.3
12.6
-6.8
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
1
1
1
1
1
1
1
1
|
Tot. Shear|
1.5
1.5
0.6
0.6
0.4
0.4
1.7
1.7
-----------------------------------------------------------------------Str. Int. |
6.86
5.91 17.98 13.51
7.35
7.78 19.76 15.69
Gamma =
47.62
------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.316
4C
4.806
(A,B)
N(PHI) / ( P/Rm )
0.316
3C
2.167
(C,D)
M(PHI) / ( P )
0.316
2C1
0.012
(A,B)
M(PHI) / ( P )
0.316
1C !
0.065
(C,D)
0.316
3A
1.503
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.316
1A
0.061
(A,B,C,D)
0.316
3B
3.032
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.316
1B
0.010
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.316
0.316
0.316
0.316
0.316
0.316
0.316
0.316
3C
4C
1C1
2C !
4A
2A
4B
2B
2.167
4.806
0.031
0.033
4.573
0.025
1.633
0.015
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|--------------------------------------------------------
79

Nozl:
10
3:11p Jan 11,2012
Circ.
Circ.
Circ.
Circ.
Circ.
Circ.
Memb.
Bend.
Memb.
Bend.
Memb.
Bend.
P
P
MC
MC
ML
ML
|
4
4
4
4
2
2
2
2
|
3
-3
3
-3
18
-18
18
-18
|
0
0
0
0
-2
-2
2
2
|
0
0
0
0
-26
26
26
-26
|
-6
-6
6
6
0
0
0
0
|
-5
5
5
-5
0
0
0
0
|
Tot. Circ. Str.|
-3.2
0.7
19.9
1.8
-8.4
8.1
49.6 -40.7
-----------------------------------------------------------------------Long. Memb. P |
2
2
2
2
4
4
4
4
Long. Bend. P |
8
-8
8
-8
9
-9
9
-9
Long. Memb. MC |
0
0
0
0
-7
-7
7
7
Long. Bend. MC |
0
0
0
0
-10
10
10
-10
Long. Memb. ML |
-3
-3
3
3
0
0
0
0
Long. Bend. ML |
-8
8
8
-8
0
0
0
0
|
Tot. Long. Str.|
-0.7
-1.5
22.9 -12.1
-3.5
-0.9
32.0
-8.4
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
1.6
1.6
0.2
0.2
0.0
0.0
1.8
1.8
-----------------------------------------------------------------------Str. Int. |
3.98
3.80 22.93 13.89
8.43
9.07 49.79 40.77
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
40
42
40
42
40
42
40
42
Circ. Pl (SUS) |
-1
-1
4
4
0
0
2
2
Circ. Q (SUS) |
-3
3
9
-9
-7
7
17
-17
-----------------------------------------------------------------------Long. Pm (SUS) |
20
20
20
20
20
20
20
20
Long. Pl (SUS) |
0
0
2
2
0
0
2
2
Long. Q (SUS) |
-5
5
15
-15
-3
3
9
-9
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
0
0
0
0
Shear Q (SUS) |
1
1
1
1
1
1
1
1
-----------------------------------------------------------------------Pm (SUS)
|
40.9
42.9
40.9
42.9
40.9
42.9
40.9
42.9
-----------------------------------------------------------------------Pm+Pl (SUS)
|
39.0
41.0
45.8
47.8
41.2
43.1
42.9
44.9
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
35.7
44.5
55.6
38.0
33.6
50.7
60.4
27.7
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
42.91
101.30
|
Passed
Pm+Pl (SUS)
|
47.78
151.95
|
Passed
Pm+Pl+Q (TOTAL)|
60.39
358.80
|
Passed
80

Nozl:
10
3:11p Jan 11,2012
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
93
95
93
95
93
95
93
95
Circ. Pl (SUS) |
-1
-1
10
10
0
0
4
4
Circ. Q (SUS) |
-1
1
9
-9
-8
8
45
-45
-----------------------------------------------------------------------Long. Pm (SUS) |
46
46
46
46
46
46
46
46
Long. Pl (SUS) |
-1
-1
5
5
-2
-2
11
11
Long. Q (SUS) |
0
0
17
-17
-1
1
20
-20
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
0
0
0
0
Shear Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
|
93.3
95.3
93.3
95.3
93.3
95.3
93.3
95.3
-----------------------------------------------------------------------Pm+Pl (SUS)
|
92.0
94.0 104.1 106.1
93.1
95.1
97.8
99.8
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
90.2
96.0 113.2
97.1
84.8 103.4 142.9
54.8
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
95.27
101.30
|
Passed
Pm+Pl (SUS)
|
106.13
151.95
|
Passed
Pm+Pl+Q (TOTAL)|
142.93
358.80
|
Passed
81

FileName : STG-HX-004AB Reheater----------------------------Nozzle Schedule :
Step:
17
3:11p Jan 11,2012
Nozzle Schedule:
Nominal Flange
Noz.
Wall
Re-Pad
Cut
Size Sch/Type
O/Dia
Thk
ODia Thick Length
in. Cls
in.
mm.
mm.
mm.
mm.
-----------------------------------------------------------------------------S1
10.000 80
None
10.750 15.062
440.00 16.000 281.74
S2
10.000 80
None
10.750 15.062
440.00 16.000 281.74
T1
12.000 None
12.000 14.000
500.00 20.000 289.68
T2
12.000 None
12.000 14.000
500.00 20.000 289.68
Manhole
24.000 None
24.000 80.000
312.27
Description
Note on the Cut Length Calculation:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
Please Note: In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle
Material
Weld
Weld
Weld
Weld
Weld
mm.
mm.
mm.
mm.
mm.
-----------------------------------------------------------------------------S1
SA-106 B
16.000
9.000
10.000
16.000
S2
SA-106 B
16.000
9.000
10.000
16.000
T1
SA-516 70
20.000
9.000
12.000
20.000
T2
SA-516 70
20.000
9.000
12.000
20.000
Manhole
SA-266 2
19.000
9.000
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
mm.
deg.
mm.
mm.
---------------------------------------------------------------------------S1
1000.000
180.00
250.00
0.00
SHELL
S2
1000.000
0.00
250.00
0.00
SHELL
T1
350.000
0.00
250.00
0.00
CHANNEL
T2
350.000
180.00
250.00
0.00
CHANNEL
Manhole
0.00
250.00
0.00
CHANNEL BONN
Nozzle
82

FileName : STG-HX-004AB Reheater----------------------------Nozzle Summary :
Step:
18
3:11p Jan 11,2012
Nozzle Calculation Summary
Description
MAWP
Ext
MAPNC
UG45 [tr] Weld
Areas
bars
bars
Path
--------------------------------------------------------------------------Manhole
26.07
OK
...
OK 11.53
OK
Passed
T1
27.56
OK
...
OK 11.53
OK
Passed
T2
27.46
OK
...
OK 11.53
OK
Passed
S1
21.12
OK
...
OK 11.31
OK
Passed
S2
21.12
OK
...
OK 11.31
OK
Passed
--------------------------------------------------------------------------Min. - Nozzles
21.12 S2
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node
10
20
20
30
30
Nozzle Description
Manhole
T1
T2
S1
S2
X Coordinate,
0.000
350.000
350.000
1000.000
1000.000
Layout Angle,
0.000
0.000
180.000
180.000
0.000
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !
Dia. Limit
912.000
566.400
566.400
498.651
498.651
83

FileName : STG-HX-004AB Reheater----------------------------Nozzle Flange MAWP :
Step:
6
3:11p Jan 11,2012
Nozzle Flange MAWP Results :
Nozzle
Description
----- Flange Rating

Operating
Ambient
Temperature
Class
Grade|Group
bars
bars
C
---------------------------------------------------------------------------Shellside Flange Rating
Channelside Flange Rating
84

FileName : STG-HX-004AB Reheater----------------------------Element and Detail Weights :
Step:
5
3:11p Jan 11,2012
Element and Detail Weights
|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
kg.
|
Cm.
|
kg.
|
Cm.
|
kg.
|
--------------------------------------------------------------------------10| 20|
341.090 |
282794. |
291.477 |
287038. |
34.1090 |
20| 30|
348.278 |
656082. |
293.321 |
663099. |
34.8278 |
30| 40|
4874.27 | 11.52E+06 |
3909.67 | 11.64E+06 |
487.427 |
40| 50|
282.095 |
231891. |
236.960 |
235591. |
28.2095 |
--------------------------------------------------------------------------Total
5845 12686139.00
4731 12824258.00
584
Weight of Details
|
| Weight of | X Offset, | Y Offset, |
From|Type|
Detail | Dtl. Cent. |Dtl. Cent. | Description
|
|
kg.
|
mm.
|
mm.
|
------------------------------------------------10|Liqd|
240.228 |
-100.000 | -0.00004 |
STEAM
10|Nozl|
286.748 |
-300.000 |
0.00000 |
Manhole
20|Liqd|
557.330 |
290.000 | -0.00004 |
STEAM
20|Nozl|
48.8177 |
300.000 |
752.400 |
T1
20|Nozl|
48.8177 |
300.000 |
752.400 |
T2
30|Sadl|
148.502 |
1030.00 |
734.000 |
Fixed Saddle
30|Sadl|
148.502 |
8530.00 |
734.000 |
Sliding End
30|Liqd|
10127.3 |
5090.00 | -0.00004 |
HTF
30|Nozl|
37.8022 |
370.000 |
721.463 |
S1
30|Nozl|
37.8022 |
370.000 |
721.463 |
S2
40|Liqd|
203.940 |
105.000 | -0.00004 |
HTF
30|FTsh|
969.658 |
140.000 |
0.00000 |
FIXED T/S
30|Tube|
10827.4 |
4932.50 |
0.00000 |
Total Weight of Each Detail Type
Total Weight of Saddles
297.0
Total Weight of Liquid
11128.8
Total Weight of Nozzles
460.0
Total Weight of Exchanger Components
11797.0
--------------------------------------------------------------Sum of the Detail Weights
26186.9 kg.
Weight Summary
Fabricated Wt.
Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq
Operating Wt.
Oper. Wt. + CA
Field Test Wt.
Bare Weight W/O Removable Internals

Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt. + Operating Liquid (No CA)
Corr Wt. + Operating Liquid
Empty Weight + Water (Full)
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
|
|
Surface
|
From| To |
Area
|
|
|
cm
|
---------------------------10| 20|
18729.1 |
20| 30|
22594.3 |
18984.3
31662.7
18984.3
18984.3
18984.3
32617.2
31391.4
30575.0
kg.
kg.
kg.
kg.
kg.
kg.
kg.
kg.
85

FileName : STG-HX-004AB Reheater----------------------------Element and Detail Weights :
Step:
5
3:11p Jan 11,2012
30| 40|
394011. |
40| 50|
16862.1 |
---------------------------Total
452196.625 cm
86

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Table of Contents

Input Echo :............................................................................................................................................ 2

PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

User Spectrum Data points specified for increments of Time Period

PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

Wind Design Code

User Spectrum Data points specified for increments of Time Period

Current w/Addenda or Code Year

PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

Complete Listing of Vessel Elements and Details:

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

Element From Node

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

Element From Node

Element From Node

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

Internal Pressure Calculation Results :

PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

MDMT Calculations in the Knuckle Portion:

MDMT Calculations in the Head Straight Flange:

Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. D at 400 C

Minimum Design Metal Temperature Results:

PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

Cylindrical Shell From 30 To 40 SA-516 70 , UCS-66 Crv. D at 400 C

Minimum Design Metal Temperature Results:

PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

MDMT Calculations in the Knuckle Portion:

MDMT Calculations in the Head Straight Flange:

Hydrostatic Test Pressure Results:

1.3 * M.A.W.P. * Sa/S

Exchanger Channel Side Hydrostatic Test Pressures:

1.3 * M.A.W.P. * Sa/S

Horizontal Test performed per: UG-99b

Elements Suitable for Internal Pressure.

PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

Results for Maximum Allowable External Pressure (MAEP):

Results for Maximum Allowable External Pressure (MAEP):

Results for Maximum Allowable External Pressure (MAEP):

PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

Results for Maximum Allowable External Pressure (MAEP):

PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

Description: FIXED T/S

Main Shell Description: SHELL

Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.

Number of Tubes Holes

Fillet Weld Leg

Tubesheet TYPE: U-tube, Integral both sides, Conf. a

PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.

Stress Reduction Option

ASME TubeSheet Results per Part UHX, 2007 A-09

Results for Max. Allowable External Pressure (Emawp):

PV Elite 2010 Licensee: OHL TECHNOLOGIES GMBH

----------------------------------------------------------------Detailed Tubesheet Results for load Case 3 un-corr. (Ps + Pt)