Roll Crushers

Roll Crushers

The first and only roll crushers able to size coal, salts,
potash, lime and industrial minerals in 3 dimensions.

3000 Series

4000 Series

5000 Series

Features/Advantages
Now crush to precise product, size for
maximum yield with single-stage, two-roll and
two-stage, four-roll crusher designs available
in four models.
Gundlach Crushers breakthrough 3-D crushing
technology includes an intermeshing, continuoustooth roll design and positive roll timing to
provide the industrys best dimensional product
control, fewer fines and elimination of over-size
material. Gundlach Crusher roll crushers deliver
higher quality cubical product, minimal fines and
consistently repeatable performance for sizing coal,
coke, glass, fertilizer, salts, lime, limestone, clay,
soft ores, friable materials and industrial minerals.
Crusher Roll Designs The Heart of the Crusher
Results are proven in wet, dry, hot, cold, sticky, hard
and abrasive crushing applications ranging from
run-of-mine material through fine sizing. Dozens
of roll configurations are available to meet your
crushing needs.

allows uncrushables as large as 250 mm

(on some models) to pass. Other options
included a Spring Tramp Relief System and
Manual Screw Adjustment.
Enclosed Roll Timing Gearbox
Engineered for ease of maintenance, the gearbox
maintains timing on intermeshing teeth rolls for
uniform sizing and the most cubical product of any
crusher manufactured.
Housing and Base Frame
Crusher housing is split into four- or eight- piece
sections for easy removal and maintenance. Heavy
structural steel plate with lifting lugs are provided for
safe handling. Inlet and discharge connections are
pre-drilled.
Secondary Drive Systems
On two-stage, four-roll crushers power is
transmitted between stages by either a state-of-theart cog belt or a heavy-duty roller chain.

Shafts and Bearings

Heat-treated, forged alloy steel, built to tolerate the
extreme forces of crushing. Double-row, spherical
roller bearings have an L-10 life of over 100,000
hours.

Lubrication
Standard Dual-Bulkhead Lubrication System groups
all grease fittings in two convenient locations. Semiautomatic or fully automatic systems from a single
grease source are also available as options.

Main Drives
Drive options include sheave or flywheel V-belt
drives. One-, two-, and four-motor (for two-stage)
drive configurations are available.

Roll Removal Rails

Roll Removal Rails are supplied for fast, easy roll
change.

Roll Adjustment/Tramp Relief Systems

The optional Gundlach NITROIL Adjustment and
Relief System allows operators to change the
product size while the crusher is in operation and

www.terrasource.com info@terrasource.com

The brands comprising TerraSource Global are wholly-owned subsidiaries of Hillenbrand, Inc. (NYSE: HI), which is based in Indiana. 2014 TerraSource Global. All Rights Reserved.

Roll Crushers
High Tonnage Operation with Maximum Control of
Product Size
Feeds up to 1200 mm; product sizes to 6 mm.
Capacities up to 5400 MTPH.
Roll diameters of 300 to 900 mm.
Roll lengths of 500 to 3000 mm.
Low horsepower per ton ratio reduces power
consumption and operating costs.

Unique coupling mounted rolls and splithousing design makes roll replacement
possible without disturbing drive components
or chute work, resulting in easier maintenance.
Patented NITROIL Adjustment and Relief
System allows changes of product output size
during operation and uncrushables to pass.

Dimensions and Weights

2000S
SERIES

2000D
SERIES

C
E
3000S
SERIES

D
F

3000D
SERIES

C
E
A

4000S
SERIES

C
E
A

D
F
B

4000D
SERIES

C
E
A

G
D
F
A

5000D
SERIES

C
E
A

G
E

D
F
B
G

D
F

IN. (MM)
INLET OPENING
SERIES
A
B

D
F
B
G

C
E
5000S
SERIES

D
F
B

C
E

D
F

APPROXIMATE LAYOUT DIMENSIONS* AND SHIPPING WEIGHTS

DISCHARGE OPENING
LENGTH
WIDTH
HEIGHT
C
D
E
F
G

WEIGHT
LBS (KG)

2000S 15-3/4" (400) 19-3/8" (492) 39-1/8" (994) 19-1/4" (489)

71-1/2" (1816) 63-3/8" (1610) 34-1/2" (876) 4,200 (1,905)
2000D 15-3/4" (400) 49-3/8" (1254)
39-1/8" (994) 49-1/4" (1251) 71-1/2" (1816) 102-7/8" (2613) 54-1/2" (1384)
10,300 (4,672)
3000S
16" (406) 59-3/8" (1508) 39-1/8" (994) 59-1/4" (1505) 78-5/8" (1997) 111-1/2" (2832) 37-9/16" (954) 7,700 (3,493)
3000D
14" (356) 59-3/8" (1508) 39-1/8" (994) 59-1/4" (1505) 78-1/8" (1984) 127-1/2" (3238) 57-7/16" (1459) 13,500 (6,124)
4000S 29-1/2" (749) 79-7/8" (2029) 72" (1829) 94-1/2" (2400) 98-9/16" (2503) 149-1/4" (3791) 48-5/8" (1235) 20,000 (9,072)
4000D
24" (610) 80-1/8" (2035) 62" (1575) 94-1/2" (2400) 107-1/8" (2721) 177-5/8" (4512) 85-1/8" (2162) 43,300 (19,641)
5000S 45" (1143) 40-1/4" (1022) 86" (2184) 65" (1651) 146-5/16" (3716) 130-3/4" (3321)
67" (1702) 35,000 (15,875)
5000D 45" (1143) 100-1/4" (2546) 86" (2184) 125" (3175) 146-5/16" (3716) 237-1/2" (6033) 123-3/8" (3134) 113,000 (51,256)
* Dimensions may vary according to shaft length and roll width & diameter. Certified drawings will be furnished for installation. Installation supervision is available.

Capacities
Roll Diameter
Roll Face Width
Compressive Strength**

2000 Series

3000 Series

4000 Series

5000 Series

13-15" (330-380 mm)

Up to 60" (1525 mm)
Up to 12,000 psi (83 Mpa)

13-15" (330-380 mm)

Up to 80" (2030 mm)
Up to 12,000 psi (83 Mpa)

24" & 30" (610 &762 mm)

Up to 100" (2540 mm)
Up to 18,000 psi (124 Mpa)

30" & 36" (762 & 915 mm)

Up to 120" (3050 mm)
Up to 22,000 psi (152 Mpa)

** For sizing materials with compressive strength up to figure indicated.

www.terrasource.com info@terrasource.com
The brands comprising TerraSource Global are wholly-owned subsidiaries of Hillenbrand, Inc. (NYSE: HI), which is based in Indiana. 2014 TerraSource Global. All Rights Reserved.

Roll Crushers

Features/Advantages (continued from other side)