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Product Catalogue
Head Office
auma [india] ltd,
Plot # 39-B, II Phase,
Colony,
Peenya Indl Area.
Bangalore-560 058
Pune-411 038.
080-8394655/56
Fax:080-8392809
Delhi Branch
auma [india] ltd,
# 8-C, Block B-H, Munirka
New Delhi-110 067.
Pune Branch
auma [india] ltd,
#112,Kalpadrum, Pandurang
Behind New Kamataka
High School, Erandwana,
011-6187063
Fax:011-6109637
E-mail: info@auma.com
aumandl@mantraonline.com
aumapn@pn3.vsnl.net.in
020-5410645
Fax:020-5443186
auma india
CONTENTS
PAGE Nos.
1. Introduction
1.1
Auma Products
2. Auma Actuators
2.1
2.2
Open-Close
Regulating
5
5
Versions
Norm
Compact
2.3
5
5
6-24
6-8
2.4
Optional / Accessories
27
2.5
Electronic Cards
28-54
2.6
55
2.7
Technical data
56-60
2.8
9-13
14-18
19-24
25-26
SA3
SA6, SA12, SA25
SA15, SA30 & SA60
SA50, SA100
SAR15, SAR30, SAR60
56
57
Electrical data
61-67
58
59
60
auma india
SA3
SA6, SA12, SA25
SA15, SA30 & SA60
SA50, SA100
SAR15, SAR30, SAR60
2.9
61
62-63
64-65
66
67
Actuator catalogue
3.1
3.2
68-71
72
Specification for
Worm Gear box
73
Foot mounted Worm Gear box
74
Bevel Gear box
3.3
3.4
4.1
81-84
Selection procedure
5
Operation & Maintenance Manual
85-128
75
7678-80
auma india
INTRODUCTION
auma india
INTRODUCTION
In the course of constantly increasing automation in the entire sector of
industries, Electric Actuators for process control and regulation have become
more and more important.
Auma (india) limited, a ISO 9001 company, is one of the leading manufacturers
of Electric Actuators, suitable for both weather proof and explosion proof
applications, Gearboxes (quarter turn/multi-turn worm/bevel/spur type), Electronic
accessories and control for automation of all types of valves and dampers.
Auma India is a subsidiary unit of M/s. auma, Armaturen-und-Maschinenantriebe
Gmbh of Germany, which is regularly catering to the needs of customers in
Valve/Damper sector and end user segments like Cement Plants, Thermal Power
Plants, Pollution Control equipment manufacturers, Water Works Engineering,
Petrochemical sector, Process Plants, Paper Mills, Steel Plants, Instrumentation
and Control Sector, etc.,
Sales support and after sales services are provided worldwide by auma
companies and representative offices. This ensures that experienced sales
engineers and qualified service technicians are close to the customers.
Auma India Actuators cover a Torque range, starting from 30 Nm upto 1000 Nm
both in ON/OFF and Regulating duty with or without Integral Starters. Also we
can supply Actuators along with Worm Gearboxes, up to 3,60,000 Nm.
Keeping in view the market demand, company has also started manufacturing
Explosion/Flame proof electric actuators conforming to Group IIA, IIB as per
IS: 2148 - 1981. A proven design certified by nodal agencies like Bureau of
Indian Standards (BIS), Central Mining Research Institute (CMRI), The Directorate
General Factory Advise Services and Labour Institute, The Chief Controllerate of
Explosives (C. C.E).
Auma India product range includes:
Electric actuators from 30 Nm 1000 Nm
Explosion/Flame proof actuators from
30 Nm 1000 Nm.
Enclosure to IP67/IP68 ,
Group IIA, IIB as per IS: 2148 1981
Suitable for (On-off /regulating
duty)
1)
2)
3)
4)
5)
auma india
Auma India also undertakes replacement/retrofitting of Actuators/Gearboxes for
Modernisation /Renovation of old plants and represents auma Germany range of
products.
AUMA PRODUCTS
ACTUATORS
GEAR OPERATORS
FLANGE MOUNTED GS
FOOT MOUNTED GF
Torque Range : 300 Nm 3,60,000 Nm
COMPACT / EPAC
OPEN-CLOSE & REGULATING
Torque Range : 30 Nm 1000
Nm
EPT
POWER SUPPLY UNITS
POSITIONER
ISOLATORS
POSITION INDICATORS
auma india
NORM
(WITHOUT INBUILT STARTERS)
ON OFF
(OPEN CLOSE)
COMPACT/EPAC
(WITH INBUILT STARTERS & LOCAL
CONTROLS)
REGULATING
(MODULATING)
SA3
SAR3
SA6
SAR6
SA12
SAR12
SA15
SAR15
SA25
SAR25
SA30
SAR30
SA50
SAR50
SA60
SAR60
SA100
SAR100
auma india
NORM
(WITHOUT INBUILT STARTERS)
ON OFF
(OPEN CLOSE)
REGULATING
(MODULATING)
SAEx3
SAREx3
SAEx6
SAREx6
SAEx12
SAREx12
SAEx15
SAREx15
SAEx25
SAREx25
SAEx30
SAREx30
SAEx50
SAREx50
SAEx60
SAREx60
SAEx100
SAREx100
auma india
AUMA ACTUATORS (Explosion
Proof)
COMPACT
(WIT INBUILT STARTERS)
ON OFF
(OPEN CLOSE)
REGULATING
(MODULATING)
SACEx3
SARCEx3
SACEx6
SARCEx6
SACEx12
SARCEx12
SACEx15
SARCEx15
SACEx25
SARCEx25
SACEx30
SARCEx30
SACEx50
SARCEx50
SACEx60
SARCEx60
SACEx100
SARCEx100
auma india
SPECIFICATION FOR BASIC ELECTRICAL ACTUATOR
FOR OPEN-CLOSE DUTY
1
ELECTRICAL ACTUATOR
1.1
1.2
1.3
The Gear Box of the Actuator offered shall be special grease filled.
1.4
Each Actuator should have a hand wheel fitted on it for emergency manual
operation. The hand wheel shall automatically disengage when the power
to the motor is restored.
1.5
2.1
Independent torque and limit switches should be provided one each for
each direction of travel having 2 NO + 2NC potential free contacts.
2.2
2.3
The rating of both torque and limit switches should be 250V, 5A AC/250V,
0.46A DC.
2.4
2.5
Torque & Limit switches shall have only stainless steel flaps for better
protection against environmental condition.
2.6
3.
ACTUATOR MOTOR
5.1
Motor shall be suitable for power supply of 415V, 3Ph, 50Hz, AC.
5.2
Motor shall be squirrel cage induction type and shall generally conform to IS
325.
auma india
5.3
5.4
5.5
5.6
5.7
5.8
5.9
It should be possible to separate the motor from the lubricant filled gearing
of the Actuator allowing easy replacement of motor without loosing any
lubricant regardless of mounting position.
6.
All control and power connections are brought out to plug in type
connectors for customer connections. Separate plug in type connectors
shall be provided for control and power connections. The plug in type
connectors shall be suitable for termination of wires of size 2.5 mm (max.)
for control and 4 mm (max.) for power connections.
7.
8.
The Actuator shall be painted with corrosion proof epoxy resin paint. Paint
shade shall be DA grey.
9.
9.1
9.2
9.3
9.4
auma india
SPECIFICATION FOR ELECTRICAL ACTUATOR WITH INTEGRAL STARTERS
WITH ELECTRONIC CONTROLS FOR OPEN-CLOSE DUTY
1
ELECTRICAL ACTUATOR
1.1
1.2
1.3
The Gear Box of the Actuator offered shall be special grease filled.
1.4
1.5
2.
2.1
Independent torque and limit switches should be provided one each for
each direction of travel having 2 NO + 2NC potential free contacts.
2.2
2.3
The rating of both torque and limit switches should be 250V, 5A AC/250V,
0.46A DC.
2.4
2.5
Torque & Limit switches shall have only stainless steel flaps for better
protection against environmental condition.
2.6
3.
4.
5.
ACTUATOR MOTOR
5.1
Motor shall be suitable for power supply of 415V, 3Ph, 50Hz, AC.
5.2
Motor shall be squirrel cage induction type and shall generally conform to IS
325.
weatherproof
and
dust
proof
auma india
5.3
5.4
5.5
5.6
5.7
5.8
5.9
It should be possible to separate the motor from the lubricant filled gearing
of the Actuator allowing easy replacement of motor without loosing any
lubricant regardless of mounting position.
6.
All control and power connections are brought out to plug in type
connectors for customer connections. Separate plug in type connectors
shall be provided for control and power connections. The plug in type
connectors shall be suitable for termination of wires of size 2.5 mm (max.)
for control and 4 mm (max.) for power connections.
7.
8.
The Actuator shall be painted with corrosion proof epoxy resin paint. Paint
shade shall be DA grey.
9.
9.1
9.2
9.3
9.4
10
10.1 Integral starter unit will be with Electronic control logic. Entire unit along
with basic Actuator will conform to IP67 Encl standards.
10.2 Selector switch LOCAL-OFF-REMOTE with push buttons OPEN-STOP-CLOSE
(for local operation) with indication lamps for running OPEN and running
CLOSE.
auma india
10.3 Electromechanically interlocked contactors are to be offered as starters.
10.4 The selection of the following models will be available through DIP switch
programming.
Tripping by close torque or close limit switch will be available.
Inching or non inching (hold-on) for remote command will be field
configurable.
10.5 Isolated 24V DC output will be available for customers use or for position
transmitter within Actuator.
10.6 24V DC remote command signal (OPEN-STOP-CLOSE) from DCS will be
isolated from control electronics through opto-isolator.
10.7 The following individual status annunciation LEDs (Color-Green) will be
available locally (integral to Actuator) to annunciate the following for easy
local monitoring.
Actuator in local mode
Actuator in remote mode
Actuator running in OPEN
Actuator running in CLOSE
Actuator in inching mode
Actuator in self retaining mode
Limit switch OPEN trip
Limit switch CLOSE trip
24V DC Control voltage availability
24V DC availability for customers use.
View port shall be provided on integral starter unit to monitor the above
status annunciation.
10.8 The following individual fault annunciation LEDs (Color-Red) will be made
available locally (integral to Actuator) for easy trouble shooting by field
personnel.
Torque switch OPEN
Torque switch CLOSE
Thermoswitch trip
Thermal overload relay trip
Motor single phasing
Common fault (inclusive of any one or combination of above fault)
View port shall be provided on integral starter unit to monitor the above
status annunciation.
10.9 A common potential free contact will be available to annunciate the
following faults.
Thermoswitch trip
TOLR trip
Torque switch trip
10.10 Thermal overload relay to trip Actuator in case of overload.
auma india
10.11 The PCBs will be split into different functional modules mounted on a
motherboard to facilitate easy trouble shooting and replacement. The
different functional PCBs will be slot specific and non interchangeable
among themselves.
10.12 For easy maintainability, interchangeability and less maintenance down
time plug in connections / design shall be provided between : a)
Integral starter unit and basic Actuator.
b)
Between external customer connections and Actuator.
10.13 OPEN-CLOSE indication LAMP/ LED will be available for indication of full
open / full close position.
10.14 Potential free contacts for LOCAL-OFF remote positions will be available.
10.15 Time delay will be introduced between tripping of torque switch close and
torque switch open, i.e., torque switch open will be ignored for 3 seconds
after tripping of Torque switch close.
10.16 Automatic phase correction facility will be available.
10.17 Potential free contact for annunciation of power failure will be available.
OPTIONALS
10.18
The following individual potential free relay contacts will be available in the
Actuator for remote annunciation to facilitate continuous monitoring of the
Actuator.
Actuator (valve) running in OPEN direction.
Actuator (valve) running in CLOSE direction.
Actuator in remote mode.
Actuator in local mode.
Actuator power switched off / single phasing.
Common fault (torque switch trip, thermoswitch clip and thermal
overload relay trip).
10.19 Remote annunciation of Actuator faults should be available at a
DCS/remote through 2-wire system. Suitable multiplexer and demultiplexer
should be provided in Actuator and DCS panel respectively. Annunciation of
Actuator faults signal should be through LEDs. Optionally potential free
contacts of faults annunciation should be provided, if specified. The 2-wire
system should be valid for a maximum distance of 2 kms. beyond which
repeaters should be provided. The communication from Actuator to remote
panels/DCS should be unidirectional.
The following faults should be
annunciated:
auma india
auma india
SPECIFICATION FOR BASIC ELECTRICAL ACTUATOR
FOR REGULATING DUTY
1
ELECTRICAL ACTUATOR
1.1
1.2
1.3
The Gear Box of the Actuator offered shall be special grease filled.
1.4
1.5
2.
2.1
Independent torque and limit switches should be provided one each for
each direction of travel having 2 NO + 2NC potential free contacts.
2.2
2.3
The rating of both torque and limit switches should be 250V, 5A AC/250V,
0.46A DC.
2.4
2.5
Torque & Limit switches shall have only stainless steel flaps for better
protection against environmental condition.
2.6
3.
4.
1200 starts/hour
600 starts/hour
5.
6.
ACTUATOR MOTOR
auma india
6.1
Motor shall be suitable for power supply of 415V, 3Ph, 50Hz, AC.
6.2
Motor shall be squirrel cage induction type and shall generally conform to IS
325.
6.3
6.4
6.5
6.6
6.7
6.8
6.9
It should be possible to separate the motor from the lubricant filled gearing
of the Actuator allowing easy replacement of motor without loosing any
lubricant regardless of mounting position.
7.
8.
9.
All control and power connections are brought out to plug in type
connectors for customer connections. Separate plug in type connectors
shall be provided for control and power connections. The plug in type
connectors shall be suitable for termination of wires of size 2.5 mm (max.)
for control and 4 mm (max.) for power connections.
10.
11.
The Actuator shall be painted with corrosion proof epoxy resin paint. Paint
shade shall be DA grey.
12.
12.1 The Position Transmitter provided shall be of 2-wire R-I converter to give an
output of 4-20 mA. Input power supply to transmitter card shall be 24V, DC.
12.2 Accuracy of Position Transmitter card shall be less than 1%.
12.3 Position Transmitter card shall be suitable for operating in a temperature
range of -20C to +80C .
12.4 Position Transmitter card shall be epoxy filled with minimum IP 66
protection class. Bare PCB card is not acceptable.
auma india
13
auma india
15.1 Power supply unit shall be a loose supply.
15.2 Power Supply Unit shall be suitable for an input power supply of 230V,1Ph,
50Hz, AC.
15.3 Power Supply Unit shall give 24V, DC (1V) regulated output with maximum
output current of 150mA.
15.4 Power Supply Unit shall be suitable for operating in an ambient temperature
of
-20C to +80C .
15.5 The Enclosure of Power Supply Unit shall be of ABS with minimum
protection class of IP 10.
15.6 Power Supply Unit shall be suitable for DIN and C channel mounting.
15.7 Suitable screw type terminals for power and control shall be provided on the
panel board for customer and field connections. Control terminals shall be
suitable for terminating wires of cross sectional area 2.5 mm (max.) and
power terminals shall be capable of terminating wires of cross sectional
area 4 mm.
15.8 1 No. Isolation switch shall be provided for isolating power and control
supply on each panel board.
15.9 The output of the power supply unit shall be short circuit protected.
auma india
SPECIFICATION FOR ELECTRICAL ACTUATOR WITH INTEGRAL
STARTERS WITH ELECTRONIC CONTROLS FOR REGULATING DUTY
1
ELECTRICAL ACTUATOR
1.1
1.2
1.3
The Gear Box of the Actuator offered shall be special grease filled.
1.4
1.5
2.
2.1
Independent torque and limit switches should be provided one each for
each direction of travel having 2 NO + 2NC potential free contacts.
2.2
2.3
The rating of both torque and limit switches should be 250V, 5A AC/250V,
0.46A DC.
2.4
2.5
Torque & Limit switches shall have only stainless steel flaps for better
protection against environmental condition.
2.6
3.
4.
1200 starts/hour
600 starts/hour
5.
6.
ACTUATOR MOTOR
auma india
6.1
Motor shall be suitable for power supply of 415V, 3Ph, 50Hz, AC.
6.2
Motor shall be squirrel cage induction type and shall generally conform to IS
325.
6.3
6.4
6.5
6.6
6.7
6.8
6.9
It should be possible to separate the motor from the lubricant filled gearing
of the Actuator allowing easy replacement of motor without loosing any
lubricant regardless of mounting position.
7.
8.
9.
All control and power connections are brought out to plug in type
connectors for customer connections. Separate plug in type connectors
shall be provided for control and power connections. The plug in type
connectors shall be suitable for termination of wires of size 2.5 mm (max.)
for control and 4 mm (max.) for power connections.
10.
11.
The Actuator shall be painted with corrosion proof epoxy resin paint. Paint
shade shall be DA grey.
12.
12.1 The Position Transmitter provided shall be of 2-wire R-I converter to give an
output of 4-20 mA. Input power supply to transmitter card shall be 24V, DC.
12.2 Accuracy of Position Transmitter card shall be less than 1%.
12.3 Position Transmitter card shall be suitable for operating in a temperature
range of
-20C to +80C.
12.4 Position Transmitter card shall be epoxy filled with minimum IP 66
protection class. Bare PCB card is not acceptable.
auma india
13
13.1 Integral starter unit will be with Electronic control logic. Entire unit along
with basic Actuator will conform to IP67 Encl standards.
13.2 Selector switch LOCAL-OFF-REMOTE with push buttons OPEN-STOP-CLOSE
(for local operation) with indication lamps for running OPEN and running
CLOSE.
13.3 Electromechanically interlocked contactor are to be offered as starters.
Optionally thyristor starters can be offered instead of electro-mechanically
interlocked reversing contactors.
13.4 The selection of the following models will be available through DIP switch
programming.
Tripping by close torque or close limit switch will be available.
Inching or non-inching (hold-on) for remote command will be field
configurable.
13.5 Isolated 24V DC output will be available for customers use or for position
transmitter within Actuator.
13.6 24V DC remote command signal (OPEN-STOP-CLOSE) from DCS will be
isolated from control electronics through opto-isolator.
13.7 The following individual status annunciation LEDs (Color-Green) will be
available locally (integral to Actuator) to annunciate the following for easy
local monitoring.
Actuator in local mode
Actuator in remote mode
Actuator running in OPEN
Actuator running in CLOSE
Actuator in inching mode
Actuator in self retaining mode
Limit switch OPEN trip
Limit switch CLOSE trip
24V DC Control voltage availability
24V DC availability for customers use.
View port shall be provided on integral starter unit to monitor the above
status annunciation.
13.8 The following individual fault annunciation LEDs (Color-Red) will be made
available locally (integral to Actuator) for easy trouble shooting by field
personnel.
Torque switch OPEN
Torque switch CLOSE
Thermoswitch trip
Thermal overload relay trip
Motor single phasing
Common fault (inclusive of any one or combination of above fault)
View port shall be provided on integral starter unit to monitor the above
status annunciation.
auma india
13.9 A common potential free contact will be available to annunciate the
following faults.
Thermoswitch trip
TOLR trip
Torque switch trip
13.10 Thermal overload relay to trip Actuator in case of overload.
13.11 The PCBs will be split into different functional modules mounted on a
motherboard to facilitate easy trouble shooting and replacement. The
different functional PCBs will be slot specific and non interchangeable
among themselves.
13.12 For easy maintainability, interchangeability and less maintenance down
time plug in connections / design shall be provided between : a)
Integral starter unit and basic Actuator.
b)
Between external customer connections and Actuator.
13.13 OPEN-CLOSE indication LAMP/ LED will be available for indication of full
open / full close position.
13.14 Potential free contacts for LOCAL-OFF remote positions will be available.
13.15 Time delay will be introduced between tripping of torque switch close and
torque switch open, i.e., torque switch open will be ignored for 3 seconds
after tripping of Torque switch close.
13.16 Automatic phase correction facility will be available.
13.17 Potential free contact for annunciation of power failure will be available.
13.18 ELECTRONIC POSITIONER
13.18.1 Electronic positioner shall be a part of the integral starter unit.
13.18.2 Positioner shall be suitable for accepting command and feedback signals
of
4-20mA and position the Actuator accordingly.
13.18.3 Position shall have deadband adjustable from 1% to a maximum of 2.5%
to ensure better positioning accuracy.
13.18.4 Positioner shall have inbuilt time delay adjustable from 0.5 to 15
seconds.
13.18.5 Positioner shall have output relay contacts with maximum load capacity
of 230V, 10A (resistive load).
13.18.6 Positioner shall be suitable for an ambient temperature of -20C to
+80C.
13.18.7 The Positioner shall be field configurable having DIP Switches to enable
selection of any of the following modes on loss of remote command
signal (4-20mA)
Fail Open
auma india
13.19
Fail Close
Fail As is
SIGNAL ISOLATOR
auma india
1.
2.
3.
4.
6.
b) SAR
Safety
a) Double-break micro switches or limit and torque switching.
b) If the switching point of limit switch gear has been overturned
inadvertently by manual operation, the switching point itself does not
change. No resetting is therefore required.
c) Handwheel does not rotate during power operation.
d) Manual drive is automatically disengaged when motor starts.
e) Design of stem nut makes it possible to remove the actuator from the
valve but maintaining valve operability.
f) 3 nos. Thermal switches embedded into the motor windings for direct
monitoring of winding temperatures as standard.
Easy setting
7.
5.
8.
a.
auma india
b.
c.
Reduction gear unit (RGU) and dial type continuous local mechanical position
indicator for local indication. (RGU converts no. of turns of Actuator output
into 2700 rotation).
Potentiometer for remote position transmission, which gives voltage feedback
corresponding to valve position.
2 limit switches and 2 torque switches of 2 NO + 2 NC contacts (instead of
standard
1 NO + 1 NC contacts).
Four train gear limit switching consisting of :
a) 4 limit switches of 2 NO +2 NC contacts.
OR
b) 4 limit switches of 1 NO + 1 NC contacts.
OR
c) 2 limit switches of 2 NO + 2 NC & 2 nos. of 1 NO + 1 NC.
Auxiliary limit switches (2 nos. OR 4 nos.) of 1 NO + 1 NC
Space heater in switch compartment (240 v single phase, 10 watts).
Electronic position transmitter OR resistance to current convector (3 wire / 2
wire) (RWG 1001/2002) which takes input from potentiometer and converts
into the feed back signal of 4 - 20mA DC (RWG needs supply voltage of 24
volts DC 15%).
RWG has a span setting screw and is mounted in actuator switch
compartment.
Electronic Positioner (CU01), which compares the incoming 4-20mA signals
from the actuator and the controller in case of difference, operated the
actuator through relay till both the signals equalise (Positioner needs supply
voltage of 24V DC 1V).
Power supply unit (PS01) to convert 110 V AC or 220 V AC supply to 24 V DC,
which is used as an input to RWG/CU01.
Remote position indicator (96mm x 96mm) supplied loose for analog position
indicator.
auma india
R-I CONVERTER
RWG 1001
Application :
This device is for the transformation of a resistance value into a proportionate
current signal. It can be placed e.g. in actuators, where the position is determined
by potentiometer and a 0/4-20mA signal is being brought out.
Version :
The components are enclosed in a plastic housing and covered by an epoxy filling
Electrical connection is by faston plug 2.8 x 0.5mm.
As potentiometer transmitter preferably a potentiometer of 4.7k Ohm should be
used, so that the reference voltage source is not overloaded.
Block diagram :
MODE OF OPERATION :
A reference voltage point Uref in the device (temperature compensated) delivers
the supply voltage for the potentiometer transmitter. With the multiturn
potentiometers P1 & P2 the position of the zero point and the total amplification
can be adjusted over the input amplifier V1. The amplifier V2 converts the output
signal from V1 into an output current of 0-20mA or 4-20mA. This is independent
of the load within the range of 0 to 600 ohms. The lowest value 0mA or 4mA can
be adjusted with P1.
auma india
R-I CONVERTER RWG 1001
Setting instruction :
When delivered the device is adjusted so that the mechanical and electrical zero
point coincide, i.e. the initial value 0 Ohm from the potentiometer transmitter
corresponds to an output current of 0mA.
Sequence of operations :
1. Setting for Actual-Value-Signal 0-20mA
1.1
1.2
1.3
1.4
1.5
1.6
Carry out working steps as mentioned above under 1.1 till 1.6
With potentiometer P2 adjust to 16mA
Bring actuator to end position CLOSED
Set the initial value to 4mA with adjusting potentiometer P1. Herewith the
end values
Check setting for both positions and when necessary, readjust slightly.
auma india
ELECTRONIC POSITION TRANSDUCER - RWG 2002
Setting instruction :
When delivered the device is adjusted so that the mechanical and electrical zero
point coincide, i.e. the initial value 0 Ohm from the potentiometer transmitter
corresponds to an output current of 4mA.
Sequence of operations :
Setting for Actual-Value-Signal 4-20mA
1.1
1.2
1.3
Turn adjusting potentiometer P1 to the right till the output current starts
increasing.
1.4
1.5
Turn adjusting spindle at reduction gear to the right till the output signal
starts increasing. This is necessary since at potentiometers the electrical
swing angle is often not the same as the mechanical swing angle.
1.6
1.7
1.8
Move once again to end position CLOSED for checking the setting, if
necessary readjust.
auma india
INDUCTIVE POSITION TRANSMITTER SYSTEM IWG - 1002
Setting instruction :
For setting of zero position or max. swing, beginning always with setting zero
position. The mechanical zero position (
- 0) must correspond to the electrical
zero position, otherwise setting of potentiometers P1 and P2 will be influenced by
each other. For example, displacement of the zero position by 1mA will cause the
same displacement of end position, since zero position correction is done by
additive process.
When delivered from our works the device is adjusted so that mechanical and
electrical zero point coincide, i.e., the initial value ( - 0) of the IWG corresponds to
an output current of
0 mA.
Sequence of operations :
1.
1.1
1.2 Turn adjusting potentiometer P1 clockwise till the output current starts
increasing.
1.3
1.4
1.5
1.6
Move once again to end position CLOSED for checking the 0 point, if
necessary readjust.
Maintenance :
The inductive transmitter system IWG 1002 needs no maintenance.
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INDUCTIVE POSITION TRANSMITTER SYSTEM IWG 1003
Setting instruction :
For setting of zero position or max. swing, Begin always with setting zero position.
The mechanical zero position must correspond to the electrical zero position,
otherwise setting of potentiometer P1 and P2 will be influenced by each other. For
e.g : Displacement of the zero position by 1mA will cause the same displacement
of end position, since zero position correction is done by additive process.
When delivered the device is adjusted so that the mechanical and electrical zero
point coincide, i.e. the initial value 0 Ohm from the potentiometer transmitter
corresponds to an output current of 0mA.
Sequence of operations :
Setting for Actual-Value-Signal 4-20mA
a) Drive actuator to end position CLOSED (corresponds to 4 mA).
b) Turn adjusting spindle at the reduction gearing to the left (anti-clockwise)
for bringing potentiometer transmitter to mechanical starting position
(a=0). A slip clutch prevents damages at the potentiometer transmitter.
c) Turn adjusting potentiometer P1 to the right till the output current starts
increasing.
d) Turn adjusting potentiometer P1 back till a residual current of 4mA is
reached. Herewith it is assured that the 0-point is not crossed.
e) Turn adjusting spindle at reduction gear to the right till the output signal
starts increasing. This is necessary since at potentiometers the electrical
swing angle is often not the same as the mechanical swing angle.
f) Drive actuator to end position OPEN
g) By adjusting potentiometer P2 (amplifying) set to the end value 20 mA.
h) Move once again to end position CLOSED for checking the setting, if
necessary readjust.
i) Setting for Actual-Value-Signal 4-20mA
j) Carry out working steps as mentioned above under 1.1 till 1.6
k) With potentiometer P2 adjust to 16mA
l) Bring actuator to end position CLOSED
m) Set the initial value to 4mA with adjusting potentiometer P1. Herewith the
end values
n) Check setting for both positions and when necessary, readjust slightly.
Maintenance
The inductive transmitter system IWG 1003 needs no maintenance
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SPARE PARTS
(SA6 - 100)
When placing orders for spare parts it is essential to mention order number,
works number and type of the actuator (refer to name plate). Parts with number
in a circle,
e.g 8 , will be supplied complete only.
Part
No.
Designation
Part
No.
Designation
27
29
Handwheel
30
Handwheel retainer
35
Declutch lever
36
37
Compression spring
01
Declutch latch
02
10
Tension spring
03
12
04
13
05
O-ring (handwheel)
14
06
15
Retaining plate
07
16
Return spring
010
Quad ring
17
Spacer
013
Oil seal
18
Bushing
014
Oil seal
19
017
Ball bearing
21
021
Circlip
23
Bearing flange
022
Circlip
24
023
Circlip
25
Compressing spring
024
Circlip
26
Clutch ring
025
Circlip
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(SA6 - 100)
Part
No.
Designation
Part
No.
Designation
027
Snap ring
2.05
028
Lid
2.06
Lock washer
030
2.09
Flat washer
031
032
033
034
035
038
Cotter pin
3.1
Indicator assembly
039
Parallel key
3.5
Indicator glass
041
3.6
043
Spring washer
3.01
O-ring
045
Lock washer
3.02
047
Lock washer
3.03
Lock washer
048
4.4
052
Support washer
4.7
056
Roll pin
4.8
058
Star washer
4.11
4.12
2.1
Motor pinion
4.13
Bearing locknut
2.2
Spur gear
4.21
2.3
4.22
2.4
Shield
4.23
Thrust ring
2.6
Worm gear
4.24
2.7
Motor
4.75
2.8
Gasket
4.05
Stud bolt
2.02
O-ring
4.06
Flat washer
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(SA6 - 100)
Part
No.
Designation
Part
No.
Designation
4.07
6.1
4.08
Cap
6.2
4.09
6.7
6.8
7.1
7.2
7.05
7.06
Lock washer
5.1
5.2
9.1
Potentiometer *
9.01
9.02
Lock washer
5.01
31
5.02
44
5.03
45
5.04
46
5.05
5.06
Lock washer
5.07
Conduit gland
5.08
Thrust washer
5.09
Seal ring
5.10
O-ring
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SPECIFICATION FOR SECONDARY WORM GEAR BOXES
1
1.1
1.2
1.3
The secondary Gear Box shall be self-locking having 360 degree full worm
wheel. It shall be possible to position and use extra 3 quadrants of worm
wheel available.
1.4
1.5
1.6
The secondary Gear Box shall have minimum IP67 protection class.
1.7
The Gear Box housing shall be grease filled and suitable for any position
mounting.
1.8
It shall be possible to change the version of the Gear Box for the following
operation:
a)
b)
anti-
1.10 The Gear Box shall be painted with corrosion proof epoxy resin paint. Paint
shade shall be manufacturers standard.
2
2.1
2.2
Secondary Gear Box shall be foot mounted with lever arrangement design.
2.3
The secondary Gear Box shall be self-locking having 360 0 full worm wheel. It
shall be possible to position and use extra 3 quadrants of worm wheel
available.
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2.4
2.5
2.6
The secondary Gear Box shall have minimum IP67 protection class.
2.7
The Gear Box housing shall be grease filled and suitable for any position
mounting.
2.8
It shall be possible to change the version of the Gear Box for the following
operation:
a)
b)
anti-
2.10 The Gear Box shall be painted with corrosion proof epoxy resin paint. Paint
shade shall be manufacturers standard.
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SPECIFICATION FOR SECONDARY BEVEL GEAR BOXES
1.
All Gear Operators shall have Bevel Gear transmission with completely
enclosed construction. The gear casing shall be designed adequately to
withstand shock and vibration of the pipe line. The design shall be compact
and less weight and shall not cause any trouble during operation at sites.
2.
The Gear Box shall be filled with Grease. The specification of lubricant i.e.,
Grease shall be furnished. There shall be no leakage of lubricant from the
Gear Box.
3.
The Gear Operator shall be suitable for mounting in any position to suit the
site requirements.
4.
It shall be possible to use the same Gear Operator for different application
(Rising and Non-Rising stem) by changing only the output drive of the Gear
Operator.
5.
The Gear Operator shall have base suitable to take the thrust with Needle
roller bearing. A blank High Tensile Brass or Aluminum Bronze drive sleeve
shall be provided as a standard supply.
6.
The assembly of all gears, shafts etc., shall be done properly to have a
smooth operation without any noise.
7.
The flange for connecting the valve shall have dimensions as per DIN 3210 /
ISO 5211 standards.
8.
9.
The Bevel pinion shall be of case hardened steel and gear of alloy steel
EN19 with suitable heat treatment.
10.
11.
The Bevel pinion shall be of case hardened steel and gear of alloy steel
En19 with suitable heat treatment.
12.
All Gear Operators shall have stem protection covers for rising stem
application.
13.
The Gear Operator shall be painted with corrosion protection Epoxy based
paint.
14.
15.
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16.
17.
2.
3.
Full worm wheel design making the gear box suitable for either multi turn or
quarter turn operation. In case of quarter turn operation extra 3 segments
available for repositioning for future use, if required.
4.
A separate spline coupling provided for fixing the gear box on to valve
shaft. No orientation problems while mounting the gear box on to the valve
shaft. Gear box suitable for mounting in any position.
5.
6.
7.
Mechanical end stoppers are provided in the form of unique spline guided
bush (screw & nut mechanism for smaller gear boxes) on input worm shaft.
This allows for set 90 operation. Positive feeling when end positions are
reached while manually operating the valve.
8.
The chances of damage to the gear box housing are less as only input
torque is sensed (which is much less than the output torque).
9.
Proven design models upto 18,000 kg-m output torque manufactured and
supplied to customers in india.
10.
The gear boxes beginning with 200 kg-m output torque can be supplied in
various ratios to meet installation demand.
11.
Auma Worm gear boxes offer high mechanical advantages (ratio of output
torque to input torque). This results in lesser input torque requirements and
thus optimizes the electrical actuator selection. This is a great advantage to
the end user considering that the economical selection / sizing is possible.
12.
Different versions of Gear boxes (LR, RL, L & R) are available, giving wide
choice for selection, considering plant requirements.
auma india
WORM GEAR BOX (FLANGE MOUNTED)
Designation
Output Torque
Kgm
Valve Mtg.
flange
Suitable Actuator
Manual
Motor
GS40.2
42
30
F 07
(F 10)
SA3 / SA6
GS63.2
85
60
F 10
(F 12)
SA3 / SA6
GS80.2
140
100
F 12
(F14)
SA6 / SA12
GS100.2
VZ4
280
200
F 14
(F 16)
SA6 / SA12
GS125.2
VZ4
560
400
F 16
(F 25)
SA 25
SA6 / SA12
GS160
GZ14
1125
800
F25
SA50
SA6/SA12
GS200
GZ16
2250
1600
F30
SA100
SA25/SA12
SA6
GS250 + GZ25
4500
3200
F35
SA50/SA25
SA12
GS315 + GZ30
9000
6300
F40
SA50/SA25
SA12
GS400 + GZ35
18000
12500
F48
SA100/SA50/SA25
GS500 + GZ40
36000
25000
F60
SA100/
SA50/SA25
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Criterion for selection of auma actuator and gear boxes
Valve Type
Gate Valve
Globe Valve
Sluice Valve
Pinch Valve
Gate Valve
Globe Valve
Sluice Valve
Pinch Valve
Gate Valve
Globe Valve
Sluice Valve
Pinch Valve
Gate valves
Control valves
Pinch valves
Operating
Movement
-or -
-or -
-or -
Butterfly valve
Dampers
Butterfly valve
Louver Dampers
Ball valves
Diverters
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SELECTION PROCEDURE
PART
TURN VALVES
DAMPERS ETC.)
: (E.g. : BUTTERFLY
VALVES,
BALL
VALVES,
PLUG
VALVES,
LOUVRE
In part turn valves, the final movement of valve shaft required is normally 90 0.
The electrical actuators are primarily multi-turn type and hence it is necessary to
employ an intermediate worm gearbox between the actuator and the valve so as
to achieve 900 angle of rotation.
Auma offers the following two types of worm gearboxes :
Direct flange mounting type GS
Foot mounting type GF
Data required :
1.
2.
3.
4.
5.
6.
7.
*
Type of valve
Max. valve torque * (unseating torque)
Type of service/duty
Angle of travel (normally 900)
Operating time required
Shaft dia.
Mounting flange details
Minimum data :
1.
2.
3.
4.
Select a gearbox type whose Output torque for motor operation is more
than or equal to required valve torque.
In this case, gearbox type is GS160 whose maximum torque capacity for
motor operation is 8000Nm.
Step 2 :
Selection of Actuator
auma india
Please note that economical sizing of actuator can be done by using higher
reduction ratios considering operating time requirement. This is achieved
by employing a primary reduction gearbox having different ratios.
Refer to the bottom-most row in the Technical data for different operating
time in seconds for 900 at different actuator output speed.
In this case, 3 options are available for selection :
Option 1 :
Option 2 :
Option 3 :
Note :
Out of the above three options, any one suitable combination can be selected
considering the operating time.
After selecting the suitable model, following important points to be checked :
1.
2.
3.
Note :
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SELECTION PROCEDURE
LINEAR OR MULTI TURN VALVES
(E.g. : GATE, GLOBE DIAPHRAGM TYPE ETC.)
For output thrust upto 190KN and output torque upto 100 kgm, Auma multi turn
actuators can be directly selected and mounted on the valve. However, Auma
also offers bevel gear boxes type GK and spur gear boxes type GST for upto
and higher torque/thrust requirements.
Data required :
1.
2.
3.
4.
5.
6.
7.
8.
Type of valve
Max. thrust in case of rising stem valves.
Max. torque in case of rotating stem valves.
Type of service/duty.
No. of turns of stem per stroke OR stroke and stem thread details.
Operating time
Stem diameter
Mounting details
EXAMPLE
Minimum data :
1.
2.
3.
4.
Select gearbox type whose max. thrust permissible is more than or equal to
required thrust.
In this case, gearbox type is GK25.1 whose maximum thrust permissible is
320KN.
Step 2 :
Selection of Actuator
auma india
Referring to the Technical Data of Gearbox catalogue (GK10-35), suitable
actuator model given in the table to be selected.
The required output rpm of the actuator can be calculated as follows :
Actuator output rpm = No. of turns of valve/stroke x Reduction ratio of
gearbox
-----------------------------------------------------------------------------x 60
Operating time in Secs.
In this case, suitable actuator model in SA50
and
20 x 6
Actuator output rpm = --------- x 60 = 120 rpm
60
Choose the nearest available actuator output speed (refer Auma actuator
catalogue for details) i.e. 125 rpm.
Hence the selected combination is GK25,1A/SA50E125 and the revised
operating time 52 secs.
Where actuator designation SA50E125 indicates open-close duty actuator
SA50 with output drive type E having output rpm of 125
Note :
When coupling Auma actuator with Auma Gearbox, always output drive
type E should be employed.
Note : 1.
2.
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auma india
TRANSPORT, STORAGE AND HANDLING INSTRUCTIONS
a)
ACTUATOR :
TRANSPORT :
2.
STORAGE :
Even in watertight enclosed actuators condensed water collects due to
temperature fluctuations.
This may damage sensitive internal parts.
Damages can be avoided by observing the following points:
3.
LONG-TIME STORAGE :
In case actuators are stocked for a long period (more than 6 months) the
following points must be observed additionally :
4.
COMMISSIONING :
The caution advised for electric devices applies also for actuators.
Especially safety instructions (such as VDE/TAB etc.) must be adhered too.
Check visually for possible damages caused by transport or storage.
Measure insulation resistance of motor before switching on. In case it is
less than 500K Ohms this is an indication for humidity in the winding. Motor
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must be removed in order to dry. It can be heated with a hot-air fan or in an
oven (NOTE : max. permissible temperature 1000 C).
Furthermore please refer to our operation instructions. In case they are not
available with you, request a copy from us.
The following points are very important :
-
They must be
auma india
TRANSPORT, STORAGE AND HANDLING INSTRUCTIONS
1. TRANSPORT :
2. STORAGE :
a)
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- 44 Kgs.
- 50 Kgs.
- 54 Kgs.
auma india
GS 100.2 with SA12
- 70 Kgs.
GS 100.2/VZ4 with SA6 - 74 Kgs.
auma india
b)
Refer Fig A shown below for handling of Worm Gear Boxes model GS
160 and above & Fig B for GS with GZ gear box.
Put 2 nos. suitable eyebolt on either side of the assembly as shown in
the above figure and lift gently by putting rope with the hook to
eyebolt.
Handle carefully so that, the gear box does not tilt in opposite
direction or it does not slip.
Fig A
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Fig B
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Fig C
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OPERATION INSTRUCTIONS
auma india
TABLE OF CONTENTS
1.
2.
Service conditions
3.
4.
Manual operation
5.
Electrical connections
6.
Test run
7.
8.
9.
10.
Maintenance
auma india
1.
SERVICE CONDITIONS
AUMA multi-turn actuators can be used at following ambient conditions :
SA
4.
MANUAL OPERATION
Attention : Manual operation should only be engaged if motor stands still.
Push declutch lever as indicated by arrow.
If resistance felt turn handwheel slowly
while lever is pressed till manual drive
engages.
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Manual disengages automatically when motor is started.
5.
ELECTRICAL CONNECTION
For 3 phase Ac motor
Check whether power supply (type of current voltage & frequency) suits
the motor (refer to motor name plate).
Take off terminal compartment cover.
Connect control wires according to wiring diagram (ref terminal plan
inside the terminal compartment cover).
Connect earth to terminal marked.
Use suitable size cables for the glands supplied.
Attention : Enclosure IP67 is only guaranteed if correct cable sizes are
used.
The two circuits of one switch are
suitable only for the same potential.
Different potentials require tandem
switches.
Valve manufacturer decides whether
switching off in end positions should
be by limit (limit seating) or torque (torque seating).
AUMA motors have 3 thermo switches as standard in series.
Full motor protection is guaranteed with correct connection of the
thermo switches. If these are not connected, our guarantee for the motor
is invalid.
Clean sealing faces at cover for terminal compartment. Check whether
O-ring is not damaged. Apply thin film of non-acid grease to sealing
faces.
Place cover in position & fasten 4 screws firmly.
6.
TEST RUN
auma india
Remove cover at switch compartment and mechanical position indicator
disc
Check whether limit switches tripped. Valve closed (WSR) valve open
(WOL).
In case tripped ref. pt. 7 for releasing.
Bring valve manually to intermediate
position. Turn handwheel anti-closurewise
for OPEN & clockwise for CLOSE.
Check phase rotation. Switch on actuator
in direction OPEN. Check direction of
rotation observing arrows at limit switch
counter gear. If sense of rotation is wrong,
switch off immediately. Interchange any
two incoming phases to the terminals
RYB (RST).
Switch on again in OPEN direction. Press
limit switch flap WOL. Motor should stop.
Repeat the same with DOL in OPEN
direction. Motor should stop. Then control
circuit is correct.
- If motor not switched off, press stop button.
- Check control circuit & set it right.
Determine overrun in both directions (overrun is turns/travel from
switching off till movement stops).
7.
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switches cam goes back to its original tripping position. Turn thrust bolt I
till it snaps back to its original position by spring action.
To test the correctness of above setting turn handwheel in opposite
direction. The cam should release the switch flap immediately (i.e. for
less than one turn of handwheel). In case of not releasing repeat the
above steps again.
Setting for end position OPEN
Turn handwheel anticlockwise till valves is fully open. Consider possible
overrun as in pt.6 by backwinding as required.
Set limit switching by spindle B procedure as explained above for end
position CLOSED.
Check the correctness of setting as explained in CLOSED setting
procedure.
8.
If the actuators switched off by torque switch over its travel before
reaching an end position please check whether valve stem is damaged
or dirt adhering to it. If necessary and with valve makers consent the
setting of tripping torque may be raised slightly.
9.
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Indicator disc rotates approximately 2700 at full travel from OPEN to CLOSE
or vice versa.
A suitable reduction gearing was installed at our works. If turns per stroke
are changed subsequently the reduction gears may have to be changed
too.
Run actuator to end position CLOSE
Turn dial
(CLOSE)till the arrow
is in alignment with the mark on the
indicator glass.
Run actuator to end position OPEN
Turn dial
(OPEN) while holding the
other dial position, till the arrow is in
alignment with the mark on the glass.
10.
MAINTENANCE
Attention : After commissioning, check for damages on paint caused by
transport
or installation. Do necessary touch up to avoid corrosion.
AUMA actuators need only little maintenance. Precondition for reliable
service is correct commissioning. It is also very important that the O-rings
at covers are placed correctly and cable glands fastened firmly to prevent
entrance of dirt or water.
We recommend :
If operated very seldom, perform a test run every six months. This
assures that actuator is always ready to operate.
Approximately 6 months after commissioning and then every year
check bolts between actuator and valve/gearbox for tightness. If
required re-tighten.
The gear-housing was filled with lubricant in our factory. This filling lasts for
several years of service.
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PRECAUTIONS
( DOs & DONTs )