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Documenti di Professioni
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Written by
Jim Borthwick
Technical and Simulator Instructor
For
DART
Drilling and Advanced Rig Training
KCA DEUTAG Drilling Limited
Copyright Notice
KCA DEUTAG Drilling Limited
No part of this document shall be reproduced in any materials, including
photocopying or storing it by electronic means without the prior written permission of
KCA DEUTAG Drilling Ltd, Training and Development department, except as
permitted by the Copyright, Designs and Patents Act 1988.
Forward
This manual and the course it accompanies are designed to show the basic
principles of how drilling jars and accelerators work. Drillers seldom get the
opportunity to use jars and often they are in doubt about the mechanisms associated
with what is happening down hole when forces are applied to the string.
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What is a jar
The most basic jar
Placement programmes
Stress wave theory
Section 6
Section 7
Appendices
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Hammer
The sliding hammer slides freely between an upper and lower stop. The claw
at the bottom is hinged in such a way that whenever an upward blow is
delivered it closes gripping what ever it is applied to.
The claw is placed in a position suitable for grabbing the nail head. A
downward blow is applied by sliding the hammer down and striking the lower
stop with a force. This embeds the claw into the wood at a sufficient depth to
put it below the level of the head of the nail.
The hammer is then slid up rapidly and the hammer impacts the upper stop
with a force, this closes the claw and moves the nail up a little. Repeating this
process will eventually move the nail up until it is completely removed.
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Inner
Mandrel
Outer
Barrel
The inner mandrel is not fixed to the outer barrel; it uses mechanical stops or
shoulders to prevent it sliding all the way out. The distance that the mandrel
can slide relative to the outer barrel is referred to as the stroke.
The total stroke can vary with make and size, it can range from 12 inches to
28 inches, although these values are not absolute, some types of Jar can
have smaller or longer strokes.
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Tension
Compression
Torque
There is also another force which has to be taken into account, it is,
Pressure
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Shoulders
Knocker
Spline
The inner mandrel can slide in and out of the outer barrel and still be able to
transmit rotational forces.
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= 350,000 lbs
= 250,000 lbs
= 30,000 lbs
= 10,000 lbs
= 32,000 lbs
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Mechanical Jar
Hydraulic Jar
Hybrid Jar
The only specific make of Jars we will discuss is the Hydrajar and the
Dailey Hydraulic Drilling Jar.
Dual Acting
Dual acting means that they are capable of jarring up and down.
The Blow
The blow or hit comes from shoulders or knockers striking each other when
the Jar becomes fully open or fully closed. These parts are often referred to
as the hammer and the anvil. The discussions on specific makes of Jar will
highlight how the blow is transmitted on that particular Jar
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Ports
Some Jars have ports in the outer barrel to allow pressure equalisation
between fluid in the Jar and the well bore as the Jar is run deeper in the hole.
The pumping forces act differently on different makes of Jar, however it acts
on all Jars to some degree. Trapped pressure also acts in a similar manner to
the pressure losses between the Jar and the bit nozzles; this pressure is the
pressure as read on the stand pipe pressure gauge.
The following pages describe how pressure acts on two types of popular Jars
made by two different manufacturers.
The first is the Smith Services HE Group Hydrajar and the second is the
Dailey Hydraulic Drilling Jar. These Jars are discussed in particular because
of their popularity, reliability and ease of use. The author and the company
make no marketing comparisons or express a preference of any particular
make of Jar.
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Down weight
Weight below jar
Pump open force
Friction of seals and mechanical parts
= 300,000 lbs
= 30,000 lbs
= 32,000 lbs
= 10,000 lbs
Each manufacturer of Jars provides tables to determine what the pump open
force is. These tables should come with the other Jar paperwork, if not contact
the vendor; they will usually make reference to their website which sometimes
allows free downloading of the tables in PDF format.
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These are only 2 examples, the other makes of Jar will have different pump
open areas because of the difference in design, it is important that you use
the correct table for the Jar in use.
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Inner mandrel
Outer barrel
Jar up and down trip settings are usually different, the up trip setting is usually
higher than the down trip setting. Ensure that the value for the Jar in use is
known.
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A piston which slides freely up and down between two stop shoulders.
A detent area which acts as a cylinder for the piston, it forms a seal that
will not allow hydraulic oil to pass.
A metering port, this is a small communication port which will allow oil to
pass from one chamber to the other very slowly
The seven illustrations above show how the hydraulic up-latch in the
Hydrajar works.
1.
2.
3.
4.
5.
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2
3
4
5
6
The Hydrajar may take up to 7 minutes to fire when it moves from fully open
to fully closed, this is because the piston needs to travel all the way through
the detent.
1.
2.
3.
4.
The Jar is fully open, both pistons are on the lower stops.
The Jar starts to close and the pistons make contact with the detents.
The pistons slide up towards the upper stops.
The pistons are now on the upper stops, the top latch has opened the bypass allowing oil to pass freely from the lower chamber to the upper
chamber. The lower piston has closed the by-pass and the oil can now
only meter through the metering port slowly.
5. The Jar is being lowered further and string weight is being applied to fire
the Jar down.
6. The Pistons exit the detents and the drill collars and heavy weight drill pipe
accelerate, the shoulders on the mandrel and outer barrel collide providing
an impact to the string.
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1
2
Again the Jar may take up to 7 minutes to fire in the long stroke.
1. The Jar is fully closed.
2. The Jar starts to open and the pistons make contact with the detent.
3. The Jar continues to open and the pistons slide from the upper stop to the
lower stop, the lower piston has opened the by-pass port and the upper
piston has closed the by-pass port.
4. The Driller has applied a force to fire the Jar up, the lower piston moves
unrestricted through the lower detent, the upper piston can only move
through slowly in its metering cycle.
5. The Driller has been waiting for up to 7 minutes and the pistons are about
to exit the detent.
6. The pistons exit the detent and the Jar opens very quickly as the potential
energy in the stretched string is turned into kinetic energy.
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2
3
4
A full description of the calculations for cocking and firing the Jar is in the
appendix section of the manual.
1. The Jar is fully open.
2. The Driller lowers the string and the pistons contact the detent sliding them
to the upper stops.
3. The pistons are now inside the detents.
4. The Driller picks up and applies his desired firing force.
5. The pistons only need to slide approximately 50mm to exit the detents; the
waiting time is only 2 minutes with low over-pulls. The Jar fires up again.
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Notice that the rotating limit for milling is 50 hours in all cases. Milling
produces particularly high rotational vibrations; this accelerates fatigue in high
strength materials. Jars should only be included in a string for milling after
very careful consideration.
Contact the Manufacturer of the Jar for information and advice when milling
with Jars. Never exceed the recommended rotating hours. If the Jars have
been used to mill for a period prior to drilling, contact the manufacturer for
advice on the limit for drilling rotating hours, they will have to be reduced due
to the time spent milling.
High strength materials can be prone to stress corrosion cracking in high
chloride or sulphide environments.
The Hydrajar oil can get hot when jarring for long periods, this is due to
friction. The Jar may fire before sufficient tension has been applied; in this
case the Jars have to be left to cool down.
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The Jar will fire down if the driller continues to go down after it is cocked.
They are subject to Jar extension forces.
They have detent limits.
They have rotating hour limits.
They are prone to the same failure mechanisms as any other high strength
material.
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ing
ton
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MGR L XArea
NP = L
SWT
Where,
SWT
L
MGR
XArea
Stand
NP
Example
96
5004.5
NP = 279
96
NP = 279 (52.13)
NP = 226.87
The neutral point can only be calculated this way for a vertical well, deviated
wells require the use of software to accurately determine the neutral point
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Where
DW
UW
WBJ
JF
POF
=
=
=
=
=
Example
UW
DW
WBJ
JF
POF
X
=
=
=
=
=
=
350,000lbs
250,000lbs
40,000lbs
10,000lbs
20,000lbs
Desired firing force
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lbs
lbs
lbs
lbs
inch
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
psi
M
psi
Over-pull applied
Returns
Yes/No
Jar hit 1
Jar hit 2
Jar hit 3
Jar hit 4
Jar hit 5
Jar hit 6
Jar hit 7
Jar hit 8
Jar hit 9
Jar hit 10
Jar hit 11
Jar hit 12
Jar hit 13
Jar hit 14
Jar hit 15
Jar hit 16
Jar hit 17
Jar hit 18
Jar hit 19
Jar hit 20
Jar hit 21
Jar hit 22
Jar hit 23
Jar hit 24
Jar hit 25
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lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
Pump rate
Jar up or
down
Torque
Packed off
gpm Return flow
Delay
Ft/lbs
time
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Ft/lbs
Yes/No
%
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
secs
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L =
735294 W e
ft
dP
Where
L
e
W
dp
=
=
=
=
=
=
=
=
?
30 inches
19.5 lb/ft
50,000lbs
Constant is 735294
L =
735294 19 . 5 30
ft = 8602 . 9 ft
50000
L = 8602.9 ft
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TA =
620604
= 539655 lbs
1.15
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