MD He Tema Asme v0.1

Program User Guide :
Mechanical Design of H / E in acc. with TEMA & ASME
1.
Doc. No.
Date
Revision
Sheet No.
Introduction
PUG - MDHE - 100

2005. 8. 15.
0 1
1
of
1
This guide is intended to outline a program for mechnical design of heat exchangers in accordance with
TEMA and ASME.
2.
References
The program is based on the following, which shall be referred to for further understanding.
Design
TEMA, 8th Ed., 1999
ASME Sec. VIII, Div. 1
Materials
ASME Sec. II - D
JIS B 8243 - 1981,
6, " "
Technicals
Process Vessel Design Manual, Dennis R. Moss
Design of Process Equipment, 3rd Ed., K. K. Mahajan
Catalogues for Flanges
3.
Future Development
Description
Pipe Shell
Nozzle
Saddle
Nozzle External Load
Thermal Stress Calculation
Shell Expansion Joint
Floating Head
4.
Version
0.1
0.1
Remarks
Program Architecture
Inside the Program
" IS "
" shell "
" channel "
" s... "
" c... "
" cv "
" ts "
" s.flg "
" c.flg "
Data Files
" materials ASTM "
" materials common "
" materials JIS "
" materials KS "
5.
Date
05. 8. 15.
05. 8. 15.
Input and Summary Sheet

Calculation Sheet for Shell
Calculation Sheet for Channel
Calculation Sheet for Shell ...
Calculation Sheet for Channel ...
Calculation Sheet for Cover
Calculation Sheet for Tubesheet
Calculation Sheet for Shell Flange
Calculation Sheet for Channel Flange
Stress Values of ASTM / ASME materials

Material Index, Flange Data, Modulus of Elasticity, ...
Stress Values of JIS materials
Stress Values of KS materials
General Information
Data are inputed via cells with blue words / numbers and comboboxes.
Attention shall be paid to cells with red words / numbers.
Sheet .
NTES
Narai Thermal Engineering Services
Design Notes :
Mechanical Design of H / E in acc. with TEMA & ASME
1.
Introduction
Doc. No.
Date
Revision
Sheet No.
DN - MDHE - 100
2005. 3. 17.
0
1
of
1
These notes are intended to help designers follow normal design practices, and further reach an optimum
design.
2.
Notes
Flange
The procedures are from Taylor Forge Bulletin No. 502, 7th Ed., " Modern Flange Design ".
In general, bolts should be used in multiples of four(4).
For large diameter flanges, many smaller bolts on a tight bolt circle are recommended to reduce the flange
thickness.
NTES
INPUT
Job No.
S - 01
Project
Sample
D E S I G N DATA
Code / Standard
TEMA
Type Designation A
E
&
S U M M AR Y
SHEET
for
Item No.
Service
"R"
S
H/E
M E C H.
ASME Sec. VIII Div. 1
Tube
OD >
FixedGasketed
Notes : 1.
2.
3.
4.
NTES
:
:
:
t, min.
- N/R - N/A -
Inserted
Inserted
SF 440 A
SB 410
SB 410
JIS
JIS
JIS
JIS
STPG 370 E
1
#VALUE!
STPG 370 E Pad OD >
100
### ###
STPG 370 E
1
#VALUE!
STPG 370 E Pad OD >
300
### ###
Minimum thickness required by TEMA.

Not Required.
Not Applicable
#VALUE! #VALUE!
#VALUE!
29
4.5
MD - IS - 100
Date
2005. 8. 15.
of
Type
WN
WN, SO
Ring
WN, SO, Ring
WN, SO
WN
WN
SO or Ring
SO or Ring
Flange
t std Wt.
###
###
###
###
###
- N/A ###
###
Pipe Shell 400 A
Sch.40
OD
Reduction after Forming
15
150 lb Confined
BSA ###
* for Air Cooler
Sch.40
OD
Pipe Chnl 400 A
Reduction after Forming
15
Deflection Check
### BSA ###
150 lb Confined
BSA ###
#VALUE!
%
BSP
###
###
ID #VALUE!
GW
###
###
ID #VALUE!
Bolt ### ### ### ###
30
#VALUE!
%
BSP
###
GW
###
Bolt ### ###
BSP
###
GW
###
Bolt ### ### ### ###
###
Typ. Use
Shell,Head
Shell,Head
Shell,Head
Shell,Head
Nozzle
Nozzle
Nozzle
Nozzle
Nozzle
VBA
t, req.
#VALUE!
#VALUE!
#VALUE!
- N/A #VALUE!
- N/A #VALUE!
#VALUE!
###
19
JIS
JIS
JIS
Doc. No.
0
Revision
1
Sheet No.
Available Flanges
Standard Nozzle Size, ID
TEMA
200
~
1,200
Taylor
600
~
2,400
AWWA
100
~
3,000
HHI
0
~
ANSI
10
~
600
API
650
~
1,500
MSS
650
~
1,500
JIS
15
~
1,000
KS
15
~
1,000
HE - 01
Heat Exchanger
Shell Side
Tube Side
Design Press.
kg/cm2.g
10
5
Design Temp.
300
100
No. of Passes per Shell
1
4
Corrosion Allowance
mm
3
3
Gasket
Jacket Metal,SUS Jacket Metal,SUS
Bolts
JIS
S45C
Ambient Temperature
30
C O N S T R U C T I O N DATA
Materials
Thickness, mm
Description
Type
Joint Eff. I.D., mm
Code
Spec. No.
t, min.
t, req.
t, used
Shell
plate
JIS
SB 410
0.85
400
#VALUE! #VALUE!
9
Shell Cover
plate
2:1 Ellipsoidal
JIS
SB 410
1
#VALUE!
9
Shell Flange forging
TEMA
WN
JIS
SF 440 A
#VALUE!
30
Flat Cover
forging
Welded
JIS
SF 440 A
#VALUE!
30
Channel
plate
JIS
SB 410
0.85
400
#VALUE! #VALUE!
9
2:1 Ellipsoidal
Bonnet Cover plate
JIS
SB 410
1
9
Bolted
#VALUE!
Channel Cover forging
JIS
SF 440 A
1
35
TEMA
WN
JIS
SF 440 A
#VALUE!
30
Channel Flange forging
Pass Partition plate
JIS
SB 410
#VALUE!
10
Tubesheet
forging
Baffle, Trans. plate
Baffle, Long. plate
NOZZLES
pipe
SS > N1
Pad > pipe
pipe
TS > N3
Pad > pipe
DESIGN
###
###
Pattern Rotated Triangular C.A. 0.5

Pitch
25
Rati 1.316
Groove Depth > Shell Side 0 Tube Side 4
200
Unsupported Tube Length
Channel Cover 4
#VALUE!
- N/A -
#VALUE!
Pad Th'k>
#VALUE!
Pad Th'k>
#VALUE!
#VALUE!
#VALUE!
#VALUE!
###
###
50 A
Ar ###
150 A
Ar ###
BSA
BSP
GW
Bolt
Sch.160
Sr ###
Sch.80
Sr ###
C.A. 1.5
Location >
Access or Inspection Opening >
Location >
C.A. 1.5
Access or Inspection Opening >
Requirement for Bolt Sectional Area

Requirement for Bolt Spacing
Requirement for Gasket Width
Bolt Detail, Size / Q'ty
Ar
Sr
Shell
No
Shell
No
Pipe OD
###
###
ID
###
###
###
###
Area Requirement
Strength Requirement
Doc. No.
H EAT
E X C HAN G E R
M E C HAN I CAL
05. 8. 15.
Rev.
Date
DESIGN
Job No.
S - 01
Project
Sample
Client
End User Name
Contractor
Engineering Company Name
Item No.
HE - 01
Service
5
4
3
2
1
0
MD - PV - 000
Heat Exchanger
Issued for approval.

Description
S. J. Lee
LSJ
Lee
Prepared
Reviewed
Approved

1500-11, Songjung Dong, Kangseo Gu, Busan, Korea, 618-270
www.hanilboiler.co.kr
Homepage
design@hanilboiler.co.kr
E-mail
NTES
Tel. 82 -51 -832 -1715~8

Fax. 82 -51 -832 -1719
MD - PV - 000
Lee
Approved
82 -51 -832 -1715~8

82 -51 -832 -1719
l Engineering Services
H EAT
E X C HAN G E R :
M E C HAN I CAL
DESIGN
Doc. No.
Date
Rev.
Sheet No.
MD - HE - 100
05. 8. 15.
0
1
of
T a b l e of C o n t e n t s
1.
Design Data and Summary
2.
Shell
3.
4.
5.
6.
7.
8.
9.
10.
NTES
HEAT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
EXCHANGER :
MECHANICAL
Project
Item No.
Service
DESIGN
Standard
Code
Pressure
Design
Temperature
No. of Passes per Shell
Nozzle
Tube
Shell / Cover
Shell / Cover
Method
Pressure
Corrosion Allowance
Pressure Test
0
1
of
DATA
TEMA
Type
Class "R"
ASME Sec. VIII Div. 1
SHELL SIDE
10
kg/cm2.g
300
1
3
mm
1.5
mm
0.5
mm
0.85
/
1
Spot
/
No or Full
AE S
TUBE
5
100
4
3
1.5
0.85
Spot
SIDE
kg/cm2.g
mm
mm
/
/
kg/cm2.g
DESIGN
Description
MD - HE - 100
05. 8. 15.
Sample
HE - 01
Heat Exchanger
DESIGN
Joint Efficiency
Radiography
Doc. No.
Date
Revision
Sheet No.
Type
1
No or Full
kg/cm2.g
S U M MARY
Thickness
ID
Material
Min.
Remarks
Req. Used
mm
Shell
Shell Cover
Shell Flange
Flat Cover
Channel
Bonnet Cover
Channel Cover
Channel Flange
Pass Partition
2:1 Ellipsoidal
TEMA / WN
Welded
Bolted
TEMA / WN
SB 410
SB 410
SF 440 A
SF 440 A
SB 410
###
400
###
SF 440 A
SF 440 A
SB 410
Type
###
###
###
###
###
9
9
30 150 lb
30
9
###
###
35
30 150 lb
10
###
TUBE
Description
400
BUNDLE
ID
Material
Thickness
OD
Min.
Remarks
Req. Used
mm
Tube
Tubesheet
Baffle, Trans.
Baffle, Long.
19
Gasketed
SF 440 A
SB 410
###
###
###
29
4.5
NOZZLES
Description
Material
Location
ID
OD
Thickness
Req. Used.
Pad
Material
mm
N1
N3
STPG 370 E
STPG 370 E
Shell
Shell
###
###
###
###
###
###
###
###
#VALUE!
#VALUE!
OD
t
mm
###
###
###
###
Remark
###
###
Remarks :
NTES
H EAT
E X C HAN G E R :
M E C HAN I CAL
Project
Item No.
Service
Sample
HE - 01
Heat Exchanger
Doc. No.
Sheet No.
Revision
Part
Shell
Code
ASME Sec. VIII Div. 1 UG-27 ( c ) ( 1 )
PR
S E - 0.6 P
Where,
NTES
DESIGN
t
P
R
S
E
###
10.0
0.85
MD - HE - 100
0
of
x
0
* Circumferential Stress in the Logitudinal Joint
203
-
0.6
10.0
+ ### =
###
###
mm used.
#VALUE!
minimum required thickness of shell mm

internal design pressure
kg/cm2.g
inside radius of the shell course under consideration
mm
maximum allowable stress value
###
joint efficiency for, or the efficiency of, appropriate joint in cylindical or spherical shells
corrosion allowance
mm
H EAT
E X C HAN G E R :
M E C HAN I CAL
Project
Item No.
Service
Sample
HE - 01
Heat Exchanger
Doc. No.
Sheet No.
Revision
Part
Shell Cover
Code
ASME Sec. VIII Div. 1 UG-32 ( d )
DESIGN
=(
PR
S E - 0.1 P
100
) 100 - r
t
P
R
S
E
Code
=(
=(
###
10.0
1
203
-
0.1
10.0
NTES
3.0
###
100
###
100
-
15
mm used.
###
100
) 100 - r
* 10 % Dished Head ( Torispherical Head ), t / L >= 0.002
=(
0.885
10.0
###
1
-
406
10.0
0.1
=
Where,

kg/cm2.g
mm
###
lowest efficiency of any joint in the head; for hemi-spherical heads, this includes head-to-shell joint;
for welded vessels, use the efficiency specified in UW-12
corrosion allowance
mm
thickness reduction rate after forming %
ASME Sec. VIII Div. 1 UG-32 ( e )
0.885 P L
S E - 0.1 P
* 2:1 Ellipsoidal Head, t / L >= 0.002
=
Where,
MD - HE - 100
0
of
x
inside spherical or crown radius
3.0
###
100
###
100
-
15
mm used.
###
mm
WELDING
Serivice
F LAN G E
* Design result
DESIGN
GAS K E T & B O LT D E TAI LS

Jacket Metal,SUS
cm
#VALUE!
#VALUE!
###
#VALUE!
cm ###
###
cm
#VALUE!
###
###
cm ###
###
cm ###
###
H
= G P/4
W m1 = HP + H
<- * Min. / Max., TEMA
2
18 HD = B P / 4
H
=
W
-H
19
G
m1
20 HT = H - HD
21
22 HG = W
23
5
24
25
26
27
28
29
30
31
S HAPE
K = A/B
T
Z
Y
U
g1 / g0
h0 = Bg0
6
32
33
34
35
36
37
38
39
40
41
42
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
STRESS
2 dB + t
Gasket Seating
hG = 0.5 ( C - G )
cm2
#VALUE!
kg
#VALUE!
#VALUE!
Moment,
MD
MG
MT
Mo
=
=
=
=
U
h g2
V 0 0
###
###
kg-cm
HD h D
HG h G
H T hT
MD + MG + MT
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
SKETCH
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
F
V
f
e = F / h0
cm
Mo' = HG hG
#VALUE!
FAC T O R S
h / h0
dB :
#VALUE!
###
#VALUE!
t=
* STD
30
###
h=
###
E=
W
###
R=
###
g1=
###
#VALUE!
FAC T O R S
hT
hG
HG
HT
hD
HD
B=
ID, uncorroded
g0=
###
tn =
406
400
Unit : mm
Nominal Bolt Dia.
#VALUE!
Allowable Stress
###
43 1.5 Sfo #VALUE!
#VALUE!
44
Sfo
#VALUE!
45
Sfo
#VALUE!
46
###
12,946
#VALUE!
#VALUE!
F O R M U LA
Bolt Spacing
cm2
CALC U LAT I O N S
t
3.000
= te+1
#VALUE!
= 4/3 t e + 1
#VALUE!
= /T
#VALUE!
= t3 / d
#VALUE!
= +
#VALUE!
mo = Mo / B
#VALUE!
mG = Mo' / B
#VALUE!
If bolt spacing exceeds 2 d B + t, mo and mG in above equations are
multiplied by
CALC U LAT I O N S
Am = greater of W m2/Sa
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Lever Arm, cm
Operating Condition
hD = R + 0.5 g1
#VALUE!
hG = 0.5 ( C - G )
#VALUE!
hT = 0.5 ( R + g1 + hG )
#VALUE!
d=
S45C
### #VALUE!
### #VALUE!
Required Gasket Width

Nr = Ab Sa / 2 y G < N
MOMENT
kg
BOLT
kg
kg
kg
kg
4
Load,
&
#VALUE!
Bolt Spacing
LOAD
W m2 = b G y
HP = 2 b G m P
#VALUE! #VALUE!
Gasket Material
Gasket Width, N
m
y
b0 / b
G
Bolt Size / Q'ty, n
Bolt Dia. / Root Dia., d2
Bolting
Material
JIS
at Design Temp. Sb
at Atm. Temp. Sa
SF 440 A
### #VALUE!
### #VALUE!
#VALUE!
9
10
11
12
13
14
15
16
17
Allowable Stresses
Flange
Material
JIS
at Design Temp. Sfo
at Atm. Temp. Sfa
#VALUE!
10
300
30
3
#VALUE!
Design Pressure kg/cm2.g
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
DF - WNFLG - 100
1
of
1
0
CONDITION
A=
4
5
6
7
8
Doc. No.
Sheet No.
Revision
###
G=
SHELL
DESIGN
Heat Exchanger
#VALUE!
Sample
HE - 01
F LAN G E
C=
1 Project
2 Item No.
3 Description
NECK
Sfo
NTES
#VALUE!
###
#VALUE!
###
#VALUE!
###
#VALUE!
Operating Condition
Longitudinal Hub,
#VALUE!
SH = f mo / g12
Radial Flange
SR = mo / t2
Tangential Flange
ST = mo Y / t2 - Z SR
Greater of 0.5( SH + SR )
or 0.5( SH + ST )
Allowable Stress
###
1.5 Sfa #VALUE!
#VALUE!
#VALUE!
Sfa
#VALUE!
#VALUE!
Sfa
#VALUE!
#VALUE!
Sfa
#VALUE!
###
#VALUE!
###
#VALUE!
###
#VALUE!
Gasket Seating
Longitudinal Hub,
#VALUE!
SH = f mG / g12
Radial Flange
SR = mG / t2
Tangential Flange
ST = mG Y / t2 - Z SR
or 0.5( SH + ST )
#VALUE!
#VALUE!
#VALUE!
SLIP-ON
Serivice
F LAN G E
DESIGN

Jacket Metal,SUS
cm
#VALUE!
#VALUE!
###
#VALUE!
cm ###
###
cm
#VALUE!
###
###
cm ###
###
cm ###
###
H
= G P/4
W m1 = HP + H
2
18 HD = B P / 4
H
=
W
-H
19
G
m1
20 HT = H - HD
21
22 HG = W
23
5
24
25
26
27
28
29
30
31
S HAPE
K = A/B
T
Z
Y
U
g1 / g0
h0 = Bg0
6
32
33
34
35
36
37
38
39
40
41
42
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
STRESS
2 dB + t
=
MD
MG
MT
Mo
dB :
=
=
=
=
#VALUE!
kg
#VALUE!
cm
###
###
kg-cm
HD h D
HG h G
H T hT
MD + MG + MT
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Mo' = HG hG
#VALUE!
#VALUE!
SKETCH
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
U
d = V h 0 g0 2
L
cm2
#VALUE!
Moment,
FAC T O R S
f
e = FL / h 0
#VALUE!
CALC U LAT I O N S
Gasket Seating
hG = 0.5 ( C - G )
h / h0
FL
VL
cm2
###
#VALUE!
t=
* STD
30
###
h=
###
#VALUE!
FAC T O R S
hT
hG
HG
HT
E = ###
W
R = ###
hD
g1= ###
HD
g0 =
tn =
B=
ID, uncorroded
###
9
418
400
Unit : mm
Nominal Bolt Dia.
#VALUE!
Allowable Stress
###
43 1.5 Sfo #VALUE!
#VALUE!
44
Sfo
#VALUE!
45
Sfo
#VALUE!
46
13,723
#VALUE!
#VALUE!
F O R M U LA
Bolt Spacing
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Lever Arm, cm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hG = 0.5 ( C - G )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
t
3.000
= te+1
#VALUE!
= 4/3 t e + 1
#VALUE!
= /T
#VALUE!
= t3 / d
#VALUE!
= +
#VALUE!
mo = Mo / B
#VALUE!
mG = Mo' / B
#VALUE!
multiplied by
###
S45C
### #VALUE!
### #VALUE!
CALC U LAT I O N S
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
MOMENT
kg
BOLT
kg
kg
kg
kg
4
Load,
&
#VALUE!
Bolt Spacing
LOAD
W m2 = b G y
HP = 2 b G m P
#VALUE! #VALUE!
Gasket Material
Gasket Width, N
m
y
b0 / b
G
Bolt Size / Q'ty, n
Bolting
Material
JIS
at Design Temp. Sb
at Atm. Temp. Sa
SF 440 A
### #VALUE!
### #VALUE!
#VALUE!
9
10
11
12
13
14
15
16
17
DF - SOFLG - 100
1
of
1
0
Allowable Stresses
Flange
Material
JIS
at Design Temp. Sfo
at Atm. Temp. Sfa
#VALUE!
10
300
30
3
###
#VALUE!
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
Doc. No.
Sheet No.
Revision
Loose
CONDITION
A=
4
5
6
7
8
* Type
* Design result
G=
SHELL
Heat Exchanger
#VALUE!
Sample
HE - 01
DESIGN
C=
1 Project
2 Item No.
3 Description
F LAN G E
Sfo
NTES
#VALUE!
###
#VALUE!
###
#VALUE!
###
#VALUE!
Operating Condition
Longitudinal Hub,
#VALUE!
SH = mo / g12
Radial Flange
SR = mo / t2
Tangential Flange
or 0.5( SH + ST )
Allowable Stress
###
1.5 Sfa #VALUE!
#VALUE!
#VALUE!
Sfa
#VALUE!
#VALUE!
Sfa
#VALUE!
#VALUE!
Sfa
#VALUE!
###
#VALUE!
###
#VALUE!
###
#VALUE!
Gasket Seating
Longitudinal Hub,
#VALUE!
SH = mG / g12
Radial Flange
SR = mG / t2
Tangential Flange
or 0.5( SH + ST )
#VALUE!
#VALUE!
#VALUE!
Serivice
Heat Exchanger
F LAN G E
DESIGN
9
10
11
12
13
14
15
16
17
Allowable Stresses
Flange
Material
JIS
at Design Temp. Sfo
at Atm. Temp. Sfa
Gasket Material
Jacket Metal,SUS
m
y
b=(C-B)/4
G = C - 2 hG
###
cm
cm
#VALUE!
#VALUE!
#VALUE!
#VALUE!
###
###
###
###
###
###
Bolt Size / Q'ty, n

Bolt Dia. / Root Dia., d2 cm
Bolt Spacing
cm
LOAD
H
= G2 P / 4
W m1 = HP + H'P + H
kg
kg
###
MOMENT
kg
2
18 HD = B P / 4
H
=
H
HD
19
T
20
13,723
#VALUE!
cm
###
21 hG =
22 HG =
S HAPE
K = A/B
T
Z
Y
U
g1 / g0
h0 = Bg0
STRESS
Reverse Moment,
hG h' G
hG + h'G
U
d = V h 0 g0 2
L
F O R M U LA
Bolt Spacing
2 dB + t
dB :
#VALUE!
kg
#VALUE!
#VALUE!
#VALUE!
Moment,
kg-cm
MD = HD hD
MT = HT hT
Mo = MD + MT
#VALUE!
#VALUE!
#VALUE!
(A-C)(2A+C)
6(C+A)
#VALUE!
MG =
#VALUE!
HG h"G
#VALUE!
SKETCH
t=
* STD
H'G
h' G
#VALUE!
FAC T O R S
hT
mo = Mo / B
t
#VALUE!
3.000
= te+1
#VALUE!
= 4/3 t e + 1
#VALUE!
= /T
#VALUE!
= t3 / d
#VALUE!
= +
#VALUE!
multiplied by
cm2
kg-cm
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
f
e = F L / h0
#VALUE!
###
FAC T O R S
h / h0
FL
VL
hG
HG
HT
###
30
###
h=
###
E = ###
W
R = ###
hD
HD
g1= ###
g0 =
tn =
B=
ID, uncorroded
###
9
418
400
Unit : mm
Nominal Bolt Dia.
#VALUE!
Allowable Stress
###
40 1.5 Sfo #VALUE!
#VALUE!
41
Sfo
#VALUE!
42
Sfo
#VALUE!
43
h' G =
#VALUE!
31
32
33
34
35
36
37
38
39
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
cm2
cm
A=
23
24
25
26
27
28
29
30
h"G =
#VALUE!
CALC U LAT I O N S
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
H'GY = ( hG / h'G ) b G y
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
S45C
### #VALUE!
### #VALUE!
CALC U LAT I O N S
#VALUE!
W-H
BOLT
Lever Arm, cm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
Lever Arm,
(C-B)(2B+C)
6(B+C)
&
kg
kg
Bolt Hole Dia., dh
Bolting
Material
JIS
at Design Temp. Sb
at Atm. Temp. Sa
SF 440 A
### #VALUE!
### #VALUE!
W m2 = b G y + H'GY
HP = 2 b G m P
H'P = ( hG / h'G ) HP
4
Load,
DF - SOFFG - 100
1
of
1
0
CONDITION
#VALUE!
10
300
30
3
###
#VALUE!
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
DESIGN
Doc. No.
Sheet No.
Revision
Loose
#VALUE!
4
5
6
7
8
F LAN G E
* Type
* Design result
#VALUE!
SHELL
G AS K E T
G=
Sample
HE - 01
FAC E
C=
1 Project
2 Item No.
3 Description
FULL
#VALUE!
S L I P - O N,
Sfo
#VALUE!
###
#VALUE!
###
#VALUE!
###
#VALUE!
Operating Condition
Longitudinal Hub,
#VALUE!
SH = mo / g12
Radial Flange
SR = mo / t2
Tangential Flange
or 0.5( SH + ST )
#VALUE!
#VALUE!
#VALUE!
Radial Stress at Bolt Circle
44
Sfo
#VALUE!
###
#VALUE!
NTES
SRAD =
6 MG
t2 ( C - n dh )
#VALUE!
RING
1 Project
2 Item No.
3 Description
Sample
HE - 01
Serivice
SHELL
Heat Exchanger
10
300
30
3
Bolt Spacing
Allowable Stresses
Jacket Metal,SUS
cm
#VALUE!
#VALUE!
###
#VALUE!
cm ###
###
cm
#VALUE!
###
###
cm ###
###
cm ###
###
22 HG = W
23
S HAPE
24 K = A / B
25
26
27 Y
28
29
30
31
H
= G P/4
W m1 = HP + H
#VALUE!
#VALUE!
#VALUE!
#VALUE!
cm2
#VALUE!
cm2
#VALUE!
kg
#VALUE!
#VALUE!

###
cm
###
###
###
CALC U LAT I O N S
13,723
#VALUE!
#VALUE!
Lever Arm, cm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hG = 0.5 ( C - G )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
#VALUE!
Gasket Seating
hG = 0.5 ( C - G )
Moment,
MD
MG
MT
Mo
=
=
=
=
kg-cm
HD h D
HG h G
H T hT
MD + MG + MT
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Mo' = HG hG
#VALUE!
FAC T O R S
#VALUE!
SKETCH
t=
F O R M U LA
FAC T O R S
3.000
hT
hG
HG
dB :
mO Y
Sfo
#VALUE!
#VALUE!
###
R=
###
hD
h=
###
HD
g1=
###
g0 =
418
400
tn =
Operating Condition
###
###
9
Unit : mm
Nominal Bolt Dia.
REQUIRED
Formula
E=
W
B=
ID, uncorroded
G=
2 dB + t
C=
Bolt Spacing
A=
mo = Mo / B
#VALUE!
mG = Mo' / B
#VALUE!
#VALUE!
HT
30
###
#VALUE!
* STD
t =
CALC U LAT I O N S
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
#VALUE!
STRESS
multiplied by
S45C
### #VALUE!
### #VALUE!
#VALUE!
43
BOLT
#VALUE! #VALUE!
&
kg
kg
kg
kg
2
18 HD = B P / 4
H
=
W
-H
19
G
m1
20 HT = H - HD
21
32
33
34
35
36
37
38
39
40
41
42
LOAD
MOMENT
kg
Bolting
Material
JIS
at Design Temp. Sb
at Atm. Temp. Sa
SF 440 A
### #VALUE!
### #VALUE!
W m2 = b G y
HP = 2 b G m P
4
Load,
###
DF - RFLG - 100
1
of
1
0
CONDITION
Flange
Material
JIS
at Design Temp. Sfo
at Atm. Temp. Sfa
Gasket Material
Gasket Width, N
m
y
b0 / b
G
Bolt Size / Q'ty, n
Doc. No.
Sheet No.
Revision
Loose
#VALUE!
2
9
10
11
12
13
14
15
16
17
DESIGN
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
DESIGN
* Type
* Design result
F LAN G E
1
4
5
6
7
8
F LAN G E
T H I C K N E S S,
unit - cm
Allowable Stress
t =
mG Y
Sfa
Gasket Seating
###
44
NTES
R I N G,
Sample
HE - 01
Serivice
SHELL
FAC E
Heat Exchanger
DESIGN
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
Gasket Material
Jacket Metal,SUS
m
y
b=(C-B)/4
G = C - 2 hG
###
cm
cm
#VALUE!
#VALUE!
#VALUE!
#VALUE!
###
###
###
###
###
###
LOAD
H
= G2 P / 4
W m1 = HP + H'P + H
kg
kg
###
MOMENT
kg
2
18 HD = B P / 4
H
=
H
HD
19
T
20
13,723
#VALUE!
cm
###
(C-B)(2B+C)
6(B+C)
S HAPE
#VALUE!
cm2
#VALUE!
kg
#VALUE!
#VALUE!
#VALUE!
Moment,
kg-cm
MD = HD hD
MT = HT hT
Mo = MD + MT
#VALUE!
#VALUE!
#VALUE!
cm
h' G =
Reverse Moment,
hG h' G
hG + h'G
(A-C)(2A+C)
6(C+A)
#VALUE!
kg-cm
MG =
#VALUE!
FAC T O R S
HG h"G
#VALUE!
SKETCH
#VALUE!
t=
* STD
30
###
#VALUE!
STRESS
F O R M U LA
FAC T O R S
hT
mo = Mo / B
31 t
#VALUE!
3.000
32
33
34
35
36
37 If bolt spacing exceeds 2 d B + t, mo and mG in above equations are
38 multiplied by
Bolt Spacing
2 dB + t
dB :
39
Nominal Bolt Dia.
hG
HG
A=
#VALUE!
HT
###
E=
W
###
R=
###
hD
h=
###
HD
g1=
###
#VALUE!
H'G
h' G
#VALUE!
23 K = A / B
24
25
26 Y
27
28
29
30
cm2
###
#VALUE!
#VALUE!
h"G =
CALC U LAT I O N S
CALC U LAT I O N S
#VALUE!
W-H
S45C
### #VALUE!
### #VALUE!
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
22 HG =
BOLT
Lever Arm, cm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
Lever Arm,
21 hG =
&
kg
kg
Bolt Hole Dia., dh
Bolting
Material
JIS
at Design Temp. Sb
at Atm. Temp. Sa
SF 440 A
### #VALUE!
### #VALUE!
W m2 = b G y + H'GY
HP = 2 b G m P
H'P = ( hG / h'G ) HP
4
Load,
###
DF - RFFG - 100
1
of
1
0
Allowable Stresses
Flange
Material
JIS
at Design Temp. Sfo
at Atm. Temp. Sfa
Bolt Size / Q'ty, n

Bolt Spacing
cm
Doc. No.
Sheet No.
Revision
Loose
G=
9
10
11
12
13
14
15
16
17
DESIGN
CONDITION
#VALUE!
10
300
30
3
F LAN G E
* Type
* Design result
F LAN G E
1
4
5
6
7
8
G AS K E T
C=
1 Project
2 Item No.
3 Description
FULL
g0 =
B=
ID, uncorroded
418
400
tn =
###
9
Unit : mm
#VALUE!
Allowable Stress
Operating Condition
40
41
42
Sfo
#VALUE!
Sfo
#VALUE!
###
#VALUE!
Tangential Flange
ST = mo Y / t2
#VALUE!
43
44
###
#VALUE!
NTES
SRAD =
6 MG
t2 ( C - n dh )
#VALUE!
H EAT
E X C HAN G E R :
M E C HAN I CAL
Project
Item No.
Service
DESIGN
Sample
HE - 01
Heat Exchanger
Doc. No.
Sheet No.
Revision
Part
Shell Flat Cover, Unstayed Flat Head
Code
ASME Sec. VIII Div. 1 UG-34 ( c ) (2)
MD - HE - 100
0
of
x
0
ts
ts
* Welded
Sketch (e)
CP/SE
406
###
10.0
###
1
=
Where,
+
###
Sketch (f)
3.0
###
30
mm used.
###
a factor depending upon the method of attachment of head, shell dimensions, and other items as listed in (d)
0.33 m =
0.33
x
### =
###
* min.
0.2
for * Welded
Where, m the ratio, tr / ts tr - required thickness of seamless channel
ts - nominal thickness of channel
=
###
/
9
=
###
ts
r = 3 t min.
Code
* Formed & Welded

W.L.
t
T.L.
Sketch (a)
= ( d
CP/SE
100
) 100 - r
= (
406
0.17
10.0
###
=
Where,
NTES
1
###
###
3.0
100
mm used.
100
-
15
###
0.17 for * Formed & Welded
H EAT
E X C HAN G E R :
MECHANICAL
Project
Item No.
Serivice
Sample
HE - 01
Heat Exchanger
Doc. No.
Sheet No.
Revision
Part
Channel or Bonnet
Code
PR
S E - 0.6 P
Where,
NTES
DESIGN
t
P
R
S
E
###
5.0
0.85
MD - HE - 100
0
of
x
0
* Circumferential Stress in the Logitudinal Joint
203
-
0.6
5.0
+ ### =
###
###
mm used.
#VALUE!

kg/cm2.g
mm
###
joint efficiency for, or the efficiency of, appropriate joint in cylindical or spherical shells
corrosion allowance
mm
H EAT
E X C HAN G E R :
M E C HAN I CAL
Project
Item No.
Service
Sample
HE - 01
Heat Exchanger
Doc. No.
Sheet No.
Revision
Part
Bonnet Cover
Code
ASME Sec. VIII Div. 1 UG-32 ( d )
DESIGN
=(
PR
S E - 0.1 P
100
) 100 - r
t
P
R
S
E
Code
=(
=(
5.0
###
203
1
0.1
5.0
NTES
100
###
###
100
-
15
mm used.
###
100
) 100 - r
* 10 % Dished Head ( Torispherical Head ), t / L >= 0.002
=(
0.885
5.0
###
1
-
406
0.1
5.0
=
Where,
+ ###

kg/cm2.g
mm
###
lowest efficiency of any joint in the head; for hemi-spherical heads, this includes head-to-shell joint;
for welded vessels, use the efficiency specified in UW-12
corrosion allowance
mm
thickness reduction rate after forming %
ASME Sec. VIII Div. 1 UG-32 ( e )
0.885 P L
S E - 0.1 P
* 2:1 Ellipsoidal Head, t / L >= 0.002
=
Where,
MD - HE - 100
0
of
x
inside spherical or crown radius
3.0
###
100
###
100
-
15
mm used.
###
mm
H EAT
E X C HAN G E R :
MECHANICAL
Project
Item No.
Service
DESIGN
Sample
HE - 01
Heat Exchanger
Doc. No.
Sheet No.
Revision
Part
Channel Cover, Unstayed Flat Head
Code
MD - HE - 100
0
of
x
0
* Bolted, Confined Gasket, Sketch (j)
for operating conditions

t
C P / S E + 1.9 W hG / S E d3
###
0.3
5.0
+ dg
###
1.9
#VALUE!
###
/
###
=
### ### 35
1
###
mm used.
^3
###
for gasket seating

t
###
Where,
0.3
t
d
C
P
S
E
W
=
=
=
=
*
*
hG
dg
deflection limit
Y
0.0
###
/
###
1
### ^3 + 4
=
### ### 35
mm used.
###
minimum required thickness of flat head
mm
diameter measured as indicated in Fig. UG-34 = G
mm
0.3 for * Bolted, Confined Gasket, Sketch (j)
kg/cm2.g
maximum allowable stress value in tension
###
joint efficiency
total bolt load, Formula 2-5 (e)
###
for operating conditions
Wm1 = H + Hp = 0.785 G2 P + ( 2 b x 3.14 G m P )
0.785
### ^2
5.0
+ ( 2
###
x
3.14
###
###
5.0
) =
#VALUE!
for gasket seating
( Am + Ab ) Sa / 2
* Wm2 = 3.14 b G y =
3.14
###
###
###
=
#VALUE!
(
###
+
###
)
###
/
2
=
#VALUE!
required total bolt area, Am
### Ab
-> ###
required gasket width = Ab Sa / 2 y G =
### ### gasket width, used = ###
-> ###
Where,
G
diameter at location of gasket load reaction
mm
b
effective gasket or joint-contact-surface seating width mm
m
gasket factor, Table 2-5.1
y
gasket or joint-contact-surface unit seating load
###
Am
total required cross-sectional area of bolts
mm2
Ab
cross-sectional area of the bolts using the root diameter of the thread or
least diameter of unthreaded position, if less.
mm2
Sa
allowable bolt stress at atmospheric temp.
###
gasket moment arm, equal to the radial distance from the center line of the bolts to the line of the gasket reaction
groove depth plus corrosion allowance in excess of the groove depth
mm
TEMA RCB - 9.21
###
1.9
#VALUE!
* for checking excessive leakage through gasket between the cover and the pass partition plate.
G
= E t3 ( 0.0435 G3 P + 0.5 SB Ab hG ) =
###
#VALUE!
31
^3
0.0435
###
=
Channel cover deflection at the center

Modulus of elasticity at design temp.
Channel cover thickness
Allowable bolting stress at design temp.
* STD
**
hG
###
NTES
#VALUE!
G
###
#VALUE!
#VALUE!
* TEMA Min.
###
400
Gasket Width
###
###
0.5
0.8
###
###
mm max.
->
###
###
Bolting Data
#VALUE!
5.0
###
mm
###
mm
###
#VALUE!
Sketch
#VALUE!
Y
E
t
SB
#VALUE!
Where,
^3
Nominal Bolt Size

Actual Bolt Dia.
Root Dia.
No. of Bolts
Bolt Spacing
" " , TEMA Min.
" " , TEMA Max.
b0
b
=
=
###
###
###
###
###
###
###
mm
mm
mm ->
mm
mm
###
###
###
H EAT
E X C HAN G E R :
MECHANICAL
Project
Item No.
Service
DESIGN
Sample
HE - 01
Heat Exchanger
Doc. No.
Sheet No.
Revision
MD - HE - 100
0
of
x
0
t
Part
Channel Cover, Unstayed Flat Head
Code
* Bolted with Full Face Gasket

d
CP/SE
###
0.25
5.0
###
1
=
Where,
t
d
C
P
S
E
+
###
3.0
Sketch (p)
###
35
mm used.
minimum required thickness of flat head

mm
diameter measured as indicated in Fig. UG-34
mm
0.25 for * Bolted with Full Face Gasket
kg/cm2.g
maximum allowable stress value in tension
###
joint efficiency
corrosion allowance
mm
ts
Code
###
ts
* Welded
Sketch (e)
CP/SE
406
###
5.0
###
1
=
Where,
+
###
Sketch (f)
3.0
###
35
mm used.
###
0.33 m =
0.33
x
### =
###
* min.
0.2
for * Welded
Where, m the ratio, tr / ts tr - required thickness of seamless channel
ts - nominal thickness of channel
=
###
/
9
=
###
ts
r = 3 t min.
Code
* Formed & Welded

W.L.
t
T.L.
Sketch (a)
= ( d
CP/SE
100
) 100 - r
= (
406
0.17
5.0
###
=
Where,
NTES
1
###
###
3.0
35
100
mm used.
100
-
15
###
0.17 for * Formed & Welded
WELDING
Serivice
F LAN G E
DESIGN

Jacket Metal,SUS
cm
#VALUE!
#VALUE!
###
#VALUE!
cm ###
###
cm
#VALUE!
###
###
cm ###
###
cm ###
###
H
= G P/4
W m1 = HP + H
2
18 HD = B P / 4
H
=
W
-H
19
G
m1
20 HT = H - HD
21
22 HG = W
23
5
24
25
26
27
28
29
30
31
S HAPE
K = A/B
T
Z
Y
U
g1 / g0
h0 = Bg0
6
32
33
34
35
36
37
38
39
40
41
42
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
STRESS
2 dB + t
Gasket Seating
hG = 0.5 ( C - G )
cm2
#VALUE!
kg
#VALUE!
#VALUE!
Moment,
MD
MG
MT
Mo
=
=
=
=
U
h g2
V 0 0
###
###
kg-cm
HD h D
HG h G
H T hT
MD + MG + MT
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
SKETCH
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
F
V
f
e = F / h0
cm
Mo' = HG hG
#VALUE!
FAC T O R S
h / h0
dB :
#VALUE!
###
#VALUE!
t=
* STD
30
###
h=
###
E=
W
###
R=
###
g1=
###
#VALUE!
FAC T O R S
hT
hG
HG
HT
hD
HD
B=
ID, uncorroded
g0=
###
tn =
406
400
Unit : mm
Nominal Bolt Dia.
#VALUE!
Allowable Stress
###
43 1.5 Sfo #VALUE!
#VALUE!
44
Sfo
#VALUE!
45
Sfo
#VALUE!
46
###
6,473
#VALUE!
#VALUE!
F O R M U LA
Bolt Spacing
cm2
CALC U LAT I O N S
t
3.000
= te+1
#VALUE!
= 4/3 t e + 1
#VALUE!
= /T
#VALUE!
= t3 / d
#VALUE!
= +
#VALUE!
mo = Mo / B
#VALUE!
mG = Mo' / B
#VALUE!
multiplied by
CALC U LAT I O N S
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Lever Arm, cm
Operating Condition
hD = R + 0.5 g1
#VALUE!
hG = 0.5 ( C - G )
#VALUE!
hT = 0.5 ( R + g1 + hG )
#VALUE!
d=
S45C
### #VALUE!
### #VALUE!

MOMENT
kg
BOLT
kg
kg
kg
kg
4
Load,
&
#VALUE!
Bolt Spacing
LOAD
W m2 = b G y
HP = 2 b G m P
#VALUE! #VALUE!
Gasket Material
Gasket Width, N
m
y
b0 / b
G
Bolt Size / Q'ty, n
Bolting
Material
JIS
at Design Temp. Sb
at Atm. Temp. Sa
SF 440 A
### #VALUE!
### #VALUE!
#VALUE!
9
10
11
12
13
14
15
16
17
Allowable Stresses
Flange
Material
JIS
at Design Temp. Sfo
at Atm. Temp. Sfa
#VALUE!
5
100
30
3
###
DF - WNFLG - 100
1
of
1
0
#VALUE!
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
Doc. No.
Sheet No.
Revision
CONDITION
A=
4
5
6
7
8
* Design result
G=
C HAN N E L
DESIGN
Heat Exchanger
#VALUE!
Sample
HE - 01
F LAN G E
C=
1 Project
2 Item No.
3 Description
NECK
Sfo
NTES
#VALUE!
###
#VALUE!
###
#VALUE!
###
#VALUE!
Operating Condition
Longitudinal Hub,
#VALUE!
SH = f mo / g12
Radial Flange
SR = mo / t2
Tangential Flange
or 0.5( SH + ST )
Allowable Stress
###
1.5 Sfa #VALUE!
#VALUE!
#VALUE!
Sfa
#VALUE!
#VALUE!
Sfa
#VALUE!
#VALUE!
Sfa
#VALUE!
###
#VALUE!
###
#VALUE!
###
#VALUE!
Gasket Seating
Longitudinal Hub,
#VALUE!
SH = f mG / g12
Radial Flange
SR = mG / t2
Tangential Flange
or 0.5( SH + ST )
#VALUE!
#VALUE!
#VALUE!
SLIP-ON
Serivice
F LAN G E
DESIGN

Jacket Metal,SUS
cm
#VALUE!
#VALUE!
###
#VALUE!
cm ###
###
cm
#VALUE!
###
###
cm ###
###
cm ###
###
H
= G P/4
W m1 = HP + H
2
18 HD = B P / 4
H
=
W
-H
19
G
m1
20 HT = H - HD
21
22 HG = W
23
5
24
25
26
27
28
29
30
31
S HAPE
K = A/B
T
Z
Y
U
g1 / g0
h0 = Bg0
6
32
33
34
35
36
37
38
39
40
41
42
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
STRESS
2 dB + t
=
MD
MG
MT
Mo
dB :
=
=
=
=
#VALUE!
kg
#VALUE!
cm
###
###
kg-cm
HD h D
HG h G
H T hT
MD + MG + MT
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Mo' = HG hG
#VALUE!
#VALUE!
SKETCH
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
U
d = V h 0 g0 2
L
cm2
#VALUE!
Moment,
FAC T O R S
f
e = FL / h 0
#VALUE!
CALC U LAT I O N S
Gasket Seating
hG = 0.5 ( C - G )
h / h0
FL
VL
cm2
###
#VALUE!
t=
* STD
30
###
h=
###
#VALUE!
FAC T O R S
hT
hG
HG
HT
E = ###
W
R = ###
hD
g1= ###
HD
g0 =
tn =
B=
ID, uncorroded
###
9
418
400
Unit : mm
Nominal Bolt Dia.
#VALUE!
Allowable Stress
###
43 1.5 Sfo #VALUE!
#VALUE!
44
Sfo
#VALUE!
45
Sfo
#VALUE!
46
6,861
#VALUE!
#VALUE!
F O R M U LA
Bolt Spacing
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Lever Arm, cm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hG = 0.5 ( C - G )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
t
3.000
= te+1
#VALUE!
= 4/3 t e + 1
#VALUE!
= /T
#VALUE!
= t3 / d
#VALUE!
= +
#VALUE!
mo = Mo / B
#VALUE!
mG = Mo' / B
#VALUE!
multiplied by
###
S45C
### #VALUE!
### #VALUE!
CALC U LAT I O N S
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
MOMENT
kg
BOLT
kg
kg
kg
kg
4
Load,
&
#VALUE!
Bolt Spacing
LOAD
W m2 = b G y
HP = 2 b G m P
#VALUE! #VALUE!
Gasket Material
Gasket Width, N
m
y
b0 / b
G
Bolt Size / Q'ty, n
Bolting
Material
JIS
at Design Temp. Sb
at Atm. Temp. Sa
SF 440 A
### #VALUE!
### #VALUE!
#VALUE!
9
10
11
12
13
14
15
16
17
DF - SOFLG - 100
1
of
1
0
Allowable Stresses
Flange
Material
JIS
at Design Temp. Sfo
at Atm. Temp. Sfa
#VALUE!
5
100
30
3
###
#VALUE!
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
Doc. No.
Sheet No.
Revision
Loose
CONDITION
A=
4
5
6
7
8
* Type
* Design result
G=
C HAN N E L
Heat Exchanger
#VALUE!
Sample
HE - 01
DESIGN
C=
1 Project
2 Item No.
3 Description
F LAN G E
Sfo
NTES
#VALUE!
###
#VALUE!
###
#VALUE!
###
#VALUE!
Operating Condition
Longitudinal Hub,
#VALUE!
SH = mo / g12
Radial Flange
SR = mo / t2
Tangential Flange
or 0.5( SH + ST )
Allowable Stress
###
1.5 Sfa #VALUE!
#VALUE!
#VALUE!
Sfa
#VALUE!
#VALUE!
Sfa
#VALUE!
#VALUE!
Sfa
#VALUE!
###
#VALUE!
###
#VALUE!
###
#VALUE!
Gasket Seating
Longitudinal Hub,
#VALUE!
SH = mG / g12
Radial Flange
SR = mG / t2
Tangential Flange
or 0.5( SH + ST )
#VALUE!
#VALUE!
#VALUE!
Serivice
C HAN N E L
Heat Exchanger
DESIGN
Allowable Stresses
Flange
Material
JIS
at Design Temp. Sfo
at Atm. Temp. Sfa
Gasket Material
Jacket Metal,SUS
m
y
b=(C-B)/4
G = C - 2 hG
###
cm
cm
#VALUE!
#VALUE!
#VALUE!
#VALUE!
###
###
###
###
###
###
LOAD
kg
kg
H
= G2 P / 4
W m1 = HP + H'P + H
kg
kg
###
Bolt Hole Dia., dh
MOMENT
Load,
kg
2
18 HD = B P / 4
H
=
H
HD
19
T
20
6,861
#VALUE!
cm
###
21 hG =
22 HG =
S HAPE
K = A/B
T
Z
Y
U
g1 / g0
h0 = Bg0
STRESS
Reverse Moment,
hG h' G
hG + h'G
U
d = V h 0 g0 2
L
F O R M U LA
Bolt Spacing
2 dB + t
dB :
#VALUE!
kg
#VALUE!
#VALUE!
#VALUE!
Moment,
kg-cm
MD = HD hD
MT = HT hT
Mo = MD + MT
#VALUE!
#VALUE!
#VALUE!
(A-C)(2A+C)
6(C+A)
#VALUE!
MG =
#VALUE!
HG h"G
#VALUE!
SKETCH
t=
* STD
H'G
h' G
#VALUE!
FAC T O R S
hT
mo = Mo / B
t
#VALUE!
3.000
= te+1
#VALUE!
= 4/3 t e + 1
#VALUE!
= /T
#VALUE!
= t3 / d
#VALUE!
= +
#VALUE!
multiplied by
cm2
kg-cm
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
f
e = F L / h0
#VALUE!
###
FAC T O R S
h / h0
FL
VL
hG
HG
HT
###
30
###
h=
###
E = ###
W
R = ###
hD
HD
g1= ###
g0 =
tn =
B=
ID, uncorroded
###
9
418
400
Unit : mm
Nominal Bolt Dia.
#VALUE!
Allowable Stress
###
40 1.5 Sfo #VALUE!
#VALUE!
41
Sfo
#VALUE!
42
Sfo
#VALUE!
43
h' G =
#VALUE!
31
32
33
34
35
36
37
38
39
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
cm2
cm
A=
23
24
25
26
27
28
29
30
h"G =
#VALUE!
CALC U LAT I O N S
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
S45C
### #VALUE!
### #VALUE!
CALC U LAT I O N S
#VALUE!
W-H
BOLT
Lever Arm, cm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
Lever Arm,
(C-B)(2B+C)
6(B+C)
&
W m2 = b G y + H'GY
HP = 2 b G m P
H'P = ( hG / h'G ) HP
#VALUE!
Bolt Size / Q'ty, n

Bolt Spacing
cm
Bolting
Material
JIS
at Design Temp. Sb
at Atm. Temp. Sa
SF 440 A
### #VALUE!
### #VALUE!
#VALUE!
9
10
11
12
13
14
15
16
17
###
DF - SOFFG - 100
1
of
1
0
CONDITION
#VALUE!
5
100
30
3
DESIGN
Doc. No.
Sheet No.
Revision
Loose
#VALUE!
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
F LAN G E
* Type
* Design result
F LAN G E
1
4
5
6
7
8
G AS K E T
G=
Sample
HE - 01
FAC E
C=
1 Project
2 Item No.
3 Description
FULL
#VALUE!
S L I P - O N,
Sfo
#VALUE!
###
#VALUE!
###
#VALUE!
###
#VALUE!
Operating Condition
Longitudinal Hub,
#VALUE!
SH = mo / g12
Radial Flange
SR = mo / t2
Tangential Flange
or 0.5( SH + ST )
#VALUE!
#VALUE!
#VALUE!
44
Sfo
#VALUE!
###
#VALUE!
NTES
SRAD =
6 MG
t2 ( C - n dh )
#VALUE!
RING
1 Project
2 Item No.
3 Description
Sample
HE - 01
Serivice
C HAN N E L
Heat Exchanger
5
100
30
3
Bolt Spacing
Allowable Stresses
Jacket Metal,SUS
cm
#VALUE!
#VALUE!
###
#VALUE!
cm ###
###
cm
#VALUE!
###
###
cm ###
###
cm ###
###
22 HG = W
23
S HAPE
24 K = A / B
25
26
27 Y
28
29
30
31
H
= G P/4
W m1 = HP + H
#VALUE!
#VALUE!
#VALUE!
#VALUE!
cm2
#VALUE!
cm2
#VALUE!
kg
#VALUE!
#VALUE!

###
cm
###
###
###
CALC U LAT I O N S
6,861
#VALUE!
#VALUE!
Lever Arm, cm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hG = 0.5 ( C - G )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
#VALUE!
Gasket Seating
hG = 0.5 ( C - G )
Moment,
MD
MG
MT
Mo
=
=
=
=
kg-cm
HD h D
HG h G
H T hT
MD + MG + MT
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Mo' = HG hG
#VALUE!
FAC T O R S
#VALUE!
SKETCH
t=
F O R M U LA
FAC T O R S
3.000
hT
hG
HG
dB :
mO Y
Sfo
#VALUE!
#VALUE!
###
R=
###
hD
h=
###
HD
g1=
###
g0 =
418
400
tn =
Operating Condition
###
###
9
Unit : mm
Nominal Bolt Dia.
REQUIRED
Formula
E=
W
B=
ID, uncorroded
G=
2 dB + t
C=
Bolt Spacing
A=
mo = Mo / B
#VALUE!
mG = Mo' / B
#VALUE!
#VALUE!
HT
30
###
#VALUE!
* STD
t =
CALC U LAT I O N S
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
#VALUE!
STRESS
multiplied by
S45C
### #VALUE!
### #VALUE!
#VALUE!
43
BOLT
#VALUE! #VALUE!
&
kg
kg
kg
kg
2
18 HD = B P / 4
H
=
W
-H
19
G
m1
20 HT = H - HD
21
32
33
34
35
36
37
38
39
40
41
42
LOAD
MOMENT
kg
Bolting
Material
JIS
at Design Temp. Sb
at Atm. Temp. Sa
SF 440 A
### #VALUE!
### #VALUE!
W m2 = b G y
HP = 2 b G m P
4
Load,
###
DF - RFLG - 100
1
of
1
0
CONDITION
Flange
Material
JIS
at Design Temp. Sfo
at Atm. Temp. Sfa
Gasket Material
Gasket Width, N
m
y
b0 / b
G
Bolt Size / Q'ty, n
Doc. No.
Sheet No.
Revision
Loose
#VALUE!
2
9
10
11
12
13
14
15
16
17
DESIGN
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
DESIGN
* Type
* Design result
F LAN G E
1
4
5
6
7
8
F LAN G E
T H I C K N E S S,
unit - cm
Allowable Stress
t =
mG Y
Sfa
Gasket Seating
###
44
NTES
R I N G,
Sample
HE - 01
Serivice
C HAN N E L
FAC E
Heat Exchanger
DESIGN
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
Gasket Material
Jacket Metal,SUS
m
y
b=(C-B)/4
G = C - 2 hG
###
cm
cm
#VALUE!
#VALUE!
#VALUE!
#VALUE!
###
###
###
###
###
###
LOAD
H
= G2 P / 4
W m1 = HP + H'P + H
kg
kg
###
MOMENT
kg
2
18 HD = B P / 4
H
=
H
HD
19
T
20
6,861
#VALUE!
cm
###
(C-B)(2B+C)
6(B+C)
S HAPE
#VALUE!
cm2
#VALUE!
kg
#VALUE!
#VALUE!
#VALUE!
Moment,
kg-cm
MD = HD hD
MT = HT hT
Mo = MD + MT
#VALUE!
#VALUE!
#VALUE!
cm
h' G =
Reverse Moment,
hG h' G
hG + h'G
(A-C)(2A+C)
6(C+A)
#VALUE!
kg-cm
MG =
#VALUE!
FAC T O R S
HG h"G
#VALUE!
SKETCH
#VALUE!
t=
* STD
30
###
#VALUE!
STRESS
F O R M U LA
FAC T O R S
hT
mo = Mo / B
31 t
#VALUE!
3.000
32
33
34
35
36
37 If bolt spacing exceeds 2 d B + t, mo and mG in above equations are
38 multiplied by
Bolt Spacing
2 dB + t
dB :
39
Nominal Bolt Dia.
hG
HG
A=
#VALUE!
HT
###
E=
W
###
R=
###
hD
h=
###
HD
g1=
###
#VALUE!
H'G
h' G
#VALUE!
23 K = A / B
24
25
26 Y
27
28
29
30
cm2
###
#VALUE!
#VALUE!
h"G =
CALC U LAT I O N S
CALC U LAT I O N S
#VALUE!
W-H
S45C
### #VALUE!
### #VALUE!
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
22 HG =
BOLT
Lever Arm, cm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
Lever Arm,
21 hG =
&
kg
kg
Bolt Hole Dia., dh
Bolting
Material
JIS
at Design Temp. Sb
at Atm. Temp. Sa
SF 440 A
### #VALUE!
### #VALUE!
W m2 = b G y + H'GY
HP = 2 b G m P
H'P = ( hG / h'G ) HP
4
Load,
###
DF - RFFG - 100
1
of
1
0
Allowable Stresses
Flange
Material
JIS
at Design Temp. Sfo
at Atm. Temp. Sfa
Bolt Size / Q'ty, n

Bolt Spacing
cm
Doc. No.
Sheet No.
Revision
Loose
G=
9
10
11
12
13
14
15
16
17
DESIGN
CONDITION
#VALUE!
5
100
30
3
F LAN G E
* Type
* Design result
F LAN G E
1
4
5
6
7
8
G AS K E T
C=
1 Project
2 Item No.
3 Description
FULL
g0 =
B=
ID, uncorroded
418
400
tn =
###
9
Unit : mm
#VALUE!
Allowable Stress
Operating Condition
40
41
42
Sfo
#VALUE!
Sfo
#VALUE!
###
#VALUE!
Tangential Flange
ST = mo Y / t2
#VALUE!
43
44
###
#VALUE!
NTES
SRAD =
6 MG
t2 ( C - n dh )
#VALUE!
H EAT
E X C HAN G E R :
MECHANICAL
Project
Item No.
Service
Sample
HE - 01
Heat Exchanger
Doc. No.
Sheet No.
Revision
Part
Tubesheet, Stationary
Code
TEMA RCB - 7.132
DESIGN
FG
3
P
S + dgs +
t
S
P
* Tubesheet Formula - Bending

* Tubesheet Formula - Shear is not calculated because shear does not control the design.
dgt
###
406
3
10.0
0.476
###
+
=
Where,
MD - HE - 100
0
of
x
###
###
29
mm used.
###
Effective tubesheet thickness

mm
Code allowable stress in tension ###
As defined in RCB - 7.163, 164 or 165
for fixed tubesheets

kg/cm2.g
for other type tubesheets
* Class
G
Shell inside diameter
for fixed tubesheet H/E
mm
Port inside diameter
for kettle type H/E
for other type tubesheets
c
0.907
= 1 - ( Pitch / Tube OD )2 = 1 = 0.476

(
25
/
19
)2
0.785 for square or rotated square tube patterns
c = 0.907 for triangular or rotated triangular tube patterns
F
1.25
for unsupported tubesheets ( e.g., U-tube tubesheets )
gasketed both sides
1.00
for supported tubesheets ( e.g., fixed and floating tubesheets ) gasketed both sides
integral with either or both sides
acc. to Figure for unsupported tubesheets ( e.g., U-tube tubesheets )
supported tubesheets ( e.g., fixed and floating tubesheets ) integral with either or both sides
RCB - 7.132 for
dgs
Shell side groove depth plus corrosion allowance in excess of the groove depth
dgt
Tube side groove depth plus corrosion allowance in excess of the groove depth
NTES
H EAT
Doc. No.
Revision
Sheet No.
E X C HAN G E R :
M E C HAN I CAL
DESIGN
MD - HE - 100
0
of
N1
Part
Shell Side Nozzle >
Code

UG - 45
Nozzle Neck Thickness
UW - 16
Minimum Requirements for Attachment Welds at Openings
DESIGN
Material Code
Material specification
Internal design pressure
Design temperature
Inside diameter
Uncorroded
Inside diameter
Corroded
Inside radius
Corroded
Maximum allowable stress value
Joint efficiency
Corrosion allowance
Nominal wall thickness Uncorroded
Wall thickness
Corroded
DATA
SHELL
JIS
SB 410
10
300
400
406
203
#VALUE!
0.85
3
9
6
D
R
S
E
kg/cm2.g
mm
mm
mm
###
NOZZLE
JIS
STPG 370 E / 50 A / Sch.160
10
kg/cm2.g
300
#VALUE!
mm
#VALUE!
mm
#VALUE!
mm
#VALUE!
###
1
1.5
mm
#VALUE!
mm
#VALUE!
mm
Dn
Rn
Sn
En
n
mm
mm
mm
tn
CALC U LAT I O N
Minimum Nozzle Wall Thickness
* UG - 45
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks :
tr1 =
tr1 =
P =
###
10
P Rn
Sn En - 0.6 P
###
0.5 R = #VALUE!
### 0.385 S E = #VALUE!
n
###
10.0
1
->
->
#VALUE!
- 0.6 10.0
###
###
+
1.5
###
mm
UG - 45 ( b )
(1)
UG - 16 ( b )
(4)
tr6 =
Shell or head thickness ( E = 1 )

Minimum thickness
Minimum thickness of standard wall pipe
Larger of tr2 or tr3
Smaller of tr4 or tr5
-> Larger of tr1 or tr6
Size of Weld Required

Inner Fillet Weld
Outer Fillet Weld
->
###
NTES
###
mm
###
###
###
tr2
tr3
tr4
tr5
mm used.
=
=
=
=
=
->
###
###
###
###
###
mm
mm
mm
mm
mm
###
* UW - 16 ( c )
tmin
=
tc min =
tc act =
###
Smaller of 6 mm or 0.7 tmin
0.7 Leg41
=
=
=
###
###
###
->
###
tmin
=
tw min =
tw act =
Smaller of 19 mm or te or t
0.5 tmin
0.7 Leg42
=
=
=
###
###
###
->
###
###
###
###
###
###
###
H EAT
Doc. No.
Revision
Sheet No.
E X C HAN G E R :
M E C HAN I CAL
Part
Shell Side Nozzle >
Code
UG - 37
DESIGN
MD - HE - 100
1
of
N1
Reinforcements required for Openings in Shells and Formed Heads
DESIGN
Nozzle Placemenent
Inserted
Finished diameter of circular opening = Dn
Corrction factor
Required thickness of a seamless shell or head
Required thickness of a seamless nozzle wall
Allowable stress value in tension, Nozzle
Allowable stress value in tension, Vessel
Strength reduction factor, ###
= Sn/Sv
= Sn/Sv
Pad material code
Pad material specification
Pad O.D.
Pad thickness
DATA
d
F
tr
trn
###
1
###
###
mm
Sn
Sv
fr1
fr2
E1
###
###
###
###
###
###
1
te
###
###
mm
mm
###
###
###
Dp
tn
mm
mm
*
1
t
*
2
###
###
Rn
trn
te
tr
c
h
d
ti
Larger of
Allowable stress value in reinforcing element

Strength reduction factor, ### =( lesser of Sn or Sp )/ Sv
= Sp/Sv
Sp
fr3
fr4
Leg41
Leg42
Leg43
###
###
###
###
- N/A -
Limit of reinforcement
* UG - 40
Outside diameter of reinforcing element
Dp
###
###
Larger of
d or Rn + tn + t
For nozzle wall inserted
through the vessel wall
d or Rn + tn + t
For nozzle wall abutting
the vessel wall
* 1 : Smaller of 2.5 t or 2.5 tn + te

* 2 : Smallest of h, 2.5 t, or 2.5 ti
mm
mm
mm

* Min.
###
* Min.
###
* Min.
* UW - 16 ( c )
mm * Larger of d or Rn + tn + t
mm
CALC U LAT I O N
= A, Area required
=
#VALUE! mm2
= d tr F + 2 tn tr F ( 1 - fr1 )
= A1, Area available in shell

= Larger of d ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) or 2 ( t + tn ) ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 )
=
#VALUE! mm2
= A2, Area available in nozzle projecting outward
=
#VALUE! mm2
= Smaller of ###
= A3, Aea available in inward nozzle

=
- N/A - mm2
= Smallest of 5 t ti fr2, 5 ti ti fr2 or 2 h ti fr2
= A41, Area available in outward weld

=
#VALUE! mm2
= outward nozzle weld
= ###
= A42, Area available in outer

=
#VALUE! mm2
= outer element
= (leg)^2 fr4
weld
= A43, Area available in inward weld

=
- N/A - mm2
= A5, Area available in element
=
#VALUE! mm2
###
NTES
weld
= inward nozzle weld
#VALUE!
= (leg)^2 fr2
( Dp - d - 2 tn ) te fr4
###
A = #VALUE!
###
###
H EAT
Doc. No.
Revision
Sheet No.
E X C HAN G E R :
M E C HAN I CAL
Part
Shell Side Nozzle >
Code
UG - 41
DESIGN
MD - HE - 100
2
of
N1
Strength of Reinforcement
CALC U LAT I O N
Allowable Unit Stresses
Fillet Weld Shear
Nozzle Wall Shear
Groove Weld Tension
Groove Weld Shear
* UG - 45 ( c ) & UW - 15 ( c )
Sfs
Sns
Sgt
Sgs
Strength of Connection Elements
=
=
=
=
0.49
0.7
0.74
0.6
#VALUE!
#VALUE!
#VALUE!
#VALUE!
=
=
=
=
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
Path 3-3
(d) + (c)
Load for Path 3-3
->
NTES
###
### =
- N/A - N
#VALUE! ### =
#VALUE! N
#VALUE! ### =
#VALUE! N
#VALUE! ### =
#VALUE! N
#VALUE! ### =
#VALUE! N
=
=
#VALUE! N
#VALUE! N
-> ###
=
=
#VALUE! N
#VALUE! N
-> ###
=
=
#VALUE! N
#VALUE! N
-> ###
* UG - 41 ( b ) ( 1 ) & ( 2 )
Path 1-1
(d) + (b)
Load for Path 1-1
Path 2-2
(a) + (c)
Load for Path 2-2
- N/A -
* UG - 41 ( b ) ( 1 ) & ( 2 )
Weld Load for Strength Path 1 - 1

W1-1 = ( A2 + A5 + A41 + A42 ) Sv
W2-2 = ( A2 + A3 + A41 + A43 + 2 tn t fr1 ) Sv
W3-3 = ( A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ) Sv
Total Weld Load
W
= [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv
Check Strength Paths
#VALUE! ###
#VALUE! ###
#VALUE! ###
#VALUE! ###
* Dimensions are in ###
Inner Fillet Weld Shear

(a) = / 2 x Nozzle OD x Weld Leg x Sfs
= /2 x
###
x
###
x
Nozzle Wall Shear
(b) = / 2 x Mean Nozzle Dia. x tn x Sns
= /2 x
###
x
###
x
Groove Weld Tension
(c) = / 2 x Nozzle OD x t x Sgt
= /2 x
###
x
###
x
Outer Fillet Weld Shear
(d) = / 2 x Pad OD x Weld Leg x Sfs
= /2 x
###
x
###
x
Upper Groove Weld Tension
(e) = / 2 x Nozzle OD x te x Sgt
= /2 x
###
x
###
x
Lower Fillet Weld Shear
(f) = / 2 x Nozzle OD x Weld Leg x Sfs
= /2 x
###
x - N/A - x
Load to be carried by Welds
x
x
x
x
=
#VALUE!
+
#VALUE!
= Smaller of W1-1 or W
+ (e)
=
#VALUE!
+
#VALUE!
=
#VALUE!
+
#VALUE!
#VALUE!
###
H EAT
Doc. No.
Revision
Sheet No.
E X C HAN G E R :
M E C HAN I CAL
DESIGN
MD - HE - 100
0
of
N3
Part
Tube Side Nozzle >
Code

UG - 45
Nozzle Neck Thickness
UW - 16
Minimum Requirements for Attachment Welds at Openings
DESIGN
Material Code
Material specification
Internal design pressure
Design temperature
Inside diameter
Uncorroded
Inside diameter
Corroded
Inside radius
Corroded
Maximum allowable stress value
Joint efficiency
Corrosion allowance
Nominal wall thickness Uncorroded
Wall thickness
Corroded
DATA
C HAN N E L
JIS
SB 410
5
100
400
406
203
#VALUE!
0.85
3
9
6
D
R
S
E
kg/cm2.g
mm
mm
mm
###
NOZZLE
JIS
STPG 370 E / 150 A / Sch.80
5
kg/cm2.g
100
#VALUE!
mm
#VALUE!
mm
#VALUE!
mm
#VALUE!
###
1
1.5
mm
#VALUE!
mm
#VALUE!
mm
Dn
Rn
Sn
En
n
mm
mm
mm
tn
CALC U LAT I O N
Minimum Nozzle Wall Thickness
* UG - 45
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks :
tr1 =
tr1 =
P =
###
5
P Rn
Sn En - 0.6 P
###
0.5 R = #VALUE!
### 0.385 S E = #VALUE!
n
5.0
###
->
->
#VALUE!
- 0.6 5.0
###
###
+
1.5
###
mm
UG - 45 ( b )
(1)
UG - 16 ( b )
(4)
tr6 =
Shell or head thickness ( E = 1 )

Minimum thickness
Minimum thickness of standard wall pipe
Larger of tr2 or tr3
Smaller of tr4 or tr5
-> Larger of tr1 or tr6

Inner Fillet Weld
Outer Fillet Weld
->
###
NTES
###
mm
###
###
###
tr2
tr3
tr4
tr5
mm used.
=
=
=
=
=
->
###
###
###
###
###
mm
mm
mm
mm
mm
###
* UW - 16 ( c )
tmin
=
tc min =
tc act =
###
Smaller of 6 mm or 0.7 tmin
0.7 Leg41
=
=
=
###
###
###
->
###
tmin
=
tw min =
tw act =
Smaller of 19 mm or te or t
0.5 tmin
0.7 Leg42
=
=
=
###
###
###
->
###
###
###
###
###
###
###
H EAT
Doc. No.
Revision
Sheet No.
E X C HAN G E R :
M E C HAN I CAL
Part
Tube Side Nozzle >
Code
UG - 37
DESIGN
MD - HE - 100
1
of
N3
Reinforcements required for Openings in Shells and Formed Heads
DESIGN
Nozzle Placemenent
Inserted
Finished diameter of circular opening = Dn
Corrction factor
Required thickness of a seamless shell or head
Required thickness of a seamless nozzle wall
Allowable stress value in tension, Nozzle
Allowable stress value in tension, Vessel
= Sn/Sv
= Sn/Sv
Pad material code
Pad material specification
Pad O.D.
Pad thickness
DATA
d
F
tr
trn
###
1
###
###
mm
Sn
Sv
fr1
fr2
E1
###
###
###
###
###
###
1
te
###
###
mm
mm
###
###
###
Dp
tn
mm
mm
*
1
t
*
2
###
###
Rn
trn
te
tr
c
h
d
ti
Larger of
Allowable stress value in reinforcing element

Strength reduction factor, ### =( lesser of Sn or Sp )/ Sv
= Sp/Sv
Sp
fr3
fr4
Leg41
Leg42
Leg43
###
###
###
###
- N/A -
Limit of reinforcement
* UG - 40
Outside diameter of reinforcing element
Dp
###
###
Larger of
d or Rn + tn + t
For nozzle wall inserted
through the vessel wall
d or Rn + tn + t
For nozzle wall abutting
the vessel wall
* 1 : Smaller of 2.5 t or 2.5 tn + te

* 2 : Smallest of h, 2.5 t, or 2.5 ti
mm
mm
mm

* Min.
###
* Min.
###
* Min.
* UW - 16 ( c )
mm * Larger of d or Rn + tn + t
mm
CALC U LAT I O N
= A, Area required
=
#VALUE! mm2
= d tr F + 2 tn tr F ( 1 - fr1 )
= A1, Area available in shell

= Larger of d ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) or 2 ( t + tn ) ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 )
=
#VALUE! mm2
= A2, Area available in nozzle projecting outward
=
#VALUE! mm2
= Smaller of ###
= A3, Aea available in inward nozzle

=
- N/A - mm2
= Smallest of 5 t ti fr2, 5 ti ti fr2 or 2 h ti fr2
= A41, Area available in outward weld

=
#VALUE! mm2
= outward nozzle weld
= ###
= A42, Area available in outer

=
#VALUE! mm2
= outer element
= (leg)^2 fr4
weld
= A43, Area available in inward weld

=
- N/A - mm2
= A5, Area available in element
=
#VALUE! mm2
###
NTES
weld
= inward nozzle weld
#VALUE!
= (leg)^2 fr2
( Dp - d - 2 tn ) te fr4
###
A = #VALUE!
###
###
H EAT
Doc. No.
Revision
Sheet No.
E X C HAN G E R :
M E C HAN I CAL
Part
Tube Side Nozzle >
Code
UG - 41
DESIGN
MD - HE - 100
2
of
N3
Strength of Reinforcement
CALC U LAT I O N
Allowable Unit Stresses
Fillet Weld Shear
Nozzle Wall Shear
Groove Weld Tension
Groove Weld Shear
* UG - 45 ( c ) & UW - 15 ( c )
Sfs
Sns
Sgt
Sgs
Strength of Connection Elements
=
=
=
=
0.49
0.7
0.74
0.6
#VALUE!
#VALUE!
#VALUE!
#VALUE!
=
=
=
=
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
#VALUE! ### =
#VALUE! N
#VALUE!
Path 3-3
(d) + (c)
Load for Path 3-3
->
NTES
###
### =
- N/A - N
#VALUE! ### =
#VALUE! N
#VALUE! ### =
#VALUE! N
#VALUE! ### =
#VALUE! N
#VALUE! ### =
#VALUE! N
=
=
#VALUE! N
#VALUE! N
-> ###
=
=
#VALUE! N
#VALUE! N
-> ###
=
=
#VALUE! N
#VALUE! N
-> ###
* UG - 41 ( b ) ( 1 ) & ( 2 )
Path 1-1
(d) + (b)
Load for Path 1-1
Path 2-2
(a) + (c)
Load for Path 2-2
- N/A -
* UG - 41 ( b ) ( 1 ) & ( 2 )

W1-1 = ( A2 + A5 + A41 + A42 ) Sv
W2-2 = ( A2 + A3 + A41 + A43 + 2 tn t fr1 ) Sv
W3-3 = ( A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ) Sv
Total Weld Load
W
= [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv
Check Strength Paths
#VALUE! ###
#VALUE! ###
#VALUE! ###
#VALUE! ###
* Dimensions are in ###
Inner Fillet Weld Shear

(a) = / 2 x Nozzle OD x Weld Leg x Sfs
= /2 x
###
x
###
x
Nozzle Wall Shear
(b) = / 2 x Mean Nozzle Dia. x tn x Sns
= /2 x
###
x
###
x
Groove Weld Tension
(c) = / 2 x Nozzle OD x t x Sgt
= /2 x
###
x
###
x
Outer Fillet Weld Shear
(d) = / 2 x Pad OD x Weld Leg x Sfs
= /2 x
###
x
###
x
Upper Groove Weld Tension
(e) = / 2 x Nozzle OD x te x Sgt
= /2 x
###
x
###
x
Lower Fillet Weld Shear
(f) = / 2 x Nozzle OD x Weld Leg x Sfs
= /2 x
###
x - N/A - x
Load to be carried by Welds
x
x
x
x
=
#VALUE!
+
#VALUE!
+ (e)
=
#VALUE!
+
#VALUE!
=
#VALUE!
+
#VALUE!
#VALUE!
###

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Program User Guide :

Mechanical Design of H / E in acc. with TEMA & ASME

PUG - MDHE - 100

Input and Summary Sheet

Stress Values of ASTM / ASME materials

Narai Thermal Engineering Services

Mechanical Design of H / E in acc. with TEMA & ASME

Narai Thermal Engineering Services

ASME Sec. VIII Div. 1

Minimum thickness required by TEMA.

Pipe Shell 400 A

Bolt ### ### ### ###

Bolt ### ###

Bolt ### ### ### ###

Pattern Rotated Triangular C.A. 0.5

Requirement for Bolt Sectional Area

Narai Thermal Engineering Services

End User Name

Engineering Company Name

Issued for approval.

Narai Thermal Engineering Services

Tel. 82 -51 -832 -1715~8

Narai Thermal Engineering Services

82 -51 -832 -1715~8

Design Data and Summary

Narai Thermal Engineering Services

Narai Thermal Engineering Services

ASME Sec. VIII Div. 1 UG-27 ( c ) ( 1 )

* Circumferential Stress in the Logitudinal Joint

minimum required thickness of shell mm

Narai Thermal Engineering Services

ASME Sec. VIII Div. 1 UG-32 ( d )

* 10 % Dished Head ( Torispherical Head ), t / L >= 0.002

minimum required thickness of shell mm

ASME Sec. VIII Div. 1 UG-32 ( e )

* 2:1 Ellipsoidal Head, t / L >= 0.002

inside spherical or crown radius

Narai Thermal Engineering Services

GAS K E T & B O LT D E TAI LS

<- * Min. / Max., TEMA

Nominal Bolt Dia.

Required Gasket Width

Design Pressure kg/cm2.g

Narai Thermal Engineering Services

GAS K E T & B O LT D E TAI LS

<- * Min. / Max., TEMA

Nominal Bolt Dia.

Design Pressure kg/cm2.g

Narai Thermal Engineering Services

GAS K E T & B O LT D E TAI LS

Bolt Size / Q'ty, n

Nominal Bolt Dia.

Bolt Hole Dia., dh

Design Pressure kg/cm2.g

Radial Stress at Bolt Circle

Required Gasket Width

Nominal Bolt Dia.

GAS K E T & B O LT D E TAI LS

Design Pressure kg/cm2.g

Narai Thermal Engineering Services

Design Pressure kg/cm2.g

Bolt Hole Dia., dh

GAS K E T & B O LT D E TAI LS