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D 500

D 510

Shaft Alignment
Measurement and Alignment Systems

EASY-TURNTM

Fast, easy and efficient!

15

MEASUREMENT
PROGRAMS

PRINTER / PC

UPGRADEABLE

A universal measurement system for alignment of machinery and plant

Easy and reliable


Measurement and Alignment Systems

Maintenance is savings
In the industry of today, preventive and
predictive maintenance is a matter of course.
When aligning your machines you save
money and you increase the available machine
time. Time which guarantees your income.
Often many machines have to be aligned in a
short time. This puts great demands on the
alignment tool used. That is the reason why
we have developed the EasyLaserTM
measurement and alignment systems.

The benefits of alignment


With your machines properly aligned you avoid or decrease the
risk for unplanned down-time. Typical problems that arise with
misaligned machines are:
HIGH VIBRATION

Measurement specialists

ENERGY LOSS

We have over twenty years of experience in

BEARING FAILURE

designing and manufacturing measurement

SHAFT FAILURE

equipment. The foundation of the Easy-LaserTM

COUPLING WEAR

expanding product line comes from the many

DECREASED EFFICIENCY

years of solving the most difficult measurement

SEALING FAILURE

and alignment tasks. This is the reason why we


dare to call ourselves alignment specialists.
Our authorized dealers around the world

QUALITY PROBLEMS
Having the machines properly aligned saves money and time.
With Easy-LaserTM the work is made very easy and reliable.

provide professional support and training for


the application of laser measurement
technology. We all share our knowledge and
experience with you and your colleagues. Our
knowledge continues to grow as we look to our
customers for a needs analysis to develop
improved measurement solutions.

Easy-LaserTM
The guiding-star for all development is simplicity for the user. You are lead step-by-step on
the display through the whole measurement
procedure. All of the parts included in the

More than 20 years of field experience and product development have gone
into the Easy-LaserTM measurement and alignment systems.

systems are developed for even the harshest


environments and designed for easy setup on
machinery.
For maximum usability there are a great
number of measurement programs included in
your Easy-LaserTM system. Moreover the
systems are upgradeable and expandable, as
many accessories are available to help you
solve even difficult alignment tasks.
In fact there is only one limitation; your own
imagination!

Our systems are used in powerplants, shipyards, engineering workshops,


paper industry, steelworks etc in more than 40 countries all over the world.

All programs are standard


Not only shaft alignment

Horizontal - For alignment of horizontal machines with the 9-12-3 method.

Easy-LaserTM is not only a shaft


alignment system. With 15 standard
measurement programs, you can
measure virtually anything.
Some of the measurements, for

EasyTurnTM - For alignment of horizontal machines. Requires only 20


between the measuring positions. Available on the D 510 system.

example flatness, parallelity etc


require optional equipment.

Softfoot - With this program you check that the machine is standing on all
feet.

Cardan - Shows the angular misalignment and the adjustment value for offset
mounted machines. *

Vertical - For measurement of vertical and flange mounted machines.

Offset and Angle - This program displays the offset and the angular
misalignment between e.g. two shafts. Shows values from both 1-axis and 2axis measurement units. Suitable for dynamic measurements.
Values - Shows values from both 1-axis and 2-axis measurement units. Up to
10 units can be connected in serie and can be zeroed individually. Suitable
for dynamic measurements, flatness measurement etc.
Spindle - For measurement of centerline direction of machine spindles on
tooling machines, drilling machines etc.

Straightness - For measurement of straightness on machine foundations,


shafts, bearing journals etc.

Center of circle - This program is used when measuring the straightness of


bearing journals. Allows varying diameters. *

Flatness - Program for measurement of flatness/twist, for example on


machine foundations, machine tables etc. *

PlumbLine - With this program you measure plumbline such as turbine- and
generator shafts. *

Squareness - For measurement of squareness in machinery and plants. *

Parallelism - For measuring between rolls, machine sides etc. *

Flange - For measurement of flatness on flanges and circular planes, for


example axial bearings. *

* These programs/measurements require optional accessories.

Shaft alignment, when


The measurement results

The Horizontal-program

Offset, angular misalignment and shim- and adjustment

1. Mount the measuring units on the stationary


and the adjustable machine.

values are shown on the display. Both horizontal and


vertical values are shown at the same time. This makes it
easy to move the machine into the right position. Now you

can save, print or send the measurement result to a PC.

2. Give the distances between


asks for every required

Offset value
Angular value

distance. You are lead step-by-

Adjustment values (H)

units and feet. The system

step on the display.


Offset value
Angular value
Adjustment values (V)

3. Turn shafts with measuring


units to position 9 oclock.
Press Enter

Horizontal

4. Turn shafts to position 12


Vertical

oclock. Press

F1
5. Turn shafts to position 3

F2

No black magic

oclock, press

Shaft alignment with Easy-LaserTM is no hocus-pocus.


Even if the technique inside the shell is rather advanced,

The measurement is ready!

the principle of measurement is easy. It is based on the


reverse indicator method.

S- and M-unit marks

EasyTurnTM shaft alignment


With the EasyTurnTM-program
and system D 510 it is

1. Give the distances between


One

Two

possible to do a

Three, ready!

measurement units and feet.

measurement even when

2. Turn the shafts to an arbitrary position,

you cant turn shafts to

press Enter

positions 9-12-3. With this


program its possible to
measure with only 20

3. Turn shafts beyond the 20-mark on


the display. Press

rotation between measurement


points. Integrated in both units are electronic

4. Turn shafts to a third position,

inclinometers which detect the angular position of

press

the units. This makes it possible to start the


measurement anywhere over 360o rotation.

5. You get the measurement results


immediately, as described before.

20-mark

made the easiest way!


Settings menu

Save the measurement result

Just press once at the Menu button and all

Up to 125 shaft alignments can be stored

common settings are available. From here you

in the memory of the display unit. You

can choose measuring unit (mil/thou/mm) and

assign a specific name, then the system

resolution in three steps (0.1, 0.01, 0.001 mm.

adds date and time automatically.

5, 0.5, 0.05 mils/thou). You also start desirable

Therefore it is very easy to identify the

operations such as print, store, data transfer and

measurement at a later time.

measurement value filtering.

Print the result


You can print all the measurement
information, or only a screen dump,
depending on what you want to
document. A printout will compare the
machine position before and after the
alignment, or compare the position of a
cold machine with a hot, without saving
the values.

Measurement value filtering


Sometimes the working environment is less than
ideal. Long measurement distances, air with
varying temps and surrounding vibrations can
cause unstable readings. Choose filter from the
menu, and you will get reliable and stable
measurement values even in the toughest of
conditions.

Transfer data to a PC
Via the serial port (RS 232) you can transfer the
measurement data to a PC. With our PC-program EasyLaserTM Link you get many possibilities for data processing and graphic presentations of the measured result.
Automatically files are generated for MS Excel.

2 out of 15
On the left page we show just two of the
programs included. The other thirteen are just as
easy to use, with step-by-step instructions on the
display. The Easy-LaserTM systems are always
easy to use!

Smart design
L

O
K
A

D
J

Light and flexible


A. Small, lightweight units.
B. Cables with Push/Pull-connection.
C. Durable membrane keyboard.
Allows greasy fingers.
D. Display unit made of anodized aluminum.
E. Battery operated display unit.
F. Three alternative mounting threads.
For example for mounting in machine spindles.
G. Offset brackets for axial offset mounting of
the measurement units. Permits rotation beyond
machine parts that would have stopped rotation.

F. G. H. Example of alternative mounting using standard fixtures.

H. Magnet brackets for direct mounting on


shafts, couplings and flanges.
I. Backlit LCD-display.
J. Universal shaft brackets.
K. Large detector areas.

Measurement value
89,1o (angle value)

Permits measurement over long distances.


L. Built-in thermal sensors in both units (system
D 510). For checking the temperature of the
measuring units during the measurement.
M. Built-in electronic inclinometers in both units
(system D 510).
N. Distinct spirit vials in both units.
o

M. The electronic inclinometer (resolution 0,1 ) shows the horizontal


position of the measuring unit on the display.
A very high accuracy and repeatability is therefore possible when
measuring roll parallelism.

O. Extension rods made of stainless steel.

Accessories
Part Nr: 12-0037

Part Nr: 12-0038

Part Nr: 12-0039

Thin shaft brackets

Magnetic brackets

Sliding brackets

Useable for example when theres a

For axial mounting on flange or shaft.

To use when turning of shaft is not

minimum of space for mounting.

possible.

Part Nr: 12-0125

Part Nr: 12-0108

Part Nr: 03-0032

Cardan brackets

Extension cable

Printer

For measuring of offset mounted

5 meter extension cable for

Thermal printer, with cable and char-

machines.

measuring units and detectors.

ger.

Upgradeability
Equipment for the future
The Easy-LaserTM systems are designed to grow
as the needs increase. If you add the swiveling
laser D22 you can measure straightness,
flatness, parallelism, squareness, horizontal
plane and plumbline.
With a 2-axis detector you get both horizontal
and vertical measurement values at the same
time. This is useful for example when measuring
vertical and horizontal straightness at the same
time.These are examples of how you can use
the upgradeability in our systems.
If you want to know more, contact your local
representative for further information.
Measurement of flatness with D22 and system D 500 on a slewing bearing.

2-axis measuring units


S,M With both transmitters, 2-axis

Detector D5
With 2-axis detector and electronic

detectors, and electronic inclinometers.

inclinometer.

Swiveling laser D22

Technical specifications

Complete systems

System (D 500, D 510)


Programs
15
Data transfer
Easy-LaserTM Link, PC-program
Measurement distance
20m [66 feet]
Temperature range
32 - 122o F [0-50o C]
Relative humidity
10-95%
+1% +1 digit
Max. displayed error
Weight complete system 27 lbs [12 kg]
Carrying case
WxHxD 480x340x180 mm [19x14x7]

Measurement and Alignment Systems

This system has everything you need to make


professional measurements and alignments. Can be
upgraded to system D 510.
Part Nr: 12-0029

Measuring units (S, M)


Housing material
Anodized aluminum
Type of laser
Diode laser
Laser wavelength
635-670 nm, visible red light
Laser safety class
Class 2
Laser output power
< 1mW
Resolution
0,001 mm [0,05 mils]
Type of detectors
18mm sq PSD [0,71 sq]
Spirit vials
Resolution 0,5o
Inclinometers
Only D 510 - Electronic inclinometers, 0,1o resolution
Thermal sensors
Only D 510 - + 1o C accuracy
Protection
No influence from ambient light
Dimensions
WxHxD: 60x60x50 mm [2,36x2,36x1,97]
Weight
7 oz [198 g]
Display unit
Housing material
Type of display
Display size
Displayed resolution
Battery
Operating time
Output port
Keyboard
Memory
Settings
Dimensions
Weight

Anodized aluminum / ABS-plastics


Backlit dot matrix LCD
73x73 mm [2,87x2,87]
Changeable; 0.1, 0.01, 0.001mm. 5, 0.5, 0.05 mils/thou
4 x 1,5 V R14 (C)
24-48 hours depending on connected equipment
RS232 for printer and PC communication
Membrane alphanumeric multi function
Storage for 125 shaft alignments
e.g. Value filtering, Measuring unit (mil/thou/mm)
WxHxD: 175x170x40 mm [6,89x6,69x1,57]
2,8 lbs [1250g]

Leatherette

For the display unit. With suspension belt.

Shaft brackets
Fixture
Material
Shaft diameter

D 500

Measurement and Alignment Systems

D 510

This system has built-in electronic inclinometers in


both measuring units, which make shaft alignment
possible even when you cant turn shafts with units to
positions 9-12-3. The inclinometers resolution of 0,1o
gives a high measuring accuracy when measuring
bearing journals, parallelity between rolls etc.
Part Nr: 12-0124

V-fixture for chain


Anodized aluminum
20-450 mm [3/4 - 18] with standard
chains.

Magnetic bases
Holding power

800 N

Rods
Material
Length

Stainless steel
60 and 240 mm [2,36 and 9,44]

Cables
Type
Length

With Push/Pull connection


2 m [78,74]

Accessories
Thin shaft brackets
Magnetic brackets
Sliding brackets
Cardan brackets
Extension cable
Printer

Width 12 mm [0,47]
For axial mounting on flange or shaft
For non-rotating shafts
Maximum offset 900 mm [35,43]
Length 5 m [16 feet]
Portable thermal printer incl. cable and charger

Included in a complete system is:

SS-EN60825-1-1994
21 CFR 1040.10 och 1040.11
1999 Damalini AB. Changes may take place without further notice.

05-0107

This product complies with:

MS (Microsoft) and Excel are registered trademarks for Microsoft Corporation.

Damalini AB
bcksgatan 6B
431 67 Mlndal, Sweden
Tel +46 31 18 87 70
Fax +46 31 18 87 75
e-mail: info@damalini.se
w w w.damalini.com

Authorized dealer

1
1
2
2
2
2
1

Display unit
2 Extension chains
Leatherette case
2 Offset brackets
Cables with Push/Pull-connection 2 Magnetic bases
Measuring units (S, M)
1 Measuring tape
Shaft brackets with chains
1 Manual
Sets of extension rods
Easy-Laser TM Link; Floppydisc + cable

Delivered in robust, lockable aluminum framed carrying


case with contoured foam insert.

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