Steam Drum Design Cals

Codeware, Inc.
Sarasota, FL, USA

www.codeware.com
COMPRESS Pressure Vessel Design Calculations
Item:
Split Stream Dearator
Vessel No:
V-1234
Customer:
Magaladon Oil Venture
Contract:
C-45490-R56
Designer:
John Doe
Date:
April 1, 2001
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Table of Contents
General Arrangement Drawing................................................................................................................................1/76
Deficiencies Summary..............................................................................................................................................2/76
Nozzle Schedule........................................................................................................................................................3/76
Nozzle Summary.......................................................................................................................................................4/76
Pressure Summary...................................................................................................................................................5/76
Revision History........................................................................................................................................................6/76
Settings Summary.....................................................................................................................................................7/76
Radiography Summary.............................................................................................................................................9/76
Thickness Summary...............................................................................................................................................10/76
Weight Summary.....................................................................................................................................................11/76
Long Seam Summary.............................................................................................................................................12/76
Hydrostatic Test......................................................................................................................................................13/76
Vacuum Summary...................................................................................................................................................14/76
Steam Drum Shell...................................................................................................................................................15/76
SD Head 2................................................................................................................................................................17/76
Straight Flange on SD Head 2................................................................................................................................20/76
Straight Flange on SD Head 1................................................................................................................................22/76
SD Head 1................................................................................................................................................................24/76
Down (D1)................................................................................................................................................................27/76
SD Manhole (M3).....................................................................................................................................................43/76
SD Manhole (M4).....................................................................................................................................................60/76
General Arrangement Drawing
1/76
Deficiencies Summary
No deficiencies found.
2/76
Nozzle Schedule
Nozzle
mark
Service
Size
Materials
Impact
Tested
Normalized
Fine Grain
Flange
Blind
D1
Down
229.73 OD x 45
Nozzle
SA-105
No
No
No
N/A
No
M3
SD Manhole
694.68 OD x 60
Nozzle
SA-105
No
Yes
No
NPS 24 Class 300

WN A105
No
M4
SD Manhole
694.68 OD x 60
Nozzle
SA-105
No
Yes
No
NPS 24 Class 300

WN A105
No
3/76
Nozzle Summary
Reinforcement
Pad
Shell
Nozzle
mark
tn:
Req tn:
Nom t:
Design t:
User t:
Aa:
Ar:
Corr:
*
OD
(mm)
t
n
(mm)
Req t
n
(mm)
A1?
A2?
Nom t
(mm)
Design t
(mm)
User t
(mm)
Width
(mm)
t
pad
(mm)
Corr
(mm)
A /A
a r
(%)
D1
229.73
45
10.16
Yes
Yes
12
12
N/A
N/A
134.1
M3
694.68
60
6.98
Yes
Yes
12*
8.96
N/A
N/A
100.0
M4
694.68
60
6.98
Yes
Yes
12*
8.96
N/A
N/A
100.0
Nozzle thickness
Nozzle thickness required per UG-45/UG-16
Vessel wall thickness
Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Local vessel wall thickness (near opening)
Area available per UG-37, governing condition
Area required per UG-37, governing condition
Corrosion allowance on nozzle wall
Head minimum thickness after forming
4/76
Pressure Summary
Pressure Summary for Chamber bounded by SD Head 1 and SD Head 2
P
Design
( bar)
Design
( C)
SD Head 2
15
Straight Flange on SD Head 2
15
Steam Drum Shell
MAWP
( bar)
MAP
( bar)
MAEP
( bar)
330
21.44
30.04
5.58
330
-48
Note 1
No
330
21.11
29.72
4.58
330
-48
Note 2
No
15
330
21.11
29.72
4.58
330
-48
Note 2
No
15
330
21.11
29.72
4.58
330
-48
Note 2
No
SD Head 1
15
330
21.44
30.04
5.58
330
-48
Note 3
No
Down (D1)
15
330
21.11
29.72
4.58
330
-40.61
Note 4
No
SD Manhole (M3)
15
330
15.43
22.44
4.58
330
-41.11
Note 5
No
SD Manhole (M4)
15
330
15.43
22.44
4.58
330
-41.11
Note 5
No
Identifier
MDMT
( C)
external
( C)
MDMT
Exemption
Impact
Tested
Chamber design MDMT is 5 C

Chamber rated MDMT is -40.61 C @ 15.43 bar
Chamber MAWP hot & corroded is 15.43 bar @ 330 C
Chamber MAP cold & new is 22.44 bar @ 25 C
Chamber MAEP is 4.58 bar @ 330 C
Vacuum rings did not govern the external pressure rating.
Notes for MDMT Rating:
Note #
Exemption
Details
1.
Straight Flange governs MDMT
2.
Material impact test exemption temperature from Fig UCS-66M Curve D = -48 C
Fig UCS-66.1M MDMT reduction = 17.3 C, (coincident ratio = 0.6918)
Rated MDMT of -65.3C is limited to -48C by UCS-66(b)(2)
3.
4.
Nozzle impact test exemption temperature from Fig UCS-66M Curve B = -23.31 C
UCS-66 governing thickness = 12 mm.
5.
UCS-66 governing thickness = 12 mm.
UCS-66 governing thickness = 12 mm
Design notes are available on the Settings Summary page.
5/76
Revision History
No.
Date
2/14/2015
Operator
Notes
Ah.Raza New vessel created ASME Section VIII Division 1 [COMPRESS 2014 Build 7400]
6/76
Settings Summary
COMPRESS 2014 Build 7400
Units: MKS
Datum Line Location: 0.00 mm from right seam
Design
ASME Section VIII Division 1, 2013 Edition Metric
Design or Rating:
Minimum thickness:
Design for cold shut down only:
Design for lethal service (full radiography required):
Design nozzles for:
Corrosion weight loss:
UG-23 Stress Increase:
Skirt/legs stress increase:
Minimum nozzle projection:
Juncture calculations for > 30 only:
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick:
UG-37(a) shell tr calculation considers longitudinal stress:
Butt welds are tapered per Figure UCS-66.3(a).
Get Thickness from Pressure

1.5 mm per UG-16(b)
No
No
Design P, find nozzle MAWP and MAP
100% of theoretical loss
1.20
1.0
152.4 mm
Yes
No
No
Hydro/Pneumatic Test
Shop Hydrotest Pressure:
Test liquid specific gravity:
Maximum stress during test:
1.3 times vessel

MAWP
1.00
90% of yield
Required Marking - UG-116

UG-116(e) Radiography:
RT1
UG-116(f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547:
Use Code Case 2695:
Apply interpretation VIII-1-83-66:
No UCS-66.1 MDMT reduction:
No UCS-68(c) MDMT reduction:
Disallow UG-20(f) exemptions:
No
No
Yes
Yes
Yes
No
No
No
7/76
UG-22 Loadings
UG-22(a) Internal or External Design Pressure :
UG-22(b) Weight of the vessel and normal contents under operating or test conditions:
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads):
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
UG-22(f) Wind reactions:
UG-22(f) Seismic reactions:
UG-22(j) Test pressure and coincident static head acting during the test:
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Yes
No
No
No
No
No
No
8/76
Radiography Summary
Radiography for Chamber bounded by SD Head 1 and SD Head 2
Longitudinal Seam
Component
Category
(Fig
UW-3)
Left Circumferential Seam
Radiography / Joint
Type
Category
(Fig
UW-3)
Radiography / Joint
Type
Right Circumferential Seam

Category
(Fig
UW-3)
Radiography / Joint
Type
Mark
SD Head 2
N/A
Seamless No RT
N/A
N/A
Full UW-11(a) / Type 1
RT1
Steam Drum Shell
RT1
SD Head 1
N/A
Seamless No RT
N/A
N/A
RT1
Nozzle
Nozzle to Vessel Circumferential

Seam
Longitudinal Seam
Nozzle free end Circumferential

Seam
SD Manhole (M4)
N/A
Seamless No RT
N/A / Type 7
RT1
Down (D1)
N/A
Seamless No RT
N/A / Type 7
N/A
N/A
N/A
SD Manhole (M3)
N/A
Seamless No RT
N/A / Type 7
RT1
Nozzle Flange
Longitudinal Seam
Flange Face
Nozzle to Flange Circumferential

Seam
ASME B16.5/16.47 flange attached to SD

Manhole (M4)
N/A
Seamless No RT
N/A
N/A / Gasketed
RT1
ASME B16.5/16.47 flange attached to SD

Manhole (M3)
N/A
Seamless No RT
N/A
N/A / Gasketed
RT1
Chamber bounded by SD Head 1 and SD Head 2 - UG-116(e) Radiography:
RT1
9/76
Thickness Summary
Component
Identifier
Material
Diameter
(mm)
Length
(mm)
Nominal t
(mm)
Design t
(mm)
Total Corrosion
(mm)
Joint
E
Load
SD Head 2
SA-516 70
1,100 ID
287
12*
9.29
1.00
Internal
SA-516 70
1,100 ID
50
12
9.38
1.00
Internal
Steam Drum Shell
SA-516 70
1,100 ID
1,800
12
9.38
1.00
Internal
SA-516 70
1,100 ID
50
12
9.38
1.00
Internal
SD Head 1
SA-516 70
1,100 ID
287
12*
9.29
1.00
Internal
Nominal t: Vessel wall nominal thickness

Design t:
Required vessel thickness due to governing loading + corrosion
Joint E:
Longitudinal seam joint efficiency
Head minimum thickness after forming
Load
internal:
Circumferential stress due to internal pressure governs
external:
External pressure governs
Wind:
Combined longitudinal stress of pressure + weight + wind governs
Seismic:
Combined longitudinal stress of pressure + weight + seismic governs
10/76
Weight Summary
Weight ( kg) Contributed by Vessel Elements
Component
Metal
Metal
New*
Corroded*
SD Head 2
115.4
Steam Drum Shell
Operating Liquid
Test Liquid
Surface
Area
m2
Insulation
Insulation
Supports
Lining
Piping
+ Liquid
New
Corroded
87.3
272.1
277.5
1.33
587.2
441.6
1,712.8
1,731.8
6.31
SD Head 1
115.4
87.3
272.1
277.5
1.33
TOTAL:
818
616.1
2,256.9
2,286.8
8.97
New
Corroded
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( kg) Contributed by Attachments
Component
Body Flanges
New Corroded
Nozzles &
Flanges
New
Tray
Packed
Trays
Supports
Beds
Rings & Vertical

Clips
Loads
Surface Area
m2
Corroded
SD Head 2
388.7 374.6
1.28
Steam Drum Shell
26.6
0.17
23.2
SD Head 1
388.7 374.6
1.28
TOTAL:
803.9 772.3
2.72
Vessel operating weight, Corroded:

Vessel operating weight, New:
Vessel empty weight, Corroded:
Vessel empty weight, New:
Vessel test weight, New:
Vessel test weight, Corroded:
Vessel surface area:
1,388 kg
1,622 kg
1,388 kg
1,622 kg
3,879 kg
3,675 kg
11.69 m2
Vessel center of gravity location - from datum - lift condition

Vessel Lift Weight, New: 1,622 kg
Center of Gravity:
873.99 mm
Vessel Capacity
Vessel Capacity** (New):
2,154 liters
Vessel Capacity** (Corroded): 2,181 liters
**The vessel capacity does not include volume of nozzle, piping or other attachments.
11/76
Long Seam Summary

Shell Long Seam Angles
Component
Seam 1
Steam Drum Shell
Shell Plate Lengths

Component
Starting
Plate 1
Angle
Steam Drum Shell
3,493.45 mm
*Plate Lengths use the circumference of the vessel based on the mid diameter of the components
Shell Rollout
12/76
Hydrostatic Test
Shop test pressure determination for Chamber bounded by SD Head 1 and SD Head 2 based on MAWP per
UG-99(b)
Shop hydrostatic test gauge pressure is 21.14 bar at 25 C (the chamber MAWP = 15.43 bar)
The shop test is performed with the vessel in the horizontal position.
Identifier
Local test Test liquid UG-99(b) UG-99(b)

pressure static head stress pressure
bar
bar
ratio
factor
SD Head 2 (1)
21.24
0.11
1.0534
1.30
21.24
0.11
1.0534
1.30
Steam Drum Shell
21.24
0.11
1.0534
1.30
21.24
0.11
1.0534
1.30
SD Head 1
21.24
0.11
1.0534
1.30
Down (D1)
21.25
0.11
1.1129
1.30
SD Manhole (M3)
21.22
0.08
1.1129
1.30
SD Manhole (M4)
21.22
0.08
1.1129
1.30
Notes:
(1) SD Head 2 limits the UG-99(b) stress ratio.
(2) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Chamber bounded by SD Head 1 and SD Head 2.
The test temperature of 25 C is warmer than the minimum recommended temperature of -23.61 C so the brittle
fracture provision of UG-99(h) has been met.
13/76
Vacuum Summary
Elevation
Component
Line of Support
above Datum
(mm)
Length Le
(mm)
SD Head 2
2,137
N/A
1/3 depth of SD Head 2
1,942.67
N/A
Straight Flange on SD Head 2 Left
1,850
2,085.33
Straight Flange on SD Head 2 Right
1,800
2,085.33
Steam Drum Shell Left
1,800
2,085.33
Steam Drum Shell Right
2,085.33
Straight Flange on SD Head 1 Left
2,085.33
Straight Flange on SD Head 1 Right
-50
2,085.33
1/3 depth of SD Head 1
-142.67
N/A
SD Head 1
-337
N/A
Note
For main components, the listed value of 'Le' is the largest unsupported length for the component.
14/76
Steam Drum Shell

Component:
Cylinder
Material specification:
SA-516 70 (II-D Metric p. 22, ln. 6)
Internal design pressure: P = 15 bar @ 330 C
External design pressure: Pe = 1.03 bar @ 330 C
Static liquid head:
Pth = 0.11 bar
(SG = 1, Hs = 1,100 mm, Horizontal test

head)
Corrosion allowance
Design MDMT = 5 C
Rated MDMT = -48 C
Radiography:
Inner C = 3 mm
Outer C = 0 mm
No impact test performed

Material is normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Longitudinal joint Full UW-11(a) Type 1

Left circumferential joint - Full UW-11(a) Type 1
Right circumferential joint - Full UW-11(a) Type 1
Estimated weight New = 587.2 kg

corr = 441.6 kg
Capacity
New = 1,710.6 liters corr = 1,729.31 liters
ID
= 1,100 mm
Length
= 1,800 mm
Lc
t
= 12 mm
Design thickness, (at 330 C) UG-27(c)(1)
t
= P*R / (S*E - 0.60*P) + Corrosion

= 15*553 / (1,310*1.00 - 0.60*15) + 3
= 9.38 mm
Maximum allowable working pressure, (at 330 C) UG-27(c)(1)

P
= S*E*t / (R + 0.60*t) - Ps
= 1,310*1.00*9 / (553 + 0.60*9) - 0
= 21.11 bar
Maximum allowable pressure, (at 25 C) UG-27(c)(1)

P
= S*E*t / (R + 0.60*t)
= 1,380*1.00*12 / (550 + 0.60*12)
= 29.72 bar
15/76
External Pressure, (Corroded & at 330 C) UG-28(c)

L / Do = 2,085.33 / 1,124 = 1.8553
Do / t = 1,124 / 4.93
= 227.8447
From table G:
A = 0.000207
From table CS-2
B = 180.2142 kg/cm2 (176.73 bar)
Metric:
Pa
= 4*B / (3*(Do / t))

= 4*176.73 / (3*(1,124 / 4.93))
= 1.03 bar
Design thickness for external pressure Pa = 1.03 bar

= 7.93
mm
Maximum Allowable External Pressure, (Corroded & at 330 C) UG-28(c)
ta
= t + Corrosion
= 4.93 + 3
L / Do = 2,085.33 / 1,124 = 1.8553

Do / t = 1,124 / 9
= 124.8853
From table G:
A = 0.000498
From table CS-2
B = 437.1284 kg/cm2 (428.6755 bar)
Metric:
Pa
= 4*B / (3*(Do / t))

= 4*428.68 / (3*(1,124 / 9))
= 4.58 bar
% Extreme fiber elongation - UCS-79(d)

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*12 / 556)*(1 - 556 / )
1.0791%
The extreme fiber elongation does not exceed 5%.
16/76
SD Head 2
Component:
Material Specification:
Ellipsoidal Head
SA-516 70 (II-D Metric p.22, ln. 6)

Static liquid head:
Ps= 0 bar (SG=1, Hs=0 mm Operating head)
Pth= 0.11 bar (SG=1, Hs=1100 mm Horizontal test head)
Corrosion allowance:
Inner C = 3 mm
Design MDMT = 5C
Rated MDMT = -48C
Radiography:

Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Category A joints Head to shell seam -
Estimated weight*: new = 115.4 kg

Capacity*:
new = 221.7 liters
* includes straight flange
Inner diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Results Summary
Outer C = 0 mm
Seamless No RT
Full UW-11(a) Type 1
corr = 87.3 kg
corr = 226.1 liters
=
=
=
=
=
=
1100 mm
12 mm
2 (new)
1.9892 (corroded)
50 mm
12 mm
The governing condition is internal pressure.

Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Design thickness due to external pressure (te)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
Maximum allowable external pressure (MAEP)
=
=
=
=
=
=
1.5 mm + 3 mm = 4.5 mm
9.29 mm
6.08 mm
21.44 bar
30.04 bar
5.58 bar
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (1,106 / (2*278))2]=0.992826
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (1,100 / (2*275))2]=1
17/76
Design thickness for internal pressure, (Corroded at 330 C) Appendix 1-4(c)

t
=
=
=
P*D*K / (2*S*E - 0.2*P) + Corrosion

15*1,106*0.992826 / (2*1,310*1 - 0.2*15) + 3
9.29 mm
The head internal pressure design thickness is 9.29 mm.

Maximum allowable working pressure, (Corroded at 330 C) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*D + 0.2*t) - Ps

2*1,310*1*9 / (0.992826*1,106 +0.2*9) - 0
21.44 bar
The maximum allowable working pressure (MAWP) is 21.44 bar.

Maximum allowable pressure, (New at 25 C) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*D + 0.2*t) - Ps

2*1,380*1*12 / (1*1,100 +0.2*12) - 0
30.04 bar
The maximum allowable pressure (MAP) is 30.04 bar.

Design thickness for external pressure, (Corroded at 330 C) UG-33(d)
Equivalent outside spherical radius (Ro)
Ro =
Ko*Do
=
0.8812*1,124
=
990.45 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (990.45 / 3.07)
0.000388
From Table CS-2

Metric:
Pa
=
=
=
B = 339.8192 kgf/cm2
B / (Ro / t)
333.249 / (990.45 / 3.07)
1.0342 bar
t
=
3.07 mm + Corrosion = 3.07 mm + 3 mm = 6.07 mm
Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
t
=
=
=
1.67*Pe*D*K / (2*S*E - 0.2*1.67*Pe) + Corrosion

1.67*1.03*1,106*0.992826 / (2*1,310*1 - 0.2*1.67*1.03) + 3
3.72 mm
The head external pressure design thickness (te) is 6.07 mm.

Maximum Allowable External Pressure, (Corroded at 330 C) UG-33(d)
Ro =
Ko*Do
=
0.8812*1,124
=
990.45 mm
18/76
=
=
=
0.125 / (Ro / t)
0.125 / (990.45 / 9)
0.001136
From Table CS-2

Metric:
Pa
=
=
=
B = 626.4224 kgf/cm2
B / (Ro / t)
614.311 / (990.45 / 9)
5.5823 bar
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)

P
=
=
=
2*S*E*t / ((K*D + 0.2*t)*1.67) - Ps2

2*1,310*1*9 / ((0.992826*1,106 +0.2*9)*1.67) - 0
12.84 bar
The maximum allowable external pressure (MAEP) is 5.58 bar.

EFE =
=
=
(75*t / Rf)*(1 - Rf / Ro)

(75*12 / 193)*(1 - 193 / )
4.6632%
19/76

Component:
Straight Flange
SA-516 70 (II-D Metric p. 22, ln. 6)
Static liquid head:
Pth = 0.11 bar

head)
Corrosion allowance
Design MDMT = 5 C
Rated MDMT = -48 C
Radiography:
Inner C = 3 mm
Outer C = 0 mm

Longitudinal joint Circumferential joint -
Seamless No RT

corr = 12.3 kg
Capacity
New = 47.52 liters corr = 48.04 liters
ID
= 1,100 mm
Length
= 50 mm
Lc
t
= 12 mm
t

= 15*553 / (1,310*1.00 - 0.60*15) + 3
= 9.38 mm

P
= S*E*t / (R + 0.60*t) - Ps
= 1,310*1.00*9 / (553 + 0.60*9) - 0
= 21.11 bar

P
= S*E*t / (R + 0.60*t)
= 1,380*1.00*12 / (550 + 0.60*12)
= 29.72 bar
20/76

L / Do = 2,085.33 / 1,124 = 1.8553
Do / t = 1,124 / 4.93
= 227.8447
From table G:
A = 0.000207
From table CS-2
B = 180.2142 kg/cm2 (176.73 bar)
Metric:
Pa
= 4*B / (3*(Do / t))

= 4*176.73 / (3*(1,124 / 4.93))
= 1.03 bar

= 7.93
mm
ta
= t + Corrosion
= 4.93 + 3
L / Do = 2,085.33 / 1,124 = 1.8553

Do / t = 1,124 / 9
= 124.8853
From table G:
A = 0.000498
From table CS-2
B = 437.1284 kg/cm2 (428.6755 bar)
Metric:
Pa
= 4*B / (3*(Do / t))

= 4*428.68 / (3*(1,124 / 9))
= 4.58 bar

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*12 / 556)*(1 - 556 / )
1.0791%
21/76

Component:
Straight Flange
SA-516 70 (II-D Metric p. 22, ln. 6)
Static liquid head:
Pth = 0.11 bar

head)
Corrosion allowance
Design MDMT = 5 C
Rated MDMT = -48 C
Radiography:
Inner C = 3 mm
Outer C = 0 mm

Longitudinal joint Circumferential joint -
Seamless No RT

corr = 12.3 kg
Capacity
New = 47.52 liters corr = 48.04 liters
ID
= 1,100 mm
Length
= 50 mm
Lc
t
= 12 mm
t

= 15*553 / (1,310*1.00 - 0.60*15) + 3
= 9.38 mm

P
= S*E*t / (R + 0.60*t) - Ps
= 1,310*1.00*9 / (553 + 0.60*9) - 0
= 21.11 bar

P
= S*E*t / (R + 0.60*t)
= 1,380*1.00*12 / (550 + 0.60*12)
= 29.72 bar
22/76

L / Do = 2,085.33 / 1,124 = 1.8553
Do / t = 1,124 / 4.93
= 227.8447
From table G:
A = 0.000207
From table CS-2
B = 180.2142 kg/cm2 (176.73 bar)
Metric:
Pa
= 4*B / (3*(Do / t))

= 4*176.73 / (3*(1,124 / 4.93))
= 1.03 bar

= 7.93
mm
ta
= t + Corrosion
= 4.93 + 3
L / Do = 2,085.33 / 1,124 = 1.8553

Do / t = 1,124 / 9
= 124.8853
From table G:
A = 0.000498
From table CS-2
B = 437.1284 kg/cm2 (428.6755 bar)
Metric:
Pa
= 4*B / (3*(Do / t))

= 4*428.68 / (3*(1,124 / 9))
= 4.58 bar

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*12 / 556)*(1 - 556 / )
1.0791%
23/76
SD Head 1
Component:
Material Specification:
Ellipsoidal Head
SA-516 70 (II-D Metric p.22, ln. 6)

Static liquid head:
Ps= 0 bar (SG=1, Hs=0 mm Operating head)
Pth= 0.11 bar (SG=1, Hs=1100 mm Horizontal test head)
Inner C = 3 mm
Design MDMT = 5C
Rated MDMT = -48C
Radiography:

Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Category A joints Head to shell seam -
Estimated weight*: new = 115.4 kg

Capacity*:
new = 221.7 liters
* includes straight flange
Inner diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Results Summary
Outer C = 0 mm
Seamless No RT
corr = 87.3 kg
corr = 226.1 liters
=
=
=
=
=
=
1100 mm
12 mm
2 (new)
1.9892 (corroded)
50 mm
12 mm
The governing condition is internal pressure.

Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Design thickness due to external pressure (te)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
Maximum allowable external pressure (MAEP)
=
=
=
=
=
=
1.5 mm + 3 mm = 4.5 mm
9.29 mm
6.08 mm
21.44 bar
30.04 bar
5.58 bar
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (1,106 / (2*278))2]=0.992826
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (1,100 / (2*275))2]=1
24/76
Design thickness for internal pressure, (Corroded at 330 C) Appendix 1-4(c)

t
=
=
=
P*D*K / (2*S*E - 0.2*P) + Corrosion

15*1,106*0.992826 / (2*1,310*1 - 0.2*15) + 3
9.29 mm
The head internal pressure design thickness is 9.29 mm.

Maximum allowable working pressure, (Corroded at 330 C) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*D + 0.2*t) - Ps

2*1,310*1*9 / (0.992826*1,106 +0.2*9) - 0
21.44 bar
The maximum allowable working pressure (MAWP) is 21.44 bar.

Maximum allowable pressure, (New at 25 C) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*D + 0.2*t) - Ps

2*1,380*1*12 / (1*1,100 +0.2*12) - 0
30.04 bar
The maximum allowable pressure (MAP) is 30.04 bar.

Design thickness for external pressure, (Corroded at 330 C) UG-33(d)
Ro =
Ko*Do
=
0.8812*1,124
=
990.45 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (990.45 / 3.07)
0.000388
From Table CS-2

Metric:
Pa
=
=
=
B = 339.8192 kgf/cm2
B / (Ro / t)
333.249 / (990.45 / 3.07)
1.0342 bar
t
=
3.07 mm + Corrosion = 3.07 mm + 3 mm = 6.07 mm
Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
t
=
=
=
1.67*Pe*D*K / (2*S*E - 0.2*1.67*Pe) + Corrosion

1.67*1.03*1,106*0.992826 / (2*1,310*1 - 0.2*1.67*1.03) + 3
3.72 mm
The head external pressure design thickness (te) is 6.07 mm.

Maximum Allowable External Pressure, (Corroded at 330 C) UG-33(d)
Ro =
Ko*Do
=
0.8812*1,124
=
990.45 mm
25/76
=
=
=
0.125 / (Ro / t)
0.125 / (990.45 / 9)
0.001136
From Table CS-2

Metric:
Pa
=
=
=
B = 626.4224 kgf/cm2
B / (Ro / t)
614.311 / (990.45 / 9)
5.5823 bar
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)

P
=
=
=
2*S*E*t / ((K*D + 0.2*t)*1.67) - Ps2

2*1,310*1*9 / ((0.992826*1,106 +0.2*9)*1.67) - 0
12.84 bar
The maximum allowable external pressure (MAEP) is 5.58 bar.

EFE =
=
=
(75*t / Rf)*(1 - Rf / Ro)

(75*12 / 193)*(1 - 193 / )
4.6632%
26/76
Down (D1)
tw(lower) = 12 mm
Leg41 = 9 mm
Note: Per UW-16(b) minimum inside corner radius r = min [1 / 4*t , 3 mm] = 2.25 mm
1
Location and Orientation

Located on:
Orientation:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Passes through a Category A joint:
Steam Drum Shell

135
200 mm
800 mm
No
Nozzle
Access opening:
Inside diameter, new:
Wall thickness, tn:
Minimum wall thickness:
Projection available outside vessel, Lpr:
Heavy barrel length, Lhb:
Local vessel minimum thickness:
Liquid static head included:
Longitudinal joint efficiency:
No
SA-105 (II-D Metric p. 18, ln. 32)
139.73 mm
45 mm
14.29 mm
3 mm
238 mm
50 mm
12 mm
0 bar
1
27/76
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
Thickness
Summary
(mm)
UG-37 Area Calculation Summary (cm2)

For P = 15 bar @ 330 C
The opening is adequately reinforced
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
9.5776 21.9858 3.7064 17.5129 --
A5
--
A
welds
treq
tmin
0.7665 9.38 14.29
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg 41)
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status
weld size is adequate
Calculations for internal pressure 15 bar @ 330 C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(145.73, 72.86 + (14.29 - 3) + (12 - 3))
=
145.73 mm
Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12 - 3), 2.5*(14.29 - 3) + 53.19)
22.5 mm
te
=
MIN( 50 + 30.71*tan(30) , 30.71*tan(60) )
=
53.19 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

15*72.86 / (1,240*1 - 0.6*15)
0.89 mm
Required thickness tr from UG-37(a)

tr
=
=
=
P*R / (S*E - 0.6*P)

15*553 / (1,310*1 - 0.6*15)
6.38 mm
28/76
Required thickness tr per Interpretation VIII-1-07-50

tr
=
=
=
P*R / (S*E - 0.6*P)

15*553 / (1,310*1 - 0.6*15)
6.38 mm
Area required per UG-37(c)

Allowable stresses: Sn = 1,264.447, Sv = 1,335.827 kgf/cm2
fr1 = lesser of 1 or Sn / Sv = 0.9466
=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(145.73*6.38*1 + 2*42*6.38*1*(1 - 0.9466)) / 100
9.5776 cm2
Area available from FIG. UG-37.1

A1 = larger of the following= 3.7064 cm2
=
=
=
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(145.73*(1*9 - 1*6.38) - 2*42*(1*9 - 1*6.38)*(1 - 0.9466)) / 100
3.7064 cm2
=
=
=
2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*(9 + 42)*(1*9 - 1*6.38) - 2*42*(1*9 - 1*6.38)*(1 - 0.9466)) / 100
2.5594 cm2
A2 = smaller of the following= 17.5129 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(42 - 0.89)*0.9466*9) / 100
17.5129 cm2
= 2*(tn - trn)*(2.5*tp + te)*fr2 - [(tn - tp)2*tan(30) + 2*(LIMIT - Lhb - Lslope)*(tn - tp)]*fr2

= (2*(42 - 0.89)*(2.5*11.29 + 53.19)*0.9466 - [(42 - 11.29)2*tan(30) + 2*(81.42 - 50 - 17.73)*(42 - 11.29)]*0.9466) / 100
= 50.2567 cm2
A41 =
=
=
Leg2*fr2
(92*0.9466) / 100
0.7665 cm2
Area =
=
A1 + A2 + A41
3.7064 + 17.5129 + 0.7665
29/76
21.9858 cm2
As Area >= A the reinforcement is adequate.
UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 9 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 6 mm
tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check

ta UG-27
=
=
=
P*R / (S*E - 0.6*P) + Corrosion

15*72.86 / (1,240*1 - 0.6*15) + 3
3.89 mm
ta
=
=
=
max[ ta UG-27 , ta UG-22 ]

max[ 3.89 , 0 ]
3.89 mm
tb1
=
=
=

15*553 / (1,310*1 - 0.6*15) + 3
9.38 mm
tb1
=
=
=
max[ tb1 , tb UG16 ]

max[ 9.38 , 4.5 ]
9.38 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 10.16 , 9.38 ]
9.38 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.89 , 9.38 ]
9.38 mm
Available nozzle wall thickness new, tn = 14.29 mm

The nozzle neck thickness is adequate.
30/76
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

For P = 21.11 bar @ 330 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
13.5197 18.1232 --
A3
17.3567 --
A5
--
A
welds
treq
tmin
0.7665 10.16 14.29

per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status
Calculations for internal pressure 21.11 bar @ 330 C

Fig UCS-66.1M MDMT reduction = 17.3 C, (coincident ratio = 0.6918).
Nozzle UCS-66 governing thk: 12 mm

Nozzle rated MDMT:
-40.61 C
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(145.73, 72.86 + (14.29 - 3) + (12 - 3))
=
145.73 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12 - 3), 2.5*(14.29 - 3) + 53.19)
22.5 mm
te
=
MIN( 50 + 30.71*tan(30) , 30.71*tan(60) )
=
53.19 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

21.1146*72.86 / (1,240*1 - 0.6*21.1146)
1.25 mm
31/76

tr
=
P*R / (S*E - 0.6*P)
=
21.1146*553 / (1,310*1 - 0.6*21.1146)
=
9 mm
tr
=
=
=
P*R / (S*E - 0.6*P)

21.1146*553 / (1,310*1 - 0.6*21.1146)
9 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(145.73*9*1 + 2*42*9*1*(1 - 0.9466)) / 100
13.5197 cm2

A1 = larger of the following= 0 cm2
=
=
=

(145.73*(1*9 - 1*9) - 2*42*(1*9 - 1*9)*(1 - 0.9466)) / 100
0 cm2
=
=
=

(2*(9 + 42)*(1*9 - 1*9) - 2*42*(1*9 - 1*9)*(1 - 0.9466)) / 100
0 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(42 - 1.25)*0.9466*9) / 100
17.3567 cm2

= (2*(42 - 1.25)*(2.5*11.29 + 53.19)*0.9466 - [(42 - 11.29)2*tan(30) + 2*(81.42 - 50 - 17.73)*(42 - 11.29)]*0.9466) / 100
= 49.6928 cm2
A41 =
Leg2*fr2
32/76
=
=
(92*0.9466) / 100
0.7665 cm2
Area =
=
=
A1 + A2 + A41
0 + 17.3567 + 0.7665
18.1232 cm2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

21.1146*72.86 / (1,240*1 - 0.6*21.1146) + 3
4.25 mm
ta
=
=
=

max[ 4.25 , 0 ]
4.25 mm
tb1
=
=
=

21.1146*553 / (1,310*1 - 0.6*21.1146) + 3
12 mm
tb1
=
=
=

max[ 12 , 4.5 ]
12 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 10.16 , 12 ]
10.16 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.25 , 10.16 ]
10.16 mm

33/76
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

For P = 29.72 bar @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
16.7676 26.8961 --
A3
26.0858 --
A5
--
A
welds
treq
tmin
0.8103 7.16 14.29

per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(139.73, 69.87 + (14.29 - 0) + (12 - 0))
=
139.73 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12 - 0), 2.5*(14.29 - 0) + 53.19)
30 mm
te
=
MIN( 50 + 30.71*tan(30) , 30.71*tan(60) )
=
53.19 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

29.7197*69.87 / (1,380*1 - 0.6*29.7197)
1.52 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

29.7197*550 / (1,380*1 - 0.6*29.7197)
12 mm
34/76

tr
=
=
=
P*R / (S*E - 0.6*P)

29.7197*550 / (1,380*1 - 0.6*29.7197)
12 mm

fr1 = lesser of 1 or Sn / Sv = 1
=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(139.73*12*1 + 2*45*12*1*(1 - 1)) / 100
16.7676 cm2

=
=
=

(139.73*(1*12 - 1*12) - 2*45*(1*12 - 1*12)*(1 - 1)) / 100
0 cm2
=
=
=

(2*(12 + 45)*(1*12 - 1*12) - 2*45*(1*12 - 1*12)*(1 - 1)) / 100
0 cm2

=
=
=
=
=
=
5*(tn - trn)*fr2*t
(5*(45 - 1.52)*1*12) / 100
26.0858 cm2
2*(tn - trn)*(2.5*tp + te)*fr2 - [(tn - tp)2*tan(30) + 2*(LIMIT - Lhb - Lslope)*(tn - tp)]*fr2
(2*(45 - 1.52)*(2.5*14.29 + 53.19)*1 - [(45 - 14.29)2*tan(30) + 2*(88.92 - 50 - 17.73)*(45 - 14.29)]*1) / 100
58.8567 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
A1 + A2 + A41
0 + 26.0858 + 0.8103
35/76
26.8961 cm2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

29.7197*69.87 / (1,380*1 - 0.6*29.7197) + 0
1.52 mm
ta
=
=
=

max[ 1.52 , 0 ]
1.52 mm
tb1
=
=
=

29.7197*550 / (1,380*1 - 0.6*29.7197) + 0
12 mm
tb1
=
=
=

max[ 12 , 1.5 ]
12 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 7.16 , 12 ]
7.16 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.52 , 7.16 ]
7.16 mm

36/76
Reinforcement Calculations for External Pressure
UG-45
Nozzle Wall
Thickness
Summary
(mm)

For Pe = 1.03 bar @ 330 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
3.7052 24.0574 5.7445 17.5464 --
A5
--
A
welds
treq
0.7665 4.5
tmin
14.29

Weld strength calculations are not required for
external pressure
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status
Calculations for external pressure 1.03 bar @ 330 C

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(145.73, 72.86 + (14.29 - 3) + (12 - 3))
=
145.73 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12 - 3), 2.5*(14.29 - 3) + 53.19)
22.5 mm
te
=
=
MIN( 50 + 30.71*tan(30) , 30.71*tan(60) )

53.19 mm
Nozzle required thickness per UG-28 trn = 0.81 mm

From UG-37(d)(1) required thickness tr = 4.93 mm
Area required per UG-37(d)(1)

37/76
=
=
=
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

(0.5*(145.73*4.93*1 + 2*42*4.93*1*(1 - 0.9466))) / 100
3.7052 cm2

=
=
=

(145.73*(1*9 - 1*4.93) - 2*42*(1*9 - 1*4.93)*(1 - 0.9466)) / 100
5.7445 cm2
=
=
=

(2*(9 + 42)*(1*9 - 1*4.93) - 2*42*(1*9 - 1*4.93)*(1 - 0.9466)) / 100
3.9658 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(42 - 0.81)*0.9466*9) / 100
17.5464 cm2

= (2*(42 - 0.81)*(2.5*11.29 + 53.19)*0.9466 - [(42 - 11.29)2*tan(30) + 2*(81.42 - 50 - 17.73)*(42 - 11.29)]*0.9466) / 100
= 50.3786 cm2
A41 =
=
=
Leg2*fr2
(92*0.9466) / 100
0.7665 cm2
Area =
=
=
A1 + A2 + A41
5.7445 + 17.5464 + 0.7665
24.0574 cm2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
38/76

ta UG-28
3.81 mm
ta
=
=
=

max[ 3.81 , 0 ]
3.81 mm
tb2
=
=
=

1.0342*553 / (1,310*1 - 0.6*1.0342) + 3
3.44 mm
tb2
=
=
=

max[ 3.44 , 4.5 ]
4.5 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 10.16 , 4.5 ]
4.5 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.81 , 4.5 ]
4.5 mm

39/76
Reinforcement Calculations for MAEP

For Pe = 4.58 bar @ 330 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
6.7599 18.0187 --
A2
A3
17.2522 --
A5
--
A
welds
treq
tmin
0.7665 4.94 14.29

external pressure
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(145.73, 72.86 + (14.29 - 3) + (12 - 3))
=
145.73 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12 - 3), 2.5*(14.29 - 3) + 53.19)
22.5 mm
te
=
=
MIN( 50 + 30.71*tan(30) , 30.71*tan(60) )

53.19 mm

From UG-37(d)(1) required thickness tr = 9 mm

40/76
=
=
=
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

(0.5*(145.73*9*1 + 2*42*9*1*(1 - 0.9466))) / 100
6.7599 cm2

=
=
=

(145.73*(1*9 - 1*9) - 2*42*(1*9 - 1*9)*(1 - 0.9466)) / 100
0 cm2
=
=
=

(2*(9 + 42)*(1*9 - 1*9) - 2*42*(1*9 - 1*9)*(1 - 0.9466)) / 100
0 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(42 - 1.5)*0.9466*9) / 100
17.2522 cm2

= (2*(42 - 1.5)*(2.5*11.29 + 53.19)*0.9466 - [(42 - 11.29)2*tan(30) + 2*(81.42 - 50 - 17.73)*(42 - 11.29)]*0.9466) / 100
= 49.3135 cm2
A41 =
=
=
Leg2*fr2
(92*0.9466) / 100
0.7665 cm2
Area =
=
=
A1 + A2 + A41
0 + 17.2522 + 0.7665
18.0187 cm2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
41/76

ta UG-28
4.5 mm
ta
=
=
=

max[ 4.5 , 0 ]
4.5 mm
tb2
=
=
=

4.5767*553 / (1,310*1 - 0.6*4.5767) + 3
4.94 mm
tb2
=
=
=

max[ 4.94 , 4.5 ]
4.94 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 10.16 , 4.94 ]
4.94 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.5 , 4.94 ]
4.94 mm

L / Do = 249.86 / 229.73 = 1.0876
Do / t = 229.73 / 1.5
= 153.0922
From table G:
A = 0.000650
From table CS-2
B = 535.8605 kg/cm2 (525.5 bar)
Metric:
Pa
= 4*B / (3*(Do / t))

= 4*525.5 / (3*(229.73 / 1.5))
= 4.58 bar

ta
= t + Corrosion
= 1.5 + 3
= 4.5
mm
42/76
SD Manhole (M3)
tw(lower) = 12 mm
Leg41 = 9 mm
1

Located on:
Orientation:
End of nozzle to datum line:
Calculated as hillside:
Distance to head center, R:
SD Head 1
0
-700 mm
No
0 mm
No
Nozzle
Access opening:
Wall thickness, tn:
Projection available outside vessel to flange face, Lf:
Yes
SA-105 (II-D Metric p. 18, ln. 32) (normalized)
574.68 mm
60 mm
17.46 mm
3 mm
256.23 mm
60 mm
424.38 mm
12 mm
0 bar
1
ASME B16.5-2009 Flange

Description:
Bolt Material:
Blind included:
Rated MDMT:
(UCS-66(b)(3): Coincident ratio = 0.302)
NPS 24 Class 300 WN A105

SA-193 B7 Bolt <= 64 (II-D Metric p. 352, ln. 31)
No
-48C
43/76
(Flange rated MDMT = -105 C

Bolts rated MDMT per Fig UCS-66 note (c) = -48 C)
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:
Circumferential joint radiography:
0 bar
38.48 bar @ 330C
51.1 bar @ 25C
77 bar @ 25C
No
44/76
UG-45
Nozzle Wall
Thickness
Summary
(mm)

For P = 15 bar @ 330 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
36.9303 39.0915 15.5509 22.7741 --
A5
--
A
welds
treq
tmin
0.7665 6.54 17.46

per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(580.68, 290.34 + (17.46 - 3) + (12 - 3))
=
580.68 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12 - 3), 2.5*(17.46 - 3) + 73.68)
22.5 mm
te
=
MIN( 60 + 42.54*tan(30) , 42.54*tan(60) )
=
73.68 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

15*290.34 / (1,240*1 - 0.6*15)
3.54 mm

tr
=
=
=
P*D*K / (2*S*E - 0.2*P)

15*1,106*0.992826 / (2*1,310*1 - 0.2*15)
6.29 mm
45/76

tr
=
=
=
P*D*K / (2*S*E - 0.2*P)

15*1,106*0.992826 / (2*1,310*1 - 0.2*15)
6.29 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(580.68*6.29*1 + 2*57*6.29*1*(1 - 0.9466)) / 100
36.9303 cm2

=
=
=

(580.68*(1*9 - 1*6.29) - 2*57*(1*9 - 1*6.29)*(1 - 0.9466)) / 100
15.5509 cm2
=
=
=

(2*(9 + 57)*(1*9 - 1*6.29) - 2*57*(1*9 - 1*6.29)*(1 - 0.9466)) / 100
3.4077 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(57 - 3.54)*0.9466*9) / 100
22.7741 cm2

= (2*(57 - 3.54)*(2.5*14.46 + 73.68)*0.9466 - [(57 - 14.46)2*tan(30) + 2*(109.83 - 60 - 24.56)*(57 - 14.46)]*0.9466) / 100
= 80.9224 cm2
A41 =
=
=
Leg2*fr2
(92*0.9466) / 100
0.7665 cm2
Area =
=
=
A1 + A2 + A41
15.5509 + 22.7741 + 0.7665
39.0915 cm2
46/76
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
UG-45 Nozzle Neck Thickness Check (Access Opening)
Interpretation VIII-1-83-66 has been applied.

ta UG-27
=
=
=

15*290.34 / (1,240*1 - 0.6*15) + 3
6.54 mm
ta
=
=
=

max[ 6.54 , 0 ]
6.54 mm

47/76

Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45
Nozzle Wall
Thickness
Summary
(mm)

For P = 15.43 bar @ 330 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
37.9989 38.0019 14.5045 22.7309 --
A5
--
A
welds
treq
tmin
0.7665 6.64 17.46

per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status


Nozzle rated MDMT:
-41.11 C
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(580.68, 290.34 + (17.46 - 3) + (12 - 3))
=
580.68 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12 - 3), 2.5*(17.46 - 3) + 73.68)
22.5 mm
te
=
MIN( 60 + 42.54*tan(30) , 42.54*tan(60) )
=
73.68 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

15.4336*290.34 / (1,240*1 - 0.6*15.4336)
3.64 mm
48/76

tr
=
P*D*K / (2*S*E - 0.2*P)
=
15.43*1,106*0.992826 / (2*1,310*1 - 0.2*15.43)
=
6.48 mm
tr
=
=
=
P*D*K / (2*S*E - 0.2*P)

15.43*1,106*0.992826 / (2*1,310*1 - 0.2*15.43)
6.48 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(580.68*6.48*1 + 2*57*6.48*1*(1 - 0.9466)) / 100
37.9989 cm2

=
=
=

(580.68*(1*9 - 1*6.48) - 2*57*(1*9 - 1*6.48)*(1 - 0.9466)) / 100
14.5045 cm2
=
=
=

(2*(9 + 57)*(1*9 - 1*6.48) - 2*57*(1*9 - 1*6.48)*(1 - 0.9466)) / 100
3.1787 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(57 - 3.64)*0.9466*9) / 100
22.7309 cm2

= (2*(57 - 3.64)*(2.5*14.46 + 73.68)*0.9466 - [(57 - 14.46)2*tan(30) + 2*(109.83 - 60 - 24.56)*(57 - 14.46)]*0.9466) / 100
= 80.7115 cm2
A41 =
=
Leg2*fr2
(92*0.9466) / 100
49/76
0.7665 cm2
Area =
=
=
A1 + A2 + A41
14.5045 + 22.7309 + 0.7665
38.0019 cm2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

15.4336*290.34 / (1,240*1 - 0.6*15.4336) + 3
6.64 mm
ta
=
=
=

max[ 6.64 , 0 ]
6.64 mm

50/76

Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45
Nozzle Wall
Thickness
Summary
(mm)

For P = 22.44 bar @ 25 C
The nozzle
passes UG-45
A
required
51.47
A
available
A1
A2
A3
51.4715 17.4916 33.1696 --
A5
--
A
welds
treq
tmin
0.8103 4.72 17.46

per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(574.68, 287.34 + (17.46 - 0) + (12 - 0))
=
574.68 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12 - 0), 2.5*(17.46 - 0) + 73.68)
30 mm
te
=
MIN( 60 + 42.54*tan(30) , 42.54*tan(60) )
=
73.68 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

22.4358*287.34 / (1,380*1 - 0.6*22.4358)
4.72 mm

tr
=
=
=
P*D*K / (2*S*E - 0.2*P)

22.44*1,100*1 / (2*1,380*1 - 0.2*22.44)
8.96 mm
51/76

tr
=
=
=
P*D*K / (2*S*E - 0.2*P)

22.44*1,100*1 / (2*1,380*1 - 0.2*22.44)
8.96 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(574.68*8.96*1 + 2*60*8.96*1*(1 - 1)) / 100
51.47 cm2

=
=
=

(574.68*(1*12 - 1*8.96) - 2*60*(1*12 - 1*8.96)*(1 - 1)) / 100
17.4916 cm2
=
=
=

(2*(12 + 60)*(1*12 - 1*8.96) - 2*60*(1*12 - 1*8.96)*(1 - 1)) / 100
4.3832 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(60 - 4.72)*1*12) / 100
33.1696 cm2

= (2*(60 - 4.72)*(2.5*17.46 + 73.68)*1 - [(60 - 17.46)2*tan(30) + 2*(117.33 - 60 - 24.56)*(60 - 17.46)]*1) / 100
= 91.3992 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
=
A1 + A2 + A41
17.4916 + 33.1696 + 0.8103
51.4715 cm2
52/76
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

22.4358*287.34 / (1,380*1 - 0.6*22.4358) + 0
4.72 mm
ta
=
=
=

max[ 4.72 , 0 ]
4.72 mm

53/76
UG-45
Nozzle Wall
Thickness
Summary
(mm)

For Pe = 1.03 bar @ 330 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
9.0183 58.2863 34.0522 23.4677 --
A5
--
A
welds
treq
tmin
0.7665 4.91 17.46

external pressure
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(580.68, 290.34 + (17.46 - 3) + (12 - 3))
=
580.68 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12 - 3), 2.5*(17.46 - 3) + 73.68)
22.5 mm
te
=
=
MIN( 60 + 42.54*tan(30) , 42.54*tan(60) )

73.68 mm


54/76
=
=
=
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

(0.5*(580.68*3.07*1 + 2*57*3.07*1*(1 - 0.9466))) / 100
9.0183 cm2

=
=
=

(580.68*(1*9 - 1*3.07) - 2*57*(1*9 - 1*3.07)*(1 - 0.9466)) / 100
34.0522 cm2
=
=
=

(2*(9 + 57)*(1*9 - 1*3.07) - 2*57*(1*9 - 1*3.07)*(1 - 0.9466)) / 100
7.4619 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(57 - 1.91)*0.9466*9) / 100
23.4677 cm2

= (2*(57 - 1.91)*(2.5*14.46 + 73.68)*0.9466 - [(57 - 14.46)2*tan(30) + 2*(109.83 - 60 - 24.56)*(57 - 14.46)]*0.9466) / 100
= 84.3095 cm2
A41 =
=
=
Leg2*fr2
(92*0.9466) / 100
0.7665 cm2
Area =
=
=
A1 + A2 + A41
34.0522 + 23.4677 + 0.7665
58.2863 cm2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
55/76

ta UG-28
4.91 mm
ta
=
=
=

max[ 4.91 , 0 ]
4.91 mm

56/76
UG-45
Nozzle Wall
Thickness
Summary
(mm)

For Pe = 4.58 bar @ 330 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
22.4602 31.0799 7.7264 22.5871 --
A5
--
A
welds
treq
tmin
0.7665 6.98 17.46

external pressure
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(580.68, 290.34 + (17.46 - 3) + (12 - 3))
=
580.68 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12 - 3), 2.5*(17.46 - 3) + 73.68)
22.5 mm
te
=
=
MIN( 60 + 42.54*tan(30) , 42.54*tan(60) )

73.68 mm


57/76
=
=
=
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

(0.5*(580.68*7.66*1 + 2*57*7.66*1*(1 - 0.9466))) / 100
22.4602 cm2

=
=
=

(580.68*(1*9 - 1*7.66) - 2*57*(1*9 - 1*7.66)*(1 - 0.9466)) / 100
7.7264 cm2
=
=
=

(2*(9 + 57)*(1*9 - 1*7.66) - 2*57*(1*9 - 1*7.66)*(1 - 0.9466)) / 100
1.6929 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(57 - 3.98)*0.9466*9) / 100
22.5871 cm2

= (2*(57 - 3.98)*(2.5*14.46 + 73.68)*0.9466 - [(57 - 14.46)2*tan(30) + 2*(109.83 - 60 - 24.56)*(57 - 14.46)]*0.9466) / 100
= 80.0108 cm2
A41 =
=
=
Leg2*fr2
(92*0.9466) / 100
0.7665 cm2
Area =
=
=
A1 + A2 + A41
7.7264 + 22.5871 + 0.7665
31.0799 cm2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
58/76

ta UG-28
6.98 mm
ta
=
=
=

max[ 6.98 , 0 ]
6.98 mm

L / Do = 424.38 / 694.68 = 0.6109
Do / t = 694.68 / 3.98
= 174.6826
From table G:
A = 0.001010
From table CS-2
B = 611.4311 kg/cm2 (599.61 bar)
Metric:
Pa
= 4*B / (3*(Do / t))

= 4*599.61 / (3*(694.68 / 3.98))
= 4.58 bar

ta
= t + Corrosion
= 3.98 + 3
= 6.98
mm
59/76
SD Manhole (M4)
tw(lower) = 12 mm
Leg41 = 9 mm
1

Located on:
Orientation:
End of nozzle to datum line:
Calculated as hillside:
Distance to head center, R:
SD Head 2
0
2,500 mm
No
0 mm
No
Nozzle
Access opening:
Wall thickness, tn:
Projection available outside vessel to flange face, Lf:
Yes
SA-105 (II-D Metric p. 18, ln. 32) (normalized)
574.68 mm
60 mm
17.46 mm
3 mm
256.23 mm
60 mm
424.38 mm
12 mm
0 bar
1
ASME B16.5-2009 Flange

Description:
Bolt Material:
Blind included:
Rated MDMT:
(UCS-66(b)(3): Coincident ratio = 0.302)
NPS 24 Class 300 WN A105

SA-193 B7 Bolt <= 64 (II-D Metric p. 352, ln. 31)
No
-48C
60/76
(Flange rated MDMT = -105 C

Bolts rated MDMT per Fig UCS-66 note (c) = -48 C)
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:
Circumferential joint radiography:
0 bar
38.48 bar @ 330C
51.1 bar @ 25C
77 bar @ 25C
No
61/76
UG-45
Nozzle Wall
Thickness
Summary
(mm)

For P = 15 bar @ 330 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
36.9303 39.0915 15.5509 22.7741 --
A5
--
A
welds
treq
tmin
0.7665 6.54 17.46

per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(580.68, 290.34 + (17.46 - 3) + (12 - 3))
=
580.68 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12 - 3), 2.5*(17.46 - 3) + 73.68)
22.5 mm
te
=
MIN( 60 + 42.54*tan(30) , 42.54*tan(60) )
=
73.68 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

15*290.34 / (1,240*1 - 0.6*15)
3.54 mm

tr
=
=
=
P*D*K / (2*S*E - 0.2*P)

15*1,106*0.992826 / (2*1,310*1 - 0.2*15)
6.29 mm
62/76

tr
=
=
=
P*D*K / (2*S*E - 0.2*P)

15*1,106*0.992826 / (2*1,310*1 - 0.2*15)
6.29 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(580.68*6.29*1 + 2*57*6.29*1*(1 - 0.9466)) / 100
36.9303 cm2

=
=
=

(580.68*(1*9 - 1*6.29) - 2*57*(1*9 - 1*6.29)*(1 - 0.9466)) / 100
15.5509 cm2
=
=
=

(2*(9 + 57)*(1*9 - 1*6.29) - 2*57*(1*9 - 1*6.29)*(1 - 0.9466)) / 100
3.4077 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(57 - 3.54)*0.9466*9) / 100
22.7741 cm2

= (2*(57 - 3.54)*(2.5*14.46 + 73.68)*0.9466 - [(57 - 14.46)2*tan(30) + 2*(109.83 - 60 - 24.56)*(57 - 14.46)]*0.9466) / 100
= 80.9224 cm2
A41 =
=
=
Leg2*fr2
(92*0.9466) / 100
0.7665 cm2
Area =
=
=
A1 + A2 + A41
15.5509 + 22.7741 + 0.7665
39.0915 cm2
63/76
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

15*290.34 / (1,240*1 - 0.6*15) + 3
6.54 mm
ta
=
=
=

max[ 6.54 , 0 ]
6.54 mm

64/76

Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45
Nozzle Wall
Thickness
Summary
(mm)

For P = 15.43 bar @ 330 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
37.9989 38.0019 14.5045 22.7309 --
A5
--
A
welds
treq
tmin
0.7665 6.64 17.46

per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status


Nozzle rated MDMT:
-41.11 C
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(580.68, 290.34 + (17.46 - 3) + (12 - 3))
=
580.68 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12 - 3), 2.5*(17.46 - 3) + 73.68)
22.5 mm
te
=
MIN( 60 + 42.54*tan(30) , 42.54*tan(60) )
=
73.68 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

15.4336*290.34 / (1,240*1 - 0.6*15.4336)
3.64 mm
65/76

tr
=
P*D*K / (2*S*E - 0.2*P)
=
15.43*1,106*0.992826 / (2*1,310*1 - 0.2*15.43)
=
6.48 mm
tr
=
=
=
P*D*K / (2*S*E - 0.2*P)

15.43*1,106*0.992826 / (2*1,310*1 - 0.2*15.43)
6.48 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(580.68*6.48*1 + 2*57*6.48*1*(1 - 0.9466)) / 100
37.9989 cm2

=
=
=

(580.68*(1*9 - 1*6.48) - 2*57*(1*9 - 1*6.48)*(1 - 0.9466)) / 100
14.5045 cm2
=
=
=

(2*(9 + 57)*(1*9 - 1*6.48) - 2*57*(1*9 - 1*6.48)*(1 - 0.9466)) / 100
3.1787 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(57 - 3.64)*0.9466*9) / 100
22.7309 cm2

= (2*(57 - 3.64)*(2.5*14.46 + 73.68)*0.9466 - [(57 - 14.46)2*tan(30) + 2*(109.83 - 60 - 24.56)*(57 - 14.46)]*0.9466) / 100
= 80.7115 cm2
A41 =
=
Leg2*fr2
(92*0.9466) / 100
66/76
0.7665 cm2
Area =
=
=
A1 + A2 + A41
14.5045 + 22.7309 + 0.7665
38.0019 cm2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

15.4336*290.34 / (1,240*1 - 0.6*15.4336) + 3
6.64 mm
ta
=
=
=

max[ 6.64 , 0 ]
6.64 mm

67/76

Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45
Nozzle Wall
Thickness
Summary
(mm)

For P = 22.44 bar @ 25 C
The nozzle
passes UG-45
A
required
51.47
A
available
A1
A2
A3
51.4715 17.4916 33.1696 --
A5
--
A
welds
treq
tmin
0.8103 4.72 17.46

per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(574.68, 287.34 + (17.46 - 0) + (12 - 0))
=
574.68 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12 - 0), 2.5*(17.46 - 0) + 73.68)
30 mm
te
=
MIN( 60 + 42.54*tan(30) , 42.54*tan(60) )
=
73.68 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

22.4358*287.34 / (1,380*1 - 0.6*22.4358)
4.72 mm

tr
=
=
=
P*D*K / (2*S*E - 0.2*P)

22.44*1,100*1 / (2*1,380*1 - 0.2*22.44)
8.96 mm
68/76

tr
=
=
=
P*D*K / (2*S*E - 0.2*P)

22.44*1,100*1 / (2*1,380*1 - 0.2*22.44)
8.96 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(574.68*8.96*1 + 2*60*8.96*1*(1 - 1)) / 100
51.47 cm2

=
=
=

(574.68*(1*12 - 1*8.96) - 2*60*(1*12 - 1*8.96)*(1 - 1)) / 100
17.4916 cm2
=
=
=

(2*(12 + 60)*(1*12 - 1*8.96) - 2*60*(1*12 - 1*8.96)*(1 - 1)) / 100
4.3832 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(60 - 4.72)*1*12) / 100
33.1696 cm2

= (2*(60 - 4.72)*(2.5*17.46 + 73.68)*1 - [(60 - 17.46)2*tan(30) + 2*(117.33 - 60 - 24.56)*(60 - 17.46)]*1) / 100
= 91.3992 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
=
A1 + A2 + A41
17.4916 + 33.1696 + 0.8103
51.4715 cm2
69/76
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

22.4358*287.34 / (1,380*1 - 0.6*22.4358) + 0
4.72 mm
ta
=
=
=

max[ 4.72 , 0 ]
4.72 mm

70/76
UG-45
Nozzle Wall
Thickness
Summary
(mm)

For Pe = 1.03 bar @ 330 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
9.0183 58.2863 34.0522 23.4677 --
A5
--
A
welds
treq
tmin
0.7665 4.91 17.46

external pressure
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(580.68, 290.34 + (17.46 - 3) + (12 - 3))
=
580.68 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12 - 3), 2.5*(17.46 - 3) + 73.68)
22.5 mm
te
=
=
MIN( 60 + 42.54*tan(30) , 42.54*tan(60) )

73.68 mm


71/76
=
=
=
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

(0.5*(580.68*3.07*1 + 2*57*3.07*1*(1 - 0.9466))) / 100
9.0183 cm2

=
=
=

(580.68*(1*9 - 1*3.07) - 2*57*(1*9 - 1*3.07)*(1 - 0.9466)) / 100
34.0522 cm2
=
=
=

(2*(9 + 57)*(1*9 - 1*3.07) - 2*57*(1*9 - 1*3.07)*(1 - 0.9466)) / 100
7.4619 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(57 - 1.91)*0.9466*9) / 100
23.4677 cm2

= (2*(57 - 1.91)*(2.5*14.46 + 73.68)*0.9466 - [(57 - 14.46)2*tan(30) + 2*(109.83 - 60 - 24.56)*(57 - 14.46)]*0.9466) / 100
= 84.3095 cm2
A41 =
=
=
Leg2*fr2
(92*0.9466) / 100
0.7665 cm2
Area =
=
=
A1 + A2 + A41
34.0522 + 23.4677 + 0.7665
58.2863 cm2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
72/76

ta UG-28
4.91 mm
ta
=
=
=

max[ 4.91 , 0 ]
4.91 mm

73/76
UG-45
Nozzle Wall
Thickness
Summary
(mm)

For Pe = 4.58 bar @ 330 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
22.4602 31.0799 7.7264 22.5871 --
A5
--
A
welds
treq
tmin
0.7665 6.98 17.46

external pressure
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(580.68, 290.34 + (17.46 - 3) + (12 - 3))
=
580.68 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12 - 3), 2.5*(17.46 - 3) + 73.68)
22.5 mm
te
=
=
MIN( 60 + 42.54*tan(30) , 42.54*tan(60) )

73.68 mm


74/76
=
=
=
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

(0.5*(580.68*7.66*1 + 2*57*7.66*1*(1 - 0.9466))) / 100
22.4602 cm2

=
=
=

(580.68*(1*9 - 1*7.66) - 2*57*(1*9 - 1*7.66)*(1 - 0.9466)) / 100
7.7264 cm2
=
=
=

(2*(9 + 57)*(1*9 - 1*7.66) - 2*57*(1*9 - 1*7.66)*(1 - 0.9466)) / 100
1.6929 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(57 - 3.98)*0.9466*9) / 100
22.5871 cm2

= (2*(57 - 3.98)*(2.5*14.46 + 73.68)*0.9466 - [(57 - 14.46)2*tan(30) + 2*(109.83 - 60 - 24.56)*(57 - 14.46)]*0.9466) / 100
= 80.0108 cm2
A41 =
=
=
Leg2*fr2
(92*0.9466) / 100
0.7665 cm2
Area =
=
=
A1 + A2 + A41
7.7264 + 22.5871 + 0.7665
31.0799 cm2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
75/76

ta UG-28
6.98 mm
ta
=
=
=

max[ 6.98 , 0 ]
6.98 mm

L / Do = 424.38 / 694.68 = 0.6109
Do / t = 694.68 / 3.98
= 174.6826
From table G:
A = 0.001010
From table CS-2
B = 611.4311 kg/cm2 (599.61 bar)
Metric:
Pa
= 4*B / (3*(Do / t))

= 4*599.61 / (3*(694.68 / 3.98))
= 4.58 bar

ta
= t + Corrosion
= 3.98 + 3
= 6.98
mm
76/76

Steam Drum Design Cals

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Codeware, Inc.

Sarasota, FL, USA

COMPRESS Pressure Vessel Design Calculations

Split Stream Dearator

Magaladon Oil Venture

General Arrangement Drawing

NPS 24 Class 300

NPS 24 Class 300

Straight Flange on SD Head 2

Steam Drum Shell

Straight Flange on SD Head 1

Chamber design MDMT is 5 C

Straight Flange governs MDMT

Straight Flange governs MDMT

UCS-66 governing thickness = 12 mm.

UCS-66 governing thickness = 12 mm.

UCS-66 governing thickness = 12 mm

Design notes are available on the Settings Summary page.

Get Thickness from Pressure

1.3 times vessel

Required Marking - UG-116

Left Circumferential Seam

Right Circumferential Seam

Full UW-11(a) / Type 1

Steam Drum Shell

Full UW-11(a) / Type 1

Full UW-11(a) / Type 1

Full UW-11(a) / Type 1

Full UW-11(a) / Type 1

Nozzle to Vessel Circumferential

Nozzle free end Circumferential

Full UW-11(a) / Type 1

Full UW-11(a) / Type 1

Nozzle to Flange Circumferential

ASME B16.5/16.47 flange attached to SD

Full UW-11(a) / Type 1

ASME B16.5/16.47 flange attached to SD

Full UW-11(a) / Type 1

Chamber bounded by SD Head 1 and SD Head 2 - UG-116(e) Radiography:

Straight Flange on SD Head 2

Steam Drum Shell

Straight Flange on SD Head 1

Nominal t: Vessel wall nominal thickness

Required vessel thickness due to governing loading + corrosion

Longitudinal seam joint efficiency

Head minimum thickness after forming

Circumferential stress due to internal pressure governs

External pressure governs

Combined longitudinal stress of pressure + weight + wind governs

Combined longitudinal stress of pressure + weight + seismic governs

Steam Drum Shell

Rings & Vertical

Steam Drum Shell

Vessel operating weight, Corroded:

Vessel center of gravity location - from datum - lift condition

Long Seam Summary

Steam Drum Shell

Shell Plate Lengths

Steam Drum Shell

Local test Test liquid UG-99(b) UG-99(b)

Straight Flange on SD Head 2

Steam Drum Shell

Straight Flange on SD Head 1

1/3 depth of SD Head 2

= PR / (SE - 0.60*P) + Corrosion

= 4B / (3(Do / t))

= 4B / (3(Do / t))

(50t / Rf)(1 - Rf / Ro)

PDK / (2SE - 0.2*P) + Corrosion

2SE*t / (KD + 0.2t) - Ps

2SE*t / (KD + 0.2t) - Ps

1.67PeD*K / (2SE - 0.21.67Pe) + Corrosion

2SEt / ((KD + 0.2t)1.67) - Ps2

(75t / Rf)(1 - Rf / Ro)

= PR / (SE - 0.60*P) + Corrosion

= 4B / (3(Do / t))

= 4B / (3(Do / t))

(50t / Rf)(1 - Rf / Ro)

= PR / (SE - 0.60*P) + Corrosion

= 4B / (3(Do / t))