Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Category 2
DATE OF
ISSUE
TEXT AFFECTED
SIGNATURE &
DATE
Revision Note
This Issue of this Standard has been prepared to incorporate changes to text and presentation.
The technical content has been updated in line with current practice.
Historical Record
NES 123, Part 2, Issue 1
NES 123, Part 2, Issue 2
NES 123, Part 2, Issue 3
Def Stan 02-123, Part 1, Issue 1
1982
Jan 88
Nov 88
Apr 00
PART 2
Published by:
Defence Procurement Agency
An Executive Agency of The Ministry of Defence
UK Defence Standardization
Kentigern House
65 Brown Street
Glasgow G2 8EX
1
SCOPE
1.
This DEF STAN 02123 Part 2 specifies the general requirements for the design, manufacture,
installation and testing of Laundry machinery, equipment and fittings for HM Surface Ships and
Submarines.
2.
Standard commercial machinery and equipment are to be assessed against the requirements
contained herein when considering their suitability for installation in HM Surface Ships and
Submarines.
FOREWORD
Sponsorship
1.
This Defence Standard (DEF STAN) is sponsored by the Warship Support Agency (WSA),
Ministry of Defence (MOD).
2.
Part 2:
3.
Any user of this Standard either within MOD or in industry may propose an amendment to it.
Proposals for amendments that are not directly applicable to a particular contract shall be made
to the publishing authority identified on Page 1, and those directly applicable to a particular
contract shall be dealt with using contract procedures.
4.
If it is found to be unsuitable for any particular requirement, MOD shall be informed in writing
of the circumstances.
5.
No alteration shall be made to this Standard except by the issue of an authorized amendment.
6.
Unless otherwise stated, reference in this Standard to approval, approved, authorized and similar
terms means by the MOD in writing.
7.
Any significant amendments that may be made to this Standard at a later date will be indicated
by a vertical sideline. Deletions will be indicated by 000 appearing at the end of the line interval.
8.
Extracts from British Standards quoted within this Standard have been included with the
permission of the British Standards Institution.
9.
This Standard has been reissued to reflect changes in departmental nomenclature and the changes
to technical requirements.
Conditions of Release
General
10.
This Standard has been devised solely for the use of the MOD, and its contractors in the execution
of contracts for the MOD. To the extent permitted by law, the MOD hereby excludes all liability
whatsoever and howsoever arising (including but without limitation, liability resulting from
negligence) for any loss or damage however caused when the Standard is used for any other
purpose.
11.
This document is Crown Copyright and the information herein may be subject to Crown or third
party rights. It shall not be released, reproduced or published without written permission of the
MOD.
12.
The Crown reserves the right to amend or modify the contents of this Standard without consulting
or informing any holder.
2
This Standard is the property of the Crown. Unless otherwise authorized in writing by the MOD
it shall be returned on completion of the contract, or submission of the tender, in connection with
which it is issued.
14.
When this Standard is used in connection with a MOD tender or contract, the user shall ensure that
he is in possession of the appropriate version of each document, including related documents,
relevant to each particular tender or contract. Enquiries in this connection may be made to the
authority named in the tender or contract.
15.
When Defence Standards are incorporated into MOD contracts, users are responsible for their
correct application and for complying with contractual and any other statutory requirements.
Compliance with a Defence Standard does not of itself confer immunity from legal obligations.
Categories of Standard
16.
The Category of this Standard has been determined using the following criteria:
a.
b.
c.
Related Documents
17.
In the tender and procurement processes the related documents listed in each section and Annex
A can be obtained as follows:
a.
British Standards
b.
Defence Standards
c.
Other documents
18.
All applications to MOD for related documents shall quote the relevant MOD Invitation to Tender
or Contract number and date, together with the Sponsoring Directorate and the Tender or Contract
Sponsor.
19.
Prime Contractors shall be responsible for supplying their subcontractors with relevant
documentation, including specifications, standards and drawings.
3
This Standard may call for the use of processes, substances and/or procedures that are injurious
to health if adequate precautions are not taken. It refers only to technical suitability and in no way
absolves either the supplier or the user from statutory obligations relating to health and safety at
any stage of manufacture or use. Where attention is drawn to hazards, those quoted may not
necessarily be exhaustive.
21.
This Standard has been written, and shall be used, taking into account the policy stipulated in
JSP 430 MOD Ship Safety Management System Handbook.
Additional Information
22.
This Standard specifies substances contained within the Montreal Protocol which are identified
as having ozone depleting potential. Our aim is to eliminate the use of these substances as soon
as a practicable alternative becomes available.
CONTENTS
Page No
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Sponsorship
............................................................... 2
Conditions of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Categories of Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SECTION
1.
1.1
PERFORMANCE SPECIFICATION . . . . . . . . . . . . . . . . . .
General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
SECTION
2.
NATIONAL/INTERNATIONAL REGULATIONS . . . . . . .
SECTION
3.
3.1
3.2
3.2.1
3.2.2
3.2.3
3.3
3.4
3.5
3.6
3.7
3.8
MILITARY STANDARDS/REQUIREMENTS . . . . . . . . . . .
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drawings and Documentation . . . . . . . . . . . . . . . . . . . . . . . . .
Commercial Machinery and Equipment . . . . . . . . . . . . . . . .
Machinery and Equipment Designated for the DPA . . . . . .
Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Materiel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping and Securing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Laundry Equipment Trials . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
7
7
7
8
8
8
8
9
9
9
SECTION
4.
4.1
4.1.1
4.1.2
4.2
4.2.1
4.2.2
4.2.3
4.3
DESIGN REQUIREMENTS/GUIDANCE . . . . . . . . . . . . . .
General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Material and Workmanship . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer/Extractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heating Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drying Tumblers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
9
9
10
10
10
10
10
10
Page No
4.3.1
4.3.2
4.4
4.4.1
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
Table 4.1
Figure 4.1
Figure 4.2
Figure 4.3
Figure 4.4
Figure 4.5
Figure 4.6
Figure 4.7
Lint Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Presses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Painting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping and Securing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Construction Information . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Soiled Bundle Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sorting and Marking Table . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combined Sorting, Marking and Ironing Table . . . . . . . . . .
Classification Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ironing Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Two Tier Work Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Issue Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
11
11
11
11
11
12
12
12
12
12
12
13
14
14
15
15
16
16
17
SECTION
5.
5.1
ANNEX
A.
RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ANNEX
B.
ANNEX
C.
ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.
PERFORMANCE SPECIFICATION
1.1
General Requirements
a.
2.
NATIONAL/INTERNATIONAL REGULATIONS
(No relevant information included)
3.
MILITARY STANDARDS/REQUIREMENTS
3.1
Environmental Conditions
a.
3.2
3.2.1
b.
3.2.2
All Machinery, equipment and fittings covered by this Standard shall be capable of
efficient operation under the conditions specified in the DEF STAN 00-35, DEF
STAN 08123 and the System Requirements Document (SRD).
(2)
(3)
(4)
For all machinery and equipment accepted for installation additional detailed
drawings shall be supplied as may be necessary to enable the machinery or
equipment to be properly installed, maintained, and repaired. This should indicate
the access panels required for overhaul and maintenance together with clear
indication of the access required to carry out the maintenance and any withdrawal
space necessary, e.g. to clean filters, etc.
3.2.3
3.3
b.
c.
After agreement of the design the Contractor shall prepare and submit for
agreement detailed manufacturing drawings.
Drawings
a.
b.
The Shipbuilder shall supply detailed drawings of all fittings in the laundry and
associated spaces, as listed in the SRD, Clause 4.5 and Table 4.1.
Materiel
a.
b.
c.
d.
3.4
Stainless Steel
BS EN 10088 Part 2
BS EN 438
The Design Criteria for the use of hazardous materials shall be as follows:
(1)
(2)
(3)
(4)
Electrical Requirements
a.
3.5
Mild Steel
Water Supplies
a.
The equipment shall be suitable for operating on cold or hot fresh water system
pressures as specified in DEF STAN 02728.
8
3.6
Labelling
a.
3.7
3.8
Marker plates shall be manufactured and secured to the face of all machinery and
equipment adopted by DPA as standard equipment in accordance with
DEF STAN 02723.
The Shipbuilder shall be responsible for arranging and carrying out Laundry
Equipment Trials (LET) and Compartment Habitability Trials in accordance with
DEF STAN 0223, DEF STAN 0232 and DEF STAN 02362 unless otherwise
specified in the SRD.
b.
The Shipbuilder shall contract the current laundry operating contractor as specified
in the SRD, to adequately operate all laundry equipment for the trials.
c.
The Shipbuilder shall be responsible for the recording of all parameters as stated in
the test procedures and forms in accordance with DEF STAN 02102 Part 1, DEF
STAN 08159 Part 2 and the SRD.
d.
The Shipbuilder shall provide all test equipment required for the trials.
e.
The Shipbuilder shall provide sufficient washing powder and an adequate supply of
dirty laundry for washing during the trials.
f.
The duration of the Trial shall be specified in the SRD. A continuous cycle of
washing, drying and pressing, with full loads of dirty laundry shall be carried out.
g.
The following pre-requisites shall be considered in addition to all Health and Safety
precautions necessary to carry out the LET:
(1)
All access doors and hatches shall be closed during the Trial;
(2)
All filters in the compartment exhaust trunking and drying tumblers shall be
clean and lint free for the Trial;
(3)
Where the laundry and associated spaces are adjacent to hot compartments,
e.g. machinery spaces, drying rooms, etc, it is required that these
compartments be at their normal temperature.
4.
DESIGN REQUIREMENTS/GUIDANCE
4.1
General Requirements
4.1.1
Design
a.
All machines, equipment and fittings shall be as compact and light as possible
consistent with strength, durability, and their respective duties. Machines shall be
of fabricated steel construction and overhanging masses reduced to a minimum.
b.
No part of any machine or appliance shall project below the level of its baseplate
which shall be level on the underside.
9
c.
4.1.2
4.2
b.
The stainless steel used for the manufacture of equipment and fittings shall comply
with BS EN 10088 Part 2, Dull Finish 2J.
c.
Formed sections shall be true 90 bends with flat faces with minimum radii.
d.
Large surfaces shall be flat and true. Any stiffening shall be secured by countersunk
flush rivets or spot welding.
e.
f.
g.
All fasteners and edges shall be finished in such a manner so as not to snag linen or
create a hazard to laundry operators.
h.
Assembly joints on the front and top of carcasses and drawer fronts shall be fully
welded. Welds shall be uniform in profile and shall blend into the surface of the
parent metal.
i.
Spot welds and rivets shall not be spaced more than 75 mm.
j.
k.
Plywood shall comply with DEF STAN 07269 and shall be fireproofed.
Washer/Extractors
a.
4.2.1
4.3
Subject to efficient washing and rinsing of articles, water consumption shall be kept
to a minimum. See also Clause 5.1.
Heating Arrangements
a.
4.2.3
The equipment shall have a rated dry weight loading capacity in accordance with
the SRD, with a washing cycle of not more than 30 minutes, unless otherwise
specified.
Water Supplies
a.
4.2.2
The method of operation and control shall be simplified and shall be suitable for use
by an unskilled operator.
Drying Tumblers
a.
The equipment shall have a rated dry weight loading capacity in accordance with
the SRD with a drying weight capacity per hour to match the washer/extractors
selected.
10
4.3.1
Lint Screens
a.
4.3.2
A removable lint screen shall be provided in the air outlet ducting. Care shall be
taken in design and manufacture of the lint screen to ensure that air-tight joints are
made and that the screen is readily accessible for removal without undue increase in
the space required round the machine for access. The lint screen shall be designed
for removal from the front end of the machine.
Safety Devices
a.
The following safety devices against burning out of the heating elements shall be
provided:
(1)
The heating circuit shall be electrically interlocked to ensure that the heater
will not operate until the driving motor and fan are running;
(2)
The door shall be electrically interlocked with the power and heating circuits,
so that on opening the door:
(3)
(a)
The main driving motor is switched OFF and the inner cylinder comes
to rest;
(b)
4.4
Presses
4.4.1
Air Pressure
a.
4.5
4.6
The presses shall be pneumatically operated and to work efficiently on an air supply
of 5.2 bar to 6.9 bar.
Configuration
a.
All equipment shall be suitable for siting close to bulkheads or other obstructions
on at least two sides without impeding operation or maintenance of the equipment.
b.
c.
d.
Drawing guidance for the fittings listed in this Standard are given in Figure 4.1 to
Figure 4.7 and in Table 1.
Construction
a.
(2)
(3)
4.7
4.10
4.11
(6)
(7)
Plates for washer/extractors and drying tumblers shall have the capacity in dry
weight per load included upon them.
Lifting points shall be provided on machinery and equipment where necessary for
shipping purposes and shall be arranged so that damage to the equipment can be
avoided when slinging.
b.
Safety
a.
b.
c.
The control arrangements shall be designed to ensure that there is no danger to the
operators hands or person during the pressing operation.
Reliability
a.
4.12
(5)
Painting
a.
4.9
Labelling
a.
4.8
(4)
Maintenance
a.
b.
c.
d.
e.
Equipment
Soiled Bundle Bin.
Stainless Steel*
Plywood**
Figure
1.6 mm
1.6 mm
19 mm High
Pressure Laminated
(HPL) faced
plywood.
Combined Sorting
and Ironing Table.
1.6 mm
19 mm HPL faced
plywood
Classification Bin.
1.6 mm
1.6 mm
25 mm HPL faced
plywood.
4
5
Hollow Rectangular
Section
1.6 mm
Issue Rack.
1.6 mm
25 mm HPL faced
plywood
13
Iron Holders.
Additional Information
600 mm
Clipped Lid
600 mm
14
KEY
A. Iron Holder
B. Hinged Ironing Table Top
1200 mm
25 mm
600 mm
325 mm
550 mm
B
B
B
C
120 mm
Iron Holder
Fixed Batten
C.
Portable Batten
10 mm dia hole
10 mm
40 mm
5 mm
KEY
R 10 mm
10 mm
40 mm
325 mm
550 mm
25 mm
600 mm
A
A
A
B
120 mm
Portable Batten
R 10 mm
10 mm dia hole
10 mm
Fixed Batten
B.
40 mm
A.
5 mm
KEY
10 mm
40 mm
A. Mesh/Grill Doors
Note Mesh/Grill to be
fitted to each shelf
5.
5.1
Water Supplies
a.
Water consumption should be kept to a minimum whilst at sea as water supplies are
at a premium. This is particulary important where for operational reasons
onboard water production is reduced e.g. noise reduction.
b.
Reduction of water usage, by whatever means possible has the added benefit of
reducing the overall environmental impact.
18
ANNEX A.
RELATED DOCUMENTS
A1. The following documents and publications are referred to in this Standard:
BS EN 438
BS EN 10088
Stainless Steels:
Part 2: Technical Delivery Conditions for Sheet Plate and
Strip.
BS EN 60204
BS 1486
Lubricating Nipples:
Part 1: Lubricating Nipples and Adaptors for use on
Machinery and Vehicles.
JSP 430
BR 2170 (1)
NBCD Manual
Volume 1: Damage Control and Firefighting.
BR 6576(008)
BR 6576(014)
BR 6576(016)
BR 6576(017)
BR 6576(018)
BR 6576(019)
Modular 30 lb Dryer.
BR 6576(020)
BR 6576(021)
BR 7671(1)
BR 7671(2)
BR 7811(021A)
20
ANNEX B.
ABBREVIATIONS AND DEFINITIONS
B1.
B2.
BR
Book of Reference
BS
British Standard
BS EN
CSP
Chlorosulphonated Polyethylene
DEF STAN
Defence Standard
DLO
DPA
FW
Fresh Water
HPL
LET
LP
Low Pressure
MOD
Ministry of Defence
NATO
NSN
PVC
Polyvinyl Chloride
RU
Ready Use
SRD
WSA
Classification Bins A container for seperating items to be laundered into groups of similar
fibre construction, colour, type of dye, etc.
Combined Sorting A table for sorting and marking items to be laundered. Can also be
and Marking Table used as a ironing table.
Drying Tumblers
Ironing Table
Issue Racks
Presses
Presses that are air operated with electrically heated heads and tables,
and be suitable for damp pressing of a variety of service clothing and
linen.
Sorting and
Marking Table
21
Standard
Commercial
Equipments
System
Requirements
Document
Washer/Extractors
22
ANNEX C.
PROCUREMENT CHECK LIST
Notes:
1.
This Check List is to ensure that certain aspects of this Defence Standard are consulted when
preparing a procurement specification for a particular application.
2.
Clauses where a preference for an option is to be used or where specific data are to be added are
included in the Check List.
3.
NA = not applicable
Check
No.
Check
Clause No.
3.2
3.2
Workmanship/Finish/Standards
4.1
3.8
Environmental Conditions
3.1
23
or NA
ALPHABETICAL INDEX
(Note: Page numbers are given)
A
Access panels: 12
Lifting points: 12
Lint screen: 11
Lubrication points: 12
Drawings contractor: 7
Drawings general arrangement: 7
Materials: 8
Drawings sponsor: 7
Operational control: 10
Equipment design: 9
Painting: 10, 12
Plywood: 10
Presses - air-operated: 11
Finish equipment: 10
Foundation plan: 7
Routine maintenance: 12
I
Information plates: 12
Safety control: 12
Securing arrangements: 12
24