COLD WORK SAFETY PROCEDURES

DATE:
LOCATION:______________
RESPONSIBLE SUPERVISOR:_____
PLANT/EQUIPMENT:

July, 08 ,2002
____M.#36 ___________ __________
Eng. ABD EL AZIZ MOH.
COP. # 6

DESCRIPTION OF WORK: REMOVE THE UNIVERSAL JOINT FOR REPAIR & REINSTALL
___________________________________________________________________

SAFETY PRECAUTIONS
Lock out Tag out procedures must be applied before commencing work
Cold work permit should be issued and signed daily.
Safety meeting will be held on location daily, with all personnel involved in the task
Keep all walkways, stairs and access doors clear of obstructions.
Clean up any spillage of oil/chemicals immediately.
All tools must be in good condition, and the correct tools for the work
Use only correctly color coded lifting equipment (blue) universal weight 60kg
All workers must wear correct PPE at all times
Inspect All Lifting Tools And Check For Color Coded
ICC should be issued
A copy of procedure should be on work site
Gas free check should be applied before starting the job
Remove any source of ignition at work place
Fire extinguisher and trained person should be valid during the work
Good communication between performing authority OIM before and during the job to ensure every body
understand the written proced. And risk assis. For the job
1.
2.
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15.

Isolation Procedures :1. Close main Fuel valve install spade out fuel line & Open the vent valve of the fuel filter to
ensure the fuel pressure become zero
LOTO
( MM )
2.

Disconnect magneto cable list on isolation certificate

3.

Close air starter air valve LOTO

4.

Close suction & discharge valve of the pump & Open drain valve LOTO

(Prod.)

5. Isert spade on suction & discharge valves of the pump to comply with recommended standard
isolation ( SVI + Spade )
( Prod. )
6. Make sure by monitoring the pressure gauge on suction and discharge line of the pump that
the reading of the gauges are zero and there is no pressure build up in the system (if there is
leak from the valves causing pressure build up dont resume the job)

Procedures: 7. Remove the safe guard around the universal joint.

(MM)
8. Disconnect the universal joint from the pump end first then the engine flywheel end
(MM)
9. Repair The Defective Joint
(MM)
10. After repairing the joint and before reinstalling make sure first that the isolation procedures are
Still applied.
(MM)
11. susbend a chain hoist on the beam above the engine ( I-beam must be tested)

12. Reinstall the repaired joint

13. Reinstall the safe guard around the joint

(MM)
(MM)

14. Remove the isolation from the pump & engine

(MM)

15. Start the engine and check for any problems

(MM)

Date

Mech. Maint,
Asst.Gen. mgr.

Gen.Maint.
Gen.mgr.

Production
Gen.mgr

HSE
Gen.mgr.