OPERATION & MAINTENANCE

MANUAL
WASHER DISINFECTOR

Model Tiva 500

Cat. No. Tiva 500 Manual UK Rev.02

+ Tuttnauer Europe b.v, P.O.B 7191, 4800GD Breda, The Netherlands. ) + 31/76-5423510 0 Fax: +31/76-5423540
+ Tuttnauer U.S.A., 25 Power Drive, Hauppauge, NY, 11788 U.S.A. ) +1-631-737 4850, 0 Fax: +1-631-737 0720

Tiva 500 Manual UK Rev.02

PAGE. 2

CONTENTS
1.

GENERAL RULES ............................................................................................................................................................. 5

1.1.
1.2.

2.

SAFETY RECOMMENDATIONS.................................................................................................................................5
RECOMMENDATIONS TO ENSURE HIGH QUALITY PERFORMANCE . ..................................................................6

INSTALLATION (FOR THE INSTALLER ONLY).................................................................................................... 7

2.1.
2.2.
2.3.
2.4.
2.5.
2.6.
2.7.
2.8.

3.

POSITIONING THE MACHINE ....................................................................................................................................7

W ATER CONNECTION (FOR THE INSTALLER ONLY) ...........................................................................................7
ELECTRICAL CONNECTION.......................................................................................................................................8
A LCALIN DETERGENT DISPENSER. .........................................................................................................................8
CHEMICAL A CID DETERGENT DISPENSER.............................................................................................................8
CONNECTING THE DISCHARGE PIPE. ......................................................................................................................9
WATER SOFTENER BUILT-IN .............................................................................................................................10
DRYING AIR FILTRATION (TIVA 500 D)...............................................................................................................10

USING THE MACHINE (FOR THE USER)..................................................................................................................11

3.1.
3.2.
3.3.
3.4.

4.

CHECKS.......................................................................................................................................................................11
OPENING AND CLOSING THE DOOR .......................................................................................................................11
PREPARATION...........................................................................................................................................................11
FUNCTIONING.........................................................................................................................................................11

CONTROL PANEL AND SYMBOLS USED..............................................................................................................12

4.1.
4.2.
4.3.
4.4.
4.5.

WASHING PROGRAMMES...................................................................................................................................12
DETAILS OF THE ELECTRONIC CARD..............................................................................................................13
FEATURES OF MASTER CARD...........................................................................................................................13
CONTROL PANEL ...................................................................................................................................................14
SWITCHES ................................................................................................................................................................14

5.

MACHINE STATUS ........................................................................................................................................................16

6.

SPECIAL FEATURES .....................................................................................................................................................16

6.1.
6.2.

7.

POWER FAILURE :......................................................................................................................................................16

RESET PROCEDURE : .................................................................................................................................................16

DIAGNOSTICS................................................................................................................................................................17
7.1.
7.2.
7.3.
7.4.
7.5.
7.6.
7.7.
7.8.
7.9.

8.

NO CHEMICAL ACID DETERGENT :.........................................................................................................................17

NO ALCALIN DETERGENT :......................................................................................................................................17
HEATING ELEMENT FAILURE : ..............................................................................................................................17
DOOR LOCKED WARNING:.......................................................................................................................................17
TIME-OUT FOR HOT /COLD WATER INTAKE:.......................................................................................................17
TIME-OUT FOR WATER DISCHARGE :....................................................................................................................17
DOOR NOT LOCKED: ................................................................................................................................................17
TEMPERATURE PROBE FAULT :..............................................................................................................................17
SERIAL FAILURE :......................................................................................................................................................17

MENU.................................................................................................................................................................................18
8.1.
8.2.
8.3.

9.

ACCESSING THE MENU........................................................................................................................................18

PRINT HISTORICAL DATA.......................................................................................................................................18
PARAMETER SETTINGS .......................................................................................................................................19

CLOCK..............................................................................................................................................................................23

10.

HISTORICAL DATA..................................................................................................................................................23

11.

PC INTERFACE...........................................................................................................................................................23

12.

MAINTENANCE..........................................................................................................................................................24

13.

ALARM MESSAGES ..................................................................................................................................................25

Tiva 500 Manual UK Rev.02

PAGE. 3

Thank you for purchasing this appliance.

The installation, maintenance and operating instructions given in the following pages have been prepared to
ensure the long life and good performance of the appliance.
Following the instructions carefully.
The appliance was designed and constructed using the latest technological innovations available. Please take
good care of it.
Your satisfaction is our best reward.

WARNING:

NON OBSERVANCE, EVEN IN PART, OF THE RULES INDICATED

IN THIS MANUAL WILL CAUSE THE PRODUCT GUARANTEE TO
BECOME INVALID AND RELIEVES THE MANUFACTURER OF ANY
RESPONSIBILITY.

Tiva 500 Manual UK Rev.02

PAGE. 4

1. GENERAL RULES
It is important to keep this instruction manual with the machine for future reference. If the machine is
sold or transferred, the manual must be handed over to the new owners or user in order for them to
become acquainted with its functioning and the relative warnings.
The purpose of the warnings is to safeguard the user in compliance with directive "93/42 CEE and
incorporated in the "Harmonised Technical Product Standards " EN 61010-1 and EN 61010-2-45.
Read the warnings carefully before installing and using the machine.

1.1. Safety recommendations.

If the new machine appears to be damaged, contact the retailer before starting it.
Any modification of electrical and hydraulic systems necessary to install the machine must
be carried out by qualified, authorised persons only.
This machine must be operated by trained persons only;
The machine was designed for washing, receptacles, kidney bowls, drainage collection
bottles disinfecting and other receptacles used in hospital wards, nursing homes, oldpeoples homes and dentis gabinet.
Any use other than that for which the machine was intended is forbidden.
The user is forbidden to carry out any work or repairs on the machine.
Technical Assistance for this bedpan washer should be carried out by qualified and
authorised operators only.
The equipment should be installed by authorised persons only.
Do not install the equipment in rooms where there is the risk of explosion.
Do not expose the equipment to intense cold.
The electrical safety of this bedpan washer is only guaranteed if it is connected to an efficient
earth system.
Take great care when handling detergents and additives: avoid contact, wear gloves and act
in compliance with the safety recommendations indicated by the manufacturer of the
chemical products.
Do not inhale the fumes produced by chemical products.
WARNING: the chemical products are an ri ritant for the eyes, in case of contact rinse
thoroughly with plenty of water and consult a doctor. If these products come into contact with
the skin, rinse with plenty of water.
The water in the tank is not drinking water.
Do not lean on the door and do not use it as a step.
The machine reaches a temperature of 95C during the work cycle: take great care to avoid
burns.
Do not wash the machine using high-pressure jets of water.
Disconnect the machine from the electrical supply before carrying out maintenance work.
The acoustic pressure of the machine is below 70dBA.

Tiva 500 Manual UK Rev.02

PAGE. 5

1.2.

Recommendations to ensure high quality performance.

When the machine is running do not interrupt the cycle since this jeopardises disinfection.
Check periodically using chemical indicators to ensure correct disinfection.
Use recommended detergents and chemical additives only. The use of other products may
damage the machine.
Recommending chemical additives does not make the manufacturer responsible for any
damage to the materials and objects treated.
Follow the manufacturer's indications when using chemical products and use them for the
foreseen use only.
The machine was designed for use with water and chemical additives. Do not use organic or
other types of solvent as this may result in the risk of explosion or the rapid deterioration of
certain machine parts.
Residues of solvents or acids, particularly hydrochloric acid, can damage steel. Contact
should be avoided.
Use original accessories only.

The manufacturer declines all responsibility for personal injury or material

damage resulting from the non-observance of the above rules.

Tiva 500 Manual UK Rev.02

PAGE. 6

2. INSTALLATION (for the installer only)

2.1. Positioning the machine
All the packaging materials can be recycled.

Open the packaging carefully.

Do not overturn the machine as this may cause irreparable damage.
Cut the strap or open the box and remove the expanded polystyrene corner guards.
Remove the box followed by the nylon bag.
Caution: the bag represents a serious hazard for children and should be disposed of
immediately.
Place the machine on the work surface and level it by adjusting the feet.

2.2. Water connection (for the installer only)

This machine should be connected to the water network in compliance with current
legislation
The non-return system for water is already in place inside the machine.
Connect using cocks with couplings in an easily accessible position.
Make sure that the mains water pressure falls within 200 and 500 Kpa.
If the pressure is higher than 5 Bars (500 KPa) a pressure reducer must be installed.
If the average hardness of the water is higher than 10FR, decalcified water must be used.
Each machine is supplied with rubber water supply hoses with 3/4" threaded fittings plus a
discharge hose.
The pipe marked with red should be connected to the hot water supply (max. 50C), higher
temperature can damage the water softener built-in limiting the functioning.
The pipe marked with blueshould be connected to cold water supply.
Your machine can be equipped with a water connection to demineralized water, in this case
you should connect the pipe marked yellow to demineralize water supply. If yr demineralized
water connection comes from a tank or can without pression, machine can be equipped with
a booster pump.
Do not shorten or damage the rubber pipes supplied with the machine.
Use the pipes supplied with the machine only.
Feed pipes must be connected together if yr machine is equipped with a demineralized water
supply but there isnt on installation.
If there is no double water feed cold/warm water, you have to connect the two pipes together.
BE CAREFULLY: when machine does not work, you have always to turn off feed cocks.
Min/Max Table
Min
Max
Pressure
KPascal(Bar)
Kpascal(Bar)
...
Static press.
200
(2.0)
500
(5.0)
Dynamic press.
150
(1.5)
400
(4.0)
Hardness of supply water 0 FR

10

FR

Temperature of supply water

Cold water
: 5 15 C
Warm water
: 55 65 C
Ideal warm water temp is 50 C PAY ATTENTION: higher temperature damage water softener
built-in

Tiva 500 Manual UK Rev.02

PAGE. 7

2.3. Electrical connection

Power supply cable: It is compulsory for the retailer - installer to adapt the insulation class of the
power supply cable to suit the working environment in compliance with Current Technical
Regulations.
The electrical connection must be carried out in compliance with current technical
regulations.
Make sure that the mains voltage reading corresponds to the voltage indicated on the
machine plate.
An omnipolar magnetothermal switch sized to suit the absorption and with a contact opening
of at least 3mm must be installed.
Make sure that the electrical systems are efficiently earthed.
The terminal on the rear of the machine and identified by the relative symbol is for
equipotential connections between appliances (see rules for electrical plants).
MACHINES ARE NORMALLY EQUIPPED WITH THREE PHASE SUPPLY 400/230 VAC 50HZ,
A SPECIAL TERMINAL BOARD ALLOWS THE FEED VOLTAGE CHANGEMENT. TODO SO,
FOLLOW INSTRUCTIONS AS INDICATED ON ATTACHED TECHNICAL DETAILS.
IT IS POSSIBLE A 230VAC SINGLE PHASE CONNECTION BUT HEATING TIME IS LONGER
DAMAGING MACHINE PERFORMANCES.
IT IS SUGGEST TO SUBSTITUTE FEED CABLE FOR SINGLE PHASE CONNECTION FROM A
5X2,5MMQ, NORMALLY GIVEN WITH THE MACHINE, TO A 3X2,5MMQ ONE.

2.4. Alcalin detergent dispenser.

The use of neodisher FA detergent manufactured by DR.WEIGHERT Germany is
recommended as the machine was tested by this company.
The liquid detergent dispenser is a standard fitting on the machine. The quantity of supplied
can be adjusted by following the directions given in paragraph 8.3.
The default values correspond to the percentage recommended by the detergent
manufacturer for an average consumption of 50 cc. per cycle which corresponds to 120 sec.
on the programme setting.
Warning: the machine is fitted with a gauge that sends a warning signal when the
detergent runs out.

2.5. Chemical Acid detergent dispenser.

The use of neudisher N chemical acid detergent manufactured by DR.WEIGHERT
Germany is recommended as the machine was tested by this company.
The dosing pump for chemical acid detergent is a standard fitting on the machine. The
quantity of rinse aid supplied can be adjusted by following the directions given in paragraph
8.3.
The default values correspond to the percentage recommended by manufacturer of products
for an average consumption of 25 cc. per cycle corresponds to 60 sec. on the programme
setting.
Warning: the machine is fitted with a gauge that sends a warning signal when the rinse
aid runs out.

Tiva 500 Manual UK Rev.02

PAGE. 8

WARNING
To ensure the efficiency of the dispenser pumps for chemical products it is important
to service them regularly as described in paragraph 12.

OPTIONAL PUMPS
Other dosing pumps for chemical products can be furnished on request.
DS500 - DS500 D - DS500 DRS and DS500 DRSD are equipped with two dosing
pumps.
DS500 DRS4 is equipped with nr. 4 dosing pumps.

WARNING:
Use liquid chemical products only machine cannot function with dust detergent.

2.6. Connecting the discharge pipe.

The discharge pipe connection should be checked carefully.
A 28mm discharge fitting is present on the back of the machine.
Use a discharge pipe suitable for organic and chemical materials and hot liquids.
Caution: if the discharge pipe is clogged take great care when processing the water and
avoid contact with hands, eyes, etc. In the case of contact rinse the parts concerned with
plenty of water.
DS500 DRS DS500 DRSD and DS500 DRS4 are equipped with a special steam condenser
provided with a separate drain. These models are equipped with two pipes connected to
drain with the same diameter.
When installing connect the two drain pipes to two different drain connection, divided from at
least 15 cm in height, putting the steam condenser drain lower in order to avoid mixing of
drain.

IT IS NECESSARY TO FOLLOW THESE INSTRUCTIONS FOR DRAIN CONNECTION:

drain pipe must be connected by using a clamp.
Drain pipe must not present angles or irregular curving in its course.
Drain point must be placed at the height between 30 (min.) and 80 (max) cm respect to the
base where machine is placed.
WARNING:

MAXIMUM HEIGHT 80CM

MINIMUM HEIGHT 30CM

Follow carefully these instructions as a wrong drain connection can cause the block of machine.
Diameter of drain main must be of at least 40 mm.
Avoid drain pipe extension.
Drain must be done following International rules. The manufacturer cannot be held
responsible if an innocurate use of machine causes pollution.

Tiva 500 Manual UK Rev.02

PAGE. 9

2.7. WATER SOFTENER BUILT-IN

The water softener built-in function is to reduce the anti-limescale quantity contained into the inlet
water. If the machine is connected with hard water, the result is a rapid degeneration with lost in
functions and perfomances. Regeneration must be done in order to mantain active ionic resins.
For machines equipped with water softener, when installed, water hardeness value (French
degrees ) must be introduced by entering into programmation (PRG switch 5 seconds) with
password 100, at Parameter P47 and introduce one of the following values:
Value 10 :
Value 20 :
Value 30 :
Value 40 :
Value 50 :
Value 60 :

NO REGENERATION
REG. every 25 cycles
REG. every 18 cycles
REG. every 12 cycles
REG. every 6 cycles
REG. present at each cycle (it is recommended for authorized people only).

The machine advise that it need a regeneration with a written on diplay salt load
Actions:
Open the door
Unscrew the plastic cap of salt box
Spill 0.5Kg of common salt inside the box by using the appropriate funnel. WARNING: during this
operation, pay attention do not let fall sail outside box
Closed the plastic cap.
After having introduce the basket, start with a normal washing cycle.
Machine regenerates automatically
WARNING: washing cycle made after salt inlet will be longer and it seems that
machine doesnt work. During this phase, on display will appear REGENERATION.

2.8. Drying air filtration (Tiva 500 D)

DS500 machines, into version furnished with fan drier, are standard equipped with an air filter of
class 5 following rules EN 779.
Tiva 500 Manual UK Rev.02

PAGE. 10

The filters replacement is suggested after 100 warking haurs equal to 200 warking cycles
The machine can be equipped also with a further absolute filter HEPA H14 fallowing rules
EN1822.
The filters replacement is suggested after 500 warking hours equal to 1000 warking cycles.

3. USING THE MACHINE (for the user)

3.1. Checks
Check the quantity of chemical additives present and top-up if necessary.

3.2. Opening and closing the door

The machine is fitted with an electric door lock to prevent it being opened when the machine
is running.
To open the door during a wash cycle, interrupt the cycle and remember that:
1. The items inside the machine may be very hot.
2. The entire wash cycle must be repeated.

3.3. Preparation
Place the items to be washed inside the machine and position them carefully on the holder
and in the rack.
Items should not overlap.
Receptacles should be positioned so that liquids can flow out easily.
Tall or heavy items should be placed towards the middle of the basket if possible to facilitate
washing.
Make sure that nothing is blocking the arms and that they turn freely.

Caution: the maximum load for each cycle is 20.0 kg.

= max 6 kg. upper level basket + 14 Kg. lawer level basket

3.4. FUNCTIONING
The control panel with liquid crystal display is illustrated in the diagram.
This panel makes the machine easy to use as it indicates the stage of the cycle in progress, the
maximum temperature reached during disinfection and fault messages.
Warning :

do never emptying any solid waste into the machine (excremet, toilet
paper etc.). This will bolck the outlet system with pump and destroy the
machine.

Tiva 500 Manual UK Rev.02

PAGE. 11

4. CONTROL PANEL AND SYMBOLS USED

4.1. WASHING PROGRAMMES
RAPID PROGRAMME
STANDARD PROGRAMME
INTENSIVE PROGRAMME

P1
P2
P3

Suitable for lightly soiled items.

Suitable for moderately soiled items.
Suitable for heavily soiled items.

DS500 has several washing pogrammes;it is possible to select remaining programmes by pushing P+

Tiva 500 Manual UK Rev.02

PAGE. 12

4.2. DETAILS OF THE ELECTRONIC CARD

The electronic card was designed for the control of the type of machine described below.
Any use other than that specified above.
The electronic card was designed following the indications given in the standards below :
EN 60335
EN 50081-1 EN 50082-1
EN 55014
EN 55104

low voltage
general
emissions
immunity

4.3. FEATURES OF MASTER CARD

Digital outputs
RL3: Controls the cold water intake solenoid valve.
Allows cold water to enter the water tank. In rest conditions the relay contact is open, the valve is
disengaged and therefore closed.
RL4: Controls the hot water intake solenoid valve.
Allows hot water to enter the water tank. In rest conditions the relay contact is open, the valve is
disengaged and therefore closed.
RL5:
Controls the door locking solenoid
RL6: Control acid detergent dispenser
RL7: Control alcalin detergent dispenser
RL8: Controls the discharge pump motor
RL9: Controls the contactor of the heating elements 1
RL10: Controls the contactor of the heating elements 2
RL11: Controls the contactor of the heating elements 3
RL12: Controls the washing pump motor
RL13: Controls the washing pump motor
Digital inputs
Process inputs
ID1
ID2
ID3
ID4
ID5

Tank level
Door closed
Door lock
Detergent level
Chemical Acid detergent level

Serial interface
Com1:
Low voltage bus bar for two-way communication with the keyboard card.
Com2:
Asynchronous serial interface type RS232 foreseen for connection to PC or printer.

Tiva 500 Manual UK Rev.02

PAGE. 13

4.4. CONTROL PANEL

DISPLAY LCD
Displays the various programmes, stages, temperatures and any machine faults.
During Wait, the type of programme selected is displayed.
When one of the cycle keys (P1, P2 or P3) is pressed , the first line of the display indicates
the type of programme selected, the second line reads: press start or door open or
indicates the presence of a fault.
After pressing Start, the first line indicates the temperature of the washing water for the entire
cycle and the second line indicates the various stages of the cycle.
In the event of a Shutdown, the first line indicates the shutdown status and the second line
indicates the type of fault.
In the event of a Fault that does not cause the machine to shutdown (lack of detergent or
limescale remover), the fault is indicated in the second line during programme selection. If
the detergent runs out when a 'with detergent' cycle is in progress, the detergent finished
message is given in second line of the display for the entire cycle.
Leds
There are 8 Leds:
a yellow Start led (1), a red Stop led (2), a flashing red led to indicate that disinfection did not
take place (3), a green led to indicate a complete cycle (4) and three yellow leds for
indication of the various programme, and one yellow led for drying switch.
Buzzer
The buzzer sounds each time a key is pressed and intermittently in the case of a machine
Shutdown.

4.5. SWITCHES
Programmes awailable to the user are the fallowing:
P1

Select "short" cycle.

P2

Select standard cycle.

P3

Select intensive cycle.

P+

By pushing button P1 you select other progammes; each pressur corresponds

to a new programme.

Start

Select the programme required and press the relative switch to start the cycle.

Stop

This switch interrupts the cycle in progress, the card interrupts the process,
displays a message indicating that disinfection did not take place, keeps the
door locked and if necessary indicates a high temperature inside the chamber.
To return the machine to normal conditions the reset procedure must be carried
out.

P+ / PRG

DRYING

Keep pressed for five seconds during Wait or Shutdown to display the Menu.

it functions in machine equipped with drying. This switch allows the exclusion of
drying forced phace from selecte cycle

Tiva 500 Manual UK Rev.02

PAGE. 14

Tiva 500 Manual UK Rev.02

PAGE. 15

5. MACHINE STATUS
When there is a voltage drop in the line and the tension is restored, the machine memorises the
status that was present at the time of the voltage drop. When the tension is restored the machine
normally returns to "wait" mode.

WAIT:
The machine is ready to start a cycle.
The diagnostics are active. If necessary the display indicates that the door is open or gives
warning messages: no detergent, no limescale remover, memory full (historic data) or high
temperature inside chamber.

CYCLE:
Cycle mode is entered by pressing the Start key, this command is only accepted if the machine
is in wait mode and the door is closed.
The cycle carries out the foreseen stages. The diagnostics and regulators are active. The user
interface gives information concerning the stage in progress.

SHUTDOWN:
The diagnostics have detected a fault that causes the machine to shutdown, the cycle is
suspended and the door remains locked. The fault is indicated on the display and the user
interface is ready for the door release sequence and the Reset procedure to restore the machine
to Wait (see reset procedure).

6. SPECIAL FEATURES
6.1. Power failure:
When tension is restored after a power failure during Preparing, Wait or Shutdown, the card
returns to the previous programme.
When tension is restored following a power failure with a cycle in progress, the card shuts down
the machine (power failure), indicates that the cycle has been interrupted and waits for the reset
procedure to be carried out.

6.2. Reset procedure:

In the event of a Shutdown or when the stop key is pressed with a cycle in progress, the door
remains locked. To open the door the door release sequence must be carried out from the
keyboard as follows:
1.
2.
3.
4.

Press the STOP and START switch together and keep pressed for 5".
Lcd display indicating switch procedure
Press the programme switch (P2) followed by the program switch (P1).
The machine is reset and returns to standby.

N.B. : If the machine shutdown persists due to a fault in one of its components (e.g.: faulty
probe, unsuitable levels, etc.), the door is released and the machine remains inactive.
Seek technical assistance.

Tiva 500 Manual UK Rev.02

PAGE. 16

7. DIAGNOSTICS
7.1. No chemical acid detergent:
A dedicated digital input detects the lack of limescale remover.
The cycle in progress continues without interruption, the lack of limescale remover is indicated on
the display.

7.2. No alcalin detergent:

A dedicated digital input detects the lack of detergent.
The cycle in progress continues without interruption, the lack of detergent is indicated on the
display and recorded in the historical data of the 'with detergent' cycle in progress.

7.3. Heating element failure :

If the heating element remain active for longer than the set time (P17) the cycle is interrupted and
the machine shuts down on the presumption that there is a fault in the resistors.

7.4. Door locked warning:

This warning message is given if the door is open and locked.

7.5. Time-out for hot/cold water intake:

Diagnosed after the set time for the hot water (P13) or cold water (P14) solenoid valves to remain
open has elapsed or for the set time for both solenoid valves (P12) to remain open has elapsed
without the tank reaching the required level.

7.6. Time-out for water discharge:

Diagnosed if the set time for the discharge pump to remain active (P15) has elapsed and the tank
is still at an active level.

7.7. Door not locked:

If when the door lock is activated the corresponding digital input of the electronic card is not
activated within the set time (P16), the machine shuts down and the display indicates that the
door is not locked.

7.8. Temperature probe fault:

The machine shuts down and indicates tank probe failure or boiler probe failure.

7.9. Serial failure:

If the connection between the keyboard and the master card fails, the machine shuts down and
indicates serial failure.

Tiva 500 Manual UK Rev.02

PAGE. 17

8. MENU
8.1. ACCESSING THE MENU
To enter the menu keep the PRG key pressed for five seconds .
Press P1 programme switch to scroll through the menu:
print historical data, - delete historical data, - set date, - set parameters select language.
Press Start to confirm selection, press Stop to exit the menu and return to Wait or Shutdown
mode.

8.2. Print historical data

Print historical data: press Start to print and Stop to interrupt printout.
Delete historical data: press Start to delete, the operation terminates automatically when the
entire data record has been reset.
Follow the descriptions:
ACCESSING TO MENU FOR PRINT THE HISTORICAL EVENTS
ACTION

DESCRIPTION

Press PRG for 5 sec.

DISPLAY
MENU
Print historical data
PRINT

Press START

Press STOP to exit from the function

ACCESSING TO MENU FOR ERASE THE HISTORICAL EVENTS

ACTION

DESCRIPTION

Press PRG for 5 sec.

Press P1
Press START

DISPLAY
MENU
Print historical data
Erase data

WAITING: THE OPERATION CAN

NEED A LONG TIME

Press STOP to exit from the function

ACCESSING TO MENU FOR LANGUAGE CHANGEMENT

ACTION
Press PRG for 5 sec.
Press P1
Press P1
Press P1
Press P1
Press START

Tiva 500 Manual UK Rev.02

DESCRIPTION

DISPLAY
MENU
Print historical data
Erase data
Date setting
Parameter setting
Language
MENU
english
PAGE. 18

Press P1

Mamy press to arrive at language

request

XXX

Press STOP to exit from the function

8.3. PARAMETER SETTINGS

To select parameters please fallows this special procedure.
It is allowed to enter into planniing menu to authorised tecnician, with password only.
ACCESSING TO MENU FOR LANGUAGE CHANGEMENT
ACTION

DESCRIPTION

Press PRG for 5 sec.

Press P1
Press P1
Press P1
Press START
Press P2
Press START

Insert the password

DISPLAY
MENU
Print historical data
Erase data
Date setting
Parameter setting
Password
XXX
P01
30

Press P1 or P2 to ad just the value

P2 to incrase value P3 to reduce value
Press STOP to exit from the function end maintain previous setting.

PARAMETERS LIST DS500 HDL 2.1

Param.Nr.
P01
P02
P03
P04
P05
P06
P07
P08
P09
P10
P11
P12
P13
P14
P15
P16
P17
P18

Parameter Description
Cold washing time , 1 and 2 neutral phase
Heating element starting up time during drying
Waiting time during heating dryer phase
Disinfection time at 90C (P7 , P8, P9 e P12)
Disinfection time at 90C (P1, P2, P3, P5, P10 e P14)
Disinfection time at 90C (P4)
Warm pre-wash temperature at 75C (P13)
Disinfection temperature (P4)
Warm pre-wash temperature at 50C (ciclo7)
Warm washing at 75C (ciclo16)
/
Chemical loading time/caustic soda
Loading time of lubricant for filling up pipe
Pre-wash time (P1, P2, P5, P6, P8, P9, P12, P13, P14, P16,
P18, P20)
Max temperature dryer phase
Neutral acid detergent loading time
Alcalin detergent loading time
Lubricant loading time

Tiva 500 Manual UK Rev.02

UNIT
Sec
Sec
Sec
Sec
Sec
Sec
C
C
C
C

DEFAULT
30
20
180
60
180
600
75
90
50
75

Sec.
Sec.
Sec

60
60
120

C
Sec.
Sec.
Sec.

160
60
120
7
PAGE. 19

P19
P20
P21
P22
P23
P24
P25
P26
P27
P28
P29
P30
P31
P32
P33
P34
P35
P36
P37
P38
P39
P40
P41
P42
P43
P44
P45
P46
P47

P48
P49
P50
P51
P52
P53
P54
P55
P56
P57
P58
P59
P60
P61
P62
P63
P64
P65
P66

/
Tank heating element starting up time during 1drying
Dryer heating element (50 V) starting up time during 1drying
Disinfection time at 60C
On/of neutral phase
Maximum waiting time in demineral water
Washing pump waiting time
Waiting time during drain
Rinsing temperature at 70C (P18)
Waiting time after warm water loading
Washing temperature at 80 (P14)
Fun dryer time with heating
Maximum time of heating elements functioning
Maximum waiting drain time during water loading
Washing time at 50C (P7)
Clear water rinsing time (P6, P11, P12, P13, P14, P15, P17)
Drain time
Loading time of alcalin detergent for filling up pipe
Loading time of acid detergent for filling up pipe
Maximum waiting time in lock door
Maximum waiting time in cold water loading
Maximum waiting time in warm water loading
Maximum waiting time in warm and cold water loading
Maximum waiting time of drain
Chemical loading time
Optional N3 dosing pump (1:OK, 0: NO)
/
Water loading time during regeneration (water softner built-in)
Lime-scale value
10: no regeneration,
20: regeneration every 25 cycles
30: regeneration every 18 cycles
40: regeneration every 12 cycles
50: regeneration every 6 cycles
60: regeneration each cycle
Regeneration time (water softner built-in)
Cold water loading time during regeneration time
0= N1 probe. 1= N2 probes
Disinfection temperature (P1, P2, P3, P5, P10, P14, P7, P8,
P9, P12, P6, P11, P13, P15)
Wash temperature with acid phase

Sec
Sec
Sec
Sec.
Sec
C
Sec
C
Min.
Min.
Sec.
Sec.
Sec.
Sec.
Sec.
Sec.
Sec.
Sec.
Sec.
Sec.
Sec.
Sec.

90
120
60
0
150
5
60
70
100
80
10
30
50
180
60
25
60
60
2
150
150
150
15
20
0

Sec.

120
10

Sec.
Sec.
C

600
60
1
90

60

Wash temperature with demin. water (P17)

Disinfection temperature (P10, P11, P12, P13, P14, P15 e
P16)
Wash temperature at 60C (ciclo1, ciclo5 e ciclo8)
Set-up temperature steam condenser
Last period fun dryer without heating

C
C

60
75

Sec.
C
Sec

180
70
60

Washing time with acid phase a 60C

Deminerl water rinsing time (P1, P2, P4, P5, P6, P9, P10,
P11, P12, P13,P14, P15, P16 e P17))
Warm water first washing time (P16 e P17)
Washing temperature (P1, P5, P8, P17 e P18)
Rinsing time during lubricant phase (P3 e P4)
Disinfection time at 90 (P6, P11, P13, e P15)
Washing time at 60C (P18)
1 cooling time
2 ccoling time

Sec
Sec.

60
60

Sec.
C
C
Sec.
Sec.
Sec.
Sec.

120
60
75
600
300
20
20

Tiva 500 Manual UK Rev.02

PAGE. 20

P67
P68
P69
P70
P71
P72
P73
P74
P75
P76
P77
P78
P79
P80
P81
P82
P83
P84
P85
P86
P87
P88
P89
P90
P91
P92
P93
P94
P95
P96
P97
P98
P99
P100
P101
P102
P103
P104
P105
P106

P107
P108
P109
P110
P111

3 cooling time
4 cooling time
Pause time during last cooling phase
Last time cooling phase
/
loading time no-foam
loading time caustic soda
Washing temperature (ciclo2, ciclo6 e ciclo9)
Washing time at 65C (P2, P6, P)9
Selection dryer P1
Selection dryer P2
Selection dryer P3
Selection dryer P4
Selection dryer P5
Selection dryer P6
Selection dryer P7
Selection dryer P8
Selection dryer P9
Selection dryer P10
Selection dryer P11
Selection dryer P12
Selection dryer P13
Selection dryer P14
Selection dryer P15
Selection dryer P16
Selection dryer P17
Selection dryer P18
Selection dryer P19
Selection dryer P20
Selection program for switch P1
Selection program for switch P2
Selection program for switch P3
1 dryer time
2 dryer time
3 dryer time
0=all program
1=only disinfection program
Neutral phase
Cooling phase
Lubricant or rinse-aid selection (0=present 1=no present )
Equipment selection: 0=all cycles can work, 1=hospital
cycles only,
2=laboratory cycles only
No-foam selection
1 dryer temp
2 dryer temp
3 dryer temp
Chemical block selecion:
0=no block in case of chemical lack
1=no possibility to make cycle in case of
chemical lack

Sec.
Sec.
Sec.
Sec.

20
10
20
30

Sec.
Sec.
C
Sec

60
60
65
360
1
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
8
9
10
20
30
0
1
1
1
0

Min.
Min.
Min.

C
C
C

0
120
140
100
0

VERSION HDL 2.1

For a better understanding of this new version, follow the "PARAMETERS LIST" and the
"PROGRAMMES SHEET" enclosed.
Tiva 500 Manual UK Rev.02

PAGE. 21

This new software contains a new generation of washing programmes that are designed to meet the
needs of customers all over the world.
In particular, now there is the possibility of varying the position of the programmes. A switch with 20
preset programmes can be installed near switch P1 P2 P3.
Parameters
P96
P97
P98
are used for this selection; for example if the value "9" is entered for parameter P97, key P2 will be
selected for program 9 "INTENSIVE".
Furthermore, parameter P23, with value 1 entered means that the washing and neutralisation phase
(before thermodisinfection) is active.

DS 500 DRS
MACHINE WITH VENTILATED DRYING
If your machine is equipped with ventilated drying, you can choose three different drying programs:
1=SHORT = with a drying time of 10 minutes (adjustable with parameter P99).
at a temperature of 120 C (adjustable with parameter P108).
2=STANDARD = with a drying time of 20 minutes (adjustable with parameter P100).
at a temperature of 140 C (adjustable with parameter P109).
3=INTENSIVE = with a drying time of 30 minutes (adjustable with parameter P101).
at a temperature of 100 C (adjustable with parameter P110).
Each of the 20 washing programmes is matchable, independent of one of the above drying phases.
The parameters from P76 al P95 have the default value 1 indicating that drying type 1 = BRIEF, has
been pre-selected, for all cycles.
Therefore to vary the drying selection you have to modify the value indicated in the corresponding
parameter, entering 1, 2 or 3, on the basis of the type of drying desired.
EXAMPLE
Parameter P85 = select type of drying for program P10, see the PROGRAMMES LIST.

P10

THERMODISINF.
90X3' CLEAR
MICROBIOLOGICAL
WATER, ALCALIN
DET.

NEUTRAL PHASE 1' RINSE WITH

WITH ACID DET.
DEMIN. WATER

RINSE WITH
DEMIN. WATER AT
75

Therefore, if the value 2 is entered for parameter P85, drying 2=standard will be used with program P10
Microbiological.

Tiva 500 Manual UK Rev.02

PAGE. 22

9. CLOCK
The card has a real-time clock.
Time readings are also used when recording historical data.

10.

HISTORICAL DATA
The card is able to record the fields described below for up to a max. of 4,000 cycles in the
permanent memory. The fields given in the example below are recorded for each cycle:

DATE

START TIME
12.00
13.05

PROGRAMME
Short
Standard

MAX C
93C
94C

HOLD>85C
60 seconds
180 seconds

FAULTS
01
01

When 90% of the memory is full the dump memory message appears on the display.
The various causes for machine shutdowns are indicated in the FAULTS section, the faults
are identified by numbers as shown below :
power failure
cycle ok
no disinfection
door released
door open
no mains water
no hot water
no cold water
faulty heat.element
faulty tank probe
serial fault
levels steam condenser failure
pump failure
faulty drying probe
drain problem
pump steam condenser
drying problem (DRS version only)
no detergent
faulty tank probe
faulty tank probe 2

11.

0
1
2
3
4
5
6
7
8
9
10
11
12
14
15
17
18
20
21
22

PC INTERFACE
The card has a communication channel RS232 with Modbus protocol. The channel can be
used to access the historical data records file by setting the printer as follows:
baud rate: 9600 baud, X ON X OFF
data bits: 8bits,
parity: none.

Tiva 500 Manual UK Rev.02

PAGE. 23

12.

MAINTENANCE

It is advisable to carry out a general check-up and to clean the appliance regularly,
particularly if the supply water is very hard.

Particular attention should be paid to heating element and the probe of thermostats
WARNING:
do not clean the machine outside with higt pressure water.
Please contact the retailer that supplies your cleaning products for details of recommended
methods and products for sanitizing the machine regularly.
The machine has a safety thermostat that shuts down the power supply to the Heating
elements in the event of overheating.
To re-start the appliance the fault that caused overheating must be corrected.

Every 12 months:
Clean the diaphragms of solenoid valves and replace if necessary;
Clean the thermostat probe
Even if the supply water is soft, the high working temperatures may cause limescale to build-up.
Apart from damaging the resistors, limescale can also clog the nozzles in which case the correct
tank temperature for sterilization may not be reached.

WARNING: IT IS NECESSARY TO MAKE A MAINTENANCE AT REGULAR INTERVALS, THIS

MEANS EVERY 3 MONTS, IN ORDER TO GUARANTEE THE PERFECT FUNCTIONING OF
PUMPS DOSING CHEMICAL PRODUCTS.
MEMBRANE PIPE INSIDE DOSING PUMP MUST BE CHANGED EVERY 12 MONTHS.

Cleaning the nozzles

Remove the washing arms.
Remove scaling.

Cleaning the external structure

Use mild detergents only, do not use abrasive detergents or solvents and/or thinners of any
kind.
Your retailer can recommend suitable products.
Cleaning the control panel
Clean the control board using a soft cloth dampened with a product specifically for plastic or
a disinfectant specifically for this type of use.

Tiva 500 Manual UK Rev.02

PAGE. 24

13.

ALARM MESSAGES

If a fault arises do not attempt to resolve it yourself, ask for the assistance of an
authorised technician.
13.1 SAFETY DOOR LOCK:
This occurs when the coil is disactivated during a cycle and the door is released or when the coil
does not activate its limit stop after the start command is given, within the time defined by the
relative parameter.
13.2 DOOR LOCK OPEN:
This occurs if the door closed limit stop is disengaged with a cycle in progress. A fault is
indicated since the door appears to be locked but open.
13.3 WATER LEVEL SHUTDOWN:
This occurs when both solenoid valves are open and the level is not reached within the set time.
Possible causes for this shutdown are: no water available or low water loading time setting.
13.4 HOT WATER LEVEL SHUTDOWN:
This occurs when the hot water solenoid valve is open and the level is not reached within the set
time. Possible causes for this shutdown are: no hot water available or low hot water loading time
setting.
13.5 COLD WATER LEVEL SHUTDOWN:
This occurs when the cold water solenoid valve is open and the tank level is not reached within
the set time. Possible causes for this shutdown are: no cold water available or low cold water
loading time setting.
13.6 TANK PROBE SHUTDOWN:
This occurs when the tank temperature probe is damaged.
13.7 SERIAL SHUTDOWN:
This occurs when there is no connection between the keyboard and the master card.
13.8 POWER FAILURE SHUTDOWN:
This occurs when there is a power failure with a cycle in progress.
13.9 HEATING ELEMENT SHUTDOWN:
This occurs when the resistors are in function but disinfection is not completed within the set
time. Possible causes for this shutdown are: faulty resistors or low heating time setting.

WARNING:

Use specific products to remove scale, avoid using highly corrosive

products.

ASSISTANCE:

If your machine is not working properly even after routine

maintenance, contact our service assistance centre, describe
the fault and give the model and serial number of the machine.

Tiva 500 Manual UK Rev.02

PAGE. 25

Tiva 500 Manual UK Rev.02

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Tiva 500 Manual UK Rev.02

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Tiva 500 Manual UK Rev.02

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DS500

Tiva 500 Manual UK Rev.02

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Tiva 500 Manual UK Rev.02

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Tiva 500 Manual UK Rev.02

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Tiva 500 Manual UK Rev.02

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DS500 WITH DRYER

Tiva 500 Manual UK Rev.02

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Tiva 500 Manual UK Rev.02

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Tiva 500 Manual UK Rev.02

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Tiva 500 Manual UK Rev.02

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Tiva 500 Manual UK Rev.02

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Tiva 500 Manual UK Rev.02

PAGE. 41