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VAAS AUTOMATION

PVT LTD.
(A Subsidiary of Bray Controls
India Pvt Ltd.,)

Chennai-96 , India

ASSEMBLY INSTRUCTION

Doc. Ref
Issue Date
Revision

TITLE:
Needle valve Assembly & Dis-Assembly
Instructions

WI-Needle valve assy


11.03.2015
00/11.03.2015
Page 1 of 4

GENERAL:

1) The following Assembly & Dis Assembly instruction of Needle valve


2) The following Assembly & Dis Assembly instruction covers both complete and partial assemblies &
Disassembly for the purpose of replacement of some or all of the component parts in the Needle valve.
3) In order to properly assemble and install, make sure that all the components and tools are present in the
Assembly & the Dis Assembly place.
4) Identify each component according to the following sketch.

Exploded View

Needle Valve Bill of material :

SI.n
o

Parts
Description

Material
specifications
ASTM A479 SS
316
ASTM A 564 17-4
PH
ASTM A 564 17-4
PH

Qt
y

SI.n
o

Parts
Description

Follower

Support Disc

10

Gland Nut

Gland Body

Spindle

Cone

Spindle O-ring

HNBR

11

Handle

Support

ASTM A479 SS

12

Nut

Material
specifications
ASTM A479 SS
316
ASTM A479 SS
316
ASTM A479 SS
316
ASTM A479 SS
316
A2-70 SS 304

Qt
y
1
1
1
1
2

VAAS AUTOMATION
PVT LTD.
(A Subsidiary of Bray Controls
India Pvt Ltd.,)

Chennai-96 , India

6
7

follower
Packing
Conical
Packing

ASSEMBLY INSTRUCTION

Doc. Ref
Issue Date
Revision

TITLE:
Needle valve Assembly & Dis-Assembly
Instructions

WI-Needle valve assy


11.03.2015
00/11.03.2015
Page 2 of 4

316
PTFE

13

O-ring

HNBR

PTFE

14

Grub Screw

A2-70 SS 304

ASSEMBLY & DIS ASSEMBLY PROCEDURE:

SI.no

Assembly Illustration

Assembly Instruction

Take the Gland Body (1) and lubricate the


threads by using copper based lubricant
[LOCTITE : C5-A or EQUIVALENT]

Take the Spindel (2) and Spindle O-ring (4).


Place the Spindle O-ring (4) in the Spindle
(2) Groove.

Insert the Spindle (2) into the Gland body (1)


by rotating a Spindle.

Then Place the Support Follower (5) into the


Gland Body (1).

Insert the Bottom Packing (6) & Top


Packing (7) into Gland Body (1).

Insert the Follower (8) into Gland Body (1).

VAAS AUTOMATION
PVT LTD.
(A Subsidiary of Bray Controls
India Pvt Ltd.,)

Chennai-96 , India

ASSEMBLY INSTRUCTION
TITLE:
Needle valve Assembly & Dis-Assembly
Instructions

Doc. Ref
Issue Date
Revision

WI-Needle valve assy


11.03.2015
00/11.03.2015
Page 3 of 4

Take Gland nut (10) then assembles into the


Gland Body (1) by using a scanner.

Place the Handle (11) into Spindle (2).

By Using a Grab Screw (14), Lock the Handle


(11) in a particular slot of Spindle by using an
Allen key inside the track.

10

Then Tight the Nut (12) in Spindle Thread

SI.no

Disassembly Illustration

Disassembly Instruction

Loose the Nuts (12) from Spindle Thread by


Using a Spanner.

By utilizing an Allen Key, Remove the Grub


Screw (14) from the Handle (11) slot on Side
way.

Remove the Handle (11) from the Spindle


(2).

VAAS AUTOMATION
PVT LTD.
(A Subsidiary of Bray Controls
India Pvt Ltd.,)

Chennai-96 , India

ASSEMBLY INSTRUCTION
TITLE:
Needle valve Assembly & Dis-Assembly
Instructions

Doc. Ref
Issue Date
Revision

WI-Needle valve assy


11.03.2015
00/11.03.2015
Page 4 of 4

Take Gland nut (10) out from the Gland


Body (1) by using a scanner.

Get rid of the Follower (8) from the Gland


Body (1).

Remove the Packing (6) & Conical Packing


(7) from the Gland Body (1).

Then Remove the Support Follower (5) from


the Gland Body (1).

Remove the Spindle (2) from the Gland


body (1) by rotating a Spindle.

Take out the Spindle (2) and Spindle O-ring


(4) from the Gland Body (1). And remove the
Spindle O-ring (4) from the Spindle (2)
Groove.

10

Get hold of the Gland Body (1). Hold on all


components in Safe and Dry Place. Before
assembling brings the Fresh Packing and Oring.

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