PROGRESS

REPORT
PROJECT

FABRICATION SCHEDULE FOR 6 UNITS OF TUBE BUNDLE T2-661 & T2-644, T3-661 &
T3-644, T4-661 & T4-644 AND SUPPLY OF 1000 PIECES OF LOW FINNED TUBES FOR
PGB, KERTEH.

CLIENT

PETRONAS GAS BERHAD

ITEM

T2-661 & T2-644, T3-661 & T3-644, T4-661 & T4-644

PROJECT NO

TT14259

DOCUMENT No.

DOCUMENT TITLE

WEEKLY PROGRESS REPORT - NO 1

15.01.2014

FOR INFORMATION

Wan

Zai

JL

Issued

Date

Description

Prep'd

Chk'd

App'd

Client

Page 1 of 3

WEEKLY PROGRESS REPORT

PROJECT CODE :

TT12131

CLIENT :
TITLE :

PETRONAS GAS BERHAD

FABRICATION SCHEDULE FOR 6 UNITS OF TUBE BUNDLE T2-661 & T2-644, T3-661 &
T3-644, T4-661 & T4-644 AND SUPPLY OF 1000 PIECES OF LOW FINNED TUBES FOR
PGB, KERTEH.

REPORT DATE :

01/01/2015 - 15/01/2015

Date Start :

REPORT NO :

Date Finish :
26.02.2015
Report Date : 15.01.2015
Week Duration : 8-9 Week

23.01.2015

1.0 - SUMMARY OF PROGRESS

No
1
2
3
4
5

Description

Weightage

Engineering
Procurement
Fabrication
Inspection & Testing
Packing & Shipping

Overall

Plan %

Actual %

Variance

11.00%
29.00%
43.00%
11.00%
6.00%

5.00%
8.60%
0.00%
0.00%
0.00%

4.30%
7.20%
0.00%
0.00%
0.00%

-0.70%
-1.40%
0.00%
0.00%
0.00%

100.00%

13.60%

11.50%

-2.10%

Remarks

2.0 - WORK PROGRESS STATUS AND NEXT ACTIVITY PLAN

No
1
2

Description

Progress Activity Status

Next Activities Plan

Engineering & VDRL Design and drawing - in progress, visit PGB to get clear copy DOSH Submission, 3rd Party, Client approval
of drawing
Procurement
Expediting tube delivery status, forge material procurement air freight option

Fabrication

Baffle fabrication

QA, Inspection &

Testing
Packing &
Transportation
Others

VDL list, procedure, Inspection test plan, in process check list,

HT
Packing procedure & Preservation procedure submission

5
6

3.0 - AREA OF CONCERNS

No
1.

Area of Concern

Remedial Measures

DOSH HQ Approval

Expediting approval and owner letter, CF, Existing Dosh

approval

Status
Pending submission

4.0 - S- CURVE - PLAN VS ACTUAL

S-Curve - Plan VS Actual
120.0%

% completion

100.0%
80.0%
60.0%
40.0%
20.0%
0.0%

10

12/24

12/31

1/7

1/14

1/21

1/28

2/4

2/11

2/18

2/25

3/4

Progress Plan

0.0%

0.7%

6.5%

13.7%

22.3%

30.9%

38.1%

49.6%

65.5%

81.3%

100.0%

Actual Plan

0.0%

1.4%

5.8%

11.5%

Page 2 of 3

WEEKLY PROGRESS REPORT

PROJECT CODE :

TT12131

CLIENT :

PETRONAS GAS BERHAD

TITLE :

FABRICATION SCHEDULE FOR 6 UNITS OF TUBE BUNDLE T2-661

& T2-644, T3-661 & T3-644, T4-661 & T4-644 AND SUPPLY OF
1000 PIECES OF LOW FINNED TUBES FOR PGB, KERTEH.

REPORT DATE :

01/01/2015 - 15/01/2015

REPORT NO :

5.0 - PROGRESS PICTURE

Date Start :

23.01.2015

Date Finish :
Report Date :

26.02.2015
15.01.2015

NIL

Page 3 of 3

FABRICATION SCHEDULE FOR 6 UNITS OF TUBE BUNDLE T2-661 & T2-644, T3-661 & T3-644, T4-661 & T4-644 AND SUPPLY OF 1000 PIECES OF LOW FINNED TUBES FOR PGB, KERTEH.
ID

Task Name

Overall delivery schedule

Duration

Start

Finish

%
January 2015
February 2015
March 2015
Complete W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W12
W13
W1
21 2325272931 2 4 6 8 10 12141618202224 262830 1 3 5 7 9 1113 151719 21232527 1 3 5 7 9 11 13151719 21232
Sun 22/2/15
14%

56 days

Tue 23/12/14

0 days

Tue 23/12/14

Tue 23/12/14

100%

1 day

Mon 5/1/15

Mon 5/1/15

100%

Design and drawings

4 days

Tue 6/1/15

Fri 9/1/15

100%

Submit to Third Party for verification

3 days

Sat 10/1/15

Mon 12/1/15

50%

Submit to PGB for review

3 days

Tue 13/1/15

Thu 15/1/15

0%

Submit & Approval to DOSH for approval

35 days

Thu 15/1/15

Sun 22/2/15

0%

38 days

Tue 6/1/15

Mon 16/2/15

36%

Confimation of order

Kick Off Meeting

Materials procurement

Tube materials - Stock

10

Tube sheets. Body flanges etc.

11
12
13

Materials procurement (Local)

Baffle plates, tie rods, spacers etc.
Fabrication at shop T3-661/ 644

5 days

Tue 6/1/15

Sat 10/1/15

100%

30 days

Wed 14/1/15

Mon 16/2/15

25%

12 days

Tue 6/1/15

Sat 17/1/15

25%

12 days

Tue 6/1/15

Sat 17/1/15

25%

35 days

Sun 18/1/15

Wed 25/2/15

0%

1 day

Sun 18/1/15

Sun 18/1/15

0%

23/12
Kick Off Meeting
Design and drawings
Submit to Third Party for verification
Submit to PGB for review
Submit & Approval to DOSH for app
Tube materials - Stock
Tube sheets. Body flanges etc.
Baffle plates, tie rods, spacers etc.
Materials inspection (Plates and tubes)

14

Materials inspection (Plates and tubes)

15

Baffle plates fabrication

12 days

Mon 2/2/15

Sun 15/2/15

0%

16

Assemble of baffle cages

1 day

Tue 17/2/15

Tue 17/2/15

0%

17

Mark, cut and bend tubes

5 days

Wed 11/2/15

Sun 15/2/15

0%

18

Insert tubes and expand

1 day

Wed 18/2/15

Wed 18/2/15

0%

19

Seal weld tube to tube sheet

1 day

Thu 19/2/15

Thu 19/2/15

0%

20

Dummy channel fabrication

2 days

Tue 17/2/15

Wed 18/2/15

0%

Dummy channel fabrication

21

Pre HT of tube bundles

0.5 days

Fri 20/2/15

Fri 20/2/15

0%

Pre HT of tube bundles

22

Official HT of tube bundles

1 day

Mon 23/2/15

Mon 23/2/15

0%

Official HT of tube bundles

23

Preservation and packing

1 day

Tue 24/2/15

Tue 24/2/15

0%

Preservation and packing

24

Delivery to site (PGB)

1 day

Wed 25/2/15

Wed 25/2/15

0%

58 days

Thu 25/12/14

Thu 26/2/15

39%

Sun 25/1/15

75%

25

1000 pieces of tubes 25.4mm x 2.77mm low

finned

26

Bare tube procurement - Ex-Mill

30 days

Thu 25/12/14

27

Sea Freight, Port Clearance

15 days

Mon 26/1/15

Fri 13/2/15

0%

28

Finning works

12 days

Sat 14/2/15

Wed 25/2/15

0%

29

Delivery to site

1 day

Thu 26/2/15

Thu 26/2/15

0%

Project: T2-661 & T2-644

Date: Mon 19/1/15

PREPARED BY TENAGA TIUB SDN BHD

Baffle plates fabrication

Assemble of baffle cages
Mark, cut and bend tubes
Insert tubes and expand
Seal weld tube to tube sheet

Delivery to site (PGB)

Bare tube procurement - Ex-Mill

Sea Freight, Port Clearance
Finning works
Delivery to site

Task

Milestone

External Tasks

Split

Summary

External Milestone

Progress

Project Summary

Deadline
Page 1