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09-SAMSS-069
21 March 2012
Qualification Requirements for
Epoxy Coatings for Atmospheric Service
Document Responsibility: Paints and Coatings Standards Committee
Scope.......................................................... 2
References................................................. 3
General Requirements................................ 4
Method of Packaging................................... 10
Page 1 of 10
09-SAMSS-069
Qualification Requirements for
Epoxy Coatings for Atmospheric Service
Scope
This Specification defines the minimum mandatory requirements for qualifying
individual coating products for use in Saudi Aramco's approved protective coating
systems APCS-1A through APCS-1F. It shall be used when any of the following
situations occur:
1.1
1.2
1.3
Any conflicts between this specification and other applicable Saudi Aramco
Materials System Specifications (SAMSSs), Engineering Standards (SAESs),
Standard Drawings (SASDs), or industry standards, codes, and forms shall be
resolved in writing by the Company or Buyer Representative through the
Manager, Consulting Services Department, of Saudi Aramco, Dhahran.
2.2
Direct all requests to deviate from this specification in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Consulting Services Department, of
Saudi Aramco, Dhahran.
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09-SAMSS-069
Qualification Requirements for
Epoxy Coatings for Atmospheric Service
References
Material or equipment supplied to this specification shall comply with the latest edition
of the references listed below unless otherwise noted:
3.1
09-SAMSS-071
3.2
SAES-H-001
SAES-H-001
SAES-H-001
SAES-H-001
SAES-H-001
SAES-H-001
Structural Steel
ASTM B117
ASTM D16
ASTM D523
Specular Gloss
Page 3 of 10
09-SAMSS-069
Qualification Requirements for
Epoxy Coatings for Atmospheric Service
ASTM D610
ASTM D660
ASTM D661
ASTM D714
ASTM D822
ASTM D1640
ASTM D1654
ASTM D1849
ASTM D2805
ASTM G26
SSPC PAINT 20
SSPC PAINT 22
SSPC VIS 1
General Requirements
4.1
4.2
09-SAMSS-069
Qualification Requirements for
Epoxy Coatings for Atmospheric Service
proposed coating system meets the qualification tests and requirements of this
SAMSS. Preparation and testing shall be performed and/or witnessed by an
independent laboratory or inspection agency. This report shall be submitted to
the Saudi Aramco RSA for review. The RSA shall decide if the data presented
by the Supplier satisfies all the requirements.
4.3
All initial product qualification tests shall be carried out at no cost to Saudi
Aramco.
Paragraphs 2.2, 2.3 and 2.4: Should read percent by weight, not
percent by volume.
b)
c)
d)
e)
f)
g)
h)
5.1.2
5.1.3
Inorganic zinc silicate primers for APCS-1A and APCS-1D shall meet
the requirements of 09-SAMSS-071.
Page 5 of 10
5.1.4
5.2
09-SAMSS-069
Qualification Requirements for
Epoxy Coatings for Atmospheric Service
b)
5.2.2
a)
Weight loss 0.
b)
c)
Settling 6 or better.
d)
Spray Properties
The ready mixed paint shall be easily applied to a vertical surface at the
following dry film thicknesses with no tendency to orange peel, sag,
creep or run:
Inorganic zinc
(APCS-1A and APCS-1D)
See 09-SAMSS-071
75 micrometers (3 mils)
Epoxy primers
(APCS-1B and APCS-1E)
Epoxy topcoats
(All APCSs)
Polyurethane (APCS-1D,
APCS-1E and APCS-1F)
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5.2.3
09-SAMSS-069
Qualification Requirements for
Epoxy Coatings for Atmospheric Service
Usable Potlife
At 40C, the viscosity of the ready-mixed paint shall remain within the
range recommended by the manufacturer for sprayability without
additional thinning for not less than 1 hour.
5.2.4
Drying Times
When tested in accordance with ASTM D1640, the Dry-Through (or
Dry-To-Handle) Time shall be 8 hours or less (2 hours or less for the
zinc-rich epoxy primers) and the Dry-To-Recoat Time shall be in
accordance with suppliers published data sheets.
5.3
5.3.2
The test panel shall be abrasive blast cleaned to near white metal (SP-10
or Sa 2-).
5.3.3
5.3.4
Page 7 of 10
09-SAMSS-069
Qualification Requirements for
Epoxy Coatings for Atmospheric Service
APCS
APCS-1A
APCS-1B
APCS-1C
APCS-1D
APCS-1E
APCS-1F
5.4
Primer
(1 coat)
DFT in
Micrometers
Min-Max
65 - 100
50 - 100
40 - 75
65 - 100
50 - 100
40 - 75
Intermediate
Coat (1 or
more coats)
DFT in
Micrometers
Min-Max
N/A
N/A
N/A
100 - 150
100 - 150
125 - 175
Topcoat (2 or
more coats)
Max. DFT in
Micrometers
150
150
150
N/A
N/A
N/A
Total
Topcoat
(1 coat)
DFT in
Micrometers
Min-Max
N/A
N/A
N/A
25 - 65
25 - 65
25 - 65
System (Min
3 coats)
DFT in
Micrometers
Min-Max
275 - 400
275 - 400
250 - 375
190 - 315
175 - 315
175 - 290
Performance Tests
5.4.1
Acceptable Rating
No blisters
ASTM D660
Evaluating Degree of
Checking of Exterior Paints
No checking
ASTM D661
Evaluating Degree of
Cracking of Exterior Paints
No cracking
ASTM D610
Evaluating Degree of
Rusting on Painted
Steel Surfaces System
ASTM D1654
Standard Evaluation of
Page 8 of 10
5.4.2
09-SAMSS-069
Qualification Requirements for
Epoxy Coatings for Atmospheric Service
9 for APCS-1B and APCS-1E.
10 for APCS-1A, APCS-1C,
APCS-1D, and APCS-1F.
N/A
Erosion
ASTM D 523
Specular Gloss
(Polyurethane Coatings Only)
Adhesion Test
a)
b)
5.4.3
09-SAMSS-069
Qualification Requirements for
Epoxy Coatings for Atmospheric Service
Method of Packaging
Coatings shall be packaged in accordance with 09-SAMSS-060.
21 March 2012
Revision Summary
Revised the "Next Planned Update". Reaffirmed the contents of the document, and reissued
with editorial changes.
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