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DOI: 10.5923/ij.me.20120303.01
Abstract The corrosion speed of metal materials varies based on weathering conditions, such as air quality, temperature,
moisture, and some other factors of environment. To reduce the corrosion rates, different surface coating technologies have
been applied to improve material anti-corrosion performance. In regular coatings, the adhesive bond is relatively weak that
leads the delamination in coating layer and decrease in coating effective life. This paper studies the mechanism of anti-corrosion in nanocoating process through computational simulation and sample experiment. Both computational modeling
and testing results indicate that the materials with nanocoating are being well protected with longer coated surface life and
more durable anti-corrosion performance if compared to the regular coatings.
Keywords Anti-corrosion, nanotechnology, computational simulation, effective material life, nanocoating
1. Introduction
Products of metal materials are normally subjected to the
corrosion attack in bad weather conditions and corrosion
speed will be increased if metals are exposed to more wet
atmospheric conditions [1]. Under non-wet environmental
condition, the oxide film is developed which can protect
underneath substrate. In wet conditions, such as raining
weather, the corrosion rate of metal products is accelerated
up to the rate of under water products [2]. The wet atmosphere can produce the electrolytic droplets with anode in the
centre and ferrous hydroxide is formed to enclose the droplet
which can keep metal products from quick corrosion [3].
Some anti- corrosion surface coatings can decrease the metal
corrosion by sacrificing the coating material elements. In this
case, the coating elements with high electrochemical (corrosive) potential act as the anode to metal materials to further
protect metal products from corrosion [4, 5].
Normally, the molecular bond in conventional surface
coatings are relatively weak and coating life cycle is not very
long in severe weathering condition [6]. The nanocoating
technology has been developed to improve anti-corrosion of
surface coating because of its superior function in anti-corrosion, reliable performance in corrosion resistance,
and non-risk of pollution to environment.
2. Sample Testing
* Corresponding author:
zhengli@bridgeport.edu (Jeremy (Zheng) Li)
Published online at http://journal.sapub.org/ijme
Nanocoating
Current Density
(Acm-2)
8.08
16.88
28.55
48.35
66.42
92.55
142.38
175.68
185.56
201.36
Conventional Coating
Current Density
(Acm-2)
25.38
45.85
78.82
138.88
215.35
342.88
408.35
512.45
595.38
654.96
Nanocoating
Sample Material
Removal (mg)
20.25
21.35
23.56
26.78
28.38
26.58
25.35
Conventional Coating
Sample Material
Removal (mg)
212.38
209.88
205.45
212.55
215.38
217.66
211.55
3. Computational Simulation
To compare with prototyped sample testing, the computational simulation has been performed based on the testing
conditions defined in the section of sample tests.
Fig. 1 shows the weight change of metal sample under
conditions of 120 and 92% RH.
The computer-aided modeling shows the higher anti-corrosion performance in nanocoating due to lower current
density displayed in Fig. 1 and less coated material removal
depicted in Fig. 2. Comparing with conventional coating, the
nanocoating has stronger molecular bond with much less
coating delamination. Both computational simulation and
sample testing show the close results that verifies the credibility and feasibility of this nano coating research and analytic methodology.
4. Conclusions
This paper studies and analyses the nanocoating on metal
material products through computational simulation and
sample testing. Both results show that the nano coating has
much better surface corrosion-resistant function, superior
anti-rust performance, longer service life cycle, and no risk
of pollution to the environment. Further analysis and testing
will be performed to get more understanding of anti-corrosion mechanism in nanocoating performance.
REFERENCES
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Guilemany, J., Dosta, S., Nin, J. and Miguel, J., Study of the
properties of WC-Co nanostructured coatings sprayed by high
velocity oxy fuel, Journal of Thermal spray Technology,
2005, Vol. 14, pp. 405-413.
[6]
Carrado, K., Polymer-clay nanocomposites in G.O. Shonaike and S.G Advani, Journal of Advanced Polymeric
Materials, 2003, pp. 349-348.