Prd.

Name/
Line Name

RX-D55AE6-K

Or
de
r

Job Name

Time
Manu

Take braket and insert to jig

Take trafo and insert to jig

Screw bracket 4 pcs

Take trafo assy and insert to jig solde 4,97

Take PCB trafo and break

Assy fuse 2 pcs and hymeron 1 pcs to 6,65

Insert PCB trafo to jig solder

4,36

Press trafo

2,00

Solder trafo

7,95

M/C

3,15

3,93

10,29

8,13

10 Open jig solder, take trafo and brush

7,35

11 Assy safety cover to trafo

6,52

12 Release to next process

1,00

13 Take a bottom cab and insert to jig

1,85

14 Take trafo and assy to bottom cab

9,86

15 Bundle wire with sponge sheet and d 7,59

16 Insert PCB spring batt to rib

3,85

17 Dressing wire power to rib

6,51

18 Take PCB lock assy to jack

5,38

19 Screw trafo 5 pcs

12,00

20 Insert name plate

5,00

21 Open batt cover

3,50

22 Insert spring batt with jig

4,71

23 Release to next process

1,00

24 Take a front cab and insert to jig

1,85

25 Paste display panel

5,23

26 Insert to jig press

2,00

27 Press

2,00

28 Take front cab from jig press

2,00

29 Apply grease to front cab

4,13

30 Assy CD lid

3,50

31 Assy power on/off knob

3,30

32 Assy volume knob

2,99

33 Assy equalisher button

4,13

34 Assy main knob

4,20

35 Paste hymeron R and L

15,07

36 Assy cramic tweeter and hotmelt

15,76

37 Release to next process

1,00

38 Take a front cab and insert to jig

1,85

39 Take and assy speaker

8,80

40 Dressing wire to speaker

18,74

41 Solder speaker and dressing

19,60

42 Assy spring lid

7,10

43 Paste hymeron

7,90

44 Assy PCB display and dressing

9,10

45 Release to next process

1,00

46 Take a front cab and insert to jig

47 Screw speaker 8 pcs

1,85

23,11

48 Paste magic oil

3,57

49 Insert PCB volume to rib

4,33

50 Assy music port

3,89

51 Insert PCB tape to rib

52 Screw PCB 4 pcs

Create
date

Standard Operation
Combination Table

Process

4,33

12,50

53 Assy USB

4,68

54 Screw USB 2 pcs

7,96

55 Release to next process

1,00

56 Take a bottom cab

1,85

57 Take a front cab and paste yellow b

8,90

58 Assy front cab and bottom cab

7,60

59 Assy spring batt

6,30

Move/Walk

25

50

75

Dept.

Operation Time
T.T

T.T
100

125

150

( Unit
175

200

T.T
225

5Sec j
250

QTY
/Shift

380Pc

Tact
Time

74,68Sec

T.T
275

300

Manual Op.
M/C Op.
Walk/Move

T.T
325

350

375

T.T
400

425

450

T.T
475

500

525

T.T
550

575

600

T.T
625

650

675

T.T
700

725

750

T.T
775

800

60 Paste miramat sheet 4 pcs

14,00

61 Screw lock plate 2 pcs

8,90

62 Assy CD mecha

4,10

63 Screw 2 pcs

7,60

64 Release to next process

1,00

65 Take PCB
66 Break PCB
67 Insert PCB to jig
68 Adjust signal FM/AM

1,85

11,00

4,66

15,00

69 Apply wax

5,35

70 Open cover jig

2,00

71 Assy safety cover to bottom

4,60

72 Take PCB and put into bottom

5,00

73 Release to next process

1,00

74 Take a top cab

1,85

75 Paste hymeron

3,31

76 Apply grease

4,42

77 Assy mechanism button

9,90

78 Assy angle bar and screw 2 pcs

8,80

79 Assy ant rod and screw 1 pcs

6,17

80 Assy spring casslid

4,49

81 Assy casslid panel to casslid

4,29

82 Insert to jig press

2,00

83 Press

2,00

84 Open jig press and take casslid

2,00

85 Assy casclid to top cab

4,00

86 Release to next process

1,00

87 Take a tape mecha and insert to jig

1,85

88 Take PCB and assy wire motor

6,80

89 Solder wire motor

9,40

90 Screw 2 pcs

6,00

91 Insert connector head to machanism

5,00

92 Check output and paste red bond

9,60

93 Take top cab

1,85

94 Assy dumper gear and paste hymeron 7,00

95 Assy tape mecha to top cab

4,90

96 Release to next process

1,00

97 Take a top cab

1,85

98 Take mecha button cover and paste

6,00

99 Assy spring to mecha cover

4,80

100 Assy mecha button cover to top cab

4,30

101 Take coin krukrup

3,00

102 Assy rubber and paste grease to coi

7,39

103 Assy coin krukup to top cab

7,52

104 Srew mechanism unit and coin kruku 18,00

105 Assy hendle

6,10

106 Release to next process

1,00

107 Take set

1,85

108 Screw PCB main 3 pcs

109 Insert connector

7,33

15,24

110 Assy rubber

8,80

111 Take top cab

1,85

112 Assy wire connector

3,64

113 Assy top cab to bottom

114 Screw 14 pcs

5,82

26,60

115 Release to next process

1,00

116 Take a set

1,85

117 Paste sticker

6,82

118 Insert AC cord, dummy antena, and j

119 Checking

6,11

37,12

120 Unplug AC cord, dummy antena, and 4,87

121 Release to next process

1,00

122 Take set

1,85

123 Put off cover

3,00

124 Insert AC cord

3,74

125 Checking

39,91

126 Unplug AC cord

2,00

127 Puncture test

5,50

128 Paste pilament tape to mecha cover

2,98

129 Assy batt cover

3,00

130 Release to next process

1,00

131 Take set

1,85

132 Cleaning & check apearance

8,00

133 Paste no seri

4,00

134 Assy miramat sheet and paste peper

8,00

135 Assembly poly foam R & L

8,40

136 Release to next process

1,00

137 Take a box

1,85

138 Paste no seri and EAN label

6,00

139 Construct box

5,00

140 Insert radio

4,50

141 Insert I/O book, AC cord, remote

142 Take to the pallete

4,30

10,00
Wait

Total
866,10

T.T
825

C.T
850

875

T.T
900

T.T
925

950

975

T.T
1000

1025

1050

Project
Name

Process
No.
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3

Create
date

Process
Name

Update date

Necessary
Process Qty

Necessary
qty

Operation
time

Model
Name/Number

Line name

380

2838000

RX-D55AE6-K

CELL 19

Process
Operating
Time

Process
Setting
Number

Group Type

Operator
Name

Create Table

Process
Sequence

Process
Item
Number

1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
5

1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
5

3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
6
6
6
6
6
6
6
6
6
7
7
7
7

6
7
8
9
10
11
12
13
14
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
1
2
3
4

6
7
8
9
10
11
12
13
14
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
1
2
3
4

7
7
7
7
7
8
8
8
8
8
8
8
8
8
8
8
8
8
9
9
9
9
9
9
9
9
9
9
10
10
10
10
10
10
10
10
10
10
11
11

5
6
7
8
9
1
2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2

5
6
7
8
9
1
2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2

11
11
11
11
11
11
11
12
12
12
12
12
12
13
13
13
13
13
13
13
13
13
14
14
14
14
14
14
14
14
14
14
14
14

3
4
5
6
7
8
9
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
10
11
12

3
4
5
6
7
8
9
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
10
11
12

Output setting

Scale Setting

ate Table
All Process

Auto

By Process

Job Name
Take braket and insert to jig
Take trafo and insert to jig
Screw bracket 4 pcs
Take trafo assy and insert to jig solder
Take PCB trafo and break
Assy fuse 2 pcs and hymeron 1 pcs to PCB trafo
Insert PCB trafo to jig solder
Press trafo
Solder trafo
Open jig solder, take trafo and brushing
Assy safety cover to trafo
Release to next process
Take a bottom cab and insert to jig
Take trafo and assy to bottom cab
Bundle wire with sponge sheet and dressing
Insert PCB spring batt to rib
Dressing wire power to rib
Take PCB lock assy to jack
Screw trafo 5 pcs
Insert name plate
Open batt cover
Insert spring batt with jig
Release to next process
Take a front cab and insert to jig
Paste display panel
Insert to jig press
Press
Take front cab from jig press

Manual

Separate Sheet

Set (period)

Sec

Same Sheet

Set (MAX)

100

Sec

Processing

3.15
3.93
10.29
4.97
8.13
6.65
4.36
2.00
7.95
7.35
6.52
1.00
1.85
9.86
7.59
3.85
6.51
5.38
12.00
5.00
3.50
4.71
1.00
1.85
5.23
2.00
2.00
2.00

Walking Waiting

Option
Category

Option
Value

Model
Name/Number

Line Name

Apply grease to front cab

Assy CD lid
Assy power on/off knob
Assy volume knob
Assy equalisher button
Assy main knob
Paste hymeron R and L
Assy cramic tweeter and hotmelt
Release to next process
Take a front cab and insert to jig
Take and assy speaker
Dressing wire to speaker
Solder speaker and dressing
Assy spring lid
Paste hymeron
Assy PCB display and dressing
Release to next process
Take a front cab and insert to jig
Screw speaker 8 pcs
Paste magic oil
Insert PCB volume to rib
Assy music port
Insert PCB tape to rib
Screw PCB 4 pcs
Assy USB
Screw USB 2 pcs
Release to next process
Take a bottom cab
Take a front cab and paste yellow bond
Assy front cab and bottom cab
Assy spring batt
Paste miramat sheet 4 pcs
Screw lock plate 2 pcs
Assy CD mecha
Screw 2 pcs
Release to next process
Take PCB
Break PCB
Insert PCB to jig
Adjust signal FM/AM

4.13
3.50
3.30
2.99
4.13
4.20
15.07
15.76
1.00
1.85
8.80
18.74
19.60
7.10
7.90
9.10
1.00
1.85
23.11
3.57
4.33
3.89
4.33
12.50
4.68
7.96
1.00
1.85
8.90
7.60
6.30
14.00
8.90
4.10
7.60
1.00
1.85
11.00
4.66
15.00

Apply wax
Open cover jig
Assy safety cover to bottom
Take PCB and put into bottom
Release to next process
Take a top cab
Paste hymeron
Apply grease
Assy mechanism button
Assy angle bar and screw 2 pcs
Assy ant rod and screw 1 pcs
Assy spring casslid
Assy casslid panel to casslid
Insert to jig press
Press
Open jig press and take casslid
Assy casclid to top cab
Release to next process
Take a tape mecha and insert to jig
Take PCB and assy wire motor
Solder wire motor
Screw 2 pcs
Insert connector head to machanism
Check output and paste red bond
Take top cab
Assy dumper gear and paste hymeron to top cab
Assy tape mecha to top cab
Release to next process
Take a top cab
Take mecha button cover and paste rubber
Assy spring to mecha cover
Assy mecha button cover to top cab
Take coin krukrup
Assy rubber and paste grease to coin krukrup
Assy coin krukup to top cab
Srew mechanism unit and coin krukup 6 pcs
Assy hendle
Release to next process
Take set
Screw PCB main 3 pcs

5.35
2.00
4.60
5.00
1.00
1.85
3.31
4.42
9.90
8.80
6.17
4.49
4.29
2.00
2.00
2.00
4.00
1.00
1.85
6.80
9.40
6.00
5.00
9.60
1.85
7.00
4.90
1.00
1.85
6.00
4.80
4.30
3.00
7.39
7.52
18.00
6.10
1.00
1.85
7.33

Insert connector
Assy rubber
Take top cab
Assy wire connector
Assy top cab to bottom
Screw 14 pcs
Release to next process
Take a set
Paste sticker
Insert AC cord, dummy antena, and jack pot
Checking
Unplug AC cord, dummy antena, and jack pot
Release to next process
Take set
Put off cover
Insert AC cord
Checking
Unplug AC cord
Puncture test
Paste pilament tape to mecha cover
Assy batt cover
Release to next process
Take set
Cleaning & check apearance
Paste no seri
Assy miramat sheet and paste peper tape
Assembly poly foam R & L
Release to next process
Take a box
Paste no seri and EAN label
Construct box
Insert radio
Insert I/O book, AC cord, remote
Take to the pallete

15.24
8.80
1.85
3.64
5.82
26.60
1.00
1.85
6.82
6.11
37.12
4.87
1.00
1.85
3.00
3.74
39.91
2.00
5.50
2.98
3.00
1.00
1.85
8.00
4.00
8.00
8.40
1.00
1.85
6.00
5.00
4.50
4.30
10.00

Clear
Option guidance
Option
K
Activate during walking
D
Activate at the same time
W
Job during walking
S
Spot welding

Object Process No.

Process Name

File name of XML

Output (Process) Output ( Sheet )

0
1

Auto executeTT caluculation method