Documenti di Didattica
Documenti di Professioni
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B. G. LIPTK
(1969, 1982)
(2003), REVIEWED BY
(1995, 2003)
K. C. SLONEKER
Length of Probes:
Inaccuracy:
2% of actual temperature
Response:
98% in 10 to 20 s
Probe:
Temperature Range:
Fan or ejector requirements: The fan must generate about 20 in. of water column (0.05 bar, or 37 mmHg) vacuum
and pull a flow rate of about 40 cfm (2000 lpm) of furnace gas.
Former Supplier:
Temperature Range:
Inaccuracy:
0.135F (0.075C) throughout the full range; 0.072F (0.04C) for the range of 58
to 302F (50 to 150C). For temperature difference measurement over an 18F
(10C) span, the error under laboratory conditions is within 0.018F (0.01C).
Former Supplier:
SELF-MEASURING DEVICES
Sometimes temperatures can be measured by allowing a
material to serve as its own thermometer. This can be done by
measuring the pressure of a constant volume of confined gas,
because that indicates its mean temperature. The proportional
relationship of pressure to temperature is given by the relationship: pv = nrt. This relationship can be exploited in industry where fixed volumes of gas may exist and where the
pressure is known. A constant volume gas thermometer is
precisely this type of device.
Similarly, the resistance of an electric heating coil can
be measured and used to define its own temperature, because
the resistance changes as a function of temperature.
Actually, any property having a consistent rate of change
for a temperature variation will serve to indicate temperature. The frequency of the chirp of crickets on a summer
night is an indication of their temperature environment. The
rate at which a viscous substance, such as oil drips through
a small hole in the bottom of its container, is just as much an
623
624
Temperature Measurement
Molten Aluminum
Aluminum
Thin Wire
3 Silver
Thin Wire
Molten
Iron 0.5C
0.25
Prenium
Thin Wire
Molten
Sodium
0.20
0.30
0.40
0.50
10
20
0
0
1,000
3,000
2,000
Temperature, C
4,000
FIG. 4.8a
The velocity of sound is higher in thin wires when they are cold,
2
and it drops as the wires are heated.
CARBON RESISTORS
Commercially available carbon resistors have been used as
temperature sensors in the cryogenic temperature area near
absolute zero (from about 424F, or 253C, downward to
below 458F, or 272C). One major benefit of the carbon
resistor at low temperature is its lower susceptibility to
adverse effects caused by a magnetic field. They are somewhat less accurate than competing sensors and do require
individual calibration to keep the measurement error under
1%. Carbon resistors may be incorporated into resistor networks to improve linearity in some ranges.
Resistor sizes of 0.1 to 1 W and ambient resistance values
up to 150 exhibit a large increase in resistance below 424F
(253C). Reproducibility on the order of 0.2% are obtainable
when calibrated individually. Small size, low cost, and general
availability make their use attractive in cryogenic work.
The influence of stray radio interference and a loss of
sensitivity are drawbacks. Variation in the resistors make
calibration difficult and generally impose an individual
device calibration requirement.
In addition to carbon resistors and conventional resistance temperature detectors (RTDs) (Section 4.10) or thermistors (Section 4.12), there is a variety of special resistors
used as temperature sensors. One example consists of a thin
nickel film deposited onto an electrically insulating substrate
in a reducing atmosphere. The sheet resistance is a function
of the heat treating temperature, cycle time, and thickness.
The different designs of special temperature-sensitive resistors are too numerous to mention. These systems are engineered for specific applications and lack the widespread
applicability required of most temperature measurement systems. They are, however, a very effective method of solving
specific measurement problems.
Input
Gases at
Unknown
Temperature
Two
Chamber
Resonator
Oscillator
Beat
Frequency
Detector
Made of
Fluid
Amplifiers
Frequency
Converter
Steady
Output
Pressure Is
Proportional
to Beat
Frequency
Reference
Signal
FIG. 4.8b
Fluidic temperature-to-pressure converter.
FLUIDIC SENSORS
The fluidic sensor is a device for converting gas temperatures
into gas pressure. Actually, it is a beat-frequency detector
system, which contains no moving parts other than the gas.
One type of design is shown in Figure 4.8b. The oscillator is a two-chamber resonator in which the entering gases
are split by a knife-edge. The gases that are reflected from
one chamber into the other, set up oscillations whose frequency is proportional to the square root of the absolute
temperature.
A reference signal input from a temperature-sensitive
resonant oscillator is compared with the unknown in a beatfrequency detector made of beam-deflection fluid amplifiers.
The frequency of its output is the beat frequency of the
combined reference and oscillator signals. The components
in the frequency converter create a steady pressure proportional to the beat frequency. Accuracies of about 2% and
temperatures up to 2000F (1093C) are claimed for the
system.
VRMS = 4 KT
R df
4.8(1)
f2
For very high temperature measurements, tungsten rhenium thermocouples viewed in terms of a resistive device
625
LIQUID CRYSTALS
Used in nondestructive testing for surface temperature measurements, liquid crystals undergo a series of color changes
as temperature varies. They are organic compounds that are
physically liquid, but exhibit optical properties that are similar to those of a crystalline solid.
A number of solutions are available, from the minimum
temperature of about 68F (20C) to a maximum of approximately 340F (170C). The solutions are packaged in kit
form for various ranges within these limits. Mixtures are made
covering spans as narrow as 4F (2.2C) within the selected
range.
Temperature is read by comparing the color exhibited
when a thin coating is subjected to the conditions under
question to a standard reference color. Response speed is less
than 1 s. The indication is continuous and reversible. Cost is
low. Disadvantages include manual preparation and limited
range, in addition to lack of automatic readout.
Liquid crystals have also been used in fiber-optic thermometers. A pellet of liquid crystal is inserted at the tip of
an optical fiber. As light at different wavelengths is sent
through the fiber, the reflection peaks from the liquid crystal
are related to temperature.
PARAMAGNETIC SALTS
Magnetic thermometry has been developed chiefly to measure
temperatures near absolute zero (below 458F, or 272C).
The temperatures are obtained by adiabatic demagnetization
of a paramagnetic salt. An isothermal magnetization at the
lowest attainable liquid helium temperature (about 458F,
or 272C) followed by an adiabatic demagnetization is used.
The entropy is decreased, with a simultaneous heat flow from
the sample, when the magnetic ions are oriented parallel to
the field. During subsequent adiabatic demagnetization the
entropy of the salt remains constant, if demagnetization is
reversible, and temperature decreases.
To obtain the temperature, some temperature-dependent
quality of the salt under investigation is used, such as the
magnetic susceptibility.
If a sphere or rotational ellipsoid of an isotropic paramagnetic salt is located in the homogeneous part of the magnetic
field of a coil of a mutual inductance or a self-inductance, the
inductance of the coil is a function of the temperature. Inductance can be measured with an AC bridge (as shown in
626
Temperature Measurement
Oscillator
Shielded Transformer
Shielded
Transformer
Tuned
Detector
Amplifier
Filter
AC Bridge
The Fiber Bragg Grating (FBG) offers a promising technology for future temperature-sensing applications as well as
possible strain sensor applications. Research has been done
indicating considerable promise for FBG to be a viable temperature measurement technology.
In this optical technology, Bragg wavelength shifts are
measured to determine the temperature of a specifically
treated section of the fiber core material. FBG technology
can be measured in a distributed manner by wavelength division multiplexing. This would make it suitable for petrochemical plant applications in hazardous, classified locations.
An FBG is formed by exposure to a fringe of UV light.
Only the specified Bragg wavelength as related to its grating
period is reflected from broadband-source input light. As a
temperature change occurs, a Bragg wavelength shift occurs
that can be measured and can correlate back to the measured
temperature. The measurement hardware can be completely
placed within a conventional thermowell just like a thermocouple and its sheathing would.
DISCONTINUED TEMPERATURE SENSORS
While the temperature sensors described in these paragraphs
are not marketed at this time, they are still in use. Whether
they will or will not be manufactured in the future is
unknown. For sake of completeness, they are described here.
Pneumatic and Suction Pyrometers
THERMOGRAPHY
The measurement of hot gas temperature of combustion processes does not give accurate results with conventional thermometers because of interference from the radiated heat of
the surroundings. When a conventional thermocouple (TC)
is used, the amount of interference is a function of the relative
values of the radiant heat transfer coefficient of the surroundings and the convective heat transfer coefficient of the gas.
When a standard TC is used in a cold furnace, the resulting
error can be several hundred degrees. Pneumatic and suction
pyrometers have been developed in order to reduce this error.
The strong temperature dependence of the brightness of certain luminescent materials may be converted into a pattern
of color that can be recorded photographically. A thin layer
627
Radiation Shield
Sheathed Thermocouple
Expansion Bellows
Hot Gas
Thermocouple Output
Protection Tube
C
A
Operating Length
B
To Aspiration Equipment
Cooling Water
FIG. 4.8d
Sheathed thermocouple detects the hot gas temperature in an aspirating suction pyrometer. (Courtesy of Land Combustion, a Division of
Land Instruments International Inc.)
The combustion gases are sucked through the shield and over
the TC at high velocity by aspirating equipment. The efficiency of this aspirating TC is a function of the quality of
the radiation shield and of the suction flow rate. If, for example, a suction pyrometer has a 100C error without suction
and a 10C error when the suction flow is on, it is said to
have an efficiency of 90%.
The suction pyrometer probe is usually made of stainless
steel and is water-cooled. These probes are designed for high
gas velocities of 500 fps (152 mps). At such velocities the
radiation shields usually produce better than 90% pyrometer
efficiencies. The furnace gases can be pulled out by fans or
by air or steam ejectors. The main limitations of this design
include plugging of the probe when the combustion products
are dusty (as in pulverized coal burners). In addition, they
cannot be used in applications where the temperatures exceed
2912F (1600C).
Pneumatic Pyrometers The pneumatic probe was invented
in 1893 for use in blast furnaces. It is superior to suction
pyrometers in that dust in the combustion gases does not plug
it as easily and that it can measure very high temperatures,
such as in turbojet engines or rockets. This pyrometer can
detect higher gas temperatures than can the aspirating TC
because the thermometer does not need to reach the gas
temperature (Figure 4.8e). The pneumatic probe can handle
gases heavily laden with dust because it does not have a
radiation shield, which is prone to plug.
The pneumatic pyrometer measures the pressure drop of
the hot combustion gases through one restriction at the probe
tip and measures their pressure drop again after they have
been cooled through an identical restriction (see Figure 4.8e).
Because the mass flow rate of the gas is the same across these
restrictions, the only reason these two pressure drops are different is because of the change in the gas temperature, which
affects its density. The pressure differentials across the hot
4.8(2)
Relative to the suction pyrometer, the pneumatic pyrometer requires more utilities and more design attention as
almost all units must be uniquely designed.
Quartz Crystal Thermometry
The effect of temperature on the frequency of quartz crystal
controlled oscillators has been known since work on this
subject been published in 1946. Temperature measurement
using quartz thermometers is based on the very linear change
that occurs in resonant frequency in response to a change
in temperature. Under ideal conditions, this temperature sensitivity is on the order of 0.0005F (0.0003C), and temper6
ature deviations on the order of 10 F have been measured
in the laboratory.
A reference and a sensor oscillator are used. The reference oscillator frequency is selected to provide zero reference
beat when the probe is at 32F (0C). Sensor oscillators
provide a sensitivity of 500 cps/F and dividers are arranged
to obtain a sample period of .01 s. A resolution of 0.2F (0.1C)
has been obtained with a digital readout (Figure 4.8f). When
arranged for differential measurement, gating circuits are
added to enable the oscillators to be heterodyned against each
other.
In past applications, probes were provided with the quartz
crystal hermetically sealed inside a well, formed from a 3/8
628
Temperature Measurement
Th
Th
Ph
Water
Ph
Expansion Bellows
Hot Venturi
Protection Tube
Hot Gas
Th
A
Operating Length
B
To Aspiration Equipment
Ph
Ph
Tc
Cooling Water
FIG. 4.8e
Pneumatic pyrometer determines hot gas temperature by multiplying cold and temperature (Tc) with the ratio of pressure drops across the
hot and cold venturis. (Courtesy of Land Combustion, a Division of Land Instruments International Inc.)
Recorder D/A
Input
Digital
Output
Digital
to
Analog
Converter
Sensor
Indicator
+ or
Counter
Gate
Control
Sensor
Oscillator
Mixer
Dividers
Reference
Oscillator
FIG. 4.8f
Quartz thermometer system block diagram.
Sleeve
Probe
FIG. 4.8g
Quartz crystal sealed in a capsule.
FIG. 4.8h
Quartz crystal in stainless steel well.
Insulated
Coaxial
Cable
References
1.
2.
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