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The Rice milling is the process that helps in removal of hulls and brans from
paddy grains to produce polished rice. Rice is rich in genetic diversity with
thousands of varieties grown throughout the world. Rice has been one of man's
most important foods. Today, this unique grain helps sustain two-thirds of the
world's population. It is life for thousands of millions of people. It is deeply
embedded in the cultural heritage of their societies. About four-fifths of the world's
rice are produced by small-scale farmers and are consumed locally.
Chapter 2
Rice production in India
Rice production in India is an important part of the national economy. India is
one of the world's largest producers of white rice and brown rice, accounting for
20% of all world rice production. Rice is India's pre-eminent crop, and is the staple
food of the people of the eastern and southern parts of the country. Production
increased from 53.6 million tons in FY 1980 to 74.6 million tons in year 1990, a 39
percent increase over the decade. By year 1992, rice production had reached 181.9
kg, second in the world only to China with its 182 kg. Since 1950 the increase has
been more than 350 percent. Most of this increase was the result of an increase in
yields; the number of hectares increased only 0 percent during this period. Yields
increased from 1,336 kilograms per hectare in FY 1980 to 1,751 kilograms per
hectare in FY 1990. The per-hectare yield increased more than 262 percent
between 1950 and 1992.
The country's rice production had declined to 89.14 million tonnes in 2009-10 crop
year (JulyJune) from record 99.18 million tonnes in the previous year due to
severe drought that affected almost half of the country.India could achieve a record
rice production of 100 million tonnes in 2010-11 crop year on the back of better
monsoon this year. The India's rice production reached to a record high of 104.32
million tonnes in 2011-2012 crop year(JulyJune.
Rice is one of the chief grains of India. Moreover, this country has the biggest area
under rice cultivation, as it is one of the principal food crops. It is in fact the
dominant crop of the country. India is one of the leading producers of this crop.
Rice is the basic food crop and being a tropical plant, it flourishes comfortably in
hot and humid climate. Rice is mainly grown in rain fed areas that receive heavy
annual rainfall. That is why it is fundamentally a kharif crop in India. It demands
temperature of around 25 degree Celsius and above and rainfall of more than
100 cm. Rice is also grown through irrigation in those areas that receives
comparatively less rainfall. Rice is the staple food of eastern and southern parts of
India. In 2009-10, total rice production in India amounted to 89.13 million tonnes,
which was much less than production of previous year, 99.18 million tonnes.
Rice can be cultivated by different methods based on the type of region. But in
India, the traditional methods are still in use for harvesting rice. The fields are
initially ploughed and then fertiliser is applied which typically consists of cow
dung and then the field is smoothed. The seeds are transplanted by hand and then
through proper irrigation, the seeds are cultivated. Rice grows on a variety of soils
like silts, loams and gravels. It can also tolerate alkaline as well as acid soils.
However, clayey loam is well suited to the raising of this crop. Actually the clayey
soil can be easily converted into mud in which rice seedlings can be transplanted
easily. Proper care has to be taken as this crop thrives if the soil remains wet and is
under water during its growing years. Rice fields should be level and should have
low mud walls for retaining water. In the plain areas, excess rainwater is allowed
to inundate the rice fields and flow slowly. Rice raised in the well watered lowland
areas is known as lowland or wet rice. In the hilly areas, slopes are cut into terraces
for the cultivation of rice. Thus, the rice grown in the hilly areas is known as dry or
upland rice. Interestingly, per hectare yield of upland rice is comparatively less
than that of the wet rice.
The regions cultivating this crop in India is distinguished as the western coastal
strip, the eastern coastal strip, covering all the primary deltas, Assam plains and
surrounding low hills, foothills and Terai region- along the Himalayas and states
like West Bengal, Bihar, eastern Uttar Pradesh, eastern Madhya Pradesh, northern
Andhra Pradesh and Orissa. India, being a land of eternal growing season, and the
deltas of Kaveri River, Krishna River, Godavari River and Mahanadi River with a
thick set-up of canal irrigation, permits farmers to raise two, and in some pockets,
even three crops a year. Irrigation has made even three crops a year possible.
Irrigation has made it feasible even for Punjab and Haryana, known for their baked
climate, to grow rice. They even export their excess to other states. Punjab and
Haryana grow prized rice for export purposes. The hilly terraced fields from
Kashmir to Assam are idyllically suited for rice farming, with age-old hill
irrigational conveniences. High yielding kinds, enhanced planting methods,
promised irrigation water supply and mounting use of fertilizers have together led
to beneficial and quick results. It is the rain fed area that cuts down average yields
per hectare.
In some of the states like West Bengal, Assam and Orissa two crops of rice are
raised in a year. Winter season in the north western India are extremely cold for
rice. Rice is considered as the master crop of coastal India and in some regions of
the eastern India where during the summer monsoon rainy season both high
temperature and heavy rainfall provide ideal conditions for the cultivation of rice.
Almost all parts of India are suitable for raising rice during the summer season
provided that the water is available. Thus, rice is also raised even in those parts of
western Uttar Pradesh, Punjab and Haryana where low level areas are waterlogged
during the summer monsoon rainy season.
Winter rice crop is a long duration crop and summer rice crop is a short duration
crop. At some places in the eastern and southern parts of India, rice crop of short
duration is followed by the rice crop of long duration. Winter rice crop is raised
preferably in low lying areas that remain flooded mainly during the rainy season.
Autumn rice is raised in Uttar Pradesh, Maharashtra, Rajasthan, Madhya Pradesh,
Punjab and Himachal Pradesh. Summer, autumn and winter rice crops are raised in
West Bengal, Andhra Pradesh, Assam and Orissa. Summer rice crop is raised on a
small scale and on a small area. However, winter rice crop is actually the leading
rice crop accounting for a major portion of the total Hectare under rice in all
seasons in the country. Moreover in the last few years, several steps in order to
augment yield per hectare were taken up very seriously at all levels. Wheat is a
rabbi crop in this country. India ranks fourth in the production of wheat in the
world. Favorable Geographical Condition for Wheat Cultivation: In India, wheat is
a winter crop. Wheat requires a moderate cool climate with moderate rain. In India,
it is grown in winter. It needs temperature 10 degree C to 15 degree C for its
cultivation. It thrives well in an average temperature of 16-degree C. Warm and
sunny weather is essential at the time of ripening. Wheat requires a rainfall of
50 cm to 100 cm during the growing season. Too much rain is injurious to the
plant. On irrigated lands, a rainfall of 40 cm to 50 cm is sufficient. Light rainfall
and cloudiness before the grain ripens increase the productivity. Alluvial level
plains are ideal for wheat cultivation. Slightly rolling plains are also suitable.
Plains should be well drained so that water cannot stand there. Wheat requires
fertile alluvial soil. Clay loamy soils or even black cotton soils are suitable. Soil
should retain moisture. A certain amount of lime in the soil is beneficial. Labor
factors are not as important in the wheat cultivation as in the case of rice. However,
labor is essential for the cultivation. The other requirements of wheat cultivation
include (i) irrigation, (ii) high yielding varieties of seeds and (iii) capitals
Top Ten Rice Producing States: 2012-13
Rank
State Name
1
2
3
4
5
6
7
8
9
10
West Bengal
Uttar Pradesh
Andhra Pradesh
Punjab
Bihar
Orissa
Chhattisgarh
Assam
Tamil Nadu
Haryana
ProductionToones
15023.68
14416
11510
11374
7529.3
7295.45
6608.83
5128.51
4049.9
3976
Thausand
of the stand and the control of the population of the plants per unit area. Heavy
soils which do not come in conditions quickly, other methods except broadcasting
are not feasible. It has been found that drilling or dibbling always gives
considerably better yields than broadcasting system.
Broadcasting Sprouted Seeds in Puddled Land
This method is adopted in an area where agricultural labourers are not easily
available for transplanting or some time labourers are very expensive. In this
method field is prepared and puddled just like in the case of transplanting. About
100 kg seed is required for one hectare area. In the puddled field sprouted seeds
with radical length of one to two millimeter are uniformly broadcast by hand.
Manure and Fertilizer Application
Organic manures are as much as important for rice cultivation as inorganic
fertilizers. In case of upland rice cultivation, the use of bulky organic manure is
very much desirable in order to maintain the physical condition of the soil and also
to increase the water holding capacity of the soil for maximum utilization of rain
water. In upland fields 10-15 tonnes of well rotted Farm Yard Manure or compost
should be applied in one hectare area preferably 4 to 6 weeks before sowing.
Organic manures should be spread evenly on the upper surface of the soil and
ploughed in to get it well mixed in the soil.
Application of chemical fertilizers depends basically upon (i) fertility states of the
field and (ii) previous crop grown and amount of organic manure applied. Before
deciding the fertilizer dose, soil is required to be got tested to know the status of
the nitrogen, phosphorus and potassium in the soil. After testing the soil, fertilizer
dose should be calculated accordingly.
Soil fertility status varies in different agroclimatic zones to a considerable extent.
Therefore, common fertilizer dose can not be recommended for all regions. The
rabi appears to be the optimum dose for the tall indicas and double that level for
the high yielding varieties on soils of average fertility in the southern and eastern
regions. In the northern region, where sunshine is available for longer hours, higher
dose of nitrogen is beneficial in the kharif season.
The maximum efficiency can be obtained in the direct seeded upland rice by
applying 50% nitrogen dose, three weeks after seeding, 30% at 45 days age and the
rest at the boot-leaf stage.
In order to obtain better results, full dose of phosphorus, potash and half dose of
nitrogen should be applied before last puddling. Remaining half dose of nitrogen
should be applied in two equal doses, first at tillering stage and second dose at
panicle initiation stage.
Water Management
The water requirement of rice crop is comparatively higher than any other crop of
the similar duration. Assured and timely supply of irrigation water has a
considerable influence on the yield of the crop. During the crop growth period, the
water requirement is generally high at the initial seedling establishment stage.
After the transplanting , water should be allowed to stand in the field at a depth of
two to five centimeters till the seedlings are well established. The second, the most
important critical stage is tillering to flowering and in this period the crop should
not be subjected to soil moisture stress. The water supply should be ensured in
required amount during panicle initiation to flowering stage. About five
centimeters depth of water should be maintained in the field up to the dough stage
of the crop. Before harvesting, water should be drained out from the field to allow
quick and uniform maturity of grain.
Harvesting and Threshing
The maximum quantity and better quality paddy and rice depend on the harvesting
of the crop at the correct maturity stage. Therefore, it is of the paramount
importance to harvest the crop at suitable time. Harvesting of the crop when it is
not fully matured might result in loss of yield with poor quality grains. If
harvesting is delayed, grain may be lost due to damage by rats, birds, insects,
shattering and lodging. Thus, timely harvesting ensures better yield, good quality
of grains, consumer acceptance and less breakage when milled. The right stage for
harvesting as commonly understood by laymen is when panicles turn into golden
yellow and the grains contain about 20 percent moisture. When the moisture in the
paddy grains reaches 16-17% in the standing crop in the fields, the crop sustains a
heavy loss owing to shattering and damage by birds and rodents.
Extensive studies have been carried out on specifying the optimum time of
harvesting. Based on the results of the various studies, in general, three criteria are
taken into consideration to specify the right time of harvesting viz. (i) the moisture
content of the grains, (ii) the number of days after planting or flowering and (iii)
the dry matter of the plant or seed.
The most common and old methods of threshing of paddy is trampling by bullocks
or lifting the bundles and striking them on the raised wooden platform. Now pedal
threshers are being used. Power driven stationary threshers are also used for quick
threshing.
The immense diversity of rice germplasm is a rich source for many rice based
products and is also used for treating many health related maladies such as
indigestion, diabetes, arthritis, paralysis, epilepsy and give strength to pregnant and
lactating mothers. Ancient Ayurvedic literature testify the medicinal and curative
properties of different types of rice grown in India. Medicinal rice varieties like
Kanthi Banko (Chhattisgarh), Meher, Saraiphul & Danwar (Orissa), Atikaya &
Kari Bhatta (Karnataka), are very common in India. Few varieties cultivated in
restricted pockets of Kerala for their medical properties e.g. Chennellu, Kunjinellu,
Erumakkari & Karuthachembavu etc.
Crop Production Practices
In India Rice is mainly grown in two types of soils i.e., (i) uplands and (ii) low
lands. The method of cultivation of rice in a particular region depends largely on
factors such as situation of land, type of soils, irrigation facilities, availability of
labourers intensity and distribution of rainfalls. The crop of rice is grown with the
following methods
Dry or Semi-dry upland cultivation
o Broadcasting the seed
o Sowing the seed behind the plough or drilling
Wet or lowland cultivation
o Transplanting in puddled fields.
o Broadcasting sprouted seeds in puddled fields.
Selection of Seeds
The use of quality seeds in cultivation of rice is an important factor to get better
crop yield. Therefore, proper care has to be taken in selecting seeds of the best
quality. Much of the success in raising the healthy seedlings depends on the quality
of seed. Seeds intended for sowing should satisfy the following requirements
The seed should belong to the proper variety, which is proposed to be grown.
The seed should be clean and free from obvious mixtures of other seeds.
throughout the year and no month should have less than 12 cm of rainfall. Lesser
amount of rainfall is required as the harvesting time approaches.
The fields must be flooded under 10-12 cm deep water at the time of sowing and
during early stages of growth. Therefore, the fields must be level and have low
mud walls to retain water. This peculiar requirement of rice makes it primarily a
crop of plain areas. Rice grown in well watered lowland plain areas is called wet or
lowland rice.
In hilly areas, the hill slopes are cut into terraces for the cultivation of rice. Such a
cultivation in which the hill slopes are cut into terraces is called terraced
cultivation. The supply of water to the hill terraces is not as much as in the plain
areas and the rice grown in hilly areas is called dry or upland rice.
Rice can be grown on a variety of soils including silts, loams and gravels and can
tolerate acidic as well as alkaline soils. However, deep fertile clayey or loamy soils
which can be easily puddled into mud and develop cracks on drying are considered
ideal for raising this crop.
Such soil requirements make it dominantly a crop of river valleys, flood plains,
deltas and coastal plains and a dominant crop there. High-level loams and lighter
soils can be used for quick maturing varieties of rice. Black lava soil is also useful
for rice cultivation.
Rice culture is not much suited to mechanisation and is called hoe-culture. Most
of the work in preparing the seed-bed, in broadcasting seeds, or in transplantation
of plants from nurseries to the fields, in harvesting and in winnowing operations is
done by human hand. Thus it is a labour intensive cultivation and requires large
supply of cheap labour for its successful cultivation.
It is, therefore, primarily grown in areas of high population density which provide
abundant labour and at the same time, offer ready market for its consumption. In
most rice producing states, labour is locally available but in Punjab and Haryana,
rice cultivation mainly depends upon the migrant labourers from Bihar and eastern
U.P.
To sum up it can be said that rice needs plenty of heat, plenty of rain, plenty of
alluvium and plenty of labour to provide plenty of food for plenty of people. There
is no other food crop which is so plentiful as rice in India.
Methods of Rice Cultivation:
Following methods of rice cultivation are practised in India.
1. Broadcasting method:
Seeds are sown broadcast by hand. This method is practised in those areas which
are comparatively dry and less fertile and do not have much labour to work in the
fields. It is the easiest method requiring minimum input but its yields are also
minimum.
2. Drilling method:
Ploughing of land and sowing of seeds is done by two persons. This method is
mostly confined to peninsular India.
3. Transplantation method:
This method is practised in areas of fertile soil, abundant rainfall and plentiful
supply of labour. To begin with, seeds are sown in nursery and seedlings are
prepared. After 4-5 weeks the seedlings are uprooted and planted in the field which
has already been prepared for the purpose. The entire process is done by hand. It is,
therefore, a very difficult method and requires heavy inputs. But at the same time it
gives some of the highest yields.
4. Japanese method:
This method includes the use of high yielding varieties of seeds, sowing the seeds
in a raised nursery-bed and transplanting the seedlings in rows so as to make
weeding and fertilizing easy. It also involves the use of a heavy dose of fertilizers
so that very high yields are obtained. The Japanese method of rice cultivation has
been successfully adopted in the main rice producing regions of India.
Rice Cropping Seasons:
Rice is grown almost throughout the year in hot and humid regions of eastern and
southern parts of India where two to three crops in a year are not uncommon. But
in the northern and hilly parts of the country, the winters are too cold for rice
cultivation and only one crop is grown in those areas. Table 24.1 gives the period
of sowing and harvesting the rice crop.
deltas and river basins of the world: the Ganges, Siking, Yangtzekiang, Irrawaddy,
Menam Chao Phraya and Mekong, where there is practically no gradient.
5. Fertilizers:
Paddy requires three essential plant nutrients: nitrogen, phosphorus and potassium.
Most paddy lands have a moderate quantity of such nutrients, but if they are
deficient, organic manure or artificial fertilizers have to be used.
6. Labour:
Paddy cultivation is extremely labour-intensive, therefore, requires more labour in
comparison to other cereal crops. Labour is necessary for: preparing the field,
weeding, sowing, transplanting, manuring, harvesting, threshing, winnowing and
milling. For rice cultivation large number of cheap labour is required.
Rice Cultivation in India: Milling, Plant Protection and Uses of Rice Cultivation
Rice:
Rice is predominantly a crop of Asia. 95% of the worlds area being concentrated
in south-eastern Asia extending from West Pakistan to Japan. India has the largest
area. 79 million acres in the world under rice cultivation, and production is about
25 million tonnes per year India and Indo-China are supposed to be the centres of
origin of rice. It is believed that the cultivation of rice in India dates back of
ancient periods even earlier than 3,000 B.C.
The traditional use of rice in the religious ceremonies of the Hindus, associated
with birth marriage and death is a testimony to its great antiquity as also to the
intimate place it has in the life of the people. The crop is cultivated in almost all the
states of India, extending from the delta region of the south to the higher altitudes
of 900 to 1500 above seam level in the Kashmir valley in the north. It is mostly
cultivated in the valley of the Ganga and its delta and the low-lying coastal areas in
southern and north-eastern India.
Of all the principal crops grown in the country rice has the largest area under it.
Andhra Pradesh, Assam, Bihar, Maharashtra, Madhya Pradesh, Tamil Nadu,
Orissa, Uttar Pradesh and West Bengal are the main producing states; together they
account for more than 90% of the total average under the crop.
Cultivation:
The rice grows best on damp soils underlain with semi-impervious subsoil in
places where it can be flooded. A considerable interest has been aroused in India
during last decades in the Japanese Method of Rice Cultivation. This combines
improved cultural practices with proper maturing and Plant Protection measures.
The increased acre yields obtained by this method have naturally led to its
popularity. The results of breeding for high-yield have also been very satisfactory
and many improved varieties have been evolved which give an enhanced yield.
It has also been realized that the newer intensive methods of cultivation and
maturing demand varieties which are capable of giving higher yields. There has
been started an intensive hybridization programme between the japonica and indica
varieties of rice. The japonica varieties are high yielding, while the indica varieties,
have a better tailoring capacity and are resistant to disease and adverse climatic
conditions.
The fields are ploughed and the rice is transplanted from seedbeds when 22.5 or 25
cm young plants are covered with water, and the water is kept in circulation. As
soon as ripening starts the water is drawn off and field is allowed to dry out. Rice is
harvested and the stalks are stacked up to dry.
Investigations have carried out to determine the role of blue-green algae in rice
nutrition and their effect on the fertility of soil. The results indicate that the fixation
of nitrogen is increased by the activity of blue-green algae.
It has been established that incorporation of green matter in paddy soil improves
yield. It provides the cheapest way of maturing rice fields wherever facilities for
raising green-manure crops are available. Sesbanea aculeate (dhaincha) found to be
the most suitable crop for rice areas as it can stand the soil and water conditions
prevailing in these areas. In Kashmir valley, green maturing of rice crop with Lens
esculents was found to be very effective. In Uttar Pradesh Crotalaria juncea is
becoming popular.
Milling:
The grains of rice are removed by Thrashing. The grains are to be husked when
they are to be used, and then pounded in a mortar (okhli) with a wooden mallet
(musal) and winnowed. The resulting grain is very nutritious as it contains protein
and fat as well as starch.
In the commercial preparation the impurities are removed and the paddy is passed
between millstones to break up the husk. This chaff is moved by blowers. Now the
grain is pounded in huge mortars and a portion of the bran layer and embryo is
removed.
The waster is called rice bran. The white rice is then scoured by friction and
polished. In polishing the embryo which contains proteins, vitamins and oils is
knocked out due to lack of strong link between the embryo and the endosperm
during this process the outer, more nutritive parts of the grain are removed.
Plant-Protection:
At Jorhat, 5 inundative releases of Trichogramma japonicum at 50,000/ha/week,
starting from 30 days after transplanting (DAT), gave effective control of stein-