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Sieve Analysis of Aggregates

1)

Laboratory Sample No. ______________

2)

Type of sample ____________________

3)

Source___________________________

4)

Total weight of sample

I.S. Sieve
size

Weight
Retained

52.367

Percent
Retained

Cumulative
Percent
Retained

Cumulative
Percent Passing
Limits

40 mm

0.84

1.61

1.61

98.39

100

20 mm

23.20

44.30

45.91

54.09

95

10 mm

26.20

50.03

95.94

4.06

4.75 mm

0.00

0.00

95.94

4.06

2.36 mm

0.00

0.00

95.94

4.06

---

1.18 mm

0.00

0.00

95.94

4.06

---

600

0.00

0.00

95.94

4.06

---

300

0.00

0.00

95.94

4.06

---

150

0.00

0.00

95.94

4.06

---

75

0.00

0.00

95.94

4.06

Pan

2.13

4.06

100.00

0.00

52.367

F.M.

7.19

Weight

nalysis of Aggregates
Date of Sampling ___________
Date of Testing _____________

Limits
100
100
20
5

-----------

Sieve Analysis of Aggregates


1)

Laboratory Sample No. ______________

2)

Type of sample ____________________

3)

Source___________________________

4)

Total weight of sample

I.S. Sieve size

Weight
Retained

5316

Percent
Retained

Cumulative
Percent
Retained

Cumulative
Percent Passing
Limits

40 mm

0.00

0.00

0.00

100.00

100

20 mm

0.00

0.00

0.00

100.00

100

12.5 mm

15.00

0.28

0.28

99.72

100

1500.00

28.22

28.50

71.50

85

10 mm

4.75 mm

3603.00

67.78

96.28

3.72

2.36 mm

100.00

1.88

98.16

1.84

1.18 mm

0.00

0.00

98.16

1.84

---

600

0.00

0.00

98.16

1.84

---

300

0.00

0.00

98.16

1.84

---

150

0.00

0.00

98.16

1.84

---

75

0.00

0.00

98.16

1.84

Pan

98.00

1.84

100.00

0.00

Weight

5316

F.M.

6.16

ve Analysis of Aggregates
Date of Sampling ___________

Date of Testing _____________

Limits
100
100
100
100

20
5
---------

Sieve Analysis of Aggregates


1)

Laboratory Sample No. ______________

2)

Type of sample ____________________

3)

Source___________________________

4)

Total weight of sample

I.S. Sieve size

Weight
Retained

Date of Sampling ______

Date of Testing ________


2975

Percent
Retained

Cumulative
Percent
Retained

Cumulative
Percent
Passing

Limits
Zone II

Zone II

40 mm

0.00

0.00

0.00

100.00

100

100

20 mm

0.00

0.00

0.00

100.00

100

100

12.5 mm

0.00

0.00

0.00

100.00

100

100

10 mm

0.00

0.00

0.00

100.00

100

100

4.75 mm

410.00

13.78

13.78

86.22

90

100

2.36 mm

825.00

27.73

41.51

58.49

75

100

1.18 mm

645.00

21.68

63.19

36.81

55

90

600

355.00

11.93

75.13

24.87

35

59

300

210.00

7.06

82.18

17.82

30

150

140.00

4.71

86.89

13.11

20

75

0.00

0.00

86.89

13.11

10

Pan

390.00

13.11

100.00

0.00

2975

F.M.

3.63

Weight

alysis of Aggregates
Date of Sampling ___________

Date of Testing _____________

Sieve Analysis of Aggregates


1)

Laboratory Sample No. ______________

2)

Type of sample ____________________

3)

Source___________________________

4)

Total weight of sample

I.S. Sieve size

Weight
Retained

Date of Sampling ______

Date of Testing ________


991

Percent
Retained

Cumulative
Percent
Retained

Cumulative
Percent
Passing

Limits
Zone II

Zone II

40 mm

0.00

0.00

0.00

100.00

100

100

20 mm

0.00

0.00

0.00

100.00

100

100

12.5 mm

0.00

0.00

0.00

100.00

100

100

10 mm

0.00

0.00

0.00

100.00

100

100

4.75 mm

0.00

0.00

0.00

100.00

90

100

2.36 mm

0.00

0.00

0.00

100.00

75

100

1.18 mm

13.00

1.31

1.31

98.69

55

90

600

805.00

81.23

82.54

17.46

35

59

300

139.00

14.03

96.57

3.43

30

150

31.00

3.13

99.70

0.30

20

75

2.00

0.20

99.90

0.10

Pan

1.00

0.10

100.00

0.00

Weight

991

F.M.

2.80

alysis of Aggregates
Date of Sampling ___________

Date of Testing _____________

Sieve Analysis of Aggregates


1)

Laboratory Sample No. ______________

2)

Type of sample

Crushed Sand

3)

Source

MPE site

4)

Total weight of sample

I.S. Sieve size

Weight
Retained

Date of Sampling ___________

Date of Testing _____________


1000

Percent
Retained

Cumulative
Percent
Retained

Cumulative
Percent
Passing

Limits
Zone II

Zone II

40 mm

0.00

0.00

0.00

100.00

100

100

20 mm

0.00

0.00

0.00

100.00

100

100

10 mm

0.00

0.00

0.00

100.00

100

100

4.75 mm

0.00

0.00

0.00

100.00

90

100

2.36 mm

132.80

13.28

13.28

86.72

75

100

1.18 mm

363.20

36.32

49.60

50.40

55

90

600

138.80

13.88

63.48

36.52

35

59

300

96.60

9.66

73.14

26.86

30

150

69.40

6.94

80.08

19.92

20

75

49.30

4.93

85.01

14.99

Pan

149.90

14.99

100.00

0.00

Weight

1000.00

F.M.

2.80

COMBINED GRADING GRAPH

Seive
Size

Individual Grading

Combined Grading

(mm)

20mm

10mm

C.Sand

Natural
Sand

30% 18% 0% 52%

40

100.00

100.00

100.00

100.00

100.00

20

87.17

100.00

100.00

100.00

96.15

10

3.77

60.90

100.00

100.00

64.09

4.75

0.00

0.63

98.00

88.80

46.29

2.36

0.00

0.00

90.60

72.00

37.44

1.18

0.00

0.00

66.00

33.20

17.26

0.6

0.00

0.00

51.80

17.60

9.15

0.3

0.00

0.00

31.80

4.20

2.18

0.15

0.00

0.00

18.40

0.50

0.26

Combined Grading
100
90
80

Limits For The Pump


Mix

70
60

U. Limit

100

100

88

100

55

71

30

40

58

20

28

47

18

35

12

25

14

% pas sing

L. Limit

50
40

10
0
0.15

0.3

0.6

1.18

2.36

4.75

10

Sieve Size
Combined Grading

L. Limit

U. Limit

20

40

0.3

Combined Grading

0.6

1.18

2.36

4.75

10

Sieve Size
Combined Grading

L. Limit

U. Limit

20

40

Combined Grading of Aggregates


Sieve Analysis
Aggregates

20mm

10mm

4.75mm

2.36 mm

20 mm

93.23

0.58

10 mm

100.00

C.S
N.S

1.18 mm

600

300

150

75

78.54

2.74

0.95

100.00

100.00

100.00

100.00

98.75

83.49

86.72

50.40

36.52

26.86

19.92

14.99

63.04

23.89

9.88

3.70

1.75

1.00

Combined Grading of Aggregates


Trial 1 (Proposed Gradation)
Aggregates

20mm

20 mm

30.0

10 mm

20.0

C.S
N.S
Total

10mm

4.75mm

2.36 mm

1.18 mm

600

300

150

75

27.97

0.17

0.00

0.00

0.00

0.00

0.00

0.00

0.00

20.00

15.71

0.55

0.19

0.00

0.00

0.00

0.00

0.00

30.0

30.00

30.00

30.00

26.02

15.12

10.96

8.06

5.98

4.50

20.0

20.00

19.75

16.70

12.61

4.78

1.98

0.74

0.35

0.20

100.00

97.97

65.63

47.25

38.81

19.90

12.93

8.80

6.33

4.70

Combined Grading Curve


100
90
80
70

% passing

60
50
40
30
20
10
0
0.15mm

0.3mm

0.6mm

1.18mm

2.36mm

Sieve Sizes

4.75mm

10mm

20mm

Calculating the mix proportions

Water

980

172

Cement

400
3.15

681.02

1920

0.355

20 mm

576

30%

10 mm

346

18%

C. Sand

0%

N. Sand

999

52%

Fly Ash

0
2.2

Microsilica Slurry

0
2.1

20 mm

10 mm

+ 0.300x + 0.180x
2.9

2.9

C. Sand

N. Sand

0.000x + 0.520x
2.9

2.75

Calculation for the yield of per cum. of concrete :


Material

Weight

Specific

Solid volume

kg

gravity

m3

Cement

270

3.15

0.0857

Fly Ash

80

2.2

0.0364

Microsilica Slurry

2.1

0.0000

GGBS

2.7

0.0000

Coarse Aggregate, 20 mm

625

2.88

0.2170

Coarse Aggregate, 10 mm

410

2.8

0.1464

Fine Aggregate (Crushed sand)

100

2.74

0.0365

Fine Aggregate (Natural sand 1)

785

2.7

0.2907

Fine Aggregate (Natural sand 2)

2.6

0.0000

158

1.00

0.1580

Water

0.9708
Entrapped air
Total

2%

0.0200

2428

Yield of concrete per cum

Unit weight or density of concrete

0.9908

990.76 litres
2428

= 2450.65

0.9908

kg/m3

Form E13
03/13/2015

Calculation of water required in concrete


DATA :
Cement
Fly Ash
Fly Ash as aggregate
GGBS
Microsilica Powder
Microsilica Slurry
w/c
Water
20 mm
10 mm
Crushed sand
Natural sand
Pussa Sand
Admixture 1
Admixture 2
Admixture 3

270
80
0
0
0
0
0.514
180
625
410
100
785
0
3.5
0
0

1.00 %
0.00 %
0.00 %

1) Calculation for absorption of water by aggregates:


Trial Mix Qty.

Material
Cement
Fly Ash
Fly Ash as aggregate
GGBS
Microsilica Powder
Microsilica Slurry
20-10 mm
10-5 mm
C. Sand
N. Sand
Pussa Sand
Admixture 1
Admixture 2
Admixture 3
Free Water

Wt/cu.m
270
80
0
0
0
0
625.00
410.00
100.00
785.00
0.00
1%
0
0
180.00

Water
absorption %

1
1
2
2
0

0.05 m3

Free
moisture
content

0
0
0
7
0

Excess
moisture
content

-1
-1
-2
5
0

Total

Water
correction

6.25
4.10
2.00
-39.25
0.00
-0.01
0.00
0.00
-26.91

Corrected
wt.

Corrected wt.
for trial mix

270
80
0
0
0
0
618.75
405.90
98.00
824.25
0.00

13.50
4.00
0.00
0.00
0.00
0.00
30.94
20.30
4.90
41.21
0.00
0.50
0.00
0.00
7.65

153.10

Sieve Size
150mm

Combined Grading Curve for pumpable concrete


100
90
80
70

75mm
20mm

100

100

10mm

70

55

4.75mm

48

35

2.36mm

42

28

1.18mm

34

21

0.6mm

27

14

0.3mm

12

0.15mm

% passing

37.5mm

100

70

60
50
40
30
20
10
5
0 0
0.15mm

42
27
12
3

14

0.3mm

0.6mm

34
21

28

48
35

1.18mm 2.36mm 4.75mm


Sieve Sizes

55

10mm

20mm

Volume of the container =

4.85 litres

Step 1
20mm

10mm

Sand 1

Sand 2

2.7

2.8

2.7

2.7

Theoretical wt.

13.10

13.58

13.10

13.10

Actual Wt.

7.52

7.54

9.05

9.2

Specific Gravity

Difference in wt.

5.58

6.04

4.05

3.90

% voids

42.57

44.48

30.89

29.74

Step 2
Add different proportions of 10 mm to 20 mm for reducing the voids

Trials

% variations

Total wt. Added

Wt. Of mixed
agg. In
container

0%

5.58

7.62

5%

5.85

7.58

-5%

5.30

7.60

10%

6.13

7.58

-10%

5.02

7.57

Maximum wt.

7.62

Difference in wt.

5.48

Step 3
Add different proportions of Sand 1 to (20mm+10mm) for reducing the voids

Trials

% variations

Total wt. Added

Wt. Of mixed
agg. In
container

0%

5.48

9.70

5%

5.75

9.50

-5%

5.20

9.43

10%

6.02

9.65

-10%

4.93

9.55

Maximum wt.

9.70

Difference in wt.

3.40

Step 4
Add different proportions of Sand 2 to (20mm+10mm+Sand 1) for reducing the voids

Trials

% variations

Total wt. Added

Wt. Of mixed
agg. In
container

0%

3.40

9.75

5%

3.56

9.55

-5%

3.23

9.53

10%

3.73

9.70

-10%

3.06

9.60

Maximum wt.

9.75

Difference in wt.

3.35

20 mm

10 mm

Sand 1

Sand 2

7.52

5.58

5.48

3.40

34.24%

25.38%

24.93%

15.46%

Form E14
03/13/2015

Grading of coarse aggregates by laboratory method


Specific gravity (S)

2.7

Vol. Of container (V)


Theo. Wt. of 100%
compacted aggregate
in container (W1) = S x
V

4.85 litres

13.10 kgs

Compact the aggregates manually in the container.


Actual wt. of 20mm
aggregate in container
(W2)
Difference in wt. (W1W2)
% voids = (W1-W2)/W1

7.52 kgs
5.575 kgs
42.57%

Actual wt. of 10mm


aggregate in container
(W3)
% voids = (W1-W3)/W1

7.544 kgs
42.39%

Actual wt. of Sand in


container (W4)
% voids = (W1-W4)/W1

9.05 kgs
30.89%

Add different proportions of 10mm to 20mm for reducing the voids.


Trial 1: Add 5.58 kgs
Trial 2: Add 5.58 + 10% = 6.14 kgs
Trial 3: Add 5.58 - 10% = 5 kgs
Check which combination gives maximum wt.
Considering that trial1 gives maximum wt.
Wt.
of 10mm
Actual
wt. of to be added to 20mm
10mm+20mm in
container (W5)
% voids = (W1-W5)/W1

5.575 kgs
7.62 kgs
41.81%

Difference in wt. (W1W5)

5.475 kgs

Add different proportions of sand to (20mm+10mm) for reducing the voids.


Trial 1: Add 5.48 kgs
Trial 2: Add 5.48 + 10% = 6.03 kgs
Trial 3: Add 5.48 - 10% = 4.93 kgs
Check which combination gives maximum wt.
Considering that trial1 gives maximum wt.
Wt. of sand to be added

5.475 kgs

Actual wt. of
10mm+20mm+Sand in
container (W6)
% air voids = (W1-W6)/W1

9.7 kgs
25.93%

These voids in the aggregates should be filled with (cement + water) paste.

% of Fly ash in Concrete


C3S

51.25% C3S in portland cement

C2S

22.26% C2S in portland cement

C3A

7.07%

C4AF

13.98% C4AF in portland cement

SiO2

64.58% SiO2 in fly ash

Al2O3

27.57% Al2O3 in fly ash

Fe2O3

4.15%

Fe2O3 in fly ash

CaO

3.60%

CaO in fly ash

C3A in portland cement

(C3S/22.833)+(C2S/21.531)+(C3A/22.517)+(C4AF/24.299)-(28.04/37.048){(C3S/111.144)+(C2S/74.096)}

[(C3S/22.833)+(C2S/21.531)+(C3A/22.517)+(C4AF/24.299)-(28.04/37.048){(C3S/111.144)+(C2S/74.096)}]
+(SiO2/15.022)+(Al2O3/16.993)+(Fe2O3/26.617)-(CaO/28.04)

= 4.277377
10.22637

42%

Calculation of Heat Balance for Concrete


Material

Wt/cu.m

Sp. Heat

Temp.

Wt. x Sp. Heat

(kgs)

(kJ/kg C)

(C)

A"

Cement

360.00

0.92

34.00

331.20

11260.80

Microsilica Slurry

72.00

0.92

28.00

66.24

1854.72

20-10 mm

700.00

0.84

34.00

585.20

19896.80

10-5 mm

400.00

0.84

34.00

334.40

11369.60

Natural Sand

860.00

0.84

34.00

718.96

24444.64

Crushed Sand

100.00

0.84

34.00

83.60

2842.40

Free water

-33.60

4.18

28.00

-140.45

-3932.54

Ice

120.00

2.09

-6.00

250.80

-41584.80

Water in Sand

17.20

4.18

34.00

71.90

2444.46

Water in C.A

11.90

4.18

34.00

49.74

1691.23

2351.59

30287.31

Total

2607.50

Min. temp. =

30287.31

12.88 C

2351.59
Placing temperature of concrete =

25 C

Temp. x A"

122.4

Total % of ice required (as compared to free water to be added) =

139%

F13:

A" x T - W x 334
334kJ is the heat of fusion of ice.

Naini Project

Combined Grading of Aggregates


Sieve Analysis
Aggregates

20 mm
10 mm
C.S
N.S
Pussa Sand

25mm

20mm

13mm

10mm

4.75mm

2.36 mm

1.18 mm

600

300

150

75

100
100
100
100
100

75.28
98.78
100.00
100.00
100.00

2.6
83.68
100.00
100.00
100.00

0.21
54.02
100.00
100.00
98.82

0.05
6.13
100.00
87.54
86.23

2.18
86.72
68.97
72.68

50.40
26.31
36.82

36.52
9.41
15.83

26.86
3.66
3.13

19.92
1.80
0.66

14.99
0.72
0.29

Combined Grading of Aggregates


Trial 1 (Proposed Gradation)
Aggregates
%
25mm
20 mm
10 mm
C.S
N.S
Pussa Sand
Total

20mm

13mm

10mm

4.75mm

2.36 mm

1.18 mm

600

300

150

75

32.0
18.0
0.0
50.0
0.0

32.00
18.00
0.00
50.00
0.00

24.09
17.78
0.00
50.00
0.00

0.83
15.06
0.00
50.00
0.00

0.07
9.72
0.00
50.00
0.00

0.02
1.10
0.00
43.77
0.00

0.00
0.39
0.00
34.49
0.00

0.00
0.00
0.00
13.16
0.00

0.00
0.00
0.00
4.71
0.00

0.00
0.00
0.00
1.83
0.00

0.00
0.00
0.00
0.90
0.00

0.00
0.00
0.00
0.36
0.00

100.00

100.00

91.87

65.89

59.79

44.89

34.88

13.16

4.71

1.83

0.90

0.36

Combined Grading Curve


100
90
80

% passing

70
60
50
40
30
20
10
0
0.15mm

0.3mm

0.6mm

1.18mm

2.36mm

Sieve Sizes

4.75mm

10mm

13mm

20mm

25mm

Sieve Sizes

Naini Project

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