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ISIS Canada Educational Module No. 6: Application and Handling of FRP Reinforcements for Concrete
ISIS Canada Educational Module No. 6: Application and Handling of FRP Reinforcements for Concrete
ISIS Canada Educational Module No. 6: Application and Handling of FRP Reinforcements for Concrete
Section 1
Polymer
(Resin)
Fibre
Reinforcement
Polymer Matrices
The polymer matrix is the binder of the FRP and plays
many important roles. These include:
binding the fibres together;
protecting the fibres from abrasion and environmental
degradation;
separating and dispersing the fibres within the
composite;
ISIS Canada Educational Module No. 6: Application and Handling of FRP Reinforcements for Concrete
Fibres
The fibres provide the strength and stiffness of an FRP.
Those used in most structural FRPs are continuous and are
oriented in specified directions. FRPs are thus much stronger
and stiffer in the direction(s) of the fibres and weaker in
directions perpendicular to the fibres. Fibres are selected to
have:
high stiffness;
high ultimate strength;
low variation of properties between individual fibres;
and
stability during handling.
In structural engineering applications, fibres are also
characterized by extremely small diameters yielding large
length-to-diameter ratios.
Many different types of fibres are available for use. In
civil engineering applications, the three most commonly
used fibre types are glass, carbon, and aramid. The
suitability of the various fibres for specific applications
depends on a number of factors, including the required
strength, the stiffness, durability considerations, cost
constraints, and the availability of component materials.
Glass fibres are the most inexpensive, and consequently
the most commonly used fibres in structural engineering
applications. They are often chosen for structural
applications that are non-weight-critical (glass FRPs are
heavier than carbon or aramid) and that can tolerate the
larger deflections resulting from the comparatively low
elastic modulus of glass fibres. Glass fibres are commonly
used in the manufacture of FRP reinforcing bars and
structural wraps.
Carbon fibres are more expensive than glass fibres.
Several grades, with varying strength and elastic modulus,
are available. Carbon fibres are typically much stiffer,
stronger, and lighter than glass fibres, and they are thus used
FRPs
Although the strength and stiffness of an FRP material or
component are governed predominantly by the fibres, the
overall properties also depend on the properties of the
matrix, the fibre volume fraction (the volume of fibres per
unit volume of matrix), the fibre cross-sectional area, the
orientation of the fibres within the matrix, and the method
of manufacturing. It is the interaction between the fibres
and the matrix that gives FRPs their unique physical and
mechanical characteristics.
The orientation of the fibres within the matrix is a key
consideration in the design and use of FRP materials. In the
present discussion the focus is on unidirectional FRPs
FRPs in which all of the fibres are aligned in a single
direction. Figure 1-2 shows various FRP products currently
used for reinforcement or rehabilitation of concrete
structures. The reader is encouraged to consult ISIS
Educational Modules 2, 3 and 4 for additional information
on FRP properties and manufacturing methods.
ISIS Canada Educational Module No. 6: Application and Handling of FRP Reinforcements for Concrete
Section 2
ISIS Canada Educational Module No. 6: Application and Handling of FRP Reinforcements for Concrete
2000
Stress [MPa]
1500
1000
500
0
0
Strain [%]
EXTERNALLY-BONDED FRP
REINFORCEMENT FOR CONCRETE
During the 1990s, a number of preservation, rehabilitation,
and strengthening techniques that use FRP materials have
been applied to a variety of concrete, steel, aluminum,
masonry and timber structures. In the current discussion,
the focus is placed on strengthening of concrete structures
using externally-bonded FRP plates and sheets, which
remains the most common application of these materials for
strengthening concrete structures.
ISIS Canada Educational Module No. 6: Application and Handling of FRP Reinforcements for Concrete
Table 2-1. Selected Properties of Typical Currently Available FRP Reinforcing Products
Diameter
Area
Tensile Strength
Elastic Modulus
Reinforcement Type
Designation
[mm]
[mm2]
[MPa]
[GPa]
Deformed Steel
#10
11.3
100
400*
200
Aslan 100 GFRP Bar
#3
9.5
84
760
41
Aslan 200 CFRP Bar
#3
9.0
65
2068
124
V-ROD CFRP Rod
#10
9.3
71
1596
111
V-ROD GFRP Rod
3/8
9.3
71
691
40
NEFMAC GFRP Grid
G10
N/A
79
600
30
NEFMAC CFRP Grid
C16
N/A
100
1200
100
NEFMAC AFRP Grid
A16
N/A
92
1300
54
LEADLINETM CFRP Rod
-12
113
2255
147
* specified yield strength
Typical Applications
FRP materials are becoming increasingly popular for repair
and strengthening of reinforced concrete structures, and they
are now materials of choice for flexural, shear, and axial
strengthening of reinforced concrete members. In these
applications, FRP plates or sheets are bonded to the exterior
of reinforced concrete members to provide tension or
confining shear reinforcement which typically supplements
reinforcement provided by existing internal reinforcing steel.
Three specific applications are common, namely flexural,
shear, and axial (confinement) strengthening.
Flexural Strengthening
FRP materials are bonded to the bottom and/or side faces of
a concrete beam to provide tensile reinforcement and to
increase the strength of the member in bending. The fibres
are oriented along the longitudinal axis of the beam. Figures
2-4 and 2-5 provide schematic and actual applications of the
use of externally-bonded FRPs in flexural strengthening
applications
A
A
Elevation
A
Elevation
Section A-A
Section A-A
ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
Confining Reinforcement
Concrete members are wrapped in the circumferential (hoop)
direction with FRP sheets. Under compressive axial load, the
column expands (dilates) laterally and the FRP sheets
develop a tensile confining stress that places the concrete in
a beneficial state of triaxial stress. This significantly
increases the strength and deformation capacity of the
concrete. The fibres are most commonly oriented
perpendicular to the longitudinal axis of the member (refer
to Figures 2-8 and 2-9).
A
Section A-A
Elevation
Installation Techniques
ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
Properties
Unidirectional FRP materials used in external strengthening
applications are linear elastic up to failure. As is the case for
FRP reinforcing bars discussed above, the specific properties
of different FRP strengthening materials vary a great deal
from one manufacturer to another. Table 2-2 and Fig. 2-11
give material properties for a number of typical currently
available FRP strengthening materials.
A more complete discussion of the use of FRPs for
strengthening concrete structures, including other
applications and important aspects of FRP materials for
strengthening concrete, steel, timber, and masonry
structures, is provided in ISIS Educational Module 4.
4000
Steel
Tyfo SEH-51
MBrace CF 530
MBrace AK 60
Hex 103C
CarboDur S
CarboDur H
Replark HM
3000
2000
1000
0
0.0
0.5
1.0
1.5
2.0
2.5
Strain [%]
Table 2-2. Selected Properties of Typical Currently Available FRP Strengthening Systems*
Weight
Thickness
Tensile
Tensile Elastic
Strain at
FRP System
Fibre Type
[g/cm2]
[mm]
Strength [MPa] Modulus [GPa]
Failure [%]
Fyfe Co. LLC [www.fyfeco.com]
Tyfo SEH-51
Glass
930
1.3
575
26.1
2.2
Tyfo SCH-35
Carbon
-0.89
991
78.6
1.3
Mitsubishi [www.mitsubishichemical.com]
Replark 20
Carbon
200
0.11
3400
230
1.5
Replark 30
Carbon
300
0.17
3400
230
1.5
Replark MM
Carbon
-0.17
2900
390
0.7
Replark HM
Carbon
200
0.14
1900
640
0.3
Sika [www.sikacanada.com]
Hex 100G
Glass
913
1.0
600
26.1
2.2
Hex 103C
Carbon
618
1.0
960
73.1
1.3
CarboDur S
Carbon
2240
1.2-1.4
2800
165
1.7
CarboDur M
Carbon
2240
1.2
2400
210
1.2
CarboDur H
Carbon
2240
1.2
1300
300
0.5
Watson Bowman Acme [www.wabocorp.com]
MBrace EG 900
Glass
900
0.35
1517
72.4
2.1
MBrace CF 530
Carbon
300
0.17
3500
373
0.94
MBrace AK 60
Aramid
600
0.28
2000
120
1.6
* Additional information can be obtained from the specific FRP manufacturers
ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
Section 3
Grade II
Grade I
Carbon
80
110
140
Glass
35
40
50
Aramid
50
70
90
Surface Geometry
Various surface geometries currently exist for FRP bars,
including spiral braids, sand coatings, and surface ribs
(refer to Figure 2-1). There is currently no standard
classification for these treatments. Manufacturers should be
consulted if questions regarding surface treatments arise.
Bar Sizes
Various bar sizes are available from specific FRP bar
manufacturers. No standard bar sizes currently exist,
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ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
Bar Identification
While the various FRP bar manufacturers are not currently
bound by any identification requirements for their products,
both ISIS Canada (2006) and ACI (2003) have suggested the
use of a designation systems that would provide necessary
information to users of their products.
The ISIS Canada designation system is as follows:
Xa Eb Dc
Where:
X is A, C or G for aramid, carbon or glass fibres
a is the tensile strength of the FRP (MPa)
E is the modulus of elasticity
b is the modulus grade of the FRP (Table 3-1)
D stands for durability
c is the durability designation (explained previously)
;
;
;
;
;
- UV radiation
- High temperature
- Damaging chemicals
Lift bundles of bars with care
Do not shear bars when cutting
*
SAFETY
*
Gloves
The fibres contained in FRP reinforcing bars can cause
splinters, cuts, and skin irritation. FRP bars should be
always be handled with heavy-duty work gloves.
On-Site Storage
FRP bars should be kept clean and free of oil, dust,
chemicals, or other contaminants. They should not be stored
directly on the ground, but should be placed on timber
pallets to ensure cleanliness and easy handling. Access
should be provided for easy inspection of materials.
Ultra-Violet Radiation
While FRP bars are highly corrosion resistant, most FRP
polymer matrix materials are susceptible to slight
degradation under prolonged exposure to ultra-violet (UV)
radiation. All FRP reinforcing materials should thus be
protected from exposure to UV radiation. When stored
outdoors, FRP bars should be covered with opaque plastic
or otherwise protected.
High temperatures
FRP materials are sensitive to degradation at high
temperatures and should generally not be stored in elevated
temperature environments.
11
ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
;
;
;
;
;
;
;
;
;
;
Cutting
FRP bars can easily be cut with high-speed diamond
grinding discs or fine-blade saws. FRP bars should never be
sheared as this typically causes matrix cracking and fibre
damage. Appropriate safety measures should be taken when
cutting FRP bars due to airborne fibre fragments. This
includes the strict use safety glasses and dust masks. Sealing
of the end of the bar is not typically required.
SAFETY
*
Bar Placement
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ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
Splices
Neither mechanically-connected nor welded splices are
possible when using FRP reinforcement. Lapped bar splices
should be used when continuity of reinforcement is required
in a structure. Applicable design guidelines and
manufacturer specifications should be consulted when
designing splices. Glass FRP bars can be spliced to steel
reinforcement, provided that mechanical splices are not
used (which might damage the FRP bars). Carbon FRP bars
should not be spliced to steel reinforcement because of the
potential for galvanic corrosion.
Vibrating
Fig. 3-4. Glass FRP bars tied with nylon zip-ties
and glass FRP chairs to eliminate all corrosion
(photo courtesy Vector Construction Group).
13
ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
Fig. 3-6. Glass FRP bars tied down with plasticcoated steel ties (photo courtesy Vector
Construction Group).
Quality control and quality assurance are criticallyimportant at each step of the construction process,
particularly when using materials with which there is
historically less experience.
Prior to construction, the Engineer and owner shall
decide if the manufacturer specified properties of the FRP
reinforcement are sufficient and acceptable or if
independent tests are required. When required, tests should
be conducted according to recommended procedures (ACI,
2004).
Commonly available FRP bars are manufactured under
strict conditions, and routine sampling, inspection, and
quality control tests are conducted by all manufacturers.
Some FRP bar manufacturers colour-code their production
runs to allow for easy tracing of individual bars properties,
and most bar manufacturers will provide certification of
their materials upon request. Typical properties that are of
interest to the Engineer may include:
14
ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
dimensional tolerances;
mechanical properties including tensile strength, tensile
elastic modulus, fatigue strength, and ultimate strain;
bond strength in concrete;
fibre volume fraction;
hardness, die wicking properties, shear properties in
flexure and in direct shear; and durability in alkaline
environments.
Prior to Construction
It is important that all parties involved in a particular
construction project are educated as to the specific handling
and application requirements for a particular FRP
reinforcing product, particularly with respect to new and/or
unusual construction procedures and design innovations. All
uncertainties should be resolved before construction begins.
During Construction
15
ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
Section 4
Table 4-1.
Checklist: Handling and Storage of Externallybonded FRP Systems
;
;
;
;
;
;
SAFETY*
*
INSTALLATION
Because installation of FRP strengthening systems is a
somewhat specialized operation, only trained and certified
contractors should be used. Each of the system
manufacturers has developed individual application
procedures that may differ slightly in some cases. The
following is a general outline of the steps in a typical
externally-bonded FRP strengthening application on a
reinforced concrete member. Manufacturer specifications
should be followed when using any specific FRP
strengthening system. Figure 4-1 shows a basic overall
summary of the sequence of events in the application of a
typical externally-bonded FRP strengthening system for
concrete.
16
ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
n Concrete Preparation
Concrete substrate must be in a clean and sound condition
Remove unsound concrete
Repair corroding reinforcing steel
Patch large voids
Inject large cracks
o Surface Preparation
The surface must be prepared to receive the FRP system
Level the concrete surface with epoxy putty
Round sharp edges where required
Bond Critical
Contact Critical
p Adhesive mixing
Well mixed resin is critically important, and manufacturer
recommendations should be followed
q FRP Installation
FRPs are bonded to the surface of the concrete
Fabric Systems
r Protective Coatings
Aesthetics, fireproofing, UV radiation, or otherwise protective
coatings are often applied to installed FRP systems
s Curing Conditions
The following factors must be carefully monitored and controlled
during curing of the epoxy saturant/adhesive:
Temperature
Relative Humidity
Mechanical disturbances
Fig. 4-1. Overall sequence of events in the installation of a typical externally-bonded FRP strengthening
system for concrete.
17
ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
n Concrete Preparation
Because most FRP strengthening applications are bondcritical, it is of paramount importance that the concrete
substrate is in a clean and sound condition prior to FRP
installation. Improperly or poorly prepared substrate
concrete can lead to debonding or delamination of the FRP
systems. The following are important considerations in
ensuring a sound bonding surface:
o Surface Preparation
Once the overall member is ready for FRP installation, the
bonding surface must be prepared to receive the adhesive.
The end goal of the surface preparation activities is
typically to provide a freshly-exposed, clean, sound, open,
dry, and roughened texture. The following items should be
addressed:
Minimum
radius
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ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
Moisture Vapor
Transmission
Temperatures
below 40 F
Potential
Surface pores
filled with water water leakage
p Adhesive Mixing
Accurate measuring and uniform mixing of adhesive
components is critically important for successful application
of FRP strengthening systems, and manufacturers
recommendations should be strictly observed. The various
FRP manufacturers specify mixing methods and times for
their adhesives.
Depending on the resin supplier and the amount of
material required, various mixing techniques may be used,
including small drill-mounted mixing blades, special mixing
machines, or even hand agitation.
Well-mixed resins should be of uniform colour and free
of air bubbles. Application of the FRP systems must be
completed within the manufacturer specified pot-life of the
resin at the applicable ambient temperature. Pot-lives of
resins under various ambient temperature conditions are
available from FRP strengthening system suppliers.
q FRP Installation
Environmental conditions must be satisfactory for
installation of the FRP system to begin. Precise
specifications in this regard vary from manufacturer to
manufacturer. The ambient temperature should typically not
be less than 4C to 10C, nor above 30C to 55C,
depending on the specific resin system being used. The
surface of the substrate concrete should be free of moisture
and condensation. Exterior installation should be avoided if
rain is expected in the near future.
Several methods are currently available to bond FRP
materials to concrete members. The two most common
19
ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
1.
20
ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
Protective coating
2nd resin coating
Fibre fabric
1st resin coating
Leveling putty
Primer
Concrete substrate
5.
6.
r Protective Coatings
In some cases, an epoxy coating, decorative elastic
polymer, paint, or fire protective coating may be applied to
the exterior of the FRP strengthening system. This may be
done for aesthetic reasons, to protect the FRP from UV
exposure, or to provide a fire barrier or fire insulation.
s Curing Conditions
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ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
Equipment
Many FRP manufacturers have developed specialized
equipment for the installation of their specific FRP
strengthening systems. Specialized items such as mixers,
sprayers, resin impregnators and winding machines are used
in some instances. All workers should be trained in the safe
and effective operation of such equipment prior to use.
of typical QC and QA recommendations (refer to Table 42). Manufacturers should be consulted regarding
requirements for FRP specific systems.
Table 4-2.
Basic Checklist: Quality Control & Quality
Assurance
Alternative Techniques
Various additional techniques are available, and have been
used, to apply externally-bonded FRP strengthening systems
to reinforced concrete structures. These include (but are not
limited to) near surface mounted (NSM) systems, filament
wound FRP wraps, and UV curing systems. These
techniques are not discussed in detail in the current
document, and the reader is encouraged to consult the
references listed in Section 6 for further information.
Material Qualifications
Contractor/Applicator Qualifications
Because significant care is required when FRP
strengthening systems are used, installation of these
systems should only be performed by trained and certified
personnel. Installation specialists who have been trained in
the application and handling of the specific FRP systems
should be used. Training is typically the responsibility of
the FRP suppliers.
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ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
Post-Installation
Various tests are typically performed after installation of
FRP strengthening systems to provide assurances that the
systems have been installed properly and that they will be
able to perform as desired over the long term. The
following QC tests are common:
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ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
24
ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
Section 5
Section 6
In addition, ISIS Canada has published design manuals for the use of FRP materials. The following design manuals are
relevant to the current module:
Due to the increasing popularity and use of FRP reinforcements in the concrete construction industry, a number of design
recommendations have recently been produced by various organizations for the design of concrete structures with internal
FRP reinforcement. The following documents can be consulted for additional information, or if design with FRP materials is
being contemplated.
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ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
Teng, J.G., Chen, J.F., Smith, S.T., and Lam, L. 2002. FRP strengthened concrete structures. Wiley.
Hollaway, L.C., and Head, P.R. 2001. Advanced polymer composites and polymers in the civil infrastructure. Elsevier.
Design codes and guidelines for the use of FRPs with concrete:
CSA 2002. CAN/CSA-S806-02: Design and Construction of Building components with Fibre Reinforced Polymers.
Canadian Standards Association, Ottawa, ON.
CSA 2005. CAN/CSA-S06-05: The Canadian Highway Bridge Design Code (CHBDC). Canadian Standards
Association, Ottawa, ON.
ACI 2004. ACI 440.4R-04: Prestressing Concrete Structures with FRP Tendons. American Concrete Institute,
Farmington Hills, MI.
ACI 2004. ACI 440.3R-04: Guide Test Methods for Fiber-Reinforced Polymers (FRPs) for Reinforcing or Strengthening
Concrete Structures. American Concrete Institute, Farmington Hills, MI.
ACI 2003. ACI 440.1R-03: Guide for the design and construction of concrete reinforced with FRP bars. American
Concrete Institute, Farmington Hills, MI.
ACI 2002. ACI 440.2R-02: Guide for the design and construction of externally bonded FRP systems for strengthening
concrete structures. American Concrete Institute, Farmington Hills, MI.
ACI 1996. ACI 546R-96: Concrete Repair Guide, American Concrete Institute, Farmington Hills, MI.
ICRI 2003. ICRI 03730: Guide for Surface Preparation for the Repair of Deteriorated Concrete Resulting From
Reinforcing Steel Corrosion, International Concrete Repair Institute.
ICRI 1997. ICRI 03732: Guideline for Selecting and Specifying Concrete Surface Preparation for Sealers, Coatings, and
Polymer Overlays, International Concrete Repair Institute.
Acknowledgements
The authors would like to thanks the following individuals and organizations for providing information and photographs for
use in this educational module:
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ISIS Canada Educational Module No. 6: Application and Handling of FRP Systems for Concrete
Appendix:
North American FRP Suppliers
Additional information on the various currently available FRP materials and systems for reinforcement and strengthening of
concrete, as well as materials and systems for more specialized applications, can be obtained by contacting FRP suppliers.
The following is a list of North American FRP suppliers. Individual suppliers should be consulted prior to any application of
FRP materials, and the individual suppliers may have storage, handling, installation and quality assurance guidelines that
differ somewhat from those described herein. Individual FRP suppliers will also be able to provide information on FRP
applications specialists in the readers area.
FRP REINFORCING BARS
Pultrall, ADS Composites Group
1191 Huppe Street
Thetford Mines, Quebec
Canada G6G 7Y6
Phone: 418-335-3202
www.pultrall.com
Sika Corporation
201 Polito Avenue
Lyndhurst, NJ 07071
Phone: 201-933-8800
www.sikausa.com
TechFab, LLC
2200 South Murray Avenue
Anderson, SC 29624
Phone: 864-260-3268
www.techfabllc.com
27