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Company Name:

SAFRICAS

Contact Person:

R. Marinkovic

Tel/Fax Number:
E-mail/Web:

rade@safricas.com

Country:

TANZANIA

Offer Number:

EL/TM/11 2129

Date

12.02.2011

Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web
: www.elkomix.com e-mail: marketing@elkomix.com

PROFORMA INVOICE
1. SCOPE OF WORK
No

Description

Q-ty

Unit Price
EURO

Total Price
EURO

ELKOMIX-120 QUICK MASTER Fully Automatic Concrete Batching Plant

Capacity: 90-95 m3/hour vibrated concrete

UNITS
Aggregate inline silo (4x20=80 m3)
Aggregate weight batcher (0-6000 kg)
Aggregate bucket and skip hoist
3000/2000 l. Twinshaft mixer (Brand: ELKON)
Cement weight batcher (0-1000 kg)
Water weight batcher (0-600 kg) (galvanized)

1.1
1.2
1.3
1.4
1.5
1.6

1 unit
1 unit
1 unit
1 unit
1 unit
1 unit

1.8
1.9
1.10
1.11
1.12
1.13

High Pressure Water Distribution System inside


Twinshaft Mixer
Additive weight batcher (2x25 l.) (galvanized)
Compressed Air Plant (Brand: HERTZ)
Supporting construction
Electronic weighing system
Operators cabin and control board
Computer system (Brand: HP)

1.14

Cement Screw(273) Brand: ELKON

2 units

4.000

8.000

1.15

Cement Silo (100 tons) (Bolted Type) Brand: ELKON

2 units

12.500

25.000

1.16

Cement Silo Filter Brand: WAM

2 units

2.200

4.400

2 sets

1.000

2.000

1 set

25.000

25.000

1.7

1.17

1.18

Cement Silo Accessories


(Max-min. level indicator, fluidizing system, pressure
safety valve, max-min. level indicator panel with
alarm system)
Automatic Aggregate Pre-feeding System (shuttle
type) Feeding hopper with grid, transfer conveyor,
distributor shuttle conveyor, control board

1 unit

180.000

180.000

1 unit
1 set
1 set
1 set
1 set
1 set

Total Price

244.400-EURO

-25.000-EURO

Special Discount for Your Company


Total Special Discounted Price

O/ TwoHundredNineteenThousandFourHundred EURO

219.400-EURO

Included mounting and putting into operation under given conditions described in Responsibilities
section.
Delivery Type; EXW, Cherkezkoy TURKEY (INCOTERMS 2000). (Transport and transport insurance
belong to customer.)
Delivery Time: 5 weeks after receiving the receipt of order and advance payment.
Payment Conditions: 50 % of the total amount will be paid during the order (advance payment)
50 % of the total amount will be paid when the production of plant will be over (before
transportation from our factory)
Note: L/C or bank transfer will be accepted.

Page 2 / 12
Up to now Elkon has manufactured and installed more than 1200 concrete batching plants over 60 countries in 5 continents all over the world.

Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web
: www.elkomix.com e-mail: marketing@elkomix.com

2. RESPONSIBILITIES
Mounting and putting into operation is included in prices under given conditions described below;
Customers Responsibilities;
To prepare foundations and cable trays according to our foundation plans which will given by Elkon.
To make static calculations of foundations.
To provide required electric power up to power board in the mixer block and to make grounding.
To provide water supply at required flow and pressure to the water connection of the plant.
To arrange required lifting and welding machineries and oxygen cutting machines and other required
hand tools.
To provide calibration weights for calibration of weight batchers.
To provide one operator during start up operation and test production.
To provide 3-4 regular workers for our installation and start up team.
To provide all materials (aggregate, cement, additive and water) during test production.
To cover our technicians go-return air tickets, visas costs, accommodation, local transportation, meal
costs, to pay 100 (onehundred) EURO/day pocket money for each person.
If there will be any delay more than 3 days during installation process because the lack of Customer
responsibilities, Customer will pay 100 EURO/day/person penalty additional to pocket money.
Transport and transport insurance.
ELKONs Responsibilities;
To provide foundation plan.
To provide Operation & Maintenance Manual and Spare Parts Catalogue in English.
In case of customers fulfillment of the above mentioned responsibilities, to do mechanical assembly
and start up operation, and to give training to the operator of the customer.

3. GUARANTEE
Guarantee of the plant is 12 months from the date of delivery. Customer must obey to given operation
and maintenance instructions, otherwise all kinds of responsibility belongs to customer. Wearing parts
are out of the guarantee.

4. OPTION
The validity is subject to the last confirmation.

ELKON BETON MAKINALARI SAN. VE TIC. LTD. STI.

Page 3 / 12
Up to now Elkon has manufactured and installed more than 1200 concrete batching plants over 60 countries in 5 continents all over the world.

Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web
: www.elkomix.com e-mail: marketing@elkomix.com

ELKOMIX-120 QUICK MASTER


FULLY AUTOMATIC CONCRETE BATCHING PLANT

Working Position of ELKOMIX-120 QUICK MASTER


Fully Automatic Concrete Batching Plant

ELKOMIX-120 QUICK MASTER Concrete Batching Plant is not only the result of advanced
technology and engineering skills but they are also new generation compact and heavy duty concrete
batching plants.
ELKOMIX-120 QUICK MASTER Concrete Batching Plants is the new generation concrete batching
plant with its advantages comparing to other concrete batching plants:
GREAT ADVANTAGES OF ELKOMIX-120 QUICK MASTER CONCRETE BATCHING PLANT
Heavy duty design.
Low transportation cost.
It can be installed within only 1-2 day.
Easy shifting from one jobsite to another one.
Less foundation cost (no need to make any special foundation for main unit).
Compact design and less installation area.
Less operational and maintenance costs.
You can get bigger capacities with less investment cost.

Transport Position of ELKOMIX-120 QUICK MASTER


Page 4 / 12
Up to now Elkon has manufactured and installed more than 1200 concrete batching plants over 60 countries in 5 continents all over the world.

Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web
: www.elkomix.com e-mail: marketing@elkomix.com

Page 5 / 12
Up to now Elkon has manufactured and installed more than 1200 concrete batching plants over 60 countries in 5 continents all over the world.

Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web
: www.elkomix.com e-mail: marketing@elkomix.com

TECHNICAL SPECIFICATIONS
1. AGGREGATE SILO
Capacity : 4x20=80 m
Type : Inline Silo
Welded and bolted construction.
4 compartments suitable for storage 4 different type
aggregates.
4 group electro-pneumatically operated discharge gates.
Discharge gates can be opened from the middle. So it is
possible to feed material in the middle of
conveyor belt.
Two compartment (for sand) equipped with vibrators.
Aggregate silo panels are formed in very special mould to
give high durability.
The mouth of aggregate inline silo discharge Gates can be
adjusted by mechanically.

2. AGGREGATE WEIGHT BATCHER


Weighing capacity : 0-6000 kg
In order to provide accurate weighing of the materials,
weight system equipped with 4 load cells.
Drive system : 11 kW motor + gearbox
Aggregate weight batcher will be equipped with 1 unit
vibrator.
Belt Quality: 125 kg/cm load transfer capacity, 10 mm
total thickness, 4/2 coating, 4 multi layer linen cord.

3. TWINSHAFT MIXER LOADING BUCKET (SKIP HOIST)


Type: Two Speed Aggregate Bucket (faster in return
way)
Drive system: 25/30 kW electrical motor + gearbox
With limit warning switch for up and down positions,
stop switch box
Magnetic brake
Start control: Automatically controlled from the
operators cabin
Discharge and return: Done according to the program

Page 6 / 12
Up to now Elkon has manufactured and installed more than 1200 concrete batching plants over 60 countries in 5 continents all over the world.

Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web
: www.elkomix.com e-mail: marketing@elkomix.com

4. ELKON TWINSHAFT MIXER ( 3000/2000 l.)


Model : ETSM 3000/2000
Dry Filling Capacity: 3000 liter
Vibrated Concrete Capacity: 2000 liter
Capacity : 2 m vibrated concrete/charge
Mixer body welded steel construction.
Vibrated material yield 2000 liters, with hydraulic
unloading door opening, with discharge door, fitted with
following accessories:
Electric cables box device
Manual pump for unloading door emergency opening.
Inner bottom linings and inner lateral linings are cast steel
wear resistant Mn alloyed, replaceable.
Mixing arms screwed on shafts.
Mixing blades are Mn alloyed wear resistant cast steel
Scraper blades are Mn alloyed wear resistant cast steel
Lubrication system for mixing shafts seals with electrical
grease pump (automatic greasing system).
Automatic lubrication system Brand: LINCOLN or BEKAMAX (GERMANY)
The members of mixing reduction gears and the mixing
axles bearings are greased in oil bath in the carter in a
lasting way.
Cover with two inspection doors in accordance with the
accident prevention and safety regulations (mixer stops
while inspection door opening).
Inspection step complete with access ladder
Drive system : 2x 37 kW motor + Planetary gearbox. (with
thermic overload switch protection.)
Washing system for concrete discharge chute.
Discharge chute is equipped with replaceable special wear
resistant linings.

5. CEMENT WEIGHT BATCHER


Weighing capacity : 0-1000 kg
Equipped with 2 load cells
Discharge : 1 unit electro-pneumatically operated butterfly valve
Cement screw automatic warning system on the discharge gate.
2 pieces cement screws are directly connected to the cement weight batcher.
There are two additional joint places for 2 pieces of cement screws.
Equipped with 1 vibrator.

6. WATER WEIGHT BATCHER


Weighing capacity : 0-600 kg
Equipped with load cell
Loading of the water to the batcher is performed electro pneumatically
controlled valve.
Discharge: Electro-pneumatically operated butterfly valve.
Water weight batcher is completely galvanized.
System consists of required water connections, pipes, valves and fittings.
Water fed to mixer under high pressure water pump.
Page 7 / 12
Up to now Elkon has manufactured and installed more than 1200 concrete batching plants over 60 countries in 5 continents all over the world.

Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web
: www.elkomix.com e-mail: marketing@elkomix.com

7. HIGH PRESSURE WATER DISTRIBUTION SYSTEM INSIDE TW MIXER

System provides uniform water distribution inside of the mixer via


nozzles under high pressure pump.
It makes possible to get homogenous mixture in a short mixing time.
This function can be used in daily maintenance as a mixer cleaning
system.

8. ADDITIVE WEIGHT BATCHER


Weighing capacity: 2x25 l.
Equipped with load cell
Loading of the additives to the batcher is performed by 2
unit additive pumps.
Discharge: Electro-pneumatically operated Elkon design
special type discharge gate.
Additive weight batcher is completely galvanized.
Additive weight batchers are equipped with cleaning
system.

9. COMPRESSED AIR PLANT


Brand: HERTZ
System consists of compressor, pneumatic cylinders,
valves, air conditioners, hoses for compressed air.
Pneumatic pipeline for connection different utilization
points
Technical details of the compressor
Suction capacity: 1013 l./min.
Motor power : 5,5 kW
Tank capacity : 500 lt

10. SUPPORTING CONSTRUCTION


Concrete discharge height= 4,0 m
Supporting structures for twinshaft mixer, all batchers,
ladders and platforms.
The platform makes possible to access every point of the
mixer and discharge points of the weight batcher, loading
points, load cell hang points, transfer conveyor and drive
system.
All parapets and ladders are galvanized.
After chemical cleaning, all parts will receive one basic and
one final coat of paint (epoxy).
Total thickness of paint = 80-100
Special corrosion resistant JOTUN-NORWAY paints.
Has all necessary equipments for transportation by use of
tow truck
Page 8 / 12
Up to now Elkon has manufactured and installed more than 1200 concrete batching plants over 60 countries in 5 continents all over the world.

Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web
: www.elkomix.com e-mail: marketing@elkomix.com

11. OPERATORS CABIN, CONTROL PANEL and ELECTRONIC WEIGHING SYSTEM


Plant will be controlled from operator cabin which has wide
view possibility. Control panel in the operator cabin.
Soft starter of the mixer, all contactors of the motors, TMS,
relays and soft starter for the mixer are SIEMENS-GERMANY
brand.
Power board has lighting facility and provides protection
according European Norms.
Cables are Pirelli-ITALY brand. In order to provide easy
maintenance all cables and parts are numerated.
Automatic control is performed by means of industrial
controller - SIEMENS PLC and SIEMENS Touch -GERMANY
operator panel.
Buttons and switches are Telemecanique (Schneider)-FRANCE
brand.
Fully automatic and manual operation of the system is possible
from the control panel.
The working of plant can be observed from the diagram on the
control panel.
Weighing of aggregate, cement, water and additive can be
observed from the indicators which are equipped on the
control panel.
Operator cabin will be equipped with 4 season air conditioner.
Batching plant computer is controlled by a PLC unit. The system
provides full automatic control.

12. ELKON COMPUTERIZED AUTOMATION SYSTEM


In Command Panel Models, Siemens Plc and
Operator Panel
The system consist of PC, printer, software, UPS.
Full automatic concrete productions on computer
Inventory entry and inventory reports.
System access security protection with different
user privileges.
Daily records for the producted concrete.
Records for every batch seperately.
Flexible production with lots of parameters.
Companies, vehicles, drivers, and construction sites
records
Watching digital and analog concrete slump values
Batch reports according to productions
Requested and taken materials ratios
Automatic recipe generating according to the
entered humidity values.
Remote internet access
Easy calibration with the displayed indicators.
Manuel and automatic concrete production from
the control panel.

Page 9 / 12
Up to now Elkon has manufactured and installed more than 1200 concrete batching plants over 60 countries in 5 continents all over the world.

Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web
: www.elkomix.com e-mail: marketing@elkomix.com

13. CEMENT SCREW


Capacity : 80 ton/hour
Dimensions : 273
Drive system : 11 kW motor+ planetary gearbox
Equipped with galvanized maintenance lids.
Screw has centralized lubrication system (special design by
ELKON) for the supporting bearings.

14. CEMENT SILO


Elkon Bolted Type Cement Silo
Capacity of a silo is 100 tons
Cement silo has required legs which give opportunity to feed
cement to the cement batcher with screw in suitable angle.
Cement silo has ladder and upper parapets.
Cement silo has mechanical valve in discharge part.
Cement silo has cement filling pipe
The parts of the cement silos are manufactured
by special laser cutting and drilling technologies and they are
implemented special surface cleaning procedure.
All components are performed by chemical surface cleaning
procedure and after that coating and painting by JOTUNNORWAY brand paints.
2 units cement silo can be transported by one truck, which
means minimum transport cost.

15. CEMENT SILO FILTER


Brand: WAM-ITALY
Cleaning System: Jet Pulse pneumatically.
Compact 800 mm diameter 304 stainless steel body with bottom flange, 24.5m2
filter surface
High filtration efficiency due to POLYPLEAT filtering elements
The stainless steel body contains vertically mounted, POLYPLEAT filter elements.
The air jet cleaning system is integrated in the hinged weather protection cover.
Low dust emission level due to B.I.A.-certified filter media.

16. CEMENT SILO ACCESSORIES


Max-min. level indicator - Cement level indicator is a limit
value indicator that is used to check the cement filling
volume in the cement silo.
Fluidizing system - Fluidizing system involves distribution
pipe and nozzles. Distribution pipe is assembled into cement
silo by fixing parts that are pre-assembled in to the cement
silo.
Pressure safety valve - High pressure safety valves are used
the discharge the high pressure in the cement silo.
Max-min. level indicator panel with alarm system
Page 10 / 12
Up to now Elkon has manufactured and installed more than 1200 concrete batching plants over 60 countries in 5 continents all over the world.

Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web
: www.elkomix.com e-mail: marketing@elkomix.com

The Constant Slogan Of ELKON: Advanced Technology


Elkon realizes all his designs by using CAD programs in his young and dynamic Innovation
Departments thus It becomes possible to reach high sensitivity in the production process. New
designed products are simulated, and the static and the dynamic analysis are being made by using
special computer programs. Moreover the production of sensitive parts are made in CAM supported
special machines.
In material preparation stage, Elkon uses the laser production technology to get high sensitivity
and quality, special paint cabinets and high quality JOTUN brand, epoxy first coating and last coating
special paints against corrosion.
ELKON prefers to use components from world wide known, reliable brands in his products such
as Siemens (Germany), Telemecanique (France), WAM (Italy), Pirelli (Italy), Beckhoff (Germany),
Lincoln (Germany), Beka-Max (Germany), Jotun (Norway), Brevini (Italy), Farbo (Italy) etc.
ELKON 100% complies with the international standards in concrete batching plant manufacturing
and also performs all points that are indicated by CE and GOST-R standards.
ELKON meticulously tests and controls all his products thereby using advanced quality control
methods in his factory. After all products are being assembled and tested in Elkon factories, they are
being disassembled for transportation.

Page 11 / 12
Up to now Elkon has manufactured and installed more than 1200 concrete batching plants over 60 countries in 5 continents all over the world.

Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web
: www.elkomix.com e-mail: marketing@elkomix.com

CONCRETE BATCHING PLANTS


ALL OVER THE WORLD
Company Name
SUD BETON

City - Country

Product

TUNISIA

ELKOMIX-35 QUICK MASTER

Tripoli / LEBANON

ELKOMIX-120 QUICK MASTER

Ekibastuz / KAZAKHISTAN

ELKOMIX-35 QUICK MASTER

GIGERTON

Tripoli / LIBYA

ELKOMIX-60 QUICK MASTER

ELMA ENGINEERING COMPANY

Giza / EGYPT

ELKOMIX-35 QUICK MASTER

Sochi / RUSSIA

ELKOMIX-35 QUICK MASTER

Pointe Noire / DRC

ELKOMIX-35 QUICK MASTER

Ekibastuz / KAZAKHISTAN

ELKOMIX-35 QUICK MASTER

Pointe Noire / DRC

ELKOMIX-60 QUICK MASTER

PRINTZ TRADING

Minsk / BELARUS

ELKOMIX-60 QUICK MASTER

MINT SP Zoo

Zamosc / POLAND

ELKOMIX-60 QUICK MASTER

Marshalls Mono

Falkirk /UNITED KINGDOM

ELKON MOBILE MASTER-60

Rockrite Haulage

New Port/UNITED KINGDOM

ELKON MOBILE MASTER-60

Carayon

Mazamet / FRANCE

ELKON MOBILE MASTER-120

Hindas Ent Ab

Bollebgyd / SWEDEN

ELKON MOBILE MASTER-60

Var Bv

Wilp / NETHERLANDS

ELKON MOBILE MASTER-60

Epsilon Epsilon Sa

Thessaloniki / GREECE

ELKOMIX-603535 PL

Euro Beton

Debrecen / HUNGARY

ELKON MOBILE MASTER-60

Elitech Sro

Tlmace / SLOVAKIA

ELKON MOBILE MASTER-60 PEGASUS

Splendd

Balchik / BULGARIA

ELKOMIX-120 TW

UMIX
TOO AKBASTAU NS

OOO PF VIS
TERASCOM
TOO AKBASTAU NS
TERASCOM

Naran Precast
Al-Jazirah Development
Al-Humyin Trading
Alawi Tunsi Establishment

Dubai / UAE
Riyadh / SAUDI ARABIA
Dammam / SAUDI ARABIA
Mecca / SAUDI ARABIA

ELKOMIX-60 PL
ELKOMIX -120120 PL
ELKOMIX-120/120 WET/DRY TYPE
4x ELKON MOBILE MASTER-60

Qatar Contracting

Doha / QATAR

ELKOMIX-120 TW

Radwan Brothers Co.

Aleppo / SYRIA

ELKOMIX-60

Al Turki Cement

Muscat / OMAN

ELKON MOBILE MASTER-60

Alabnia

Tripoli / LIBYA

ELKOMIX-135 TW

Montmontaa Plc

Benghazi / LIBYA

ELKON MOBILE MASTER-60

Gp Hidrotehnika

Rades / TUNUSIA

2 units ELKOMIX-60TW

Selfa Structure

Algiers / ALGERIA

ELKOPOMP-S45

Amck Mining Sprl

Katanga Region / DRC

ELKON MOBILE MASTER-60

Addis Ababa / ETHIOPIA

ELKON MOBILE MASTER-60

Cape Town / SOUTH AFRICA

ELKON MOBILE MASTER-60


ELKON MOBILE MASTER-60

Smi Hyundai West Africa

Abuja / NIGERIA
Lagos / NIGERIA

Costain (West Africa) Plc.

Lagos / NIGERIA

ELKON MOBILE MASTER-100 LION

B.L.Harbert International
Afrimat Readymix
Biwater International Ltd.

ELKON MOBILE MASTER-60 PEGASUS

MORE THAN 1200 CONCRETE BATCHING PLANTS OVER 60 COUNTRIES IN 5 CONTINENTS ALL OVER THE WORLD.

Page 12 / 12
Up to now Elkon has manufactured and installed more than 1200 concrete batching plants over 60 countries in 5 continents all over the world.

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