Wagon Tippler With Side Arm Charger

11th Floor 23, Kasturba Gandhi Marg
Narottam Morarji Marg, Ballard Estate,
Paigah Plaza, Basheerbagh,
Ph : +91-11-223310788 / 23314540
Ph : +91-22-22616853 / 22641320
Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447
Fax : +91-22-22614085
Fax : +91-40-23297363
e-mail : nd@trf.co.in
e-mail : mum@trf.co.in
e-mail : hyd@trf.co.in
MUMBAI
HYDERABAD
Flat No. 601, 6th Floor,

e-mail : dcjha@trf.co.in
Bulk Material Handling Equi pment
Block - D, 3rd Floor,
Assistant Divisional Manager

Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in
e-mail : biz.development@trf.co.in
Ph : +91-33-44033553
22 Camac Street, Kolkata - 700 016
Ph : +91-657 - 3046242
Cell : + 91 - 9334002278
Assistant General Manager
Bulk Material Handling Systems

Port &Yard Equi pment Division
TRF Limited
Hydraulic
2.0
Gross weight of equipment (approx)
58 t (for rack & pinion design ) I 32 t (for chain & sprocket design)
3.0
Dimension (L x B X H) (main body)
10.15 m x 3.0 x 5.40 m (approx)
4.0
Operating Speed :
4.1
Forward
0.5 m I sec
4.2
Reverse
0.5 m I sec
5.0
Tracie effort for pushing & pulling
35 T to 52 T
6.0
Mode of Power Supply
Festooning arrangement
7.0
Drive arrangement envisaged
Hydro motor with Planetary Gearbox or Direct Hydraulic Drive
8.0
Rating of drives
2 x 160 KW, 1500RPM (this changes based on duty conditions)
9.0
Type of lubrication arrangement provided
Centralized Manual Grease lubrication
10.0
No. of carriage wheels & Guide wheel
Four each
11.0
Track Gauge
1480 mm(CCI )
12.0
Travel Length
33 m
= Capacity
Gross weight of loaded wagon 140 T (Max)
= No. of Tips
25 Tips per hour
= Clamping
Hydraulic
= Duties
Continuous
= Drive
Electro-Mechanical/Hydro-Mechanical/Hydraulic
= Design
Incorporates all features provided in RDSO33 (Revision-1) guidelines.
Likhra / Jsr. (0657) 2291356
Type
TECHNICAL SPECIFICATIONS
Himalaya House,
Magnet House, 1st Floor,
NEW DELHI
REGIONAL OFFICES
Fax : +91-657-2345214
Business Development Department
MARKETING OFFICES
11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand
Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in
HEAD OFFICE & WORKS

1.0
Salient Features :
This Side Arm Charger with chain and sprocket design has haulage capacity of 15T. For
35T and above haulage capacity, Rack and pinion design Side Arm Charger is supplied.
Our data given above is for Rack and pinion design. Haulage capacity, of Side Arm Charger
is dependent on track layout on INHAUL side of Wagon Tippler
SIDE ARM CHARGER
Wagon Tippler with Side Arm Charger

A
A
Side Arm Charger
Enterprise
TRF LIMITED
Enterprise
TRF LIMITED
Wagon Tippler
TRF LIMITED
The state-of-the-art wagon tipplers manufactured by TRF are in

accordance with the Indian standards and the prescribed norms
laid down by the statutory bodies.
The wagon tippler is designed to unload materials like Coal,
Coke, Lignite, Iron Ore, Limestone, dolomite etc. from the open
type railway wagons viz; BOY,BOX,BOXN ,BOXNHA,
BOXNHL, BOXN25, DFC25, DFC32.5 MKD-11 I OZ/0 etc. It is
also capable of performing the function of weighing the gross
& tare weight of wagons by incorporating an integral
weighbridge. TRFs wagon tipplers are of sturdy construction
and require negligible maintenance.
The tippler is of latest design having incorporated all the main

feature mentioned in the RDSO G 33 (Rev.-1) guidelines. The
Wagon Tippler with End Rings and reinforced shafts is
supported on trunnion bearings. Moveable side support
fitted with side beam is so designed that it has a facility of
forward/backward movement, such that it should be able to
move & touch the different width of wagon without applying
any pressure on the wagon side wall. The top clamping
arrangement will facilitate proper clamping of different height
and width of wagons. The wagon is clamped automatically
on the table during tippling and no hand adjustments are
necessary. A wide range of wagons can be accommodated
and the clamping arrangements are such that it is firmly held
without damage or undue pressure on any part of the wagon.
The machine is capable of automatically clamping (by
hydraulic clamping) and tipping specified 8-wheeler bogie
type broad gauge open wagons. The tippler empties wagons
above rail level and inverts them through a maximum angle of
160 degrees so as to discharge the material into the hopper.
At the start of rotation of the end rings the rail platform with
loaded wagon lifts from its supports and as a result of the offset
pivot, the wagon adjusted slightly and rests against the
longitudinal movable side beam. The rotation continues and the
wagon is swung towards the top copings of wagon.
below hopper)
Enterprise
Salient Features :-
The tippler is driven by a Hydraulic motor and the top-clamping

device is actuated by four hydraulic cylinders mounted on the
End Ring. Cylinders are operated by a hydraulic power pack,
which gives necessary fluid flow, and pressure to operate the
cylinders.
During the tippling operation, Top clamping device starts
moving to clamp the wagon from top. At 40 (approx) of the
wagon rotation, top clamp comes in contact with the wagon's top
coping. At this condition cylinders get locked, in turn wagon is
securely held between cradle platform and top clamp pads.
Rotation continues up to 160and material starts to discharge at
40 (approx) and continues up to 160. In the process of
discharge, the cylinder force is so adjusted hydraulically that no
extra force is applied on the wagon walls. After a pause of 3 sec.,
return cycle starts. The release of the top clamp device takes
place at 40 (approx) from the rest position.
The cradle platform with empty wagon comes to rest position.
The empty wagon is pushed out and the platform becomes
ready to receive next loaded wagon.
The weight of the empty wagon (if weigh bridge is installed) is
recorded. The empty wagon is then pushed away from the
cradle table and next loaded wagon of the rake is placed on the
table for tipping operation.
Six
No of clamps provided (Hydraulic)
11
Manual
10
2 X 132 Kw for Drive & 2 x 45 Kw for clamping
Power pack details
3130 to 3660 mm.
Width of wagon handled
3160 to 4000 mm.
Height of wagon handled
160 Max.
Angle of rotation(Approx)-degree
25 tips per hour
No of tippling per hour
140 t gross
Load capacity
1676 mm
Rail track gauge
140 tonnes gross weight of each wagon (Max)
Capacity of wagons that can be handled at a time
Type
Hydraulic
charger is used under manual control to eject the last wagon

from the tippler, if the next wagon is not already in position.
Tipping time cycle

(I) Placement of loaded wagon &
ejection of empty wagon
: 59 seconds
: 39 SECONDS
(iii) Tip
: 3 SECONDS
(ii) Weighing of loaded wagon
(iv) Pause
: 5 SECONDS
(v) Return
: 35 SECONDS
(vi) Weight of empty wagon
: 3 SECONDS
Total
: 144 SECONDS
SIDE ARM CHARGER
The tippler is interlocked electrically with Side Arm Charger

and succeeding equipment (feeders
Side Arm Charger is a marshalling device to position the loaded
with
wagon centrally on tippler platform one by one for unloading
respect to operational & safety requirement.
The tippler is a positive gear operated hydraulic driven

machine of massive and robust construction and designed
for continuous and arduous duty. It is counter balanced at
each stage of its operation. It carries the wagon with pin
jointed connections between the component, thus giving an
articulated construction. The sector gear is mounted on the
periphery of end rings and driven by pinion mounted on shaft
powered by gear box and motor or by direct hydraulic drive.
The Wheel Gripper and Wheel Choker ensure that during
wagon tippling no inadvertent motion of the wagons occurs
and no accidental rolling of the wagons is possible on the
tippler table.
Working Description :
operation by wagon tippler. Side Arm Charger is a rail mounted

push out the empty wagon from the tippler platform after tippling.
Tippler drive Unit (Hydraulic Drive with Power Pack) I

Electro - mechanical
End Ring with Sector Gear
Movable Side Support
Top clamping arrangement
Tippler platform
Brakes
Counterweights
Hydraulic Clamping
Main bearing and main shaft
machine used to pull the loaded wagons along with the rake &
Main Components :
The Side Arm Charger is run on a separate pair of rails which

runs parallel to wagon tippler rail. Approximate travel length of
the charger is 33M. Side Arm Charger movement on rail is
actuated by the rack & pinion arrangement. Three numbers of
driving pinions are mounted on output shaft of planetary gear
box coupled with hydraulic motor or directly coupled with
hydraulic motor. The hydraulic motor is driven from hydraulic
pressure and flow generated from a power pack positioned at
operator cabin.
Side Arm Charger is connected to the rake of wagon by a swing
arm. The swing arm is raised and lowered by a hydraulic cylinder
which is powered by the same power pack. Electric power to the
machine is fed through the festoon cable mounted along the
SAC machine track.
The SAC is of robust construction and designed for continuous
duty.
Operation :
The full rake of 58 wagons shall be brought in by locomotive and
stopped with the first wagon within range of the Side Arm
Charger. The locomotive is then taken away. The charger shall
The SAC arrangement has convenient access for inspection

and maintenance of all parts. Adequate platforms are provided
for ease of maintenance. Ladders and safety hand railings are
provided wherever required.
Hydraulic power pack
coupled to the first wagon of the rake. The charger then hauls
Main Components :
be driven towards the first wagon, its arm is lowered and it is

the rake forward by one wagon length and stopped.
Here the first wagon is decoupled from the rake manually. The
charger then propels the first wagon on to the tippler table
Special features:
The loaded wagon to be discharged is placed to the central

position on the tippler cradle and is weighed with Weigh Bridge
(If installed).
At rest position of the Wagon Tippler the Movable side support
moves forwards and touches the side wall of the wagon gently
and gets locked
Electric supply system
Special features:
Supports
one wagon length, and the previously tippled
l Robust & reliable.
l Robust & reliable
position for next cycle. In next cycle, the rake is drawn up by the
l Maintenance free operation.
l Brake integral with hydraulic motor.
meanwhile, the side arm charger
l Hydraulic clamping system.
Buffer stop etc.
tippler. Now the wagon tippler is ready for operation. In the
l Failsafe EM Brake
Rack and pinion
centrally and then automatically decouples and clears off the
l Hydraulically operated for movement

and arm hoisting/lowering.
is moves back to initial

wagon
is
l Suitable for continuous duty
ejected simultaneously. After tippling of the last wagon, the
Fax : +91-40-23297363
Fax : +91-22-22614085
Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631
Ph : +91-22-22616853 / 22641320
Ph : +91-11-223310788 / 23314540
Himalaya House,
MUMBAI
NEW DELHI

HYDERABAD
REGIONAL OFFICES
Fax : +91-657-2345214
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
Ph : +91-33-44033553
Ph : +91-657 - 3046242
Cell : + 91 - 9334002278

MARKETING OFFICES
Phone : +91- 657-3046500/ 598
TRF Limited
HEAD OFFICE & WORKS

33 m
Travel Length
12.0
1480 mm(CCI )
Track Gauge
11.0
Four each
10.0
9.0
Rating of drives
8.0
7.0
6.0
35 T to 52 T
5.0
Reverse
4.2
Forward
4.1
Operating Speed :
4.0
10.15 m x 3.0 x 5.40 m (approx)
3.0
2.0
Type
1.0
= Design
= Drive
= Duties
= Clamping
= No. of Tips
= Capacity

Continuous
Hydraulic
25 Tips per hour
Likhra / Jsr. (0657) 2291356
0.5 m I sec
0.5 m I sec
Hydraulic
Salient Features :
SIDE ARM CHARGER

A
A
Side Arm Charger
Enterprise
TRF LIMITED
Enterprise
TRF LIMITED
Wagon Tippler

TRF LIMITED
A
cylinders.
below hopper)

tippler table.
(If installed).
and gets locked
with
Enterprise
Salient Features :1
Type
Hydraulic
Rail track gauge
1676 mm
Load capacity
140 t gross
25 tips per hour
160 Max.
3160 to 4000 mm.
3130 to 3660 mm.
Power pack details
10
Manual
11
Six
Tipping time cycle

: 3 SECONDS
(iii) Tip
: 39 SECONDS
(iv) Pause
: 5 SECONDS
(v) Return
: 35 SECONDS
: 3 SECONDS
Total

operator cabin.
: 59 seconds
: 144 SECONDS
SIDE ARM CHARGER

Main Components :

Tippler platform
Brakes
Counterweights
Hydraulic Clamping

SAC machine track.
duty.
Operation :

Main Components :


Supports
Special features:
Rack and pinion
l Failsafe EM Brake
Buffer stop etc.
Special features:

l Robust & reliable
wagon
is
Fax : +91-40-23297363
Fax : +91-22-22614085
Fax : +91-11-23722447
Ph : +91-40-23297630 / 23297631
Ph : +91-22-22616853 / 22641320
Ph : +91-11-223310788 / 23314540
Himalaya House,
MUMBAI
NEW DELHI

HYDERABAD
REGIONAL OFFICES
Fax : +91-657-2345214
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
Ph : +91-33-44033553
Ph : +91-657 - 3046242
Cell : + 91 - 9334002278

MARKETING OFFICES
Phone : +91- 657-3046500/ 598
TRF Limited
HEAD OFFICE & WORKS

33 m
Travel Length
12.0
1480 mm(CCI )
Track Gauge
11.0
Four each
10.0
9.0
Rating of drives
8.0
7.0
6.0
35 T to 52 T
5.0
Reverse
4.2
Forward
4.1
Operating Speed :
4.0
10.15 m x 3.0 x 5.40 m (approx)
3.0
2.0
Type
1.0
= Design
= Drive
= Duties
= Clamping
= No. of Tips
= Capacity

Continuous
Hydraulic
25 Tips per hour
Likhra / Jsr. (0657) 2291356
0.5 m I sec
0.5 m I sec
Hydraulic
Salient Features :
SIDE ARM CHARGER

A
A
Side Arm Charger
Enterprise
TRF LIMITED
Enterprise
TRF LIMITED
Wagon Tippler

TRF LIMITED
A
cylinders.
below hopper)

tippler table.
(If installed).
and gets locked
with
Enterprise
Salient Features :1
Type
Hydraulic
Rail track gauge
1676 mm
Load capacity
140 t gross
25 tips per hour
160 Max.
3160 to 4000 mm.
3130 to 3660 mm.
Power pack details
10
Manual
11
Six
Tipping time cycle

: 3 SECONDS
(iii) Tip
: 39 SECONDS
(iv) Pause
: 5 SECONDS
(v) Return
: 35 SECONDS
: 3 SECONDS
Total

operator cabin.
: 59 seconds
: 144 SECONDS
SIDE ARM CHARGER

Main Components :

Tippler platform
Brakes
Counterweights
Hydraulic Clamping

SAC machine track.
duty.
Operation :

Main Components :


Supports
Special features:
Rack and pinion
l Failsafe EM Brake
Buffer stop etc.
Special features:

l Robust & reliable
wagon
is
Ph : +91-11-223310788 / 23314540
Ph : +91-22-22616853 / 22641320
Ph : +91-40-23297630 / 23297631
Fax : +91-11-23722447
Fax : +91-22-22614085
Fax : +91-40-23297363
MUMBAI
HYDERABAD


Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
Ph : +91-33-44033553
Ph : +91-657 - 3046242
Cell : + 91 - 9334002278

TRF Limited
Hydraulic
2.0
3.0
10.15 m x 3.0 x 5.40 m (approx)
4.0
Operating Speed :
4.1
Forward
0.5 m I sec
4.2
Reverse
0.5 m I sec
5.0
35 T to 52 T
6.0
7.0
8.0
Rating of drives
9.0
10.0
Four each
11.0
Track Gauge
1480 mm(CCI )
12.0
Travel Length
33 m
= Capacity
= No. of Tips
25 Tips per hour
= Clamping
Hydraulic
= Duties
Continuous
= Drive
= Design
Likhra / Jsr. (0657) 2291356
Type
Himalaya House,
NEW DELHI
REGIONAL OFFICES
Fax : +91-657-2345214
MARKETING OFFICES
Phone : +91- 657-3046500/ 598
HEAD OFFICE & WORKS

1.0
Salient Features :
SIDE ARM CHARGER

A
A
Side Arm Charger
Enterprise
TRF LIMITED
Enterprise
TRF LIMITED
Wagon Tippler
TRF LIMITED


below hopper)
Enterprise
Salient Features :-

cylinders.
Six
11
Manual
10
Power pack details
3130 to 3660 mm.
3160 to 4000 mm.
160 Max.
25 tips per hour
140 t gross
Load capacity
1676 mm
Rail track gauge
Type
Hydraulic

Tipping time cycle

: 59 seconds
: 39 SECONDS
(iii) Tip
: 3 SECONDS
(iv) Pause
: 5 SECONDS
(v) Return
: 35 SECONDS
: 3 SECONDS
Total
: 144 SECONDS
SIDE ARM CHARGER

with

tippler table.


Tippler platform
Brakes
Counterweights
Hydraulic Clamping
Main Components :

operator cabin.
SAC machine track.
duty.
Operation :

Main Components :

Special features:

(If installed).
and gets locked
Special features:
Supports
l Robust & reliable
Buffer stop etc.
l Failsafe EM Brake
Rack and pinion


wagon
is

Wagon Tippler With Side Arm Charger

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Wagon Tippler With Side Arm Charger

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11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Flat No. 601, 6th Floor,

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager

Bulk Material Handling Systems

Gross weight of equipment (approx)

Dimension (L x B X H) (main body)

10.15 m x 3.0 x 5.40 m (approx)

Tracie effort for pushing & pulling

Mode of Power Supply

Drive arrangement envisaged

Hydro motor with Planetary Gearbox or Direct Hydraulic Drive

2 x 160 KW, 1500RPM (this changes based on duty conditions)

Type of lubrication arrangement provided

Centralized Manual Grease lubrication

No. of carriage wheels & Guide wheel

Gross weight of loaded wagon 140 T (Max)

25 Tips per hour

Incorporates all features provided in RDSO33 (Revision-1) guidelines.

Likhra / Jsr. (0657) 2291356

Magnet House, 1st Floor,

Business Development Department

HEAD OFFICE & WORKS

SIDE ARM CHARGER

Wagon Tippler with Side Arm Charger

Side Arm Charger

The state-of-the-art wagon tipplers manufactured by TRF are in

The tippler is of latest design having incorporated all the main

The tippler is driven by a Hydraulic motor and the top-clamping

No of clamps provided (Hydraulic)

Type of lubrication arrangement provided

2 X 132 Kw for Drive & 2 x 45 Kw for clamping

Power pack details

3130 to 3660 mm.

Width of wagon handled

3160 to 4000 mm.

Height of wagon handled

25 tips per hour

No of tippling per hour

Rail track gauge

140 tonnes gross weight of each wagon (Max)

Capacity of wagons that can be handled at a time

charger is used under manual control to eject the last wagon

Tipping time cycle

(ii) Weighing of loaded wagon

(vi) Weight of empty wagon

SIDE ARM CHARGER

The tippler is interlocked electrically with Side Arm Charger

Side Arm Charger is a marshalling device to position the loaded

wagon centrally on tippler platform one by one for unloading

respect to operational & safety requirement.

The tippler is a positive gear operated hydraulic driven

operation by wagon tippler. Side Arm Charger is a rail mounted

Tippler drive Unit (Hydraulic Drive with Power Pack) I

The Side Arm Charger is run on a separate pair of rails which

The SAC arrangement has convenient access for inspection

Hydraulic power pack

be driven towards the first wagon, its arm is lowered and it is

The loaded wagon to be discharged is placed to the central

Electric supply system

one wagon length, and the previously tippled