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CONTENT
Definition
Process included in textile
history
History of Indian textile industry
Growth of textile industry
THE PRESENT SATAUS OF TEXTILE INDUSTRY
Some of the very recent developments in Indian Textile Industry
Definiton
The textile industry or apparel industry is primarily concerned with
the production of yarn, and cloth and the subsequent design or
manufacture of clothing and their distribution. The raw material may be
natural, or synthetic using products of the chemical industry.
Process included in textile
Yarn making
In prehistoric eras, animal hair, plants and seeds were used to make fibres. Silk was introduced in China
around 2600 BC, and in the middle of the 18th century AD, the first synthetic fibres were created. While
synthetic fibres made from cellulose or petrochemicals, either alone or in varied combinations with other
synthetic and/or natural fibres, have seen increasingly widening use, they have not been able to totally
eclipse fabrics made of natural fibres such as wool, cotton, flax and silk.
Silk is the only natural fibre formed in filaments which can be twisted together to make yarn. The other
natural fibres must first be straightened, made parallel by combing and then drawn into a continuous yarn
by spinning. The spindle is the earliest spinning tool; it was first mechanized in Europe around 1400 AD
by the invention of the spinning wheel. The late 17th century saw the invention of the spinning
jenny, which could operate a number of spindles simultaneously. Then, thanks to Richard Arkwrights
invention of the spinning frame in 1769 and Samuel Cromptons introduction of the mule, which allowed
one worker to operate 1,000 spindles at one time, yarn-making moved from being a cottage industry into
the mills.
Making of fabric
The making of fabric had a similar history. Ever since its origins in antiquity, the hand loom has been the
basic weaving machine. Mechanical improvements began in ancient times with the development of
the heddle, to which alternate warp threads are tied; in the 13th century AD, the foot treadle, which could
operate several sets of heddles, was introduced. With the addition of the frame-mounted batten, which
beats the weft or filling yarns into place, the mechanized loom became the predominant weaving
instrument in Europe and, except for traditional cultures where the original hand looms persisted, around
the world.
John Kays invention of the flying shuttle in 1733, which allowed the weaver to send the shuttle across the
width of the loom automatically, was the first step in mechanization of weaving. Edmund Cartwright
developed the steam-powered loom and in 1788, with James Watt, built the first steam-driven textile mill in
England. This freed the mills from their dependence on water-driven machinery and allowed them to be
constructed anywhere. Another significant development was the punch-card system, developed in France
in 1801 by Joseph Marie Jacquard; this allowed automated weaving of patterns. The earlier power looms
made of wood were gradually replaced by looms made of steel and other metals. Since then,
technological changes have focused on making them larger, faster and more highly automated.
Dyeing and printing
Natural dyes were originally used to impart colour to yarns and fabrics, but with the 19th-century
discovery of coal-tar dyes and the 20th-century development of synthetic fibres, dyeing processes have
become more complicated. Block printing was originally used to colour fabrics (silk-screen printing of
fabrics was developed in the mid-1800s), but it soon was replaced by roller printing. Engraved copper
rollers were first used in England in 1785, followed by rapid improvements that allowed roller printing in six
colours all in perfect register. Modern roller printing can produce over 180 m of fabric printed in 16 or more
colours in 1 minute.
Finishing
Early on, fabrics were finished by brushing or shearing the nap of the fabric, filling or sizing the cloth, or
passing it through calender rolls to produce a glazed effect. Today, fabrics are preshrunk, mercerized (cotton yarns and fabrics are treated with caustic solutions to improve their strength
and lustre) and treated by a variety of finishing processes that, for example, increase crease resistance,
crease holding and resistance to water, flame and mildew.
Special treatments produce high-performance fibres, so called because of their extraordinary strength and
extremely high temperature resistance. Thus, Aramid, a fibre similar to nylon, is stronger than steel, and
Kevlar, a fibre made from Aramid, is used to make bullet-proof fabrics and clothing that is resistant both to
heat and chemicals. Other synthetic fibres combined with carbon, boron, silicon, aluminium and other
materials are used to produce the lightweight, superstrong structural materials used in airplanes,
spacecraft, chemical resistant filters and membranes, and protective sports gear.
History
The archaeological surveys and studies have found that the people of Harrapan
Civilization[3] knew weaving and the spinning of cotton four thousand years ago. Reference
to weaving and spinning materials is found in the Vedic Literature also.
There was textile trade in India during the early centuries.A block printed and resist-dyed
fabrics, whose origin is from Gujarat is found in tombs of Fostat, Egypt. [3] This proves that
Indian export of cotton textiles to the Egypt or the Nile Civilization in medieval times were to
a large extent.Large quantity of north Indian silk were traded through the silk route in
China[4] to the western countries. The Indian silk were often exchanged with the western
countries for their spices in the barter system. During the late 17th and 18th century there
were large export of the Indian cotton to the western countries to meet the need of the
European industries during industrial revolution. Consequently there was development of
nationalist movement like the famous Swadeshi movement which was headed by the
Aurobindo Ghosh.
There was also export of Indian silk, Muslin cloth of Bengal, Bihar and Orissa to other
countries by the East Indian company. Bhilwara is known as textile city.
Multi Fiber Agreement was introduced in the year 1974 as a short term measure directed
towards providing a limited time period to the developed countries for adjusting their textile
industries in accordance with that of the developing countries. The textile industries are
Schemes
to
strengthen
investment
in
textile
during
the
tenth
plan
cover
Rearranging spinning capacity at present nearly 38 million spindles are already existed. About 10 million
old spindles required to be scrapped, and another 15 million spindles to be modernized. Adding on, about
3 million new spindles have to be set up during the tenth plan period.
Percentage Vision of India 2010 for Textiles
significant after the disintegration of the MFA regime. The main reason behind it
being the competitive edge enjoyed by the Indian textile industry in the whole
world. But real concern has cropped up for this industry as the export earnings by
this industry has fallen significantly with the falling US Dollar price in respect to the
Indian Rupees. Textile Industry in India has evidenced a steep decline in the amount
of export between April and May of 2007 due to the rising Rupees. Thus, the experts
are a bit apprehensive about the projected growth of the Indian Textile Industry for
the financial year 2006-2007
.
TECHNOLOGY UPGRADATION
The Indian Textiles Industry has suffered from severe technology obsolescence and lack of economies of
scale, which, in turn, had diluted its productivity, quality and cost effectiveness, despite distinctive
advantages in raw material, knowledge base and skilled human resources. While the relatively high cost of
state-of-the-art technology and structural anomalies in the industry have been major contributory factors,
perhaps the single most important factor inhibiting technology up gradation has been the high cost of
capital, especially for an industry that is squeezed for margins. Given the significance of this industry to
the overall health of the Indian economy, its employment potential and the huge backlog of technology up
gradation, it has been felt that in order to sustain and improve its competitiveness and overall long term
viability, it is essential that the textiles industry has access to timely and adequate capital, at
internationally comparable rates of interest in order to upgrade the level of its technology.
The Technology Up gradation Fund Scheme (TUFS), the flagship scheme of Ministry of Textiles was
launched on 01.04.1999. Initially proposed for a period of five years, the scheme has now been extended
till 31.03.2007, and is designed to ensure the availability of bank finance at rates comparable to global
rates. Under this, the Government reimburses 5% of the interest charged by Banks and Financial
Institutions, thereby ensuring credit availability for the up gradation of technology to industry at global
rates.
The Government has strengthened and augmented the Technology Up gradation Fund Scheme (TUFS).
The allocation for the subsidy component of TUFS was enhanced from Rs.249.00 crores in 2004-05 to Rs.
485.00 crores in 2005-06, registering an increase of 95%. This has been further increased to Rs.835
crores in 2006-07, an increase of 91% over 2005-06. Till 31.10.2006, the Scheme has attracted 6142
applications, involving an investment of Rs 53,003.00 crores. Out of this 5882 applications with a project
cost of Rs. 47,580 crore have been sanctioned. As such, this Scheme has created such a great momentum
that has resulted into an investment of around Rs. 50,000 crore from the textile industry only under this
Scheme. Owing to TUFS only the textile sector is still in an upbeat mood to modernize itself so that it may
take on the global competition with confidence.
Global Scenario
The textile and clothing trade is governed by the Multi-Fibre Agreement (MFA) which
came into force on January 1, 1974 replacing short-term and long-term arrangements
of the 1960s which protected US textile producers from booming Japanese textiles
exports. Later, it was extended to other developing countries like India, Korea, Hong
Kong, etc. which had acquired a comparative advantage in textiles. Currently, India
has bilateral arrangements under MFA with USA, Canada, Australia, countries of the
European Commission, etc. Under MFA, foreign trade is subject to relatively high tariffs
and export quotas restricting Indias penetration into these markets. India was
interested in the early phasing out of these quotas in the Uruguay Round of
Negotiations but this did not happen due to the reluctance of the developed countries
like the US and EC to open up their textile markets to Third World imports because of
high labour costs. With the removal of quotas, exports of textiles have now to cope
with new challenges in the form of growing non-tariff / non-trade barriers such as
growing regionalisation of trade between blocks of nations, child labour, anti-dumping
duties, etc.
Nevertheless, it must be realised that the picture is not all rosy. It is now being
admitted universally and even officially that the year 2005 AD is likely to present more
of a challenge than opportunity. If the industry does not pay attention to the very vital
needs of modernisation, quality control, technology upgradation, etc. it is likely to be left
behind. Already, its comparative advantage of cheap labour is being nullified by the
use of outmoded machinery.
With the dismantling of the MFA, it becomes imperative for the textile industry to take
on competitors like China, Pakistan, etc., which enjoy lower labour costs. In fact the
seriousness of the situation becomes even more apparent when it is realised that the
non-quota exports have not really risen dramatically over the past few years. The
continued dominance of yarn in exports of cotton, synthetics, and blends, is another
cause for worry while exports of fabrics is not growing. The lack of value added
products in textile exports do not augur well for India in a non-MFA world.
Textile exports alone earn almost 25 percent of foreign exchange for India yet its
share in global trade is dismal, having declined from 10.9 percent in 1955 to 3.23
percent in 1996. More significantly, the share of China in world trade in textiles, in
1994, was 13.24 percent, up from 4.36 percent in 1980. Hong Kong, too, improved
its share from 7.06 percent to 12.65 percent over the same period. Growth rate, in
US$ terms, of exports of textiles, including apparel, was over 17 percent between
1993-94 to 1995-96. It declined to 10.5 percent in 1996-97 and to 5 percent in
1997-98. Another disconcerting aspect that reflects the declining international
competitiveness of Indian textile industry is the surge in imports in the last two
years. Imports grew by 12 percent in dollar terms in 1997-98, against an average
of 5.8 percent for all imports into India. Imports from China went up by 50 percent
while those from Hong Kong jumped by 23 percent.
Today textile sector accounts for nearly 14% of the total industrial output. Indian fabric is in demand
with its ethnic, earthly colored and many textures. The textile sector accounts about 30% in the total
export. This conveys that it holds potential if one is ready to innovate.
The textile industry is the largest industry in terms of employment economy, expected to generate 12
million new jobs by 2010. It generates massive potential for employment in the sectors from
agricultural to industrial. Employment opportunities are created when cotton is cultivated. It does not
need any exclusive Government support even at present to go further. Only thing needed is to give
some directions to organize people to get enough share of the profit to spearhead development.
Government initiatives
The government has taken various initiatives to increase the investments in the sector and to develop
the textile industry on an overall basis. The initiatives range from providing financial support to
companies to promoting exports and investments. Some initiatives are mentioned below:
Technology Upgradation Fund Scheme (TUFS)
The government launched TUFS in 1999 for 5 years and extended it by 5 years till 2007. However,
the scheme was further modified to support the entire textile value chain and extended till 2012:
As on March 31, 2008, the government sanctioned Rs 725.2 bn and disbursed Rs 609.5 bn
under the TUFS. Of the total amount sanctioned, around 25% was sanctioned during 2008-09,
whereas of the total amount disbursed, around 27% was disbursed during 2008-09.
In June 2009, the government released an additional subsidy of Rs 25.5 bn in the textile
sector under the TUFS.
Under the SITP, the government has approved the establishment of 40 textile park projects in
India, which would be spread across 4,611 acres at a projected investment of Rs 217 bn.
Construction of two textile parks projects, namely Gujarat Eco-Textile Park, Surat and Brandix
Apparel City, Vishakhapatnam are to be completed during 2009.
The government has provided a credit-linked capital subsidy at 10% under the TUFS in
addition to the existing 5% interest reimbursement.
The rate of depreciation for investment in high-tech processing machines has been increased
from 25% to 50%.
The import duty on specified hi-tech processing machines has been brought down to 5%.
Import of hi-tech processing machines has been permitted under zero duty Export Promotion
Capital Goods Scheme.
Under the Mini Mission III, the development of 250 market yards has been sanctioned, and out
of these 250 yeards, 161 were completed by March 31, 2008. The total cost of the project is
Rs 4.9 bn and the TMC shared Rs 2.5 bn of this cost.
Under the Mini Mission IV, modernisation of 993 ginning and pressing factories have been
sanctioned, of which, 829 were completed up to March 31, 2008. The total cost of the
sanctioned projects is Rs 14.5 bn and the share of TMC in the total cost is Rs 2.3 bn.
The total funds allocated to TMC (Mini Mission III & IV) during 2008-09 were Rs 500 mn.
a scheme was reintroduced for reimbursement of one-time rebate of 10% given on sale of
handloom products by the handloom agencies during 2006-07, 2007-08 and 2008-09.
Under the Focus Market Scheme (FMS), exports of all textile products to 83 foreign markets
covered under the scheme are eligible for duty credit scrip at 2.5% of FOB value of exports.
Under the Focus Product Scheme (FPS), silk yarn was given an incentive of 1.25% of exports;
hand-made carpets and other textiles floor coverings are included under the scheme with
incentive of 5% on exports since February 2009.
Under the Market Linked Focus Product Scheme, exports of garments to Australia, Japan and
Brazil are given incentive of 2.5% w.e.f. January 1, 2009. In addition, garments exported to
EU-27 and USA are eligible for incentive of 2% of exports on FOB value from April 2009 to
September 2009.
During 2009, the customs duty payable under the Export Promotion Capital Goods (EPCG)
scheme was reduced from 5% to 3%.
The income tax benefits provided to 100% export oriented units under Section 10B of Income
Tax Act was extended for one more year beyond March 31, 2009.
Refund allowed on service tax on foreign agent commissions up to 10% of FOB value of
exports as well as on service tax on output service while availing benefits under the Duty
Drawback Scheme.
Guarantee cover under credit guarantee scheme doubled to Rs 10 mn with a cover of 50%.
The government has enhanced back-up guarantee to ECGC to cover exports to difficult
markets or products.
The scheme for interest subvention of 2% subject to a minimum of 7% per annum interest on
pre and post-shipment export credit was extended till September 20, 2009.
The Duty Entitlement Pass Book Scheme (DEPB) was extended till December 31, 2009.
The Zero excise duty route as it existed prior to Budget FY12, is being re-established with
respect to branded readymade garments and made-ups.
In the case of cotton, there will be zero duty at the fiber stage also and in the case of spun yarn,
there will be a duty of 12% at the fiber stage. The zero excise duty route will be in addition to the
CENVAT route now available.
Technology Upgradation Fund Scheme (TUFS) to continue in 12th Plan with an investment target
of Rs.1,51,000 Crore.
Allocation of 50 Crore to Ministry of Textile to incentivize setting up Apparel Parks within the
SITPs to house apparel manufacturing units.
A new scheme called the Integrated Processing Development Scheme will be implemented in the
12th Plan to address the environmental concerns of the textile industry.
Working capital and term loans at a concessional interest of 6 per cent to handloom sector.
Scheme of Fund for Regeneration of Traditional Industries (SFURTI) extended to 800 clusters
during the 12th Plan.
Full exemption is provided from excise duty on handmade carpets and textile floor coverings of
coir or jute whether or not handmade.
In order to give a measure of protection to domestic sericulture, the rate of customs duty is
increased on raw silk (not thrown) of all grades from existing 5% to 15%.
Reduction of basic customs duty on textile machinery & parts from 7.5% to 5%.
Leverage aid from Multilateral Development Banks to extend the Scheme of Fund for
Regeneration of Traditional Industries (SFURTI) in the 12th Five Year Plan covering 800 clusters
including khadi, village and coir industry.
Analysis and Impact___________________________________________________________
The restoration of zero excise duty route in addition to the present CENVAT route is one of the
significant announcements for the textiles and readymade garments industry. The move is
expected to revive demand in the garment sector and improve the industrys performance in
luxury items and branded products, etc. Thus the growth prospects are good for the domestic
industry.
CurrentScenario
Textile exports are targeted to reach $50 billion by 2010, $25 billion of which will go to the US. Other
markets include UAE, UK, Germany, France, Italy, Russia, Canada, Bangladesh and Japan. The
name of these countries with their background can give thousands of insights to a thinking mind. The
slant cut that will be producing a readymade garment will sell at a price of 600 Indian rupees, making
the
value
addition
to
be
profitable
by
300
%.
Currently, because of the lifting up of the import restrictions of the multi-fibre arrangement (MFA) since
1st January, 2005 under the World Trade Organization (WTO) Agreement on Textiles and Clothing,
the market has become competitive; on closer look however, it sounds an opportunity because better
material will be possible with the traditional inputs so far available with the Indian market.
At present, the textile industry is undergoing a substantial re-orientation towards other then clothing
segments of textile sector, which is commonly called as technical textiles. It is moving vertically with
an average growing rate of nearly two times of textiles for clothing applications and now account for
more than half of the total textile output. The processes in making technical textiles require costly
machinery and skilled workers.
Today, Indian industry is extremely fragmented. India will gain market shares in the European Union, the
United States and Canada to a significant extent, but the expected surge in market share may be less than
anticipated, as proximity to major markets assumes increasing economic significance and tariffs are
increasingly restraining trade due to the fact that products cross borders several times. Furthermore,
other developing countries are catching up with China in terms of unit labour costs in the textile and
clothing sector and China has of yet not shown competitive strength in the design and fashion segments of
the markets.
To effectively tackle the situation India needs to invest in research and development
to develop new products, reduce transaction costs, reduce per unit costs, and
finally, improve its raw material base. India needs to move from the lower-end
The weakest links in the entire chain are the powerlooms and the processing
houses. The latter especially are very important because they are responsible for
the highest value addition in the manufacturing line. A powerloom co-operative
structure could be evolved for pooling of common services and functions such as
quality testing, marketing, short-term financing, etc. Further, because of the
geographical proximity enjoyed, a cluster approach can be adopted.
The government also needs to make policy changes like dereserving the small-scale
sector so that it can achieve economies of scale and adopt a synergistic approach.
Handlooms by their very nature can adopt a strategy of "niche marketing. In this
respect, export promotion, common credit and marketing facilities and more
significantly publicity are important areas for co-operation. Here too, a co-operative
structure would be useful though government agencies should be involved because
of their outreach. Newer and more innovative forms of involvement are required
where decentralisation should be a key element.
India has made little attempt to forge partnerships in equity, technology and
distribution in overseas markets. The newer nuances of global apparel trade
demand joint control of brand positioning, distributing and quality assurance
systems.