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OC245-C--1.

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Page 1

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS

No. OC245
REVISED EDITION-C

TECHNICAL & SERVICE MANUAL


<Outdoor unit>
Models

PUH18EK
PUH24EK
PUH30EK
PUH36EK
PUH42EK
PUH42EK7

PUH24EK1
PUH30EK1 PUH30EK2
PUH36EK1 PUH36EK2
PUH42EK1
PUH42EK71
CONTENTS
1. FEATURES 2
2. TECHNICAL CHANGE3
3. COMBINATION OF INDOOR AND OUTDOOR UNITS 4
4. PART NAMES AND FUNCTIONS4
5. SPECIFICATIONS 5
6. DATA6
7. OUTLINES AND DIMENSIONS 8
8. WIRING DIAGRAM11
9. REFRIGERANT SYSTEM DIAGRAM 15
10. MICROPROCESSOR CONTROL 16
11. TROUBLESHOOTING20
12. DISASSEMBLY INSTRUCTIONS25
13. PARTS LIST 29

Outdoor unit

The contents of LD6 in Main functions of LED


(page 13) have been revised.
The contents of LD5 and LD6 in
TROUBLESHOOTING ACCORDING TO
CHECK CODE (page 22) have been revised.
Refer to other manual as for Indoor Units.
Please void OC247 REVISED EDITION-B.

TM

L IST ED

US

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Page 2

FEATURES

1. REDI-CHARGED REFRIGERANT SYSTEM


The industrys first redi-charged refrigerant system.
There is no need to adjust the amount of refrigerant to match the piping length
on- site unless lines exceed 100ft.
You will see a major reduction in installation time and labor costs.
The unique refrigerant circuit and a large accumulator always control the refrigerant to its optimum condition unless the
pipe length exceeds 100ft. The additional refrigerant charging work in the field which often caused
uncertain problems heretofore is completely eliminated. This unique system serves to improve the quality of work and
reliability, and also helps to speed up the installation work.

Figure 1. Normal Refrigerant Circulation System


Indoor unit

Figure 2. New Refrigerant Circulation System

Outdoor unit

Indoor unit

Outdoor unit

4way
valve

Indoor
heat
exchanger

Capillary
tubes for
cooling

Restrictor
valve

4way
valve

Indoor
heat
exchanger

Outdoor
heat
exchanger

Accumulator
Compressor
Liquid section
of piping
HIgh-pressure
liquid
refrigerant

Capillary
tubes for
heating

Capillary tubes
for heating

Compressor
Capillary tubes
for cooling

Liquid section
of piping
Low-pressure
two-phase
refrigerant

Restrictor
valve

Restrictor valve

Outdoor
heat
exchanger

Accumulator

Restrictor valve

HEATING
COOLING

With normal circulation systems, a high-pressure refrigerant, condensed for cooling by the outdoor heat exchanger, is
reduced in pressure by capillary tubes in the indoor unit after passing through the restrictor valve in the outdoor unit (see
Figure 1). With the new circulation system, the direction of the restrictor valve is reversed as shown in Figure 2, and the
condensed high pressure refrigerant is reduced in pressure by the capillary tubes in the outdoor unit. This results in a twophase refrigerant of reduced pressure in the liquid section of the piping, The density of this two-phase refrigerant is 1/3~
1/2 of that of the high pressure liquid refrigerant, and thus is required in smaller amounts (see Figures 1 and 2). As a result,
the length of the piping can be extended further, and the effects of height differences are reduced. These new circulation
system are also equipped with a large accumulator which allows the refrigerant required for the 100ft piping length to be
enclosed in the outdoor unit. The result is an air conditioner that requires no charging unless piping is extended beyond
100ft.

2. HIGH RELIABILITY AND EASY SERVICING


In addition to the self-diagnostic function, units are also equipped with a 3-minute time delay mechanism (cooling), an auto
restart function, an emergency operation function, a test run switch, etc., to assure high reliability and easy servicing.

3. FOUR-WAY PIPING ACCESS MAKES


INSTALLATION LAYOUT EASY

Rear

Piping on the outdoor unit may be connected from either of


four directions: front, rear, side or beneath the base.
This easy-access design makes it possible to install a
number of units in a compact arrangement at a single site.
The outdoor unit allows for unheard-of flexibility in
determining a piping layout, thus greatly simplifying
installation.

Front
Base

4. FRONT-ACCESS FACILITATES
MAINTENANCE
The outdoor unit has been designed with a front-access
service panel that allows easy access to all maintenance
point, regardless of the installation layout. Whats more, this
front panel may be removed by loosening only two screws.
It all adds up to greatly simplified maintenance work.

Right

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Page 3

TECHNICAL CHANGE

(OC245 REVISED EDITION-A)


Change of the service parts.
Refer to 13.PARTS LIST for the details.
[Change points]
BYPASS VALVE and BYPASS VALVE SOLENOID COIL has been changed to externals.
It has not been functionally changed.
Therefore, the piping connected with the BYPASS VALVE has been changed.

PUH30EK
PUH36EK
PUH42EK

PUH30EK1
PUH36EK1
PUH42EK1

Unit:inch

1-37/64 I5/64

1-27/64 I5/64

1-31/32

1-55/64 I1/16

Unit:inch

1-29/64 I5/64

1-37/64 I5/64

(OC245 REVISED EDITION-B)


PUH24EK PUH24EK1
PUH30EK1 PUH30EK2
PUH36EK1 PUH36EK2
[Change points]
COMPRESSOR has been changed.
(PUH24EK model) NH33NBD NH33NBDT
(PUH30EK model) NH41NAD NH41NAHT
(PUH36EK model) NH47NAD NH47NAHT
Refer to 5.SPECIFICATIONS, 6.DATA and 13.PARTS LIST for details.
PUH42EK7 PUH42EK71
[Change points]
1. COMPRESSOR CONTACTOR has been changed to the one equipped THERMAL RELAY.
Refer to 8.WIRING DIAGRAM and 13.PARTS LIST for details.
2. OUTDOOR CONTOROLLER BOARD has been changed.
Refer to 13.PARTS LIST for details.

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Page 4

COMBINATION OF INDOOR AND OUTDOOR UNITS


Outdoor unit
PUH

Indoor unit
Service
manual No.

Models

PLHAK
PLHFK
PCHEK
PKHEK

OC244
OC002, OC004
OC195
OC002, OC004
OC193
OC002, OC004

18
EK

24
EK
EK1

30
EK

OC277

EK

42
EK1
EK2

EK

EK1

EK7
EK71

OC197A
PKHFK(3) OC120,
OC273
OC276
PKHFL
PCHGK

36
EK1
EK2

PART NAMES AND FUNCTIONS

Air
outlet
Air
intake

PUH18EK
Outdoor unit

Air
outlet

Air
intake

PUH24EK
PUH24EK1
Outdoor unit

Air
outlet
Air
intake

PUH30EK PUH36EK PUH42EK PUH42EK7


PUH30EK1 PUH36EK1 PUH42EK1 PUH42EK71
PUH30EK2 PUH36EK2
Outdoor unit

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Page 5

SPECIFICATIONS

MODELS : PUH18EK PUH24EK PUH30EK PUH36EK PUH42EK PUH42EK7


PUH24EK1 PUH30EK1 PUH36EK1 PUH42EK1 PUH42EK71
PUH30EK2 PUH36EK2
Model
Item

PUH18EK

PUH24EK

PUH30EK

PUH36EK

External finish
V, phase, Hz
Power supply
A
Max.fuse size (time delay)
A
Min.ampacity
F.L.A.
Fan motor
Model (type)
R.L.A.
Compressor
L.R.A.
A(W)
Crankcase heater
Refrigerant control
Defrost method
dB
Sound level
in.
W
D
in.
Dimensions
in.
H
lb
Weight
Control voltage (by built-in transformer)
Name
REFRIGERANT Charge
Oil<Model> OZ
REFRIGERANT PIPING
in.
Liquid
Pipe size
in.
Gas
Connection
Indoors
method
Outdoors
Between the indoor Height difference ft
& outdoor units Piping length ft
Operating range

Indoor intake air temperature


Cooling
Heating

Maximum
Minimum
Maximum
Minimum

PUH42EK7

PUH42EK7
PUH42EK
PUH PUH PUH30EK PUH PUH36EK PUH
24EK 24EK1 PUH30EK1 30EK2 PUH36EK1 36EK2 PUH42EK1
PUH42EK71
Munsell 5Y 7/1
208/230, 1, 60
20
40
30
16
27
28
20
22
0.8+0.8
0.75
0.65+0.65
0.75+0.75
RH247NAB NH33NBD NH33NBDT NH41NAD NH41NAHT NH47NAD NH47NAHT NH569NXA ZR42K3PFV
12
11.5
10.8 14.0 12.9 17.5 15.1
20.0
20.4
37
54
57
73
75
87
81
105
109
0.11/0.12(23/28)
0.16/0.17(33/39)
Capillary tube
Reverse cycle
56
53
55
38-3/16
34-1/4
13-9/16
11-5/8
33-1/2
49-9/16
131
245
247
246
248
202
268
246
Indoor unit-outdoor unit:DC12V
R22
5 lbs 8 oz
12 lbs 9 oz
11 lbs 0 oz
9 lbs 15 oz
10 lbs 2 oz
10 lbs 9 oz
16<MS-56> 37<MS32(N-1)>
49<MS32(N-1)> 42<SONTEX 200LT>
40<MS32(N-1)>
Not supplied(optional parts)
1/2
3/8
7/8
3/4
5/8
Flared
Flared
Max. 130
Max. 164
Max. 130
Max. 164
PUH18EK

OUTDOOR UNIT MODELS

PUH42EK

D.B. 95F,
D.B. 67F,
D.B. 80F,
D.B. 70F,

Outdoor intake air temperature


D.B. 115F
D.B. 0F w
D.B. 75F, W.B. 65F
D.B. 17F, W.B. 15F

W.B. 71F
W.B. 57F
W.B. 67F
W.B. 68F

w In case of the wind baffle installed.


(In case of the wind baffle is not installed , the minimum temperature is D.B. 23F)

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Page 6

DATA

1. ADDITIONAL REFRIGERANT CHARGE (R22 : oz)


Piping length (one way)
130 ft
145 ft

160 ft

164 ft

Factory
charged

5 lbs 8 oz

9 lbs 15 oz

10

14

19

20

10 lbs 2 oz

10

14

19

20

10 lbs 9 oz

PUH42EK
PUH42EK1

10

14

19

20

12 lbs 9 oz

PUH42EK7
PUH42EK71

10

14

19

20

11 lbs 0 oz

Service Ref.

100 ft

115 ft

PUH18EK

PUH24EK
PUH24EK1

PUH30EK
PUH30EK1
PUH30EK2
PUH36EK
PUH36EK1
PUH36EK2

2. COMPRESSOR TECHNICAL DATA


Unit

PUH18EK

PUH24EK

at 68F(Only PUH42EK7 PUH42EK71 : at 77F)


PUH30EK
PUH24EK1
PUH30EK2
PUH30EK1

Compressor model

RH247NAB

NH33NBD

NH33NBDT

NH41NAD

NH41NAHT

Winding R-C
Resistance
S-C
(")

1.59

0.92

0.92

0.63

0.62

3.22

1.93

1.93

1.37

1.51

Unit

PUH36EK
PUH36EK1

at 68F(Only PUH42EK7 PUH42EK71 : at 77F)


PUH42EK
PUH42EK7
PUH36EK2
PUH42EK1
PUH42EK71

Compressor model

NH47NAD

NH47NAHT

NH569NXA

ZR42K3PFV

Winding R-C
Resistance
S-C
(")

0.55

0.52

0.55

0.54

1.24

1.28

1.24

1.28

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Page 7

3. NOISE CRITERION CURVES

MICROPHONE
3.3ft

UNIT

3.3ft

Ambient temperature 80F


Test conditions are based on JIS Z8731
GROUND

SPL(dB)
53

PUH24EK
PUH24EK1

LINE

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR

PUH18EK
90

80

70

NC-70

60
NC-60

50
NC-50

40
NC-40

30
NC-30

20

10

APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE

63

125

NC-20

250

500

1000

2000

4000

8000

80

70

NC-70

60
NC-60

50
NC-50

40
NC-40

30
NC-30

20

10

APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE

63

80

NC-70

60
NC-60

50
NC-50

40
NC-40

30
NC-30

20

10

APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE

63

125

NC-20

250

500

1000

2000

4000

250

500

1000

PUH42EK PUH42EK7
PUH42EK1 PUH42EK71

LINE

90

70

125

NC-20

2000

4000

8000

BAND CENTER FREQUENCIES, Hz

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR

SPL(dB)
55

LINE

90

BAND CENTER FREQUENCIES, Hz

PUH30EK PUH36EK
PUH30EK1 PUH36EK1
PUH30EK2 PUH36EK2

SPL(dB)
55

8000

BAND CENTER FREQUENCIES, Hz

SPL(dB)
56

90

80

70

NC-70

60
NC-60

50
NC-50

40
NC-40

30
NC-30

20

10

APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE

63

125

NC-20

250

500

1000

2000

4000

BAND CENTER FREQUENCIES, Hz

LINE

8000

Handle for
moving

3-3/4

4
For 10 units or less

Rear piping hole

1/2

5-7/16

Rear fresh
air intake

Side air intake

8
40

1/4

11-5/8

Outlet guide
installation hole

20-5/18
1-9/16

Drain hole

Handle for moving

Air intake

17-3/18

34-1/4

Drain hole

1/2x7/8 Oval holes


(standard bolt W3/8(M10)

20-5/8

11-7/8

Air outlet

Air intake

14-1/4

1/2

15-7/8

1/2

36

Service panel

Ground
terminal
Handle for moving

2-3/8

1/2

4
1/
R

Bottom piping hole

3/

16

2-9/16

4-3/4

2-3/8

Front right piping holesdetail figures

(refrigerant. drainage
R1
and wiring)

Knock out hole for


right piping

Knock out hole


for front piping
(refrigerant. drainage
and wiring)

Refrigerant pipe
(Flared) 3/8

Refrigerant pipe
(Flared) 5/8

Terminal block for power line

Note:Allow adequate
upper clearance.

(for N.E.C)

Service space

1/2
Front opening

Terminal block for indoor and outdoor unit connection

2-U-shaped
notched
holes

1-5/16

4-1/8

7-9/32

11/16
13
9/16
13-7/8

36

19-11/16

1-5/8

7-1/18

1-1/16
1-9/16
13-7/4
1-3/4

21-3/4
33-1/2

7-9/32

11/16

16

1-3/4

Outdoor Unit-Necessary surrounding clearance


(Concentrated installation)
The upper side must be open.

3-1/8

Outdoor Unit - necessary surrounding clearance

3/
R1

Knock out holes for


power line 1-1/16

2-1/16

Standard bolt length

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1 max.

OC245-C--1.qxp
Page 8

OUTLINES AND DIMENSIONS

Outdoor Unit PUH18EK


Unit : inch

Handle
for moving

5-7/16

3-3/4

1/2

Rear piping hole

For 10 units or less

12
40

Rear fresh
air intake

Side air intake

1/4

11-5/8
Outlet guide
installation hole

1-9/16

Drain hole

Handle for moving

Air intake

20-5/8
2-3/8
20-5/8

23-1/16
13-9/16

34-1/4

Drain hole

2-1/2x7/8 Oval holes


(standard bolt M10)W3/8(M10)

20-5/8

11-7/8

Air outlet

Air intake

1-1/16
Handle
for moving

Ground
terminal

2-3/8

1/2

2-U-shaped
notched
holes

1/2

4
1/
R
2-9/16

3/8

4-3/4

2-3/8

36

Front opening

Note:Allow adequate
upper clearance.

(for N.E.C)

Service space

1/2

Standard bolt length

Knock out holes for


power line 1-1/16

Outdoor Unit PUH24EK


PUH24EK1

Front right piping holesdetail figures

Knock out hole


for right piping
R1
Bottom
3/
(refrigerant.
16
piping hole drainage and wiring)

Knock out hole


for front piping
(refrigerant. drainage
and wiring)

Refrigerant pipe
(Flared) [3/8

Refrigerant pipe
(Flared) [5/8

Terminal block for power line

Terminal block for


indoor and outdoor
unit connection

Service panel

1-9/16
1-9/16

4-1/8

7-9/32

49-9/16

19-11/16

37-34

11/16
13
9/16

15-1/16
2-1/16

3-1/4

14-1/4
15-7/8
2-1/4

12

Outdoor Unit - necessary surrounding clearance

3-1/8

7-9/32

11/16

16

36
1-3/4

Outdoor Unit-Necessary surrounding clearance


(Concentrated installation)
The upper side must be open.

3/
R1

2-1/16

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OC245-C--1.qxp
Page 9

Unit : inch

Handle
for moving

5-7/16

3-3/4

1/2

Rear piping hole

For 10 units or less

12
Rear fresh
air intake

Side air intake

40

7/8

1/4

13-9/16
Outlet guide
installation hole

1-9/16

Drain hole

Handle for moving

Air intake

20-5/8
2-3/8
20-5/8

38-3/16

Drain hole

2-1/2x7/8 Oval holes


(standard bolt W3/8(M10)

20-5/8

13-7/8

Air outlet

Air intake

23-5/8

Handle
for moving

Ground
terminal

2-3/8

1/2

Bottom
piping hole

2-U-shaped
notched
holes

1/2

4
1/
R

2-3/8
4-3/4

(for N.E.C)

Service space

Standard bolt length

Knock out holes for


power line 1-1/16

Outdoor Unit PUH30EK PUH36EK PUH42EK PUH42EK7


PUH30EK1 PUH36EK1 PUH42EK1 PUH42EK71
PUH30EK2 PUH36EK2

Front right piping holesdetail figures

Knock out hole


for right piping
R1
3/
(refrigerant.
drainage and wiring) 16

Knock out hole


for front piping
(refrigerant. drainage
and wiring)

Refrigerant pipe
(Flared) [1/2

Refrigerant pipe
(Flared)
PUH30/36EK [3/4
PUH42EK [7/8

36

Note:Allow adequate
upper clearance.
1/2
Front opening

2-9/16

1/2

Terminal block for power line

Terminal block for


indoor and outdoor
unit connection

Service panel

1-9/16

4-1/8

7-9/32

15-1/16

7-9/32

49-9/16

1-5/16

23-1/16
13-9/16

1-1/16
1-9/16

11/16
15-7/8

Outdoor Unit - necessary surrounding clearance

3-1/8

14-31/32
9/16
2-1/16

3-1/4

16-1/4
37-3/4
2-1/4

36

The upper side must be open.

11/16

16

12
6
1-3/4

Outdoor Unit-Necessary surrounding clearance


(Concentrated installation)

3/
R1

10

2-1/16

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Unit : inch

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Page 11

WIRING DIAGRAM

MODEL : PUH18EK
COMPRESSOR CAPACITOR
FAN CAPACITOR
FUSE<6A>
FAN CONTROLLER
CRANKCASE HEATER
LED<CHECK,SERVICE>
COMPRESSOR
FAN MOTOR<INNER THERMOSTAT>
OUTDOOR CONTROLLER BOARD

SW123<0.B>
T
TB1,3
X11<O.B>
X12<O.B>
X13<O.B>

O.B
4 3 2 1

SW3
2 1

X12

MF2

21R

21
S4

S
A

CH

ZNR

R/1

WHT
WHT

52C
GRY
GRY

BLK

BLK

RED

BLK
BLK

21S4

S/2

T/3

BLU

BLU

63H2

63H1
HC

52C
B

WHT
WHT

MF1

51CM

GRY

TRF

GRY

SV

MF

230V
RED

BLU 4
WHT 3
RED
RED
2
C1
ORN 1 ORN

BLK
52C

L1

RED

L2

BLK

BLU

WHT 2
T

GR

R
51C 1 WHT C

BLU

Main function of LED(when both No.1 and 2 of


Output display (light)

RED
C

GRN

LED NO.

63H1

X11

208V

TB1

60Hz

X13

63H2

ORN
T

FC

CN4

CN3

RED
RED
12.3V AC

X11

26C
X14

RED
BRN 12.3V AC

X12

OFF
ON

CN4T
4 3 2 1 4

RED

X13

X14

CN2

WHT
WHT

3
2
1

LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8

SW2

1{ 208/230V

PROTECT HIGH PRESSURE SWITCH

RT

SW1

POWER SUPPLY

CONTROL HIGH PRESSURE SWITCH

LED

YLW
ORN
BRN

TB3

RED

21R RELAY
VARISTOR
BYPASS VALVE SOLENOID COIL
4-WAY VALVE SOLENOID COIL
OVERCURRENT RELAY
CONTACTOR

BLU
WHT

CONNECTING WIRES
12V DC (polar)

X14<O.B>
ZNR<O.B>
21R
21S4
51C
52C
63H1
63H2

OUTDOOR COIL THERMISTOR


<32F/15k,77F/5.4k>
SELECTOR<CHECK,SERVICE>
TRANSFORMER
TERMINAL BLOCK
CRANKCASE HEATER RELAY
COMPRESSOR RELAY
21S4 RELAY

BLU
WHT

1
2
3

FROM INDOOR UNIT

RT

BRN
BRN
YLW
YLW
YLW
YLW
RED
RED
BLU

C
C1
F<O.B>
FC<O.B>
HC
LD1~LD8
MC
MF
O.B

SW3

MC
S

are "OFF")

Check display (flush)

LD1

Compressor indoor command

LD2

Heating indoor command

LD3

63H1

ON

RT short/open

LD4

Compressor

ON

63H2 functions

LD5

Outdoor fan

ON

LD6

4-way valve

ON

LD7

Bypass valve

ON

RT overheat protection

LD8

Crankcase heater

ON

Defective input

How to use SW1 and 2


Pressing SW1 erases the past check contents
loaded on the microcomputer.
The output display (light) remains during operation but pressing SW2 displays the past check
contents in flashing mode. Pressing the switch
again return to output display (light).

NOTES : 1. If the operation stops to function of the protection device, the check display flashes.
2. Symbols used in wiring diagram above are. / :Terminal block,
:Connector, :PC board insertion tab.
CAUTION FOR SERVICING
s
The connector marked
is to turn the compressor ON-OFF during servicing.
The compressor stops by disconnecting the white connector as shown at the right.

White connector

CAUTIONS FOR POWER SUPPLY WIRING

Since LD8 lights when normal power is turned "ON", check the power supply with the "ON"
or "OFF" LD8.
w Since the indoor transformer (T) is connected with 230V power, if 208V power is used,
change the wiring connection as shown in the right figure.

w When Power Supply is 208V


RED

208V

WHITE

ORANGE 230V

CAUTION FOR INDOOR AND OUTDOOR CONNECTING WIRES

Since the indoor and outdoor connecting wires has polarity, make sure to connect the same terminal numbers (1,2,3) for indoor
and outdoor units.

11

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Page 12

MODELS : PUH24EK PUH24EK1


PUH30EK PUH30EK1 PUH30EK2
HC

CRANKCASE HEATER

MC

COMPRESSOR MOTOR(INNER THERMOSTAT)

X12(O.B)

COMPRESSOR RELAY

C1,2

FAN MOTOR CAPACITOR

MF1,2

FAN MOTOR(INNER THERMOSTAT)

X13(O.B)

21S4 RELAY

COMPRESSOR CAPACITOR

O.B

OUTDOOR CONTROLLER BOARD

X14(O.B)

21R RELAY

FC(O.B)

FAN CONTROLLER

SW123(O.B) SELECT SWITCH(CHECK,SERVICE)

ZNR(O.B) VARISTOR

F(O.B)

FUSE(6A)

TRANSFORMER

52C

COMPRESSOR CONTACTOR

21S4

4-WAY VALVE SOLENOID COIL

TB1,3

TERMINAL BLOCK

63H1

CONTROL HIGH PRESSURE SWITCH

21R

BYPASS VALVE SOLENOID COIL

RT

OUTDOOR COIL THERMISTOR


(32F/15K',77F/5.4K')

63H2

PROTECT HIGH PRESSURE SWITCH

LD1~LD8

LED(CHECK,SERVICE)

X11(O.B)

HC RELAY

LED

YLW
ORN
BRN

RT
O.B

TB3

4 3 2 1

SW2
SW3
21

LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8

SW1
X14 X13 X12 X11

CN2

FC

CN4
5

OFF
ON

X13

X14

X12

26C

63H1

X11

MF2

3
2 CN3
1

63H2

RED AC12.3V

208V

21
S4

ZNR R/1 S/2

BLU

BLU BLU

63H1

A1
52C
A2

63H2

HC

BLK
RED

L2

2/T1

BLU

R
C

WHT
5/L3

6/T3

BLU

RED

MC

GRN

Main functions of LED (when both No.1 and 2 of SW3 are"OFF")


LED NO.

Output display(light)

LD1

Compressor indoor command

LD2

Heating indoor command

LD3

63H1

BLU
WHT
RED
C1
ORN

52C
1/L1

BLK

GR

BLU 4
WHT 3
MF1 RED 2
1
ORN

YLW 1 YLW
C2
2
MF2 BRN 3 BRN
WHT 4 WHT
BLU BLU

230V
RED

TB1
L1

WHT

T/3
BRN
BRN
YLW
YLW
YLW
YLW
RED
RED
BLU

WHT
WHT

CH

GRY

GRY
GRY
RED

BLK
BLK

WHT
WHT

RED

52C

WHT
WHT

ORN
T

POWER SUPPLY
1[ 208/230V
60Hz

21R

GRY

RED

21S4

TRF

RED

BRN AC12.3V

RED

RED
RED

SV

MF1

51CM

CN4T
4 3 2 1 4

BLU
WHT

1
2
3

TO INDOOR UNIT
CONNECTING WIRES
DC 12V (polar)

How to use SW1 and 2


Pressing SW1 erases the past check contents

Check display(flush)

loaded on the microcomputer.

ON

The output display (light) remains during operation


but pressing SW2 displays the past check contents
in flushing mode. Pressing the switch again returns

Pipe temp.sensor short/open

LD4

Compressor

LD5

Outdoor fan ON

ON

63H2 functions

to output display(light).

LD6

4-Way valve ON

LD7

Bypass valve ON

RT overheat protection

LD8

Crankcase heater ON

Defective input

NOTES: 1. If the operation stops to function of the protection device,the check display flushes.
2. Symbols used in wiring diagram above are.

:Terminal block

:Connector

:PC board insertion tab.

CAUTION FOR SERVICING


The connector marked

White connector
is to turn the compressor ON-OFF during servicing.

The compressor stops by disconnecting the white connector as shown at the right.

w When Power Supply is 208V

CAUTIONS FOR POWER SUPPLY WIRING


Since LD8 lights when normal power is turned"ON",check the power supply with the"ON"or"OFF"LD8.
w Since the indoor transformer(T) is connected with 230V power,if 208V power is used,change the
wiring connection in the following Procedure.

RED 208V
ORANGE 230V

CAUTION FOR INDOOR AND OUTDOOR CONNECTING WIRES


Since the indoor and outdoor connecting wires has polarity,make sure to connect the same terminal numbers(1,2,3)for indoor and outdoor units.

12

WHITE

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Page 13

MODELS : PUH36EK PUH36EK1 PUH36EK2


PUH42EK PUH42EK1
PUH42EK7
HC

CRANKCASE HEATER

MC

COMPRESSOR MOTOR(INNER THERMOSTAT)

X13(O.B)

21S4 RELAY

C1,2

FAN MOTOR CAPACITOR

MF1,2

FAN MOTOR(INNER THERMOSTAT)

X14(O.B)

21R RELAY

COMPRESSOR CAPACITOR

O.B

OUTDOOR CONTROLLER BOARD

ZNR(O.B)

VARISTOR

C5

COMPRESSOR START CAPACITOR

SW123(O.B) SELECT SWITCH(CHECK,SERVICE)

52C

COMPRESSOR CONTACTOR

FC(O.B)

FAN CONTROLLER

63H1

CONTROL HIGH PRESSURE SWITCH

F(O.B)

FUSE(6A)

TB1,3

TERMINAL BLOCK

63H2

PROTECT HIGH PRESSURE SWITCH

21S4

4-WAY VALVE SOLENOID COIL

RT

OUTDOOR COIL THERMISTOR


(32F/15K',77F/5.4K')

19

COMPRESSOR START RELAY

21R

BYPASS VALVE SOLENOID COIL

X11(O.B)

HC RELAY

RESISTOR

LD1~LD8

LED(CHECK,SERVICE)

X12(O.B)

COMPRESSOR RELAY

26C

DISCHARGE THERMAL SWITCH

LED

YLW
ORN
BRN

RT
O.B

TB3

4 3 2 1

SW2

LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8

SW1

SW3
21

CN2

X14 X13 X12 X11

FC

CN4
5

OFF
ON

X13

X14

X12

26C

63H1

X11

MF2

3
2 CN3
1

63H2

AC12.3V

R/1 S/2

BLU BLU

WHT
WHT

63H1

A1
52C
A2

BLK

TB1
L1

RED

L2

52C
2/T1

BLU

BLK

WHT
5/L3

GR

R
C

6/T3

BLU

RED

1/L1
5/L3

MC

2/T1
6/T3

GRN

BLU
4 BLU
WHT
WHT
MF1 RED 3
2 RED
C1
1 ORN
ORN
YLW

PUH42EK7
Only 26C

52C
1/L1

63H2

HC

230V
RED

WHT
BLU

T/3
BRN
BRN
YLW
YLW
YLW
YLW
RED
RED
BLU

WHT
WHT

GRY

GRY
BLK

BLK

21
S4

ZNR

CH

S
GRY

BLK
BLK

WHT
WHT

21R

52C

21S4

208V

ORN
T

POWER SUPPLY
1[ 208/230V
60Hz

TRF

BLU

RED

RED

RED
RED
RED
RED

BRN AC12.3V

SV

MF1

51CM

CN4T
4 3 2 14

BLU
WHT

1
2
3

TO INDOOR UNIT
CONNECTING WIRES
DC 12V (polar)

TRANSFORMER

YLW
1
C2
BRN
MF2 BRN 2
3 WHT
WHT
4 BLU
BLU

PUH42EK , PUH42EK1 Only


BLU
BLU R
WHT
C
MC
WHT
C
1
S
R
19
BLU 3 19 2 RED
RED
C5

Main functions of LED


LED NO.

(when both No.1 and 2 of SW3 are "OFF")

Output display(light)

How to use SW1 and 2


Pressing SW1 erases the past check contents

Check display(flush)

LD1

Compressor indoor command

loaded on the microcomputer.

LD2

Heating indoor command

The output display (light) remains during operation

LD3

63H1

LD4

Compressor

LD5

Outdoor fan ON

ON
ON

Pipe temp.sensor short/open

but pressing SW2 displays the past check contents

63H2 functions

in flushing mode. Pressing the switch again returns


to output display(light).

LD6

4-Way valve ON

26C functions (PUH42EK7)

LD7

Bypass valve ON

RT overheat protection

LD8

Crankcase heater ON

Defective input

NOTES :

1. If the operation stops to function of the protection device,the check display flushes.
2. Symbols used in wiring diagram above are.

:Terminal block

:Connector

:PC board insertion tab.

CAUTION FOR SERVICING


The connector marked

White connector
is to turn the compressor ON-OFF during servicing.

The compressor stops by disconnecting the white connector as shown at the right.
CAUTIONS FOR POWER SUPPLY WIRING

W When Power Supply is 208V


RED

Since LD8 lights when normal power is turned"ON",check the power supply with the"ON"or"OFF"LD8.
W Since the indoor transformer(T) is connected with 230V power,if 208V power is used,change the
wiring connection in the following Procedure.
CAUTION FOR INDOOR AND OUTDOOR CONNECTING WIRES

Since the indoor and outdoor connecting wires has polarity,make sure to connect the same terminal numbers(1,2,3)for indoor and outdoor units.

13

208V

ORANGE 230V

WHITE

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02.12.19 9:58 AM

Page 14

MODEL : PUH42EK71
SYMBOL

NAME

SYMBOL

NAME

SYMBOL

NAME

MC

COMPRESSOR MOTOR(INNER THERMOSTAT)

X12(O.B)

COMPRESSOR RELAY

FAN MOTOR CAPACITOR

MF1,2

FAN MOTOR(INNER THERMOSTAT)

X13(O.B)

21S4 RELAY

COMPRESSOR CAPACITOR

O.B

OUTDOOR CONTROLLER BOARD

X14(O.B)

21R RELAY

FC(O.B)

FAN CONTROLLER

SW123(O.B) SELECT SWITCH(CHECK,SERVICE)

ZNR(O.B)

VARISTOR

F(O.B)

FUSE(6A/250V)

TRANSFORMER

51C

THERMAL RELAY

21S4

4-WAY VALVE SOLENOID COIL

TB1, 3

TERMINAL BLOCK

52C

COMPRESSOR CONTACTOR

21R

BYPASS VALVE SOLENOID COIL

RT

PIPE TEMPERATURE THERMISTOR


(32F/15k,77F/5.4k)

63H1

CONTROL HIGH PRESSURE SWITCH

LD1~LD8

LED(CHECK, SERVICE)

X11(O.B) HC RELAY

63H2

PROTECT HIGH PRESSURE SWITCH

26C

DISCHARGE THERMAL SWITCH

HC

CRANKCASE HEATER

C1, 2
C

TO INDOOR UNIT
CONNECTING WIRES
DC 12V (polar)

LED

YLW
ORN
BRN

RT
O.B

TB3

4 3 2 1

SW2
SW3

LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8

SW1

CN2 X14 X13 X12 X11

FC

CN4
5

OFF
ON

X14

2 1

X13

X12

26C

63H1

X11

MF2

3
2 CN3
1

63H2

RED AC12.3V

ORN

POWER SUPPLY
1[ 208/230V
60Hz

208V

A1

52C

WHT
BLU

T/3

BLU BLU

RED
RED
BLU

WHT
WHT

ZNR R/1 S/2

95

GRY

BLK

GRY

21
S4

CH

BRN
BRN
YLW
YLW

52C

GRY
GRY

21S4

BLK
BLK
BLK

RED
RED
RED

TRF
WHT
WHT

SV

21R

BRN AC12.3V

51CM

CN4T
4 3 2 1 4

MF1

BLU
WHT

1
2
3

63H1

51C

26C

MF1

63H2

96

HC

BLU
BLU
4
WHT
WHT
3
RED
RED
ORN

2
1

C1
ORN

A2
YLW

WHT
WHT

MF2

230V
RED

1 YLW
C2
2

BRN
BRN
3 WHT
WHT
4 BLU
BLU

BLK

TB1
L1
L2

RED

1/L1

51C
2/T1

BLU

BLK

3/L2

4/T2

WHT

GR

52C

5/L3

R
C
RED

6/T3

GRN

BLU C

MC

RED

Main functions of LED


LED NO.
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8

(When both No.1 and 2 of SW3 are"OFF")

Output display(light)
Compressor indoor command
Heating indoor command
63H1
ON
Compressor ON
Outdoor fan ON
4-Way valve ON
Bypass valve ON
Crankcase heater ON

How to use SW1 and 2

Check display(flush)

Pipe temperature sensor short/open


63H2 functions
51C functions
26C functions
RT overheat protection
Defective input

Pressing SW1 erases the past check contents


loaded on the microcomputer.
The output display (light) remains during operation
but pressing SW2 displays the past check contents
in flushing mode. Pressing the switch again returns
to output display(light).

NOTES: 1. If the operation stops to function of the protection device,the check display flushes.
2. Symbols used in wiring diagram above are.
:Terminal block
:Connector

:PC board insertion tab.

CAUTION FOR SERVICING


The connector marked

for 52C is to turn the compressor ON-OFF during servicing.

White connector

The compressor stops by disconnecting the white connector as shown at the right.

w When Power Supply is 208V

CAUTIONS FOR POWER SUPPLY WIRING


RED

Since LD8 lights when normal power is turned"ON", check the power supply with the"ON"or"OFF"LD8.
w Since the indoor transformer(T) is connected with 230V power, if 208V power is used, change the
wiring connection as shown at the right.

208V

WHITE

ORANGE 230V

CAUTION FOR INDOOR AND OUTDOOR CONNECTING WIRES


Since the indoor and outdoor connecting wires has polarity, make sure to connect the same terminal numbers(1,2,3)for indoor and outdoor units.

14

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Page 15

REFRIGERANT SYSTEM DIAGRAM


Protect
Control
high pressure high pressure
switch
switch
Oil separator
Service
Outdoor unit
port
4-way valve
(check)

PUH18EK

Refrigerant pipe
(option)
{5/8"
Ball valve
(with heat insulator)
Strainer
Flexible tube

Service
port
(check)
Bypass
valve
Restrictor
valve

Accumulator
Muffler Compressor
Ball valve
Refrigerant pipe
(with service port)
(option)
{3/8"
(with heat insulator)

PUH24EK
PUH24EK1

Outdoor unit

Outdoor coil
thermistor
RT

Service
port
(check)

W1

Fusible
plug

Bypass
valve

Muffler Compressor

Accumulator
Ball valve
Refrigerant pipe
(with service port)
(option)
{3/8"
(with heat insulator)

PUH30EK
PUH30EK1
PUH30EK2

Protect
high pressure
switch

Refrigerant pipe
(option)
{5/8"
Ball valve
(with heat insulator)
Strainer

Flared
connection

PUH36EK
PUH36EK1
PUH36EK2

PUH42EK
PUH42EK1

W1 Capillary tube
([0.098o[0.024o39.4)

PUH42EK7
PUH42EK71

Flared
connection

Capillary
tube
({0.126x{0.063x17.3)x2

Strainer

Outdoor unit

Outdoor coil
thermistor
RT

Service
port
(check)

W1

Fusible
plug

Accumulator

Restrictor
valve

Protect
high pressure
switch

Control
Refrigerant pipe
high pressure
(option)
switch
PUH30EK, PUH30EK1, PUH30EK2 {3/4" Oil separator
PUH36EK, PUH36EK1, PUH36EK2
Service
port
PUH42EK, PUH42EK1
4-way valve
PUH42EK7, PUH42EK71 {7/8"
(check)
Ball
valve
(with heat insulator)
Strainer
Flexible tube

Capillary
tube
({0.157x{0.079x33.5)

Strainer

W1 Capillary tube
([0.098o[0.024o39.4)

Control
high pressure
switch
Oil separator
Service
port
4-way valve
(check)

Flexible tube

COOL
HEAT

Outdoor coil
thermistor
RT

W1

Fusible
plug

Flared
connection

Unit : inch

Muffler

Bypass
valve

Compressor

Capillary tube
([0.157o[0.118o7.87)

Ball valve
Refrigerant pipe
W1 Capillary tube
(with service port)
(option)
([0.098o[0.024o39.4)
{1/2"
(with heat insulator)
w Capillary tube size:(ODxIDxLength)
The symbol { indicates diameter.

15

Strainer

Restrictor
valve
Capillary tube
PUH30EK
PUH30EK1
PUH30EK2
({0.157x{0.079x23.6)x2
PUH36,42EK
PUH36,42EK1
PUH36EK2
({0.157x{0.079x17.7)x2
PUH42EK7
PUH42EK71
({0.157x{0.079x22.0)x2

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Page 16

MICROPROCESSOR CONTROL

1. OUTDOOR UNIT CONTROL


1 Outdoor fan control
The rotational frequency of outdoor fan is phase-controlled according to the outdoor coil temperature. This control allows the
cooling operation even with the low outside-air temperature and the heating operation even with the high outside-air temperature.
2 Outdoor unit control
The outdoor unit turns ON/OFF the cooling/heating operation according to orders given from the indoor unit.
3 Protective functions
1 If a reversed-phase, an open phase, or an indoor controller abnormality is detected, the outdoor unit will stop operation and
the check mode will start. (For the check mode details, see the indoor unit TECHNICAL & SERVICE MANUAL.)
2 If a protective function works, the compressor will stop running. Three minutes later, the compressor will restart. If the protective function works again, the compressor will stop running and the check mode will start.
3 The protective function is memorized.
4 The memory is cleared when the POWER ON/OFF button on the remote controller is turned OFF. However, the check mode
display continues until the outdoor unit receives the operation ON command from the indoor unit.
4 COOL/HEAT operation time chart

Operation starts by
P O W E R b u t t o n ON.

The room temperature displayed on remote controller


becomes equal to set temperature.

The room temperature displayed on remote controller


becomes different from set
temperature.

Operation stops by
POWER button OFF.

ON
Thermostat

OFF

ON
Compressor

OFF
60 minutes

Crankcase heater
(with jumper wire
J3)
Crankcase heater
(without jumper
wire J3)
4-way valve
(cool)

4-way valve
(HEAT)

ON
OFF

ON

60 minutes 60 minutes 60 minutes 60 minutes 60 minutes Repeats 60-minutes


ON/OFF

OFF
ON
OFF
10 minutes

10 minutes 1

3 minutes

3 minutes

ON
OFF

ON
Bypass valve

OFF

ON
Outdoor fan

60 minutes

OFF

w1 If compressor restarts within 10 minutes, 4-way valve remains ON.

16

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Page 17

5 Defrosting in HEAT mode


<Defrosting time chart>
Defrosting
stops.

Defrosting
starts.

Indoor unit

ON
Indoor fan
OFF

Auto vane

ON
OFF

Set direction

(Remote controller still displays set direction.)

Set direction

Outdoor unit

ON
4-way valve
OFF

Bypass valve

ON
OFF

Outdoor fan

ON
OFF

Compressor

ON
OFF

(1) Start conditions


A. When all of the following conditions are satisfied, defrosting will start. However, when the bypass valve turns OFF,
defrosting starts 10 minutes later.
(a) More than seven minutes have passed since the compressor start-up.
(b) The outdoor coil thermistor reads 23F or below.
(c) The outdoor fan motor output step is 100%
(d) Total time of compressor operation exceeds 30 minutes, and the outdoor coil temperature has fallen by 14 degrees
or more in comparison with that of 10 minutes after the compressor start-up.
NOTE: The outdoor coil temperature 10 minutes after the compressor start-up is memorized until the defrosting
operation has ended.
B. When all of the following conditions are satisfied, defrosting will start.
(a) The same as above (a) ~ (c) in item A
(b) Total time of compressor operation exceeds defrost interval.
Further information on the defrost interval is described in (3).
C. After the total time of compressor operation exceeds the defrost interval, the thermostat repeats ON/OFF three times.
Two minutes after the fourth ON of the thermostat, if the outdoor coil thermistor reads 23F or below and the fan output output is 100%, defrosting will start.
NOTE: The count of the thermostat ON/OFF is cleared by the compressor-OFF command or defrosting start-up.
(2) During defrosting
Even if the thermostat turns OFF, defrosting continues.
The 4-way valve, bypass valve, outdoor fan, and indoor fan are OFF.

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Page 18

(3) Defrost interval


The defrost interval time is determined as follows.
Initial defrost interval is 50 minutes.
The defrost interval after defrosting depends on the preceding defrosting time as shown below.
Defrosting operation time
3 minutes or below

Next defrost interval


120 minutes

3 to 7 minutes

80 minutes

7 to 10 minutes

60 minutes

10 to 15 minutes

40 minutes

15 minutes (Maximum)

30 minutes

NOTE1:If the unit stops during defrosting , the next defrost interval will be 50 minutes.
NOTE2:If a protection function works for the first time during defrosting, the compressor will stop.
After a 3-minute time delay, defrosting will restart. In this case, a 3-minute time delay is included with the defrosting
time.
If the protection function works for the second time, the unit stops operation and displays the check code.
The next defrost interval will be 30 minutes.
NOTE3:When the defrosting has ended, the total time of the compressor operation is cleared.
(4) Termination conditions
Defrosting finishes when any of the following conditions are satisfied.
1Defrosting has continued for 15 minutes.
2Outdoor coil thermistor reads 72F or above for the first 75 seconds after defrosting start-up.
3Outdoor coil thermistor reads 46F or above after the 75-second defrosting.
4Power ON/OFF button is turned OFF during defrosting.
6 Actuators
(1) Bypass valve control
<Cooling mode>
1When the unit stops due to the coil frost prevention, the bypass valve turns ON. When one hour has passed since the
compressor stopped, the bypass valve returns to OFF.
2When the compressor operates with the bypass valve at ON for more than 30 minutes, the bypass valve turns OFF.
3When the compressor stops with the bypass valve at OFF, the bypass valve turns ON and remains ON for three minutes.
<Heating mode>
1When the unit starts for the first time after the circuit breaker has been turned ON, or when it starts after the compressor
OFF of 30 minutes or more, if the outdoor coil thermistor reads 54F or more, the bypass valve turns ON.
2When the high pressure switch (63H1) works, the bypass valve turns ON.
3When the bypass has been ON for 30 minutes:
If the high pressure switch has already returned, the bypass valve turns to OFF.
If not, the fan output step keeps 70 for three minutes. Meanwhile, if the high pressure switch returns, the bypass valve
turns OFF. Otherwise the normal fan control starts.
4When the operation mode changes or stops, the bypass valve turns ON and remains ON for three minutes.
<Defrosting operation>
1The bypass valve is OFF.
(2) Crankcase heater control
1With jumper wire J3
The crankcase heater is ON from when the power is turned ON until the compressor starts, and then turns ON one hour
after the compressor stops.
2Without jumper wire J3
The crankcase heater is ON from when the power is turned ON until the compressor starts, and repeats 1-hour ON and 1hour OFF.

18

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Page 19

7 Service functions
(1) Compulsory defrosting
1When all of the following conditions are satisfied, pressing SW2 starts the compulsory defrosting.
During HEAT mode
The compressor is ON.
The outdoor coil temperature is being displayed by LED.
(Outdoor controller board dip switch SW3-1 : OFF, SW3-2 : ON)
The outdoor coil thermistor reads 46F or below.
2The operation state and the termination conditions of the compulsory defrosting are the same as those of the normal
defrosting. As an exception, the defrost interval after the defrosting completion is 50 minutes.
(2) Fixed fan-output
While the compressor is operating (except during defrosting) and the fan output step is indicated by LED, pressing SW2
fixes the fan output. The fixed fan-output can be released when any of the following conditions are satisfied.
1SW2 is pressed again.
2SW3 setting is changed.
3The compressor stops.
4Defrosting operation starts.
(3) Function of switches on the outdoor controller board
SW1: Clears the check code memory (push-button switch)
SW2: Switches the output state indication and the check code display (push-button switch)
SW3-1,2: Switches the output state indication items (dip switch)
For further information, refer to page 20.
(4) 100% fan output
Fan output is fixed to 100% by shorting the connector CN22. However, the fan stops during compressor OFF or defrosting.
Open-circuit of CN22 restarts the normal fan control.
(5) Time shortening
Short circuit of the connector CN21 shortens the time as follows
1Fan control period: 30 seconds 3 seconds
2Three-minutes time delay function : 3 minutes 3 seconds
3Max. time of defrosting : 15 minutes 15 seconds
4Defrost interval : 30 ~ 120 minutes 3 ~ 12 seconds
5Compressor ON/OFF time for bypass valve ON/OFF : 30 minutes 3 seconds
6Compressor ON time to start other functions : x minutes x seconds
7Crankcase heater operation : 1 hour 6 seconds

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TROUBLESHOOTING

1. SERVICE DATA INDICATION BY SWITCHES ON OUTDOOR CONTROLLER BOARD


Setting dip switches SW2 and SW3 on the outdoor controller board enables LED to show the output state and check code.
Output state is shown by LED lighting, and check code by blinking.
SW1 : Turning SW1 ON clears the check code. If SW1 is turned ON while the check code is blinking , the indication
changes to output state indication.
NOTE : SW1 is usually available independent of SW3 setting. As an exception, when the check code shows a
reversed phase or an open phase during the power-on-reset state, SW1 is not available.
SW2 : SW2 is turned ON by pressing, and OFF by releasing.
When SW3-1 and SW3-2 are OFF, pressing SW2 changes indication between output state and check code
alternately.
When SW2 is turned On with SW3-1 OFF and SW3-2 ON, the compulsory defrosting starts.
SW3 : Output state indication items depend on the combination of SW3-1 ON/OFF and SW3-2 ON/OFF.

Changed alternately by pressing SW2.

Check code

Output state

Outdoor coil
temperature
(bit)

Fan output
step
(bit)

Total time of
compressor
operation(Hr)

SW3-1

OFF

OFF

OFF

ON

ON

SW3-2

OFF

OFF

ON

OFF

ON

256

512

Lighting

LED

Blinking

LD1

Reversed phase

LD2

Open phase

LD3

Outdoor coil thermistor


is abnomal.

During 63H1 function

1024

LD4

63H2 function

Compressor ON

2048

LD5

51C function

Outdoor fan ON

16

16

4096

LD6

26C function

4-way valve ON

32

32

8192

LD7

Overheat protection

Bypass valve ON

64

64

16384

LD8

Input circuit on controller


board is abnormal

Crankcase heater ON

128

128

32768

Compressor ON command from


indoor controller
Heating operation command from
indoor controller

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1-1 Outdoor coil temperature


To obtain data on the outdoor coil temperature,
add the number of bits of lighting LEDs, and
see the graph to find the temperature.

F
212
(Short 38 bits)

176

140

Temperature

104

68

32

-4
-40
(Open 219 bits)

50

100

150

200

255

Number of bits

1-2 Fan output step


To obtain data on the fan output step, add the number of bits of lighting LEDs, and see the graph below to find the fan
rotational frequency.
2 PUH30EK PUH36EK PUH42EK PUH42EK7
PUH30EK1 PUH36EK1 PUH42EK1 PUH42EK71
PUH30EK2 PUH36EK2

Fan rotational frequency (rpm)

Fan rotational frequency (rpm)

1 PUH18EK PUH24EK
PUH24EK1

800

600

400

200

50

100

150

200

250

Fan output step (bit)

800

600

400

200

50

100

150

200

250

Fan output step (bit)

1-3 Total time of compressor operation


Compressor operation time is indicated in 256 hour units. To obtain the compressor operation time, add the hours of lighting LEDs. During the compressor operation time indication, SW2 is not available.
1-4 Check code indication
When a protection function works for the first time during operation, the operation stops and restarts after the 3-minutes
time delay mode. When the protection function works again, the operation stops. (Check mode) When both SW3-1 and
SW3-2 are OFF, the check code is indicated.
If the outdoor controller board receives the compressor ON command from the indoor controller board during check
mode the indication changes to output state indication.
By pressing SW2 during normal operation. operation will continue.
The latest check code is indicated.

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2. TROUBLESHOOTING ACCORDING TO CHECK CODE


Blinking
Diagnosis of malfunction
LED
LD1 Reversed phase

Cause

Check point

This model does not have this


function.

No need to be checked.

This model does not have this


function.

No need to be checked.

LD2

Open phase

LD3

Outdoor coil thermistor is


Outdoor coil thermistor is
abnormal. (Open circuit or short
broken.
circuit)
Thermistor was connected
incorrectly.

LD4

High pressure switch (63H2)


function

63H2 was badly connected.


63H2 was working.

Check 63H2 and the outdoor fan motor.


Check if refrigerant supply is low.
Check if air cycle is short-cycled.

LD5

Thermal relay function


(PUH42EK7)

51C is working.

Check 51C.

LD6

Thermal switch (26C) function


(PUH42EK7)
(PUH42EK71)

26C was connected incorrectly. Check 26C.


26C is working.
Check if refrigerant supply is low.
Check if the capillary tube is clogged.

LD7

Over heat protection

The thermistor is broken.


Coil temperature is over
153F.

Measure the resistance of the thermistor.


Check the outdoor fan motor.
Check if air cycle is short-cycled.

LD8

Input circuit of outdoor controller board is abnormal.

Pulse input is abnormal.

Replace the outdoor controller board.

Measure the resistance of the thermistor.


Check the thermistor. If normal, replace the outdoor controller board.

3. WHEN OUTDOOR UNIT DOES NOT WORK


Cause
1) Indoor/outdoor connecting wires are poorly connected.
(Refer to next page.)
2) Power supply is poorly connected.
3) Connector or transformer is broken.
4) Fuse (6A) in the outdoor controller board is blown.

Check points
1) Check the connecting wires.
2) Check the power supply.
3) Check connector and transformers.
4) Check the fuse.

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4. WRONG WIRING ON SITE


4-1 Between remote controller and indoor unit
If the wire is disconnected between the remote controller and the indoor unit, nothing is displayed on the remote controller
when the POWER button is pressed. The beep sound will also not be heard.

4-2 Phenomenon due to wrong wiring between indoor and outdoor units
Wrong wiring

Mode

Thermostat
OFF

Indoor

Outdoor
1

Indoor

ON
OFF
HEAT

Outdoor
1

Indoor
1

Indoor
1

Indoor
1

OFF

Outdoor unit stops.

ON

Operation stops. 9 minutes later, check code P8 appears on


remote controller display.

OFF

Operation stops.

ON

Operation stops. 27 minutes later, check code P8 appears on


remote controller display.

OFF

Outdoor unit stops.

ON

Operation stops. 9 minutes later, check code P8 appears on


remote controller display.

OFF

Operation stops.

ON

Operation stops. 27 minutes later, check code P8 appears on


remote controller display.

OFF

Outdoor unit stops.

ON

Operation stops. 9 minutes later, check code P8 appears on


remote controller display.

OFF

Operation stops.

ON

Operation stops, 27 minutes later, check code P8 appears on


remote controller display.

OFF

Outdoor unit stops.

ON

Operation stops. 9 minutes later, check code P8 appears on


remote controller display.

OFF

Operation stops.

ON

Operation stops. 27 minutes later, check code P8 appears on


remote controller display.

OFF

Operation stops.

ON

Operation stops. 9 minutes later, check code P8 appears on


remote controller display.

OFF

Operation stops. 4-way valve turns OFF.

ON

27 minutes later, check code P8 appears on remote controller


display.

COOL

COOL

COOL

HEAT

Outdoor
1

Disconnection between 1 and 1 or 2


and 2.

COOL

HEAT

COOL

HEAT

Disconnection between 3 and 3.

COOL

4-Way valve turns ON. 9 minutes later, check code P8 appears


on remote controller display.
Cooling operation. Several minutes later, check code P8 appears
on remote controller display.
Normal operation.

HEAT

Outdoor

Operation stops.

ON

HEAT

Outdoor
1

COOL

Phenomenon

Normal operation.

OFF

Operation stops. 4-way valve turns ON.

ON

Operation stops. 27 minutes later, check code P8 appears on


remote controller display.

HEAT

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5. HOW TO CHECK THE PARTS


PUH18EK PUH24EK PUH30EK
PUH24EK1 PUH30EK1
PUH30EK2

PUH36EK
PUH36EK1
PUH36EK2

Parts name
OUTDOOR COIL
THERMISTOR (RT)

FAN MOTOR(MF,1,2,3,4)
Protector

[PUH18,24]

PUH42EK
PUH42EK1

PUH42EK7
PUH42EK71

Check points
Disconnect the connector then measure the resistance using a tester.
(Surrounding temperature 50F~86F)
Normal

Abnormal

4.3k"~9.6k"

Open or short

Measure the resistance between the terminals using a tester.


(Surrounding temperature 68F)

White
Orange(Yellow)
Red(Brown)
Blue

[PUH30,36,42]
White
Orange(Yellow)
Red(Brown)

Motor terminal
or
Relay connector

Abnormal

Normal
PUH30,36 PUH42

PUH18

PUH24

77.3"

100.2"

73.9"

61.5"

Blue Red (Brown) 134.6"

83.8"

118.7"

79.8"

White Blue

Protector
OPEN : 2759F
CLOSE : 18727F

Blue

Protector

4-WAY VALVE
SOLENOID COIL
(21S4)

BYPASS VALVE
SOLENOID COIL
(21R)

CRANKCASE
HEATER (HC)

Measure the resistance between the terminals using a tester.


(Surrounding temperature 68F)
Normal

Abnormal

PUH18,36,42

PUH24,30

1440"

1190"

Open or short

Measure the resistance between the terminals using a tester.


(Surrounding temperature 68F)
Normal

Abnormal

PUH18,24

PUH30,36,42

1500"

1197"

Open or short

Measure the resistance between the terminals using a tester.


Normal

Abnormal

PUH18

PUH24,30,36,42

1920"

1340"

Open or short

24

Open or short

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DISASSEMBLY INSTRUCTIONS
NOTE : All panels are clasped, and should be
removed by shifting up and down.

Outdoor unit (PUH18EK)

OPERATING PROCEDURE

PHOTOS

1. Electrical parts
(1) Remove top panel (3 screws in front, 2 screws in rear)
(2) Remove cover panel (1 screw).
The panel is anchored by clicks to the side panel.
Remove by pulling towards you.
(3) Remove cover panel (1 screw).
The panel is anchored by clicks on the right and left sides.
After removing the screw, pull the panel down and remove it
by pulling towards you.

Photo 1

Screws

Top panel

Service
panel

Front panel

Photo 2
Outdoor
controller
board

Transformer Capacitor
Contactor

Screws

2. Fan motor
(1) Remove front panel (3 screws).
Open the panel to a 45 degree angle and lift to remove. The
panel is clasped at three points on the left side.
(2) Remove propeller (1 set nut).
(3) Remove fan motor (3 screws).
Remove lead connector.

Cover
panel

Terminal block

Photo 3
Separator support plate
Motor support
Propeller

High-pressure switch
Lead
connectors

Valve bed

Propeller nut

25

Crankcase heater

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Page 26

OPERATING PROCEDURE

PHOTOS

3. Heat Exchanger, Compressor


(1) Remove the rear panel (2 screws in front, 1 screw on the
side, 3 screws in the rear). Remove the valve bed, and open
the rear panel to the rear to remove.
NOTE :
All panels are clasped, and must be removed by shifting up
and down.
(2) Remove right side panel (4 screws).
(3) Remove rear guard (3 screws).
(4) Remove separator support plate (4 screws).
(5) Remove motor support (2 screws).
(6) Remove valve bed (5 screws). The valve bed is clasped on
the right and left sides. Lift to remove.
(7) Remove the electrical parts box.
Remove the respective connector from high pressure
switch, crank case heater, shell thermo, and fan motor lead.
(8) Remove separator (2 screws).
(9) Remove heat exchanger (2 screws).
Disconnect the welded section of pipe.
(10) Remove compressor (3 set nuts).
Remove the weldment of the compressor suction pipe and
discharge pipe.

Photo 4

Screws

Photo 5

Accumulator

Photo 6

Charge plug

Ball valve

Compressor

26

Screws

Heat exchanger

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Page 27

NOTE : All panels are clasped, and should be


removed by shifting up and down.

Outdoor unit (PUH24EK)

OPERATING PROCEDURE

PHOTOS

1. Electrical parts
(1) Remove top panel (3 screws in front, 2 screws in rear)
(2) Remove cover panel (1 screw).
The panel is anchored by clicks to the side panel.
Remove by pulling towards you.
(3) Remove cover panel (1 screw).
The panel is clasped on the right and left sides. After removing the screw, pull the panel down and remove it by pulling
towards you.

Screws

Photo 1

Panel cover

Photo 2
Compressor protector
Run capacitor
52C relay
Terminal block
Screws

2. Fan motor
(1) Remove front panel (3 screws).
Open the panel to a 45 degree angle and lift to remove. The
panel is clasped at three points on the left side.
(2) Remove propeller (1 set nut).
(3) Remove fan motor (3 screws).
Remove lead connector.

Photo 3
Motor support
Separator support place

Propeller
nut

High-pressure
switch
Valve bed

Crank case heater


Propeller fan

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Page 28

OPERATING PROCEDURE

PHOTOS

3. Heat Exchanger, Compressor


(1) Remove the rear / right side panel (2 screws in front, 1 screw
on the side, 3 screws in the rear).
Remove the electrical box, valve bed, and open to the rear
to remove (anchors attached).
(2) Remove right side panel (4 screws).
(3) Remove rear guard (3 screws).
(4) Remove separator support plate (4 screws).
(5) Remove motor support (2 screws).
(6) Remove valve bed (5 screws). The valve bed is clasped on
the right and left sides. Lift to remove.
(7) Remove the electrical parts box.
Remove the respective connector from high pressure
switch, Low-pressure switch, crank case heater, shell thermo, and fan motor lead.
(8) Remove separator (2 screws).
(9) Remove heat exchanger (2 screws).
Remove piping weld zone.
(10) Remove compressor (3 set nuts).
Remove the weldment of the compressor suction pipe and
discharge pipe.
NOTE :
All panels are clasped, and must be removed by shifting up
and down.

Screws

Photo 4

Screws

Heat exchanger

Photo 5

Accumulator

Photo 6

Charge plug

Ball valve

Compressor

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13

Page 29

PARTS LIST

STRUCTURAL PARTS
PUH18EK
9

10

7
2

Q'ty / set
No.

Parts No.

Parts Name

Specifications

PUH
18EK

1 R01 A08 662 SIDE PANEL

2 R01 A08 668 FRONT PANEL

3 R01 A00 675 FAN GUARD

4 R01 A00 686 BASE ASSEMBLY

5 R01 A08 661 SERVICE PANEL

6 R01 A00 658 PANEL COVER

7 R01 A08 682 REAR PANEL

8 R01 A08 698 REAR GUARD

9 R01 A00 641 TOP PANEL

10 T7W E03 130 MOTOR SUPPORT

29

Wiring
Remarks
Diagram
(Drawing No.)
Symbol

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Page 30

STRUCTURAL PARTS
PUH24EK
PUH24EK1
11

10

4
4
2

7
5

Q'ty / set
No.

Parts No.

Parts Name

PUH

Specifications
24EK

24EK1

1 R01 A11 662 SIDE PANEL

2 R01 A00 675 FAN GUARD

3 R01 A11 668 FRONT PANEL

4 R01 A00 655 PANEL HANDLE

5 R01 A10 686 BASE ASSEMBLY

6 R01 A11 661 SERVICE PANEL

7 R01 A00 658 PANEL COVER

8 R01 A11 682 REAR PANEL

9 T7W E04 698 REAR GUARD

10 T7W E02 641 TOP PANEL

11 T7W E04 130 MOTOR SUPPORT

30

Wiring
Remarks
Diagram
(Drawing No.)
Symbol

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Page 31

STRUCTURAL PARTS
PUH30EK PUH36EK PUH42EK PUH42EK7
PUH30EK1 PUH36EK1 PUH42EK1 PUH42EK71
PUH30EK2 PUH36EK2

11

10

1
2

4
4

No.

Parts No.

Parts Name

Specifications

1 R01 A14 662 SIDE PANEL

Q'ty / set
PUH
30,36EK 30,36EK2 42EK
30,36EK1
42EK1
1
1
1

Wiring
Remarks
Diagram
(Drawing No.)
42EK7
Symbol
42EK71
1

2 R01 A14 668 FRONT PANEL

3 R01 A00 675 FAN GUARD

4 R01 A00 655 PANEL HANDLE

R01 A14 686 BASE ASSEMBLY


R01 AK6 686 BASE ASSEMBLY

6 R01 A14 658 PANEL COVER

7 R01 A14 682 REAR PANEL

8 R01 A14 661 SERVICE PANEL

9 T7W E03 698 REAR GUARD

10 R01 A14 641 TOP PANEL

1
1

11

R01 85H 130 MOTOR SUPPORT


T7W E02 130 MOTOR SUPPORT

31

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Page 32

FUNCTIONAL PARTS
PUH18EK

31

30

29

28 27 26

25 24 23 22 21 20 19

18
17
16
15
14

32

13
12
11
10
9

32

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Page 33

Part number that is circled is not shown in the illustration.


Q'ty / set
No.

Parts No.

Parts Name

Specifications

PUH
18EK

1 T7W 850 763 FAN MOTOR

S6V-85FPH

Wiring
Remarks
Diagram
(Drawing No.)
Symbol
MF

2 R01 A00 115 PROPELLER FAN


3 R01 A00 208 CONTROL HIGH PRESSURE SWITCH

OPEN psiG 363

63H1

4 T7W A30 208 PROTECT HIGH PRESSURE SWITCH

OPEN psiG 469

63H2

5 T97

RH247NAB

MC

240V 30W

HC

7 R01 943 410 BALL VALVE

3/8

8 R01 951 411 BALL VALVE

5/8

665

600 COMPRESSOR

6 T7W 850 236 CRANKCASE HEATER

9 R01 943 413 CHARGE PLUG

10 R01 A08 440 ACCUMULATOR

11 T7W 969 238 OVERCURRENT RELAY

MRA98881-90

12 R01 590 413 CHARGE PLUG

13 R01 A04 450 STRAINER

14 T7W 973 507 FUSIBLE PLUG

15 R01 J01 202 OUTDOOR COIL THERMISTOR

16 R01 L11 418 RESTRICTOR VALVE

17 R01 272 428 BYPASS VALVE

18 T7W 851 425 CAPILLARY TUBE

0.157o0.079o33.5

51C

RT

19 T7W 875 242 4-WAY VALVE SOLENOID COIL

20 T7W 875 403 4-WAY VALVE

21 T7W 869 242 BYPASS VALVE SOLENOID COIL

22 R01 V39 490 OIL SEPARATOR

21S4

21R

23 T7W A30 708 CONTACTOR

S-U12 208/230V

52C

24 T7W 969 723 COMPRESSOR CAPACITOR

30F 370V

25 R01 576 255 FAN MOTOR CAPACITOR

3F 440V

C1

26 T7W A30 799 TRANSFORMER

RED:12.3VAC, 0.06A
BRN:12.3VAC, 0.06A

27 T7W 410 239 FUSE

250V 6A

F<O.B>

28 T7W 850 716 TERMINAL BLOCK

3P(L1, L2, GR)

TB1

29 T7W E08 315 OUTDOOR CONTROLLER BOARD


30 R01 377 246 TERMINAL BLOCK

3P(1, 2, 3)

O.B

TB3

31 R01 A10 408 OUTDOOR HEAT EXCHANGER

32 R01 30L 097 NUT

33 R01 A00 425 CAPILLARY TUBE

0.098o0.024o39.4

33

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Page 34

FUNCTIONAL PARTS
PUH24EK
PUH24EK1

30

29

28

27 26 25 24

23
22
2
21
20
19
31
18
17
16
15

30

14
13
12
11

31

10

1 2 3 4

34

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Page 35

Part number that is circled is not shown in the illustration.


Q'ty / set
No.

Parts No.

Parts Name

PUH

Specifications

Wiring
Remarks
Diagram
(Drawing No.)
Symbol

24EK

24EK1

OPEN psiG 469

63H2

4 R01 A00 208 CONTROL HIGH PRESSURE SWITCH OPEN psiG 363

63H1

5 T7W A01 413 CHARGE PLUG

1 T7W 851 763 FAN MOTOR

S6V-60FPP

2 R01 A00 115 PROPELLER FAN


3 T7W A30 208 PROTECT HIGH PRESSURE SWITCH

T97

517

300 COMPRESSOR

NH33NBD

T97

501

400 COMPRESSOR

NH33NBDT

MF1, 2

MC
1

MC
HC

7 T7W 851 236 CRANKCASE HEATER

240V 43W

8 R01 943 410 BALL VALVE

3/8

9 R01 951 411 BALL VALVE

5/8

10 R01 A14 490 OIL SEPARATOR

11 R01 272 428 BYPASS VALVE

12 T7W 869 242 BYPASS VALVE SOLENOID COIL

21R

13 T7W A31 242 4-WAY VALVE SOLENOID COIL

21S4

14 T7W 260 403 4-WAY VALVE

15 R01 A11 450 STRAINER

17 R01 993 418 RESTRICTOR VALVE

18 R01 943 413 CHARGE PLUG

19 T7W 973 507 FUSIBLE PLUG

20 R01 J01 202 OUTDOOR COIL THERMISTOR

21 R01 A12 440 ACCUMULATOR

16 T7W E14 425 CAPILLARY TUBE

0.126o0.063o17.3

RT

22 T7W A13 708 CONTACTOR

S-N25EX

52C

23 T7W E05 799 TRANSFORMER

RED:12.3VAC, 0.06A
BRN:12.3VAC, 0.06A

24 T7W 973 723 COMPRESSOR CAPACITOR

40F 400V

25 R01 653 255 FAN MOTOR CAPACITOR

4F 440V

C1, 2

26 T7W 410 239 FUSE

250V 6A

F<O.B>

27 T7W 850 716 TERMINAL BLOCK

3P(L1, L2, GR)

TB1

O.B
TB3

28 T7W E08 315 OUTDOOR CONTROLLER BOARD


29 R01 377 246 TERMINAL BLOCK

30 T7W A31 408 OUTDOOR HEAT EXCHANGER

31 R01 30L 097 NUT

32 R01 A00 425 CAPILLARY TUBE

3P(1, 2, 3)

0.098o0.024o39.4

35

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Page 36

FUNCTIONAL PARTS
PUH30EK PUH36EK
PUH30EK1 PUH36EK1
PUH30EK2 PUH36EK2

30

29 28 27 26 25

24

23
22
21

31

20
19
18
17
16
15
14
13
12
11

1
2

10
9
30

31

6
Q'ty / set

No.

Parts No.

Parts Name

1 T7W 852 763 FAN MOTOR

Specifications

Wiring
Remarks
Diagram
(Drawing No.)
Symbol
30EK 30EK1 30EK2 36EK 36EK1 36EK2

VC086DC

PUH

MF1, 2

2 R01 A00 115 PROPELLER FAN

3 T7W A30 208 PROTECT HIGH PRESSURE SWITCH OPEN psiG 469

63H2

4 R01 A00 208 CONTROL HIGH PRESSURE SWITCH OPEN psiG 363

63H1

5 T7W E05 413 CHARGE PLUG

T97 511 300 COMPRESSOR

NH41NAD

T97 502 400 COMPRESSOR

NH41NAHT

T97 518 300 COMPRESSOR

NH47NAD

T97 503 400 COMPRESSOR

NH47NAHT

MC
MC

1
1

MC

1
1

36

MC

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02.12.19 10:12 AM

Page 37

Part numbers that are circled are not shown in the illustration.
Q'ty / set

No.

Parts No.

Parts Name

Specifications

Wiring
Remarks
Diagram
(Drawing No.)
Symbol
30EK 30EK1 30EK2 36EK 36EK1 36EK2
PUH

7 T7W 851 236 CRANKCASE HEATER

240V 43W

8 R01 670 411 BALL VALVE

3/4

9 R01 47L 410 BALL VALVE

1/2

21R

RT

10 R01 42L 450 STRAINER


11
12

R01 A14 428 BYPASS VALVE

T7W E02 428 BYPASS VALVE


T7W 869 242 BYPASS VALVE SOLENOID COIL

T7W E01 242 BYPASS VALVE SOLENOID COIL

13 T7W E24 202 OUTDOOR COIL THERMISTOR

T7W A31 242 4-WAY VALVE SOLENOID COIL

14
15

T7W 875 242 4-WAY VALVE SOLENOID COIL


T7W 261 403 4-WAY VALVE
T7W 258 403 4-WAY VALVE

21R

21S4
1

2
2

18 R01 993 418 RESTRICTOR VALVE

19 R01 943 413 CHARGE PLUG

20 T7W 973 507 FUSIBLE PLUG

16 R01 A14 450 STRAINER


17

T7W E15 425 CAPILLARY TUBE

0.157o0.079o23.6

T7W E16 425 CAPILLARY TUBE

0.157o0.079o17.7

21 T7W E01 440 ACCUMULATOR


22

T7W 867 708 CONTACTOR


T7W A13 708 CONTACTOR

23 T7W E05 799 TRANSFORMER


24
25

S-K25UR

T7W 867 723 COMPRESSOR CAPACITOR 50F 400V

1
1

S-N25EX
RED:12.3VAC, 0.06A
BRN:12.3VAC, 0.06A

T7W 975 723 COMPRESSOR CAPACITOR 60F 360V


R01 653 255 FAN MOTOR CAPACITOR

4F 440V

R01 576 255 FAN MOTOR CAPACITOR

3F 440V

HC

21S4

52C
1

52C

C
C
C1, 2
2

C1, 2

26 T7W 410 239 FUSE

250V 6A

F<O.B>

27 T7W 850 716 TERMINAL BLOCK

3P(L1, L2, GR)

TB1

O.B

TB3

2
2

28 T7W E08 315 OUTDOOR CONTROLLER BOARD


29 R01 377 246 TERMINAL BLOCK
30

3P(1, 2, 3)

T7W E22 408 OUTDOOR HEAT EXCHANGER


T7W E23 408 OUTDOOR HEAT EXCHANGER

31 R01 30L 097 NUT

33 R01 A00 425 CAPILLARY TUBE

0.098o0.024o39.4

34 T7W A10 425 CAPILLARY TUBE

0.157o0.118o7.87

32 R01 A14 490 OIL SEPARATOR

37

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02.12.19 10:12 AM

FUNCTIONAL PARTS
PUH42EK
PUH42EK1
PUH42EK7
PUH42EK71

Page 38

34

33 32 31 30 29

28 27 26
25
24
23
22

35

21
20
19
18
17
16
15
14
13
12

1
2

11
10
9
34

35

Q'ty / set
No.

Parts No.

Parts Name

42EK 42EK1
1 T7W 853 763 FAN MOTOR

Wiring
Remarks
Diagram
(Drawing No.)
Symbol
42EK7 42EK71

PUH

Specifications

MF1, 2

2 R01 A00 115 PROPELLER FAN

3 T7W A30 208 PROTECT HIGH PRESSURE SWITCH OPEN psiG 469

63H2

4 R01 A00 208 CONTROL HIGH PRESSURE SWITCH OPEN psiG 363

63H1

5 R01 02L 413 CHARGE PLUG

1
1

MC
HC

PA6N100UG

T97 513 300 COMPRESSOR

NH569NXA

T97 513 500 COMPRESSOR

ZR42K3PFV

MC

7 T7W 851 236 CRANKCASE HEATER

240V 43W

8 R01 670 411 BALL VALVE

3/4

38

OC245-C--2.qxp

02.12.19 10:12 AM

Page 39

Part numbers that are circled are not shown in the illustration.
Q'ty / set
No.

Parts No.

Parts Name

42EK 42EK1
9 R01 47L 410 BALL VALVE

1/2

10 R01 42L 450 STRAINER

11 R01 86H 201 DISCHARGE THERMAL SWITCH


12
13

Wiring
Remarks
Diagram
(Drawing No.)
Symbol
42EK7 42EK71

PUH

Specifications

26C

R01 A14 428 BYPASS VALVE

T7W E02 428 BYPASS VALVE

21R

T7W 869 242 BYPASS VALVE SOLENOID COIL

21R

14 T7W E24 202 OUTDOOR COIL THERMISTOR

RT

15 T7W 875 242 4-WAY VALVE SOLENOID COIL

21S4

16 T7W 258 403 4-WAY VALVE

17 R01 A14 450 STRAINER

2
2

18

T7W E01 242 BYPASS VALVE SOLENOID COIL

R01 591 425 CAPILLARY TUBE

0.157o0.079o17.7

T7W E11 425 CAPILLARY TUBE

0.157o0.079o22.0

19 R01 993 418 RESTRICTOR VALVE

20 R01 943 413 CHARGE PLUG

21 T7W 973 507 FUSIBLE PLUG

22 T7W A34 704 COMPRESSOR START RELAY AMVL320B

23 T7W E01 440 ACCUMULATOR

T7W 868 708 CONTACTOR

S-K35UR

24 T7W A14 708 CONTACTOR

S-N35EX

T7W E07 708 CONTACTOR


25 T7W E05 799 TRANSFORMER
26

19
1

52C
1

T7W A34 723 COMPRESSOR CAPACITOR 65F 400V

T7W E02 723 COMPRESSOR CAPACITOR 60F 380V

52C

1
1

51C, 52C

MSO-N25KF
RED:12.3VAC, 0.06A
BRN:12.3VAC, 0.06A

C
C

27 T7W 853 723 COMPRESSOR START CAPACITOR 65F 400V

C5

28 T7W A34 234 RESISTOR

15K 4W

29 R01 653 255 FAN MOTOR CAPACITOR

4F 440V

C1, 2

30 T7W 410 239 FUSE

250V 6A

F<O.B>

31 T7W 850 716 TERMINAL BLOCK

3P(L1, L2, GR)

TB1

1
1

O.B

TB3

2
2

32

T7W E08 315 OUTDOOR CONTROLLER BOARD


T7W E15 315 OUTDOOR CONTROLLER BOARD

33 R01 377 246 TERMINAL BLOCK


34

3P(1, 2, 3)

R01 V29 408 OUTDOOR HEAT EXCHANGER


T7W E08 408 OUTDOOR HEAT EXCHANGER

35 R01 30L 097 NUT

O.B

37 R01 A00 425 CAPILLARY TUBE

0.098o0.024o39.4

38 T7W A10 425 CAPILLARY TUBE

0.157o0.118o7.87

36 R01 A14 490 OIL SEPARATOR

39

OC245-C--2.qxp

02.12.19 10:12 AM

Page 40

TM

cCopyright 2001 MITSUBISHI ELECTRIC ENGINEERING CO., LTD.


Distributed in Dec. 2002 No.OC245 REVISED EDITION-C 17
Distributed in Dec. 2002 No.OC245 REVISED EDITION-B 17
Distributed in May 2001 No.OC245 REVISED EDITION-A 25
Distributed in Mar. 2001 No.OC245 20

New publication, effective Dec. 2002


Specifications subject to change without notice.

3400 Lawrenceville Suwanee Road Suwanee, Georgia 30024


Toll Free: 800-433-4822 Toll Free Fax: 800-889-9904
www.mrslim.com
Specifications are subject to change without notice.

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