Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Judin
Digitally signed by
Oleg Judin
DN: cn=Oleg Judin,
c=EE, o=TEE,
email=jov@tavrida.eu
Date: 2008.01.03
14:21:31 +02'00'
Version
No
5 Dated
01.03.07
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SAFETY FIRST
Check that the installation position (distances, spatial separation, and the surroundings) is
suitable for the switching devices.
Check that all the installation, commissioning and the operation is carried out by electrical
specialists.
Check that during installation, commissioning and operation, the respective regulations (such as
IEC) as well as appropriate national safety regulations have been adhered to.
Take note that in the operation of the vacuum circuit breakers inevitably certain parts of this device
are subject to dangerous voltage and that mechanical parts, including remote control ones, can
move quickly. Non-adherence to these warning instructions can lead to equipment damage, serious
injury or death.
Note especially the important or danger information marked as follows in this manual:
Take note of the operating loads of the vacuum circuit breakers specified in the technical data.
Check that this manual is available to all persons concerned with installation, commissioning and
operation.
Low voltage devices (namely control modules of all types) meet the requirements of the EMC Directive 89/336/EEC,
the Low Voltage Directive 73/23/EEC
Contents
Instruction manual
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Product range
Design
Overall design
Magnetic actuator
Vacuum interrupters
Operation
Closing
Opening
Manual closing
Manual opening
ISM/TEL-12-20/1000-051(F)
ISM/TEL-12-20/1000-052(F)
ISM/TEL-12-20/1000-055(F)
ISM/TEL-12-20/1000-067(F)
ISM/TEL-12-25/800-066
ISM/TEL-12-25/800-068
ISM/TEL-12-25/800-081
ISM/TEL-12-25/800-082
ISM/TEL-12-25/800-083
ISM/TEL-12-25/1250-066
ISM/TEL-12-25/1250-068
ISM/TEL-12-25/1250-081
IISM/TEL-12-25/1250-082
ISM/TEL-12-25/1250-083
ISM/TEL-12-31.5/1600-066
ISM/TEL-12-31.5/1600-068
ISM/TEL-12-31.5/1600-081
ISM/TEL-12-31.5/1600-082
ISM/TEL-12-31.5/1600-083
ISM/TEL-24-16/800-057
ISM/TEL-24-16/800-058
ISM/TEL-12-20/1000-089
ISM/TEL-24-16/800-053
Auxiliary switches
Overall drawings
ISM/TEL-12-20/1000-051(F)
ISM/TEL-12-20/1000-052(F)
ISM/TEL-12-20/1000-055(F)
ISM/TEL-12-20/1000-067(F)
ISM/TEL-12-25/800-066, ISM/TEL-12-25/1250-066, ISM/TEL-12-31.5/1600-066
ISM/TEL-12-25/800-068, ISM/TEL-12-25/1250-068, ISM/TEL-12-31.5/1600-068
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Instruction manual
Contents
Product range
Design
Operation
Operation modes
Capacitor charging
Closing
Tripping
Antipumping duty
Blocking duty
Supervision
Signalling
Malfunction detection
Origins and operation of Inputs
Close & Supervision input
Closing Coil Simulator
Trip & Supervision input
Trip Coil Supervision input
Tripping Coil Simulator
Alternative Trip & Supervision input
Alternative Tripping Coil Simulator
Dry Contact Close input
Dry Contact Trip input
Current Power Supply
Current Power Supply Mode input
ISM/TEL auxiliary switch input
Destination and operation of outputs
Failure output
Emergency Trip outputs
Fleeting output
Passing output
Actuator Coil output
Ready output
Technical specification
Overall drawings
CM/TEL-X/X-12-01A
CM/TEL-X/X-12-02A (03A)
Small wiring terminations
CM/TEL-X/X-12-01A terminals
CM/TEL-X/X-12-02A terminals
CM/TEL-X/X-12-03A terminals
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Contents
Instruction manual
Selection
Installation
Mounting of the ISM/TEL
Mounting of the CM/TEL
Interlocking
Connection of the position indicator
Connection of manual trip facility
Wiring
Adjustment of the control inputs
Commissioning tests
Operation test
High voltage test
Insulation resistance test
Main contact resistance test
Maintenance
Operation test
High voltage test
Insulation resistance test
Contact resistance test
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Presentation
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Part numbering
Instruction manual
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Instruction manual
Marking
Control modules and switching modules that are not included in the commercial product list and are not for
use in service are produced in accordance with product ordering procedures. These modules are tagged with
additional film labels.
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Any attempt to peel the film will result in the display of a hidden "OPENED" indication
Manufacturer warranty does not cover switching modules with damaged or removed sealing labels.
Sealing
Instruction manual
These films are attached to a joint of the module's case and cover.
In case of removing or damaging these seal films during the warranty period, the warranty is canceled.
Instruction manual
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Product range
ISM/TEL modules differ in rated voltage, rated current, rated breaking current and pole-to-pole distances.
The complete range of products complies with the following Table.
Module type
Rated voltage, kV
Rated normal
current, A
Rated breaking
current, kA
Pole to pole
distance,mm
ISM/TEL-12-20/1000-051(F)*
12
1000
20
200
ISM/TEL-12-20/1000-052(F)*
12
1000
20
250
ISM/TEL-12-20/1000-055(F)*
12
1000
20
210
ISM/TEL-12-20/1000-067(F)
12
1000
20
150
ISM/TEL-12-25/800-066
12
800
25
150
ISM/TEL-12-25/800-068
12
800
25
275
ISM/TEL-12-25/800-081
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800
25
210
ISM/TEL-12-25/800-082
12
800
25
200
ISM/TEL-12-25/800-083
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800
25
250
ISM/TEL-12-25/1250-066
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1250
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150
ISM/TEL-12-25/1250-068
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1250
25
275
ISM/TEL-12-25/1250-081
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1250
25
210
ISM/TEL-12-25/1250-082
12
1250
25
200
ISM/TEL-12-25/1250-083
12
1250
25
250
ISM/TEL-12-31.5/1600-066
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1600
31,5
150
ISM/TEL-12-31.5/1600-068
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1600
31,5
275
ISM/TEL-12-31.5/1600-081
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1600
31,5
210
ISM/TEL-12-31.5/1600-082
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1600
31,5
200
ISM/TEL-12-31.5/1600-083
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1600
31,5
250
ISM/TEL-24-16/800-057
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800
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210
ISM/TEL-24-16/800-058
24
800
16
275
ISM/TEL-12-20/1000-089
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1000
20
ISM/TEL-20-16/800-053
24
800
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Instruction manual
Design
Overall design
In contrast to the majority of conventional circuit
breakers, this patented design incorporates three
independent magnetic actuators: one per pole.
This minimizes the number of moving parts, all of
which are symmetrical about the central axis.
The vacuum interrupter and the magnetic actuator are located at opposite ends of a hollow support insulator. The actuator armature is rigidly
coupled to the vacuum interrupter moving contact by a linear drive insulator within the support
insulator. This provides direct linear movement in
both directions and avoids the use of rotating
shafts, bearings and bell cranks. The result is a
maintenance free ISM/TEL with a long troublefree mechanical life.
vacuum interrupter
frame
synchronizing shaft
micro switches
interlocking pin
magnetic actuator
shaft interlocking interface
Overall design of ISM/TEL
Instruction manual
11
Magnetic actuator
12
Instruction manual
Vacuum interrupters
As soon as the vacuum interrupter contacts open,
the interrupting current initiates a so-called
"vacuum arc" that burns essentially as plasma
originating from evaporated contact material. The
current continues to flow through this plasma
until a zero current is reached. At this moment the
arc is extinguished and a transient recovery
voltage appears across the open gap. If the
contact surface is locally overheated, it produces a
lot of vapour, resulting in the deterioration of the
vacuum followed by an electrical breakdown. To
avoid this, effective control of the vacuum arc is
necessary.
Instruction manual
Operation
Closing
In the OPEN position the vacuum interrupter contacts are held open by the force of the opening
spring in the actuator acting through the drive
insulator.
To close the vacuum interrupter contacts a current
pulse, derived from the closing capacitor in the
control module, is injected into the actuator coil.
The current in the coil produces a magnetic flux in
the gap between the upper yoke and the actuator
armature.
Rising coil current increases the magnetic flux and
the electromagnetic attraction between yoke and
armature increases to overcome the restraining
force of the opening spring. (Line 1)
The armature, drive insulator and moving contact
start to move.
As the armature moves towards the upper yoke the
magnetic air gap decreases and consequently the
magnetic attraction force increases. This
increasing force accelerates the armature, drive
insulator and moving contact to a closing speed of
1 m/s. This optimum speed ensures a complete
absence of contact bounce and reduces the
probability of pre-strikes of the vacuum gap before
the contacts close. (Line 2)
The accelerating armature also generates a back
emf in the coil and reduces the coil current
(Line 1-2)
At contact close (Line 2), the moving contact
stops but the armature travel continues for 2mm
under rapid deceleration caused by compressing
the contact pressure spring.
At the limit of its travel the armature latches magnetically to the upper yoke. (Line 2a) The moving
armature induced back emf collapses and the coil
current again increases (Line 2a-3) saturating the
ring magnet.
This saturation increases the power of the ring
permanent magnet to a level that generates flux to
hold the armature in the CLOSED position after the
coil current has been cut off by an auxiliary
switch. ( Line 3) Testing has proved that this flux is
sufficient to hold the actuator CLOSED even under
vibration and impact conditions.
The travel of the armature also compresses the
opening spring in preparation for the next
opening operation.
The synchronising shaft is also driven through 44
of rotation during the closing operation and provides position indication, auxiliary switch
operation and mechanical interlocking actions.
13
Opening
14
Instruction manual
Manual closing
Manual opening
Note: It is not possible to close ISM/TEL by forcing the synchronizing shaft to rotate. Any attempt to do so
will result in damage to the mechanism and possible injury to personnel.
Instruction manual
Technical specification
ISM/TEL-12-20/1000-051(F)
ISM/TEL-12-20/1000-052(F)
ISM/TEL-12-20/1000-055(F)
ISM/TEL-12-20/1000-067(F)
15
Applicable standards:
IEC 62271-100
GB 1984-89
GOST 687-78
Rated voltage, kV
12
1000
800
Rated frequency, Hz
50/60
42
75
20
20
50000 (150000*)
50000 (150000*)
100
60
10
20
40
+ 55C
- 40C
Class 4M4
1000
Maximum humidity
98 % non condensing
Weights, kg
67
ISM/TEL-12-20/1000-051(F)
33
ISM/TEL-12-20/1000-052(F)
35
ISM/TEL-12-20/1000-055(F)
35
ISM/TEL-12-20/1000-067
33
16
ISM/TEL-12-25/800-066
ISM/TEL-12-25/800-068
ISM/TEL-12-25/800-081
ISM/TEL-12-25/800-082
ISM/TEL-12-25/800-083
Instruction manual
Applicable standards:
IEC 62271-100
GB 1984-89
GOST 687-78
Rated voltage, kV
12
800
800
Rated frequency, Hz
50/60
42
75
25
25
30000
30000
100
- at other currents
60
10
20
+ 55C
- 40C
Class 4M4
1000
Maximum humidity
98 % non condensing
Weights, kg
ISM/TEL-12-25/800-066
60
ISM/TEL-12-25/800-081
65
ISM/TEL-12-25/800-068
75
ISM/TEL-12-25/800-082
65
ISM/TEL-12-25/800-083
68
* Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)
Instruction manual
ISM/TEL-12-25/1250-066
ISM/TEL-12-25/1250-068
ISM/TEL-12-25/1250-081
ISM/TEL-12-25/1250-082
ISM/TEL-12-25/1250-083
17
Applicable standards:
IEC 62271-100
GB 1984-89
GOST 687-78
Rated voltage, kV
12
1250
800
Rated frequency, Hz
50/60
42
75
25
25
30000
30000
100
- at other currents
60
10
20
+ 55C
- 40C
Design class with regard to severity of service conditions in accordance with IEC 60932
Class 4M4
1000
Maximum humidity
98 % non condensing
Weights, kg
ISM/TEL-12-25/1250-066
60
ISM/TEL-12-25/1250-081
65
ISM/TEL-12-25/1250-068
75
ISM/TEL-12-25/1250-082
65
ISM/TEL-12-25/1250-083
68
* Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)
18
ISM/TEL-12-31.5/1600-066
ISM/TEL-12-31.5/1600-068
ISM/TEL-12-31.5/1600-081
ISM/TEL-12-31.5/1600-082
ISM/TEL-12-31.5/1600-083
Instruction manual
Applicable standards:
IEC 62271-100
GB 1984-89
GOST 687-78
Rated voltage, kV
12
1600
800
Rated frequency, Hz
50/60
42
75
31,5
31,5
30000
30000
50
- at other currents
60
10
20
+ 55C
- 40C
Class 4M4
1000
Maximum humidity
98 % non condensing
Weights, kg
ISM/TEL-12-31.5/1600-066
60
ISM/TEL-12-31.5/1600-068
65
ISM/TEL-12-31.5/1600-081
75
ISM/TEL-12-31.5/1600-082
65
ISM/TEL-12-31.5/1600-083
66
* Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)
19
Applicable standards:
IEC 62271-100
GB 1984-89
GOST 687-78
ISM/TEL-24-16/800-057
ISM/TEL-24-16/800-058
Rated voltage, kV
24
800
50
Rated frequency, Hz
50/60
125
16
16
30000
30000
100
- at other currents
70
10
20
+ 55C
- 40C
Class 4M4
1000
Maximum humidity
98 % non condensing
Weights, kg
ISM/TEL-24-16/800-057
35
ISM/TEL-24-16/800-058
37
* Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)
20
Instruction manual
Applicable standards:
IEC 62271-100
GB 1984-89
GOST 687-78
ISM/TEL-12-20/1000-089
Rated frequency, Hz
50/60
- 40C
Maximum humidity
98 % non condensing
Instruction manual
21
Applicable standards:
IEC 62271-100
GB 1984-89
GOST 687-78
ISM/TEL-24-16/800-053
Rated frequency, Hz
50/60
- 40C
Maximum humidity
98 % non condensing
22
Instruction manual
Auxiliary switches
Voltage
VAC
Resistive load
A
Inductive load
A
Voltage
VDC
125
10*
up to
250
10*
Resistive load
mA
Inductive load
mA
12 to 30
100
100
Resistive load
A
Inductive load
A
30
10*
50
75
0.75
0.75
125
0.5
0.03
250
0.25
0.03
Instruction manual
Overall drawings
ISM/TEL-12-20/1000-051(F)
ISM/TEL-12-20/1000-052(F)
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24
ISM/TEL-12-20/1000-055(F)
ISM/TEL-12-20/1000-067(F)
Instruction manual
Instruction manual
25
26
Instruction manual
Instruction manual
27
ISM/TEL-24-16/800-057
86
170
2101
100
M10
30
2101
73
M10
45
M10
560
500,2
45
1320,2
160
265
314
103
68, 5
134
86
57
112
100
30
2100,5
1490,5
2620,5
509
10
35
28
ISM/TEL-24-16/800-058
Instruction manual
Instruction manual
ISM/TEL-12-20/1000-089
ISM/TEL-24-16/800-053
29
30
Instruction manual
X1
Terminal
X2
Designation
Terminal
Designation
15
16
17
18
19
20
21
22
23
10
24
11
25
12
26
13
actuator coil(1)(SC1)
27
14
actuator coil(2)(SC2)
28
Instruction manual
31
XT1
Terminal No.
Connection
Connection
Terminal No.
NO Auxiliary switch 4
NO Auxiliary switch 4
NC Auxiliary switch 2
NO Auxiliary switch 5
NC Auxiliary switch 2
10
NO Auxiliary switch 5
NC Auxiliary switch 3
11
NC Auxiliary switch 3
12
Note: NC auxiliary switch with terminals 1, 2 is used for interconnection with control module.
Note: NC auxiliary switch with terminals 15,16 is used for interconnection with control module.
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Instruction manual
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Product range
Control modules differ in their I/O interface and range of rated control voltage. The complete range of
products is shown in the following Table:
Module type
I/O interface
CM/TEL-24/60-12-01 A
24/30/48/60 DC
CM/TEL-100/220-12-01 A
CM/TEL-24/60-12-02 A
24/30/48/60 DC
CM/TEL-100/220-12-02 A
CM/TEL-24/60-12-03 A
24/30/48/60 DC
CM/TEL-100/220-12-03 A
Potential zones corresponding to electrically isolated terminals are separated with lines.
Outgoing arrows indicate outputs, incoming arrows indicate inputs.
Instruction manual
33
Design
The control modules are totally enclosed in a polymeric housing designed for simple flat surface 4 hole
mounting. On the front panel there are:
LED indicators that report on the self-monitoring system of the control module;
Selector switches are to set rated current for type 12-02A and 12-03A control modules;
WAGO cage clamps for small wiring terminations. For CM/TEL-X/X-12-02A and CM/TEL-X/X-12-03A
additional WAGO cage clamps are provided for the termination of control cables.
34
Instruction manual
Operation
Operation modes
Capacitor charging
Both the "Close" and "Trip" capacitors are charged
when an auxiliary voltage is applied to the "Power
Supply" input.
Alternatively the "Close" capacitor can be charged
from the "Emergency Power Supply" input. This
feature allows ISM/TEL to be closed using a low
voltage alternative power supply (for example,
handset battery) when the main "Power Supply"
input is dead.
Alternative charging of the "Trip" capacitor can be
achieved by using the "Current Power Supply"
inputs connected to CTs. This alternative method
also requires the "Current Power Supply Mode"
input terminals to be short-circuited. This feature
allows the control module to maintain tripping
ability in the event of a long control power supply
outage.
For more detailed information refer to the description of relevant inputs.
Closing
ISM/TEL can be closed through the "Close and
Supervision" input or the "Dry Contact Close"
input. For more detailed information refer to the
description of the relevant inputs. Note: after
mechanical tripping, closing will not proceed
unless Trip instruction is activated via any
applicable input.
Tripping
ISM/TEL can be tripped through the "Trip &
Supervision" input, the 'Alternative Trip &
Supervision Input", the "Dry Contact Trip" input
and any of the "Current Power Supply" inputs if
"Current Power Supply Mode" input terminals are
open-circuited.
For more detailed information refer to the description of the relevant input.
Anti-pumping duty
For any close and trip inputs the following rule is
applicable.
During a close operation, if a trip instruction is
received before the close instruction becomes
passive then the close instruction will be blocked.
For the next close operation the close instruction
must be re-applied after the trip instruction has
become passive.
Blocking duty
For any close and trip inputs the following rule is
applicable.
If a close instruction is received while a trip
instruction remains active then the close
instruction is blocked.
For the next close operation the close instruction
must be re-applied after the trip instruction has
become passive.
Supervision
The control module simulates the behaviour of a
conventional circuit breaker with regard to supervision of the health of the "Close" and "Trip" circuits. To achieve this, the supervision circuits of
the switchgear can be connected to the "Close &
Supervision" and the "Trip & Supervision" inputs.
For more detailed information refer to the description of the relevant inputs.
Instruction manual
35
Signalling
The control module provides LED indications and dry contact signaling of a number of events in accordance
with the following Table. For more detailed information refer to the description of the relevant outputs.
Event
(output)
code name
Event
LED indicators
CM/TEL-X/X-X-01A
CM/TEL-X/X-X-02A
CM/TEL-X/X-X-03A
CM/TEL-X/X-X-01A
CM/TEL-X/X-X-02A
CM/TEL-X/X-X-03A
Failure
Power supply ON
Power
Ready
Passing
Emergency
Power
Malfunction detection
The self-monitoring system within the module detects the malfunctions shown below and signals these on
the "Failure" LED indicator by differing patterns of LED blinks.
Type of malfunction
prescribed limit
Manual trip
Nonconformity of Module
36
Instruction manual
Instruction manual
37
38
Instruction manual
'Alternative Trip & Supervision" input
The 'Alternative Trip & Supervision" input simulates the behaviour of the alternative shunt
release of a conventional circuit breaker with NO
auxiliary switch in series.
Instruction manual
39
40
Instruction manual
"Passing" output
The "Passing" output is used to simulate the
action of the relevant mechanical switch of a
conventional circuit breaker during a Close
operation. This output is represented by a relay
which closes NO contacts in 255 ms after closing
of the ISM/TEL (opening of the ISM/TEL auxiliary
switch) and opens these contacts after an additional 505 ms.
"Actuator Coil" output
This output is used for connection of the coil of
the magnetic actuator.
"Ready" output
The "Ready" output is used to indicate that the
control module is ready to accept "Trip" and
"Close" instructions through any of the relevant
inputs. This state appears if the following conditions are met:
"Trip" and "Close" capacitors are fully charged;
No malfunction is detected.
This output is represented by an NO relay that
holds the contact closed if the conditions specified above are met.
Instruction manual
41
Technical specification
General
Standard operating duty
O-0,3s-CO-15s-CO
100
+ 55
0C
- 40
0C
Maximum humidity
98 % non condensing
2000 m
Degree of protection
IP40
Class4M4
96 h,+ 55C
96 h, - 40C
Electrical strength
Power frequency, 1 min in accordance with IEC 62271 100
2000 V
5 kV
5 MOhm
Level 4, 4 kV
1.8 kg
- CM/TEL-X/X-12-02A
2.8 kg
- CM/TEL-X/X-12-03A
3.2 kg
42
Instruction manual
Operating range
for closing
for closing
I
I
Instruction manual
15 2ms
Voltage on the Dry contact inputs, generated by CM, not more than
30V
100mA
10ms
5mA
3)
1)
2 - 300 A
Power consumption for each phase during preparation for "Trip* ("Trip" capacitor charging), not more than
- at 2A
5 VA
- at 5A
12 VA
- at 10A
25 VA
- at 30A
120 VA
- at 300A
8 kVA
Preparation time for Trip operation (charging of the Trip capacitor), not more2)than
- at 2A
1000 ms
- at 5A
400 ms
- at 10A
150 ms
- at 30A
110 ms
- at 300A
100 ms
Current carrying capacity, not less than
- at 2A
- at 10A
100 s
- at 30A
10 s
- at 150A
1s
- at 300A
0.1 s
43
44
Instruction manual
Close & Supervision input
Voltage range
20.4...275 V AC or DC
0,5/1/1,5/2/2,5/3/4/5 A
0,8*In
255ms
500kOhm
113A
500kOhm
20,4...275 V AC or DC
Input resistance
3615%kOhm
Switching parameters of signaling relay contacts Failure, Ready, Fleeting, Passing, Emergency Trip
Maximum direct interrupt current at 250 V and t=1 ms, not more
than
0.12 A
2A
10mA
Instruction manual
Overall drawings
CM/TEL-X/X-12-01A
CONTROL MODULE
CM/TEL-X/X-12-02A (03A)
CONTROL MODULE
45
46
Instruction manual
CM/TEL-X/X-12-01A terminals
X1
Terminal
X2
Designation
Terminal
Designation
Earth
No connection
No connection
No connection
No connection
No connection
10
10
11
11
No connection
12
12
Earth
Instruction manual
CM/TEL-X/X-12-02A terminals
X1
Terminal
X2
Designation
Terminal
Designation
Earth
No connection
No connection
No connection
No connection
No connection
10
10
11
11
No connection
12
12
Earth
X3
X4
"Passing" (1)
"Passing" (2)
No connection
No connection
No connection
No connection
No connection
No connection
No connection
No connection
10
10
No connection
11
No connection
11
No connection
12
"Fleeting" (1)
12
No connection
13
"Fleeting" (2)
13
No connection
14
No connection
14
No connection
15
No connection
15
No connection
16
No connection
16
No connection
47
48
Instruction manual
CM/TEL-X/X-12-03A terminals
X1
Terminal
X2
Designation
Terminal
Designation
Earth
No connection
No connection
No connection
"Auxiliary Switch"(2)
10
10
11
11
No connection
12
12
Earth
X3
X4
No connection
No connection
No connection
10
10
11
No connection
11
12
12
No connection
13
13
14
No connection
14
15
15
16
16
Instruction manual
49
Conformity criteria
accuracy of nameplate data, compliance of the module type to order,
absence of mechanical damages, scratches, colour variations
affecting module appearance
Power-frequency-voltage immunity of the main circuits (phase to earth and across open contacts)
Before delivery, each control module shall be subjected to the following routine test procedure:
Failure to meet any of the above-mentioned requirements means failure to pass the routine test procedure
Test
Conformity criteria
Both serial switching and control modules are provided with Routine test certificate.
Application guide
50
Instruction manual
A
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Selection
Installation
Instruction manual
Application guide
51
When ISM/TEL-12-20-1000 is used in a stationary switchgear application with Isc value reaching 20kA,
an additional supporting bar must be used to interconnect all 3 poles.
When ISM/TEL-12-31,5-1600 is used in a stationary switchgear application with Isc value of more than
25kA, the use of all fixing points is compulsory.
* Spring washers are supplied installed on the module terminals. Do not lose these washers when mounting.
52
Application guide
Instruction manual
Instruction manual
Application guide
53
25
100max
Heatsink
ITEA 741394.006
Bolt
ITEA 301611.004-03
Washer
Spring washer
Nut M10
>120
Conductor part
of switchgear
>120
>120
Minimal acceptable distances between the contact terminal and the earthed switchgear enclosure are shown in the
figures.
Conductor part
of switchgear
54
Application guide
Instruction manual
Metal Enclosure
Earthing ISM/TEL
Earthing CM/TEL
Maximum
Temperature
Conductor
cross-section
16
20
31.5
300
300
300
55 - 95 mm
70 - 120 mm
95 - 140 mm
Instruction manual
Application guide
55
Interlocking
Two basic types of interlocks are generally applicable:
A mechanical interlock that:
1. In non-withdrawable switchgear prevents operation of the primary isolators when ISM/TEL is
closed.
2. In withdrawable switchgear prevents access to and operation of the truck isolating mechanism when
ISM/TEL is closed.
An electrical interlock that:
1. In non-withdrawable switchgear prevents closing of ISM/TEL when the isolator is in an intermediate
position.
2. In withdrawable switchgear prevents closure of ISM/TEL unless the truck is either fully engaged
or withdrawn.
The mechanical interlock is connected to at least one of the interlocking pins or directly to the synchronizing
shaft.
C
B
56
Application guide
Instruction manual
Electrical Interlock
AC - actuator coil
AS - auxiliary switch
PS - position switch
Typical electrical interlocking diagram
Instruction manual
Application guide
57
Wiring
Dry contact inputs are available at all CMs for close
and trip operations. Each of these inputs can be
connected with one or more parallel-switched dry
contacts. In no case must an external voltage be
applied to these in puts.
ISM/TEL and CM/TEL modules shall be
interconnected by four wires as shown in the
previous figure.
If, despite effective electrical closing lock-out, a
Close attempt is made, the Malfunction LED
Typical wiring of CM/TEL-X/X-12-01A
58
Application guide
Typical wiring of CM/TEL-X/X-12-02A
Instruction manual
Instruction manual
Typical wiring of CM/TEL-X/X-12-03A
Application guide
59
60
Application guide
Instruction manual
Parameter
Ohm
W
W
Ohm
W
W
Ohm
W
W
Ohm
W
W
Ohm
W
W
Ohm
W
W
Ohm
W
W
Ohm
W
W
Ohm
W
W
Note 1: The power ratings shown above ensure reliable operation of the external resistor in a static condition. Some resistors are
highlysensitive to temporary overloads caused by frequent switching operations or application of high energy lightning impulses. In
these cases, the required rated power may exceed that shown in the table above. In case of doubt please contact manufacture.
Note 2: When choosing the value of R, check that it is less than the combined value of the resistors R,R1andR3 connected in series
with the supervision relays by at least 3.5 times (See also Section "Destination and operation of inputs"). If this is not achieved then
failure of a supervision relay coil to a short circuit condition could result in an uninstructed circuit breaker operation.
Note 3: External resistors applied shall be wire type and shall have tolerance 5% or better.
Instruction manual
Application guide
61
General
Commissioning tests
Operation test
62
Application guide
Instruction manual
Instruction manual
Application guide
63
Maintenance
These modules are inherently maintenance free.
However when maintenance is carried out on the
switchgear in which they are assembled,
commissioning tests should be repeated. Test
results should be treated as below:
Operation test
Modules shall be operable. Otherwise, check the
control circuitry.
If necessary, change the failed module.
High voltage test
Use a dry cloth or a cloth soaked in alcohol to clean
the insulation prior to testing. Dielectric strength
of interrupters and support insulation may
deteriorate in service. A reduction to 80% of
initial value is acceptable, below this the module
should be replaced.
where:
Ia, Ra - actual current and contact resistance
respectively,
Ir, Rr- rated values.
If the contact resistance more than doubles the
specified limit, the Module must be replaced.
64
Application guide
Instruction manual
P
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Packaging of switching modules
Each switching module is packed in a corrugated cardboard box. Dimensions of boxes are shown in the table.
Title of package
Dimensions, mm
Weight, kg
(including packing materials)
Packing
material
Corrugated cardboard 1
625
290
550
2,2
Foam inserts
Corrugated cardboard 2
725
290
550
2,3
Foam inserts
Corrugated cardboard 3
790
290
550
2,5
Foam inserts
Corrugated cardboard 4
625
290
750
2.5
Foam inserts
Corrugated cardboard 5
725
290
750
2.6
Foam inserts
Instruction manual
Packaging
65
Pictorial symbols "THIS WAY UP", "FRAGILE", "EXTERNAL LOAD LIMIT" and "KEEP AWAY FROM RAIN" are shown
on the frontal sides of the boxes.
Top and bottom flaps are fixed and sealed by means of Scotch tape. Boxes can be put on standard pallets and
attached by plastic tape. Not more than 2 layers are permitted.
General information about packed switching module (type and serial number of SM, order information) is
given on adhesive labels attached to the package. Barcodes have 128C format.
35522
:
44021717
# in Batch
01
Batch
Brutto:
01
37kg
010136421055
Label 2
Label 1
66
Packaging
Instruction manual
051
052
1
37
053
15
055
057
058
066
067
068
081
082
38
38
083
089
Gross weight, kg
Corrugated board box
3
39
39
37 (3 pcs)
40
77
36
82
70
73
73
78
15
37 (3 pcs)
Instruction manual
Packaging
67
Gross, kg
CM/TEL-24/60-12-01A
1.9
15
CM/TEL-100/220-12-01A
2.0
15
CM/TEL-24/60-12-02A
2.5
12
CM/TEL-100/220-12-02A
2.6
11
CM/TEL-24/60-12-03A
3.2
CM/TEL-100/220-12-03A
3.3
During transportation, individual pasteboard boxes are packed into a corrugated cardboard box (refer to chapter
Packaging of switching modules). Holding capacity of the group corrugated cardboard box is as follows:
Group packaging
CM/TEL-X/X-12-01A
14
CM/TEL-X/X-12-02A(03A)
10
CM/TEL-X/X-12-01A
18
CM/TEL-X/X-12-02A(03A)
12
The label is stuck on the side of the group packaging. The label indicates number and type of imbedded control
modules as follows.
68
Instruction manual
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ISM including:
WAGO screwdriver
ISM Routine test certificate
VCB Instruction manual
CM including:
WAGO screwdriver
CM Routine test certificate
Instruction manual
Amendment sheet
69
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Amendment number
1
2
3
4
5
6
7
8
9
10
11
5
Comments
Actual version 5, TEE
Spelling
Replacing with new ISM photo
Manual closing. Available sets.
New ISM photo
Misspelling 089 instead 059
Correction of height dimension
Separation and integration of ISM and CM earthing
Misspelling
Non-conformity report void
Domain and area code correction
70
Attachment 1
Instruction manual
Instruction manual
Attachment 2
73
74
Attachment 3
Instruction manual
Accessories
/TEE-01
Tulip Contacts
Heatsinks
Resistors
Stickers
Intermediate relay
(4 CO contacts)
Shaft Interface
Filter F/TEL-03
Shaft Extension
Filter F/TEL-04
Please note that a full range of accessories is presented in the Retrofit Product Guide.
Instruction manual
Attachment 4
75
Load
Transformer
Over 50 meters
Feeder Length
Up to 50 meters
How to install
Phase-to-Earth
In parallel to
the main contact
Place of installation
Cable compartment
(Fig.1)
On the truck
(Fig.2)
Up to 300 meters
Phase-to-Earth
No need
Phase-to-Earth
No need
Phase-to-Earth
Place of installation
Outdoor
Indoor
How to install
Phase-to-Earth
Phase-to-Earth
Place of installation
ISM/TEL
SAI/TEL
Fig. 1 SAI installation inside the cable compartment (after the current transformer)
ISM/TEL
SAI/TEL
76
Attachment 5
Instruction manual
CM/TEL installation:
1. Install CM/TEL inside a Control Box on the front panel, or inside the relay compartment of a cubicle. It is
also permissible to place it on the front panel inside any metal enclosure. The design of the enclosure must
be approved by Tavrida Electric.
Instruction manual
Attachment 5
77
Earthing of the cable shielding must be done as shown in the picture. Use the metal cramp surrounding the
entire cable shielding or connect the stranded shielding to the earth terminal.
Soldering an extension for shielding of the cable is prohibited.
78
Attachment 5
Instruction manual
4. CM/TEL must be earthed at a designated terminal using the shortest possible wire to the nearest earth
terminal.
Minimum Distance
5. It is prohibited to place the control cables together with the high-voltage cables.
6. Always tie wires up together with cable ties. No wire loops are allowed.
7. Always separate cable routes with different assignments. Control cables must be routed aside from power
wires. In case of power and control cable intersection, lay them perpendicularly as shown in the picture.
8. When Earthing, always clean the metal surface of paint and rust.
9.The application of Interference Suppressing Power filters F/TEL must be performed for all load types with
the nominal voltage of 24kV. For the nominal voltage below 24kV use the following table to determine the
necessity of Filter application:
Instruction manual
Attachment 5
79
Motors, kW
50 - 200
Motors, kW
200 - 500
Motors, MW
0.5 - 1
Motors, MW
>1
Generator, kW
50 - 200
Generator, kW
200 - 500
Generator, MW
0.5 - 1
No-load trafo, kVA
50 - 200
No-load trafo, kVA
200 - 500
No-load trafo, MVA
0.5 - 1
**
***
**
**
***
***
***
****
***
***
****
**
***
***
***
***
***
***
****
***
***
***
***
***
***
***
***
****
Capacitor Battery
***
***
****
***
***
****
***
****
****
CM/TEL-12-XXA
9 10
1 2
F/TEL-03
X1
3 4
1 2
X1
X2
X2
1 2 3
X1
1 2 3
F/TEL-04
80
Attachment 5
Instruction manual
Instruction manual
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81
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E-mail: export@tavrida.eu
www.tavrida.eu
Tallinn Office
9a, Vase
10125 Tallinn Estonia
Tel: +372 6 258 147
Fax: +372 6 258 119
Moscow Office
1, Marshal Birjuzov Str.
123298 Moscow Russia
Tel: +7(495) 787 25 25
+7(495) 787 87 40
Fax: +7(495) 943 12 95
This document is copyright and is intended for users and distributors of Tavrida Electric products. It contains information that is the intellectual
property of Tavrida Electric and this document, or any part thereof, should not be copied or reproduced in any form without the prior permission
of Tavrida Electric
Tavrida Electric applies a policy of ongoing development and reserves the right to change products without notice. Tavrida Electric does not accept
any responsibility for loss or damage incurred as a result of acting or refraining from action based on information in this Catalogue.