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Instructions and
Service Manual
T-2 Model Cooling Towers
MEMBER
Preface
Adequate knowledge of cooling tower maintenance and
control is necessary for optimum, safe performance over time.
In this manual, equipment construction, function, operation
and checking procedures will be described as follows:
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-2-
(3) STARTING
4.1 Performance
Since the cooling performance will be affected by the volume
of the circulating water, be sure to maintain the regulation
water flow at all times.
Keep the interior of the tower always clean and take care that
no scale or moss grows.
T-2
RPM
3
12-17
Item No:
1
2
3
4
5
6
7
8
9
10
11
310
-040-
5-30
7-10
1520
-050-
Description
Cap
Circlip
Bearing
Bearing Housing
Center Pole
Bearing
Oil Seal
Spring Washer
Nut
Head
Body
2540
-065-
LSH-100
Sprinkler Head
507060
100
-080-100-
125175
-125-
Specifications
LSH-125
LSH-150
300-350
3.5-5
200250
-150-
400-700
2.5-4
300400
-200-
800-3000
2-3
500700
-250-
8001000
-300-
LSH-200
LSH-250
LSH-300
6301Z
6302Z
6302Z
6303Z
6304Z
6405
6002Z
6003Z
6003Z
6004Z
6005Z
6006Z
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(D) V-Belts
Maintain belt adjustment as decribed above. This drive
uses high quality special V-belts. The V-belts are
designed to operate 5,000 to 10,000 hours. If slipping
or belt abrasion becomes evident after operating over
5,000 hours then replace the belt sets. If after 5,000
hours, excessive adjustments of belt tension are
required due to belt stretch, the belts have reached
V-Belt Speed
Reducer
Model No.
T-2 Model
Fan Speed
R.P.M.
LBM-055C
398
LBM-075
398
LBM-110
342
LBM-150
282
LBM-220
265
Belts No.
of Upper
Pulley
1
1
1
1
1
Belts No.
of Lower
Pulley
1
2
1
1
1
2
1
Belts No.
of Upper
Pulley
Belts No.
of Lower
Pulley
Belts No.
Total
Belts No.
Total
1
1
2
1
1
1
2
1
2
2
V-Belt Speed
Reducer
Model No.
T-2 Model
Fan Speed
R.P.M.
LBM-055C
398
11M-800
LBM-075
398
11M-800
LBM-110
342
11M-1400
LBM-150
282
11M-1400
LBM-220
265
11M-1550
10
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Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
Description
Support Pin
Adjusting Lever
Adjusting Gauge
Adjusting Spring
Washer
Adjusting Bolt
Sight Glass
Cooling Fan
Lifting Ring
Pulley No. 1
V-Belts (Upper)
Key A
Pulley No. 4
Key D
Circlip D
V-Belts (Lower)
Grease Nipple
Housing Cover No. 1
Bearing D
Oil Seal D
Fan Shaft
Housing (Fan Shaft)
Bearing E
Bearing G
Housing Cover No. 2
Oil Seal E
Key E
Circlip B
Key B
Belt Cover
Pulley No. 2
Interm. Shaft Housing
Bearing B
Intermediate Shaft
Bearing C
(Interm. S.) Housing Cover
Oil Seal C
Pulley No. 3
Circlip C
Key C
Fan Shaft Nut
Belt Case
Bearing F
Motor Shaft
Terminal Box
Stator Frame
Bearing A
Set Screw 1
Stator Coil
Stator Core
Rotor Core
Set Screw 2
LBC Model
225 & 250
300 & 350
400 & 500
600 & 700
800 & 1000
1250 & 1500
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6306zz
6306zz
6308zz
6308zz
6309zz
6312zz
6308zz
6308zz
6309zz
6309zz
6311zz
6312zz
6207z
6208z
6208z
6209z
6213z
6213z
6309z
6310z
6310z
6313z
6317z
6317z
6211z
6211z
6213z
NJ313
NJ317
NJ317
6012z
6012z
6213z
NJ215
NJ217
NJ217
51112
51112
51113
51115
51117
51117
-5-
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-6-
5-8
10-15
20-30
40-50
60-80
100-125
150-200
225-350
400-500
600-700
800-1000
-050-
-070-
-080-
-100-
-120-
-150-
-180-
-240-
-300-
-340-
-360-
6.3 Maintenance
The following work should be performed.
(A) Drive Section
Clean out the inside of the driving section annually.
(B) Motor Insulation
Before putting the tower into service in each
cooling season, check the motor insulation with a
500 Volt Megger. A resistance greater than 1M is
acceptable.
(C) Bearings
Although it is unneccessary to lubricate the sealed
bearings, an annual change of grease will extend
their life. To repack the bearings, remove the seal
plates with a sharp tool inserted as indicated by the
arrow in Fig. B. Replace the seal plates after
replacing the bearings.
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To replace belts, remove the belt cover from the belt case, slacken the adjusting nut and push the intermediate
pulley assembly toward the motor (refer Fig. C). Remove old belts and replace with new sets.
Make-up water
Circulating water
6-8
6-8
200 below
500 below
50 below
200 below
50 below
100 below
50 below
200 below
50 below
200 below
30 below
50 below
0.3 below
1.0 below
PH (25 C)
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Causes
Counter-Measures
1.
1.
2.
2.
Improve ventilation.
3.
3.
temperature
4.
4.
5.
5.
6.
6.
1.
1.
2.
3.
4.
adjustment.
3.
4.
pump.
2.
1.
1.
2.
2.
3.
Loose belts.
3.
4.
4.
1.
Drop in voltage.
1.
2.
3.
1.
2.
3.
Defective eliminator.
4.
company if necessary.
2.
3.
1.
2.
3.
4.
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Guarantee
COOLING TOWER SYSTEMS, INC. GUARANTEE IS AS FOLLOWS:
DOMESTIC WITHIN THE CONTINENTAL UNITED STATES:
A.
B.
C.
NOTE: An Extended Manufacturers Warranty is available, for an additional nominal fee, and is set into
place as part of the original purchase.
INTERNATIONAL ORDERS/WARRANTY:
A.
B.
C.
Cooling Tower Systems, Inc. wishes to Thank You for your patronage and we look forward to adding
you as a satisfied customer!
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