Instrumentation Training Courses for Engineers and

Technicians

By Eng. Mahmoud Abdel Fatah
Instrumentation Expert and Trainer
Experience 33Years
Instrument Engineer

To be specialized as

Instrument Technician
Trainer :Eng. Mahmoud Abdel Fatah Ahmed
mahmodcontrol@yahoo.com
Mob. 01148695492 Egypt

Trainer Videos on youtube

www.youtube.com/user/controlinstrument/videos
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: Intex

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Intex
E.Mail mahmodcontrol @yahoo.com
01148695492
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Mob. 01155560031
Mob. 01098290468
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E.Mail mahmodcontrol @yahoo.com

Training Course 1
Operation and Control of Hydraulic and Pneumatic Systems

Course Content
- Components and Symbols of both Pneumatic and Hydraulic Systems .
- Directional Control Valves - Pilot Controlled Directional Control Valves .
- Operation Maintenance of Solenoids & Relays and Limit Switches .
- Constructions of Solenoids & Relays & Switches .
Test and Troubleshooting of Solenoids & Relays and Switches .
- Proximity Limit switches ( Inductive , Capacitive and Optical ) .
- Actuation of Single and Double Acting Cylinder.
- Electro pneumatic Circuits .
- Electrically Actuated Directional Control Valves .
- Applications of Pneumatic Directional Control Valves .
- Electrically Actuated Directional Control Valves and PLC applications .
- Solid-state relays and Bench Testing .
- Hydraulic Control systems and symbols .
- Hydraulic Pumps and Motors .
-Electro Hydraulic Proportional Directional control Valves and Actuators.
- CONSTRUCTION EQUIPMENT Hydraulics Forklift , Loader and Excavator )
- Hydraulic servo directional control valves .
- Hydraulic Pump , Cylinder and Motor Calculations .

Training Course 1

Training Course 2
Instrumentation Process Measurements

Course Content
- Definitions of Process Measuring and Control Instrumentation .
- Measurements of Process Variables (Temperature, Level , Pressure and Flow ).

- Temperature Measurement :
- Industrial applications of Thermocouples TC and Resistance Temperature
Detectors RTDs .
- Digital temperature Indicator Controllers .
- Test of TC and RTDs , Tables of TC and RTDs
- Temperature switches ( Calibration , Set and Reset )
- Applications of temperature Instruments in Control Systems .

Level Measurement:
- Level gauges , Bubbler tubes and Calibration of Level Switches
- Level Measurement by Hydrostatic Head for Open and Closed Tank .
- Level Transmitters : Differential Pressure Transmitter , Ultrasonic Transmitter ,
Transmitter , Magnetic Level Transmitter , Smart Level Transmitters
- Calibration and Configuration of Level Transmitters .
- Level switches ( Calibration , Set and Reset )
- Applications of Level Instruments in Control Systems .

- Pressure measurement :
- Practical Methods for Pressure Measurements
- Calibration and Maintenance of Pressure Gauges , and Ordering Gauges
- pressure switches ( Calibration , Set and Reset )
- Calibration and Configuration of Pressure Transmitters .
- Applications of Pressure Instruments in Control Systems .

Flow Measurement :

- Flow Measurement by using orifice plate- Differential pressure (d/p) meters

- Flow Rate Measurements by using(d/p) Transmitters and Installation
- smart transmitters Configuration and Calibration .
- Digital Flow rate Indicator Totalizer ( Calibration and Configuration )
- Flow Rate Transmitters and Square Root Extractor Input and Output
-Variable Area Flow meters - Purge-Flow Regulators
- Magnetic Flow Meters and Transmitters Turbine flow meters
- Applications of Flow Instruments in Control Systems .

Training Course 2
Instrumentation Process Measurements

Training Course 3

Control Valves
- Control valve function in process systems
- Applications of control valves used in process industries
- Installation, and calibration of valves and actuators., troubleshooting,
parts replacement, and calibration of control valves, actuators and positioners.
- Fisher Control valve single act position control Fisher 3660
- Control valves efficiency, product quality, maintenance safety
- Operation and calibration of Valve positioners
- Electro Pneumatic Positioner
-Electric Valve Actuators
- Control Valve Sizing
- Selection the correct control valve, actuator and accessories to operate through a
full range of process conditions.

Training Course 3

Control Valve

Training Course 4
Instrumentation Process Control
Proportional Integral Derivative Control ( PID )
Course Content
- Process Control Loops (Sensors , Transmitters , Controllers , Control Valves )
- Process Control by Digital Indicator controllers .
- Cascade Control Applications
- Control Modes :
On/OFF (Two Position Controller ) Differential Gap Controller
Cascade Control Ratio Control
PID Control ( Proportional Integral Derivative )
- Practical PID Control Algorithm
- Proportional Control (Proportional Band , Gain , Offset )
- Integral) (I) Reset Action
PI Control MPR ( Minutes Per Repeat)
- RPM (Repeats Per Minute) - Manual reset
- Derivative Action rate action .
- PI Proportional Plus Integral Action .
- PID Control Responses .
- Universal Digital Controllers .
- Programming and Configuration of Digital Controllers .
- Reverse and Direct Control Action .
- Process and Instrument Symbols .
- Process & Instrument Diagrams ( P& ID ) .
- Process Controller tuning methods .
- Troubleshooting of Process Control Loops .
- Troubleshooting of Process Control Loops

Training Course 4
Instrumentation Process Control
Proportional Integral Derivative Control ( PID )